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The Spirit of Aviation | www.eaa.org Vol.63 No.

8 | August 2014

Bcker From Scratch


Jungmeister a delight
to y, a bear to build

+
Learning to Fly the Chute
Powering along under a exible wing

Piston Power to China


Hopping the Pacic in a stock Bonanza

EAA Annual Report


Successes and challenges of the past year
The New SkyView

Featuring SkyView Touch

Touch when you want


w it.
Turbulence when yo
you
ou don
ou don't.
don't t.
Earlier this year we reintroduced our flagship system with the addition of SkyView Touch. From the beginning,
Dynons pilot-engineers designed SkyView to have a clean and intuitive pilot interface so you can focus on
the flying, not the technology. SkyView Touch adds the convenience of touch when you want it, but keeps a
full set of buttons and joystick knobs for precise control in turbulence. We also added dedicated Knob and
Autopilot Control Panels for a streamlined and customizable interface. SkyView 10 software offers dozens of
new features like the six-pack instruments, VFR sectional and IFR en-route charts, and twin and large engine
support.

At AirVenture 2014 we announced the next wave of SkyView features for your experimental or light sport
panel. SkyView 11 adds video input support with a new adapter, a Dynon 8.33 kHz COM radio, and much
more.

Whether youre new to glass cockpit technology or fly 777s at work, theres a complete SkyView panel for you.

We invite you to discover The New SkyView. Go Fly.


Learn more at www.TheNewSkyView.com

SkyView Touch Equipped


Hangar D: 4053-4054- 4055
JACK J. PELTON
COMMENTARY / TOWER FREQUENCY

Oshkosh Is a Two-Way Street


BY JACK J. PELTON

AMONG THE MOST important guests at our annual y-in and convention
at Oshkosh are people from government. Oshkosh week is the best
chance every year for us to express our concerns to regulators and
elected leaders, but more importantly, it is their singular opportunity to
see up close all forms of personal aviation for themselves.
The FAA has the highest prole, which makes sense. After all, it is
the FAA that directly regulates our ying. The FAA staffs a hangar
near the base of the control tower with people who can discuss all
types of policy from weather forecasting and reporting to airspace
issues. The FAA hangar is your go-to place for answers directly from
FAA personnel.
Perhaps even more important are the Oshkosh visits by the top FAA
leadership, including the administrator, Michael Huerta. As you can
imagine, the FAA is overwhelmed by airline issues. FAA staffers rou-
tinely y on the airlines; they are in and out of airline airports all the
time, and they hear from the millions of airline passengers frequently.
But Oshkosh is the only opportunity every year for the FAA leader- introduce yourself to the Customs people who will have sev-
ship to see the vast scope of private aviation for themselves. In one eral of their aircraft on display.
south to north trip at Oshkosh the FAA administrator can chat with We will also host elected officials of all levels including
people ying powered parachutes, owners of classics and antiques, aer- local, state, and federal government. Every level of govern-
obatic pilots, builders and pilots of homebuilts, and at the north end ment is important to us because airport issues are local, and
there are hundreds of people devoted to keeping warbirds in the air. aircraft and pilot regulations are national.
And all along the ightline are thousands of pilots and owners of con- Over the past several years the General Aviation Caucuses
ventional general aviation airplanes. in both the U.S. House of Representatives and the Senate
Its almost impossible for FAA leaders in Washington to grasp the continue to grow. The elected officials who join the caucuses
diversity of private aviation, except at Oshkosh. No other event brings are committed to the support of private aviation in all forms.
all of us and our aircraft together in one place. Oshkosh is our annual These elected officials do not promise to grant our every
opportunity to remind the FAA that the freedom to y and to innovate wish, but they will listen when issues arise. Most importantly
has created an aviation environment like no other in the world. the House and Senate have the power to prod the FAA into
Another government agency that will be at Oshkosh is the U.S. action, or even as in the case of the Pilots Bill of Rights, to
Customs and Border Protection. Its part of the U.S. Department of supersede the FAA and set policy.
Homeland Security, which was created in response to 9/11 and has One of the greatest concerns for those of us who y for
grown to be one of the largest components of the federal government. personal reasons is the third-class medical certication sys-
Working to prevent another terrorist attack is vital to all of us, but tem. Its broken. What we are asking is to be treated the same
again, we know that private ying is not fully understood by this as other Americans who participate in mechanized recre-
agency. There have been too many unwarranted stops and searches of ational activities such as boating, motorcycle riding, ATV
pilots ying their own airplanes for their own reasons that pose abso- riding, auto racing, and on and on. The drivers license system
lutely no threat to anyone. is in place and working, and we believe that is appropriate for
The best way for the people at the Customs and Border Protection people who y for their own personal reasons.
to understand how we use our airplanes is for them to see us and talk to Will we hear some good news on third-class medical reg-
us. Oshkosh provides that opportunity. When they see the thousands of ulation changes at Oshkosh? I dont know. I do know the FAA
aircraft that have own to Oshkosh from all 50 states and dozens of for- is working on new standards, and maybe it will be ready by
eign countries they can grasp that we dont t a single pattern. And Oshkosh. But either way, this is our opportunity to express
when they see the orderliness and cleanliness that is Oshkosh, I hope our views to government officials, and even more impor-
they can begin to comprehend that people who y for their own reasons tantly, for them to see us in our own environment.
are the most reliable and not a threat to anyone. Please stop by and Only at Oshkosh. I hope to see you there.

PHOTOGRAPHY BY JASON TONEY www.eaa.org1


A PUBLICATION OF THE EXPERIMENTAL AIRCRAFT ASSOCIATION

Contents
Vol.63 No.8 | August 2014

F E AT U R E S D E PA R T M E N T S BETTER PILOT

58
If You Cant Buy One,
COMMENTARY

01 Tower FrequencyJack J. Pelton


94

98
Stick & RudderInto the Mist

What Went WrongWho Needs Ailerons?


Build One
Len Elmendorfs Bcker Jungmeister 06 Letters to the Editor 102 Ill Never Do That AgainBacon-Saving Skills
By Budd Davisson
16 Left SeatJ. Mac McClellan HANDS ON

68
Ferry Flight to China
22 Flying LessonsLane Wallace 104 What Our Members Are Building/Restoring

Two pilots on the odyssey of a lifetime 28 Savvy AviatorMike Busch 108 Innovation on the FlyBlending Two Passions
By Mark Phelps In Harmony
34 Light FlightDave Matheny

76
Run for the Sky
38 Dream Build FlyBrady Lane
110 Hints for HomebuildersCompression Hose Fittings,
Hose Standos

A senior pilots fancy turns to oating 46 Plane TalkLauran Paine Jr. 114 Shop TalkPerpendicular Holes and
with the clouds Homemade Gizmos
By James Lawrence 52 ContrailsJe Skiles
MEMBER CENTRAL

86
Another Successful Year of
NEWS & INFO

10 Advocacy & Safety


121
122
Member Central
Pilot Caves
139
140
Member Benets
FlyMart
Uniting People and Airplanes Governmental Issues 126 News From HQ 141 Classied Ads
EAAs annual report 131 Gone West 144 EAAs Logbook
14 FlightlineIndustry News 134 Members and
Chapters in Action

ON THE COVER: Veteran aerial photographer Jim Koepnick captured the For more on many of the topics in this issue, visit www.SportAviation.org. To view and

beautiful Bcker ying near Lakeland, Florida. submit aviation events, visit www.EAA.org/calendar.

PHOTOGRAPHY BY JIM KOEPNICK www.eaa.org3


Vol.63 No.8 | August 2014

EAA PUBLICATIONS
Founder: Paul H. Poberezny
Publisher: Jack J. Pelton, EAA Chairman of the Board
Vice President of Marketing: Rick Larsen
Editor-in-Chief: J. Mac McClellan
Associate Editor: Meghan Hefter
Assistant Editor: Katherine Pecora
Senior Graphic Designer: Chris Livieri
Graphic Designer: Jenny Hussin
News Editor: Ric Reynolds
Copy Editor: Colleen Walsh
Multimedia Journalist: Brady Lane
Visual Properties Administrator: Jason Toney
Intern: Antonio Davis
Print/Mail Manager: Randy Halberg
Contributing Editor: Jim Busha
Contributing Writers: Charlie Becker, Mike Busch, Budd Davisson,
James Lawrence, Dave Matheny, Lauran Paine Jr., Mark Phelps,
Robert Rossier, Je Skiles, Lane Wallace

ADVERTISING
Vice President of Business Development:
Dave Chaimson / dchaimson@eaa.org
Advertising Manager: Sue Anderson / sanderson@eaa.org
Business Relationship Manager: Larry Phillip / lphillip@eaa.org

Mailing Address: P.O. Box 3086, Oshkosh, WI 54903-3086


Phone: 920-426-4800 Fax: 920-426-4828
E-mail: editorial@eaa.org Website: www.EAA.org

Need to change your address or have other membership


questions, call 800-564-6322 (800-JOIN EAA).

EAA and SPORT AVIATION, the EAA Logo and AERONAUTICA are registered trade-
marks, trademarks, and service marks of the Experimental Aircraft Association, Inc. The
use of these trademarks and service marks without the permission of the Experimental
Aircraft Association, Inc. is strictly prohibited.

4Sport AviationAugust 2014


LETTERS TO THE EDITOR

Age 65: Time to Start, Not Quit


IM ON THE DOORSTEP of that magical but dreaded
age of 65. I will ip the page next Wednesday, the
4th of June. I just nished reading Macs article
in the online version of Sport Aviation, The Age
Thing [June 2014]. As a new 65-year-old to be, I see
light at the end of the tunnel, so to speak. After too
many years of having to put it off because of other
legitimate priorities and, at times, a lack of interest,
Im going for a sport pilot license.
To be a pilot and plane owner is a lifelong dream,
and Ive decided its time I go after it. I only wish I
could have done it 30 or 40 years ago, and I probably
should have. So, now its my time.
_
John Pollock, EAA 1138617
Goldsboro, North Carolina

I AM 70 YEARS OLD and rst soloed at 18. I am


a private pilot with instrument rating. J. Mac
McClellans article The Age Thing was excellent!
I stopped ying 15 years ago. Heres why: My
last third-class medical involved six doctors,
including a doctor to monitor stress test; FAA
Arnie Zimmerman at the controls of his Breezy. medical examiner; my primary care physician; two
specialists; and an FAA senior medical examiner
in Washington, D.C. Each was required to write
a report. All showed I was more than capable of
piloting. The cost to me (not to mention time and
BREEZY AND inconvenience) was almost $1,000not covered
by medical insurance. Needless to say when the
YOUNG EAGLES sport pilot program became available I was very
interested. However, there are no planes available
for rent in my area (Boston) which qualify. The new
I ENJOYED READING your column about Breezy turning 50 in the proposal is very encouraging.
June 2014 issue of Sport Aviation. However, no article about the _
history of Breezy would be complete without mention of a spe- Ray Watts, EAA 1106634
cial Breezy and its pilot. If youve been to AirVenture Oshkosh Wellesley, Massachusetts
in the last 26 years, youve probably seen N3AZ and its pilot,
Arnie Zimmerman, EAA 205374. If you missed him, it was prob- SEVERAL YEARS AGO when AOPA claimed to be doing
ably because he was hidden behind a crowd of children waiting a study on pilot aging I became very interested
for a ride. Arnie and Breezy could typically be found in one of (being 14 years your senior). I watched, listened, and
two places: parked just off the west edge of Runway 36, or cir- never saw a summary or conclusion! So I did my
cling overhead. Arnie has been a strong supporter of aviation own research and found one conclusion: that pilot
and is actively involved in the Young Eagles program. Over the incapacitation is a minor issue at any age! I also agreed
past 38 years, he has personally given over 12,000 rides (no, to participate in the North Dakota University study on
thats not a typo) and introduced over 1,400 youth to aviation pilot aging, but they never followed up with me!
through Young Eagles ights, most of them in a Breezy. I am in good health, no meds, and y club
My Young Eagles ight with Arnie was one of the most Archers with no issues. I am now building a
memorable aviation experiences I have ever had. I dont think World Aircraft Co. Spirit E-LSA to equip with
any article about Breezys history would be complete without amphibious oats, in lieu of continuing to race and
mentioning Arnie and the ties to EAAs Young Eagles program. cruise our 42-foot pilothouse ketch sailboat!
_ _
Benjamin Nelson, EAA 822255, age 13 Howard Riley, EAA 394602
Kenosha, Wisconsin Grosse Pointe, Michigan

6Sport AviationAugust 2014


LETTERS TO THE EDITOR

Glass Cockpit Doubts


I AGREE WITH LAURAN on glass cockpits (Plane
Talk, Lauran Paine, June 2014). I have
been flying for over 40 years and have seen
some amazing things. I think glass can be
dangerous in the wrong hands. I have a
friend that bought a new Cessna 206 with
a G1000 in the panel. I live in Boulder,
Colorado. We took a trip to Nebraska, and
after rotation his head was buried deep into
the panel. I had to tell him a dozen times to
look outside, on a VFR flight!
Where is it all headed? I think that glass will
cause more accidents with low-time pilots.
Nothing to do but fly and look outside.
Wonderful quote! I will remember that!
_
Glen Marshman, EAA 534364
Boulder, Colorado

THANKS FOR THE OKAY, LAURAN, NOW youve done it again.


Not only did you write yet another hugely
MEMORIES, JEFF engaging article, about steam versus glass,
but youve suddenly, brutally brought me to
face the wisdom of a decision I thought I had
IVE COPIED THE SECOND and third installments of Jeff Skiles fol- already clearly made. Troublemaker!
lowing a World War II cadet, etc. articles and mailed them to For some time I have envied glass panels
my brother-in-law. He ew as pilot his 35 missions in a B-17 and dreamed about an upgrade to my Wheeler
with the 8th Air Force. The impact of Jeff s writing has been so Express. I already have a GTN 750 and love
great! Hes 94 and the memory is not what it used to be. Jeff s it. Im a Garmin junky, a hard-core electrical
articles have led him down memory lane and brightened his life. engineer, a techie nerd. But the G500s are
Jeff, keep up your good work. Ill bet there are many, many more just so expensive, and the peripherals a
out there who have had the same enjoyable experience. I hope pain to place. Nothing else fits! Then, along
they all write with their thank-you. comes the G3X Touch: It fits my panel space
_ perfectly. I salivate!
Bill Simon, EAA 479848 I start drawing up plans. My $1K vacuum
Wallingford, Connecticut pump is well past typical life and will soon go
west. The DG is starting to seriously precess
and will need a $1K rebuild. I can sell the
S-TEC autopilot for much of the cost of the
Garminperfect excuses, right? Done deal!
Warn my wife about the imminent hit on the
family finances.
Then along comes your article. Darn! I
sit in the plane and start wondering how
well I will take to speed and altitude tapes,
how cozy and comfortable I am with all that
analog stuff, how at 64 years Im known as an
analog engineer, not a digital one; after all,
any idiot can count to one.
Just sayin!
SUBMISSIONS
Seriously, thanks for a great thought-provoker!
LETTERS INTENDED for publication should be e-mailed to editorial@eaa.org or addressed to EAA/Letter _
to the Editor, P.O. Box 3086, Oshkosh, WI, 54903. Please include your EAA number, city, and state. All Reinhard Metz, EAA 353311
letters are subject to editing. Unpublished letters will not be returned. Wheaton, Illinois

8Sport AviationAugust 2014


ADVOCACY AND SAFETY
GOVERNMENTAL ISSUES

Sen. Inhofe Proposes


Pilots Bill of Rights 2
Bill addresses medical reform, CBP stops, FAA enforcement, and more

SEN. JAMES INHOFE (R-Oklahoma) announced that he will Allowance for de novo trials, permitting
introduce a successor bill to the Pilots Bill of Rights, which the federal district court to hear all the
was signed into law in 2012. Inhofe released a draft of the bill, relevant facts of an enforcement case and
tentatively called the Pilots Bill of Rights 2, for the aviation not just adjudicate whether the NTSB
communitys review and commentary before its introduction after judge and board made a proper nding.
the Senates summer recess. The rst Pilots Bill of Rights specied
The proposed bill is the result of collaboration between Sen.
Inhofe and EAAs Legal Advisory Council (LAC) that began
with a meeting during last years AirVenture. When Sen. Inhofe
introduced the first Pilots Bill of Rights, he acknowledged that
it represented a first step toward improving the rights of airmen
involved in FAA enforcement actions and that more would
follow. Wasting no time to fill gaps in the original legislation,
he solicited input from the EAA LAC during AirVenture 2013,
seeking to understand how well the spirit of the Pilots Bill of
Rights was being carried out in the field. Following that meeting,
the LAC developed a detailed list of legal remedies that could
be addressed in further legislation, and EAA continued to work
with Sen. Inhofes staff as Pilots Bill of Rights 2 evolved. The
bills language currently includes:
Aeromedical reform, similar to the General Aviation Pilot
Protection Act, introduced in the House by Rep. Todd
Rokita (R-Indiana);
Prohibition of certain aircraft stops by U.S. Customs and
Border Protection without probable cause;
Provisions for development of legislation designed to reduce
regulatory and certication barriers to the installation of safety-
enhancing equipment and cost-effective means for maintaining
the airworthiness of older general aviation aircraft;
Immunity from civil liability for designated airworthiness
representatives (DARs), designated pilot examiners (DPEs),
and aviation medical examiners (AMEs), offering designees
of the FAA administrator the same shield from liability as fed-
eral employees;

10Sport AviationAugust 2014 PHOTOGRAPHY BY MICHAEL STEINEKE


that pilots were allowed to immediately challenge FAA CLARIFIES ANGLE OF ATTACK INDICATOR
a disputed order at the federal court level; how- INSTALLATION POLICY
ever, because these appeals were not de novo
trials, the Pilots Bill of Rights was interpreted to IN FEBRUARY, THE FAA issued a press release announcing that angle of attack
prohibit the district court from hearing and con- (AOA) indicators would be eligible for certication under industry consensus
sidering all the facts of the case; standards rather than traditional avionics certication rules. The new policy
Expansion of Pilots Bill of Rights protections to will allow manufacturers to build the AOA indicator system according to
other aviation-related certicate holders, such as standards from the American Society for Testing and Materials (ASTM)
charter operators and repair stations; and apply for FAA approval for the design via a letter certifying that the
A limitation to the FAAs scope of investigation equipment meets ASTM standards and was produced under required quality
during enforcement actions, which would prevent systems. The FAA said that this streamlined policy may serve as a prototype
shing expeditions unrelated to the original rea- for production approval and installation of other add-on aircraft systems in
son for the investigation; the future.
Reinstatement of the FAAs expungement policy, Shortly after the FAA issued its press release, EAA wrote to the FAA
limiting the length of time enforcement actions are requesting clarication on the installation of these safety devices. In June, the
retained on an airmans record; FAAs Small Airplane Directorate and Aircraft Maintenance Division replied
Prohibition of enforcement action by the FAA if it that its policy is that AOA indicators are non-required equipment that provide
fails to provide airmen with the due process infor- a safety benet. In addition, if they are manufactured to appropriate ASTM
mation required by the original Pilots Bill of standards, these devices do not represent a major change to type design [] and
Rights; and do not require a Supplemental Type Certicate for installation.
A prohibition on enforcement related to NOTAMs The installer must determine whether or not installing the AOA indicator
if the FAA fails to complete the NOTAM improve- on a specic airframe constitutes a major or minor alteration, which is a
ment program called for by the original Pilots Bill decision based mainly on the conguration and construction technique of
of Rights by December 31, 2014. individual aircraft. In many cases, AOA indicator manufacturers will be
Sen. Inhofe will be speaking about the bill, his able to have their installation instructions approved by the FAAs Chicago
plans for gathering the aviation communitys input, Aircraft Certication Office, which means that the approved installation
and the timeline for the bills introduction in a forum data may be used to support the AOA system installation as either a major or
presentation at AirVenture 2014 on Saturday, August 2, a minor alteration. With approved installation instructions, a repair station
from 10-11:15 a.m. in Forum Building 1. His office can install an AOA system as a major alteration without having to provide
can be reached with any comments via his website engineering and safety data to the FAA, as it normally would with non-STC
at www.Inhofe.Senate.gov. parts being installed in standard category aircraft.

MEMBERS REPRESENTING MEMBERS


BY SEAN ELLIOTT, EAA VICE PRESIDENT OF ADVOCACY AND SAFETY

AIRVENTURE IS the most aviation attorney, a retired airline pilot, each days tasks are different, but everyone
impactful and important and even a former FAA administrator enthusiastically pitches in to ensure the job
general aviation event in are typical of the caliber of our EAA gets done for the benet of EAA.
the nation. In addition government hosts. Most importantly The amount of work that we accomplish
to the entertainment and these dedicated volunteers are all avid with federal agencies during this one week
sharing of knowledge EAA, Warbirds, IAC, and Vintage Aircraft far exceeds many of the other meetings held
and information, the Association members who immerse throughout the year. The EAA government
amount of industry themselves in our community 365 days a host team plays important roles in making
business and government relations that take year. They really understand your needs that happen.
place eclipses all other venues. For EAA to and interests within the GA community. We are indeed very fortunate to have the
fully capitalize on the powerhouse level of Each day of AirVenture the team attends caliber of hosts that have long served EAA
these visitors, we have a long standing team a daily brieng in which the latest EAA in this capacity. If you see one of our hosts
of government hosts who represent EAA issues and the lineup of visitors for that day sporting the blue EAA Government Host
members interests to our top guests. are reviewed. Various teams are formed to polo shirt, take a moment to thank them! If
The EAA government host team consists host each VIP, and the logistics are worked you think that in the future you might have
of men and women with impressive out for the daily plan. There is a great what it takes to join our host team, send us
backgrounds. For example, a prominent team dynamic with our host group, as an e-mail at govt@eaa.org.

www.eaa.org11
ADVOCACY AND SAFETY
KNOWLEDGE IS POWER

Formation Flight Safety


Part 3
BY CHARLIE PRECOURT, SAFETY COMMITTEE CHAIRMAN, EAA BOARD OF DIRECTORS

IVE ALWAYS CONSIDERED formation flying one of the most Another key point discussed in Part 1
enjoyable types of flying we can do. Formation fundamentals is the challenge of ying the lead position.
strengthen your overall flying abilities, but also require some It is important to learn to perform on the
unique training to perform correctly and safely. To re-emphasize wing to a high degree of prociency before
some important points from our first two articles, dont take attempting to learn lead, as these positions
up formation without some good instruction. Your instructor are two entirely different skills and should be
doesnt have to be a CFI. In fact it is more important the approached in building block fashion. One
instructor be well experienced in formation and in the type of way youll know when youre ready to start
aircraft you want to learn than be a CFI. The best CFIs in the learning lead is when you can recognize the
world cant teach you to be safe in formation unless they have mistakes the leader is making while youre on
formation experience. the wing!
The FAA doesnt provide any requirements for teaching or testing To continue from Part 2 with more on
for these skills through the normal certicates and ratings, so we have the ner points of ying the wing position,
to rely on experience within the pilot community. A great reference I was thinking about the student errors
is The Formation Pilots Knowledge Guide published by FAST, the that make me uncomfortable when Im
Formation and Safety Team. (Visit www.SportAviation.org for a PDF.) teaching a pilot to y on the wing. For close-
I highly recommend it! in formation, our correct position relative
to the leader is determined by a number of
things. One is it places you close enough
that you could penetrate IMC together
without losing sight. Another is the proper
position allows maneuvering through turns
safely, while the inverse is true: Being out of
position can increase the risk of collision.
Inevitably, when a pilot is rst learning
to y close formation, there will be lots of
deviations from the proper position, but
I become most uncomfortable when the
wingman drifts high on the leader. There
are a couple of reasons for this. First, as
you drift higher, the leader is moving more
toward your aircraft underside where it gets
harder to see. Worse, if the leader initiates a
turn into you while you are out of position
high, lead will appear to be going under
you. To match his turn you need to bank
away, which will cause you to instantly lose
sight altogether, so youre now stuck, even
though youre only a few feet away. Very
uncomfortable, and a big no-no. As a rule of
thumb, I dont want to ever see the entire
upper surface of the leaders wing (low-wing

12Sport AviationAugust 2014 PHOTOGRAPHY COURTESY OF CHARLIE PRECOURT


aircraft), and I make corrections immediately have traded the low position error for a wide horizon (three to four nger-widths held
to avoid that happening. If the leader is in a position error, necessitating two sizable at arms length is a good rule of thumb).
high-wing aircraft, being out of position high corrections. Instead, when the lead turns At this point your higher speed gives you
is even worse, as the leader also loses sight away from me, I make sure that I match his a bigger turn radius, which will move you
of you! To avoid getting high on the leader, bank and roll rate as a priority, and then toward lead. You strive to y along a 30-45
some wingmen of formation demonstration correct the vertical error with pitch. Ideally degree bearing line aft of the leader. You can
teams will y with the pitch trim preloaded you can do both axes together, but if you estimate that by ying your aircraft to keep
nose down, requiring them to hold constant trend out of position low as lead turns away, lead near the front lower quarter panel of
back pressure to stay level. With this trim be sure to get the bank error xed pronto. In your windscreen. From that starting point,
setting, any drift high can be corrected doing so, I dont have to correct two errors if you increase bank, lead will move aft in
quickly by just relaxing back pressure. This (vertical then lateral), as I never get wide. I your view; if you decrease bank, lead will
is not a technique I have used personally, just maintain proper lateral by keeping up in roll, move forward. So driving up leads wing
never adopted it, but I know many have. The and then gradually x the pitch. line is controlled by varying bank angle. As
point is to avoid getting high on lead. Another maneuver to master on the you get closer you can start to reduce speed
Another common student error I see wing is the rejoin. Rejoins return us to close to match leads and slide into position.
during turns in close formation occurs when formation from more distant positions, and Your safety escape route is provided by
the leader turns away from the wingman. they can be done straight ahead or turning. staying below lead, and if you nd closure
When the leads turn away from you makes Practice turning rejoins by positioning rates are too high for comfort, you roll out
you see his aircrafts belly, it gives the about 800 feet in trail of the leader. Lead your bank and pass behind and below lead,
impression that youre low. Instinctively the initiates a 30-degree bank turn, and the overshooting to the outside of the turn
rst correction the student makes is to pitch wingman follows and accelerates 5-10 knots. until the speeds are matched. Mastering
up to correct. The problem is students often This is another place where being high on the turning rejoin will be a great condence
correct in pitch without initiating bank, so lead makes me uncomfortable. Wing should builder for more complex formation skills to
they end up drifting wide. At this point they descend enough that lead appears above the come later. Fly safely out there!

www.eaa.org13
F
LIGHTLINE
INDUSTRY AND COMMUNITY NEWS

COMBS SETS ANOTHER


RECORD IN REMOS LSA
MICHAEL COMBS, EAA 877079, unofficially earned
a sixth aviation world record in his REMOS GX
light-sport aircraft Hope One after completing a
coast-to-coast ight on Saturday, June 7, as part of
his Flight for the Human Spirit project.
If Combs ight is veried by the National
Aeronautic Association and ultimately the
Fdration Aronautique Internationale, it would
establish a new point-to-point transcontinental
speed record for this class of aircraft.
Between April 2010 and September 2012,
Combs ew for the Flight for the Human Spirit
project through all 50 states and British Columbia,
Canada. On this latest ight, he departed Ontario
International Airport in California at 5:27 a.m. on
June 5 and landed at Charleston, South Carolina,
34 hours, 1 minute later.
The ights nal leg was the most emotionally
charged for Combs, the REMOS team, and fans
due to iffy weather. However, it cleared in time for
Combs, who was accompanied by his son, Daniel
Routh, to make his landing in Charleston.
There are some landings that are more

Mosquito Takes signicant than others, and that one in Charleston


will always be a fond part of my life, Combs said.
The mission has inspired aviation enthusiasts

Flight in Canada to want to learn to y or return to ying, according


to comments the team received during the coast-
to-coast ight.
One of two ying examples Its humbling to think of how many people
we reach from these flights, Combs stated.
We average over 100,000 hits [to our website]
THE POPULATION OF ying de Havilland 98 Mosquitos instantly each day of flight and are overwhelmed by the
doubled June 16 as a newly restored Mk.35 Mossie red up its support of those who believe in the value of
Rolls-Royce Merlin engines and ew for the rst time in 48 years at what we are doing.
Victoria International Airport in Sidney, British Columbia, Canada.
This makes two airworthy Wooden Wonders in the world,
joining Gerald Jerry Yagens example at the Military Aviation
Museum, Virginia.
Restoration was completed by Victoria Air Maintenance Ltd., whose
owner and Director of Maintenance Mike Ingram said the plane,
own by Steve Hinton, EAA 181203/Warbirds 12506, ew perfectly.
Registered owner is Robert Jens of Richmond, British Columbia.
Built after World War II, the aircraft S/N VR.796 came off the de
Havilland Aircraft Company Ltd. assembly line in 1947 and never saw
active service.
The last of 7,781 Mossies built rolled off the production line in
1950. More than 30 different variants were constructed in Canada, Michael Combs and his son, Daniel Routh, celebrate in Charleston, South Carolina,
Australia, and England. The sleek, wooden twin-engine bomber after unocially setting a point-to-point transcontinental world record.
could carry impressive loads nearly 2,000 miles at incredible speeds
(maximum exceeded 400 mph), making it one of the most effective For more information and direct links to Flightline stories,
airplanes for the Allies in World War II. visit www.SportAviation.org.

