Professional Documents
Culture Documents
8 | August 2014
+
Learning to Fly the Chute
Powering along under a exible wing
At AirVenture 2014 we announced the next wave of SkyView features for your experimental or light sport
panel. SkyView 11 adds video input support with a new adapter, a Dynon 8.33 kHz COM radio, and much
more.
Whether youre new to glass cockpit technology or fly 777s at work, theres a complete SkyView panel for you.
AMONG THE MOST important guests at our annual y-in and convention
at Oshkosh are people from government. Oshkosh week is the best
chance every year for us to express our concerns to regulators and
elected leaders, but more importantly, it is their singular opportunity to
see up close all forms of personal aviation for themselves.
The FAA has the highest prole, which makes sense. After all, it is
the FAA that directly regulates our ying. The FAA staffs a hangar
near the base of the control tower with people who can discuss all
types of policy from weather forecasting and reporting to airspace
issues. The FAA hangar is your go-to place for answers directly from
FAA personnel.
Perhaps even more important are the Oshkosh visits by the top FAA
leadership, including the administrator, Michael Huerta. As you can
imagine, the FAA is overwhelmed by airline issues. FAA staffers rou-
tinely y on the airlines; they are in and out of airline airports all the
time, and they hear from the millions of airline passengers frequently.
But Oshkosh is the only opportunity every year for the FAA leader- introduce yourself to the Customs people who will have sev-
ship to see the vast scope of private aviation for themselves. In one eral of their aircraft on display.
south to north trip at Oshkosh the FAA administrator can chat with We will also host elected officials of all levels including
people ying powered parachutes, owners of classics and antiques, aer- local, state, and federal government. Every level of govern-
obatic pilots, builders and pilots of homebuilts, and at the north end ment is important to us because airport issues are local, and
there are hundreds of people devoted to keeping warbirds in the air. aircraft and pilot regulations are national.
And all along the ightline are thousands of pilots and owners of con- Over the past several years the General Aviation Caucuses
ventional general aviation airplanes. in both the U.S. House of Representatives and the Senate
Its almost impossible for FAA leaders in Washington to grasp the continue to grow. The elected officials who join the caucuses
diversity of private aviation, except at Oshkosh. No other event brings are committed to the support of private aviation in all forms.
all of us and our aircraft together in one place. Oshkosh is our annual These elected officials do not promise to grant our every
opportunity to remind the FAA that the freedom to y and to innovate wish, but they will listen when issues arise. Most importantly
has created an aviation environment like no other in the world. the House and Senate have the power to prod the FAA into
Another government agency that will be at Oshkosh is the U.S. action, or even as in the case of the Pilots Bill of Rights, to
Customs and Border Protection. Its part of the U.S. Department of supersede the FAA and set policy.
Homeland Security, which was created in response to 9/11 and has One of the greatest concerns for those of us who y for
grown to be one of the largest components of the federal government. personal reasons is the third-class medical certication sys-
Working to prevent another terrorist attack is vital to all of us, but tem. Its broken. What we are asking is to be treated the same
again, we know that private ying is not fully understood by this as other Americans who participate in mechanized recre-
agency. There have been too many unwarranted stops and searches of ational activities such as boating, motorcycle riding, ATV
pilots ying their own airplanes for their own reasons that pose abso- riding, auto racing, and on and on. The drivers license system
lutely no threat to anyone. is in place and working, and we believe that is appropriate for
The best way for the people at the Customs and Border Protection people who y for their own personal reasons.
to understand how we use our airplanes is for them to see us and talk to Will we hear some good news on third-class medical reg-
us. Oshkosh provides that opportunity. When they see the thousands of ulation changes at Oshkosh? I dont know. I do know the FAA
aircraft that have own to Oshkosh from all 50 states and dozens of for- is working on new standards, and maybe it will be ready by
eign countries they can grasp that we dont t a single pattern. And Oshkosh. But either way, this is our opportunity to express
when they see the orderliness and cleanliness that is Oshkosh, I hope our views to government officials, and even more impor-
they can begin to comprehend that people who y for their own reasons tantly, for them to see us in our own environment.
are the most reliable and not a threat to anyone. Please stop by and Only at Oshkosh. I hope to see you there.
Contents
Vol.63 No.8 | August 2014
F E AT U R E S D E PA R T M E N T S BETTER PILOT
58
If You Cant Buy One,
COMMENTARY
98
Stick & RudderInto the Mist
68
Ferry Flight to China
22 Flying LessonsLane Wallace 104 What Our Members Are Building/Restoring
Two pilots on the odyssey of a lifetime 28 Savvy AviatorMike Busch 108 Innovation on the FlyBlending Two Passions
By Mark Phelps In Harmony
34 Light FlightDave Matheny
76
Run for the Sky
38 Dream Build FlyBrady Lane
110 Hints for HomebuildersCompression Hose Fittings,
Hose Standos
A senior pilots fancy turns to oating 46 Plane TalkLauran Paine Jr. 114 Shop TalkPerpendicular Holes and
with the clouds Homemade Gizmos
By James Lawrence 52 ContrailsJe Skiles
MEMBER CENTRAL
86
Another Successful Year of
NEWS & INFO
ON THE COVER: Veteran aerial photographer Jim Koepnick captured the For more on many of the topics in this issue, visit www.SportAviation.org. To view and
beautiful Bcker ying near Lakeland, Florida. submit aviation events, visit www.EAA.org/calendar.
EAA PUBLICATIONS
Founder: Paul H. Poberezny
Publisher: Jack J. Pelton, EAA Chairman of the Board
Vice President of Marketing: Rick Larsen
Editor-in-Chief: J. Mac McClellan
Associate Editor: Meghan Hefter
Assistant Editor: Katherine Pecora
Senior Graphic Designer: Chris Livieri
Graphic Designer: Jenny Hussin
News Editor: Ric Reynolds
Copy Editor: Colleen Walsh
Multimedia Journalist: Brady Lane
Visual Properties Administrator: Jason Toney
Intern: Antonio Davis
Print/Mail Manager: Randy Halberg
Contributing Editor: Jim Busha
Contributing Writers: Charlie Becker, Mike Busch, Budd Davisson,
James Lawrence, Dave Matheny, Lauran Paine Jr., Mark Phelps,
Robert Rossier, Je Skiles, Lane Wallace
ADVERTISING
Vice President of Business Development:
Dave Chaimson / dchaimson@eaa.org
Advertising Manager: Sue Anderson / sanderson@eaa.org
Business Relationship Manager: Larry Phillip / lphillip@eaa.org
EAA and SPORT AVIATION, the EAA Logo and AERONAUTICA are registered trade-
marks, trademarks, and service marks of the Experimental Aircraft Association, Inc. The
use of these trademarks and service marks without the permission of the Experimental
Aircraft Association, Inc. is strictly prohibited.
SEN. JAMES INHOFE (R-Oklahoma) announced that he will Allowance for de novo trials, permitting
introduce a successor bill to the Pilots Bill of Rights, which the federal district court to hear all the
was signed into law in 2012. Inhofe released a draft of the bill, relevant facts of an enforcement case and
tentatively called the Pilots Bill of Rights 2, for the aviation not just adjudicate whether the NTSB
communitys review and commentary before its introduction after judge and board made a proper nding.
the Senates summer recess. The rst Pilots Bill of Rights specied
The proposed bill is the result of collaboration between Sen.
