Professional Documents
Culture Documents
with PROFIBUS DP
and Modbus Master/Slave
1/ DIN - 48 x 96
8
ASCON spa
X5 line c
User manual M.I.U.X5 -2/01.01 Cod. J30-478-1AX5 I E
ISO 9001
C e r t i f i e d
ASCON spa
20021 Bollate
(Milano)
via Falzarego, 9/11
Tel. +39 02 333 371
Fax +39 02 350 4243
http://www.ascon.it
e-mail info@ascon.it
Process controller
with PROFIBUS DP
and Modbus Master/Slave
1/ DIN - 48 x 96
8
X5 line c
X5
I1 I2 I3
45.80
50
45.80
Information
c Please, read carefully these instructions before proceeding with the installation of the
controller.
Class II instrument, rear panel mounting.
NOTES This controller has been designed with compliance to:
ON ELECTRIC Regulations on electrical apparatus (appliance, systems and installations) according to
the European Community directive 73/23 CEE amended by the European Comunity direc-
SAFETY AND tive 93/68 CEE and the Regulations on the essential protection requirements in electrical
ELECTROMAGNETIC apparatus EN 61010-1 (IEC 1010 - 1) : 90 +A1:92 + A2:95.
COMPATIBILITY Regulations on Electromagnetic Compatibility according to the European Community
directive n89/336/CEE, amended by the European Community directive n 92/31/CEE and
the following regulations:
- Regulations on RF emissions
EN50081 - 1 residential environments
EN50081 - 2 for industrial environments
- Regulation on RF immunity
EN500082-2 for industrial equipment and system
It is important to understand that its responsibility of the installer to ensure the compliance
of the regulations on safety requirements and EMC. This device has no user service-
able parts and requires special equipment and specialised engineers.
Therefore, a repair can be hardly carried on directly by the user. For this purpose, the
manufacturer provides technical assistance and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility
are marked with the B sign, at the side of the note.
2
Table of contents
TABLE OF CONTENTS
1 INTRODUCTION.............................................................................................................page 4 5 DISPLAYS..................................................................................................................................page 53
1.1 PRODUCT CODING..........................................................................................page 5
6 COMMANDS ........................................................................................................................page 54
2 INSTALLATION .................................................................................................................page 6 6.1 COMMANDS FROM KEYBOARD ........................................................page 55
2.1 DESCRIPTION.........................................................................................................page 6 6.2 COMMANDS FROM DIGITAL INPUTS ...........................................page 58
2.2 OPERATING CONDITIONS ...........................................................................page 8 6.3 COMMANDS FROM SERIAL COMMUNICATION
2.3 INSTALLATION ........................................................................................................page 9 (PLEASE, REFER THE ADDENDUM ON THE SERIAL COMMUNICATION)
3
1 - Introduction
1 INTRODUCTION
Instrument label
50 Serial Communications C
Setpoint Programmer
Not fitted
E
0
45.80 None 0
Mathematical package (MP) 1
4 programs with 16 segments 4
IP 20 Termination Unit
EN61010 - 1 (IEC1010 - 1)
Installation must only be carried out by
qualified personnel.
Panel
surface
Before proceeding with the installation of
this controller, follow the instructions illus-
trated in this manual and, particularly the
installation precautions marked with the
B symbol, related to the European
Community directive on electrical protection
and electromagnetic compatibility.
Front panel
IP65 protection
EN 650529 (IEC 529)
6
2 - Installation
48 mm 65 mm min
1.89 in 2.56 in min
96 mm
3.78 in
113 mm min
4.45 in min
10 mm max 10 mm max
0.39 in max 0.39 in max
3.62+0.031 in
92+0.8 mm
110 mm
4.33 in
45+0.6 mm
1.78+0.023 in
7
2 - Installation
Operating conditions
M Altitude up to 2000 m
T Temperature 050C
Forbidden Conditions D
C Corrosive atmosphere
E Explosive atmosphere
8
2 - Installation
1M
1
Before removing the instrument
the operator must discharge
1 himself to ground
1
2
3
2
1
2
1 2
1
9
3 - Electrical Connections
RS485
RS485
(Slave)
Profibus
DN 2 14 26 N (22 a 16 AWG)
DG 3 C 15 C 27 0,5
3 Nm 15 27
VP 4 16 28 NC
5 17 POT 29 C OP3
35 screw terminals M3
LOGIC
INPUT
1 4 16 28
6 18 0% 30 NO
2 REM Option terminals
7 19 31 NO
3 OP1 5 17 29
8 20 32 C Holding screw 0.5 Nm
OP5
OP6
(option) OP2
9 21 33 NO
A 6 18 30 Positive screw
10 22 N/C 34 NO
IN1
b RTD IN2 OP4 driver PH1
11 23 (option) 35 C
TC B 7 19 31 Negative screw
12 24 36 24V driver 0,8 x 4 mm
mV/V/mA OUT
8 20 32 Terminals
9 21 33 Pin connector
q 1.4 mm 0.055 in max
10 34
Fork-shape
AMP 165004
11 23 35 5.5 mm - 0.21 in
Stripped wire
12 24 36 L L 5.5 mm - 0.21 in
10
3 - Electrical Connections
A 2 14 26 2 14 26
3 15 27 3 15 27
All the wiring must comply with
the local regulations. 4 16 28 4 16 28
11
3 - Electrical Connections
12
3 - Electrical Connections
13
3 - Electrical Connections
A - From Remote Setpoint B- From Potentiometer The input is active when the TTL NPN Isolated
o.c. o.c. contact
logic state is ON, corre-
3
Current 0/420mA for the measure of the position sponding to the contact Com.