14Sport AviationAugust 2014 PHOTOGRAPHY COURTESY OF FLIGHT FOR THE HUMAN SPIRIT
FLTPLAN.COM NOW ON ANDROID
FLTPLAN.COM, the largest online and mobile // ROSEN SUN VISORS are now compatible based on each pilot. Streaming Quiet
device ight-planning service, has rolled with RV-6, -7, and -9 models with sliding dynamic ANR uses external ambient
out a new app for Android devices. Just like canopies and Lancair Evolutions. The microphones to continuously sample
the companys popular app for the iPad, visors use a darkly tinted, transparent cockpit noise at a rate of 1 million times
the new Android app links seamlessly to lens mounted to a multi-axis swivel per second.
www.FltPlan.com. You can go from a desktop system to allow pilots to put the visor Pilots can also personalize preferences
to a mobile device in any order and not need between their eyes and the sun glare. with FlightLink, Lightspeeds free app for
to change anything or lose information. Each visor system is custom designed for the iPad and iPhone.
Apple iOS devices dominate in the the specic aircraft and is machined from
cockpit, but more and more capable aircraft quality aluminum that is then // AIRCRAFT FLOATS Manufacturing
Android devices are becoming available anodized with a black nish. (AFM) has started production of its new
from companies such as Google and The Rosen visor system allows amphibious oat design with integrated
Samsung, and FltPlan.com wants pilots pilots to position the visor lens in the main wheels. The new oats are based
to have a choice. Pilots can use any windshield, side window, and overhead. on the light-sport-compatible FL1450
combination of iOS or Android devices, The visor on each side can be positioned inatable oats by Full-Lotus and offer
and if the battery goes dead or they forget independently of the other. There are large-sized main wheels that extend
a mobile device, they always have full friction adjustments that can be ne- electrically from within the body of the
FltPlan.com capability available from any tuned to keep the visor exactly where you oats for hard-surface operations.
computer. want it. Average installation time for the Aircraft equipped with these new
As always ight planning and ight Rosen visor is about 30 minutes. oats can now operate off water, ice, and
information, including FAA certied snow as well as grass, dirt, and pavement.
and approved weather, are always free // LIGHTSPEED AVIATIONS Zulu PFX
on FltPlan.com. (Personal Flying Experience), its new // TRIG AVIONICS is now a NextGen GA
The company, founded and operated by active noise reduction aviation headset, Fund Partner, providing customers with
pilots, introduced a new service in January was launched in June. The company access to nancing to meet the FAAs
called FltPlan Go. It is a streamlined version claims it to be the quietest aviation 2020 ADS-B mandate.
of the original FltPlan.com that offers even headset available, after thorough eld Trig has a U.S. network of 200-
more features than the original legacy testing by more than 50 pilots in dozens plus approved dealers and a Wichita,
system. FltPlan.com will continue to support of aircraft and helicopters. Kansas, service center at Mid-Continent
the legacy system so there is no need for Technological advances deliver Instruments and Avionics. If the eet is
pilots to change to Go if they dont want to. new levels of quiet by adapting ANR to meet the mandate, more than 30,000
Any pilot can register to use FltPlan.com and audio responses to the users ears, ADS-B installations need to be done per
for free at the website. More than 145,000 environment, and personal preferences. year, or 120 installations per dayan
pilots use the service regularly, and a large Acoustic response mapping uses sound installation rate 25 times higher than
majority of the non-airline ight plans are waves and advanced signal processing today, according to Aviation Week &
led using FltPlan.com. to provide a custom audio response Space Technology.

SEBRING DATE CHANGE, NEW WEDNESDAY-SATURDAY FORMAT ANNOUNCED


THE 11TH ANNUAL U.S. Sport Aviation Expo and our visitorsand its good for our
at Sebring Regional Airport, Florida, volunteers, too.
will open one day earlier in 2015from With about 20 additional exhibitor
Wednesday, January 14, through Saturday, spaces available in 2015, Filip confirmed
January 17, 2015. the Expo will again offer extra benefits
Weve observed that attendance on to exhibitors who enter into partner or
Sunday traditionally has been lower than sponsorship agreements with the Expo.
other exhibit days, and our survey results Contracts for the 2015 event are currently
indicated our visitors from around the in the mail to previous exhibitors.
country like to fly home on Sunday, said The Expo offers on-site overnight
Expo Director Jana Filip. So, amending camping for homebuilts as well as special
our dates seemed like the best way to display parking space for owners to
offer a better event for both our exhibitors showcase their aircraft.

www.eaa.org15
J. MAC MCCLELLAN
COMMENTARY / LEFT SEAT

What Happens If You


Dont Install ADS-B?
J. MAC MCCLELLAN

WE HAVE ALMOST FIVE and a half years remaining before the FAA controllers equipment will also listen to
mandate for airplanes to be equipped with ADS-B takes effect. On the broadcast and use the information to
New Years Day of 2020 you will need to have a certied ADS-B locate each airplane, replacing the less
out system installed in your airplane to y in airspace that now precise radar that has been used for
requires a Mode C transponder. The rule is actually pretty simple. If decades to monitor traffic.
what and where you now y require Mode C, you must have ADS-B The key element in ADS-B is use of a
to y in the same airspace by the beginning of 2020. common navigation grid to locate every
That ADS-B requirement has loomed over all of us for more airplane. And that grid is WAAS-aided
than five years. When the rule was adopted by the FAA in coordi- GPS positioning. With all airplanes using
nation with aviation regulatory authorities around the world that common navigation source to estab-
there appeared to be plenty of time to get the whole fleet lish and broadcast position and altitude,
equipped. But now that doesnt seem like a sure thing. The clock the relative distance between all airplanes
is counting down, and relatively few airplane owners have both vertically and laterally will be plotted
installed compliant ADS-B out systems. with great precision.
But what happens if you dont install the required ADS-B What Congress heard at the hearings
equipment by 2020? It could be that thousands of airplane own- againis that installing ADS-B is a large
ers simply dont need ADS-B, or at least may be willing to make cost burden for airplane owners, and repre-
the concessions necessary to fly without it. sentatives also heard that because airplane
Earlier this summer Congress held yet another hearing on owners are not installing the equipment yet
ADS-B and the whole FAA NextGen program that will transform in signicant numbers, there wont be
aerial navigation and traffic separation in the coming years. enough avionics shop capacity to perform
ADS-B is a core component of NextGen, but the program also will all of the installations in the nal year or
transform air-to-ground communications, add new efficiencies to two before the deadline.
air traffic by closing up spacing, and automate many procedures Airplane owners are delaying installing
that now must be coordinated between pilots and controllers. ADS-B out for two major reasons, in
In case you missed it, ADS-B stands for automatic dependent addition to the cost and downtime. The
surveillance-broadcast. With ADS-B equipment installed every first big reason to hold off is that new
airplane will automatically broadcast its position, altitude, and technology is constantly being developed.
velocity. Every other airplane in range can listen to the broadcast There are multiple paths to ADS-B com-
and then plot the relative position of each aircraft if it has the pliance, and given the continuous
necessary ADS-B in equipment installed. Most importantly, the advances in electronic technology, it is

16Sport AviationAugust 2014


J. MAC MCCLELLAN

certain new and perhaps less costly data without subscription that is dis-
equipment will be introduced before played on your tablet. Why wait to
the 2020 deadline. If I install ADS-B install the out system? I think its
now, I may miss out on a much lower pretty obvious.
cost option that becomes available Another downer for airplane owners
between now and the end of 2020. is that, even after 2020, we all have to
The other big reason for airplane keep our Mode C transponders in the
owners delay is that ADS-B out capa- panel. They must be turned on and
bility does essentially nothing for the operating at all times that are required
airplane owner except cost several now, and they must be checked and
thousand dollars or more. ADS-B out recertified every two years even after
will be busily broadcasting your posi- the ADS-B mandate is in effect. So
tion and altitude to everyone else, but we are being required to pay thousands
wont show you a thing. To get any to add new equipment that gives us
new information you need ADS-B no new information, but still must
in equipment. keep the transponder installed, turned
Under the rules ADS-B in, which on, and certified with the expense
will show the relative position of it involves.
nearby traffic, is not required. And
depending on which technology you But now that doesnt seem
choose to meet the out rule, you may
need an entirely separate system to like a sure thing. The clock is
get all of the information sent on the
in channel. counting down, and relatively
More confusing still for airplane
owners is that portable ADS-B in
few airplane owners have
receivers have been developed over installed compliant ADS-B
the past couple of years that typically
cost between $500 and $800 and give out systems.
you nearly all of the benefits of an
installed system. With a portable The reason the transponder lives on
ADS-B receiver you get all of the text essentially forever is that it provides
weather information, NEXRAD, TFR the safety net for ADS-B. The traffic
locations, NOTAMs, and other infor- collision avoidance system (TCAS) that
mation sent on the flight information is required in all airlines and larger jets
system (FIS) channel of ADS-B, and relies on transponders to see other
its subscription free. And you can see airplanes. The TCAS requirement
most, but not all, traffic. The portable remains after 2020, and so does the
receivers send the data to your per- transponder requirement for all of us. If
sonal electronic displaymost ADS-B out equipment fails on any
commonly an iPadso you use the airplane for whatever reason, TCAS
same mobile device you are probably will be the backup to keep jets from hit-
already carrying in the cockpit to show ting other airplanes.
charts and other info. The iPad is a That all makes sense to me because
great display, and most likely already if the ADS-B equipment in an airplane
bought and paid for. for some reason stops working, that
So airplane owners are faced with airplane becomes invisible to control-
the choice of paying well north of lers under NextGen, and to other
$4,000 with installation costs for an ADS-B equipped airplanes. Under our
FAA-approved ADS-B out system and current system the primary radar that
getting no tangible benefit, or spending sees an airframe backs up the tran-
well under a grand to get loads of FIS sponder. Under NextGen controllers

18Sport AviationAugust 2014


radars will be decommissioned, so without TCAS there
would be no backup to separate an airplane with a failed
ADS-B out system.
So we can get loads of subscription-free in-flight infor-
mation from a portable ADS-B in receiver, but what do
we give up by not installing ADS-B out by 2020? If an
airplane owner chooses not to install ADS-B out, he
wont be authorized to fly in some airspace because con-
trollers couldnt see him when the radar goes away. You
couldnt fly IFR, of course, or in Class B and C airspace,
some altitudes in Class E, and within 30 miles of the 34
busiest airline airports in the country. And that owner
couldnt get radar flight following because radar will
be gone.
But thousands of airplane owners dont fly in Class B or
C, or ever fly IFR, and many dont use flight following.
Those owners would be giving up little or nothing by not
installing ADS-B out.
On the other hand, the non-ADS-B-equipped airplane
would not be a collision threat to airliners, which is every-
bodys big worry. Those non-equipped airplanes would not
be in the regulated airspace airliners fly in. And even if
there were some sort of a blunder, the TCAS equipment in
the airliner would see the non-ADS-B airplane transpon-
der and give the airline crew a resolution advisory
escape maneuver just the same as it does today before the
ADS-B deadline.
Many thousands of GA airplanes already have traffic
warning systems, and all of those systems look for a tran-
sponder, not ADS-B. These traffic advisory systems (TAS)
operate essentially the same as TCAS in jets, except a TAS
does not issue a collision threat escape command. Any
airplane owner who installs a traffic alerting system now
or in future years will still be able to see the transpon-
der-equipped airplane even though it doesnt have ADS-B
out. The traffic alerting systems dont provide as precise
a traffic plot as would be possible if everyone had ADS-B,
but were talking about VFR flying here where visual sep-
aration will still be the rule with or without ADS-B in
every airplane.
Years ago as the ADS-B and NextGen plans evolved the
cost of new equipment didnt seem too terrible to me. But
then I had my IFR hat on and was based just north of New
York City where there just isnt enough room for cars, peo-
ple, or airplanes, and in the really congested and regulated
airspace ADS-B still makes sense to me.
But its a big country and pilots fly for all sorts of
reasons many of which never put them into the ATC sys-
tem or near crowded airspace and airline airports. The
thousands of dollars in cost to install an ADS-B out
system is a significant chunk of the total value of many
personal airplanes. And for those pilots flying VFR in

www.eaa.org19
J. MAC MCCLELLAN

uncrowded airspace they will get nothing But thousands of airplane owners dont y in Class B or C, or ever y
useful back from the required ADS-B
out equipment. IFR, and many dont use ight following. Those owners would be
The FAA thought it had this covered
with its carrot of ADS-B in with all of giving up little or nothing by not installing ADS-B out.
the weather, NEXRAD, and other informa-
tion sent up on FIS. The FAA expected us Even adjusted for inflation, the cost of you will benefit from unpredictable
to install a full ADS-B in and out system ADS-B will be larger than the cost of tran- advances in technology that could greatly
so we could receive FIS. Now that we sponders and encoders were when we reduce the cost of ADS-B out equipment
know we can receive FIS without install- were at the height of all that squabbling. and installation.
ing the expensive out equipment, the And we cant replace the transponder cost I know this isnt what the FAA wants to
carrot is gone. with ADS-B. We will be required to have hear, but think about how and where you
We went through the Mode C tran- both for full airspace access. y. Read FAR 91.225 that describes where
sponder wars for many years because The FAA has those of us who fly IFR, you must have ADS-B out to y after
a transponder made the system safer or are based in or fly near airline airports, 2020. Many airplane owners can simply
in crowded airspace but had no tangible over a barrel. Equip with ADS-B out or afford to wait and see on ADS-B out and
payback to the airplane owner. The dont fly after 2020. But for many pilots not need to change their ying habits much,
controversy finally died down, and I think its perfectly logical to take a if any, when the deadline rolls around.
pilots who want or need to fly in busy wait and see approach to installing
airspace have installed transponders ADS-B out. If you arent using ATC ser- J. Mac McClellan, EAA 747337, has been a pilot for
and some who dont use that airspace vices now, you probably wont change the more than 40 years, holds an ATP certicate, and owns a
did not. way you fly much, if any. And by waiting Beechcraft Baron. To contact Mac, e-mail mac@eaa.org.

20Sport AviationAugust 2014


LANE WALLACE
COMMENTARY / FLYING LESSONS

Sean D. Tucker: Fearful Flier


to Passionate Ambassador
One-on-one with the EAA Young Eagles chairman
BY LANE WALLACE

SEAN D. TUCKER IS telling me about his early pilot days. by learning aerobatics, and learning control of
I was a very fearful ier, he says. Id panic if I went into a 40-degree an airplane in that third dimension.
bank. It took me three years to get my license. Sean, of course, has never been one to do
Fearful. Panic. These are not words most people would associate something halfway. So Amelias challenge
with a person who has been one of the top air show performers in the soon became reeling in her newly zealous
world for the past 15 or 20 years. In point of fact, when Sean rst came aerobatic students wilder tendencies. She
to my attention, back around 1989, he was a relative newcomer on the even made a note in his logbook, at one
California air show circuit. And he was so brazenly daring in his aero- point, that she was grounding him for life
batic maneuvers that I dubbed him the air show performer most likely after some unauthorized maneuvers in one
to kill himself before the end of the air show season. of her airplanes.
And yet hes 100 percent serious. Sean laughs affectionately at the memory.
Thats why I went to a little old lady named Amelia Reed in San Jose Yeah, I got into [aerobatics] just as the
in 1973 and took an aerobatic course when I was in college, Sean says. gyroscopic envelope was being expanded.
And thats when I fell in love with ight, because I conquered that fear When people started doing all these tumbles

22Sport AviationAugust 2014 PHOTOGRAPHY BY TYSON RININGER


LANE WALLACE

and ips. And I was mad about it. I was just Fearful. Panic. These are not words most people would associate
mad about it. I was doing things that people
hadnt seen before. I had all this passion and with a person who has been one of the top air show performers in
ideas about what airplanes could do, from
the perspective of a showman. But some of the world for the past 15 or 20 years.
the stuff I was doing was very dangerous.
Fortunately, I had some really good men- Why so long? Part of it is the limits that off the throttle, just for a second, and only
torspeople like Leo Loudenslager, Charlie all those grueling gyroscopic maneuvers put slightly off, and then back on. Youre coming
Hillard, the French Connection, and Bob on a pilot. down backwards, falling out of the sky, doing
Hoover. They kind of reined in my enthusi- You can only do this for 20 minutes at a somersault, and youre at zero airspeed but
asm, and tempered it, to get me to minimize a time, Sean says. And its so physically youre gaining vertical mass going down. So
my risk and create some outs. Without those demanding that I can only handle it three you have to be righteous every single time in
people, I wouldnt be alive today. times a day with an hour break, at least, in your decision-making, when it doesnt work,
Its surprising, reallyair show per- between. I can fly aerobatics 10 times a as to what your out is.
formers look like such daredevils when day. But I cant fly air show aerobatics 10 As a result, he says, if he doesnt have the
theyre performing. But the ones who last times a day. You become desensitized, you timing and execution of a maneuver down
are perfectionists who do create backdoor become too weak, you cant feel the perfectly, or very close to perfectly, I cant
options in case anything doesnt go per- machine anymore. And thats when you put it in the sequence, because I wont be
fectly, and they dont try anything they become dangerous. calm enough to handle those pressures in
dont know so well, inside out, from every Another part of the long lead time, how- the low-level environment.
angle, that they could practically perform it ever, is the degree of perfection thats But even with all that work, perfection is
in their sleep. required, so low to the ground. an elusive quarry. I asked Sean whether doing
Putting a routine together takes years, In a low-level environment, Sean the same routine, show after show, and year
Sean says. Developing another maneuver to explains, you have to be very calm. You after year ever got old; whether complacency
add to a routine takes years. Im hopefully have to be very clear in your thinking. You was ever an issue for him. After all, hes been
adding two things to my sequence this sum- cant have any doubts. Especially in these in the business for 30 years now. Surely the
mer, but its taken me a couple of years to gyroscopic maneuvers. Its all about novelty and wow factor of even gyroscopic
make it happen. nuances. Subtle pressures: off the stick, tumbles wears off at some point. At least,
thats what I would think.
Turns out, I would be wrong.
In my entire career, Ive had maybe two
perfect performances, Sean says. Its that
hard. It is, Sean acknowledges, a bit like golf.
Even Tiger Woods at his height had to work
hard at every single performance. And even
then, as now, he didnt always get it right.
At the same time, one of the characteris-
tics that led Sean to become as good as he is
at air show performing is a passionate,
unquenchable thirst for pushing the enve-
lope; for adding to what he already does and
expanding into the next, unknown chal-
lenge. Which is why, or at least part of why,
he took on the job of honorary chairman of
EAAs Young Eagles program last year, when
Chesley Sullenberger and Jeff Skiles, of US
Airways Hudson River landing fame,
stepped down.
A wise old man told me a long time ago
that it doesnt matter how rich you are, or
famous, or what youve accomplished.
Youre not relevant unless youre giving

24Sport AviationAugust 2014 PHOTOGRAPHY BY RON SELLERS


LANE WALLACE

back, Sean explains. So this is important to Then, of course, there are the kids. develop scholarships, although that would
me. My life has been dened by being an I think what inspires all these volun- be up to the EAA board of directors and the
EAA member, and my success has been teers, he offers, is the reactions they get to membership, to make that happen. But I
because of EAA members, so this is my turn see. Seeing these kids exposed to our world, think one of our most important values is
to give back. and seeing the world from the perspective of hope. If you give someone hope, they can
He notes, however, that there is nothing the sky for the rst time. Because seeing the accomplish anything. And scholarships are a
honorary about the title. This is a job, he world through a kids eyes reminds me how part of that. I would love to build a scholar-
says with a wry laugh. Its probably the lucky we are to have this opportunity. ship base to get kids not only ying, but get
most important job Ill ever have in aviation, I know what he means. Anyone whos them to junior college, and show them path-
and its a huge honor, but its also a lot of ever given a Young Eagles ride knows what ways to get there. Thats my vision, and
work. Im very passionate about the out- he means. To see a kids eyes light up with a thats what I think the next logical step is for
doors, and I love my free time. And while I vision; a dream, and hope and ideas of a Young Eagles, is to be able to say, no matter
havent had to give up the outdoors com- horizon suddenly bigger than they ever what socioeconomic background you have,
pletely [to be chairman], Ive certainly had to imaginedits heady stuff. Scuffs a little of and no matter what color you are, your
give up golf. the cynical rust off anyone with a heartbeat. dreams are valid and achievable.
Hes completely serious when he says I ask Sean whether there are any rides And what about Sean, himself? There
that. The work is real, and Sean is the that particularly stand out for him. He is a long pause while he thinks about the
Energizer Bunny of aviation when it comes doesnt even have to ponder the question. answer to that.
to pace and energy level. He gives rides and Truth is, I think Im about one injury
speeches, meets with volunteers, commu- away from being done [as an air show per-
nity groups, kids, and the press, and
My life has been dened by being former], he acknowledges. And in any
promotes the Young Eagles idea of inspir- an EAA member, and my success event, there is a day that is coming, before
ing young people to dream big, every week, too long, when I hang up my helmet. I dont
and at every venue. Hes even started his has been because of EAA members, want to retire as my skills are diminishing.
own nonprot organization that funds and But I dont want to retire a day sooner than
mentors underprivileged kids in his home so this is my turn to give back. that. But by the time Im 65 (three years
Salinas Valley area through their solo from now), Im pretty sure Ill be close to
ights, and, for those who need it, their Yeah, he answers. There was this kid. sending myself out to pasture.
GED certicates. A throwaway kid, in terms of a broken fam- Thats only in terms of air show perform-
But if the workload is high, so is the ily, andlets just say, someone who hadnt ing, of course. Pasture for someone like Sean
reward. Interestingly enough, when I asked been given the gift of love. And I had him in is a relative term. Its not about stopping. Its
what made it worthwhile, the rst answer the Cub, and we were ying for about 20 just about altering the ight path.
out of Seans mouth was, because you get to minutes, and he said, You know, I never I dont think your journey is ever over,
come in contact with these magnicent want to land. Sean pauses for a long he says. Im not nished yet. Like, I want to
human beings called volunteers. He gets moment. So it does change their lives, he become the very best instructor I can be. All
just as red up about the adults who donate says. Even that one ight. my instructors at my school [in Salinas] are
their time and airplanes to organize Young I ask him if he thinks thats really true; better than I am, because they do it all the
Eagles events, and take an interest in the whether one ight alone can make that time. And I want to inspire people. I believe
kids, as he does in the kids themselves. At much of a difference. ight is the ultimate metaphor for freedom.
each of his events or shows, in fact, he takes Its a small step, for sure, he acknowl- I love the look of joy people have when you
not only a Young Eagle ying, but a volun- edges. But its a rst important step to know take them ying. And more than just sharing
teer picked out by the local chapter, as well. that there is an airport, and its accessible, and something we love, its about giving them
Theyre everyday Joes, he says. But that you are welcome here. And its a start to a the opportunity to have joy. Inspiring them
theyre guys whove taken 500 or 1,000 kids path. Where do we go next, is the question. to live that joy.
ying. Last week I ew a test pilot in the That is an important questionnot just For someone who started out as a fear-
United States Air Force whod been a Young for Young Eagles, but for Sean himself. He ful flier, Sean D. Tucker sure has come a
Eagle himself back in 1993, and whos since tackles the Young Eagles question rst. whole long way.
given more than 300 Young Eagles rides. I think the next issue, he says, is how
Look how far hes come! So, people think do we make [ying] accessible? How do we Lane Wallace, EAA 650945, has been an aviation col-
theyre lucky, going ying with me, but Im make it affordable? Thats what Im trying to umnist, editor, and author for more than 20 years. More
the lucky one, because I get to meet so many gure out. Without question, it has to be of her writing can be found at www.LaneWallace.com
people like that. community supported. I would love to and at www.TheAtlantic.com/Lane-Wallace.

26Sport AviationAugust 2014


M
IKE BUSCH
C OMMENTARY / SAVVY AVIATOR

A Mechanics Liability
If your mechanic seems overly cautious and self-protective in
his approach to maintaining your airplane, he has good reason.

MECHANICS HAVE ALWAYS been subject to FAA sanctions: certicate Reduced to its bare essentials, Part 43 sim-
suspension or revocation, nes, warning notices, letters of correction, ply requires that a mechanic:
and remedial training. But during the 1960s and 1970sthe heyday of Perform work by the book per manu-
piston general aviationsuch enforcement actions against GA facturers instructions or FAA guidance.
mechanics were exceedingly rare. Thats no longer the case. Use the proper tools per manufacturers
In 1978, the FAA added a new rule (FAR 43.12) making it a viola- recommendations or industry practice.
tion for any mechanic to make, or cause to be made, any fraudulent or Do all work in such a fashion that the
intentionally false entry in any record or report that is required to be aircraft is safe to y, conforms to its type
made, kept, or used to show compliance with any requirement under design, and complies with all applicable
this part [of the FARs]. ADs and airworthiness requirements.
In plain English, 43.12 makes it a violation for a mechanic to auto- Record all his work in the aircraft main-
graph a lieto pencil whip a logbook entry, maintenance release, tenance records accurately.
yellow tag, etc. If a mechanic signs a logbook entry stating that some Operate under supervision when he does
airworthiness directive (AD) was complied with or some other work that hes never done before.
inspection or repair was performed and the FAA discovers that the Pretty commonsense stuff, right? A
work wasnt actually done as documented, the mechanic is toast. mechanic who makes a good-faith effort to
The penalties for violating 43.12 are extraordinarily severe. An follow these basic rules is very unlikely to get
individual mechanic accused of violating it almost certainly faces in trouble with the friendlies.
revocation of all his FAA certicates and will likely be looking for a
new career. A repair station can face daunting nes up to $250,000 CIVIL LIABILITY
per violation and/or revocation of its repair station certicate. But a mechanic who follows the FARs to
That said, its not all that difficult for a mechanic to avoid get- the letter isnt out of the woods. If an air-
ting in hot water with the FAA. The regulations that govern GA craft he works on winds up in an accident,
mechanics (Part 43) are vastly more concise and understandable the mechanic may easily find himself
than the ones that govern GA pilots and aircraft owners (Parts 91 hauled into court as a defendant in a civil
and 135). In fact, Part 43 contains just 13 rules, and theyre remark- lawsuit, accused of negligence for alleg-
ably straightforward. edly performing improper maintenance,

28Sport AviationAugust 2014 PHOTOGRAPHY BY AYZEK (WWW.THINKSTOCK.COM)


and facing ruinous money damages and
legal expenses.
Under tort law, theres no need to show that a
mechanic violated a regulation in order to nd him
negligent. It is only necessary to convince a jury
that he failed to exercise such care as would be
reasonably expected of a prudent person under
similar circumstances, either by doing something a
prudent mechanic would not do or by failing to do
something a prudent mechanic would do. Its
unnecessary to prove this beyond a reasonable
doubt, but only by a preponderance of the evi-
dencein other words, the jury need only
conclude that its more likely than not that the
mechanic acted negligently.
This prudent mechanic standard can be
mighty fuzzy. Suppose, for example, the plaintiff
attorney representing the widow of an air crash
victim alleges that a mechanic who worked on the
aircraft was negligent because he failed to comply
with a mandatory service bulletin. We all know
that there is no FAA requirement for a Part 91
owner to comply with SBs (even so-called manda-
tory ones) unless the SB is explicitly mandated by
an AD. In fact, most Part 91 operators dont com-
ply with most SBs.
Can a mechanic be found negligent if he doesnt
comply with a SB? Would a prudent mechanic have
complied with the SB? What if the mechanic rec-
ommended that the SB be complied with, but the
aircraft owner said no? How would a jury of citi-
zens who have no background in aviation, aircraft
maintenance, or FARs decide these questions?
If youre an A&P, this is the stuff that keeps you
awake at night.

THE GARA EFFECT


In the salad days of piston general aviation, lawsuits
against GA mechanics and shops were rare because
few GA mechanics and shops had enough assets to
make them worth suing. Manufacturers like Beech,
Cessna, and Piper had deep pockets and insurance, so
they were the primary targets of air crash litigation.
Even if the cause of the crash seemed unrelated to the
hardware (as is usually the case), the manufacturer
would be sued anyway and would often wind up set-
tling rather than incur the costs of going to trial.
Things changed dramatically 20 years ago when
President Clinton signed into law the General
Aviation Revitalization Act of 1994 (GARA), which
immunized GA aircraft manufacturers against
product liability for aircraft older than 18 years.

www.eaa.org29
There are a few exclusions from this airplanes engine 120 hours prior to the acci-
immunity, but for the most part GARA pro- dent, but at the direction of Oscar Owner did
vides the manufacturer with bulletproof not comply with one of the engine manufac-
immunity against air crash lawsuits. turers mandatory service bulletins.
Taking GA aircraft manufacturers off Eighteen months later, the NTSB issues
the hook didnt make air crash lawsuits go its probable cause determination: Peter Pilot
away. It simply increased the liability bur- suffered spatial disorientation while in IMC
den for everyone else involved with the and lost control of the aircraft. A contributing
accident aircraft, including engine and factor was Mr. Pilots use of an over-the-
component manufacturers, aircraft own- counter cold medication.
ers, and especially mechanics and The families of the deceased passengers
maintenance shops. In the wake of GARA, le a civil lawsuit. Defendants include the
there has been an explosion of civil suits estate of Peter Pilot, Charlies Charter
against maintenance folks. Service, Mike Mechanic, Pristine Repair
This litigation explosion created Corp., Oscar Owner, Flibney, and the U.S.
another problem: Liability insurance for government (who provided ATC services). In
mechanics and shops has become hard to pretrial motions, the judge dismisses the suit
get. Many underwriters abandoned the as to defendants Flibney (because of GARA)
maintenance market, leaving maintenance and the U.S. government (because the con-
shops with few choices and little competi- trollers actions were deemed to be
tion. Small shops and most individual immunized under the Discretionary
mechanics are now forced to go bare, and Function exception to the Federal Tort
those lucky enough to be able to nd insur- Claims Act).
ance often pay exorbitant premiums for The plaintiffs demand a jury trial. By
low coverage limits. law, the ndings of the NTSB investigation
and the probable cause determination are
NIGHTMARE SCENARIO inadmissible at trial, so the jury never hears
To illustrate the risks shops and mechanics about them. The jury returns a judgment for
face, consider the following hypothetical the plaintiffs in the amount of $10 million,
scenario created by aviation attorneys Stuart and allocates fault as follows: 10 percent to
Fraenkel and Doug Griffith and derived Peter Pilot and his employer Charlies
from a composite of actual air crash lawsuits: Charter Service; 10 percent to Mike
Peter Pilot of Charlies Charter Service Mechanic and his employer Pristine Repair
Inc. is ying passengers in a 1979 Flibney Corp.; and 80 percent to Oscar Owner.
780 on lease-back from Oscar Owner and Oscars $1 million aircraft liability policy is
maintained by Mike Mechanic of Pristine limited to $100,000 per person.
Repair Corp. During an approach in IMC This does not mean that Mike Mechanic
while being vectored by ATC, Peter Pilot is and Pristine Repair Corp. are responsible
twice observed deviating from assigned alti- for only $1 million, however. State law gen-
tude and heading and has to be given erally provides for joint and several
corrections. Shortly thereafter, the airplane liability for economic damages, which
enters a spin and crashes, killing all on means that all defendants are equally liable
board. Witnesses tell NTSB investigators to the plaintiffs to satisfy the entire amount
that they heard the engine sputter. of the $10 million judgment. Conceivably,
Investigators nd that Peter Pilots medi- the plaintiffs could come after Mike
cal expired a month before the crash. The Mechanic and Pristine Repair Corp. for the
toxicology report showed the presence of entire $10 million, and leave it up to them to
antihistamine medication in his blood. The go after the other defendants for their share.
airplanes tail section is located about 100 Is it any wonder that so many A&Ps
yards from the main wreckage, and its main- and shops seem overly cautious and self-
tenance records indicate that Mike Mechanic protective in their approach to
of Pristine Repair Corp. had overhauled the maintenance these days?