Inhofe and EAAs Legal Advisory Council (LAC) that began
with a meeting during last years AirVenture. When Sen. Inhofe
introduced the first Pilots Bill of Rights, he acknowledged that
it represented a first step toward improving the rights of airmen
involved in FAA enforcement actions and that more would
follow. Wasting no time to fill gaps in the original legislation,
he solicited input from the EAA LAC during AirVenture 2013,
seeking to understand how well the spirit of the Pilots Bill of
Rights was being carried out in the field. Following that meeting,
the LAC developed a detailed list of legal remedies that could
be addressed in further legislation, and EAA continued to work
with Sen. Inhofes staff as Pilots Bill of Rights 2 evolved. The
bills language currently includes:
Aeromedical reform, similar to the General Aviation Pilot
Protection Act, introduced in the House by Rep. Todd
Rokita (R-Indiana);
Prohibition of certain aircraft stops by U.S. Customs and
Border Protection without probable cause;
Provisions for development of legislation designed to reduce
regulatory and certication barriers to the installation of safety-
enhancing equipment and cost-effective means for maintaining
the airworthiness of older general aviation aircraft;
Immunity from civil liability for designated airworthiness
representatives (DARs), designated pilot examiners (DPEs),
and aviation medical examiners (AMEs), offering designees
of the FAA administrator the same shield from liability as fed-
eral employees;
AIRVENTURE IS the most aviation attorney, a retired airline pilot, each days tasks are different, but everyone
impactful and important and even a former FAA administrator enthusiastically pitches in to ensure the job
general aviation event in are typical of the caliber of our EAA gets done for the benet of EAA.
the nation. In addition government hosts. Most importantly The amount of work that we accomplish
to the entertainment and these dedicated volunteers are all avid with federal agencies during this one week
sharing of knowledge EAA, Warbirds, IAC, and Vintage Aircraft far exceeds many of the other meetings held
and information, the Association members who immerse throughout the year. The EAA government
amount of industry themselves in our community 365 days a host team plays important roles in making
business and government relations that take year. They really understand your needs that happen.
place eclipses all other venues. For EAA to and interests within the GA community. We are indeed very fortunate to have the
fully capitalize on the powerhouse level of Each day of AirVenture the team attends caliber of hosts that have long served EAA
these visitors, we have a long standing team a daily brieng in which the latest EAA in this capacity. If you see one of our hosts
of government hosts who represent EAA issues and the lineup of visitors for that day sporting the blue EAA Government Host
members interests to our top guests. are reviewed. Various teams are formed to polo shirt, take a moment to thank them! If
The EAA government host team consists host each VIP, and the logistics are worked you think that in the future you might have
of men and women with impressive out for the daily plan. There is a great what it takes to join our host team, send us
backgrounds. For example, a prominent team dynamic with our host group, as an e-mail at govt@eaa.org.
www.eaa.org11
ADVOCACY AND SAFETY
KNOWLEDGE IS POWER
IVE ALWAYS CONSIDERED formation flying one of the most Another key point discussed in Part 1
enjoyable types of flying we can do. Formation fundamentals is the challenge of ying the lead position.
strengthen your overall flying abilities, but also require some It is important to learn to perform on the
unique training to perform correctly and safely. To re-emphasize wing to a high degree of prociency before
some important points from our first two articles, dont take attempting to learn lead, as these positions
up formation without some good instruction. Your instructor are two entirely different skills and should be
doesnt have to be a CFI. In fact it is more important the approached in building block fashion. One
instructor be well experienced in formation and in the type of way youll know when youre ready to start
aircraft you want to learn than be a CFI. The best CFIs in the learning lead is when you can recognize the
world cant teach you to be safe in formation unless they have mistakes the leader is making while youre on
formation experience. the wing!
The FAA doesnt provide any requirements for teaching or testing To continue from Part 2 with more on
for these skills through the normal certicates and ratings, so we have the ner points of ying the wing position,
to rely on experience within the pilot community. A great reference I was thinking about the student errors
is The Formation Pilots Knowledge Guide published by FAST, the that make me uncomfortable when Im
Formation and Safety Team. (Visit www.SportAviation.org for a PDF.) teaching a pilot to y on the wing. For close-
I highly recommend it! in formation, our correct position relative
to the leader is determined by a number of
things. One is it places you close enough
that you could penetrate IMC together
without losing sight. Another is the proper
position allows maneuvering through turns
safely, while the inverse is true: Being out of
position can increase the risk of collision.
Inevitably, when a pilot is rst learning
to y close formation, there will be lots of
deviations from the proper position, but
I become most uncomfortable when the
wingman drifts high on the leader. There
are a couple of reasons for this. First, as
you drift higher, the leader is moving more
toward your aircraft underside where it gets
harder to see. Worse, if the leader initiates a
turn into you while you are out of position
high, lead will appear to be going under
you. To match his turn you need to bank
away, which will cause you to instantly lose
sight altogether, so youre now stuck, even
though youre only a few feet away. Very
uncomfortable, and a big no-no. As a rule of
thumb, I dont want to ever see the entire
upper surface of the leaders wing (low-wing
www.eaa.org13
F
LIGHTLINE
INDUSTRY AND COMMUNITY NEWS
14Sport AviationAugust 2014 PHOTOGRAPHY COURTESY OF FLIGHT FOR THE HUMAN SPIRIT
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FLTPLAN.COM, the largest online and mobile // ROSEN SUN VISORS are now compatible based on each pilot. Streaming Quiet
device ight-planning service, has rolled with RV-6, -7, and -9 models with sliding dynamic ANR uses external ambient
out a new app for Android devices. Just like canopies and Lancair Evolutions. The microphones to continuously sample
the companys popular app for the iPad, visors use a darkly tinted, transparent cockpit noise at a rate of 1 million times
the new Android app links seamlessly to lens mounted to a multi-axis swivel per second.
www.FltPlan.com. You can go from a desktop system to allow pilots to put the visor Pilots can also personalize preferences
to a mobile device in any order and not need between their eyes and the sun glare. with FlightLink, Lightspeeds free app for
to change anything or lose information. Each visor system is custom designed for the iPad and iPhone.
Apple iOS devices dominate in the the specic aircraft and is machined from
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Android devices are becoming available anodized with a black nish. (AFM) has started production of its new
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combination of iOS or Android devices, The visor on each side can be positioned inatable oats by Full-Lotus and offer
and if the battery goes dead or they forget independently of the other. There are large-sized main wheels that extend
a mobile device, they always have full friction adjustments that can be ne- electrically from within the body of the
FltPlan.com capability available from any tuned to keep the visor exactly where you oats for hard-surface operations.
computer. want it. Average installation time for the Aircraft equipped with these new
As always ight planning and ight Rosen visor is about 30 minutes. oats can now operate off water, ice, and
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of the original FltPlan.com that offers even headset available, after thorough eld Trig has a U.S. network of 200-
more features than the original legacy testing by more than 50 pilots in dozens plus approved dealers and a Wichita,
system. FltPlan.com will continue to support of aircraft and helicopters. Kansas, service center at Mid-Continent
the legacy system so there is no need for Technological advances deliver Instruments and Avionics. If the eet is
pilots to change to Go if they dont want to. new levels of quiet by adapting ANR to meet the mandate, more than 30,000
Any pilot can register to use FltPlan.com and audio responses to the users ears, ADS-B installations need to be done per
for free at the website. More than 145,000 environment, and personal preferences. year, or 120 installations per dayan
pilots use the service regularly, and a large Acoustic response mapping uses sound installation rate 25 times higher than
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www.eaa.org15
J. MAC MCCLELLAN
COMMENTARY / LEFT SEAT
WE HAVE ALMOST FIVE and a half years remaining before the FAA controllers equipment will also listen to
mandate for airplanes to be equipped with ADS-B takes effect. On the broadcast and use the information to
New Years Day of 2020 you will need to have a certied ADS-B locate each airplane, replacing the less
out system installed in your airplane to y in airspace that now precise radar that has been used for
requires a Mode C transponder. The rule is actually pretty simple. If decades to monitor traffic.
what and where you now y require Mode C, you must have ADS-B The key element in ADS-B is use of a
to y in the same airspace by the beginning of 2020. common navigation grid to locate every
That ADS-B requirement has loomed over all of us for more airplane. And that grid is WAAS-aided
than five years. When the rule was adopted by the FAA in coordi- GPS positioning. With all airplanes using
nation with aviation regulatory authorities around the world that common navigation source to estab-
there appeared to be plenty of time to get the whole fleet lish and broadcast position and altitude,
equipped. But now that doesnt seem like a sure thing. The clock the relative distance between all airplanes
is counting down, and relatively few airplane owners have both vertically and laterally will be plotted
installed compliant ADS-B out systems. with great precision.
