SKB SHUTTERS CORPORATION BERHAD

CORPORATE PROFILE
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Profile

Corporate Structure

SKB Shutters Manufacturing and dealing of

Manufacturing Roller shutters and related steel products

Sdn Bhd

100%
SKB Storage SKB Shutters
Industries Industries
Sdn Bhd Sdn Bhd

Manufacturing of Storage Manufacturing and providing repair

Racking Systems SKB Shutters services for motor components

Corporation
B h d
Berhad
Investment
Holding
Trading in roller shutters parts
and related steel products

Rigida
Sdn Bhd SKB
Trading
Manufacturing of bicycle Sdn Bhd
Alloy rims
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Profile
SKB Shutters Corp. Berhad Plant & Capacity

Strategic location at Kota Damansara

Listed on Kuala Lumpur Stock Exchange

Year Founded : 1977 (New plant : 2004)

50,000 sq.meter plant

Capital Investment : RM78 Millions

Total Employee : 200 persons

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Profile
Manufacturing Facility

KUKA Robotic Arm Welding Metal Forming Machines

200 meter (L) Powder Coating Metal Punch & Bending

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System

Product Certification

Design Standard
The safe Load criteria of PalletLock
components systems was evaluated
using standard engineering analytical
methods with mechanical
characteristic determined from
laboratory testing.
testing

The safe load table use for

PalletLock racking system are
accordance with the S.E.M.A codes,
the U.K. Storage Equipment
manufacturers Association as
described in their Code of Practice
for the Design of Static Racking.
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PalletLock Racking Testing in U.K

SKB PalletLock Racking was tested in

Bath University (United Kingdom).

Certified to S.E.M.A. codes, the U.K.Storage

Equipment manufacturers Association as
described in their Code of Practice for the
Design of Static Racking.
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System
Steel Mill Certificates

Steel Grade
Steel used in the manufacturing of PalletLocks
products is of the highest quality with respect to
consistency and strength. Steel are supplied raw in
coil form and processed in highly advanced and
fully automated computerized roll forming lines.
Products quality are maintained and controlled
systematically.

(A) UPRIGHT
Steel Grade : Hot Rolled High Tensile Steel
Standard : JIS G3101 SS 490
Yi ld P
Yield Point
i t:N
Nott lless th
than 400 N/
N/mm2.
2
Tensile Strength : More than 500 N/mm2.

(B) BEAM
Steel Grade : Hot Rolled High Tensile Steel
Standard : JIS G3101 SS 400
Yield Point : Not less than 300 N/mm2
Tensile Strength : More than 400 N/mm2.
N/mm2
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System

Product Liability Insurance

Product Liability Insurance

SKB shall provides Product Liability

Insurance, a confirmation of its
confidence in all its products
manufactured, supplied and installed
all around the world
world.

Bodily injury and property damages

including claims cost up to Malaysia
Ringgit (RM) 1.5 million in any one
occurrence.
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System
WARRANTY

SKB 12 months WARRANTY Defective Materials and Workmanship Warranty

SKB offers a 12 months warranty which covers the SKB will replace or repair at no cost to the client all
structural integrity of the design of the products, and parts, which in SKBs opinion have deteriorated due
against defects in materials or workmanship. to defects in manufacture, materials or workmanship
subject to the following conditions :
1. Any deterioration caused by fair wear and tear,
Structural Warranty
environmental conditions or parts that have been
SKB will repair or replace at no-charge to the client subjected to accidental damage must be
anyy components that fails to meet its designed
g immediatelyy replaced at the clients expense.
specification, subject to the following conditions :-
2. Any rack subjected to operative damage must be
1. This warranty does not cover components, which off-loaded; SKB must be immediately informed.
are subject to loadings over and above those stated in Failure to repair damage invalidates the guarantee.
SKBs offer, or any such component subjected to
3. The warranty is only applicable to new SKB
damageg duringg the warehouse operation.
p
componentst installed
i t ll d and d maintained
i t i d by
b SKB staff.
t ff
2. SKB must be advised immediately of any such
incident, and be given full access to site to assess
damage.
3. The definition of structural damage is the cracking,
deformation or collapse of the product during the
course of the warehouse operation.
4. All operatives must be fully aware of the design
capacities of the racking system.
5. This guarantee only covers new SKB equipment
5
installed by the Company.
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System
SURFACE PROTECTION
The PalletLock Racking Systems are subjected to the highest standard of powder coating finish using the most
environmental-friendly powder coating plant to date anywhere in the world.