30Sport AviationAugust 2014


THE A&PS DILEMMA
In the good ol days before GARA, an
A&Ps maintenance decisions were
guided by two principal concerns:
(1) Is it safe? (2) Is it legal under the
FARs? Those are precisely the two
considerations a mechanic should be
concerned about.
But in todays litigious climate, the
prudent A&P is now forced to worry
about a third concern: (3) How will it
appear to a civil jury that knows noth-
ing about aviation after being spun in
the worst possible light by a skilled
plaintiff s attorney? That is a very dif-
ferent standard indeed, and has had a
tremendous chilling effect on A&P
maintenance decision-making.
Consider this scenario:
An owner brings his Cessna 182 to an
A&P, complaining of nose-wheel
shimmy. The mechanic investigates and
discovers that the cause of the shimmy is
that the bolt holes in the nose landing
gear trunnion are worn, elliptical, and
sloppy. The mechanic must now decide
how to x the problem.
A new trunnion from Cessna costs
more than $5,000. A used serviceable
one from a salvage yard is available for
half that price. The mechanic also con-
siders the possibility of reaming the
worn holes in the original trunnion
oversize and installing bushings to
restore the holes to their original
dimensions; Cessna hasnt approved
this repair, but the mechanic believes
that it would x the shimmy and be a
minor alteration conforming to accept-
able industry practices.
The A&P considers all three repair
options to be safe and legal. But he wor-
ries what might happen should the
airplane ever be involved in a nose-gear
collapse and the mechanic nds himself
in court. If the mechanic repairs the exist-
ing nose strut with bushings, a plaintiff
attorney might ask him to explain to the
jury why he made a repair that wasnt
authorized by Cessna. If he replaces the
damaged trunnion with a salvage yard
part, a plaintiff attorney might ask him to

www.eaa.org31
explain to the jury why he decided to install The obvious solution to this
an undocumented part from a junkyard.
If you were the A&P, what would you do? dilemma is that aircraft owners
A&Ps face such dilemmas all the time:
What about an engine that is past TBO shouldnt put their mechanics
that the owner wants to continue in ser-
vice because its running great? How
in situations like this. The
about a costly SB that the owner doesnt decision-making burden
want to comply with? The mechanic may
believe that keeping the engine in service should rest with the owner,
or ignoring the SB is both safe and legal,
but is understandably worried whether not with the mechanic.
such actions might not appear reasonable
and prudent to a jury of aviation-chal- This doesnt solve all the A&Ps liability
lenged citizens, especially after the concerns. Unless he is blessed with 20-20
plaintiff lawyer makes them sound like foresight, the A&P cant anticipate every
capital crimes. possible decision that might ultimately be
used as a basis for an allegation of negli-
A SOLUTION? gence. But he certainly can anticipate the
The obvious solution to this dilemma is obvious ones (like busting TBO or declin-
that aircraft owners shouldnt put their ing SBs and other manufacturers
mechanics in situations like this. The deci- recommendations), and for those this is an
sion-making burden should rest with the easy and effective antidote.
owner, not with the mechanic. Some owners just dont want to get
Heres how this should work: The A&P involved in the messy business of main-
informs the owner about Flibney Service tenance decision-making and expect
Bulletin 99-44 that calls for the frammis at their mechanics to make decisions on
the distal end of the portoan armature to their behalf. They might even feel
be replaced with an improved part, and annoyed if their mechanic hands them a
explains that compliance with the SB will CYA letter placing the decision-mak-
cost approximately $2,400. After consulting ing burden on them. Thats ne so long
with a tech rep at the Flibney Owners and as the owner understands that in todays
Pilots Association, the owner decides he climate, mechanics and shops can be
doesnt want this costly SB to be performed. expected to make decisions that mini-
The A&P then presents a signed-and-dated mize their perceived liability exposure,
letter to the owner that says: and that such decisions can be very
I advised the owner of N12345 of costly for the owner.
Flibney Service Bulletin 99-44. The air- Owners concerned with controlling
craft is operated under Part 91, and maintenance costs simply must get
therefore compliance with this SB is not involved in the process and be willing to
required by regulation. After a thorough accept responsibility for key maintenance
discussion of the technical and regulatory decisions. If you let your mechanic make
aspects of SB 99-44, the owner decided those decisions for you, you might not be
that he did not want this work performed, happy with the outcome.
and instructed me not to do it.
The A&P asks the owner to countersign Mike Busch, EAA 740170, was the 2008 National Aviation
a copy of this letter, acknowledging receipt, Maintenance Technician of the Year, and has been a pilot
and keeps the copy in his les. Such a con- for 44 years, logging more than 7,000 hours. Hes a CFI and
temporaneous written record would almost A&P/IA. E-mail him at mike.busch@savvyaviator.com.
certainly go a long way toward convincing a Mike also hosts free online presentations as part of EAAs
jury that the A&P was not negligent in fail- webinar series on the rst Wednesday of each month. For
ing to comply with the SB. a schedule visit www.EAA.org/webinars.

32Sport AviationAugust 2014


Escape Artist
Getting out of a soft eld

ANY STORY THAT BEGINS with I saw this really great-looking eldit hard surface. Those of us down at the light-
looked so nice from the air, smooth as a golf green! So I landed on weight end of the spectrum very frequently
it is bound to elicit a welcoming grin on any pilots face. Or almost y out of soft elds: grass if were lucky, dirt
any. There will always be a few scolds who cant wait to point out if were not, or sometimes thatch-like veg-
that a potential landing place that merely looks good from the air etation that I think of as Satans own snare
can conceal all sorts of heartache and grief, and theyre right. But grass. But even lawn-like grass can act like
since youre standing there, alive, and telling your story about how Velcro if its long or wet, or both.
wrong you were to land there, they might try cutting you a little If you regularly take off from a particu-
slack. Of course, they might be right to wonder whether youre lar soft eld because its home base, then
being sort of smug about having ultimately escaped the clutches of you already know how to handle it best. Its
the ground. when you get into such a place thats unfa-
Our larger, heavier cousins in the aviation world, the Piper miliar that some generalizations about
Malibus, Beechcraft Barons, and up, almost always operate off a soft-eld takeoffs can be handy.

34Sport AviationAugust 2014 ILLUSTRATION BY DAVE MATHENY


NOT ON ANY CHART although I wasnt able to attend, but GOOD ON TOP, BAD DOWN BELOW
Of course we need to avoid getting into such because of that I trust that Bud is okay with Then there are elds that merely look good
places to begin with. But often there are rea- me landing there. He usually mows the from the air but turn out to be bad. They can
sons other than forced landings that will grass every couple of weeks in summertime be bad in ways that go beyond mere long
have gotten us there. You might, for exam- and keeps the place very neat. Before land- grass, including the unseen presence of
ple, be testing an aircraft youre considering ing there when ying alone, that is, not as ditches, rocks, and lengths of wire acciden-
buying or ferrying one out for a friend. one of a group, I ask other pilots about the tally left on the ground, the sort of thing you
And then there are what can be called condition of the strip. If there isnt any cur- might trip over when walking.
pretty good elds that are not real airstrips. rent information I stay away, especially if Once you are down on one of these elds,
Ultralights and other very light aircraft theres been a recent rain. Wet grass is for any reason, the rst requirement is to
drop in to at least a dozen places within 30 always a deterrent to getting airborne. conrm that you have enough runway to
miles of my home base near the Minnesota- Another eld adjoins a small country take off. I state dogmatically that the mini-
Wisconsin border. Most of these elds are restaurant that serves breakfast to hungry mum distance needed for takeoff provided in
not on any chart and are marginal in the pilots on weekends. (It probably also the aircrafts operating manual, given the
sense that they can stray over the line from serves normal hungry people, but I density altitude, will be considerably less
Very nice if recently mowed to You will wouldnt know about them.) The ground than the minimum needed to get airborne
need a tractor to extract you. Further under the vegetation is smooth, but it has from a soft eld. And once airborne, you will
clouding the matter is the question of own- not always been recently mowed. Both need to be able to clear any obstacles such as
ership of the land. I have routinely landed Bobs and the restaurant eld look inviting trees, buildings, or wires. What this means is
over the years on a grass strip known to me from the air, but either can trap the unwary that you may not have any choice but to stay
only as Buds. I have never actually met pilot if the grass is somewhat longand on the ground. At this point we who y for
Bud, but he is said to welcome our sort. My you cant tell from the air just how recently sport have to rein in and ask ourselves if
local ultralight club held a y-in there, it was mowed. staying on the ground might be the only

www.eaa.org35
DAVE MATHENY

choice, to nd some way to recover the aircraft and, with rare exceptions, full
aircraft other than ying it out. powerassuming thats permitted in the
It is best to walk the eld before pilots operating handbook. And a nose-
attempting a takeoff. I once retrieved a high attitude, in a tricycle-gear aircraft, to
Quicksilver MX Sprint from a eld where get the nose wheel out of the equation
it had been force-landed the evening and up where it cant hit things and hold
before because of carburetor ice. (Not a you back. Taildraggers will usually need
common problem in two-cycle engines, to have the tail wheel off the ground, and
but it does happen on extremely humid can accelerate in a level attitude. Thats
days with low throttle settings.) The eld an advantage for them, because the nose-
was a plantation of tiny baby Christmas high attitude is draggy and inefficient.
trees, a few inches high and so widely Its here that the advice I got from my
spaced that I could take off with my main rst instructor always pays off: Make
wheels between the rows. I rst walked every takeoff a high-performance takeoff,
the 300 feet that I thought I would need he said. That sounded like a lot of unnec-
for takeoff, and from there could see that essary work, but Ive always been grateful
I would have another unvarying quarter for the concept. I was ying a Cessna 152
of a mile more of baby trees before having out of a grass airstrip, so the nose-high
to clear a line of fully grown trees. That attitude excited no comment from specta-
takeoff went easily. (Well, it went easily tors; you might get some raised eyebrows
after I dealt with the little problem of the by doing that in a Beechcraft Bonanza at a
recoil starter choosing that particular regular airport, although theres nothing
morning to come apart, but thats a story illegal about it. Any very light aircraft
for another time.) launching that way from a grass runway
will not look at all strange.
THE NEED FOR SPEED Your aircrafts handbook may recom-
If you have just landed in a eld and mend only moderate back pressure on the
abruptly realized that its very soft, it may stick until reaching a certain airspeed. I
be necessary to keep moving to prevent will defer to that unless its an emergency.
sinking in. If you were to encounter a But this again is a reason to have practiced
ditch or a big rock while fast taxiing, it these soft-eld takeoffs over and over. As
would at least be of some comfort to with everything else in aviation, doing any
know that you didnt hit it during the lat- procedure regularly is benecial.
ter part of a takeoff, which could result in
a pretty ugly accident. When I rst FEEL
started ying, and blundering around Its crucial. You need a feel for what will
making rookie mistakes, I saw this really get you airborne and what will not.
great-looking eldit looked so nice from Whatever the airspeed indicator says, as
the air, smooth as a golf green! So I landed you trundle along ever faster you can feel
on itonly to nd that recent rains had the aircraft get light and start to leave the
left it soggy. The part I landed on had ground, sometimes sinking back for a
some sort of sparse, short grass in clumps, moment, then lifting off again. Were
but the rest of the eld, the majority of it, beyond mere prociency and being com-
had long, thick, brambly stuff. That was fortable with the technique. Constant
when I rst encountered Satans own practice gives us a feel.
snare grass. I did not dare slow down. The Taking off from a snow-covered eld in
rst full-power takeoff attempt was western Minnesota once in winter, I had to
bogged down. I circled back at full power make three runs before I could get air-
and tried again, failed, and made a third borne. Strictly speaking, this was a snow
run, this time just barely getting airborne. takeoff technique, since I was basically
It was enough to allow me to accelerate in establishing low-resistance ruts, but the
ground effect and climb away. soft-eld quality is essentially the same. I
Which brings us to the actual takeoff. could tell that the airplane was not ready
A soft-eld takeoff will require whatever to y on the rst two runs, so I rejected
ap settings are recommended for your each. The third one felt right, and was.

36Sport AviationAugust 2014


UP, UP, AND AWAY
When nally free of the ground, get the
nose back down and build up airspeed,
although not so far down that you strike
the ground with your nose wheel.
Choose the smallest deck angle that
allows missing the trees, wires, or any
of those structures that always seem to
lay across the path to freedom. If you
can y level just above the ground, tak-
ing advantage of ground effect, you will
be able to store some energy and put it
in the bank for a steeper climb if
needed a few seconds later.
Do know in advance the critical
climb airspeeds for your aircraftVX
(best angle of climb) and VY (best rate
of climb). Which one gets you out of
there best, or more safely, all depends
on whether theres room to y level
and accelerate in ground effect (the
soft-eld pilots friend). Obviously, the
fewer obstructions at the end of the
eld the better.
If the place is surrounded by hos-
tile terrain I circle while climbing,
but using as shallow a bank as is pos-
sible, because any turn eats airspeed
and reduces climb rate. I have a fond
and scary memory of a time when I
went with a group of other ultralights
to a very pleasant meadow that was
surrounded by pine-covered slopes in
all directions. The others were land-
ing without difficulty, so I saw no
problem with landing. I hadnt given
any thought to an eventual departure,
and neither had theyexcept for the
guy who had led us there. He took off
rst and made two 360-degree circles
to get sufficient altitude to y away,
with the rest of us watching and say-
ing uh-huh, as if we knew all along
how to do that. Sometimes we learn
through observation.
I like the adventure of going into
strange new elds. Adventure is good,
but being able to get back out again is
far better.

Dave Matheny, EAA 184186, is a private pilot


and an FAA ground instructor. He has been ying
light aircraft, including ultralights, for 30 years.
He accepts commissions for his art and can be
reached at DaveMatheny3000@yahoo.com.

www.eaa.org37
BRADY LANE
COMMENTARY / DREAM BUILD FLY

The Lark of Duluth


Built from pictures and rumors
BY BRADY LANE

THE TALK OF TOWN CARRIES an elevated tone of excitement, and rewind the clock 100 years and create a liv-
rightfully soa festival celebrating innovation, sport, and the ing celebration of aviations early years.
future of mans dreams has come to town. Mark and his wife, Sandra Ettestad, live in
Families gather along the shoreline of Lake Superior, near the Duluth, Minnesota, on the southwest corner
industrial Duluth Harbor, for the gala. Men spiffed in their nest of Lake Superior. Both are trustees of the
trousers, pressed shirts, and high hats and ladies adorned in ow- Duluth Aviation Institute. Their home air-
ing dresses and elegant Victorian umbrellas can hardly contain port, Duluths Sky Harbor (KDYT), is one of
their glee. the states most picturesque. The single-run-
A hush falls on the crowd as a small fe and drum corps begins way airport is located on a peninsula jetting
a patriotic hymn. Children run to the action in hopes of a glimpse into the great lake, and landing there feels like
of the centerpiece of the festivalThe Lark of Duluth, a Benoist shooting an approach to an aircraft carrier.
XIV ying boat being paraded to the shoreline behind a majestic Tucked inside Marks hangar are many
and proud Belgian stallion. treasures. Among them sits a dusty shelf of
The year was 1913. Well actually, it wasnt, but thats sure what it trophies where two Lindys are proudly dis-
felt like thanks to the artistic fanfare of Mark Marino, EAA 268003, played. Mark has completed seven
and friends. Marks whole purpose in hosting this festival, and build- homebuilt aircraft, and the Benoist replica is
ing an airworthy Benoist ying boat for its centerpiece, was to his latest and most unique.

38Sport AviationAugust 2014 PHOTOGRAPHY BY BRADY LANE


BRADY LANE

ONE HUNDRED YEARS AGO


In an era before Internet and television, the city
of Duluth hosted a six-week festival named in the
aircrafts honor, the Lark of the Lake. The y-
ing boat gave numerous exhibition rides and even
raced against power boats.
Who won? I asked Mark. I think they let the
airplane win, he answered honestly. The lakeside
event afforded many townspeople their rst look
at aviation and what was possible with a hydro-
aeroplane, as news reporters called it in their
near-daily reports on the aircraft.
It seems to me the popularity of this sport is
sure to increase rapidly, pilot Tony Jannus is
quoted saying by the Duluth Herald, July 30, 1913.

We still intend to y it, Mark said.


We didnt go through all these years
of work to let it sit on the water.
When winter arrived in 1913, Tony and Roger
Jannus approached The Lark of Duluths owner
Julius Barnes with a proposal to take the ying
boat south, specically to St. Petersburg, Florida,
to start an air service. On the morning of January 1,
1914, The Lark of Duluth became the worlds rst
heavier-than-air airliner, transporting passengers
across the Tampa Bay, one at a time for $5 each
way. The St. Petersburg-Tampa Airboat Line
offered 23-minute ights across the bay, saving
travelers a half-days journey by horse and buggy.
The airline eventually ew more than 1,200
passengers in the Lark. That makes 2014 the cen-
tennial of heavier-than-air commercial aviation
travel, a world-changing development.
The Duluth Aviation Institute and Mark and
Sandra wanted to commemorate this anniversary
by giving the world, aviation community, and
city of Duluth a tangible, living, and airworthy
Benoist ying boat to serve as a reminder of our
past and an example of what can be accom-
plished when someone dares to be the rst. And
that is Marks message when he talks to students:
Somebody has to be the rst to do something.
You can be that person, he says.

THE CHALLENGE
Even as an experienced builder, Mark had a
monumental challenge before him. No original
Benoist ying boats exist today, in part or whole.

40Sport AviationAugust 2014


They all crashed within a few years
of being built. And no factory plans
exist either.
So for two years, Mark and
Sandra traveled the country collect-
ing every photograph, news report,
interview, and article ever published
about the Benoist ying boat.
We built this aircraft completely
from pictures and rumors, he said.
And the pictures he found were
as varied as the rumors.
We know they were constantly
changing the airplane back then. In
every single picture theres something
different, Mark said. In one picture
the radiator was up front, in another
picture it was in the back. The
exhaust pipes kept changing position.
Theres almost nothing consistent
from picture to picture.
One hundred years ago, they tried,
experimented, and learnedthe same
formula Mark used to build his replica:
sometimes on purpose, other times by
accident. But thats the living story of
the Benoist, aviation, and innovation.

FROM PICTURES AND RUMORS


What I enjoyed most was the dis-
covery, Mark said. In his research,
Mark purchased high-denition
photos from the Smithsonian, the
details of which revealed countless
intricacies he and the team refer-
enced hundreds of times throughout
the construction.
As a builder of a replica, our goal
was to build it as close to what they
did back then. We do that, even if we
dont like what they didto a point.
Were not out to hurt ourselves or
anybody else, Mark said.
Mark submitted the design to
Steve Dorsey, an engineer at Cirrus
Aircraft, for analysis and learned the
design yielded just more than a 1g
aircraft. By doubling a few critical
cables they were able to increase the
strength to a 2.9g aircraft.
They didnt have the aviation
information we have today, yet its

www.eaa.org41
BRADY LANE

phenomenal how well they did with The control conguration was uncon-
what they had, Mark said. ventional, at least by todays standards. A
No pulleys existed on the original and lever in the left hand controlled the rudder.
none exist on Marks replica. Anywhere a Mark couldnt determine through
control cable changes direction is done photographs which direction did what,
with copper guide tubes, which creates so he polled everyone at the airport.
substantial drag on the controls. Without exception, everyone said the
Tom Betts, EAA 233695, one of the forward position should be right rudder,
main volunteer builders helping Mark, aft for left rudder, so Mark built it that
said he learned a lot about 1913 aviation way. On the oor was a single pedal, an
and how they did things, seeing many sim- accelerator, similar to automobiles, in
ilarities used by shipbuilders of the day. lieu of a hand-operated throttle like mod-
Real craftsman built these, but not ern aircraft. While historically accurate,
like we build airplanes today, he said. Mark would soon nd this conguration
They were still learning about aviation. challenging for a modern pilot to y.
The sides on this were 1/2-inch-thick
wood. It feels like the USS Constitution, TAXI TESTS
then its lifted aloft by these spindly Construction of the Lark was completed
wings and spider web of cables. in the early summer months of 2013, and
The aircraft has a 35-foot wingspan the ying boat earned its airworthiness
and a length just less than 26 feet. certicate on the 100th anniversary of
Anything over 26 feet required a captains when the Lark rst arrived to Duluth.
license, so that was part of their planning And like the original, the learning curve
in building this dimension, Tom said. was just beginning.
The wings, ribs, struts, hull, and Tom rode along on most of the tests
fuselage were constructed of Sitka serving as Marks HUD, holding up his n-
spruce, a wood known for its straight gers showing Mark the engines rpm. The
grain and subsequent strength. The aircraft had a tendency to want to porpoise,
pilot and passenger sat side by side in so they only conducted tests on calm water.
front of the engine compartment and We know very little about the actual
pusher propeller. ying of the original aircraft, Mark said.

A Belgian horse is used to parade The Lark of Duluth down


to the water last summer during a festival honoring the
aircrafts history and the replicas completion.

42Sport AviationAugust 2014 PHOTOGRAPHY BY BRADY LANE


BRADY LANE

Pictures reveal it was own low. They talk When something goes wrong, every- Four months and 400 man-hours later,
about 50-100 feet. They didnt want to y it thing goes into automatic mode, Mark said. the ying boat was fully repaired.
any higher than they were willing to crash, I probably instinctively added throttle,
and we dont either. which was actually the rudder in the REPEATING HISTORY
Mark remembered those words at a criti- unconventional conguration. During the summer of 1913, the original
cal moment his next time at the controls. Mark assumes he stalled the aircraft Lark of Duluth was involved in an accident
about 10 feet above the water. When it hit that broke the aircraft to pieces mere days
DISASTER the water, the nose of the aircraft broke before its debut at the Lark of the Lake fes-
On July 16, 2013, during his ninth taxi test into pieces, and fortunately, Mark was tival. Marks replica was wrecked in a
and his rst time alone in the aircraft, Mark not injured. similar fashion 100 years and one week
glanced down at the tachometer (his HUD In the aftermath, the team discovered the after that accident, before its debut at
was no longer with him) and noticed he was fuel pump had become clogged with some AirVenture 2013.
reaching 4000 rpm. By the time he looked epoxy residue, which likely caused the The problems are a part of its story. It
up, the Benoist was airborneabout 5 feet engine to stop shortly after Marks inten- has a new historya history thats repeating
off the water. The ight was unexpected but tional descent. The unconventional control itself 100 years later, Mark said.
smooth and controlled, so Mark continued conguration only made matters worse. Though Mark and his team are continu-
the ascent with an airspeed around 40 mph. We knew going in, we were building an ing with their goal of having a ying replica,
The Lark was ying over the Duluth airplane that wasnt the safest in the world, he is holding off any more ight tests until
Harbor for the rst time in 100 years, but Mark said. We were ready; we were safe; it after AirVenture because he doesnt want to
Marks attention was on handling the air- just didnt work out. jeopardize the opportunity to let the world
craft. Like many of the rst passengers said a Though there was substantial damage, only see this aircraft on the 100th anniversary of
century before, Mark said it wasnt scary, but two out of 76 ribs were broken. During the its historic ight.
it was on the twitchy side. rebuild, Mark made some design changes to Its such a signicant airplane and there
I remember thinking, Im getting a little improve safety. The aircraft now has a are only two airworthy examples in the
too high. If this doesnt work, its going to conventional control system, with a foot- world now, Mark said. EAA board member
hurt. So I pointed the nose down toward the controlled T-bar for rudder control and a Kermit Weeks also recently nished build-
water, Mark said. hand-operated throttle. ing an airworthy replica last year, but it has
Those watching estimated he was about We still intend to y it, Mark said. We yet to make its rst ight.
50-60 feet high at this point. Shortly after he didnt go through all these years of work to
started down, the engine lost power. let it sit on the water. AIRVENTURE 2014
Marks Benoist Type XIV will be on display
all week during AirVenture Oshkosh 2014 in
front of the VAA Red Barn.
EAA is the inspiration behind all this
building. It has been the catalyst to sustain
the freedom to do whatever we want, Mark
said. And this is why people go to EAA, to
see the rare things happening in aviation. The
community is what makes building airplanes
not only successful, but also a lot of fun.
For those fortunate enough to see Marks
Benoist this summer, you will most certainly
be amazed at his craftsmanship and artistry.
While youre admiring the aircraft on dis-
play, I hope you also take time to shake
Marks hand, because even with just 0.1 in
his logbook, hes currently the highest-time
living Benoist pilot in the world.

Brady Lane, EAA 808095, is a multimedia journal-


The original Lark of Duluth had unconventional controls, per todays standards, with a single foot pedal controlling the throttle and a hand ist for EAA and a private pilot who is scratchbuilding a
lever for rudder control. Mark used the same conguration on his replica, at least initially. Bearhawk. Contact Brady at blane@eaa.org.

44Sport AviationAugust 2014 PHOTOGRAPHY BY BRADY LANE


LAURAN PAINE JR.
COMMENTARY / PLANE TALK

Mystery Airplane
Unraveling serendipity
BY LAURAN PAINE JR.

What are you thinking right now?


YOU AND I HAVE BEEN on a few journeys in this column over the years. Im feeling pretty safe loitering about the
I want you to go on another one with me. This one is a little different, location; Im thinkin plenty of other airplanes
or at least it was for me. All I can say is that this one drew me like a have circled this guys place, too. How can you
magnet, yet it took me a few years to get up the nerve to act upon it. not? Remember for 16 years in the National
Every time I y southwest of my home airport, I see the silhouette of Guard I was a reconnaissance/surveillance
a DC-3, and every time I do, I wonder about it. And Ive been doing that pilot. Its in my aviation blood to nd things
for about, oh, seven years now. Almost every time I circle and take from above and sort them out. Of course in the
another look. Yup, sure enough, its a DC-3 parked in a farmyard with no OV-1, I had side-looking airborne radar (SLAR),
obvious runway about. Curiosity often takes me a little lower for a bet- infrared cameras, conventional cameras, and a
ter view. After all, I ew the DC-3 (well, the C-47) in Korea and once team of analysts on the ground to interpret
ferried one, island hopping, across the Pacic Ocean. I have a soft spot whats what. Now I just have a lone RV-8 and
for the Gooney Bird. Historically, its an aviation icon. Descending a lit- one set of eyeballsand a lot of curiosity. I also
tle lower now, its still a DC-3. But how? Why? have this soft spot in my heart for airplane peo-
ple, whoever they are, in whatever pasture they
may be, with whatever airplane. Im sensing a
O Laurans left wingtip, a DC-3 sits in a farmyard. bit of a character here, and I like characters.
Looking for more details in my lazy cir-
cling, I see a big shop-type building, a home, a
small pond with something in it, another much
smaller airplane silhouette, various pieces of
equipment and machinery, and some cars, one
seemingly the shape of an older Volkswagen
Beetle. Just your typical barnyard, right? But
with a DC-3 centerpiece. I also made a mental
map of the roads and lanes and driveways Id
have to travel to the get to the place. Should I,
that is, ever get up the nerve to drive there
uninvited. Curiosity killed the cat, ya know.
I also mentally rehearsed the rst thing Id
ask after I drove up. Something like, Hi, uh,
are you aware that you have a DC-3 in your
front yard? or, Is this the next airplane to
Tulsa? Dont like either of those? Okay, what
would you rst ask him?
I also managed to get some approximate
coordinates (remember those?) for the place.
At home, Google and I worked on them, and lo
and behold, after some roundabout computer
pathways new to me, came up withan air-
port! OR39 to be exact. Public knowledge. Its
Flying Tom Airport by name. Its not on the
sectional, but its in the FAAs official books. I
thought, Well Ill be a switch-tailed heifer!

46Sport AviationAugust 2014 PHOTOGRAPHY BY LAURAN PAINE JR.


LAURAN PAINE JR.

THE STORY IN PICTURES


Along with other official stuff about the airport was the owners
name, Kevin. After that getting a phone number was relatively
easy. Getting the nerve to call KevinIm shywas not so easy.
Finally one ne day I pulled myself up by my bootstraps and
said to myself, You just need to drive there. How bad can it be? Its
airplane people. Itll be okay. So thats what I didalmost. There
is a small country store just before you get to the lane leading to
Kevins place. I stopped and asked if they knew anything of the
DC-3 on the hill. They did not. I then asked the beer truck delivery
driver who happened to be in the store the same question. He
drives the highway that goes nearest to Kevins place nearly every
day. (You can see the DC-3 from the road if you know where to
look.) He denied all knowledge of any DC-3. Okay, whats going on
here? Am I the only airplane nut? Or am I the only stupid airplane
nut? (Never mind. Dont answer that question.)
From the country store I headed down the highway and turned
onto the lane that I knew, from my aerial reconnaissance, lead to
Kevins place. Its a nicely graveled, tree-lined lane. Quiet, invit-
ingright up until you spot the black sign nailed to a tree that says
in bright, orescent letters, Private PropertyNo Trespassing.
Uh-oh! I couldnt quite turn around on the narrow lane so I kept
going, albeit a little slower, and came to another sign near a rail-
road track. This sign says, Private RR CrossingNo Trespassing.
I was beginning to get the hint but still didnt have room to turn
around. I drove a little farther to a bend in the road where I could
nally turn around. In the turn I looked right up the driveway that
leads to the barnyard and the DC-3. So close, yet so far. I chickened
out and headed for home with more questions than answers.
Okay, tough guy, what would you have done?
At home, somewhat emboldened by my near brush with dan-
ger (in my mind, anyway), I picked up the phone and called
Kevin. I left a message, a rather rambling one: Hi, Kevin. My
name is Lauran and I y out of Salem, and for several years now
have own over the DC-3 parked in your yard, and I used to y
DC-3s so I am curious about your airplane and was wondering if I
could maybe stop by for a visit or something like that sometime?
Hows that for rambling? Then, at the last moment, I thought Id
better close with a caveat: But, hey, if you dont want to talk
about it, I can certainly understand that, too. Then I hung up and
the wait began. Would he answer?
And I waited and wondered some more.
The next morning I was sitting at my desk and the phone rang.
I answered, and the voice on the line said, Hi. This is Kevin.
Yo! I briey thought of opening with the next airplane to
Tulsa line but then thought better of it. I said, Hi. My name
is Lauran and I y out of Salem and cant help but notice that
you have a DC-3 in your front yard. Is that something we can
talk about?
Kevin said, Sure. And then, long pause, he said no more. I
sensed that Kevin doesnt waste a lot of words.
I opened with, How did it get there?
We ew it in.