But what happens if you dont install the required ADS-B What Congress heard at the hearings
equipment by 2020? It could be that thousands of airplane own- againis that installing ADS-B is a large
ers simply dont need ADS-B, or at least may be willing to make cost burden for airplane owners, and repre-
the concessions necessary to fly without it. sentatives also heard that because airplane
Earlier this summer Congress held yet another hearing on owners are not installing the equipment yet
ADS-B and the whole FAA NextGen program that will transform in signicant numbers, there wont be
aerial navigation and traffic separation in the coming years. enough avionics shop capacity to perform
ADS-B is a core component of NextGen, but the program also will all of the installations in the nal year or
transform air-to-ground communications, add new efficiencies to two before the deadline.
air traffic by closing up spacing, and automate many procedures Airplane owners are delaying installing
that now must be coordinated between pilots and controllers. ADS-B out for two major reasons, in
In case you missed it, ADS-B stands for automatic dependent addition to the cost and downtime. The
surveillance-broadcast. With ADS-B equipment installed every first big reason to hold off is that new
airplane will automatically broadcast its position, altitude, and technology is constantly being developed.
velocity. Every other airplane in range can listen to the broadcast There are multiple paths to ADS-B com-
and then plot the relative position of each aircraft if it has the pliance, and given the continuous
necessary ADS-B in equipment installed. Most importantly, the advances in electronic technology, it is
certain new and perhaps less costly data without subscription that is dis-
equipment will be introduced before played on your tablet. Why wait to
the 2020 deadline. If I install ADS-B install the out system? I think its
now, I may miss out on a much lower pretty obvious.
cost option that becomes available Another downer for airplane owners
between now and the end of 2020. is that, even after 2020, we all have to
The other big reason for airplane keep our Mode C transponders in the
owners delay is that ADS-B out capa- panel. They must be turned on and
bility does essentially nothing for the operating at all times that are required
airplane owner except cost several now, and they must be checked and
thousand dollars or more. ADS-B out recertified every two years even after
will be busily broadcasting your posi- the ADS-B mandate is in effect. So
tion and altitude to everyone else, but we are being required to pay thousands
wont show you a thing. To get any to add new equipment that gives us
new information you need ADS-B no new information, but still must
in equipment. keep the transponder installed, turned
Under the rules ADS-B in, which on, and certified with the expense
will show the relative position of it involves.
nearby traffic, is not required. And
depending on which technology you But now that doesnt seem
choose to meet the out rule, you may
need an entirely separate system to like a sure thing. The clock is
get all of the information sent on the
in channel. counting down, and relatively
More confusing still for airplane
owners is that portable ADS-B in
few airplane owners have
receivers have been developed over installed compliant ADS-B
the past couple of years that typically
cost between $500 and $800 and give out systems.
you nearly all of the benefits of an
installed system. With a portable The reason the transponder lives on
ADS-B receiver you get all of the text essentially forever is that it provides
weather information, NEXRAD, TFR the safety net for ADS-B. The traffic
locations, NOTAMs, and other infor- collision avoidance system (TCAS) that
mation sent on the flight information is required in all airlines and larger jets
system (FIS) channel of ADS-B, and relies on transponders to see other
its subscription free. And you can see airplanes. The TCAS requirement
most, but not all, traffic. The portable remains after 2020, and so does the
receivers send the data to your per- transponder requirement for all of us. If
sonal electronic displaymost ADS-B out equipment fails on any
commonly an iPadso you use the airplane for whatever reason, TCAS
same mobile device you are probably will be the backup to keep jets from hit-
already carrying in the cockpit to show ting other airplanes.
charts and other info. The iPad is a That all makes sense to me because
great display, and most likely already if the ADS-B equipment in an airplane
bought and paid for. for some reason stops working, that
So airplane owners are faced with airplane becomes invisible to control-
the choice of paying well north of lers under NextGen, and to other
$4,000 with installation costs for an ADS-B equipped airplanes. Under our
FAA-approved ADS-B out system and current system the primary radar that
getting no tangible benefit, or spending sees an airframe backs up the tran-
well under a grand to get loads of FIS sponder. Under NextGen controllers
www.eaa.org19
J. MAC MCCLELLAN
uncrowded airspace they will get nothing But thousands of airplane owners dont y in Class B or C, or ever y
useful back from the required ADS-B
out equipment. IFR, and many dont use ight following. Those owners would be
The FAA thought it had this covered
with its carrot of ADS-B in with all of giving up little or nothing by not installing ADS-B out.
the weather, NEXRAD, and other informa-
tion sent up on FIS. The FAA expected us Even adjusted for inflation, the cost of you will benefit from unpredictable
to install a full ADS-B in and out system ADS-B will be larger than the cost of tran- advances in technology that could greatly
so we could receive FIS. Now that we sponders and encoders were when we reduce the cost of ADS-B out equipment
know we can receive FIS without install- were at the height of all that squabbling. and installation.
ing the expensive out equipment, the And we cant replace the transponder cost I know this isnt what the FAA wants to
carrot is gone. with ADS-B. We will be required to have hear, but think about how and where you
We went through the Mode C tran- both for full airspace access. y. Read FAR 91.225 that describes where
sponder wars for many years because The FAA has those of us who fly IFR, you must have ADS-B out to y after
a transponder made the system safer or are based in or fly near airline airports, 2020. Many airplane owners can simply
in crowded airspace but had no tangible over a barrel. Equip with ADS-B out or afford to wait and see on ADS-B out and
payback to the airplane owner. The dont fly after 2020. But for many pilots not need to change their ying habits much,
controversy finally died down, and I think its perfectly logical to take a if any, when the deadline rolls around.
pilots who want or need to fly in busy wait and see approach to installing
airspace have installed transponders ADS-B out. If you arent using ATC ser- J. Mac McClellan, EAA 747337, has been a pilot for
and some who dont use that airspace vices now, you probably wont change the more than 40 years, holds an ATP certicate, and owns a
did not. way you fly much, if any. And by waiting Beechcraft Baron. To contact Mac, e-mail mac@eaa.org.
SEAN D. TUCKER IS telling me about his early pilot days. by learning aerobatics, and learning control of
I was a very fearful ier, he says. Id panic if I went into a 40-degree an airplane in that third dimension.
bank. It took me three years to get my license. Sean, of course, has never been one to do
Fearful. Panic. These are not words most people would associate something halfway. So Amelias challenge
with a person who has been one of the top air show performers in the soon became reeling in her newly zealous
world for the past 15 or 20 years. In point of fact, when Sean rst came aerobatic students wilder tendencies. She
to my attention, back around 1989, he was a relative newcomer on the even made a note in his logbook, at one
California air show circuit. And he was so brazenly daring in his aero- point, that she was grounding him for life
batic maneuvers that I dubbed him the air show performer most likely after some unauthorized maneuvers in one
to kill himself before the end of the air show season. of her airplanes.