C1
Input resistance = 30 of the motor or the valve closed
5 IL 1
100% from 100 to 10K max C2
Voltage 15V, 05V, 010V The input is inactive when the 6 IL 2
Input resistance = 300K logic state is OFF, corre-
pot.h Operating Total C3
sponding to the contact open 7 IL 3
travel travel
pot.I distance distance
18
Rj 0%
19
mV-V mA
16
100%
Not available with frequency
input 17
0%
18
15
3 - Electrical Connections
16
3 - Electrical Connections
mA mV,V Fuse
8 31 mA mV,V
Heat 8
OP5 OP1 [1] Coil of the heat Cool
load load contactor OP5
9 32 load
9
17
3 - Electrical Connections
Heat 9 21 Cool
load load
18
3 - Electrical Connections
mA mV,V V,mV mA
8 20
Heat OP5 OP6 Cool
load load
9 21
19
3 - Electrical Connections
3.3.7 OP1-2-3-4 ALARM OUTPUTS B 3.3.8 OP5 AND OP6 (OPTION) 3.3.9 SERIAL COMMUNICATIONS
ANALOGUE CONTROL OUTPUTS B (OPTION) B
NC Fuse
28 mA mV,V
MASTER SLAVE
[1] AL3 load 8 1 13
OP3
Heat
29 V~ load
OP5
C
[1] AL3 load 9 2 14
30
NO Fuse 3 C C 15
Fuse V,mV mA
34 20 Galvanic isolation
OP4 [1] AL4 load OP6 Cool 500V~/1 min
load
35 V~ 21 Compliance to the EIA RS485 standard
for Modbus/Jbus
e The relay/triac output OP1, OP2, can be Termination setting dip switches
used as alarm outputs only if they are not OP5 and OP6 outputs can be configured for MASTER 1 2 3 4
used as control outputs. control action
or PV / SP retransmission
Galvanic isolation
Fuse
31 500V~/1 min
[1] AL1 load 0/420mA, 750 / 15V max
OP1 SLAVE
0/15V, 010V, 500 / 20mA max
32 V~
A
OP2 [1] AL2 load Please, read the
33 user instructions on
Fuse the X5 controllers
[1] Varistor for inductive load 24V~ only MODBUS/JBUS
protocol
20
3 - Electrical Connections
DP Termination resistors 220 and To make the connections easier, a D-Sub type (9 poles) connec-
1 390 (1/4 W, 5%) for external tor: model AP-ADP-PRESA-DSUB/9P
mounting on the initial and end- Must be used with a 9PIN male ERNI type part no. 103648 or sim-
DN
2 ing PROFIBUS stations only. ilar connector.
DG
3 DP 5
220 9
DN Initial
VP 390
4 PROFIBUS
DG station
390
6
VP 1
Galvanic isolation
500 V~ / 1 min 4-40UNC-2B 33
Timer/Program running
Program Waiting
45.80 SP operating Setpoint
(Local/Remote or Stored)
Remote Setpoint active
First stored Setpoint active Control output LEDs (red)
Second stored Setpoint active OP1/OP4 ON - OP2/OP4 OFF
Third stored Setpoint active
Run/stop Timer or a program
Alarm status LEDs (reds)
AL1 ON
AL2 ON Entry key for selection and value setting confirmation
AL3 ON
AL4 ON
Menu access
22
4 - Operation
A X5
The parameter setting procedure
has a timeout. If no keys are Parameter value
pressed for, at least, 30 seconds,
the controller switches back,
automatically, to the operator
35.0
mode.
P.b. Parameter mnemonic
23
4 - Operation
(see page 26) (see page 27) (see pages 28 e 29) (see page 30) (see page 31)
25
4 - Operation
27
4 - Operation
28
4 - Operation
RETRANSMISSION
When OP5 and OP6 outputs are Retransmission
Tab. 5 Control mode Tab. 7
Secondary output not configured as control out- r
# t.H1 high
(Cool) put, they can retransmit the PV range
Value Description Cn.ty Value Description
Not used
SC
. O
. P or SP linearised value. r# t.H2
Of.re Reverse action On - Off Off Retransmitted Example:
Of.di Direct action OP 2 Relay / Triac Digital
Digital signal
r
# t. 1 signal T/C S,
pid.d Direct action P.I.D. log none P.U. / S.P range 01600C
pid.r Reverse action
U.dir Direct action Modul.