48Sport AviationAugust 2014 PHOTOGRAPHY BY LAURAN PAINE JR.


LAURAN PAINE JR.

I didnt see a runway. time. I wanted to remember him. I was


Its right next to the driveway. Its beginning to think Id bothered Kevin
pretty nice when its all mowed. long enough when he added, I liked
Were on a roll now so I asked, How Gordon Baxter.
long ago did you y it in? I said, Me, too. He was my writing idol.
About 12 years ago, right before 9/11. I know.
We ew it to Salem in 2001 for some You know?
radio work. I read your stuff.
I mentioned, Its probably got quite a Well, shut my mouth! Here I am cir-
history. All DC-3s do. cling Kevins place for years, and he reads
Oh, yeah. It was once a government my stuff. Were connected! I then said, Id
sprayer. Then the Cummins Engine people like to meet you sometime. I like the way
had it. Then Indiana University. Then it ew you roll. I started up your driveway once
car parts for awhile. Its got the modied but saw the no trespassing signs.
cowl and gear doors so it goes pretty good. Thats new. Most people dont pay any
Whend you last start it? attention to them. I work at various con-
About four or ve years ago. struction sites (Kevin has an excavating
Okay, Im thinking enough questions business), and the kids are teenagers so
about the DC-3. Its Kevins airplane, and theyre busy coming and going. Theres
he likes it. Im no one to pass any kind of usually somebody here. Come on up, any-
judgment. I changed the subject a bit way, though. Fine with me if you look
with, There appears to be something in around. Dog is friendly. Well catch up to
the pond. you one of these days.
That was my rst airplane. I wasnt SonallyI went there, all the way
very good back then. It was wrecked, so I there, right by a sign on an equipment
put the fuselage nose down on a stump in shed that said Taildragger Lane and up
the pond. to, yup, the DC-3. It was standing a bit
On a stump? weathered but still tall and proud as
Yeah, it was just something to do, DC-3s tend to be. I knocked on the door of
I guess. the house. No answer. Dog just wagged his
I replied, Hey, if it works for you, it tail. I felt a little awkward being there
works for me. And under the wing of alone, so I didnt stay long, but the land-
the DC-3, there appears to be another scape was friendly to me now since Id
small airplane. talked to Kevin. There was a light breeze,
Thats an experimental. Its got an old and it just felt good being surrounded by
EAA sticker on it. the aviation serendipity.
And a smaller airplane out in So thats my little story of aviation
the open? intrigue. It was me long being curious
Kevin said, Thats my P-51 about a DC-3 in a barnyard, and Kevin
weather vane. nicely sorting it all out for me. I thank
And one of the cars appears to be a him for sharing his aviation world. I like
Beetle? Im starting to feel like a nosey him. No nonsense. He likes what he likes
idiot now, but Im liking Kevins honesty and does what he does. I like people like
and spunk. that. Im looking forward to meeting him.
I put in a septic tank for a college pro- Therell be more stories, Im pretty sure
fessor, and he paid me with the Beetle. I of that.
think he got the better deal. Thing needs
brakes. I got a couple 8N Ford tractors, too. Lauran Paine Jr., EAA 582274, is a retired
Ah, tractors are always good. I had to military pilot and retired airline pilot. He built and
ask, Flying Tom Airport? ies an RV-8 and has owned a Stearman and a
Tom was a buddy of mine that was Champ. Learn more about Lauran at his website,
killed. It was pretty traumatic at the www.ThunderBumper.com.

50Sport AviationAugust 2014


JEFF SKILES
COMMENTARY / CONTRAILS

Plane Shopping
A journey to nd the perfect airplane
BY JEFF SKILES

MY GRAND SEARCH FOR A NEW aerial conveyance has come to an end. engine acionados just said the Waco was
Well, to call it a search just may be giving the entire exercise too marking its territory. The YOC marked its
much credit. More like endless hours scouring online aircraft listing territory a lot!
sites imagining myself at the controls of just about any, and some- So, when Larry sold his Waco I took it as
times every, airplane that caught my eye. a sign, a call to action. Larry managed to sell
his airplane remarkably fast through a high-
OUT WITH THE OLD end WWII ghter broker who inexplicably
As devoted readers of this columnI hope devoted anywayyou will was branching out into low-end antiques.
recall that I moved on from my wonderful cabin Waco about a year Putting my concern for the sales agents
ago. A ner more honest airplane could not have graced the skies. I stunning lack of business sense aside, I
probably wouldnt have thought of selling it at all except my long- called and discovered that he would be
time friend in the hangar next door, well call him Larry, peddled his happy to list my Waco. I wasnt really
very similar Waco UEC to a gentleman from Germany. Larry talked expecting anything to happen. In fact I
me into buying my Waco YOC in the rst place. In fact he convinced thought it would languish on the market for
the previous owner to sell it to me when he wasnt even contemplat- years. The thought that I would actually
ing such an action. have to part with my Waco never really
It seemed like a rare nd at the time, but as the years wore on I entered my head. I just thought that I would
began to wonder exactly how large, or more to the point, frighten- be assuaging my conscience by trying to
ingly small the resale market might be for a big radial engine sell it all the while fully expecting to still be
taildragger from the 1930s. And, I was getting tired of soaking up a Waco owner ve years down the road, but
the oil on the hangar oor with kitty litter bought in bulk. Radial it sold faster than I could have imagined.

52Sport AviationAugust 2014 PHOTOGRAPHY BY JEFF SKILES


JEFF SKILES

This unwelcome turn of events left me in the necessary even though I made only three
less than enviable position of owning a han- ights in my Waco with more than one pas-
This unwelcome turn of events
gar but no airplane to put in it. I had to go senger onboard. A little more speed would left me in the less than enviable
one way or the other. Sell the hangar, or buy be nice, but of course I like to see the coun-
an airplane. tryside slip by beneath my wings, and slower position of owning a hangar but
can often be better for sightseeing.
IN WITH THE NEW So I continued to peruse the photos and no airplane to put in it. I had to
So this is how I found myself burning the ads on the Internet and occasionally ipped
midnight oil looking at innumerable cant through the pages of the odd Trade-A-Plane
go one way or the other. Sell the
miss aircraft that would be just about perfect that happened to come my way. hangar, or buy an airplane.
for my needs. The only problems being that I started out thinking about a Cessna 170.
my needs are a moving target. I even mentioned so in a column awhile back engine. It was selling for a very reasonable
The airline pilot in me wanted to dene a and received numerous calls and e-mails price, but someone else had looked at it the
mission, a purpose for owning an airplane from members with 170s for sale. I learned night before I called, and prior to my making
that would certainly make the exact make the differences between a straight 170, a the two-hour trip to see it, it was gone.
and model that would fulll my desires 170A, and a 170B. I thought a 170 would I continued to search but never could
abundantly clear. Problem is I have no par- make a nice economical airplane that would nd one that quite measured up. That prob-
ticular reason to own an airplane at all. Not satisfy my strong internal need for practical- ably saved me from buying a common
that I let that keep me from dening hard ity. Im not much of a dreamer Im afraid. example on the spot. But something else
and fast requirements. I imagined myself Unfortunately my Cessna 170 purchase happened that took my search in new direc-
with a nice IFR ship, but the truth is I have was benchmarked by a just missed sale of a tions. I went ying with my veterinarian in
no place to go. Four seats were absolutely really nice B model with an almost new his Cessna 170B with a 180-hp engine and

54Sport AviationAugust 2014


STOL modications. Suddenly a common ITS ALL ABOUT THE JOURNEY throw in 185s since they are just a 180 with a
170 didnt quite make the grade. I now The good news is that I like to look at air- big engine. Still, the airplane search was less
wanted a short takeoff and landing per- planes. So much so that I began to wonder if than promising. I looked at a few 180s and
former that could shoehorn itself into any maybe actually buying one would somehow found that there is no shortage of prime
cow pasture. Visions of landing on gravel be a disappointment. When you havent examples with exceedingly low compres-
roads in Utah or mountain strips in Idaho actually slapped the cold, hard cash on the sions, ratty interiors, and title or STC
lled my head. table, all options are open. paperwork problems. Been there, done that.
The problem is that Cessna 170s with big As time went on I began to despair of One day I happened to be in Reno,
engines are as rare as hens teeth. Or at least ever nding an acceptable Cessna 170, so I Nevada, with a little free time on my hands.
they were last fall. Like classic cars and RVs, expanded my search. I tried to like Stinson There was a bright red mid 50s 180 for sale
most people sell their toys in the spring. 108s. A nice, solid machine, but the Franklin represented by a very nice salesman. Most
Supporting them through the winter with six-cylinder engine scared me off. I briey salesman are niceat least the successful
little hope for further use going forward imagined myself as a Maule man, but I was ones. So I found myself in the salesmans car
apparently drives people to Barnstormers.com. concerned that Maule men might be few and headed for a eld south of town. It was a
Right now there are several attractive exam- far between, and resale potential is an good plane but a bit pricy for what it was.
ples for sale. But of course now is now, and important quality for me. I nally settled on Sensing my reluctance on this particular
then was then. Cessna 180s. After all its just a big 170, and Cessna, the salesman casually mentioned
One cruel fact of aircraft shopping became there seemed to be several examples conve- that he also had a Cessna 195 available. At
almost immediately apparent. Desirability niently available right here in the Midwest. once the clouds parted and light streamed
and distance from ones front door seem to be So now every evening I would peruse my down from the heavens. Cessna 195s have
a Machiavellian match. The good ones all list of Internet aircraft sales sites looking for always been my absolute favorite airplanes:
seem to be in CaliforniaI live in Wisconsin. 170s, 180s, and after awhile I decided to sleek, fast, and major classic appeal. The

www.eaa.org55
JEFF SKILES

45-minute drive to another airport seemed of limited utility. Im sure it was of great violet taildragger roaring around the back-
like a day, but it produced the plane of my benet to those whose sole desire is to throw country strips of Idaho.
dreams. It had beautiful maroon paint and a themselves out of an aircraft, but I just dont But I just couldnt get past the onetime
spacious interior. The exquisite bump cowl see myself departing the plane by similar turbo STC. I didnt want a one-of-a-kind air-
tightly corralled a powerful seven-cylinder means. The 185 was certainly a possibility craft. Remember, the practical side of me
Jacobs radial. I was in love as I imagined but more something to keep in the back of demanded something that could be resold eas-
myself winging across the Midwest in such a my mind rather than the object of a pur- ily, and unique aircraft arent that at all. I just
fabulous machine. chase on the spot. couldnt quite pull the trigger, but then the
I had the checkbook halfway out of my salesman for the pretty Skywagon began to call.
back pocket when the owner and I began KISMET Frankly, it was probably third on my list,
discussing the proper place to leave the prop But then a couple of weeks later I found but the salesmans persistence began to sway
on shutdown to evacuate the oil. His prop myself in Phoenix. There were two 185s my thinking. It was a well-equipped IFR
was not positioned just right, and as soon as available for me to look at. The one I really machine. It had new paint and interior. It
he pulled it through to place the No. 1 blade liked had a onetime STC for a turbocharged had reasonable time on the airframe and
over the No. 7 cylinder, it promptly spewed engine out of a Cessna T210. We atlanders engine, relatively little battle damage for a
out what seemed like a pint of oil onto the are suspicious of turbochargers; we have 185, and came equipped with a STOL kit and
oor. Thats what I was trying to get away plenty of air available and dont want the vortex generatorstheyre supposed to
from in the Waco. I prefer an airplane that maintenance headaches of blowers. But I allow you to land shorter. Most importantly,
keeps its oil on the inside, not on the out- liked the plane otherwise. It was painted in a this 185 was the cheapest!
side. The checkbook quickly slid back into sort of cranberry-violet color that I hoped As I thought about it, I began to sour on
my pocket. might grow on me over time, and I walked cranberry-violet, and the jump plane was
On New Years Day I ew to Charlotte, away thinking I had a contender. no longer even in the cards. Maybe some-
North Carolina, and then drove three hours The second 185 had a nice new paint job thing that grows on you slowly lasts longer
to look at a 1974 Cessna 185. It was a jump and new interior, but it was almost too pretty in the end. The pretty Skywagon began
plane and was still set up as such. The owner for a Cessna taildragger. I couldnt imagine looking better and better. And so after a few
was a jumper not a pilot, and when it came landing it on a grass runway, and forget about phone calls and e-mails I was committed to
to a test ight he just gestured toward the off airport. It was a civilized mans Cessna a new tenant for my hangar, and my third
plane and said, Take er up. 185. This Skywagon was like a pristine pickup aircraft ever, a sharp-looking 1968 Cessna
You mean alone, I said incredulously. truck, and theres something thats just not 185 Skywagon.
Yeah, I wont be much help, he said. right about that. I didnt even think about a
And so I went up for a test ight. It still had test ight and went home imagining myself at Je Skiles, EAA 336120, is EAA vice president of com-
the jump door installed, which in my view is the controls of a turbocharged cranberry- munities and member programs.

56Sport AviationAugust 2014


IF YOU CANT BUY ONE, BUILD ONE

LEN ELMENDORFS BCKER JUNGMEISTER

BY BUDD DAVISSON

58Sport AviationAugust 2014


Len Elmendorf can look back on a lifetime of building unusual one-of-a-kind
and plansbuilt aircraft, but the Jungmeister was the biggest challenge.

PHOTOGRAPHY BY JIM KOEPNICK www.eaa.org59


SOME AIRPLANES ATTAIN legendary status, The first aircraft he actually built was Jungmann I had been working on. So
even though the vast majority of the pilot also the first airplane he designed himself. when I started on Flip Flop it was only nat-
population may not be familiar. The I had been working with air show ural that Id borrow some of what Id seen
1934/35 Bcker Jungmeister is one of pilot Bill Barber on his Bcker Jungmann in the Bckers. It first flew in 69 with
those airplanes. To some its vaguely a and found I really liked biplanes, so I another 125-hp GPU. At a gathering, Steve
funky-looking little biplane whose name started doodling around with designs, he Wittman and I had a long discussion about
they have heard but cant pronounce. says. Then got serious about it and built auto engines and how to adapt them to air-
However, those who know its history and Lil Flip Flop. Flip flop is what aerobatic craft. Should they be right side up, upside
have seen it fly whisper among themselves pilot Frank Price called aerobatics, so the down, geared, or direct drive? At the same
about how precisely it snaps. How it rede- name seemed to fit. Price also flew a gathering were a couple of people from
fines the word agility. And how homebuilt Bcker, the Jungmeister, which GM product promotion, one of whom
legendary Jungmeister pilots like Beverly is a single-seat version of the two-place offered to help me get an LT1 engine,
Bevo Howard, Frank Price, and before
them, Count Jose Aresti, Alex Papana, and
many others dominated aerobatic contests
into the 60s. Until the Pitts and Zlins
came along, the Bcker Jungmeister
was aerobatics.
Because of the foregoing, the B 133
Jungmeister is lusted after by a driven
group of near fanatics who know that its
unlikely theyll ever own one, because the
B 133 isnt cheap and there are very few
to be had. Reportedly, there may be no
more than several dozen originals (some
German, some Swiss, some Spanish) flying
in the United States with maybe 50 world-
wide. Then there are the eight or nine that
were built in Germany in 69 and 70 to
factory blueprints. Plus a small handful of
heavily modified homebuilt versions have
been made. Assuming youre cash-limited,
homebuilding is the most viable way to
own a Jungmeisteran EAA mantra is if
you cant afford it, build it. This is the
route Leonard Len Elmendorf of
Summerfield, Florida, took. However,
even though this wasnt the first time hes
done the scratchbuild-something-unusual
thing, the B 133 was still a challenge.
Len had been into airplanes since The length of the motor mount was necessary because the IO-360 weighs so much less than the Siemens radial.
before Henry Fords chemist gave him a
ride in a C-170 in Detroit when he was a
youngster. Then we drove over to a new
place called McDonalds for something Id
never heard of: french fries. The chemists
son was going to take a flying lesson, so I
went with him and was totally hooked.
Len says he joined EAA sometime in
the early 60s where his urge to build
stuff immediately drove him to homebuilt
aircraft. He bought a Baby Ace and
repowered it with an O-290G Lycoming.
In those days, those ground power units The horizontal stabilizer, like the rest of the airplane, uses lots of very small-diameter, very thin-walled tubing. On the originals, what
cost less than a hundred bucks, he says. looks like wire was actually 1/8-inch tubing.

60Sport AviationAugust 2014 PHOTOGRAPHY COURTESY OF LEN ELMENDORF


The wing walk areas are challenging in both woodwork and metal.

Every control surface is a collection of complicated ttings and


ne woodwork. The American Tiger Club logo on the turtle deck pays homage to Lens early association with aerobatic ace and Jungmeister pilot Frank Price.

which I geared and installed in Flip Flop. Jungmeister and accumulated all of the Joe had some original German plans, and
It made for a very unusual airplane. So required material. But he ran out of steam, when I compared them to the new plans I
unusual that the FAA really worked with and I bought the project in 2010. Prices could find no mistakes. They were perfect.
me on it and issued a test area waiver that plans were 22 sheets and left a lot to your And they set the direction for my next
let me ferry it to Oshkosh, which was then imagination. They would build a sorta project: I wanted to build a Jungmeister
designated as my new practice area. Jungmeister, but it wouldnt be exact. that was as close to a factory airplane
After that I went through so many as possible.
projects, finishing and flying each of ASSUMING YOURE A side note for any who havent had
them, that its a little hard to remember the pleasure to closely examine a
them all. CASH-LIMITED, HOMEBUILDING Jungmann or Jungmeister: They are prob-
He rebuilt a Stinson 108 before build- IS THE MOST VIABLE WAY TO ably the most complicated biplanes for
ing a 125-hp CUBy with two 36-gallon OWN A JUNGMEISTERAN EAA their size ever built. The parts count for
wing tanks. An RV-6 from an undrilled kit each is astronomically high. At the same
took him nine months (he was a sheet MANTRA IS IF YOU CANT time, they are probably the lightest
metal guy when right out of high school). AFFORD IT, BUILD IT. biplanes for their size.
Then an RV-10, a Murphy Rebel, a C-170 The two concepts would appear to con-
that was stuck in the top of pine trees, and Then I ran across Joe Krybos B 133 tradict one another until one considers that
a Skylane that was essentially a new air- plans that were, for all intents and pur- Carl Bckers design approach adhered to
plane that he made from scratch. poses, factory drawings. They contained the use two small pieces rather than one
Obviously, he was never without projects. over 800 individual drawings on over 100 large one concept, which is always lighter.
But the big one was just about to descend big blueprint sheets, and everything was Plus being a German perfectionist in his
on him. there. Everything! This was what you engineering, he designed each part to be
I took Frank Prices acro course in needed to build a real replica Jungmeister. exactly what was needed. No more, no less.
1965 and flew back to Waco in 66 and They even had plans for the adjustable This is difficult because raw materials come
joined the Tiger Club, so Bckers had seat, the little leather boots around fit- in standard sizes, which means some mate-
always been part of my life. A friend had tings that Bckers are famous for, and the rial will be thicker than necessary so
bought the plans Price put out for the universals that are on most of the wires. fabricated parts will be stronger and

www.eaa.org61
heavier than needed because the right size
material wasnt available. Bcker wouldnt
allow that to happen, so he sized each t-
ting and part to compensate for the
material thickness. Thats why there is a
bewildering variety of tubing sizes in the
fuselage. At the same time, rather than
make a tting strong enough to compensate
for loads that were pulling at slight angles,
he simply put a swiveling, universal tting
at each end of the part. And they were very
precise universal ttings.
The result is that a single, uncovered
wing panel with no ailerons or fittings The aluminum cowl started as a plaster mold from which berglass molds were made and those transferred into concrete. The aluminum
weighs less than 20 pounds, which seems was hammered into that mold in sections.
impossible until they are examined
closely. The entire airplane is that way. So, shot lots and lots of photos in the process. Most days Id put in a minimum of
there are possibly 50 percent more parts That made assembly about a thousand three to four hours. But if I felt like it, Id
in the airplane than there would be nor- times easier for me. do 10 hours, and then there were times Id
mally, but the airplane weighs Incidentally, he says, I should point get mad at something and not touch it for
considerably less than it should for its size out that, although I was trying to do this a week. You cant worry about time on
and strength. factory-perfect, I fully recognized that something like this. In fact you time
Its a complicated airplane, but build- perfection is the enemy of completion, so everything with a calendar, not a watch.
ing a replica was even more complicated I have to admit to cutting a few corners. Doing the seat alone took a month,
because Len had nothing to go by other For instance, I didnt join the cables by and I was working on it pretty hard at
than raw plans. braiding. They are Nicopressed. There that point.
First, he says, there was no assem- was enough new stuff I had to learn with- In an effort to duplicate factory meth-
bly manual. Just hundreds of parts that out worrying about braiding cables. ods where he could, Len gas welded
you didnt know how for sure they went
together. Fortunately a friend, Joe Vasile,
took an original Jungmeister apart and

AIRCRAFT DATA BOX

Aircraft Make & Model: Elmendorf Jungmeister

Length: 19 feet 8 inches


Wingspan: 21 feet 8 inches
Wing Area: 129 square feet

Gross Weight: 1,320 pounds


Empty Weight: 1,018 pounds
Fuel Capacity: 20 gallons
Seats: One

Powerplant Make & Model: IO-360 Lycoming


Propeller: 76-60 Sensenich

VNE : 180 mph


Top Speed: 147 mph
Cruise Speed (180 hp): 125 mph
Landing Speed: 47 mph
Takeo Roll: 350 feet
Rate of Climb at gross: 1,200 fpm
Range at 65 percent (estimate): 250 sm

Besides locating the cowling, a means for mounting it had to be devised.

62Sport AviationAugust 2014 PHOTOGRAPHY COURTESY OF LEN ELMENDORF


Until the arrival of the Pitts and specialty monoplanes from Europe,
the Jungmeister set the standard when it came to aerobatics.

PHOTOGRAPHY BY JIM KOEPNICK www.eaa.org63


rather than TIG welded the fuselage, COVERING AND PAINTING ANY BIPLANE IS A LONG PROCESS,
which was a long, tedious process. There
BUT AT THE SAME TIME, ITS ONE OF THE MOST EXCITING BECAUSE
are lots and lots more joints in the fuse-
lage than in a normal fuselage. Plus there THE VISUAL PROGRESS INCREASES SO RAPIDLY. WHILE BUILDING
is a ton of really small, thin tubing so THE MAJOR STRUCTURE, YOU CAN BE WHITTLING OUT LITTLE
youre constantly being challenged in the PIECES FOR MONTHS BEFORE THEY GO TOGETHER AND
amount of heat you can use without melt-
ing through. BECOME SOMETHING RECOGNIZABLE.
The tail doesnt even use sheet metal
for the ribs, he says. The horizontal spar an antique engine. As much as I would with flat motors. In both cases, the
is large diameter but only 0.028-inch wall. love to have a round motor under that Lycoming is simply the wrong shape for
Its so thin it feels like TV antenna mate- cowl, first I couldnt really afford a the fuselage. The Jungmann had a skinny
rial. My ribs are made of what amounts to Siemens, even if I could find one, but inline engine, and the Jungmeister had
1/8-inch wire because the originals were, keeping it running would have dampened the little 160-hp seven-cylinder Siemens
if you can believe it, 1/8-inch tubing! the fun of running around the country radial. So, putting a flat cowling on either
When you pick up a bare horizontal stabi- in the airplane, he says. Besides a airplane just looks wrong. Therefore,
lizer half, you cant believe how light it is. friend had an IO-360-A1B that he was cowling a flat thing with a round thing
The landing gear is a fairly simple oil- going to use on a Great Lakes, then takes some planning, and more than a lit-
damped, spring arrangement that does an changed his mind. The price was too tle skill.
excellent job of softening the touchdown, good to pass up. I put a complete Christen I knew I had an appearance problem;
which happens at under 50 mph. inverted system on it, and it doesnt miss however, another Bcker owner, Pat
However, although it was simple there a lick. The only drawback was that to Quinn, showed me pictures of one done in
were a lot of parts, and Len reports it took make the CG work, I had to move the Germany, called Antaries, which I really
two months to machine all the parts and nose out about 4 inches, which changed liked. Later Steve Beaver, who has the
another month for the tail wheel itself. the look a little. Bcker info website, found pictures of the
Len intended on flying the airplane There have been any number of structure they used, so now I have ideas of
rather than spending time tinkering with Jungmeisters and Jungmanns re-engined what to do and how to do it.

More tiny pieces required for ight.

Planning for access panels was an ongoing task. Notice how many small tubes are used and how complicated some of the ttings are.

64Sport AviationAugust 2014 PHOTOGRAPHY COURTESY OF LEN ELMENDORF


There are seven sections butt-jointed and riveted with
strips underneath.

The cowling took many months to design and fabricate. The cowling mounting rings. Nothing is simple.

I made seven sections with the joints you think, Wow! Its actually becoming stalls right around 47 mph and is as gentle
between each cowl bump. I made up a an airplane. as any airplane youve ever flown. Thats
cowl section in foam and used that to When Len came to the covering step, he pretty much the character of the airplane.
make a female concrete mold in that says, I went Poly-Fiber all the way through Over the years so many people have done
shape. I then used leather mallets to force the tapes. I know the material well and like so much so close to the ground that [they]
the 0.050-inch 3003 aluminum down into the way it goes on. But then for the same couldnt have done unless the pilots had
the mold. I butted the sections together reason I primed it with Air-Tech and shot total trust in the airplane.
over a framework, ran joiner strips under on a PPG color base coat that I topped with Len Elmendorf has gone to a tremen-
the joints, and flush riveted the sections Air-Tech clear coat, he says. dous amount of effort to build an airplane
together. A little Bondo and a lot of sand- If there is a drawback to biplanes, it is that is as close to being a factory
ing and it was ready to go. getting the black magic to work while Jungmeister as possible without the large
Covering and painting any biplane is a doing the rigging. Sometimes the rigging price tag. Its hard not to ask whether it
long process, but at the same time, its one gods smile on a builder and everything was worth the massive time investment.
of the most exciting because the visual works just right. He grins and says, The airplane is
progress increases so rapidly. While build- Len says, The best way to describe the everything that I hoped it would be. And
ing the major structure, you can be first flight is that from the time it left the Im proud to be one of a small number of
whittling out little pieces for months ground, it felt okay to play with. I eventu- people in the world who have the pleasure
before they go together and become some- ally had to do some trimming adjustments, of owning and flying a Jungmeister.
thing recognizable. However, the second but you had to be in early morning smooth Sounds as if it has definitely been
you stretch fabric over a wing panel, for air to tell that they were needed. worth the effort.
instance, it suddenly stops being structure The best part is that all the time I
and becomes a wing. Then theres a drawn spent on landing gear alignment paid off Budd Davisson, EAA 22483, is an aeronautical engi-
out (sometimes painfully so) period where because I know of no taildragger that is neer, has own more than 300 dierent types, and has
youre preparing the surfaces for paint. more benign on the ground. And its sur- published four books and more than 4,000 articles. He
However, as youre watching the spray prisingly fast: an honest 125 mph at a is editor-in-chief of Flight Journal magazine and a ight
gun put color down, each pass adds a moderate power setting in smooth air. Itll instructor primarily in Pitts/tailwheel aircraft. Visit him on
visual step toward completion, and top 140 mph if you let it turn up, but it www.AirBum.com.