And yet hes 100 percent serious. Sean laughs affectionately at the memory.
Thats why I went to a little old lady named Amelia Reed in San Jose Yeah, I got into [aerobatics] just as the
in 1973 and took an aerobatic course when I was in college, Sean says. gyroscopic envelope was being expanded.
And thats when I fell in love with ight, because I conquered that fear When people started doing all these tumbles
and ips. And I was mad about it. I was just Fearful. Panic. These are not words most people would associate
mad about it. I was doing things that people
hadnt seen before. I had all this passion and with a person who has been one of the top air show performers in
ideas about what airplanes could do, from
the perspective of a showman. But some of the world for the past 15 or 20 years.
the stuff I was doing was very dangerous.
Fortunately, I had some really good men- Why so long? Part of it is the limits that off the throttle, just for a second, and only
torspeople like Leo Loudenslager, Charlie all those grueling gyroscopic maneuvers put slightly off, and then back on. Youre coming
Hillard, the French Connection, and Bob on a pilot. down backwards, falling out of the sky, doing
Hoover. They kind of reined in my enthusi- You can only do this for 20 minutes at a somersault, and youre at zero airspeed but
asm, and tempered it, to get me to minimize a time, Sean says. And its so physically youre gaining vertical mass going down. So
my risk and create some outs. Without those demanding that I can only handle it three you have to be righteous every single time in
people, I wouldnt be alive today. times a day with an hour break, at least, in your decision-making, when it doesnt work,
Its surprising, reallyair show per- between. I can fly aerobatics 10 times a as to what your out is.
formers look like such daredevils when day. But I cant fly air show aerobatics 10 As a result, he says, if he doesnt have the
theyre performing. But the ones who last times a day. You become desensitized, you timing and execution of a maneuver down
are perfectionists who do create backdoor become too weak, you cant feel the perfectly, or very close to perfectly, I cant
options in case anything doesnt go per- machine anymore. And thats when you put it in the sequence, because I wont be
fectly, and they dont try anything they become dangerous. calm enough to handle those pressures in
dont know so well, inside out, from every Another part of the long lead time, how- the low-level environment.
angle, that they could practically perform it ever, is the degree of perfection thats But even with all that work, perfection is
in their sleep. required, so low to the ground. an elusive quarry. I asked Sean whether doing
Putting a routine together takes years, In a low-level environment, Sean the same routine, show after show, and year
Sean says. Developing another maneuver to explains, you have to be very calm. You after year ever got old; whether complacency
add to a routine takes years. Im hopefully have to be very clear in your thinking. You was ever an issue for him. After all, hes been
adding two things to my sequence this sum- cant have any doubts. Especially in these in the business for 30 years now. Surely the
mer, but its taken me a couple of years to gyroscopic maneuvers. Its all about novelty and wow factor of even gyroscopic
make it happen. nuances. Subtle pressures: off the stick, tumbles wears off at some point. At least,
thats what I would think.
Turns out, I would be wrong.
In my entire career, Ive had maybe two
perfect performances, Sean says. Its that
hard. It is, Sean acknowledges, a bit like golf.
Even Tiger Woods at his height had to work
hard at every single performance. And even
then, as now, he didnt always get it right.
At the same time, one of the characteris-
tics that led Sean to become as good as he is
at air show performing is a passionate,
unquenchable thirst for pushing the enve-
lope; for adding to what he already does and
expanding into the next, unknown chal-
lenge. Which is why, or at least part of why,
he took on the job of honorary chairman of
EAAs Young Eagles program last year, when
Chesley Sullenberger and Jeff Skiles, of US
Airways Hudson River landing fame,
stepped down.
A wise old man told me a long time ago
that it doesnt matter how rich you are, or
famous, or what youve accomplished.
Youre not relevant unless youre giving
back, Sean explains. So this is important to Then, of course, there are the kids. develop scholarships, although that would
me. My life has been dened by being an I think what inspires all these volun- be up to the EAA board of directors and the
EAA member, and my success has been teers, he offers, is the reactions they get to membership, to make that happen. But I
because of EAA members, so this is my turn see. Seeing these kids exposed to our world, think one of our most important values is
to give back. and seeing the world from the perspective of hope. If you give someone hope, they can
He notes, however, that there is nothing the sky for the rst time. Because seeing the accomplish anything. And scholarships are a
honorary about the title. This is a job, he world through a kids eyes reminds me how part of that. I would love to build a scholar-
says with a wry laugh. Its probably the lucky we are to have this opportunity. ship base to get kids not only ying, but get
most important job Ill ever have in aviation, I know what he means. Anyone whos them to junior college, and show them path-
and its a huge honor, but its also a lot of ever given a Young Eagles ride knows what ways to get there. Thats my vision, and
work. Im very passionate about the out- he means. To see a kids eyes light up with a thats what I think the next logical step is for
doors, and I love my free time. And while I vision; a dream, and hope and ideas of a Young Eagles, is to be able to say, no matter
havent had to give up the outdoors com- horizon suddenly bigger than they ever what socioeconomic background you have,
pletely [to be chairman], Ive certainly had to imaginedits heady stuff. Scuffs a little of and no matter what color you are, your
give up golf. the cynical rust off anyone with a heartbeat. dreams are valid and achievable.
Hes completely serious when he says I ask Sean whether there are any rides And what about Sean, himself? There
that. The work is real, and Sean is the that particularly stand out for him. He is a long pause while he thinks about the
Energizer Bunny of aviation when it comes doesnt even have to ponder the question. answer to that.
to pace and energy level. He gives rides and Truth is, I think Im about one injury
speeches, meets with volunteers, commu- away from being done [as an air show per-
nity groups, kids, and the press, and
My life has been dened by being former], he acknowledges. And in any
promotes the Young Eagles idea of inspir- an EAA member, and my success event, there is a day that is coming, before
ing young people to dream big, every week, too long, when I hang up my helmet. I dont
and at every venue. Hes even started his has been because of EAA members, want to retire as my skills are diminishing.
own nonprot organization that funds and But I dont want to retire a day sooner than
mentors underprivileged kids in his home so this is my turn to give back. that. But by the time Im 65 (three years
Salinas Valley area through their solo from now), Im pretty sure Ill be close to
ights, and, for those who need it, their Yeah, he answers. There was this kid. sending myself out to pasture.
GED certicates. A throwaway kid, in terms of a broken fam- Thats only in terms of air show perform-
But if the workload is high, so is the ily, andlets just say, someone who hadnt ing, of course. Pasture for someone like Sean
reward. Interestingly enough, when I asked been given the gift of love. And I had him in is a relative term. Its not about stopping. Its
what made it worthwhile, the rst answer the Cub, and we were ying for about 20 just about altering the ight path.
out of Seans mouth was, because you get to minutes, and he said, You know, I never I dont think your journey is ever over,
come in contact with these magnicent want to land. Sean pauses for a long he says. Im not nished yet. Like, I want to
human beings called volunteers. He gets moment. So it does change their lives, he become the very best instructor I can be. All
just as red up about the adults who donate says. Even that one ight. my instructors at my school [in Salinas] are
their time and airplanes to organize Young I ask him if he thinks thats really true; better than I am, because they do it all the
Eagles events, and take an interest in the whether one ight alone can make that time. And I want to inspire people. I believe
kids, as he does in the kids themselves. At much of a difference. ight is the ultimate metaphor for freedom.
each of his events or shows, in fact, he takes Its a small step, for sure, he acknowl- I love the look of joy people have when you
not only a Young Eagle ying, but a volun- edges. But its a rst important step to know take them ying. And more than just sharing
teer picked out by the local chapter, as well. that there is an airport, and its accessible, and something we love, its about giving them
Theyre everyday Joes, he says. But that you are welcome here. And its a start to a the opportunity to have joy. Inspiring them
theyre guys whove taken 500 or 1,000 kids path. Where do we go next, is the question. to live that joy.
ying. Last week I ew a test pilot in the That is an important questionnot just For someone who started out as a fear-
United States Air Force whod been a Young for Young Eagles, but for Sean himself. He ful flier, Sean D. Tucker sure has come a
Eagle himself back in 1993, and whos since tackles the Young Eagles question rst. whole long way.
given more than 300 Young Eagles rides. I think the next issue, he says, is how
Look how far hes come! So, people think do we make [ying] accessible? How do we Lane Wallace, EAA 650945, has been an aviation col-
theyre lucky, going ying with me, but Im make it affordable? Thats what Im trying to umnist, editor, and author for more than 20 years. More
the lucky one, because I get to meet so many gure out. Without question, it has to be of her writing can be found at www.LaneWallace.com
people like that. community supported. I would love to and at www.TheAtlantic.com/Lane-Wallace.