The plant as a whole consists of the following units :-

1) 5-Stage-Spray
5 Stage Spray Pre
Pre-treatment
treatment Plant : Degreasing and Iron Phosphating using FEKLEEN-LF
FEKLEEN LF and FEP 101.
2) Dry-Off Oven : To dry the wet pre-treated parts.
3) Powder Coating Booth : Designed for minutes-colour change, electrostatic powder coating and recovering system.
4) Powdered Conveyor : To link and transport parts to the various units of the plant.
5) Fully Automated electrostatic coating process to uniform thickness of coating between 55 micron to 65 micron.
5) Facility overall length : 190 meters
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System
Properties of Coating
SKB PalletLock Racking Systems uses the highest quality of powder coat from Akzo Nobel
Nobel, the world
largest producer of powder coatings and has a 30 years plus track record on structural steel across
the world.
Akzo Nobel powder coating meet all the main global specifications Qualicoat, GSB, AAMA and BS.
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System
PalletLock Heavy Duty Pallet Racking System
Each frame consists of 2 horizontal bracing at extreme
PalletLock Pallet Racking Systems has been carefully
ends with diagonal bracing intersecting at 600mm
engineered and tested to suit the most demanding logistics
interval to form a rigid frame construction channel.
applications. It is manufactured to the most stringent
Channel bracing are roll formed to section dimension of
standards to maximize safety and ensure efficient integration
36mm x 25mm x 0.8mm lipped x 1.5mm.T fastened to
of storage, materials handling and operating systems.
p g using
upright g hexagonal
g bolt & nut M10x65mm.
A wide range of PalletLock products and systems allow for
Upright face are perforated with two rows of tapered
configurations ranging from simple low rise storage
trapezoidal slots at 50mm pitch for positive beam
application to the most sophisticated high-rise Automated
engagement. One row of holes 10.5mm diameter at
Storage and Retrieval Systems (ASRS).
50mm interval along the reversed flanged of upright are
Thee PalletLock
a et oc papallet
et racking
ac g systems
syste s is
seengineered
g ee ed foro provided for fastening of bracing.
simplicity and efficiency to minimize installation time, reduce
Bolted base plates are fitted to each frame, two types
dependence on installer skills and maintain high standards
are available a standard duty 100x135x3.0mm or
and safety when in operation.
heavy duty 110x150x4.0mm. Levelling plates of 1mm to
3mm are available to ensure rack alignment and level.
Frame Upright base plates are anchored to the floor using 2
nos. of M10x75 mechanical expansion bolts.
PalletLocks upright frames, beams and cladding support are
manufactured from high-tensile steels, which is a built-in
minimum safety factor of 1.65 : 1 to give a high resistance to
compression and buckling load.
The rack columns and bracing are manufactured to tight
tolerances. Frames shall be of totally bolted construction.
This ensures a more consistence square and measurable
strength.
Uprights are a
available
ailable in 3 width;
idth 80mmW,
80mmW 90mmW and
105mmW. Different thickness ranging from 1.5mmT to
2.6mmT allow for different load carrying capacity.
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PalletLock Heavy Duty Pallet Racking System
Upright Profiles
- 50mm upright pitch
- Manufactured at SKB SHUTTERS Manufacturing, Kota Damansara, Selangor, Malaysia.
- Cold Forming Process at high speed rolling mill
mill.
- Omega section, Front-Centre-Ribbed
- One piece section, no splices
- Standard JIS G 3101 SS490
- Yield Point : Not less than 400 N/mm2.
- Tensile Strength : More than 500N/mm2.
- Available in 5 gauges for 90mmW and 4 gauges for 105mmW
105mmW.