66Sport AviationAugust 2014 PHOTOGRAPHY COURTESY OF LEN ELMENDORF


FERRY FLIGHT TO CHINA
Shanghai Hongqiao Airport

Guam

Pohnpei, Micronesia

68Sport AviationAugust 2014


TWO PILOTS ON THE ODYSSEY OF A LIFETIME
BY MARK PHELPS

Tracy, California

Hilo, Hawaii

American Samoa

www.eaa.org69
ONE OF THE ITEMS on many a pilots bucket Jerry Clark came by his expertise via a teach people to y, but this is more excit-
list is an ocean crossing. Romantic images long professional piloting career. His life ing, Jerry said. He explains that Windward
of Charles Lindbergh, Wiley Post, Douglas experience includes stints ying canceled is getting busier, and for anyone interested
Wrong Way Corriganeven Amelia checks, freight, and jet charters. With his and qualied, hes looking for pilots.
Earharticker through our imaginations partner Robin Leabman, he co-founded Abingdon ies ferry ights for the
like old newsreel footage. Its true that the Windward Aviation in 2010, a ferry adventure of it, really. At age 29, she dis-
very thought of 15 or more hours of immo- specialist that ies under contract with plays wisdom and business acumen well
bility can be enough to cause cramps in our Beechcraft. At the time of the Shanghai beyond her years. And her craving for the
backsides. But the mental visions of endless trip the company had performed more unusual goes way back. Even as a young girl
miles of ocean in daytime, unlimited starlit than three dozen missions, covering she had set a goal of spending time living in
sky at night, and stunning sunrises and sun- Europe, Africa, the Atlantic, and several an underdeveloped country. So in her third
sets in between are enough to spark the Pacic crossings. I can stay at home and year of undergraduate studies at the
yearning to tackle one of aviations most
profound piloting challenges.
At the Asian Business Aviation
Conference & Exhibition (ABACE) in
Shanghai, China, last April a Beechcraft
Baron twin and Bonanza single were on
display, and were the rst piston airplanes
ever to grace the ramp at the show. And
they didnt make the trip to the other side
of the planet in a container ship. The two-
pilot aerial odyssey started at the factory in
Wichita, Kansas.
Ferry pilots Chelsea Abingdon Welch
and Jerry Clark ew from Wichita to Tracy,
California (KTCY)a staging ight would
itself be a daunting undertaking for most
pilots. At Tracy oversized ferry fuel tanks
were installed in the cabins and front pas-
senger seats. The Bonanza held a total of 268
gallons, the Baron about 400. That meant
that Abingdon and Jerry were taking off at
approximately 30 percent above maximum
gross weight, allowable under the FARs for a
mission such as this. Naturally all runway
length and takeoff calculations are critical.
Jerry and Abingdon took off from Tracy and
left the California coast on April 3.
Ferry pilots are different, said
Abingdon. Its a unique type of ying, and Refueling at Pohnpei International Airport in the South Pacic. Pilot Abingdon Welchs wry smile reveals some skepticism about the
the pilots dont t the same mold as airline security course she was supposed to have taken to qualify for her credentials.
or corporate jobs. She politely stopped
short of saying that ferry pilots are rogues
or renegades, but left the distinct impres-
sion that even if a free spirit isnt required,
it probably helps. But it takes free spirits
with an amazing capacity for discipline,
detailed planning, and skill. Its the hard-
est ying you can imagine, she said. The
pilot is responsible for everything: ight
planning, weather, communications, over-
seeing the installation of the tanks and HF
[high-frequency] radio equipment, survival
gear, and so forth.

70Sport AviationAugust 2014


On the ramp in Shanghai, Abingdon Welch shows o the Bonanza she ew, and one example of the watches shes designed
and markets for female pilots.

University of California, San Diegowith internship at one of the schools, and after
what may seem like an odd double major in getting the appropriate ratings she began
SHE POLITELY STOPPED SHORT OF
lm and psychologyshe applied for a cov- performing ight instruction. Stints as a SAYING THAT FERRY PILOTS ARE
eted spot with the Peace Corps. She was demonstration pilot for Cirrus and some
successful and received an assignment as a work as a delivery pilot followed, which led ROGUES OR RENEGADES, BUT LEFT
business development volunteer in to her interest in long-distance ferry ying. THE DISTINCT IMPRESSION THAT EVEN
Mbalmayo, a small town of about 60,000 on Along the way her business ambition
the shores of the Nyong River in Cameroon, kicked in when she took a fancy to the pilot IF A FREE SPIRIT ISNT REQUIRED, IT
Africa. She spent her time there working
with two brothers in developing and oper-
watches worn by some of her male instruc-
tors and fellow students. I thought they
PROBABLY HELPS.
ating a general store. were really cool, and I wanted one of my
After her stint in Africa, Abingdon own. But I found they werent available for formation (same direction, same day)
returned to California to address another of women. That was all she needed to hear. from Tracy to Hilo, Hawaii (PHTO), a trip
her youthful ambitions. Ever since I was Starting in 2006 she launched The that took 12 hours, 54 minutes. This rst
14 I had followed the aviation industry. At Abingdon Company, contacting watch overwater leg was the longest of the entire
one point I wanted to start an airlineone designers and manufacturers to come up voyage without an alternate. Next, they
of those ambitions you have as a teen, she with a line of pilot watches for women. took off from Hilo for American Samoa
said. Its not such a foregone conclusion It has become a half-million dollar busi- (NSTU), the longest leg of the trip in time
that all 14-year-olds have visions of starting ness that she says is largely self-sufficient. at 15 hours, 32 minutes. The next stop was
an airline, but Abingdon is probably well She said, Now, after the early years of Pohnpei, Micronesia (PTPN), 15 hours, 12
beyond average in many ways. building and sustaining the company, Im minutes ying time; then Guam (PGUM), a
When she decided to learn to y she vis- able to focus on the part of the business I short 5 hours, 48 minutes away.
ited several Southern California ying like best, which is coming up with new Whats the greatest challenge on a
schools with three questions: How long ideas for designs. 15-hour ight? No surprise here:
will it take?, Is there a way to cover the On the China trip she and Jerry Boredom, Abingdon said. But as with
cost? and Can you offer me a job? Her switched airplanes back and forth, ying everything she does, from business practice
bold, up-front approach secured an the Bonanza and Baron in loose SD, SD to life planning, theres a process. She said,

www.eaa.org71
The most important thing is to structure
the day, just like a normal day. For example,
I take great effort to make sure that the only
thing I have to do in the morning before
takeoff is perform my preight inspection
and then go to the bathroom.
From there her daily routine is goal-ori-
ented, largely based around meals. For
example, after takeoff in the heavily loaded
aircraft, it takes as much as an hour to get
established in level ight at the cruising
altitude of 6,000 feet. During that time, she
is establishing communications with air
traffic control and monitoring engine per-
formance. After reaching cruise altitude
theres checking fuel ow from all the fuel seem like the ultimate surrender to the cur- winner, she said. Abingdon would also ask
tanks (takeoff is performed on the regular rent obsession with connectivity, but in fact for recommendations on what and where to
fuel tanks, and only after reaching cruise it served a very practical purpose in com- eat at the next destination. I was getting
altitude does she switch to ferry tanks), bating what Abingdon identied as one of random messages and recommendations on
switching to the aft-most tank, testing high- the most profound challenges to long-dis- restaurant choices from all over the world,
frequency radios, and evaluating avionics tance ying: boredom. she said.
performance. All okay? Now its time to get After breakfast, Id send messages to Other ways to pass the time included
breakfast, Abingdon said. my family. Then I would set up competi- monitoring 121.5 for emergencies and
One interesting trick Windward pilots tions on my Facebook page. On one trip I chatting with airliners on designated air-
use is to lay a towel over the throttle asked everyone to send me what they to-air frequencies.
quadrant as a reminder whenever the air- thought was their funniest joke, and at the The nal leg was Guam to Shanghai
plane is drawing fuel from ferry tanks. Its end of the ight I would announce the Hongqiao International Airport (ZSSS)
just an easy way to help keep track of the
complicated process of ensuring prudent
fuel management.
Some other things about long-distance
ying are still the same as when Lindbergh
ew the Atlantic in his Ryan monoplane,
the Spirit of St. Louis. Even though the
ight instrument computers automatically
stored all pertinent engine and perfor-
mance data, Abingdon and Jerry still
recorded hourly information on oil temper-
ature, pressure, engine rpm, and more.
Abingdon said she subdivides her day
into two- to three-hour segments. After
breakfast the next segment leads into
lunch, then the next to a snack before the
last stretch to the days destination airport.
She and Jerry usually saved dinner for after
their arrival.
And speaking of dinner plans, one piece
of technology not dreamed of in
Lindberghs day has led to some creative
and amusing ways to pass the time.
Abingdon carried a DeLorme satellite
communications device, allowing her to
stay in contact with not only mission coor-
dinators, but also friends and family Abingdon Welch points out the nal destination of her odysseyShanghai, China. Note the towel over the throttle quadrant. Its a way
through Twitter and Facebook. That may for ferry pilots remind themselves when they are operating on auxiliary fuel tanks.

72Sport AviationAugust 2014


14.5 hours on the wing. That included a Those two will likely be based in mainland
hold of an hour and a half for the clear- China, perhaps in Beijing where there is
I CAN STAY AT HOME AND TEACH
ance to enter Chinese airspace to be growing pressure to expand the role of PEOPLE TO FLY, BUT THIS IS MORE
sorted out. But once inside the countrys light aircraft. She said PCAT believes there
airspace, Abingdon explained that the is a clear future for piston aircraft in the EXCITING, JERRY SAID.
handling from ATC was excellent. It was region, and the appearance of the Bonanza
just like flying in the U.S., she said, and Baron is one step in the journey to fur- And if boredom is one of the most pro-
except that altitude is given in meters, ther stretch the airspace restrictions. found challenges in this type of ying, its
but that wasnt too hard to figure out. She People will see these airplanes here at ravages are more than offset by the stunning
received vectors for the ILS approach to ABACE and recognize their potential, she experiences of cloud, sky, sunsets, and sun-
Runway 18L, entered a right crosswind said at the show. Possible customers may rises. Abingdon said, They say you have to
leg, and flew an easy right pattern. It was go back to other regions and ask officials y through a storm to earn the view of the
one of my best landings of the trip, she about the possibilities of further expand- rainbow. And if the long hours of boredom
said. The arrival of the Baron and Bonanza ing airspace. Jessica explained that the are the storm, then some of the other expe-
marked the first time piston aircraft had recent move to open up airspace up to riences make up for it, and then some.
appeared at the mainland China airport in 1,000 meters (about 3,280 feet) is a step in And yes, she has a favorite: For some
recent memory. the right direction, and the appearance of reason I think sunrise is even more beauti-
After the ABACE show the pair contin- the two Beechcraft at ABACE was another ful than the sunsets. Theres an
ued on to Japan and then to Taiwan, where wedge in the move to further expand the unbelievable sense of calm in the way it
the Bonanza and Baron are based for utility of light aircraft. PCAT envisions unfolds. It was like watching a movie, but
owner Pacific-China Aero Technology medical flights as a first step, hopefully one of the most beautiful movies Ive ever
(PCAT), an aircraft management and ser- followed by additional roles as light air- seen in my life. It makes the whole ight
vice company based in Beijing. Jessica craft become more visible in the region. worth it.
Wang, executive of GA marketing and Jerry Clark said he hopes Abingdon, he,
sales for PCAT, said the aircraft are avail- and other Windward pilots will nd them- Mark Phelps, EAA 139610, is an aviation writer living
able for sale, and PCAT has another selves retracing these routes on a more in New Jersey. He is the former editor of EAAs Vintage
Bonanza and Baron coming from Wichita. regular basis as time goes on. Airplane magazine.

Jerry Clark, left, and Abingdon Welch, right, pose with two of the line technicians at one of their fuel stops.

74Sport AviationAugust 2014


A SENIOR PILOTS FANCY
TURNS TO FLOATING
WITH THE CLOUDS

BY JAMES LAWRENCE

76Sport AviationAugust 2014


Flight instructor Eric Farewell of Aviator PPG makes a low pass in his powered paraglider trike.

PHOTOGRAPHY BY JAMES LAWRENCE www.eaa.org77


EVERY FLYING REALITY begins with a dream.
Mine is a rekindled one, rst born of ap-
ping Dacron sails, aluminum tubes, and
stainless steel cables on the beaches of Cape
Kiwanda, Oregon, in the early 1970s. I
learned to hang glide there in my early 20s.
A favorite ight was to hover for hours
at a time, a couple hundred feet above a sand
dune, enjoying the magnicent view. Before
long I dreamed of thermaling in the moun-
tains like the sailplanes did. My life was
changed forever by those days.
Clockwise from above: Student Kory Fletcher dons the 70-pound paramotor pack with help from James Farewell, left, and big brother
Eric; Kory learning to kite the wing in light breezes; kiting and more kitingdays of it.

ANOTHER PERSPECTIVE ACROBATS OF THE SKY collapsed paraglider wings. Some carried
One balmy day during the 2013 Sun n Fun lightweight engine backpacks with cages
Its so wonderful to y over the desert, says Fly-In, I stood photographing demo ying made of protective webbing. Others rolled
Deanna Lucky of Phoenix, Arizona. at the events ultralight mecca, Paradise out on spidery-legged trike units made of
Shes a high-energy, self-described go-getter of City. Suddenly like circus performers tum- carbon ber tubes with power modules
33 who bartends at a popular watering hole in town. bling into the ring under the big top, a bolted on.
One day a patron oered her a tandem ride. She said, ragtag band of powered paraglider (PPG) I noted the age range of the group: from
Heck yeah!
enthusiasts poured onto the eld, bubbling teens to folks older than meand Im 69.
I didnt have a clue what paragliding was, she with infectious, happy energy. They carried The troupe laid out their elegant, rainbow-
says. But I took the rideand started training three
days later!
billowing jumbles of what looked like big hued, scimitar-shaped wings. Pilots cinched
beanbags and tangles of thin, rainbow-col- down motor backpack straps or climbed into
I asked what took her so long. She laughs.
ored suspension lines. Those bags were trike units. One young woman rode a trike
I lucked out, too. Ryan Shaw, one of the top PPG i-
ers in the world, lives here. He trained me. Deanna
had never own before. But practice makes perfect:
I kited every morning and afternoon for two weeks.
I wanted to be perfect before I put that weight on
my back.
Two years later, a near-daily ier, she helps Ryan
Shaw teach new pilots. Im out at ve every morn-
ing; its my cup of coee!
Her rig is a Nirvana Instinct NS 160. It weighs 60
pounds, without fuel and the harness. Her wing is a
20-meter Nucleon WRC.
And heres what Deanna loves most about paraglid-
ing: Im up there in my own little world. Its fun
and an adrenaline rush, but also very relaxing.
The biggest challenge? Launching, she says. But
Im condent, so I dont worry; I just relax. Im
more self-conscious at meets with lots of people
watching me!
Actually, she adds, Im excited to get out and
show o.
Deanna is a born good listener, which is why she
loves tending bar. Beginners, particularly males,
dont always return the favor. The last thing a
newbie pilot wants is some woman telling them
what to do. But we all need to work together to
grow a safer sport.
Thats why I did well in my training: I listened
because I had no idea what I was doing. I still
learn that way in my ying.

78Sport AviationAugust 2014 PHOTOGRAPHY BY JAMES LAWRENCE


with big, cartoony gray balloon tires and a impression that aviation is rst, last, and from you. He talks candidly about some
pink wing bundle. She looked to be all of 14. foremost the center of lift in his life. PPG schools he knows of that rush pilots
Before long, the staccato snarl of two-stroke He welcomes Kory Fletcher, a strapping into the air. His course runs nine days or
engines brought forth sweet wafts of premix 22-year-old from Ohio, and me to class. more. And its all safety rst. At my age, I like
exhaust. High-denition cameras were Kory has caught the fever. Although hes those priorities. Eric tells me Ill y the
switched on, headsets and radios checked. A never ridden in a lightplane, a brand new Nirvana trike rather than the foot-launched
short wait for a thumbs-up from those tire- Nirvana power pack waits back home. backpack. Aw, says my inner macho, I can
less ightline folks clad in orange, and it was Erics younger brother and training appren- handle foot launch.
magic time. I watched one after another par- tice James, an 18-year-old up-and-coming Then my creaky knees, lower back, old
amotor pilot line up, tug the crumpled PPG pilot in his own right, joins the session rotator cuff injuries, and stiff neck sing an
bananas of fabric into inated wing shapes as Big Bro clues us in to what lies ahead. overruling chorus. If its good enough for
overhead, and jog into the sky. You wont even touch a paramotor pack Eric at 28, who loves trikes as well backpack
Did you ever awaken from a dream of for several days, Eric says. Powered para- ying, itll work for me.
spreading your arms, running down a road, gliding is all about learning to handle the
and oating into the blue? Here is that paraglider wing rst. So brothers, we are BUILDING SWEAT EQUITY
dream made real. Yep, I thought. Gotta going to go out every morning and after- Four hours into kiting day one and Im get-
do this. noon, weather permitting, to practice ting an education in humility. Gathered on
kiting the wings. the gentle sloping grass of nearby Lake Easy
BOOT CAMP BLUES He shows us ying photos and videos on Ive discovered kitings biggest challenges lie
Four weeks later Im sitting in Eric his computer and tells us well be launching primarily between my ears.
Farewells Aviator PPG shop in Lake Wales, our wings hundreds and hundreds of times. Classmate Kory is doing well. Im not.
Florida. Its the rst day of my powered Im not exaggerating, he says. Its the best Self-critical, I grumble at myself for being all
paragliding training course. Erics a likable, way I can teach you to react instinctively. over the sky with the wing, which wants to
fast-talking, Jimmy Stewart-esque ambassa- Trust me, especially for pilots like you, Jim, dance, weave, and jerk around over my head
dor of ight whos been ying since he was a its not a think-your-way-through process. like a tea bag in boiling water. When I yank
preteen. Hes just 28 but has already logged Its more like riding a bike: You learn to react on the brake lines too hard, or move in the
time in 81 aircraft and gives every automatically before the wing gets away wrong direction, or pull the wrong brake

Clockwise from top left: James Lawrence drives around on the trike without the wing; kiting practice with James Farewell.

www.eaa.org79
line, which I seem incapable of not doing, Im taking over. And body is dead wrong hand-eye-brain dysfunction to wade
the wing collapses into a disdainful pile at most of the time. Now I get Erics Carl through, although progress comes more
my feet. Sagan-like invocation of hundreds and quickly. In time mind and body sort that
hundreds of launches. He wasnt kidding. out, too. And something else is happening:
DONT STEP ON THIS CATS TAIL! The next few days are one hot, sweaty lit- Im feeling the wing come alive. It wants to
Paragliders are controlled by quick, anticipa- any of launch, collapse, crash, repeat. y all by itself; I just have to get out of its
tory, mostly small inputs of the left and right Then something clicks. Reverse launching way. A paraglider wing is like a feral animal:
brake handles, which attach to riser lines becomes less mysterious, then natural. I You learn to understand and respect it. If
that anchor all along the trailing edge of the can keep the wing overhead now for long, you jerk it aroundwell, ever tried to pet a
ram air-inated envelope. Pull in the brake, satisfying minutes. Pat your head, rub your wild cat?
and it pulls down the right trailing edge. tummy: piece of cake! Then we learn for- Its been a long, demanding several days,
Simple, right? Yes, but the aerodynamic ward launches. Thats a whole new set of but other commitments are calling me away.
effects are nuanced. You pull the brake to
induce, like a wing ap, more lift and more
drag. Keep pulling, though, or pull too far
the rst time, and you risk completely stall-
ing that side of the wing. A full stall leads to
a crash back to the ground. The proper kit-
ing drill goes like this:
Face the wing for a reverse launch. Clip
the left and right riser groups into your
harness carabiners.
Hold the brake handles in your left and
right hands.
Hold both A or leading edge-inating
risers in your right hand.
Now, showtime: Back up smartly unless
theres enough breeze to inate the glider
on its own; tug rmly on the A lines; keep
tugging as the wing rides up in a
90-degree arc to an overhead position;
now stop the wing with a quick tug on
the brakes.
Thats it. Now just keep that wing hover-
ing overhead with little adjustments of the
brakes. Simple, no? No, if you dont tug the
brakes quickly enough, the wing races right
on over your head in a continuation of the
arc that brought it up. That invariably ends
in an inglorious, loud thwomp! Ask me how I
know. Or pull too much brake during launch
and the wing collapses right back down
where it started. Ask me how I know that,
too. Or, if it shoots into the sky with one side
lower than the otherthis is the part thats
driving me battyyou must quickly slide
your body, crabwise, to the side thats drop-
ping, simultaneously tugging on the brake on
that side, to add drag to the other wing thats
rising. Piece of cake, right? So is riding a uni-
cycle while juggling amethrowersonce
you learn how.
For my part, I tend to pull the wrong
brake and move my body toward the wrong Top: James Farewell gets a free ride with a 2-hp (humanpower) motor. Bottom: Kory Fletcher takes a breather after his rst powered
side. Brain says, Do this. Body says, Naw, ight attempt; the Farewell brothers ready the power pack.

80Sport AviationAugust 2014 PHOTOGRAPHY BY JAMES LAWRENCE


The question is will I learn enough to y throttle. Im weary. Its been a long,
BORN FREE TO THE SKY under power before I go home? demanding trip. Come on coffee, do your
thing. Eric connects the riser groups to my
Eric Farewell was born 100 yards from the grass air- VROOM! VROOM! TIME harness. His voice comes through my
strip adjacent to the familys Chalet Suzanne resort A week later I rejoin the Aviator PPG headset: Okay, start the engine. I press
near Lake Wales, Florida. Almost my entire immedi- crew, happy to hear that Kory Fletcher the black button on the bicycle brake-style
ate family was involved in aviation: mother, uncle, successfully flew the morning after I left. throttle grip strapped to my left handthe
grandmother, and my grandfather, who ew ghters
and bombers in both theaters during World War II. Now its my turn. Calm, warm, humid air engine has its own little starter! It coughs
greets us at 6:30 a.m. Eric and James lay immediately to life, vibrating the trike.
I discovered ultralights when I was very young, he
says. One of his earliestand onlyying memories is out the wing while I jet around in the Okay, power up to launch the wing. I
weaving a Quicksilver MX II like a pylon racer between trike like a kid, getting a feel for the squeeze the throttle lever, the engine revs,
the tall saguaro cactus of Buckeye, Arizona. I was 12
or 13, and so free! I could climb over mountains, orbit
over silver mines, see the sunrise from the air.
Its one of few recollections that survive from those
years. At 18, while he hand-propped an ultralight, the
airplane got away from him. He suered severe injuries
to head and body that cost him most of his memory.
Its freeingand also terrifyingnot to remember
who you were or what you were like as a kid.
His injuries, including four broken vertebrae, doomed
his dreams of becoming a U.S. Air Force Academy
cadet. But as soon as he recovered, he went right
back to ying. In time, hed logged more than
1,200 hours in 81 types of ultralights, gyros, and
xed-wings.
Light aircraft always had my heart. I ew nonstop
every morning and evening that I could at our air-
strip. He lists the Titan Tornado, Air-Bike, Citabria,
Mini-Max, and Hi-Max among his favorite ivvers.
Somewhere along the way to getting his private pilot
and commercial tickets, he lost interest in GA ying
then he got into paramotors. Id watched the sport
for some time. Once the technology advanced to the
point I felt it was safe enough, I jumped in. It took
over my life!
He continues, Here was the ultimate in freedom.
Its like having an all-terrain vehicle that you stu
in the back seat of your car, take o in 10 yards from
a friends backyard or any eld, and y around for
an hour.
After awhile, he got bored with just ying around,
so I got into acrobatics. Its like owning a Cessna 150
that in time becomes an Extra 300: It grows with your
skills. Its like the Swiss Army knife of ying!
Hes taught ying since 2002, starting in ultralights.
The Aviator PPG, founded in 2012, has become a full-
time gig. And youre now my oldest graduate! he
tells me, recounting a student age range that begins
at 14. He likes to say the sport attracts the young, and
young at heart.
Our goal is to be as professional as possible; to build
a community, a family, of safe, responsible, gracious,
and enthusiastic pilots, he says.
I build skills, and we dont take shortcuts or y in
marginal wind conditions. I wont throw people up
into the air like some schools do. I want students
to know exactly what theyre doing, what to expect
once theyre in the air, and what to do if things
go wrong. Safety rst, brother.
Top: Students kiting near dawn. Regular kiting is encouraged to keep sharp with wing handling. Bottom: Eric Farewell shows how its
donein style.

82Sport AviationAugust 2014 PHOTOGRAPHY BY JAMES LAWRENCE


then coughs, and bogs down. I ease off a the low tip lifts back up and about the Five minutes later, Eric has me do
bit and the engine surges, the trike rolls same moment he yells, Full throttle! Im some turns, then chop power, and set up a
forward, and the wing flies up behind me! squeezing the handle and one second dead stickdead brakelanding. The
I look left. The wingtip rises upand up, later, just like that, I feel the surge in the long, peaceful descent takes nearly five
thats goodno no, too farand down it seat and Im lifting off the ground! minutes. A few feet above the grass, Erics
crashes on the right side. Kill the engine! Now my old flying habits take over, but voice in my ears the whole time, I pull the
Kill the engine! Eric yells. I thumb the these are good habits. Erics voice slides brake handles down all the way. The sink
red button on the throttle before lines into soothing in-flight mode over the rate arrests, I feel the flare, the trike set-
can get sucked into the prop cage. Eric radio, but Im back in my element: tles on with a soft plop, and that beautiful
patiently runs over the 20,000 or so things relaxed, relieved, and climbing for the banana-shaped wing, job done, falls
I didnt do quite right. little white puffies. I keep the wing behind me and were home free.
Another try. I gun it, the wing flies up, happy. I can feel it up there, alive and Grins, whoops, and handshakes as Eric
I back off the throttle, pull down on both responsive to every little tug of brake or comes running up.
brakes to stop the surge forward, then squeeze of power. We climb up to 1,200 Vivid memories of that launch, the
add power to keep rolling forward. Erics feet or so. All the kiting, frustrations, and peaceful undulations of hanging from that
yelling, Good! More gas now, more gas. discomfort melt away. It was worth every slice of wing fabric, stay with me for days
Youre taxiing, good, good! For a few second for this. afterward. Then one feeling rises up and
precious seconds Ive got it all working. Cruising around, I enjoy the gorgeous refuses to leave: the urge to go up again in
The wing stays up where it should. I wait green-gold landscape below and endless that magic chair, and merge with the sky.
for his command for full powerand then blue surrounding me. The view all around
the wing slides right, I react too slowly, is incredible: nothing ahead, to the side, James Lawrence, EAA 1017520, former actor (T.J. on TVs
and thwomp, back to the ground. Grrrr. below, or above other than the wing at 12 S.W.A.T.), has own, written about, and photographed
Another half-hour of trials and Im oclock. It feels like levitating along at aircraft from hang gliders to warbirds since 1977 and has
only getting worse. Trike launches call for jogging speed in a lawn chair. covered the LSA scene since 2007.
a fairly precise timing sequence. Its not
like cobbing the throttle and looking for
60 knots. And I must not be getting it.
Then the breeze begins to swirl over the
trees at the Farewell familys airstrip.
Gloom settles into my stomach. This is
my last opportunity to fly. Im driving to
Tampa International in three hours. All
this training. No flying. Maximum bum-
mer. I take a break. Have some water.
More coffee. Talk with Mark Jones and
Tom Halpin, two new students. Tom says,
Why not try it one more time? Eric says,
Yeah, come on, hop in. The winds south
enough. If you can keep the wing up just a
bit longer, youll be flying.
Feeling pessimistic, a little voice
inside me says, Aw, come on. Give it
another shot. I strap in and line up, lis-
tening to Erics instructions in the
headset. Okay, when youre ready give it
the gas. Here goes nothing. I gun it, the
wing surges up, I back off the throttle,
pull in some brakes to stop the surge,
watching that left tip like a hawk. Good!
Add throttle and start taxiing, Eric says
encouragingly. Ive got the wing stablea
minor miracle. I rev up, but the wing is
dropping again. Erics yelling, Turn
toward the low wing, turn toward the
wing! I do, tugging opposite brake, and James Lawrence, bottom left, after his successful ight in the trike, anked by Mark Jones, Tom Halpin, and Eric Farewell.

84Sport AviationAugust 2014 PHOTOGRAPHY BY JAMES LAWRENCE


Another Successful Year of Uniting

Michelle Roufs, EAA 1124272, a student pilot


from Newton, Kansas, ew to Oshkosh
with her instructor in a Varga Kachina.