A Mechanics Liability
If your mechanic seems overly cautious and self-protective in
his approach to maintaining your airplane, he has good reason.
MECHANICS HAVE ALWAYS been subject to FAA sanctions: certicate Reduced to its bare essentials, Part 43 sim-
suspension or revocation, nes, warning notices, letters of correction, ply requires that a mechanic:
and remedial training. But during the 1960s and 1970sthe heyday of Perform work by the book per manu-
piston general aviationsuch enforcement actions against GA facturers instructions or FAA guidance.
mechanics were exceedingly rare. Thats no longer the case. Use the proper tools per manufacturers
In 1978, the FAA added a new rule (FAR 43.12) making it a viola- recommendations or industry practice.
tion for any mechanic to make, or cause to be made, any fraudulent or Do all work in such a fashion that the
intentionally false entry in any record or report that is required to be aircraft is safe to y, conforms to its type
made, kept, or used to show compliance with any requirement under design, and complies with all applicable
this part [of the FARs]. ADs and airworthiness requirements.
In plain English, 43.12 makes it a violation for a mechanic to auto- Record all his work in the aircraft main-
graph a lieto pencil whip a logbook entry, maintenance release, tenance records accurately.
yellow tag, etc. If a mechanic signs a logbook entry stating that some Operate under supervision when he does
airworthiness directive (AD) was complied with or some other work that hes never done before.
inspection or repair was performed and the FAA discovers that the Pretty commonsense stuff, right? A
work wasnt actually done as documented, the mechanic is toast. mechanic who makes a good-faith effort to
The penalties for violating 43.12 are extraordinarily severe. An follow these basic rules is very unlikely to get
individual mechanic accused of violating it almost certainly faces in trouble with the friendlies.
revocation of all his FAA certicates and will likely be looking for a
new career. A repair station can face daunting nes up to $250,000 CIVIL LIABILITY
per violation and/or revocation of its repair station certicate. But a mechanic who follows the FARs to
That said, its not all that difficult for a mechanic to avoid get- the letter isnt out of the woods. If an air-
ting in hot water with the FAA. The regulations that govern GA craft he works on winds up in an accident,
mechanics (Part 43) are vastly more concise and understandable the mechanic may easily find himself
than the ones that govern GA pilots and aircraft owners (Parts 91 hauled into court as a defendant in a civil
and 135). In fact, Part 43 contains just 13 rules, and theyre remark- lawsuit, accused of negligence for alleg-
ably straightforward. edly performing improper maintenance,
www.eaa.org29
There are a few exclusions from this airplanes engine 120 hours prior to the acci-
immunity, but for the most part GARA pro- dent, but at the direction of Oscar Owner did
vides the manufacturer with bulletproof not comply with one of the engine manufac-
immunity against air crash lawsuits. turers mandatory service bulletins.
Taking GA aircraft manufacturers off Eighteen months later, the NTSB issues
the hook didnt make air crash lawsuits go its probable cause determination: Peter Pilot
away. It simply increased the liability bur- suffered spatial disorientation while in IMC
den for everyone else involved with the and lost control of the aircraft. A contributing
accident aircraft, including engine and factor was Mr. Pilots use of an over-the-
component manufacturers, aircraft own- counter cold medication.
ers, and especially mechanics and The families of the deceased passengers
maintenance shops. In the wake of GARA, le a civil lawsuit. Defendants include the
there has been an explosion of civil suits estate of Peter Pilot, Charlies Charter
against maintenance folks. Service, Mike Mechanic, Pristine Repair
This litigation explosion created Corp., Oscar Owner, Flibney, and the U.S.
another problem: Liability insurance for government (who provided ATC services). In
mechanics and shops has become hard to pretrial motions, the judge dismisses the suit
get. Many underwriters abandoned the as to defendants Flibney (because of GARA)
maintenance market, leaving maintenance and the U.S. government (because the con-
shops with few choices and little competi- trollers actions were deemed to be
tion. Small shops and most individual immunized under the Discretionary
mechanics are now forced to go bare, and Function exception to the Federal Tort
those lucky enough to be able to nd insur- Claims Act).
ance often pay exorbitant premiums for The plaintiffs demand a jury trial. By
low coverage limits. law, the ndings of the NTSB investigation
and the probable cause determination are
NIGHTMARE SCENARIO inadmissible at trial, so the jury never hears
To illustrate the risks shops and mechanics about them. The jury returns a judgment for
face, consider the following hypothetical the plaintiffs in the amount of $10 million,
scenario created by aviation attorneys Stuart and allocates fault as follows: 10 percent to
Fraenkel and Doug Griffith and derived Peter Pilot and his employer Charlies
from a composite of actual air crash lawsuits: Charter Service; 10 percent to Mike
Peter Pilot of Charlies Charter Service Mechanic and his employer Pristine Repair
Inc. is ying passengers in a 1979 Flibney Corp.; and 80 percent to Oscar Owner.
780 on lease-back from Oscar Owner and Oscars $1 million aircraft liability policy is
maintained by Mike Mechanic of Pristine limited to $100,000 per person.
Repair Corp. During an approach in IMC This does not mean that Mike Mechanic
while being vectored by ATC, Peter Pilot is and Pristine Repair Corp. are responsible
twice observed deviating from assigned alti- for only $1 million, however. State law gen-
tude and heading and has to be given erally provides for joint and several
corrections. Shortly thereafter, the airplane liability for economic damages, which
enters a spin and crashes, killing all on means that all defendants are equally liable
board. Witnesses tell NTSB investigators to the plaintiffs to satisfy the entire amount
that they heard the engine sputter. of the $10 million judgment. Conceivably,
Investigators nd that Peter Pilots medi- the plaintiffs could come after Mike
cal expired a month before the crash. The Mechanic and Pristine Repair Corp. for the
toxicology report showed the presence of entire $10 million, and leave it up to them to
antihistamine medication in his blood. The go after the other defendants for their share.
airplanes tail section is located about 100 Is it any wonder that so many A&Ps
yards from the main wreckage, and its main- and shops seem overly cautious and self-
tenance records indicate that Mike Mechanic protective in their approach to
of Pristine Repair Corp. had overhauled the maintenance these days?
www.eaa.org31
explain to the jury why he decided to install The obvious solution to this
an undocumented part from a junkyard.