0=5
1=5
05 Volt
15 Volt
r# t. 2 Output range, 420 mA
DC Retransmitted signal PV on
U.reU Reverse action valves 0=10 010 Volt Output 8001200C range
. n Linear
H.Cl Heat/
0=20 020 mA
420 mA
signal
O
# r. t.I range
mA
H.CO. l Oil charac. 4=20 0=5 /1=5 /0=10
H.CH . 2 Water charac.
Cool
O# r. t.2 0=20 / 4=20 20
#retr = 4=20
Retransmission #rt.H = P.U.
Tab. 8
Main Output outputs The following parameters define #rt.L1 = 800
Tab. 6
(Heat) Or. t.1 the low and high range. #rt.H1 =1200
Value Description MC
. O
. P Value Description Or. t.2 Retransmission
Off Not used 0=5 05 Volt r
# t.L1 low
OP 1 Relay / Triac Digital 1=5 15 Volt range
log Digital signal 0=10 010 Volt r# t.L2
0=5 05 Volt 0=20 020 mA 4
1=5 15 Volt 4=20 420 mA C
DC
0=10 010 Volt 800 1200 1600
signal
0=20 020 mA With rt. l I greater than
4=20 420 mA rt.H1 it is possible to obtain
a reverse scale.
29
4 - Operation
30
4 - Operation
31
4 - Operation
4.3.6 AL1, AL2, AL3, AL4 ALARMS CONFIGURATION [A] OPERATING [D] LOOP BREAK ALARM LBA
CONDITIONS
It is possible to configure up to 4 Alarm occurrence display Absolute alarm
alarms: AL1, AL2, AL3, AL4 (see This function can be enabled by On When the controller connection to
page 31) selecting, for each of them: the configuration software. Active high the sensor is discontinued or other
A the type and the operating condi- (please read the user instruction Off -fsH faults are detected in the control
hyd hyu
tion of the alarm (table 11 page on the "X5 LINE MODBUS On
loop, the AL1 alarm becomes
31) /JBUS PROTOCOL", supplied Active low active, after a predefined time of 1
B the functionality of the alarm separately) -fsl Off to 9999 sec., from the detection of
acknowledge (latching) #ltch Low range High range the failure. (see page 22)
C the start-up disabling (blocking) Alarm threshold The alarm state ceases when the
The type of alarm is presented
#bloc flashing, on the front panel in Deviation alarm fault condition is no longer present.
D the physical output of the alarm alternation with the PV value. SP
On
O
# pI O
# p2 O
# p3 Active high
-deH
#Op4 Off
hyd hyu
On
The outputs can be used for
alarms if they are not used as con- 3deH Active low
-del
SP
Off
trol outputs - range + range
(see par. 3.3.7 page 20) Alarm threshold
It is possible to route up to 4 alarm 275.0 Band alarm
mA
to a single output (OR of the alarms). SP
On C
Active out
-bnd Off
32 Alarm threshold
4 - Operation
Yes SP Disable
On
Disable up
Off
Ltch Start-up
33
4 - Operation
274.8 Operator
mode
A
275.0 The parameter setting procedure
has a timeout. If no keys are
pressed for, at least, 30 seconds,
the controller switches back, auto-
matically, to the operator mode.