86Sport AviationAugust 2014 PHOTOGRAPHY BY BRADY LANE


You just cant beat a combination
of dedicated people and airplanes.
People and Airplanes They are the best.
Sport Aviation, August 1966

EAAS ANNUAL REPORT

EAAS MISSION IS to bring people and airplanes struggle, but our efforts are paying off. The
together. When we do that, magic can happen. FAA has announced new rules are being devel-
Im happy to report that EAA had another oped that will allow very expanded types of
successful year of providing a genuine aviation private flying using a drivers license instead of
experience for thousands of people. We nished a third-class medical. The proposed rule
our scal year, which ended in February, with changes have not been published as I write
more members at a total of 188,161, a positive bal- this, but I am convinced the changes will be
ance sheet, and progress on helping to make significant and welcome.
personal ying more available and less of a has- EAA AirVenture Oshkosh, our annual y-in,
sle. Details are in the following pages. remains the single largest aviation event in the
I credit our positive results to the prudent world and brings together more people and air-
management of your board of directors because planes for one week than at any other place or
we faced some unexpected headwinds. The big- time. Oshkosh not only shows the beauty and
gest surprise was the nearly half-million-dollar thrill of ying to hundreds of thousands, but also
bill the FAA handed us for air traffic control ser- reignites the ying passion in all of us. As you
vices for our annual convention and y-in at can see in the nancial statements in this report,
Oshkosh. And the change in policy came just a Oshkosh is key to supporting all other EAA activ-
few months before the big event. ities throughout the year.
We had the reserves to weather that turbu- The EAA AirVenture Museum continues to
lence and now have in place a nine-year contain and display the premier collection of his-
agreement with the FAA going forward. We are toric airplanes in many categories, telling the
now assured that we can continue to welcome story of aviation from the rst gliding and pow-
more than 10,000 airplanes to Oshkosh during ered ights by the Wright brothers to the rst
the week of convention with no unexpected privately designed and built spacecraft. EAA also
charges or changes in operating procedures. takes ying history on the road with our faithfully
The other headwinds we encountered were restored B-17 Aluminum Overcast and our Ford
not surprises. The number of active pilots con- Tri-Motor ying the country offering rides.
tinues to decline, as does the number of Touring the two historic airplanes is a signicant
registered private airplanes of all types. The investment in keeping aviation history alive, but
average age of pilots and airplanes is still your directors are convinced its worth the cost
increasing. But EAA has developed strategies to for as long as we can keep the airplanes operating.
stabilize, and I believe even reverse, the negative As I review the solid results of a challenging
trends we have been tracking for many years. year, I am once again reminded that none of this
Our Young Eagles program continues to be would be possible without the generous volun-
aviations most prominent and effective way to teer work of thousands of EAAers. Everything
introduce young people to ying. We are closing from buildings and grounds maintenance to y-
in on 2 million Young Eagles own, all by EAA ing Young Eagles is done by volunteers, and your
members who volunteer their airplanes and y- board of directors and I cant thank each of you
ing skills. I cant thank all you enough for your enough for your dedication.
care and giving to the next generation.
EAA is also working very effectively to make
it easier for already certificated pilots to keep
flying by lobbying for reform in third-class
medical certification. This has been a long

www.eaa.org87
Financial Performance
FOR THE FISCAL YEAR that ended February 28, 2014, EAA and the EAA and a variety of other youth education and outreach pro-
Aviation Foundation generated total revenues, gains, and other income grams. Cash donations were approximately $5.3 million or
of $41.3 million, an increase of $4.9 million or 13.6 percent. roughly 14 percent of total revenue in FY 2014, which is rela-
AirVenture is EAAs single largest source of revenue at 37 percent of tively consistent with the prior year. Donated services and
the total, consisting of admissions, camping, exhibits, sponsorship, com- property was $1 million in FY 2014, essentially even with the
missions, and other miscellaneous sources. AirVenture 2013 revenues prior year.
totaled $15.1 million, $400,000 or 2.9 percent higher than the prior year. Investment income represented $3.8 million or 9 percent
Membership levels increased 4.4 percent to 189,000 during FY 2014. of EAAs total income in FY 2014, an increase of $2.1 million
Related dues income generated was $5.75 million, relatively even with over the prior year. Substantial improvement in the invest-
the prior year. Membership dues represent approximately 14 percent of ment markets during FY 2014 led to the year-over-year
EAAs total revenues. increase. Most of these gains are from investment holdings of
Donations are important to EAAs mission of growing participation the EAA Aviation Foundation.
in aviation, providing essential support for Young Eagles, Air Academy, EAA and EAA Aviation Foundation incurred total operat-
ing expenses of $34.9 million in FY 2014, an increase of
$600,000 or less than 2 percent.
AirVenture is the largest area of operating expense at
Consolidated Statement $12.3 million or 35 percent of EAAs total expenses in FY
2014. The cost of AirVenture increased by $1.2 million over
of Financial Position the prior year due to a number of investments made to
enhance facilities, visitor amenities, features and attractions,
event promotion, and most notably FAA air traffic controller
February 28, 2014 February 28, 2013 costs. These investments are intended to ensure that
Assets AirVenture maintains its stature as the worlds premier avia-
Current assets 13,742,876 9,821,613 tion event.
Pledges receivable less current portion 44,296 66,562 While increasing investment in AirVenture, EAA also
Investments 25,928,273 22,638,349 increased the level of funding to program offerings in all
Property and equipment 63,122,993 61,248,376 other areas. Program expenses were $8.9 million in FY
Less accumulated depreciation (37,358,492) (35,225,744) 2014, an increase of $900,000 or nearly 11 percent. EAAs
Net property and equipment 25,764,501 26,022,632 programs offer myriad educational opportunities, advocacy
initiatives that protect members rights to y, and other ser-
Land 3,311,511 3,311,511 vices that support builders, restorers, and aircraft owners
Display aircraft 10,631,960 10,305,217 of all kinds.
Other assets 4,274,802 3,832,379 Management and general expenses totaled $3.9 million in
Total assets 83,698,219 75,998,263 FY 2014, a decrease of $1.1 million or 22 percent. Most of the
decrease relates to lower staffing costs, including the CEO/
president role currently being supported by Chairman Jack
Liabilities and net assets Pelton on a volunteer basis, and a recent favorable trend in
Current liabilities 10,199,487 9,307,440 health care costs.
Gift annuity liability, less current portion 169,301 172,244 As a result of these FY 2014 operating activities, EAA
Deferred compensation, less current portion 340,496 691,399 and the EAA Aviation Foundation have generated an
Long-term debt, less current maturities 8,257,187 8,064,424 increase in net assets of $6.3 million. Total net assets for the
Other long-term liabilities 79,523 182,270 combined entities at scal year-end were $62.5 million, an
Unearned income, less current portion 2,177,798 1,453,037 11 percent increase over the prior year. Of this amount,
$45.9 million (73 percent) is unrestricted as to use, and
Net assets $16.6 million (27 percent) is subject to temporary or perma-
Unrestricted 45,899,109 40,518,724 nent use restrictions.
Temporarily restricted 3,229,491 2,635,733 EAA management is pleased with the results of its scal
Permanently restricted 13,345,827 12,972,992 2014 operations and believes the nancial condition of EAA
62,474,427 56,127,449 and the EAA Aviation Foundation is sound. Going forward,
management will continue to exercise vigilance in adminis-
Total liabilities and net assets 83,698,219 75,998,263 tration of EAAs nancial resources to provide valued
programs and services to the membership while contributing
to the overall health and vitality of aviation.

88Sport AviationAugust 2014


Consolidated Statement of Activities
February 28, 2014

Temporarily Permanently
Unrestricted restricted restricted Consolidated February 28, 2013
Revenues, gains, and other support
Admissions and registrations 10,130,116 10,130,116 9,297,213
Membership dues and subscriptions 5,762,435 5,762,435 5,752,480
Donations 1,900,331 3,281,620 93,294 5,275,245 4,949,681
Investment income 1,648,503 1,874,393 279,541 3,802,437 1,717,464
Merchandise sales 2,250,019 2,250,019 2,013,427
Advertising 2,870,822 2,870,822 2,621,887
Sponsorship 2,269,296 2,269,296 2,636,096
Rental income 4,805,308 4,805,308 4,556,213
Commissions and royalties 1,454,057 1,454,057 1,174,611
Donated services and property 1,064,282 1,064,282 1,035,542
Other 1,589,460 1,589,460 586,997
Assets released from restriction 4,562,255 (4,562,255)

Total revenues, gains, and other support 40,306,884 593,758 372,835 41,273,477 36,341,611

Expenses
Program expenses 8,890,855 8,890,855 7,986,537
AirVenture expenses 12,271,897 12,271,897 11,058,016
Membership services 6,341,462 6,341,462 6,946,470
Management and general 3,881,892 3,881,892 4,946,189
Cost of merchandise 1,957,378 1,957,378 1,796,855
Fundraising 1,578,384 1,578,384 1,513,442
Other 4,631 4,631 69,293

Total expenses 34,926,499 34,926,499 34,316,802

Change in net assets 5,380,385 593,758 372,835 6,346,978 2,024,809

Beginning of year 40,518,724 2,635,733 12,972,992 56,127,449 54,102,640

End of year 45,899,109 3,229,491 13,345,827 62,474,427 56,127,449


This report was compiled from the audit of Experimental Aircraft Association and the EAA Aviation Foundation Inc. recently completed by Grant Thornton LLP. Copies of the complete audit report, including footnotes, are available at www.EAA.org.
8 9 4 5
7 10 6
6
3
5

1 1
4

3
2 2

Revenues, gains, and other support......... $41.3 million Expenses..................................................... $34.9 million
1. Admissions and registrations ............................ 24.5% 1. Program expenses ............................................ 25.5%
2. Membership dues and subscriptions ................ 14.0% 2. AirVenture expenses ......................................... 35.1%
3. Donations ........................................................... 15.4% 3. Membership services ........................................ 18.2%
4. Investment income ..............................................9.2% 4. Management and general .................................. 11.1%
5. Merchandise sales............................................... 5.5% 5. Cost of merchandise ...........................................5.6%
6. Advertising ........................................................... 7.0% 6. Fundraising........................................................... 4.5%
7. Sponsorship ......................................................... 5.5%
8. Rentals ............................................................... 11.6%
9. Commissions and royalties ................................. 3.5%
10. Other ....................................................................3.9%

www.eaa.org89
Thank you for your support and for sharing your love of ight through EAA.
$250,000+ Craig and Gisele Barto Wyche and Rhonda Coleman
James and Jane Slattery Eileen Bjorkman James and Ann Cooling
Cirrus Aircraft Corporation Norm and Kathy DeWitt
$100,000-$249,999 Citation Jet Pilots Chuck and Eileen Drake
Emil Buehler Perpetual Trust Richard and Mary Compton James Dricken
Cessna Aircraft Company ConocoPhillips Bruce Fine
Van & Betty J. Eller Living Trust Marsha Dickson ForeFlight
Robert Hagedorn John Dunham Alan Gaudenti
David Lau Embraer Robert and Diane Gingell
Norman Moyer Fagen Fighters WWII Museum James and Marge Gorman
Phillips 66 Falcon Insurance Gulfstream
Norbert Fiedler Jeff and Martha Hamilton
$50,000-$99,999 Randy Foutch Richard R. & Gretchen E. Harper Fund
Daher-Socata GE Aviation Jack Harrington
Dodie Gann Michael and Wendy Graham Helicopter Association International
Global Aerospace Charles and Lisa Gregg Greg and Suzanne Herrick
Jeppesen William and Gerry Grifth Doreen Hillard
Austin E. Knowlton Foundation Michael and Maria Herman International Society of Transport Aircraft
Charlotte Vern Olson Trust Nathan and Christa Houser Trading Foundation
Jack and Rose Pelton The Hubbard Broadcasting Foundation Jackson Walker LLP
Jack Roush Johnson Family Foundation Jim and Cindy Janes
Dale and Kathy Schneider Clay Keath Don and Nieves Jones
Walton Family Foundation Rick King Herb and Carol Jorgensen
Keith Kocourek Kansas Aircraft
$20,000-$49,999 Bradley Mottier Karrels Foundation
Stuart Auerbach and Marilyn OReagan Marilyn Niccum Richard Kimberly
Ted and Grace Bachhuber Foundation Inc. Northrup Grumman Foundation Bill and Beth Knighton
Bill and Debra Bachschmidt Parker Cleveland Wheels & Brakes John E. Kuenzl Foundation Inc.
Tom and Hetty Ball Richard A. Perritt Charitable Foundation Ronald Lohr
Jerrel and Janice Barto PHD Hospitality Marsh USA Inc.
Beau and Debra Bradley Cliff Robertson Ethics Foundation Phil and Stephanie Martineau
William Buerschinger David and Andrea Robertson Robert Menke
August A. Busch III Charitable Trust Peter and Fawn Rogers David Mills
William Cole Jeannie Rose National Business Aviation Association
Jim and Julie Cook Dan and Keena Schwinn Grant Norwitz
Ron and Diane Fagen Cyrus Sigari Jim Phillips
Tracy Forrest SportAir USA Piaggio American Inc.
Jerry and Lori Fussell Richard Swenson Max Reising
Garmin Ron Tarrson Alan and Jane Ritchie
Ned Greenop Jim and Angela Thompson Aniceto Rivera
John Grillo Jack and Joy Timken Myrt Rose
Honda Aircraft Company Tinker Murdock Family Fund Scott Seibold
Agustin Huneeus Gary and Lisa Turchin Sennheiser
David and Florence Kleine John and Lori Turner Robert Sherman
John and Adrienne Mars Jon Vesely Craig and Sue Sincock
Jim and Miriam Mulva Marc and Amy Wheeler Terry and Kimberly Slawinski
Ed and Pat Noel Dee Winston Sportys Pilot Shop
Virginia L. Peterson Trust Paul Wood Robert and Wendy Stallings
John and Elizabeth Seibold Daniel Sullivan
Michael Slattery $5,000-$9,999 Tubreaux Aviation
Rich and Sue Sugden Aircraft Spruce United Technologies Corporation
Richard Taylor AirFleet Capital University of Wisconsin-Green Bay
Terry and Janice Turke Alaska Airlines Ventura County Chapter of the Ninety-Nines
Shane and Ginny Vanderwaal Allianz Estate of Marianne M. Wadsworth
Waste Management Aircraft Owners and Pilots Association Thomas Wathen
Joe Whisenhunt ATK Robert and Susan Wilson
Williams International Richard and Adrienne Beattie Wings Over the Rockies
BendixKing
$10,000-$19,999 Brent Blue $2,500-$4,999
Steve and Cindy Aughinbaugh Raymond Bottom Patricia Adikes-Hill
Aviation Education Foundation Rick Brewer Foster and Lauren Bachschmidt

90Sport AviationAugust 2014


Jeff and Gail Clarke Arthur Brandt John and Elissa Lines
Continental Motors Inc. Stacey Chiocchio Steve and Carol MacCabe
Courtesy Aircraft Steven Clark Dale Machalleck
Ken and Tanja DeHoff Jim Click Daniel and Cate Majka
EAA Chapter 706 Inc. Larry Coha David and Martha Martin
Embry-Riddle Aeronautical University John Cronin Joseph Masessa
Jim Emery Davies Ford Bruce and Jolene McCaw
David Flinn Peter DeCraene Debra McFarland
David and Lyn Gemperle Deerwood Bank Megan McLaughlin
Richard Gravel James Denman Tim Moore
Stephen Greak Janine Diana Terence OBrien
Great Rivers Aviation LLC EAA Chapter 132 Inc. David Oreck
Ken and Melissa Griffey EAA Chapter 160 Inc. James Origer
Michael Hackwith EAA Chapter 1454 Inc. Park Industries
Travis Hamilton Eagle Bank Scott Pearson
Clay Healey John Earley Rachel Peters
James Hefelnger Dean S. Edmonds Pat and Barbara Phillips
Jared Isaacman Kevin Egan Darren and Lisa Pleasance
The Zora Jacobson Revocable Trust John and Barbara Elford Anais Pouille
Johnson County Community Foundation Sharon Elske Charles Precourt
Ben and Audra Lee Stephanie Esla Clay and Carol Presley
Richard and Betty Meyer ExxonMobil Timothy Raupp
Larry Noe Amber Favaregh James Ray
David OMaley David Fetter William Rewey
Gordon Rock Firstair Group Inc. Mike Rinn
Ryan Family Charitable Foundation Fletcher Family Foundation Todd Ritzman
Don and Judy Seibold Donald Forslund Douglas Roever
Jerome Simon Piero Fracella Claire Rolfs
Simons Rockwell Ford of Bath Inc. Bryant Gaines Robert Ross
Sun n Fun Fly-In CarolAnn Garratt Paul Royko
William Talen Robert Gilmore Kenneth Schmetter
Ed Turley Gayle Gorman-Green Charles Schnatter
John and Suzy Vette Mike Goulian Louis and Christine Seno
Craig and Connie Willan Richard and Pat Graham Don Smith
Women in Aviation, International Rex Gray Peggy Smith
Wreyford Family Foundation Greenaway Foundation Timothy Staats
Anne Wright Ross Gresley Fred and Carol Stadler
Arnold Zimmerman Adam Grosser David and Jan Stadt
James Zimmerman Michael and Sheela Hall Cynthia Staffeldt
Herbert Zwahlen James Hawkes John Starynski
Guy Hill STS Aviation Group
$1,000-$2,499 Josh and Julie Hochberg David Stubben
Victor Abbey Steve Hocking Todd Suko
Deb Abrahams Ray Hofman Ted and Dottie Teach
Bill Adams Rita Hollman John and Nora Teipen
Mark Aloe Michael and Billie Howard Eric Treland
Analytical Mechanics Associates Inc. Layton Humphrey United Airlines Foundation
Louis and Sue Andrew Steve Hutchens Steve Vatale
Jack Arthur IBM Corp. Vern Eide Ford
Aspen Avionics Paul Jackson Vigyan
Spanky Assiter Peter James John Watkins
Aviall Brandon Jewett Richard Weiss
Aviation Resource Center of Wisconsin Richard Kane David Willeford
Aviation Supplies & Academics Pete and Nancy Kelley Patrick Wilson
AvPro Inc. Joseph Kieszkowski Oswald Wilson
Christian Bailey Dale and Patricia Klapmeier David and Pat Witte
Sigrid Baumann Lynn Krogh Charles Wyndham
Paul Beck Roger Krone Yankton Regional Aviation Association
John Bingham Robert Kupon Peter Zajkowski
Bob Lowth Ford Inc. Michael Legendre David and Eloise Zeller
Dwight Bowden Lightspeed Aviation Gilda Zillinger
Pat Bradley Daniel Lindquist

92Sport AviationAugust 2014


STICK AND RUDDER
BETTER PILOT

Into the Mist


Avoiding the dangers of VFR into IMC
BY ROBERT N. ROSSIER

ONE OF THE MOST SUREFIRE ways for pilots to meet an untimely end is INTO THE STORM
to continue ying VFR into instrument conditions. For even the In some instances, it seems the pilot must
slowest airplane, slamming into terrain at ying speed is tantamount have felt some form of pressure to continue a
to suicide. Losing control of the aircraft virtually assures an ugly ight in the face of obviously adverse weather
end, and ying blindly into thunderstorms can quickly tear an air- conditions. In October of 2013, a 163-hour
craft apart. Sadly, NTSB reports continue to appear bearing the grim private pilot planned a roughly three-hour
news of non-instrument-rated pilots who failed to heed the warn- ight from Merritt Island, Florida, (COI) to
ings and continued on in the face of IMC. The real problem, it seems, LaGrange, Georgia, (LGC) in a retractable-
is that pilots often dont recognize the severity of their situation, or gear Piper Arrow. About two hours into the
the hazard posed by the conditions, until they are already airborne ight, the pilot was advised by ATC of heavy
and ying dead on into danger. and moderate precipitation extending from
the airplanes 10- to 2-oclock positions and 14
miles ahead. The pilot acknowledged the
information and told ATC that he would try
to y around it. No further transmissions
were received from the pilot.
The NTSB report paints an ugly picture.
Radar data indicated that the aircraft made a
descending right spiral to the ground in an
area of light precipitation. The data was con-
sistent with a pilot succumbing to spatial
disorientation. The pilot was killed in the
resulting crash. The pilots logbook revealed
that he had only 1.7 hours of simulated
instrument time in his total ying career
hardly enough to become procient in deal-
ing with such conditions.

THE LAST IMPORTANT MEETING


In a similar report, the pilot of a Cessna 182
had departed his home airport in Delta,
Colorado, (AJZ) just before 8 a.m. on his
way to nearby Crawford Airport (99V) some
20 miles away where he was to take his pri-
vate pilot ight test. Conditions at the time
included a 600-foot overcast and visibility of
4 miles. The aircraft crashed about 2 miles
from the departure airport, fatally injuring
the pilot.
A common thread in these two accidents
seems to be a failure to recognize the sever-
ity of the conditions, and the pilots own lack

94Sport AviationAugust 2014 ILLUSTRATION BY GARY COX


of skills and abilities to meet the demands of Vero Beach Municipal Airport was report- have been very difficult at that altitude, over
the ight. Even light precipitation can dras- ing IMC, so the pilot reported that he the ocean, to maintain ight by visual refer-
tically reduce visibility, making it impossible would land at St. Lucie County ences. Sadly, by the time the pilot asked
for a pilot to y safely by visual references. International Airport (FPR) in Fort Pierce, Miami Center for help, there was nothing
Likewise, it can be very difficult to judge Florida. About 4 miles south of Witham controllers could do.
cloud heights while on the ground. What Field Airport (SUA) in Stuart, Florida, the This sad story highlights some important
might appear to be reasonable ying condi- pilot contacted Miami Air Route Traffic lessons. First is the importance of always
tions on the ground can be a nightmare just a Control Center for further ight following. getting a thorough weather brieng, espe-
few hundred feet in the air. He was advised by ATC that radar coverage cially for a non-instrument pilot
was not available at his current altitude, contemplating a night ight. Just as impor-
INTO THE DARKNESS which was a mere 450 feet. The pilot tant is the need to maintain safe altitude and
Nighttime is especially dangerous in mar- acknowledged the transmission and was to request assistance in a timely manner
ginal ight conditions, since we cant never seen or heard from again. Debris when safety of ight becomes a concern.
exactly see the clouds, or the hidden ter- from the aircraft, including personal arti-
rain and obstacles. Consider the case of the facts from the pilot, washed up on the TRAPPED IN A MAZE
pilot of a Piper Warrior who departed VFR beaches near Stuart in the following days. Clouds and mountainous terrain concoct a
from Florida Keys Marathon Airport It is unclear from the NTSB report particularly deadly combination that can
(MTH) at about 5:30 p.m. local time on a whether or not the pilot had received a leave pilots without any good options. Take
ight to Vero Beach, Florida. It was dark at weather brieng for the ight, but it is prob- the case of a Glasair III pilot on a VFR
that time of day in February, and the pilot ably safe to say that the pilot did not expect ight from Hobbs, New Mexico, (HOB) to
called ATC for ight following as he IMC in Vero Beach. It is quite likely that the Mesa, Arizona, (FFZ) in April of this year.
headed north along the coast. Passing West pilot descended to the low altitude of 450 The pilot contacted the air route traffic
Palm Beach, ATC advised the pilot that feet to avoid entering the clouds. It would control center in Albuquerque, New

www.eaa.org95
STICK AND RUDDER
BETTER PILOT

Mexico, and declared an emergency, stating was IMC and suggested he divert to Bolivar, During the ight, keep careful tabs on the
that he was trapped underneath a cloud Tennessee. The pilot turned to a heading weather, and leave yourself some outs in the
layer in mountainous terrain, and that the suggested by ATC, but had to continue form of airports with good VFR weather to
visibility was deteriorating. The controller descending due to lowering ceilings. which you can readily divert.
attempted to guide the pilot out of the Realizing the seriousness of the situation, Use ight following as a resource to
deadly maze, directing him to the San the pilot elected to make a precautionary improve the ight safety, and act early when
Carlos Apache Airport (P13). The aircraft landing in a elda decision that most likely conditions start to deteriorate. If you wait
crashed in remote mountainous terrain, saved his life. The aircraft landed hard in too long, there may be nothing ATC can do
killing the pilot. Once again, by the time the muddy terrain, causing substantial damage, to help.
pilot had asked for help, there was not and injuring one of the occupants. The good Get all the instrument training and expe-
much ATC could do. news is that both the pilot and passenger rience you can. Having the skills to control
lived to tell the tale. the airplane solely by reference to instru-
THE CLOSE CALL ments can save your life when weather
The 150-hour private pilot of a Cessna 172 AVOIDING DISASTER closes in unexpectedly.
and his passenger were on a ight from Getting trapped in IMC is a deadly serious If possible, avoid ying into instrument
Springeld-Branson National Airport (SGF), situation for the non-instrument-rated pilot, conditions. As the stories here suggest, it is
Springeld, Missouri, to Northwest Alabama and the following tips can help prevent the much better to make a precautionary off-eld
Regional Airport (MSL) and hadnt gone far fatal outcome. landing than y blindly into the mist.
when the situation became desperate. The Step one in avoiding IMC encounters is
pilot had departed in marginal VFR condi- to obtain a thorough weather briefing, and Robert N. Rossier, EAA 472091, has been ying
tions, and after climbing to his planned then get frequent updates. Avoid flying in for more than 30 years and has worked as a ight
altitude was forced lower due to ceilings. marginal conditions, or into areas of instructor, commercial pilot, chief pilot, and FAA ight
ATC advised the pilot that his destination known IMC. check airman.

96Sport AviationAugust 2014


WHAT WENT WRONG
BETTER PILOT

Who Needs Ailerons?


BY J. MAC MCCLELLAN

MAINTENANCE ISSUES THAT lead to fatal accidents are really quite rare. NTSB investigators interviewed several
Most maintenance mistakesat least the ones that are implicated in witnesses who saw the Skyhawk approach-
accidentstypically involve the engine. No surprise there. Engines ing the runway. All agreed that the airplane
are complicated and highly stressed compared to other components appeared to be maintaining level ight. But
of an airplane. then they saw it bank to the right and
Airplane airframes are actually quite robust with lots of margin descend until it hit the water in a right-
designed in. Most cracks in structure, even primary structure, dont wing-low nose-down attitude.
bring airplanes down. And even signicant corrosion can occur before A pilot on approach behind the 172 told
the structure is compromised. I remember once seeing a V-tail investigators that the airplane made some
Bonanza taxi up to the maintenance shop with corrosion so bad on the zigzagging prior to banking to the right. He
magnesium ruddervators that the trailing edge of the metal was scal- saw the airplanes right wingtip strike the
loped between the rivets. Yet it apparently ew just ne. water surface followed by a cartwheel. The
But there are some airframe components that dont have as much airplane disappeared below the surface.
margin as others. And there are components that, if proper mainte- Investigators recovered video of the acci-
nance procedures arent followed, can compromise the safety of the dent sequence from a security camera. The
entire airplane in a fairly short time. video showed the 172 banking to the right
It was a hot but nice day in Puerto Rico when a Cessna 172 was and remaining at a more or less continuous
approaching Fernando Luis Ribas Dominicci Airport (TJIG) in San bank angle and turn rate. The video showed
Juan. TJIG is a large general aviation airport just a few miles from the the airplane turning right almost 180
main Luis Munoz Marin International Airport. The wind was less than degrees before striking the water. The air-
10 knots from the east, and there were scattered clouds at 4,000 feet. plane sank within about two seconds.
The Skyhawk pilot was approaching TJIG from the west, and the The NTSB located the private pilots log-
tower controller cleared him for a straight-in approach to land on book showing 1,150.9 hours total time. The
Runway 9. Everything was routine until the 172 was just a couple last entry was 10 months before the accident
miles from the runway when the pilot called the tower saying, I ight, but the pilot had subsequently indi-
think I got my aileron cable broken. Ah, I am unable to maintain cated 1,175 hours on his medical application
level ight, so Ill continue the descent and land. about three months before the accident.

98Sport AviationAugust 2014


Investigators couldnt determine the extent But there are some airframe components that dont have as
of the pilots recent experience, but he
clearly wasnt inexperienced. much margin as others. And there are components that, if proper
The Skyhawk had been built in 1976, but
the best information the NTSB had on total maintenance procedures arent followed, can compromise the safety
time is just more than 3,000 hours that was
indicated on the tachometer. A Hobbs meter of the entire airplane in a fairly short time.
showed only 586 hours, but it could have been
replaced or added later in the airplanes life. though there was crush damage across The control cables in the Skyhawk are
The airplanes last annual inspection was much of the wing. made from strands of steel that are laid
recorded just three months before the acci- The interconnect aileron cable, the cable (twisted is a layman term) to form a wire
dent. The records showed a tach time at that traverses the wing between ailerons, rope. Large diameter cables are often
annual just 10 hours lower than the tach exhibited broomstrawing, which indicates called wire rope, but the much smaller
time found in the wreckage. However, there the cable failed in overload. However, the cables used in airplanes are called cables,
was confusion about exactly when the right aileron direct cable, the one that travels and their use dates back to the earliest air-
annual was performed. The IA who signed from the control columns to the control sur- planes. The aileron cable in a Skyhawk is
off on the inspection thought it was about face, appeared to have failed before impact. 3/32 inch in diameter.
six months before the accident, but the When investigators looked more closely As a lifelong racing sailor I have had a
records show only about three months. it appeared the aileron direct cable was love-hatemostly hateaffair with wire
Examination of the wreckage revealed corroded. The corrosion was most promi- rope. Before high-tech bers such as
the ap jackscrew was in a position correlat- nent where the cable had passed over a Vectran, Spectra, Dyneema, and others were
ing to 10 degrees of ap extension. The pulley located above the right side cabin developed racers used wire rope to mini-
ailerons and aps remained attached, door post. mize stretch in rigging. The wire rope cut

www.eaa.org99
WHAT WENT WRONG
BETTER PILOT

into anything it came in contact with, Because certication requirements demand that an airplane with
including the sheaves (pronounced shiv)
that are the rotating wheel components in a a single control systemwhich is pretty much all airplanes without
pulley. The wire rope also cut into sailors
hands and had to be handled with care if it boosted or powered controlsmust be controllable after a single
was going to have a decent service life.
The quickest way to cause a wire rope to failure. In other words, test pilots demonstrated that the Skyhawk is
fail is to bend it over too sharp of a radius, or
to chafe it over a sheave that has jammed. controllable in roll using rudder only.
When that happens the individual strands in
the rope begin to break and stick out. Sailors Investigators found that the control instructions. Cessna requires that for
call those shhooks, and they really slice cables in the accident Skyhawk appeared to Skyhawks that spend 30 percent or more of
your ngers. be oiled as the maintenance manual directs their time ying in or stored in severe cor-
Stainless steel wire rope is available, but to retard corrosion and maintain exibility. rosion areas the control cables and
the stainless is more brittle than galvanized There were signs of some corrosion on each components must be inspected every 600
steel. The stainless wire ropes resist corro- cable examined, but when examined micro- hours or 12 months, whichever occurs rst.
sion, which is good, but the strands tend to scopically there were no broken strands. The aileron cable inspection guide
break down more quickly because the Corrosion preventive compound was found requires that cable tension be measured and
stainless wires arent as exible as galva- on the cables, even in areas were some cor- adjusted, and that the entire length of all
nized. Its a kind of pick your poison choice. rosion was located. cables be visually inspected for signs of cor-
We have the very same issues in air- But 2 inches of the right aileron direct rosion or broken wires. The maintenance
plane control cables. The control cables in cable that failed, the section that passed guide also instructs the inspector to run a
an airplane are not usually as highly over the door post pulley, was severely cor- shop rag along the length of each cable. If
loaded as on a racing sailboat, but corro- roded. Under magnication it was apparent there are any broken wires, the shhooks
sion and chafe are the enemy for both. If a most of the strands had corroded com- will snag the rag. If broken wires are found
sheave locks up, or control cables chafe pletely through. The door post pulley had in the cable, it must be removed and bent in
against each other, or against the airframe, moderate corrosion on the sheave bearing a loop to inspect the severity of the damage.
cable life can become very short. And cor- and spacer, and the sheave would not The maintenance guide also requires
rosion of the typical galvanized cable is rotate. And the rim of the sheave showed inspection of all pulleys, chafe blocks, fair-
a huge issue in airplanes that operate in signs of scoring where the cable had leads, cable terminals, and so on. A broken
hostile environments of high humidity dragged over the frozen sheave. wire on a cable in an area that does not pass
and near seawater. The Skyhawk that Cessna and other airplane manufacturers over a sheave or chafe on airframe parts is a
crashed in Puerto Rico lived in that are very aware of control cable maintenance particular concern because it is almost
hostile environment. requirements and publish very specic always caused by corrosion.