If you were the A&P, what would you do? dilemma is that aircraft owners
A&Ps face such dilemmas all the time:
What about an engine that is past TBO shouldnt put their mechanics
that the owner wants to continue in ser-
vice because its running great? How
in situations like this. The
about a costly SB that the owner doesnt decision-making burden
want to comply with? The mechanic may
believe that keeping the engine in service should rest with the owner,
or ignoring the SB is both safe and legal,
but is understandably worried whether not with the mechanic.
such actions might not appear reasonable
and prudent to a jury of aviation-chal- This doesnt solve all the A&Ps liability
lenged citizens, especially after the concerns. Unless he is blessed with 20-20
plaintiff lawyer makes them sound like foresight, the A&P cant anticipate every
capital crimes. possible decision that might ultimately be
used as a basis for an allegation of negli-
A SOLUTION? gence. But he certainly can anticipate the
The obvious solution to this dilemma is obvious ones (like busting TBO or declin-
that aircraft owners shouldnt put their ing SBs and other manufacturers
mechanics in situations like this. The deci- recommendations), and for those this is an
sion-making burden should rest with the easy and effective antidote.
owner, not with the mechanic. Some owners just dont want to get
Heres how this should work: The A&P involved in the messy business of main-
informs the owner about Flibney Service tenance decision-making and expect
Bulletin 99-44 that calls for the frammis at their mechanics to make decisions on
the distal end of the portoan armature to their behalf. They might even feel
be replaced with an improved part, and annoyed if their mechanic hands them a
explains that compliance with the SB will CYA letter placing the decision-mak-
cost approximately $2,400. After consulting ing burden on them. Thats ne so long
with a tech rep at the Flibney Owners and as the owner understands that in todays
Pilots Association, the owner decides he climate, mechanics and shops can be
doesnt want this costly SB to be performed. expected to make decisions that mini-
The A&P then presents a signed-and-dated mize their perceived liability exposure,
letter to the owner that says: and that such decisions can be very
I advised the owner of N12345 of costly for the owner.
Flibney Service Bulletin 99-44. The air- Owners concerned with controlling
craft is operated under Part 91, and maintenance costs simply must get
therefore compliance with this SB is not involved in the process and be willing to
required by regulation. After a thorough accept responsibility for key maintenance
discussion of the technical and regulatory decisions. If you let your mechanic make
aspects of SB 99-44, the owner decided those decisions for you, you might not be
that he did not want this work performed, happy with the outcome.
and instructed me not to do it.
The A&P asks the owner to countersign Mike Busch, EAA 740170, was the 2008 National Aviation
a copy of this letter, acknowledging receipt, Maintenance Technician of the Year, and has been a pilot
and keeps the copy in his les. Such a con- for 44 years, logging more than 7,000 hours. Hes a CFI and
temporaneous written record would almost A&P/IA. E-mail him at mike.busch@savvyaviator.com.
certainly go a long way toward convincing a Mike also hosts free online presentations as part of EAAs
jury that the A&P was not negligent in fail- webinar series on the rst Wednesday of each month. For
ing to comply with the SB. a schedule visit www.EAA.org/webinars.
ANY STORY THAT BEGINS with I saw this really great-looking eldit hard surface. Those of us down at the light-
looked so nice from the air, smooth as a golf green! So I landed on weight end of the spectrum very frequently
it is bound to elicit a welcoming grin on any pilots face. Or almost y out of soft elds: grass if were lucky, dirt
any. There will always be a few scolds who cant wait to point out if were not, or sometimes thatch-like veg-
that a potential landing place that merely looks good from the air etation that I think of as Satans own snare
can conceal all sorts of heartache and grief, and theyre right. But grass. But even lawn-like grass can act like
since youre standing there, alive, and telling your story about how Velcro if its long or wet, or both.
wrong you were to land there, they might try cutting you a little If you regularly take off from a particu-
slack. Of course, they might be right to wonder whether youre lar soft eld because its home base, then
being sort of smug about having ultimately escaped the clutches of you already know how to handle it best. Its
the ground. when you get into such a place thats unfa-
Our larger, heavier cousins in the aviation world, the Piper miliar that some generalizations about
Malibus, Beechcraft Barons, and up, almost always operate off a soft-eld takeoffs can be handy.
www.eaa.org35
DAVE MATHENY
choice, to nd some way to recover the aircraft and, with rare exceptions, full
aircraft other than ying it out. powerassuming thats permitted in the
It is best to walk the eld before pilots operating handbook. And a nose-
attempting a takeoff. I once retrieved a high attitude, in a tricycle-gear aircraft, to
Quicksilver MX Sprint from a eld where get the nose wheel out of the equation
it had been force-landed the evening and up where it cant hit things and hold
before because of carburetor ice. (Not a you back. Taildraggers will usually need
common problem in two-cycle engines, to have the tail wheel off the ground, and
but it does happen on extremely humid can accelerate in a level attitude. Thats
days with low throttle settings.) The eld an advantage for them, because the nose-
was a plantation of tiny baby Christmas high attitude is draggy and inefficient.
trees, a few inches high and so widely Its here that the advice I got from my
spaced that I could take off with my main rst instructor always pays off: Make
wheels between the rows. I rst walked every takeoff a high-performance takeoff,
the 300 feet that I thought I would need he said. That sounded like a lot of unnec-
for takeoff, and from there could see that essary work, but Ive always been grateful
I would have another unvarying quarter for the concept. I was ying a Cessna 152
of a mile more of baby trees before having out of a grass airstrip, so the nose-high
to clear a line of fully grown trees. That attitude excited no comment from specta-
takeoff went easily. (Well, it went easily tors; you might get some raised eyebrows
after I dealt with the little problem of the by doing that in a Beechcraft Bonanza at a
recoil starter choosing that particular regular airport, although theres nothing
morning to come apart, but thats a story illegal about it. Any very light aircraft
for another time.) launching that way from a grass runway
will not look at all strange.
THE NEED FOR SPEED Your aircrafts handbook may recom-
If you have just landed in a eld and mend only moderate back pressure on the
abruptly realized that its very soft, it may stick until reaching a certain airspeed. I
be necessary to keep moving to prevent will defer to that unless its an emergency.
sinking in. If you were to encounter a But this again is a reason to have practiced
ditch or a big rock while fast taxiing, it these soft-eld takeoffs over and over. As
would at least be of some comfort to with everything else in aviation, doing any
know that you didnt hit it during the lat- procedure regularly is benecial.
ter part of a takeoff, which could result in
a pretty ugly accident. When I rst FEEL
started ying, and blundering around Its crucial. You need a feel for what will
making rookie mistakes, I saw this really get you airborne and what will not.
great-looking eldit looked so nice from Whatever the airspeed indicator says, as
the air, smooth as a golf green! So I landed you trundle along ever faster you can feel
on itonly to nd that recent rains had the aircraft get light and start to leave the
left it soggy. The part I landed on had ground, sometimes sinking back for a
some sort of sparse, short grass in clumps, moment, then lifting off again. Were
but the rest of the eld, the majority of it, beyond mere prociency and being com-
had long, thick, brambly stuff. That was fortable with the technique. Constant
when I rst encountered Satans own practice gives us a feel.
snare grass. I did not dare slow down. The Taking off from a snow-covered eld in
rst full-power takeoff attempt was western Minnesota once in winter, I had to
bogged down. I circled back at full power make three runs before I could get air-
and tried again, failed, and made a third borne. Strictly speaking, this was a snow
run, this time just barely getting airborne. takeoff technique, since I was basically
It was enough to allow me to accelerate in establishing low-resistance ruts, but the
ground effect and climb away. soft-eld quality is essentially the same. I
Which brings us to the actual takeoff. could tell that the airplane was not ready
A soft-eld takeoff will require whatever to y on the rst two runs, so I rejected
ap settings are recommended for your each. The third one felt right, and was.
www.eaa.org37
BRADY LANE
COMMENTARY / DREAM BUILD FLY
THE TALK OF TOWN CARRIES an elevated tone of excitement, and rewind the clock 100 years and create a liv-
rightfully soa festival celebrating innovation, sport, and the ing celebration of aviations early years.
future of mans dreams has come to town. Mark and his wife, Sandra Ettestad, live in
Families gather along the shoreline of Lake Superior, near the Duluth, Minnesota, on the southwest corner
industrial Duluth Harbor, for the gala. Men spiffed in their nest of Lake Superior. Both are trustees of the
trousers, pressed shirts, and high hats and ladies adorned in ow- Duluth Aviation Institute. Their home air-
ing dresses and elegant Victorian umbrellas can hardly contain port, Duluths Sky Harbor (KDYT), is one of
their glee. the states most picturesque. The single-run-
A hush falls on the crowd as a small fe and drum corps begins way airport is located on a peninsula jetting
a patriotic hymn. Children run to the action in hopes of a glimpse into the great lake, and landing there feels like
of the centerpiece of the festivalThe Lark of Duluth, a Benoist shooting an approach to an aircraft carrier.
