Professional Documents
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Interlining is a layer of fabric inserted between the two layers of a garment. It is considered as an
accessory which stays in between two layers of fabric in a garment to support, reinforce and
control areas of garments and to retain actual shape. They may provide improved hand feeling and
improve performance for garments.
Types of Interlining:
There are two types of Interlining;
a. Sewn Interlining or non fusible Interlining
b. Fusible Interlining
a. Sewn Interlining or non fusible Interlining: When interlining is attached with the outer fabric by
sewing is called sewn interlining. In sewn interlining, a piece of fabric is treated with starch and let that
dry before sewn with the main fabric.
Conditions of Fusing:
The process of fusing must fulfill the following conditions:
1. Luster: The laminate produced by the fusing should pose the desired luster in the finished
garments.
2. Strength: The strength of the bond of the laminate should be sufficient so that fabric of that is
attached with interlining would not be separated. It is essential that that durability of the
interlining should be equal or greater to the life time of the garments. Strength may be poor due
to under fuse or the problem of determining the right fusing technique.
3. Correct Fusing: Fusing must take place without causing strike through or strike back. During
fusing, the fused resin can come to the front of outer fabric is called strike through. If the melted
resins come towards below of the interlining fabric by penetrating is called strike back. Both
strike through and strike back is unwanted and harmful for both garment and fusing machine.
4. Compression by temperature: Fusing range is 150C to 175C. Outer fabric may shrink in that
temperature. During fusing, care must be taken to avoid any kind of shrinkage. Otherwise
produced component may be short than the desired size.
5. Color of the fabric: During fusing, the color of the fused parts must not be changed. If the
color of the fused parts be changed, within garments shade variation may found.
6. Similarity in external shape: Pile fabric may bend in fusing due to high temperature. If that
happens, fused and unfused fabrics can be seen different in external shape. Care must be taken to
get similarity in the external appearance.
7. Special Characteristics: The fusing process must not damage of special properties of fabric
that has been developed by finishing. Shower proof or wind proof properties of any fabric should
remain unchanged after attaching interlining.
Quality Control in fusing:
a. Temperature: Fusing fabric manufactures usually advice the suitable temperature for perfect fusing.
Fusing temperature depends on the types of fusing. Too low or too much temperature gives poor
bonding and strike through/strike back respectively. Certain temperature is set for the certain
interlining. Temperature may be tested by two ways, portable pyrometre and thermopaper.
b. Pressure: The pressure should be uniform and sufficient during fusing to get uniform bonding
strength.
c. Fusing time: The equipment must give enough time to allow the temperature and pressure to induce
melting of the resin and penetration of the outer fabric in order to produce a satisfactory bond. Fusing
time may set prior fusing. Stop watch may also be used to determine the fusing time.
d. Pilling strenght: Melted resin of the base fabric attached with the outer fabric. The bonding strength
between the outer fabric and interlining is checked and compared with the standard one. A sample of
5x15 cm is taken from fused interling and measured its bonding strength by tensile testing machine.
Methods of fusing:
1. Hand Iron
2. Flat bed fusing machine
3. Continuous fusing Machine
4. High frequency fusing machine
1. Hand Iron
In this method, fusing of interlining is done by hand iron to small components like cuff, collar
etc. In this method, temperature, pressure and pressing time can not be controlled perfectly.
Features:
This type of machine contains two components. these as (a) Head and (b) Buck.
The head is spring loaded and movable and buck remains fixed.
Buck is covered with soft mat which is prepared with fabric, blanket or silicon rubber.
Sketch
Working principle:
At first the part of the garment to be fused and spread over flately on the buck and the resin coated
interlining is placed on it correctly.
The head is gradually lowered on the buck by switch and the required pressure is applied and
heating is done uniformly on the surface of the buck.
Head is separated from the buck after applying heat and pressure till predermined time.
After sucking the air, the interlining becomes cold and fuses in the fabrics permanently.
Advantages:
Low cost.
Disadvantage:
Features:
The machine consists of a fusing chamber with continuous belt or feed sheet.
The heating chamber is controlled by a switch.
Two pressure rollers are in the fusing chamber and roller pressure are produced by spring or
pneumatic power and have condition to increase or decrease of required heat.
Sketch
Working principle:
In this machine, interlining is placed between two layers of the fabric and passed to the fusing
chamber.
In fusing chamber, the required heat and pressures are applied.
Direct heating or indirect heating are applied for heating the interlining.
Advantages:
Disadvantages:
High cost.
Large space required.