Upright
W80mm Medium Duty (1.5, 1.7mm)

W90mm Medium, Heavy Duty (1.7, 1.9, 2.2, 2.4, 2.6mm)

W105mm Medium,
Medium Heavy,
Heavy Extra Heavy Duty (1.9,
(1 9 2.2,
2 2 2.4,
2 4 2.6mm)
2 6mm)
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PalletLock Heavy Duty Pallet Racking System

Load Beams
Box Beam
All PalletLock Load Beams are formed from two B85/45
lipped channels that are interlocked to form a box
section. This provides a double thickness of steel at B95/45
the top, bottom and corners for maximum resistance B105/45
to overloading, twisting and accidental impact.
B125/45
Maximum shelf beam deflection does not exceed
span 1/200 when loaded to recommendations. B140/45
Load beams are fully adjustable in height of 50mm
centers without the use of any tools. Each beam are
engaged securely to upright with locking pin to
prevent any accidental dislodging.

Open Beam
Beam Profiles
U46/45
- Steel : High Tensile Hot Rolled Steel
U71/45
- Grade of Steel : JIS G 3101 SS400
U88/45
- Yield Point : Not less than 300 N/mm2.
N/mm2
U95/45
- Tensile Strength : More than 400 N/mm2.
- Thickness : 1.5mm
- Fully adjustable at every 50mm.
- Welded with two end connectors.
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PalletLock Heavy Duty Pallet Racking System

PalletLock Standard Racking Parts

Sleeve Anchor
Floor Plug
M10 x 75mm
Base Plate M12 x 75mm
Standard Duty (Std)
100 x 135 x 3.0mm

Beam Locking Pin

(Galvanized)

Base Plate
Heavy Duty (Std) Frame spacer
110 x 150 x 4.0mm 36 x 25 x 1.5mmT
Powder coated Blue
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System

Selective Pallet Racking

* 100% accessibilityy to individual p

pallet.

* Utilization of 40% of floor space.

* Fast & ease of loading & unloading.

* Compatible with many handling

equipment styles.

* Relatively low structure cost.

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System

Double-Deep Pallet Racking

* Average
g stock rotation.

* Utilization of 60% of floor space.

* Homogeneous pallet types requirement is

not critical.

* Average order picking 50% selectivity.

* System requires use of a specialist reach

truck.
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System

VNA Pallet Racking

* Free up to 45% for the floor space given

over to
t aisles
i l iin a wide
id aisle
i l scheme.
h

* High utilization of floor space.

* Good stock rotation and accessibility as

wide aisle system.

* System requires use of a specialist VNA

truck.
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System

Drive-in Pallet Racking

* Limited stock rotation.

* 50% nett pallet area m2 usage of overall

warehouse area average floor area
utilization.
tili ti

* Good product protection. Each pallet is

supported on pallet rails.

* Limited order picking 20%~30%

selectivity ; slow picking rate.

* Suite operation of reach truck or counter

balance truck.
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System

P ll t Flow
Pallet Fl Rack
R k

* First In-First Out operation

p ((FI-FO).
)

* High-density dynamic storage concept.

* Guaranteed dynamic inventory.

* Suitable for use on both cartons & pallets.

* Keep workers at safe distance from

forklifts that are replenishing the racks.
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Profile
SKB PalletLock Pallet Racking System Projects (Local & Overseas)
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Profile

SKB PalletLock Major Customer Reference

Logistic & Distribution Services:
(1) YCH Logistics
(2) DKSH Distribution
(3) IDS Logistics Services Sdn Bhd
(4) Caliber Logistics
(5) Ceva Logistics
(6) Tiong Nam Transport & Services
(7) Sinkung Logistics
(8) Nippon Express
(9) Malaysia Agrifood Corporation Berhad

Manufacturing :
(1) Shell Refinery Company
(2) British American Tobacco
(3) Elektrisola (M) Sdn Bhd
(4) Hitachi Air Conditioning
(5) ABB Manufacturing