XIV ying boat being paraded to the shoreline behind a majestic Tucked inside Marks hangar are many
and proud Belgian stallion. treasures. Among them sits a dusty shelf of
The year was 1913. Well actually, it wasnt, but thats sure what it trophies where two Lindys are proudly dis-
felt like thanks to the artistic fanfare of Mark Marino, EAA 268003, played. Mark has completed seven
and friends. Marks whole purpose in hosting this festival, and build- homebuilt aircraft, and the Benoist replica is
ing an airworthy Benoist ying boat for its centerpiece, was to his latest and most unique.
THE CHALLENGE
Even as an experienced builder, Mark had a
monumental challenge before him. No original
Benoist ying boats exist today, in part or whole.
www.eaa.org41
BRADY LANE
phenomenal how well they did with The control conguration was uncon-
what they had, Mark said. ventional, at least by todays standards. A
No pulleys existed on the original and lever in the left hand controlled the rudder.
none exist on Marks replica. Anywhere a Mark couldnt determine through
control cable changes direction is done photographs which direction did what,
with copper guide tubes, which creates so he polled everyone at the airport.
substantial drag on the controls. Without exception, everyone said the
Tom Betts, EAA 233695, one of the forward position should be right rudder,
main volunteer builders helping Mark, aft for left rudder, so Mark built it that
said he learned a lot about 1913 aviation way. On the oor was a single pedal, an
and how they did things, seeing many sim- accelerator, similar to automobiles, in
ilarities used by shipbuilders of the day. lieu of a hand-operated throttle like mod-
Real craftsman built these, but not ern aircraft. While historically accurate,
like we build airplanes today, he said. Mark would soon nd this conguration
They were still learning about aviation. challenging for a modern pilot to y.
The sides on this were 1/2-inch-thick
wood. It feels like the USS Constitution, TAXI TESTS
then its lifted aloft by these spindly Construction of the Lark was completed
wings and spider web of cables. in the early summer months of 2013, and
The aircraft has a 35-foot wingspan the ying boat earned its airworthiness
and a length just less than 26 feet. certicate on the 100th anniversary of
Anything over 26 feet required a captains when the Lark rst arrived to Duluth.
license, so that was part of their planning And like the original, the learning curve
in building this dimension, Tom said. was just beginning.
The wings, ribs, struts, hull, and Tom rode along on most of the tests
fuselage were constructed of Sitka serving as Marks HUD, holding up his n-
spruce, a wood known for its straight gers showing Mark the engines rpm. The
grain and subsequent strength. The aircraft had a tendency to want to porpoise,
pilot and passenger sat side by side in so they only conducted tests on calm water.
front of the engine compartment and We know very little about the actual
pusher propeller. ying of the original aircraft, Mark said.
Pictures reveal it was own low. They talk When something goes wrong, every- Four months and 400 man-hours later,
about 50-100 feet. They didnt want to y it thing goes into automatic mode, Mark said. the ying boat was fully repaired.
any higher than they were willing to crash, I probably instinctively added throttle,
and we dont either. which was actually the rudder in the REPEATING HISTORY
Mark remembered those words at a criti- unconventional conguration. During the summer of 1913, the original
cal moment his next time at the controls. Mark assumes he stalled the aircraft Lark of Duluth was involved in an accident
about 10 feet above the water. When it hit that broke the aircraft to pieces mere days
DISASTER the water, the nose of the aircraft broke before its debut at the Lark of the Lake fes-
On July 16, 2013, during his ninth taxi test into pieces, and fortunately, Mark was tival. Marks replica was wrecked in a
and his rst time alone in the aircraft, Mark not injured. similar fashion 100 years and one week
glanced down at the tachometer (his HUD In the aftermath, the team discovered the after that accident, before its debut at
was no longer with him) and noticed he was fuel pump had become clogged with some AirVenture 2013.
reaching 4000 rpm. By the time he looked epoxy residue, which likely caused the The problems are a part of its story. It
up, the Benoist was airborneabout 5 feet engine to stop shortly after Marks inten- has a new historya history thats repeating
off the water. The ight was unexpected but tional descent. The unconventional control itself 100 years later, Mark said.
smooth and controlled, so Mark continued conguration only made matters worse. Though Mark and his team are continu-
the ascent with an airspeed around 40 mph. We knew going in, we were building an ing with their goal of having a ying replica,
The Lark was ying over the Duluth airplane that wasnt the safest in the world, he is holding off any more ight tests until
Harbor for the rst time in 100 years, but Mark said. We were ready; we were safe; it after AirVenture because he doesnt want to
Marks attention was on handling the air- just didnt work out. jeopardize the opportunity to let the world
craft. Like many of the rst passengers said a Though there was substantial damage, only see this aircraft on the 100th anniversary of
century before, Mark said it wasnt scary, but two out of 76 ribs were broken. During the its historic ight.
it was on the twitchy side. rebuild, Mark made some design changes to Its such a signicant airplane and there
I remember thinking, Im getting a little improve safety. The aircraft now has a are only two airworthy examples in the
too high. If this doesnt work, its going to conventional control system, with a foot- world now, Mark said. EAA board member
hurt. So I pointed the nose down toward the controlled T-bar for rudder control and a Kermit Weeks also recently nished build-
water, Mark said. hand-operated throttle. ing an airworthy replica last year, but it has
Those watching estimated he was about We still intend to y it, Mark said. We yet to make its rst ight.
50-60 feet high at this point. Shortly after he didnt go through all these years of work to
started down, the engine lost power. let it sit on the water. AIRVENTURE 2014
Marks Benoist Type XIV will be on display
all week during AirVenture Oshkosh 2014 in
front of the VAA Red Barn.
EAA is the inspiration behind all this
building. It has been the catalyst to sustain
the freedom to do whatever we want, Mark
said. And this is why people go to EAA, to
see the rare things happening in aviation. The
community is what makes building airplanes
not only successful, but also a lot of fun.
For those fortunate enough to see Marks
Benoist this summer, you will most certainly
be amazed at his craftsmanship and artistry.
While youre admiring the aircraft on dis-
play, I hope you also take time to shake
Marks hand, because even with just 0.1 in
his logbook, hes currently the highest-time
living Benoist pilot in the world.
Mystery Airplane
Unraveling serendipity
BY LAURAN PAINE JR.