Setpoint
programmer menu
(if the option is installed)
Setpoint
menu Prog Alarm
menu
PID
menu
Tuning
menu
(see page 36) (see pages 62 and 63) (see page 37) (see page 38) (see page 39)
34
4 - Operation
(see page 39) (see page 40) (see page 41) (see page 50) (see page 25)
35
4 - Operation
LOCAL/REMOTE,
LOCAL ONLY REMOTE OR PROGRAMMED LOCAL OR REMOTE WITH TRIM ONLY
INDEX L# oc INDEX L# =r r # eM P # rog INDEX L# oc.t r# eM.t
none 1:00 L.range
Stored Setpoint Ratio Setpoint Setpoint
S.Sel selection
none/ S.LOC/
rtio -9.9999.99 S.P. L low limit
full scale
S.SP. 1 / S.SP. 2/
0 S.SP
. 3 0 H.range
Remote Setpoint
S.P. 1 1st stored Bias Setpoint bias
full scale
S.P. H high limit
full scale
Setpoint
full scale
0 OFF
2nd stored Slope up
S.P. 2 Setpoint
full scale
SL. u 0ff/19999
digit/..[1]
0 OFF
3th stored Slop down
S.P. 3 Setpoint
full scale
SL. d 0ff /19999
digit/..0ff/19999
digit/..[1]
36
4 - Operation
37
4 - Operation
4.4.3 PARAMETERISATION - PID MENU (not shown for ON-OFF control action)
PID Menu
PID
Menu
60 1:00 YES
60
Integral Overshoot control Heat / Cool
t.i. time O.C. 0.011.00
Algorithm OK
t.i. C Cool
Integral time
0ff/19999 sec (not displayed if NO
0ff/19999 sec
Heat/Cool)
12:0 50:0 12:0
Derivative Manual reset
t.d. time M.reS 0ff/1100% output t.d. C Cool
Derivative time
0ff/0.1999.9 sec (not displayed if 0ff/0.1999.9 sec
Heat/Cool)
38
4 - Operation
Calculated Proportional
p.b. band [1] (display only)
(available when adaptive
tune is selected)
OFF
Calculated Integral Filter time constant
t.i. time [1] (display only)
(available when adaptive
t.FiL (user enabled/disabled)
Off/0.299.9 seconds
tune is selected)
no 0
Initial Calculated derivative Measure bias
tune tune start
(One shot tune)
t.d. time [1] (display only)
(available when adaptive
In.Sh -6060 digit
no/yes tune is selected)
no 0:11
Continuous [1] These values Sampling time
AdPt Tune start
Adaptive Tune (A.T.)
are not automati-
cally stored on the
T.SaM 0.110.0 seconds
39
4 - Operation
40
4 - Operation
41
4 - Operation
For a simpler use of the con- Setpoint Otherwise, the Setpoint value is 1st stored
troller, its parameters have been S
# P. . L low limit reached according to the con- S
# P . . 1 Setpoint
organised in menu, according to Setpoint figured rate of change. 2nd stored
their functionality area. S# P. . H high limit S# P . . 2 Setpoint
High and low limit of the The new Setpoint value is called 3th stored
Setpoint SP. "Target Setpoint". It can be dis- S # P . . 3 Setpoint
The minimum span (S.P.L - S.P.H) played by means the parameter Values of the three Setpoints,
must be greater than 100 digit. #t.S.P. that are activated by mean of
(see procedure at page 53). logic inputs, communication
Setpoint parameters, and keyboard. The
s
# l. u ramp up When Remote Setpoint is con- Setpoint active is indicated by
Setpoint figured, we suggest to disable the , or green led.
s# l. d ramp down #sl. u and #sl. d parameters
This parameter specifies the Off. See also page 56.
maximum rate of change of the
Setpoint.
Adjustable in digit/sec.,digit/min,
and digit/hour (see page 27) Example Target Setpoint
= 350C
Setpoint
change
When the parameter is OFF, #sL. u = 10
this function is disabled and Initial digit/minute
Setpoint
the new Setpoint is reached = 250C
immediately after being t t = 10
entered.
42
4 - Operation
If SR starting point is lower then If SR starting point is higher Working Setpoint (SP) as Examples:
the ending point, both then the ending point, both combination of Local Local Setpoint (SL) with an
expressed in engineering units: expressed in engineering units Setpoint (SL) and remote sig- external Trim with multiplying
nal coeff. of 1/10:
biaS= starting point = a biaS= starting point = a Setpoint type = Loc.t
Setpoint type Loc.t rtio= 0.1
b-a b - a
rtio= rtio= (table 3, page 27) biaS= 0
HR - LR HR - LR SP = SL + (rtio REM)
Example: Example: + biaS Remote Setpoint (SR) with an
biaS= 20 biaS= 100 internal Trim with multiplying
rtio= rtio= Setpoint type reM.t coeff. of 1/5:
100 - 20 80 20 - 100 - 80 (table 3, page 27) Setpoint type = reM.t
= = 0.1 = = - 0.1
600 - (-200) 800 600 - (-200) 800 SP = REM + (rtio SL) rtio= 0.2
+ biaS biaS= 0
44
4 - Operation
#hy-d = #hy-u
t# i. . C Time control. Setting lower values
It is the integral time value, that (1.00>0.01) the overshoot
The parameter can be set specifies the time required by the generated by a Setpoint change
between 0 and 5% of the con- integral term to generate an output is reduced. The overshoot con-
figured Span and set in equivalent to the proportional term. trol doesnt affect the effective-
Engineering units. e.g. When Off the integral term is not ness of the PID algorithm.
Range = -200600C included in the control algorithm. Setting 1, the overshoot control
Span = 800C is disabled.
