Professional Documents
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Functionality overview
ToolsNet 4000 ToolsNet 4000 ToolsNet 4000
Features Reports Alert History
Result storing x x x
Result list. x x x
Trace storing x x x
Result list x x x
Event list x x
Event statistics x x
Admin interface for storage of safety critical / non safety critical joints x
Program details x
Upgrade
New Version Ordering No. W05-W07 Version Ordering No.
Fewer reworkings, higher end-product quality and maximum uptime on your assembly line.
These are just some of the many benefits offered by the new ToolsNet 4000 process monitor-
ing and analysis software. With its impressive new features, this state-of-the-art productivity
package will enhance your capability to monitor, document, analyse, and continuously improve
the tightening process on your assembly line.
Already working with ToolsNet 3000? Networking has never been easier
ToolsNet 4000 process monitoring and analysis software ToolsNet 4000 provides data collection for all electric
is based on the highly successful ToolsNet 3000. Take a tools and pulse tools using Power Focus controllers,
look at the exciting new upgrade described in this bro- Power MACS and STwrenches.
chure, and you will want to migrate to the next genera- ToolsNet 4000 makes local plant floor data visible
tion, ToolsNet 4000. globally using standard Internet technology. Important
production information can be accessed by production
managers and QA engineers working daily with quality
control of the tightening process on the assembly line.
Install ToolsNet 4000 in one location Choose the best format for your environment
quickly and easily ToolsNet uses the worldwide database formats Microsoft
Forget the time-consuming process of installing software SQL or Oracle. The standard database format also allows
on every computer. Install ToolsNet in just one place on you to create your own customized reports in addition to
your server. The web interface in the server allows you to the pre-formatted reports in ToolsNet. The communication
access the data simply using Microsoft Internet Explorer from Power Focus and Power MACS to ToolsNet is secu-
or Mozilla Firefox. red by TCP/IP protocol, as used on the Internet.
Connect Power Focus and Power MACS to the server
with standard Ethernet cabling and standard network ToolsNet 4000: structure
components, such as Ethernet hubs and switches. After installing ToolsNet in the server, just set up all your
controllers to point to the ToolsNet server and all tighte-
nings will be stored. Any user connected to the network
can access ToolsNet by typing the IP address of the server
in his Internet web browser. STwrenches can also be
connected to ToolsNet network using wireless connection.
Packages
The right solution for your customer
TOTAL P
Programs changes,
details and comparison
Why use ToolsNet 4000?
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& Boost your productivity
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HI
Reduce rework
Find the bottlenecks monitor application perfor-
ST
mance
OR
Te first time
ER
En chn
Reduce the down time
Get an alert notice in your mail or as a SMS
PO
Ethernet
Field Bus High end-product quality
PROCESS TRANSPARE
Main features 4. Run your SPC reports
Get a view of:
1. Grouping gives an optimum process overview
Histogram
Assembly lines are usually divided into cells and stations Range Chart
according the assembly process. Using ToolsNet 4000
X-Bar Chart
Admin access you can easily group controllers in dif-
ferent folders, like using Windows Explorer. If a controller Overview
is replaced, instead of deleting it from the group, you Get better visualization with a full page chart. View your
simply hide and unhide it, keeping all its results traceable. control limits. Extended information, see sample details
on mouse over.
2. Tracking program changes reduces production Do your limits calculation automatic or manual.
problems View:
Torque X-Bar LCL/UCL
Every change in the programs of Power Focus or Power
MACS will send an alert to the users by flashing one top Torque Range LCL/UCL
icon on the ToolsNet screen. The icon will stop flashing Angle X-Bar LCL/UCL
when it is reset by the administrator who can approve or Angle Range LCL/UCL
not approve the change. A program change report can be Subgroup size
generated later to see if any not approved program is still Get SPC alarms before anything happens
running. (Alert version).
5. Advanced filters save time and
3. Reports from different databases in one single
reduce your work
web interface
Reduce your work by filtering the results with period
Although all tightening results are stored in the ToolsNet
(start and end date and time), barcode/ID, maximum
database, sometimes you need more than tightening
results and m inimum and maximum torque, angle and
results to complete your analysis. ToolsNet 4000 has the
program. Save time and effort searching for specific
capability to present reports from different data sources
results in the database with all the tightening data.
in one single web interface. This makes it possible to
access multiple production databases, multiple archive 6. Tailored reports help you
databases and any other database in your network. find information faster
All assembly lines perform thousands of tightenings per
day. Looking for a specific tightening is not an easy task
and can be very time consuming. For this reason, Tools-
Maximum uptime
1 3
ToolsNet previous users will easily adapt to the new and improved in
ENCY WITH TOOLSN
Net 4000 comes with several reports ready to be used. Get even more!
These reports were carefully developed to help quality,
production and service technicians to find the correct Simple distribution of reports
information faster with better visualization. Export all your reports to Excel.
SPC 6
4
Full proce
nterface. It was developed to make their work much easier and faster.
NET 4000
ToolsNet Process improvement NOK trend per day
Pre-formatted reports in web browser Trend of NOK for the controllers in the line segment for a
specified period.
Result list report
One row for each result that has been reported from the SPC Report:
connected controllers. Histogram, X-bar chart, Range chart
Result summary for the combination unit, bolt and pro-
Product summary report gram that shows calculated Cp and Cpk values.
Summary of products with OK and NOK rate per product
identifier. Program change summary
Program name, unit, date/time of change and comments
Product list if program has been approved or not.
List of produced products with OK and NOK results per
product identifier. Result overview
Applications, programs, number of results and products
Event List filtered by final torque and/or angle.
One row for each event that has been reported from the
connected controllers. Product and station overview
Stations/units results grouped by product identifier.
Top NOK applications
Top-down summary of NOK rate per application, either as Unit change history
graph or as a data table. Name changes for units and where in the reporting struc-
ture they are currently connected.
NOK summary
Summary of NOK for the controllers in the line segment
during a specified period.
ess control
Reports shown Advanced features Connections, license Different torque
on tabs for easy for traces analysis status and flashing analyses, e.g., Torque
visualization icon notifying program Over Time
changes