100Sport AviationAugust 2014


It is possible, according to the mainte- Why did the board include the pilots least a little bumpy. Prompt and aggressive
nance guide, to inspect nearly all of the inability to maintain control in the probable use of the rudder would almost certainly
Skyhawk flight control system without cause? Because certication requirements have been enough to get the airplane to the
disassembly. Visual inspection can be demand that an airplane with a single con- runway. But this pilot had to recover from
by direct sight, mirror and flashlight, trol systemwhich is pretty much all the surprise of the aileron failure, gure out
or borescope. airplanes without boosted or powered con- what was wrong, and then make the rudder
The expanded Cessna maintenance trolsmust be controllable after a single inputs to level the wings while bumping
guide doesnt point this out, but the NTSB failure. In other words, test pilots demon- along not far above the ground. Could you
notes that the pulley over the door post is in strated that the Skyhawk is controllable in handle this failure every time? Could I han-
a very difficult area to see or reach. The roll using rudder only. dle it every time? You only get to make one
NTSB found it likely that during the inspec- In the laboratory ying that is experi- mistake. Its something to think about.
tion of the Skyhawk the mechanic failed to mental ight testing, airplanes are
see the corrosion of the cable and pulley controllable with one of the primary ight This article is based solely on the official nal
mechanism. Thus the probable cause nd- controls failed. But experimental ight tests NTSB report of the accident and is intended to
ing for the accident is maintenance are conducted in smooth air so turbulence bring readers attention to the issues raised in
personnels improper lubrication of the doesnt mask the actual behavior of the air- the report. It is not intended to judge or reach
right direct aileron control cable and failure plane. And most importantly the test pilot any denitive conclusions about the ability or
to detect the severe corrosion of the cable knows what is failed and is fully briefed and capacity of any person, living or dead, or any
during a maintenance inspection, which prepared to handle the problem. If the test aircraft or accessory.
resulted in the in-ight failure of the cable, doesnt work out, he gets to try again.
the pilots subsequent inability to maintain Compare that to a pilot on approach who J. Mac McClellan, EAA 747337, has been a pilot for
aircraft control, and the airplanes impact suddenly loses aileron control. It was a hot more than 40 years, holds an ATP certicate, and owns a
with terrain. and sunny afternoon, so it was most likely at Beechcraft Baron. To contact Mac, e-mail mac@eaa.org.

www.eaa.org101
ILL NEVER DO THAT AGAIN
BETTER PILOT

Bacon-Saving Skills
Precision coordinated turns
BY GROVER MAURER, EAA 0377842; FRISCO, TEXAS

IN 1961, WHEN I THOUGHT it was time for me to spring the idea of And nally, recovery from an unusual atti-
buying an airplane and learning to y, I started by casually leaving tude. At the core of all of this training was
ying magazines lying around the house for weeks, and working to the precision coordinated turn. Learn this
convince my wife, Jeanne. and it will save your bacon someday, Ed
Our search for the right airplane led us to the airport in Renton, said. He was right.
Washington, and a pretty, orange and white Commonwealth Time passed and our family grew, so it
Skyranger. It had a cracked wooden wing rib, and as we waited for was time to move on to an airplane with
the repair we began a search for an instructor. We went through our more space. Our new ride was a Stinson
rst hours of dual with instructors that moved on. One was injured Voyager 108 with the Franklin 150-hp
ferrying a Seabee amphibian, another moved to Alaska, and another engine. It would carry the four of us, and we
who just did not connect. We continued our search. took every advantage of its utility. My shift at
When we met Ed White, 81 years old, we both agreed that he was the Boeing Company ended each day at 3 p.m.,
what we had been looking for. Ed had been instructing for a long and with the long summer daylight hours in
time, and he had a way of teaching that made us look forward to the Northwest, we had practically a whole
every session. Ed would not recommend me for my private pilot day left to play. Within an hour or so ight
checkride until I had mastered controlled ight under the hood with time from Bellevue there are many small
only the primary instruments visible. Straight and level ight, turns remote airstrips ready to explore. We visited
in both directions, maintaining airspeed and altitude, rolling out on a the islands strips on Puget Sound and the
new course, one-needle turns, and always keeping the ball centered. Washington state-operated emergency

102Sport AviationAugust 2014 ILLUSTRATION BY MATT BELLISLE


strips throughout the state and in the back to pattern altitude the Franklin was But relief was short-lived when
Cascade Mountains. By the time I would giving it all it had, and we gradually gained
arrive home from work, Jeanne would have some space. But relief was short-lived when the reality struck that the terrain
the picnic packed. Our children, still pre- the reality struck that the terrain ahead was
school age, were prepped and ready for climbing faster than we were. A lot faster. ahead was climbing faster than
anything, and we would head to the aireld. Jeanne and I had said little, but she knew
Our destination one afternoon was a the situation we were in. I asked her to slide we were. A lot faster.
Washington state emergency strip located her passenger window back so I could gauge
on the outer anks of Mount Rainier. The the distance to the trees on the hillside on our nearly lined up for a straight-in approach.
Pilots Guide to Washington Airports lists the right. There was space now on our left for a Adjusting the power and applying aps, we
eld elevation at 2,600 feet and a length of U-turn, but it was going to be very, very tight. continued our glide to the runway. All
3,000 feet. Further it states there are 50-foot I ew the Stinson as close to the trees on our through this we had experienced very little
trees on each side of the runway. It was an right as I dared and continued to climb until turbulence. As we dropped below the tall r
easy trip to navigate; just point the nose we had to turn. Rolling into a left bank, steep trees framing the runway, the trees closed in
toward that big lump with a little snow on at rst, pulling one notch of aps and reduc- over us, giving the impression of landing in a
top that was lling our windshield. ing power, I entered the most coordinated bottom of a huge tunnel. Rolling out, we
Following our nger-on-the-chart navi- turn in the history of aviation. I had to get this spotted a good place for a picnic and turned
gation method, we located the strip and set right. Center the ball, watch the airspeed, and off to park, facing the runway.
up a straight-in approach. The windsock y the terrain. Jeanne was giving updates on After we had nished our picnic, and the
was limp as we reached a pattern altitude of our clearance on the right side, which was kids were looking for squirrels in the trees,
about 800 feet AGL. Adjusting power and also steep with no way out. Jeanne and I talked about what had just
aps, the landing approach looked good. Watch the ball, watch the airspeed, and happened. Today I cant remember our exact
Then we spotted the deer strolling on the watch the terrain. The Stinson felt solid, conversation, but I think we must have
side of the runway. I immediately applied which helped my condence. Watch the ball, talked about our options, which were few
full power and retracted the aps. My watch the airspeed. Ninety degrees through once we had dropped below the pattern alti-
impulse was to climb back to pattern alti- the turn the clearance on our right had tude on our landing approach. Over the
tude, return on the downwind leg, and start improved. Now the hill on the opposite side years I have often relived that day and the
all over, hoping that our yby cleared the began to come into view. The turn was tak- role Ed White played in our ight instruc-
area of deer. Reaching the end of the runway, ing forever, and my focus on the ball and tions. Thanks, Ed.
the terrain to the left in the direction I had airspeed was making it seem longer. Then it
planned to turn was blocked by tall r trees became evident that at this rate of turn we SUBMISSIONS
and higher landscape. I abandoned that plan would narrowly escape. SHARE YOUR CLOSE CALL so we can all learn from the
and decided to just climb straight ahead out As we completed the turn, the runway experiencesend your story to editorial@eaa.org
of this situation and then start over. Nearly was clear of critters, and we were high and for consideration.

www.eaa.org103
H
ANDS ON
WHAT OUR MEMBERS ARE BUILDING/RESTORING

An Ace in the Hole!


Corben Cabin Junior Ace
BY STEVE MCGUIRE, EAA 369197, AND JIM YATES, EAA 444188; PONCA CITY, OKLAHOMA

OUR AIRPLANE IS CALLED a Cabin Ace SJ. This is a replica of the thought might be original, and we
Corben Cabin Junior Ace manufactured by the Ace Aircraft com- designed the logo on the fuselage.
pany of Wichita, Kansas, in the late 1920s. An unknown number The complete build time took seven
were built, and none exist today that I am aware of. Our plane years, and most of it was done in my 28-by-
was built from partial plans and old photographs. Several changes 30-foot heated and air-conditioned shop in
were made to improve safety and accommodate a small my backyard. Jim and I basically spent
Continental engine rather than the small radial used on the origi- about seven to eight hours Monday-Friday
nal plane. We also increased the size of the passenger on the project when we were both in
compartment to accommodate any extra baggage we may find town. Im usually out of town for two
ourselves with. No color photos remain of the original airplanes, months in the winter and he is gone part
but old black and whites show a dark fuselage with lighter color of the summer, so we only worked about
wings and tail. We chose black and orange as something we seven to nine months out of the year.

104Sport AviationAugust 2014 PHOTOGRAPHY COURTESY OF STEVE MCGUIRE


AIRCRAFT SUBMISSIONS

Share your craftsmanship with EAA Sport Aviation


readers worldwide! Send us a photo and descrip-
tion of your project and well consider using it in
What Our Members Are Building/Restoring. Please
include your name, address, and EAA number.
We reserve the right to edit descriptions. For guide-
lines on how to get the best photo of aircraft, visit
www.SportAviation.org.
Mail: EAA Publications, Aircraft Projects,
P.O. Box 3086, Oshkosh, WI 54903-3086
E-mail: editorial@eaa.org

Lots of time was required as much of almost every day. It also helped that there my first scratchbuilt plane about 14 years
the plane had to be conceived and were two of us on this together. Jim and I ago. Both were invaluable aids. I built a
designed by us. are both retired chemists. Weve known Baby Ace Model D after taking the welding
The engine is a Continental A-65 modi- each other 45 years and have flown course. I was also very fortunate to know
fied with C-85 cylinders. The cockpit has together for more than 20 years. Were EAA Founder Paul Poberezny during that
shoulder harnesses and dual flight con- very compatible, and both have high stan- time. What a great fellow he was, and an
trols. The old parallel lift struts used by dards in the work we do. We had fun expert homebuilder! He always answered
Corben were changed to the V-type found working together earlier restoring my any letters I sent him, and he would some-
on Cubs and Champs to make cockpit Luscombe 8-F and his Piper PA-12 Super times call me at home in the evenings to
entry and exit easier. We also moved the Cruiser. We also have a support group of check on my project progress. He even
landing gear forward 1.5 inches in order to friends in our local EAA chapter. When we helped me with a forum on building the
get away from the very light tail Corben got stumped on something, there was Baby Ace at one of the Sport Aviation
airplanes are known for. Baby Ace Model always someone there to help us out. Association meetings at Frasca Field in
D wings were used, and two 11-gallon wing I took an EAA workshop on fabric cov- Urbana, Illinois.
tanks were added. ering about 20 years ago when I began my I would also like to give thanks to sev-
Jim and I both agree that one secret in first kit plane project. Then, I took an EAA eral members of our local EAA Chapter
aircraft building is to try to do something workshop on gas welding when I started 1046 who were a big help. Scott Rower is
an A&P with incredibly talented building
skills. Merle Helt is our chapter technical
counselor and was there whenever we
needed him. Ed Jones is a chapter member
who was a big help on engine and magneto
issues. Joe Harris is another chapter mem-
ber who always seemed to have the old
antique airplane part we needed and was
glad to share.
In closing I would like to say that if you
are considering building or restoring an
airplane, then it is a must to join an EAA
chapter if you dont already belong. Ask a
lot of questions of the chapter members.
Find out who is interested in helping you
when you get stumped. There will be
someone there who will want to help.
Anyone can do this. You just have to con-
nect a lot of small tasks together, and next
thing you know, you have a plane.

www.eaa.org105
H
ANDS ON
WHAT OUR MEMBERS ARE BUILDING/RESTORING

NEW YORK SONEX


MY SONEX PROJECT was started by the late finishing work was done in my basement, stick, which I like a lot. There is more leg-
George Zion. I bought it from the estate working four hours a day, four or five room in the Sonex than my Luscombe.
and finished it with a lot of help from days a week. The plane was painted by Scott Revoir, a
A&Ps and EAA Technical Counselors I installed a Jabiru 3300 with a body shop owner and an A&P. The rst ight
Marty Vandelinder and Chuck Burtch, IA Sensenich prop, and inside I have an air- was October 3, 2013. The airplane is a real hot
Charlie Branagh, and the late Bernie speed indicator, altimeter, and a Grand rod, and I was showing 150 mph at 3,000 feet.
Shaknowski. I am an IA myself and chose Rapids EFIS. I am 6 feet 4 inches and 300
the Sonex for various reasons. Most of the pounds, so I made it single seat with a side Walter Kahn, EAA 9912; Baldwinsville, New York

WASHINGTON VANS RV-7


ON MAY 10, 2013, I made my rst ight in my completed RV-7. After a decade of
building it was nally time to experience the joy of ying this marvelous kit
from Vans Aircraft, and it did not disappoint me! The plane ew perfectly, and I
have now completed the testing phase ying out of the Tacoma Narrows Airport
in Gig Harbor, Washington.
My RV-7 includes an IO-360 engine from Aero Sport, Hartzell blended airfoil
prop, and a beautiful paint job by Dan and Linda Mauer of Red Bluff, California.
The entire project took me 10 years. Work, family, and an extended illness
caused some delays. I began building in my home shop and moved to an airport
hangar for the nal assembly and testing.
A special thanks to EAA Technical Counselor Marv Scott for his pre-inspec-
tion inspection and construction advice, Terry Burch for his EAA Flight Advisor
input and for completing the rst ight, and to EAA Flight Advisor and DAR
Charlie Cotton for his help navigating the certication paperwork maze.

Bob Alexander, EAA 686909; Fox Island, Washington


E-mail: rkalex123@aol.com; Technical Counselor: Marvin Scott

106Sport AviationAugust 2014


TEXAS ROTORWAY EXEC 162F
I RECENTLY COMPLETED the construction
of this RotorWay Exec 162F. I purchased
the kit from another owner who had pur-
chased it in 2000 but did very little on the
build. I upgraded the kit to include the
newer and wider landing gear, a cog belt
drive, RotorWay engine upgrade, 35-mm
secondary shaft, and MGL Explorer glass
cockpit display. The inaugural ight was
on November 9, 2013, by test pilot and CFI
Mark Peterson. I spent 600 hours con-
structing the ship from June 1 through
November 1, 2013. It was a real delight
building this helicopter, and I look for-
ward to getting my rotor wing ticket. My
future plan is to keep the RotorWay here
on my 10 acres west of Austin and y
locally and cross-country for pleasure.

Paul Pablo Workman, EAA 1119686; Austin, Texas


E-mail: paulworkman@austin.rr.com

KENTUCKY
VANS RV-12
I BUILT MY VANS RV-12 in the basement
of our home in Kentucky.
My wife, Sandy, and I have been
attending EAA conventions, back to
when they were held in Rockford,
Illinois. We finally made the decision
to build and placed our first kit
order with Vans Aircraft at
AirVenture 2009.
The plan was to use some of our
spare time that came with retirement,
build in compliance with the new
E-AB rules, and not to set any com-
pletion deadlines. As a result, we
have enjoyed almost 1,300 hours of
pleasure and satisfaction, and ended
up with a wonderful airplane.
We did all of the building our-
selves, with great support from Vans
staff and lots of guidance and encour-
agement from other builders,
including those who regularly read and post to the Vans Air Hints for Homebuilders, provided a myriad of valuable infor-
Force forum. We are extremely pleased with the appearance, mation. Thanks, EAA. Now, lets go fly! First flight was on
comfort, and handling characteristics of the airplane. It easily November 21, 2013.
meets Vans performance specifications and is now named Lil
Coupe. Also, being novices at building, we found that the EAA Tom Odehnal, EAA 46187; Pirates Cove Airport (42KY) on Kentucky Lake
Sport Aviation articles as well as the EAA videos, both called E-mail: tomscub@gmail.com

www.eaa.org107
HANDS ON
INNOVATION ON THE FLY

Blending Two Passions


In Harmony
Flying Musicians sing out
BY MARK PHELPS

SOMETIMES, INNOVATION WORKS backward. In this case, vintage wood backs)and the older the wood, the better. Im
from a postwar airplane has been pressed into service to create a time- not sure why that is, but I do know that my
less musical instrument. The material may be old, but the creative spruce-top 1964 Martin guitar now sounds
thinking behind the project was decidedly fresh and out fuller and richer than ever.
of the box. Dee Welch probably does know why. Hes
The Flying Musicians Association (FMA) has been combining the a skilled woodworker, a member of the
passions of pilots and musicians since 2009. It always has a strong, if Flying Musicians Association and the
subtle presence at AirVenture. The right-brain skills that breed musical Seaplane Pilots Association, and owner of a
creativity are not often combined with the left-brain prociency it takes Super Cubon oats, of course. Apparently
to build and y airplanes. When they do come together within one cra- looking for a new challenge, Dee decided
nium, the combination can be explosive. hed like to try building a guitar. Knowing the
A chance encounter with an FMA jam session during AirVenture, desirability of old growth spruce for the top,
planned or impromptu, can be one of those unexpected magic moments and recognizing that old hangars often have
that youll remember for years. You can nd FMA members performing old wing spars slung up in their rafters, he
at events, their big jam session in the Ultralights area on Thursday began scouting around airports in his home
night, or just sitting around the campre in Camp Scholler getting the state of Wisconsin.
utmost out of G, C, and D chords. He hit pay dirt at Long Lake Aviation at
One thing that aircraft innovators, builders, and restorers have in Price County Airport, where Mike Drover had
common with many musicians is an appreciation of ne wood. On the salvaged a set of spars from (he thinks) a 1946
aircraft side, Sitka spruce has always been the species of choice. And Taylorcraft. They were just too good to throw
only the nest grains were chosen to build up wing spars for the light away, Mike said. Dee reckons that since wood
aircraft of the 1930s and 40s. For those who appreciate ne guitars, the to be used for spars needed several years to
resonant qualities of Sitka spruce tops are known to be the best (other age, and with World War II intervening, the
woods such as rosewood and maple are often used for sides and tree that these spars came from was likely cut
in the mid-1930s. As for the pedigree, the
requirements for a spar meant it had to have a
specically ne vertical grain, and nding that
tight of grain in a 16-foot section meant that
this had to be the best of the best from that
tree. But how do you fabricate an 18-inch-wide
guitar top soundboard from 6-inch-wide wing
spar material?
Dee sawed three 24-inch-long sections of
3/16-inch-thick spar. He then butt-glued the
three sections together and sanded the result-
ing plank to 0.110 inches to create the blank for
the top soundboard. Cut to shape and with the
sound hole installed, it started looking like part
of a musical instrument. Dee also used seg-
ments of the Taylorcraft spar for internal
bracing. The guitars sides are Missouri black
walnut, and wood for the back comes from a
Dee Welch combined his aviation passion with his love of ne musical instruments to fabricate Wisconsin aspen. Guitar players know that
his unique guitar. Its Sitka spruce top is made from wing spars from a 1946 Taylorcraft. different woods have different resonant

108Sport AviationAugust 2014 PHOTOGRAPHY COURTESY OF DEE WELCH


qualities, and Dee purposefully chose the char- After completing the guitar, Dee brought it neck and ngerboard, optimizing the place-
acteristics of these species for his guitar. to the EAA Seaplane Base during AirVenture ment and conguration of the frets, and
Rounding out the materials list: the neck where a couple of young guitar players put it generally improving the sound and playability
is a combination of cherry and locust wood through its paces. That generated some of the guitar. Billy has cared for musical
(also known in Texas as post oak that is said intense interest, and Dee decided he would instruments for some of the best known
to be the second-hardest wood in North donate the guitar as a raffle prize for all new or musicians in the country, including late guitar
America after Osage orange); the heel is of renewing members of either the Seaplane virtuoso Doc Watson. He is also a widely
cherry; the headstock is of birds-eye maple; Pilots Association or the Flying Musicians respected bassist who has played with some
the ngerboard is locust; and the decorative Association. Anyone joining up or renewing of the top names in bluegrass.
binding is Missouri red cedar and white membership received a chance in the raffle, The Taylorcraft guitar (not to be con-
Wisconsin basswood. and additional chances were made available as fused with the Taylor brand, which I
Dee describes the process of building a gui- well. John Zapp, who heads up FMA, started understand slightly outdoes Dee in produc-
tar as similar to that of building or restoring an spreading the word, and has brought the guitar tion numbers) will be on display during
airplanenot one big job, but a series of little to a half-dozen or more national aviation EAA AirVenture at the FMA booth. You
jobs strung together until you run out of items events to promote both organizations, starting can still join either organization, or purchase
to cross off the punch list. He reported that it with the AOPA Aviation Summit in Fort a raffle ticket to put your name in the hat
requires precision and step-by-step work, but Worth, Texas, last October. He reports the gui- for the drawing. The winner of the member-
it doesnt take too long and doesnt require a tar raffle has not only boosted membership but ship raffle will be announced at the SPA
lot of expensive tooling. Bending and molding also generated interest in both associations. annual corn roast on Thursday night, July 31,
the shape of the sides is one of the more elabo- John has also enlisted the help of master during AirVenture.
rate parts of the process. He encourages luthier and FMA corporate member Billy
anyone with an interest in guitar making to Gee, who operates Guitar Specialists in Mark Phelps, EAA 139610, is an aviation writer living
consider ferreting out an old set of spars for Moravian Falls, North Carolina. Billy did a in New Jersey. He is the former editor of EAAs Vintage
the same purpose. complete setup on the guitar, tweaking the Airplane magazine.

www.eaa.org109
H
ANDS ON
HINTS FOR HOMEBUILDERS

Compression
Hose Fittings Add a little SAE 30 oil on the threads of the nipple before
BY CHARLIE BECKER, EAA HOMEBUILT COMMUNITY MANAGER installing it into the hose end tting.

A REALLY NICE SOLUTION for oil and fuel lines on a homebuilt is


using braided stainless steel hose. It is lightweight, exible, and
tough. The best part is the hoses are easy to make and you dont
need any special tools. I just made up three fuel lines for the EAA
staff Zenith CH 750 project (www.Zenith750Project.com) and
thought Id share how I did it.

HOW-TO

I put the hose end into a smooth-jawed vise so the vise holds
the hose tting securely but doesnt mar the aluminum
tting. After hand-tightening the nipple into the hose as
much as possible, it is just a matter of wrenching it down
until it is tight. If it is a real struggle, you back out the nipple,
add a bit more oil, and do it again.
After the hose is complete, make sure you run some
solvent through the line and blow out with compressed air
to remove contaminants. Also, do a visual inspection of the
Wrap the hose with tape where you cut it so it doesnt allow the stainless steel braid to fray inside and verify that your tape is in place and the tting has
during the cutting process. Use a cut-o wheel in a die grinder to make your cut. If you not slipped, and I like to give it a good tug by hand to make
end up with a stray wire or two, just snip them o with a side cutter. If the cut needs to be sure the hose ends are secure.
squared up, Ive had some success touching it up with a belt sander before I remove the tape.

When it is done, youll have a very attractive hose for your


The next step is to press on the tting until it is ush with the shoulder of the tting. You 37-degree AN ttings.
can look down the hose to check that it is all the way in. Then put a piece of tape around
GOT A HINT?
the end of the tting to make sure it doesnt slip while installing the nipple. Ive never had
it happen, but you want to make sure the hose remains fully inserted into the tting. SEND YOUR TIPS to cbecker@eaa.org.

110Sport AviationAugust 2014 PHOTOGRAPHY BY JENNIFER BOWEN AND JASON TONEY


HOSE
STANDOFFS
BY CHARLIE BECKER, EAA HOMEBUILT
COMMUNITY MANAGER

SOMETIMES IN THE engine compart-


ment you will need to secure a hose
or line so that it doesnt chafe dur-
ing operations. Often the easiest
thing to do would be to simply zip
tie it to a tube or fitting. However,
this approach is not the best prac-
tice. A solution that is almost as easy
is to make a standoff using a zip tie
and tubing. Get a piece of about 1/2-
inch clear polyurethane tubing and
run a zip tie in and around the
structural member and then loop it
back to secure the line (it will be an
hourglass shape). This will provide
a nice standoff that secures the line
in place.
Also, I like to wrap the motor
mount with self-fusing silicone tape
(e.g., Uni-Wrap or Rescue Tape) so
the zip tie doesnt slide around on
the motor mount.

www.eaa.org111
H
ANDS ON
SHOP TALK

Perpendicular Holes
and Homemade Gizmos
DIY drill jigs
BY BUDD DAVISSON

IN THE COURSE OF BUILDING stuff, everyone winds up with jigs, worth passing along to others. A lot of it is
tools, and gizmos piled up in corners that weve constructed to centered on drilling holes of one type or
make doing something easier, more precise, or just plain possi- another. Most took less than an hour,
ble. Usually well use it once and toss it in the someday I might sometimes minutes to create, but when I
use this again pile. This month I rooted around in piles of that need to drill a hole square to a surface or
brand of personally created junk and thought some of it might be make a precise hole in something thick
I know I have the gadget that will let me
do that.
Incidentally, when I was doing an arti-
cle series with Jim Younkin (metal
craftsman supreme) on free-forming alu-
minum a couple decades back, one of the
things that struck me was how quickly he
could build a jig or a forming tool. What
wowed me even more was how many he
had discarded in a heap in the corner, a big
heap. Someone ought to mount a crusade
to go through every master craftsmans
shop and clean out under his benches and
in the corners to save what he has dis-
carded. The finds would yield bits of
knowledge only he knows but wed all like
to understand.

THE DRILLING-THROUGH-
SOMETHING-THICK THINGIE
It could be a massive laminated spar or
maybe a fitting with ears far apart. There
are lots of places where we need to drill
a hole and have it start and finish in pre-
I sized this to be mounted in a vise and drilled the holes in each end big enough so the tubing would slip through. cise locations with a lot of distance in
I masked o the area and liberally lathered the hole and tubing with epoxy. This could also be a bent, or welded, steel frame. between. The most common method is

114 Sport Aviation August 2014 PHOTOGRAPHY COURTESY OF BUDD DAVISSON


to try to set the work piece up
square on something like a drill
press table to go directly through
the piece perfectly square. Except
this assumes the fitting its going
through is perfectly square, and they
often arent.
The alternative is to drill halfway
in from both sides, which almost
always means theres an area in the
middle of the hole where the holes
dont meet perfectly and theres a
sizable discontinuity that cant be
seen or measured. This is not a
good thing.
A better solution is the simple
little jig shown here. Ive built prob-
ably a dozen of them in different
shapes and sizes to drill holes in
things like spars, Kentucky rifle
stocks, and knife handles. The beauty
of this thing is that zero precision
is involved. Zero! Maybe less than
that. It is crude but brilliant in
its simplicity.
Im not sure where I first saw
this, but I think it was while visiting
Charlie Vogelsong at Dillsburg Aero
Works. The concept is dirt simple. A
U is constructed of anything, like
wood or steel, and a hole is drilled in
each ear of the U that is the same
size as a piece of tubing that will act
as a drill guide. A piece of tubing
long enough to go through the ears
of the U with a couple inches to
spare on each end is inserted
through the U and secured in place
with epoxy, with light tack welding,
or by brazing.
Size the tubing so that the inside
diameter is the size of a pilot hole to
be drilled in the work piece. If the
final hole will be 3/8 inch, pilot drill
it 1/4 inch, which means the tubing
will be 3/8 inch with a 0.062-inch
wall. A 1/4-inch bit will struggle to
get through it, so either ream it to
size or simply run a 1/4-inch bit
through it a few times. A 0.058-inch
wall lets it through easier but has a
little slop, which we dont want.

www.eaa.org115
H
ANDS ON
SHOP TALK

Cut the tubing so whatever youre drilling barely fits between the pieces of tubing. The tighter the better.

To use, spot drill both sides of what youre drilling to precisely locate the holes on both sides.
On the back side, insert a bit the right size backward so the shank acts as a locating pin and
then drill from the other side. Before going all the way through, swap sides and drill from the
other end. If you dont, the bit will push the locating pin out and the piece might move.

I made these in lots of sizes for lots of purposes. The triangular piece with the lip was made
to quickly mark 45-degree cuts in rectangular steel tubing, when mitering it. Ive used it
nonstop since then for a variety of purposes.

116 Sport Aviation August 2014 PHOTOGRAPHY COURTESY OF BUDD DAVISSON


A DISPOSABLE, CUSTOMIZE-IT-AS-YOU-GO, 90-DEGREE DRILL JIG
There are lots of high-quality, cant-be-worn-out, clamp-on,
90-degree drill jigs available on the market. All share a cou-
ple of common traits: Drill jigs arent cheap, and I cant get
one early Sunday morning when I somehow find an hour or
two to work in the shop. In this case, the alternative is to
homebrew something that wont be as durable, but will do
the job at least a couple of times.
Incidentally, hardened drill inserts are available that give
these kinds of DIY jigs infinite life, but were assuming
theyre only going to be used a few times. Any more than
that, and theyll lose accuracy.
There are a couple of variations on a theme here, each
simple, cheap, and involving lots of sparks while building.

This one, intended for use in drilling bigger holes, started as a piece of scrap 2-by-4-by-1/4-
inch steel tubing. This stu is not hard steel. In fact, its pretty soft, so that means by using it
for a drill jig youll only get a couple uses out of it before the hole is worn. Thats why there
are so many holes and why they are all small holes; you can drill them out to the size you
want when youre ready to use it, and if necessary you have extra holes to use.
The reason two holes are welded shut is because I screwed up. I located the holes too
close to the bend radius so the bottom ones drifted. Live and learn. The ears on the base are
to use for clamping it into position. The whole thing was whacked out with the ever-present
4-inch angle head grinder/cutter. I watched the clock while doing it, and it took exactly 58
minutes start to nish, all done with the angle head grinder.

www.eaa.org117
H
ANDS ON
SHOP TALK

For drilling smaller 90-degree holes, I make these up three and four at a time so one is always handy. Initially drill the block/
tubing with #40s, and when ready to use it drill a hole out to the size needed at the time and dont use it again. Just clamp it in
place. If working with round tubing, use the mounting plate on the left. It has the shanks of 1/4-inch bolts tacked to both sides of
the bottom so it self-centers when set on round tubing. Sit the square jig on top of it, locate the center punch with a transfer punch,
clamp down, and youre in business. The holes on the support plate are purposely big to clear the bit while drilling.

One of the handiest and best investments youll ever make for 10 bucks is
a set of Harbor Freight transfer punches. They serve as centering pins for
these drill jigs, but more importantly, youll use them a million times for
accurately transferring holes from one piece to another.
The other 90-degree jig I use for drilling lumber. Clamp or screw it
in place and drill away.

Important note: Before using any of these,


center punch the hole to be drilled, then insert
the transfer punches shown above through the
jig to locate the punch mark and center the hole.
Then, and only then, do you clamp it tight.
Also, always insert a tight-fitting transfer
punch in the jig before using it, and check to
make sure the holes in the jig are actually
square. Sometimes they wont be. I weld those
shut so I dont inadvertently use them.

