Professional Documents
Culture Documents
Powertronic
T0008277
Contents
Introduction .......................................................................................... 1
Powertronic, general ........................................................................... 1
Instruments and controls .................................................................... 2
Info Display ......................................................................................... 2
Gear selector ....................................................................................... 4
Driving ..................................................................................................
Automatic gear change .......................................................................
Manual gear change ............................................................................
Kick-down. ..........................................................................................
Driving programme .............................................................................
Reversing with a laden vehicle ...........................................................
If the vehicle gets stuck ......................................................................
Auxiliary brakes ..................................................................................
Parking .................................................................................................
Parking .................................................................................................
In case of gearbox malfunction ..........................................................
5
5
5
5
6
7
7
7
7
7
8
Oil .......................................................................................................... 9
Oil Temperature .................................................................................. 9
Checking the oil level ....................................................................... 10
Index .................................................................................................... 11
Introduction
Powertronic, general
Powertronic is a fully automatic gearbox
which changes gear without loss of power.
The gearbox is available with five gears or
with six gears. It has a torque converter
with direct engagement, lock-up, effective
with all the gears. The gearbox can be
equipped with a retarder and with a power
take-off which can be engaged and which
can remain engaged while driving. A control unit takes care of changes between the
different change steps of the gearbox.
Info Display
Select the GAUGES menu from the display
to view information on Powertronic (applies to both a stationary vehicle and one in
motion). The display provides information
on current gear position and which gears
that are available.
The Powertronic display is divided into
smaller sections showing:
1
2
3
4
Driving programme
Current gear
Available gears (down/up)
Lever position
T3014303
1. Driving programme
The section to the far left of the display
shows the driving programme. The following modes are available:
E = economy
P = power
B = auxiliary brake1
K = kick-down
L = limp-home mode
1 = start with 1st gear forward and 1st
gear in reverse (in vehicles with a 6gear gearbox)
Z = Engine speed too high to move
from neutral
E1
C1
C2
3. Available gears
To the left of the lever position section the
number of lower gears which are available
are shown with the help of arrows. To the
right of the lever position section is a section showing the number of higher gears
that are available in the same way.
4. Lever position
The section in the middle of the display
shows the selector lever position.
A = automatic
M = manual gear changing
N = neutral
R = reverse gear
5 speed version
Gear selector
Gear selector positions
Two different programmes for driving forward plus neutral or reverse can be selected
with the gear selector lever.
Note! The engine can be started only when
the gear selector lever is in position N.
A
T0008278
From N to R.
From N to any one of the forward
gears.
Driving
Change up.
Change down.
T0008280
Kick-down.
Pressing down the accelerator pedal all the
way, past the normal full throttle position
and providing the engine speed allows it,
will activate Kick-down. When Kickdown is operated an automatic change
down to a lower gear occurs. A higher gear
will be engaged automatically once the
maximum speed for the current gear is attained or the accelerator pedal is released
slightly. Kick-down is used to obtain
maximum engine power when overtaking
or driving up steep hills, for example.
T2012347
Driving
Driving programme
Pressure switch E/P is only used during automatic gear change and this switch is used
to select the economy programme or the
performance programme. The 2/1 switch is
available for 6 speed variants only. Pushbutton 2/1 changes between 1st and 2nd
gear as starting gear.
E
T0008282
T0008281
Driving
Reversing with a laden vehicle
When reversing down steep inclines with a
laden vehicle there is a risk of the front
wheel locking. On these occasions use forward gear 1 or 2 (depending on how steep
the hill is) and brake at low road speed,
with the accelerator.
Auxiliary brakes
The auxiliary brakes also function while reversing.
Parking
When parking, give throttle and brake at
the same time. Use the lowest gear.
Parking
As the gearbox does not have any parking
position the vehicles parking brake
must always be used when the vehicle is
stationary and the driver leaves the cab.
During longer stops and when the driver
leaves the driving seat, the gear selector
lever should also be moved to position N.
Driving
Oil
Oil Temperature
Normal working temperature for the gearbox is approximately 80-95C. When
driving at full throttle for long periods with
the torque converter working, the oil temperature may rise and overheat.. Continuous
retarder operation will also have this effect.
If the oil temperature becomes too high in
operation, the yellow information lamp will
come on and the associated symbol will be
shown on the display. The retarders braking force will deteriorate when it is engaged
and the yellow information lamp comes on.
If the temperature rises even higher, the red
warning lamp will come on and the retarder
will be turned off to protect the gearbox.
Slow down when the yellow warning lamp
comes on and engage a lower gear until the
gearbox has attained normal operating temperature.
If the oil temperature becomes too high in
normal operation, check the oil level in the
gearbox and replace the filter.
Retarder temperature
If the temperature in the retarder exceeds
140C, the yellow central warning lamp
will come on and a symbol will be shown
on the display. The retarder braking force
will start to deteriorate. If the temperature
rises even higher, the red warning lamp will
come on and the retarder will be turned off
to protect the gearbox.
Slow down when the yellow warning lamp
comes on and engage a lower gear until the
gearbox has attained normal operating
temperature.
10
Oil
4
5
T1007408
Index
11
Index
Manual programme . . . . . . . 4
2/1 switch . . . . . . . . . . . 6
A
F
G
K
L
M
N
Automatic programme . . . . . 4
Auxiliary brakes . . . . . . . . 7
Available gears . . . . . . . . . 3
Changing up and down with toggle
switch . . . . . . . . . . . . . 4
Checking oil level . . . . . . . 10
Dipstick . . . . . . . . . . . . 10
Driving . . . . . . . . . . . . 5
Driving programme . . . . . . . 2
Front wheel locking
. . . . . . 7
R
Gear selector . . . . . . . . . 4
Gear selector lock . . . . . . . 4
Info Display . . . . . . . . . . 2
Instruments and controls . . . . 2
Introduction . . . . . . . . . . 1
Kick-down
. . . . . . . . . . 5
Lever position . . . . . . . . . 3
Neutral . . . . . . . . . . . . 4
Normal drive position . . . . . . 4
Oil . . . . . . . . . . . . . . 9
Oil Temperature . . . . . . . . 9
Parking . . . . .
Parking position .
Position A . . . .
Position M . . .
Position N . . . .
Position R . . . .
Pressure switch E/P
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
7
7
4
4
4
4
6
Ranging . . . . . . . . . .
Retarder temperature . . . .
Reverse gear . . . . . . . .
Reversing with a laden vehicle
.
.
.
.
.
.
.
.
6
9
4
7
Selected gear . . . . . . . . . 3
Swung out . . . . . . . . . . . 7
Under or over speed
. . . . . . 4
Working temperature . . . . . . 9
Printed in Sweden