Max Hysteresis = 5% 800= 40C
4.5.3 PID MENU 4.5.4 TUNING MENU (not shown for ON-OFF main control output)
The self-learning adaptive auto- basis of this data and their sta- Input Sampling
tune is not intrusive. It doesnt tistical values, stored in the t
# f
. il filter t
# S
. aM Time
affect the process, at all, during instrument, it modifies auto- Time constant, in seconds, of Sampling time, in seconds, of
the phase of calculation of the matically the PID term parame- the RC input filter on the PV the instrument. This parameter
optimal terms parameters. ters. input. When this parameter is is normally used when control-
It is the ideal for all applications Off the filter is bypassed. ling slow process, increasing the
Continuous adaptive tune where it is required to change sampling time from 0.1 to 10
continuously the PID terms para- Filter response seconds.
Perturbation meters, in order to adjust the PID 100%
to the changes of the process 63,2% PV
Its the cycle time of the logic 99.99%/sec. provides the max- Travel
control output. The PID control imum rate of change of the out- M
# U.tM time 100%
P.b. d.bnd P.b. / C
0 0 100%
output is provided by the pulse put. When set to Off this func- It provides the time required to Heat output Cool output
width modulation of the wave- tion is disabled. the motor positioner to go from
form. the 0% position to 100%
48
4 - Operation
All the instrument connected to B - Modbus/Jbus MASTER SLAVE 1 The protocol installed in this con-
the same supervisor must have with Mathematical package SLAVE 2 SLAVE 3 troller, offers the following advan-
different addresses. Mathematical package Example: tages against the standard normally
If set Off the serial comm.s is The transmission and inquiry of The MASTER (X5) reads the supplied by other suppliers:
not active. parameters value to all the process variable from SLAVE 1 Communications baudrate
SLAVE devices using Modbus/Jbus (C1) and SLAVE 2 (X3). It com- Up to 12 Mb/sec with
b
# dr.S Baud rate SLAVE (e.g. PLC, etc.) is pairs the two values and send the electric isolation.
MASTER allowed. higher to the SLAVE 3 (PLC). The list of data transfer (profile
b# dr.M Baud rate file) is user configurable.
It provides the baud rate in the The mathematical package can The available math. operations It can be set by means the
range from 1200 to 19.200 manipulate the received data by are: configuration software (see
bit/sec. means the serial comm.s. separate manual)
+ - / > <
P
# Ar.y Parity
*
May be set even EVEn or odd To define the controller operations
odd. of this option, the configuration
If None is set, parity will be software must be used (see sep-
excluded. arate user manual).
49
4 - Operation
274.8 Operator
Pressing
go back to the Operator
[1] With the level of access set to full,
all the related parameters are dis-
mode mode played.
275.8
Press until
fUll Access
to all the levels Oper Operator
level Access
Ac.le [1]
Ac.le
AccS Access
menu
Menu Enter password
for access enable
none Execute
the following C.pas Change the
Configuration
from -999 to 9999 EHec operations
EHec password
(11 default value from factory)
A.pas
A.pas [A] parameter, the
access configuration page is
YES
yes A/M enable
/ nO
33 Enter
the Configuration
displayed. E.AMn C.pas password
OK
NO
50
4 - Operation
X5
45.80
50
45.80
During the up-download of the data
to/from the Memory chip, the controller
Edit Access
to the edit level
display shows the segment clockwise
rotation of the digits.
C.pot Calibrate
the potentiometer
Ac.le EHec (if present)
The valve
A.pas Change
the Access pass- load Load the data
from Memory chip stor Download the data
to Memory chip O go to low scale
EHec word
EHec EHec pot.l When the indication
(the valve) is stopped,
confirm the calibra-
tion value using
II Enter [A]
the Access Confirm and return
255 $ or %
The valve
A.pas password
back to the pot.H go to full scale
Operator mode
51
4 - Operation
Oper Access
level operator
Ac.le
Confirm
52
5 - Displays
274.8 Manual
mode 274.8 Operator mode
Automatic mode With this procedure, simple and
63 63 fast, up to 10 parameters, select-
275.0 275.0 Fast view ed through the fast view (see par
parameter 4.6 page 52) are displayed and
can be modified by the oper-
no One shot
tune start
ator without requiring the stan-
dard parameter setting proce-
Product
274.8 Engineering
tune no/yes
dure.
identification units Press $% in order to mod-
C ify the parameters
00A Software 365.8 Alarm 3 threshold
The value is entered by press-
ing key
rel. release
3fs.H
(high absolute
alarm)
63.0 Main output
(during the program
full scale On left side, please find as an
example a list of parameters on
Op run only)
Fast view menu.
A B C D
Hard
product code
(see page 5) 300.0 Setpoint value
local mode only s.sel
selection
none/s.LOC/
s.sp. I . /s.sp . /
. 2
t.s.p. (not displayed if the
Slopes are disabled) s.sp
. 3.