Budd Davisson, EAA 22483, is an aeronautical engineer, has


own more than 300 dierent types, and has published four
books and more than 4,000 articles. He is editor-in-chief of
Flight Journal magazine and a ight instructor primarily in Pitts/
tailwheel aircraft. Visit him on www.AirBum.com.

118Sport AviationAugust 2014 PHOTOGRAPHY COURTESY OF BUDD DAVISSON


p.122 Pilot Caves p.126 News From HQ p.131 Gone West p.134 Members/Chapters in Action

FLY LIKE AN EAGLE

How do you share The Spirit of Aviation?


By taking kids up in a Young Eagles ight,
inviting a friend to experience The Worlds
Greatest Aviation Celebration, or inviting the
community to an EAA chapter pancake breakfast?
Have you considered participating in EAAs
Eagle Flights program as a pilot mentor or ight
recipient, or by spreading the word to friends
and family?
Launched at EAA AirVenture Oshkosh 2012, Eagle
QUESTIONS ABOUT Flights help adults explore recreational ying. Our
YOUR MEMBERSHIP? volunteer pilot mentors provide an initial ight
Want to change your address and mentoring on what it takes to become a
pilot. Eagle Flights opened up a whole new world
or need other assistance? EAAs
for Becky Dueck, EAA 1116435. The opportunity
Membership Services sta is to have a ride, a chance to try ying and ask
available to assist you Monday questions in a non-threatening environment,
through Friday from 8 a.m. to made a big dierence, Becky said. In October of
6 p.m. and on Saturdays from last year, I completed my ight training thanks to
8 a.m. to 4 p.m. (Central time). the EAA Eagle Flights program.
Call 800-564-6322 (800-JOIN-EAA), For more information, visit www.EAA.org/eagleflights.
e-mail membership@eaa.org, or
visit www.EAA.org/membership.

Becky Dueck, EAA 116435, is restoring a Cessna 150 with a group of female aviators.

www.eaa.org 121
MEMBERCENTRAL
PILOT CAVES

Pilot: Mort Crim, EAA 374925; Jacksonville, Florida


Location: Jacksonville Executive Airport at Craig (CRG), Jacksonville, Florida

MORTS PILOT CAVE houses his Paradise P-1 and memorabilia from 50
years of flying and broadcasting. He soloed an Aeronca Chief in 1952
and went on to own and fly a number of airplanes including a Cessna
210, 340, 414, and 421, as well as a Seneca II. Mort was a television
news anchor at KYW-TV Philadelphia and WBBM-TV Chicago and
for 20 years was senior anchor at WDIV-TV in Detroit. He was a
network news correspondent with ABC in New York for five years
and in the early 80s was the vacation substitute for Paul Harvey.
Hes written numerous articles for Sport Aviation and is a frequent
emcee at the EAA Theater in the Woods. His hangar wall collec-
tion includes a broken prop from his one and only mishap (that first
Aeronca) as well as autographed photographs of aviation legends hes
interviewed including Bob Hoover, Patty Wagstaff, and Brig. Gen.
Steve Ritchie.
Recently, he was interviewed on a number of national TV shows
about his role as the inspiration for Ron Burgundy in Anchorman.
Mort currently is writing a book about the real Ron Burgundy and
what it was like to anchor the news in the 1970s and 80s. He and his
wife, Renee, attended the world premiere of Anchorman 2 in New
York as guests of Will Ferrell.

Do you have an interesting pilot cave? Send a snapshot to editorial@eaa.org


to share your aviation space with fellow EAA Sport Aviation readers.

122 Sport Aviation August 2014 PHOTOGRAPHY COURTESY OF MORT CRIM


MEMBERCENTRAL

www.eaa.org123
MEMBERCENTRAL
PILOT CAVES

124Sport AviationAugust 2014


MEMBERCENTRAL
NEWS FROM HQ

Name: Eric Cernjar, EAA 1133654


Position: Membership Marketing Manager

WHOS WHO AT HQ
What do you enjoy most about your job?
Being able to be a part of someones passion.
This isnt like selling vacuums. Our members
dont have to be in aviation; they do this be-
cause they love it, and I get to, in some small
way, be a part of that. I can tell in talking to
members that this is what really gives them joy
and excitement, and that really doesnt make
work feel like workits a good time!

How long have you been a pilot? I dont


have an aviation background, but I am taking
ground school in the fall. Its hard not to be
inspired when youre around all these aviation
geeks (I say that name with no malice!).

If you could y any airplane, what would


it be? I think Id get a kick out of flying a
seaplane and having the ability to fly into

Rewarding Flight Canada someday for a fishing weekend on


some remote lake. I think that would be an
incredible experience.
Essay contest winner receives Young Eagles ight with Sean D. Tucker
Most memorable EAA experience? Im pret-
ty new, but ying in the Sonex was a pretty cool
CENTERVILLE (OHIO) HIGH SCHOOL sophomore Alberta Dempsey re- experience. Ive never been in a plane that small
ceived the gift of ight and the experience of a lifetime when she before, and its a totally different feeling. It was
ew with EAA Young Eagles Chairman and renowned air show pilot a beautiful day outside, and the pilot ew us
Sean D. Tucker on June 25 in Dayton, Ohio. The ight was the grand over my house out in the country. My two little
prize of the Vectren Dayton Air Show Essay Contest. girls got a kick out of knowing I was ying by!
The essay contest challenged youths ages 8-17 to imagine what
rst ight would be like and its signicance. The 15-year-old Most memorable person you met through
Dempseys winning entry, Flying Away From Adversity, uses avia- EAA: So far the most memorable person is
tion as a metaphor for life. Ken Jordan. Ken is a longtime member of
To me, ying means that adversity is overcome and your plane EAA and has been volunteering for years
lifts off to bigger and better places, she wrote. and years as well. Ken and I worked together
Dempseys words won Tuckers heart. Her essay humbled me down at Sun n Fun this spring, and he really
because she captured me as a person and what my world is about, he was the first person to help me understand
said. I cant wait to share this with other young people. how vital volunteers are to EAA, and what
Tucker and Dempsey ew together for about 30 minutes in his volunteer culture is like. I cant imagine how
two-seat Oracle Extra 300L in cooperation with the Vectren Dayton EAA could pull off something as massive as
Air Show and the EAA Young Eagles program. In his role as Young AirVenture without all our volunteers, and
Eagles chairman, Tucker aims to y a Young Eagle and a Young Ea- he helped me understand how fortunate
gles volunteer at each air show during his 2014 tour. EAA really is.

126Sport AviationAugust 2014 PHOTOGRAPHY BY TIMOTHY GAFFNEY


MEMBERCENTRAL

DAVE ROSS RECEIVES EAA TONY BINGELIS AWARD


DAVE ROSS, EAA LIFETIME 98512, of Wakeman, guidance in building aircraft. Ross provides a well-read EAA Sport Aviation columnist.
Ohio, is the 2014 recipient of the EAA Tony on-site instruction and offers helpful sugges- A permanent display at the EAA AirVenture
Bingelis Award, recognizing his dedication tions throughout the building process. Museum commemorates the honorees.
as a volunteer EAA technical counselor, RV Ross passion for homebuilding has inspired
builder, and safety chairman for Chapter 50 others through his extensive knowledge and
of Sandusky, Ohio. A retired corporate pilot, hard work. He displays his RV-4 at air shows
Ross has been an active EAA member for 39 throughout the country, and has inuenced
years, ew as captain of EAAs Ford Tri-Mo- many others to purchase and construct RVs.
tor, and was a member of the International The Tony Bingelis Award was created in
Aerobatic Club for 20 years. 2002 to recognize an EAA member who has
Ross is an A&P mechanic and ight in- contributed to homebuilt projects and safety
structor, and is known for his workmanship promotion while maintaining EAA values.
as an RV builder. According to those who The award honors the late Tony Bingelis,
nominated him, he offers up space in his who was noted as a homebuilding authority,
personal workshop to anyone who wants author of several homebuilding books, and

CAREER OPPORTUNITIES AT EAA


EAA IS SEEKING qualied applicants for a number of career opportunities manager of chapters. To learn more about these and other great posi-
available at its Oshkosh headquarters. Among the positions currently tions, visit www.EAA.org/careers on the EAA website. Help us provide
open are director of marketing, director of business development, and high-quality programs and services to our members and volunteers.

www.eaa.org127
MEMBERCENTRAL

HARRISON FORD SCHOLARSHIP RECIPIENT YOUNG EAGLES PROGRAM RECEIVES


EARNS SPORT PILOT CERTIFICATE SPIRIT OF FLIGHT AWARD
FORMER YOUNG EAGLE Brendan Rob- teer pilot Fred Stadler. Robinson looks THE NATIONAL AVIATION Hall of Fame has named
inson, who received a Harrison Ford forward to supporting Young Eagles in EAAs Young Eagles program the recipient of
Flight Training Scholarship just last the future. its 2014 Milton Caniff Spirit of Flight Award, an
year, is now a sport pilot after passing his Lifetime EAA members Angela and honor given to groups or organizations that are
checkride in late May. Robinson, EAA Jim Thompson endowed the scholar- exemplary in improving and advancing aviation.
1047746, graduated from Chilton High ship in honor of the enduring legacy The committee responsible for the 2014 se-
School, Wisconsin, only a week earlier of former Young Eagles chairman and lection process clearly believes that the positive
and took his checkride in a Piper J-3 actor-pilot Harrison Fords contribu- impact the EAA Young Eagles program has had on
Cub: My favorite airplane, he wrote. tion to youth and general aviation. This fostering the growth of American general aviation
Robinson said receiving the Har- scholarship helps young people achieve is worthy of this recognition, said Enshrinement
rison Ford Flight Training Scholarship their dreams of ight at any level of Director Ron Kaplan in his letter to EAA.
made it possible for him to earn his need, with scholarship awards support- Since its creation in 1992, the EAA Young
certicate. I am very fortunate for the ing EAA Air Academy, ight training, Eagles program has provided more than 1.8 mil-
opportunity, and I appreciate EAAs and academic tuition awards. lion young people from ages 8 to 17 with free
commitment not only to todays avia- Robinson is getting ready to attend flights in GA aircraft. For many it was the start
tion, but also tomorrows, he said. Embry-Riddle Aeronautical University of their journey to becoming a pilot, aircraft me-
Robinson had two Young Eagles in Prescott, Arizona, where hell pur- chanic, air traffic controller, and endless other
ights, January 1999 in a Cessna 172 sue a degree in aerospace engineering. career paths. More than 40,000 EAA members
with Chip Davis and June 2011 in the Hes also a member of the Academy of have volunteered over the years to make this
Young Eagles GlaStar with EAA volun- Model Aeronautics. experience possible.

www.eaa.org129
MEMBERCENTRAL

Gone West
Not alone into the sunset but into the company of friends who have gone before them.

ALABAMA Larry Schroeder (EAA 197720), Wheaton OREGON


Mickey Pledger (EAA 558641), Spanish Fort Don Sievers (EAA 250882), Minooka James Clare (EAA 285644), Cornelius

ARIZONA INDIANA PENNSYLVANIA


Ronald Cook (EAA 187297), Aguila Harry Sheetz (EAA 9023681), Warsaw Frank Baker (EAA 106776), Mercer
Robert Ward (EAA 214199), Gold Canyon Robert Fling (EAA 555792), Oxford
KENTUCKY
ARKANSAS Ernest Pat Patterson (EAA 148596), Waddy SOUTH DAKOTA
Charles Butcher (EAA 1115949), Sherwood James Smith (EAA 61535), Yankton
Robert Thomas (EAA 24542), Mountain Home LOUISIANA
Oran Badeaux (EAA 1058892), New Iberia TEXAS
CALIFORNIA Bill Beauregard (EAA 380925), Houston
James Ayers (EAA 82685), Newbury Park MARYLAND Ralph Parker (EAA 83326), Wichita Falls
Urho Makela (EAA 351298), Chula Vista Raymond G. Stinchcomb (EAA 184777), Severna Park
Bill Pieper (EAA 261499), Georgetown WASHINGTON
David Riech (EAA 1111522), Chino Hills MASSACHUSETTS Bob Heikell (EAA 668335), Moses Lake
Daniel McDonald (EAA 18118), Whitinsville
CONNECTICUT WISCONSIN
Charles Dechand (EAA 505336), Bloomeld MICHIGAN Gary Bushman (EAA 774884), Menasha
James Bush (EAA 487874), Acme Carl Cihlar (EAA 234450), Brandon
FLORIDA Todd Lloyd (EAA 673244), Madison Heights Ken Corbett (EAA 409684), Oshkosh
Bernard Carifo (EAA 1116495), Bradenton Bill Cowden (EAA 717389), Menomonie
David Hingson (EAA 569377), Port Orange MINNESOTA Robert Groh (EAA 1022213), Waukesha
Johnny Lee (EAA 581634), Melbourne Jerel Johnson (EAA 811732), Clearbrook David Le Voy (EAA 308281), Marsheld
Guy Wardell (EAA 295237), Fort Lauderdale Scott Olson (EAA 813638), St. Cloud Larry Luzinski (EAA 784570), Beloit
Jerey Wanchena (EAA 1054713), Edina John Simon (EAA 666766), Appleton
ILLINOIS Pete Stark (EAA 291315), Appleton
Leo Bachman (EAA 43897), Findlay MISSOURI
Jack Harrington (EAA 361738), Palatine Neal Froeschner (EAA 246357), Florissant CANADA
Donald Love (EAA 488307), Galva J.W. Hostetler (EAA 484990), Red Lake, Ontario
George Nathaus (EAA 353265), Chicago NEW YORK Douglas Marvin (EAA 62115), Bloomeld, Ontario
Frank Schoensiegel (EAA 1032366), Round Lake Beach Robert Chase (EAA 63266), Granville Joseph Toop (EAA 590897), Edmonton, Alberta
Leo Hunsinger (EAA 634237), Binghamton
Robert Starks (EAA 112615), Bualo

PHOTOGRAPHY BY JEFF MILLER www.eaa.org131


ble
s for an unforgetta
on e of the
ence aboard
in the world.
maining B-17s
35 9- 6217
17.org or call 800-
to serve
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Aurora, IL
ust 29 - September 1
ra Municipal Airport

132Sport AviationAugust 2014


MEMBERCENTRAL
MEMBERS/CHAPTERS IN ACTION

EAA CHAPTERS GIVE GIFT OF


FLIGHT TO INNER CITY STUDENTS
A SPECIAL EAA International Young Eagles Day
rally took place on June 14, at Ellington Field
in Houston, Texas, as EAA chapters 12 and 774
partnered with local aviation outreach nonprot
Universal Elite Aerospace to provide rst ight
experiences for 23 urban youths.
Kenneth Morris, a U.S. Navy veteran and
founder of UEA, said the experience was life-
changing for the students. Ninety percent of
the teens who attended the event Saturday had
never left a 20-mile radius of their neighborhoods,
which are usually crime-ridden and poverty-
stricken, he said. The positive and inspiring trips
did more than just take urban kids ying, it gave
them condence, boosted their self-esteem, and
provided a chance to escape the harsh daily reali-
Zachary Babb, EAA Chapter 579s 16,000th Young Eagle, ew with Mark Hislop, right, in his 1973 Cessna P337 Skymaster. ties they deal with.
The two ground crew personnel, Carl Car-
ruthers and Jared Dertsch, were helpful by escort-
ing the students to and from the FBO lobbies to

Celebrating 16,000 the aircraft when needed, according to Kenneth.


The pilots, Jeff Bertsch, Jeff Clark, Mike Ely,
Richard Cansler, and Richard Sessions, were all
EAA Chapter 579s milestone Young Eagles ight very patient, informative, and more than willing to
y the kids and teens, Kenneth added. They each
did an excellent job connecting with the students.
EAA CHAPTER 579 of St. Charles, Illinois, reached a major milestone in June,
when it marked the 16,000th Young Eagle own by the chapter during a CHAPTER VIDEO MAGAZINE
Young Eagles rally at Aurora Municipal Airport. Pilot Mark Hislop, EAA
619550, provided Zachary Babb, EAA 1072158, of Hinckley, Illinois, with THE AUGUST 2014 video covers a variety of topics,
the ight in Marks 1973 Cessna P337 Skymaster. The fact that it was also including a behind-the-scenes look at what EAA
Zacharys 15th birthday made it even more special. volunteers and staff do to get ready for AirVen-
Its nice to share something I love doing with young people, Mark said. ture. Some of the highlights include:
Its very rewarding for me and members of my chapter.
Mark said Zachary had a big smile on his face before takeoff. He ew News From HQ
the entire Young Eagles pattern, Mark said. As soon as he took the controls Meet some of the volunteers who arrive to
he was all business. He will be a great pilot someday. Oshkosh early to help prepare for The Worlds
Pilot and Young Eagle were presented with special shirts to commemo- Greatest Aviation Celebration
rate the occasion. Zacharys read, I am the 16,000th Young Eagle Flown by
EAA Chapter 579Aurora Municipal Airport, June 22, 2014, while Marks B-29 Doc
said, I am the Pilot to Fly the 16,000th Young Eagle with EAA Chapter 579... A project update on the volunteer-led resto-
The chapter has taught students about general aviation for 24 years, ration of a Boeing B-29 Superfortress
including the 22 years since the start of the Young Eagles program. Chapter
579 has also own more Young Eagles than any other EAA chapter; Mark Taylorcraft Reunited
has personally own more than 1,800 kids. A student and mentor are reunited with a
Brian OLena, manager of Young Eagles and Youth Pathways at EAA, Taylorcraft after more than 40 years
congratulated the Young Eagles volunteers at Chapter 579 for reaching
the milestone. To watch this months video simply attend
Sixteen thousand is truly an amazing number, Brian said. But the an EAA chapter meeting near you. You can
program is more than just numbers; its about introducing young people locate a chapter in your area at www.EAA.org/
to ight, and we appreciate all of our program volunteers no matter how chapters/locator. EAAs Chapter Video Magazine
many they y. is proudly supported by Dynon Avionics.

134Sport AviationAugust 2014 PHOTOGRAPHY COURTESY OF EAA CHAPTER 579


MEMBERCENTRAL
MEMBERS/CHAPTERS IN ACTION

WELCOME, NEW LIFETIME MEMBERS


Gerald Applefeld (EAA 96605), Hanover, Pennsylvania
William Ashline (EAA 382449), Bristol, Connecticut
Glenn Babcock (EAA 515929), Mooresville, North Carolina
Richard Belsaas (EAA 241480), Rapid City, South Dakota
Frank Bonacci (EAA 635558), Holbrook, New York
Harvey Bushby (EAA 231154), Channahon, Illinois
Allen Campbell (EAA 529821), Meggett, South Carolina
Robert Christiansen (EAA 43627), Rapid City, South Dakota
Richard Ellis (EAA 469164), Freeport, Illinois
Mark Erickson (EAA 274733), Brandon, South Dakota
David Fill (EAA 1142758), Fredericksburg, Virginia
Joan Fobes (EAA 104567), Madison, Wisconsin
Ethan Grindeland (EAA 499705), Hatton, North Dakota
David Homes (EAA 713754), Brookings, Oregon
John Housley (EAA 148899), Chestereld, Missouri
David Jackson (EAA 272361), Fond du Lac, Wisconsin
Jay Johnson (EAA 508550), Champlin, Minnesota

136Sport AviationAugust 2014


John Leahy (EAA 77403), Oro Valley, Arizona
Spencer Likas (EAA 730844), Manitowoc, Wisconsin
Robert Maculsay (EAA 476970), Corona del Mar, California
Carl Mattson (EAA 527754), Denver, Colorado
Steven Olsen (EAA 363084), Monona, Wisconsin
Chris Peach (EAA 697437), Waterville, Minnesota
William Remington (EAA 361258), Decorah, Iowa
Robert Schultz (EAA 127436), Saint Charles, Minnesota
John Smokovitz (EAA 270126), Canton, Michigan
Douglas Sowder (EAA 71152), Spokane, Washington
Carl Tortorige (EAA 117878), Quincy, Illinois
Patricia Tortorige (EAA 394677), Quincy, Illinois
John Uhl (EAA 49925), Louisville, Kentucky
Stanley VanGrunsven (EAA 437412), Vancouver, Washington
Kenneth Weber (EAA 1142591), Park Ridge, Illinois
David Wiggins (EAA 538594), Mt. Pleasant, South Carolina

www.eaa.org137
MEMBERCENTRAL
MEMBER BENEFITS

Member Benefits Spotlight


MEMBERSHIP IN EAA makes aviation more fun, economical, DISCOUNTS
and accessible. Below are free and discounted programs EAA AirVenture Oshkosh - $15 off/day plus discounts on food,
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www.eaa.org139
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140Sport AviationAugust 2014


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142Sport AviationAugust 2014


AT YOUR SERVICE: ADVERTISERS IN THIS ISSUE AD INDEX

ADVERTISER PAGE WEBSITE PHONE ADVERTISER PAGE WEBSITE PHONE

Advanced Flight Systems 40 www.Advanced-Flight-Systems.com 503/263-0037 IAC 129 www.iac.org 920/426-4800


AeroConversions 36 www.AeroConversions.com 920/231-8297 Icom America 51 www.icomamerica.com/avionics 800/872-4266
AEROX 96 www.aerox.com 800/237-6902 Jeppesen 33 www.jeppesen.com/itedeck-vfr31 800/353-2107
Aircraft Specialties Services 57 www.aircraft-specialties.com 800/826-9252 John Deere 85 www.johndeere.com/gator 309/765-8000
Aircraft Spruce & Specialty 83,116 OBC www.aircraftspruce.com 877/4-SPRUCE J.P. Instruments 39 www.jpinstruments.com 800/345-4574
Aircraft Spruce & Specialty/Cozy 56 www.aircraftspruce.com 877/4-SPRUCE Lancair International 73 www.lancair.com 541/923-2244
Aircraft Tool Supply Co. 20 www.aircraft-tool.com 800/248-0638 Levil Technology 118 www.aviation.levil.com 407/542-3971
AKG Aviation 109 www.akg.com/aviation 813/221-4181 Lincoln Electric 119 www.lincolnelectric.com/moneymatters 888/355-3213
Aviat Aircraft Inc 95 www.aviataircraft.com 307/885-3151 Lycoming 21 www.lycoming.com 800/258-3279
B & C Specialty Products 54 www.bandc.info/SAV 316/283-8000 Mahindra Aerospace 93 www.ga8airvan.com 855-4-AIRVAN
Bearhawk Aircraft 117 www.bearhawkaircraft.com 877/528-4776 MGL Avionics 54 www.mglavionics.com 877/835-9464
Bendix King 49 www.bendixking.com 855/250-7027 Moduline Aluminum Cabinets 123 www.modulinecabinets.com/A288 888/926-6998
Better Aircraft Fabric 19 www.betteraircraftfabric.com 907/229-6792 MT-Propeller 100 www.mt-propeller.com 386/736-7762
Boeing 7 www.boeing.com/careers 206/655-1131 Pilot Shop 103 www.pilotshop.com 877/288-8077
Bose 23 www.bose.com/A20_13 888/501-8769 Piper IBC www.piper.com 866/FLY.PIPER
Bristell 19 www.bristell.us 717/371-8677 Poly-Fiber Aircraft Coatings 4 www.polyber.com 800/362-3490
California Power Systems 20 www.800-airwolf.com 800/247-9653 Progressive Insurance 113 www.progressive.com 800/PROGRESSIVE
Cessna Aircraft Company 47 www.cessna.com 800/4-CESSNA Pygmy Boats 50 www.pygmyboats.com 360/385-6143
Champion Aerospace Inc 41 www.championaerospace.com 864/843-1162 Randolph Aircraft Products 29 www.randolphaircraft.com 800/362-3490
Cirrus Aircraft 25 www.cirrusaircraft.com/2014 800/279-4322 Rotec Aerosport 18 www.rotecaerosport.com 61 3 9587 9530
CSC Duats 127 www.duats.com 800/345-3828 Sandys Airpark 50 www.sandysairpark.com 800/908-4359
CubCrafters, Inc. 13 www.carboncubex.com 509/248-9491 Savvy Aircraft Maint. Management 141 www.savvyanalysis.com 702/655-1359
Daher-Socata 17 www.tbm850.com 954/993-8477 Sennheiser Aviation 45 www.sennheiser-aviation.com/S1 860/434-9190
DTC DUAT 27 www.duat.com 800/243-3828 Sensenich Propeller 124 www.sensenich.com 717/569-0435
Dual Eyewear 65 www.dualeyewear.com 720/235-1112 Sky-Tec 30, 31 www.skytecair.com 800/476-7896
Dynon Avionics IFC www.dynonavionics.com 425/402-0433 Sonex Aircraft, LLC 36, 37 www.sonexaircraft.com 920/231-8297
EAA AirVenture Oshkosh 2014 120 www.airventure.org 800/564-6322 Sportys Pilot Shop 9 www.sportys.com/stratus 800/SPORTYS
EAA Aviation Insurance/Falcon 130, 136 www.eaalowerrates.com 866/647-4322 Stauer 125 www.stauer.com 800/333-2057
EAA B-17 132 www.b17.org 800/359-6217 Stemme AG 29 www.stemme.info 803/726-8884
EAA Ford Tri-Motor 136 www.ytheford.org 800/564-6322 Stewart AC Finishing Systems 117 www.stewartsystems.aero 888/356-7659
EAA Job Fair 132 www.airventure.org 920/426-4863 Superior Air Parts 42, 43 www.superiorairparts.com 800/277-5168
EAA Merchandise 128, 141 www.shopeaa.com 800/564-6322 Sojourners of the Sky 32 www.claytontaylorspen.com 817/658-9367
EAA SportAir Workshops 112, 129 www.sportair.com 800/967-5746 Tempest 2 www.tempestplus.com 800/822-3200
EAA Sweepstakes 2014 133 www.eaa.org/sweepstakes 800/236-1025 Trade-A-Plane 124 www.trade-a-plane.com 800/337-5263
EAA Webinars 137 www.eaa.org/webinars 800/967-5746 Trio Avionics 100 www.trioavionics.com 619/448-4619
EAA Young Eagles 137, 138 www.youngeagles.org 877/806-8902 Trutrak Flight Systems 115 www.trutrakap.com 866/TRUTRAK
Epic Aircraft 81 www.epicaircraft.com 888-FLY-EPIC UMA Instruments 103 www.umainstruments.com 800/842-5578
Flight Design USA 55 www.ightdesignusa.com 860/963-7272 US Sport Aviation Expo 2015 35 www.sport-aviation-expo.com 863/655-6444
Ford Motor Company 67 www.ford.com 800/392-3673 Vans Aircraft, Inc. 40, 111 www.vansaircraft.com 503/678-6545
Garmin 5, 91 www.garmin.com 800/800-1020 Vertical Power 116 www.VerticalPower.com 425/328-1658
Glasair Aviation 101 www.glasairaviation.com 360-435-8533 Viking Aircraft Engines LLC 56 www.vikingaircraftengines.com 386/566-2616
Grand Rapids Technologies, Inc. 99 www.grtavionics.com 616/245-7700 Wicks Aircraft Supply 96 www.wicksaircraft.com 800/221-9425
Hamilton Watch 75 www.hamiltonwatch.com 800/234-TIME Zenith Aircraft Company 53 www.zenithair.com 573/581-9000
HTP America Inc 32 www.usaweld.com 800/872-9353

For more information from EAA Sport Aviations advertisers, please phone or visit them on the web, and mention that you saw their ad in EAA Sport Aviation. Visit www.EAA.org for a listing of this months advertisers.
Copyright 2014 by the Experimental Aircraft Association, Inc. All rights reserved. EAA SPORT AVIATION (USPS 511-720; ISSN 0038-7835; CPC#40612608) is owned exclusively by the Experimental Aircraft Assn., Inc. and is published monthly at the EAA Aviation Headquarters, 3000 Poberezny Rd.,
Oshkosh, WI 54902. Periodical Postage paid at Oshkosh, WI 54901 and other post offices. [U.S. membership rates are $40.00.] EAA STATEMENT OF POLICY Material published in EAA SPORT AVIATION is contributed by EAA members and other interested persons. Opinions expressed in articles are
solely those of the authors and do not necessarily represent the opinions of the Experimental Aircraft Association, Inc. Accuracy of the material is the sole responsibility of the contributor. ADVERTISING EAA does not guarantee or endorse any product offered through our advertising.
We invite constructive criticism and welcome any report of inferior merchandise obtained through our advertising so that corrective measures can be taken. POSTMASTER: Send address changes to EAA SPORT AVIATION, P.O. Box 3086, Oshkosh, WI 54903-3086.

www.eaa.org143
EAAS LOGBOOK
WHERE WE CAME FROM

INSIDE THE ISSUE


Highlights from August 1964

Jack F. Roberts stands with his gleaming Stits SA-3A Playboy that he built
with help from two friends.

Early aviation hot rodder Weston Farmer, EAA 16000, and his friend stand
with a steel fuselage that was one of his many barnyard experiments.

Aviation Hot Rodders


K
en Cook of Milwaukee, Wisconsin, flies over the
moraine area of southeastern Wisconsin in his Great
Lakes in a shot for the cover of the August 1964 issue of
Sport Aviation. Features in the issue included the tale of Jack
F. Roberts, EAA 16568, building his Stits SA-3A Playboy, and a
piece about the growing popularity of World War I-era aircraft
by John Doyle, EAA 2931. The schedule of events for Renos
upcoming National Championship Air Races on September
The Great Lakes shows o its striking paint scheme while caught in
12-20, 1964, was included by Don Berliner, EAA 5654. Don said
a steep turn.
five airports in the Reno area were set aside for the fly-in to
accommodate an expected 4,000 aircraft with season tickets View archived issues of EAA Sport Aviation at www.EAA.org.
priced at $3.50 for all visitors over 18 years old.

144Sport AviationAugust 2014


Aircraft Spruce carries everything a pilot could need,
including pilot supplies & avionics always at the
lowest prices. Aircraft Spruce supplies components
for a wide variety of homebuilt aircraft and factory
built aircraft. Visit www.aircraftspruce.com

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