54
6 - Commands
0 SP = PV
100% output OP OPMAN=OPAUTO
after 2 seconds Modify
the output
value
274.8 O
co
change
OP
OP
Y
35 0 OPAUTO=OPMAN
6.1.3 LOCAL/ REMOTE SELECTION 6.1.4 STORED SETPOINTS SELECTION (see also pages 42, 43)
Select reM
The selected
Setpoint becomes
1st stored
Setpoint s.s.p.1 The selected Setpoint
becomes operating
remote
l=r operating pressing the s.sel pressing the
key.
When in Remote, 2nd stored The three
the green led Setpoint
leds flag the Setpoint
Select
local
loc is on 3th stored
Setpoint
s.s.p.3 operating.
Back to the
l=r Back to the operator mode
s.sel
operator mode
56
6 - Commands
The command
275.0 Confirm yes The command start/stop Confirm yes start/stop is executed
yes is executed pressing the yes pressing the
to start tune key. to start Adpt key.
When the controller is When the controller is
press until calculating the PID para- calculating the PID
meters, the green parameters, the green
Confirm
no
no led is ON. Confirm
no
no led is flashing
(blinking)
Tune Tuning
menu to stop tune to stop Adpt
Menu After the execution of the tuning, the When this function is in progress, the
calculated values are automatically calculated values are visible in the
presented in the PID menu. Tuning menu but cannot be modified.
57
6 - Commands
6.2 DIGITAL INPUTS 6.2.1 DIGITAL INPUTS COMMANDS FOR LOCAL-REMOTE SETPOINT
COMMANDS
Parameter Performed operation
Function Notes
A function is assigned, through value Off On
the configuration procedure to
each IL1, IL3 and IL3 digital None
O
# FF Not used
input. (see the parameters set-
ting at tab. 10 at page 30).
Set manual mode
A# M . an Automatic Manual
The configured function is acti- With the keypad locked the commands from
vated when the digital input (free Keyboard lock
k # eb.I Unlock Locked digital inputs and serial communications are
still operating
voltage contact or open collec- Normal
PV The value of PV is frozen at the time the digital
tor output) is in the On state
(closed). It is deactivated by set-
measure hold H # p . U operation
PV is hold
input goes to the close state
Setpoint slopes Rate limiting Normal When the input is in the on state, the Setpoint is
ting the input to the Off state inhibition S # lo.1 is active operation changed in steps
(open). Normal Forced With ON command the output is equal to the
The activation of the function
Output forcing mode
F # O . ut output output forced value ( see page 28)
through the digital input has the 1st stored
highest priority than through the Setpoint s # p . . 1 Local 1st SP The permanent closure forces the chosen stored
value. Setpoint modification is not possible.
keypad or through the serial
2nd stored The impulsive closure, selects the stored value.
communication.
Setpoint s
# p
. . 2 Local 2nd SP Setpoint modification is allowed.
If more than one digital input is selecting a Setpoint,
3th stored the last to be activated is the operating one.
Setpoint s
# p . . 3 Local 3th SP (see page 43)
Set Remote
mode l# =r Local Remote
Reactivation Reactivation of The blocking function is activated on closing
of blocking b # LcK blocking the command from digital inputs
58
7 - Programmed Setpoint
59
7 - Programmed Setpoint
OP3 digital
# Io
C
output #Opn
OP4 digital
#CIo
output #Opn
60
7 - Programmed Setpoint
OPERATION
B. Dwell
PV
61
7 - Programmed Setpoint
274.8 Operator
mode Prog Program
menu
275.8 Menu
62
7 - Programmed Setpoint
Continue for
Segment 0 Segment 1
ti. 0 time ti. 1 time all the 14 normal
segments
0.1999.9 Unit 0.1999.9 Unit
63
7 - Programmed Setpoint
The function mode of the program as well On program run mode, each 3 sec. the dis-
its status is displayed clearly by means the play shows alternatively:
and; leds as follows: - number of running program;
- number of operating segment as well its
status.
The control output value can be displayed
during the program run using the procedure
Function Status Led at page 53.
Local Reset OFF OFF X5 Number of running Program
(program n 3)
Program run Run ON OFF
Program hold Hold ON ON 246.9 each 3 sec. Operating segment
and its status
Program hold for Hold
ON ON
63
PV outside Error band back
22.05 (Segment n12) - ramp up
(End segment)
Program end
64
7 - Programmed Setpoint
The various commands, sup- Type of Local Programmed Programmed The different phase are dis-
operating
ported by the controller, are dif- setpoint played in a chained way, just for
ferent for each of the following Execution Hold
easing the understanding of the
operating phases: Phase Start of a of a program of a program functionality.
program
A] when in Local Setpoint mode Two different mode for starting
A B C
B] during the execution of a pro- and stopping a program are pro-
gram Setting
vided:
Supported
C]when the program is in hold commands of Local direct mode with the key
setpoint
(see page 66)
Commands supported by the through the parameter menu
controllers When the (see page 67)
Program Program Program program is
start hold continuation ended it comes
back to normal
mode
65
7 - Programmed Setpoint
Program
selection
274.8 Operator
mode 3
50 (local Setpoint) 50
275.0 pr.no
Program
start Note:
To reset the program see pro-
Program number dis- cedure at page 67
playing
Program
running
274.8 and
led
continuously on 275.0
1 Program hold
50
Pr.no
274.8 and alternatively
Program hold
led continuously on
275.0 Continue up to the
program end
66
7 - Programmed Setpoint
274.8 Operator
mode 3 run
50 (local Setpoint)
Pr.no Stat
275.0
Program start
Program
Press until
running
Prog Program
led
continuously on
HoLd
50
menu
Stat
Menu Program hold
Program hold
led
continuously on
reS
2 N of program Stat
Pr.no Program reset
67
7 - Programmed Setpoint
8 TECHNICAL SPECIFICATIONS
Features
Description
at 25C env. temp.
Total configurability From keypad or serial communication the - the type of Setpoint - the type and functionality of the alarms
(see chapter 4.3 page 25) user selects: - the type of control algorithm - control parameter values
- the type of input - the type of output - access levels
A/D converter with resolution of 160.000 points
Common Update measurement time: 50 ms
Sampling time::0.110.0 sec. Configurable
characteristics Input shift: - 60+ 60 digit
Input filter with enable/disable: 0.199.9 seconds
Accuracy 0.25% 1 digits for temperature sensors Between 100240V~
0.1% 1 digits (for mV and mA) the error is minimal
Resistance Pt100 a 0C 2 or 3 wires Max. wire Res:
thermometer connection 20 max (3 wires)
(IEC 751)
(forT: R1+R2 C/F selectable Burnout Sensitivity: 0.1C/10 E. T.
PV Input must be <320) (with any combination) <0.1C / 10 Wire Res.
(see pages13,14 L,J,T,K,S, R, B, N, E, W3, W5 Internal cold junction Line: 150 max
and page 26) (IEC 584) compensation con NTC Input drift:
Thermocouple
Rj >10M Error 1C/20C 0.5C <2V/C.Env. Temp
C/F selectable Burnout <5V / 10 Wire Res.
DC input (current) 4-20mA, 0-20mA Rj =30
Burnout. Engineering units
0-50mV, 0-300mV Rj >10M conf. decimal point
position Input drift:
DC input (voltage) with or without <0.1% / 20C Env. Temp.
1-5, 0-5, 0-10V Rj>10K Init. Scale -9999999 <5V / 10 Wire Res.
Full Scale -9999999
Frequency (option) Low level 2V (min. range of 100 digits)
0-2.000 / 0-20.000Hz High level 4 - 24V
69
8 - Technical Specifications
Features
Description
at 25C env. temp.
Remote Current
Setpoint 0 / 4-20mA Rj = 30 Bias in engineering units and range
Not isolated Ratio from -9.99+99.99
Auxiliary inputs Voltage Local + Remote Setpoint
accuracy 0.1% 1-5, 0-5, 0-10V Rj = 30OK
Potentiometer from 100 to 10K Feedback valve position
The closure of the Auto/Man mode change, Local/Remote Setpoint mode change, 3 Stored Setpoint activation, keyboard lock, measure
Digital inputs external contact hold, slope inhibit and output forcing
3 logic produces any of the
following actions:
Program hold/run (if option installed)
Control output Alarm Alarm Alarm Alarm Retransmission
Main Secondary
AL1 AL2 AL3 AL4 PV / SP
(Heat) (Cool)
Single OP1 OP2 OP3 OP4 OP5 OP6
action Relay/Triac Relay/Triac Relay Relay Analog./Digital Analog./Digital
OP5 OP1 OP2 OP3 OP4 OP6
1 single or Analog./Digital Relay/Triac Relay/Triac Relay Relay Analog./Digital
double action OP1 OP2 OP3 OP4 OP5 OP6
Operating mode PID loop or Relay/Triac Relay/Triac Relay Relay Analog./Digital Analog./Digital
and Outputs On/Off with
OP1 OP5 OP2 OP3 OP4 OP6
1, 2,3 or 4 Double Relay/Triac Analog./Digital Relay/Triac Relay Relay Analog./Digital
alarms action
Heat / Cool OP5 OP2 OP1 OP3 OP4 OP6
Analog./Digital Relay/Triac Relay/Triac Relay Relay Analog./Digital
OP5 OP6 OP1 OP2 OP3 OP4
Analog./Digital Analog./Digital Relay/Triac Relay/Triac Relay Relay
OP1 OP2 OP3 OP4 OP5 OP6
Valve drive Relay/Triac Relay/Triac Relay Relay Analog./Digital Analog./Digital
70
8 - Technical Specifications
Features
Description
at 25C env. temp.
Algorithm PID with overshoot control or On-off - PID with valve drive algorithm,for controlling motorised positioners
Proportional band (P) 0.5999.9%
Integral time (I) 19999 sec
Derivative time (D) 0.1999.9 sec OFF = O
Error dead band 0.110.0 digit
Overshoot control 0.011.00
Manual reset 0100% Single action
Cycle time (Time proportional only) 0.2100.0 sec PID algorithm
Min./Max output limits 0100% separately adjustable
Control output rate limit 0.0199.99%/sec
Soft-start output value 1100% - Time 19999 sec
OFF = O
Control mode Output safety value -100100%
Control output forcing value -100100%
Control output hysteresis 05% Span in engineering units On-Off algorithm
Dead band 0.05.0%
Cool proportional band (P) 0.5999.9%
Cool integral time (I) 19999 sec
OFF = O Double action
Cool derivative time (D) 0.1999.9 sec PID algorithm
Cool cycle time (Time proportional only) 0.2100.0 sec (Heat / Cool)
Control output high limit 0100%
Cool output max. rate 0.0199.99%/sec OFF = O
Motor travel time 15600 sec
Valve drive PID algorithm
Motor minimum step to 0.15.0% Raise/Stop/Lower
Feedback potentiometer 100 10K
71
8 - Technical Specifications
Features
Description
at 25C env. temp.
OP1-OP2 outputs SPST Relay N.O., 2A/250V~ for resistive load
Triac, 1A/250V~ for resistive load
OP3 output SPDT relay N.O., 2A/250V~ for resistive load
OP4 output RSPST relay N.O. 2A/250V~ for resistive load
Analogue / digital Galvanic isolation: 500 V~/1 min Analogue: 0/15V, 010V, 500 / 20mA max,
Control or PV/SP Short circuit protected 0/420mA, 750 / 15V max
OP5 and Digital: 0/24V 10%- 30mA max
OP6 (option) outputs retransmission Resolution 12bit
Accuracy: 0.1 % for solid state relay
Hysteresis 05% Span in engineering units
Active high Deviation threshold range
Action type Band threshold 0range
AL1 - AL2 - AL3 - AL4 Active low Absolute threshold whole range
alarms Action
Sensor break, heater break alarm
Special functions Acknowledge (latching), activation inhibit (blocking)
Connected to Timer or program (if options installed) (only OP3-OP4)
Local + 3 memorised
Remote only
Local and Remote Up and down ramps 0.1...999.9 digit/min or digit/hour (OFF=0)
Setpoint Low limit: from low range to high limit
Local with trim High limit: from low limit to high range
Remote with trim
Programmable If option installed
72
8 - Technical Specifications
Features
Description
at 25C env. temp.
4 programs, 16 segments (1 initial and 1 end)
Programmable Setpoint From 1 to 9999 cycles or continuous cycling (Off)
(optional) Time values in seconds, minutes and hours
Start, stop, hold, etc. activated from the keypad, digital input and serial communications
Fuzzy-Tuning type . The controller selects automatically the best Step response
method according to the process conditions Natural frequency
Tuning
Adaptive Tune self-learning, not intrusive, analysis of the process response to perturbations and continuously calculation of the PID
parameters
Auto/Man station Standard with bumpless function,
by keypad, digital input or serial communications
RS485 isolated, SLAVE Modbus/Jbus protocol, 1200, 2400, 4800, 9600, 19.200 bit/sec, 3 wires
Serial comm. (option) RS485 isolated, MASTER Modbus/Jbus protocol, 1200, 2400, 4800, 9600, 19.200 bit/sec, 3 wires
RS485 asynchronous / isolated, PROFIBUS DP protocol, from 9600 bit/sec at 12MB/sec selectable, max lenght 100m (at 12 Mb/sec.)
Auxiliary Supply +24V 20% 30mA max - for external transmitter supply
Measure input Detection of out of range, short circuit or sensor break with automatic activation of the safety strategies and alerts on display
Operational Control output Safety and forcing value -100%...100% separately adjustable
safety Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time
Access protection Password to access the configuration and parameters data - Fast wiew
Power supply 100 - 240V~ (-15% + 10%) 50/60Hz or
(fuse protected) Power consumption 5W max
24V~ (-15% + 25%) 50/60Hz e 24V (-15% + 25%)
Safety Compliance to EN61010-1 (IEC 1010 1), installation class 2 (2500V) pollution class 2, instrument class II
General Electromagnetic
compatibility Compliance to the CE standards (see page 2)
characteristics
Protection
EN60529 (IEC 529) IP65 front panel
Dimensions 1/ DIN - 48 x 96, depth 110 mm, weight 380 gr. max
8
73
Warranty
. net
G.&P. Grafica & Pubblicit Gazzaniga (BG) e-mail: G & P @ m a i l - g a t e
1 WARRANTY
74
ASCONS WORLDWIDE SALES NETWORK
SUBSIDIARY DISTRIBUTORS
75