Plane Shopping
A journey to nd the perfect airplane
BY JEFF SKILES
MY GRAND SEARCH FOR A NEW aerial conveyance has come to an end. engine acionados just said the Waco was
Well, to call it a search just may be giving the entire exercise too marking its territory. The YOC marked its
much credit. More like endless hours scouring online aircraft listing territory a lot!
sites imagining myself at the controls of just about any, and some- So, when Larry sold his Waco I took it as
times every, airplane that caught my eye. a sign, a call to action. Larry managed to sell
his airplane remarkably fast through a high-
OUT WITH THE OLD end WWII ghter broker who inexplicably
As devoted readers of this columnI hope devoted anywayyou will was branching out into low-end antiques.
recall that I moved on from my wonderful cabin Waco about a year Putting my concern for the sales agents
ago. A ner more honest airplane could not have graced the skies. I stunning lack of business sense aside, I
probably wouldnt have thought of selling it at all except my long- called and discovered that he would be
time friend in the hangar next door, well call him Larry, peddled his happy to list my Waco. I wasnt really
very similar Waco UEC to a gentleman from Germany. Larry talked expecting anything to happen. In fact I
me into buying my Waco YOC in the rst place. In fact he convinced thought it would languish on the market for
the previous owner to sell it to me when he wasnt even contemplat- years. The thought that I would actually
ing such an action. have to part with my Waco never really
It seemed like a rare nd at the time, but as the years wore on I entered my head. I just thought that I would
began to wonder exactly how large, or more to the point, frighten- be assuaging my conscience by trying to
ingly small the resale market might be for a big radial engine sell it all the while fully expecting to still be
taildragger from the 1930s. And, I was getting tired of soaking up a Waco owner ve years down the road, but
the oil on the hangar oor with kitty litter bought in bulk. Radial it sold faster than I could have imagined.
This unwelcome turn of events left me in the necessary even though I made only three
less than enviable position of owning a han- ights in my Waco with more than one pas-
This unwelcome turn of events
gar but no airplane to put in it. I had to go senger onboard. A little more speed would left me in the less than enviable
one way or the other. Sell the hangar, or buy be nice, but of course I like to see the coun-
an airplane. tryside slip by beneath my wings, and slower position of owning a hangar but
can often be better for sightseeing.
IN WITH THE NEW So I continued to peruse the photos and no airplane to put in it. I had to
So this is how I found myself burning the ads on the Internet and occasionally ipped
midnight oil looking at innumerable cant through the pages of the odd Trade-A-Plane
go one way or the other. Sell the
miss aircraft that would be just about perfect that happened to come my way. hangar, or buy an airplane.
for my needs. The only problems being that I started out thinking about a Cessna 170.
my needs are a moving target. I even mentioned so in a column awhile back engine. It was selling for a very reasonable
The airline pilot in me wanted to dene a and received numerous calls and e-mails price, but someone else had looked at it the
mission, a purpose for owning an airplane from members with 170s for sale. I learned night before I called, and prior to my making
that would certainly make the exact make the differences between a straight 170, a the two-hour trip to see it, it was gone.
and model that would fulll my desires 170A, and a 170B. I thought a 170 would I continued to search but never could
abundantly clear. Problem is I have no par- make a nice economical airplane that would nd one that quite measured up. That prob-
ticular reason to own an airplane at all. Not satisfy my strong internal need for practical- ably saved me from buying a common
that I let that keep me from dening hard ity. Im not much of a dreamer Im afraid. example on the spot. But something else
and fast requirements. I imagined myself Unfortunately my Cessna 170 purchase happened that took my search in new direc-
with a nice IFR ship, but the truth is I have was benchmarked by a just missed sale of a tions. I went ying with my veterinarian in
no place to go. Four seats were absolutely really nice B model with an almost new his Cessna 170B with a 180-hp engine and
www.eaa.org55
JEFF SKILES
45-minute drive to another airport seemed of limited utility. Im sure it was of great violet taildragger roaring around the back-
like a day, but it produced the plane of my benet to those whose sole desire is to throw country strips of Idaho.
dreams. It had beautiful maroon paint and a themselves out of an aircraft, but I just dont But I just couldnt get past the onetime
spacious interior. The exquisite bump cowl see myself departing the plane by similar turbo STC. I didnt want a one-of-a-kind air-
tightly corralled a powerful seven-cylinder means. The 185 was certainly a possibility craft. Remember, the practical side of me
Jacobs radial. I was in love as I imagined but more something to keep in the back of demanded something that could be resold eas-
myself winging across the Midwest in such a my mind rather than the object of a pur- ily, and unique aircraft arent that at all. I just
fabulous machine. chase on the spot. couldnt quite pull the trigger, but then the
I had the checkbook halfway out of my salesman for the pretty Skywagon began to call.
back pocket when the owner and I began KISMET Frankly, it was probably third on my list,
discussing the proper place to leave the prop But then a couple of weeks later I found but the salesmans persistence began to sway
on shutdown to evacuate the oil. His prop myself in Phoenix. There were two 185s my thinking. It was a well-equipped IFR
was not positioned just right, and as soon as available for me to look at. The one I really machine. It had new paint and interior. It
he pulled it through to place the No. 1 blade liked had a onetime STC for a turbocharged had reasonable time on the airframe and
over the No. 7 cylinder, it promptly spewed engine out of a Cessna T210. We atlanders engine, relatively little battle damage for a
out what seemed like a pint of oil onto the are suspicious of turbochargers; we have 185, and came equipped with a STOL kit and
oor. Thats what I was trying to get away plenty of air available and dont want the vortex generatorstheyre supposed to
from in the Waco. I prefer an airplane that maintenance headaches of blowers. But I allow you to land shorter. Most importantly,
keeps its oil on the inside, not on the out- liked the plane otherwise. It was painted in a this 185 was the cheapest!
side. The checkbook quickly slid back into sort of cranberry-violet color that I hoped As I thought about it, I began to sour on
my pocket. might grow on me over time, and I walked cranberry-violet, and the jump plane was
On New Years Day I ew to Charlotte, away thinking I had a contender. no longer even in the cards. Maybe some-
North Carolina, and then drove three hours The second 185 had a nice new paint job thing that grows on you slowly lasts longer
to look at a 1974 Cessna 185. It was a jump and new interior, but it was almost too pretty in the end. The pretty Skywagon began
plane and was still set up as such. The owner for a Cessna taildragger. I couldnt imagine looking better and better. And so after a few
was a jumper not a pilot, and when it came landing it on a grass runway, and forget about phone calls and e-mails I was committed to
to a test ight he just gestured toward the off airport. It was a civilized mans Cessna a new tenant for my hangar, and my third
plane and said, Take er up. 185. This Skywagon was like a pristine pickup aircraft ever, a sharp-looking 1968 Cessna
You mean alone, I said incredulously. truck, and theres something thats just not 185 Skywagon.
Yeah, I wont be much help, he said. right about that. I didnt even think about a
And so I went up for a test ight. It still had test ight and went home imagining myself at Je Skiles, EAA 336120, is EAA vice president of com-
the jump door installed, which in my view is the controls of a turbocharged cranberry- munities and member programs.
BY BUDD DAVISSON
which I geared and installed in Flip Flop. Jungmeister and accumulated all of the Joe had some original German plans, and
It made for a very unusual airplane. So required material. But he ran out of steam, when I compared them to the new plans I
unusual that the FAA really worked with and I bought the project in 2010. Prices could find no mistakes. They were perfect.
me on it and issued a test area waiver that plans were 22 sheets and left a lot to your And they set the direction for my next
let me ferry it to Oshkosh, which was then imagination. They would build a sorta project: I wanted to build a Jungmeister
designated as my new practice area. Jungmeister, but it wouldnt be exact. that was as close to a factory airplane
After that I went through so many as possible.
projects, finishing and flying each of ASSUMING YOURE A side note for any who havent had
them, that its a little hard to remember the pleasure to closely examine a
them all. CASH-LIMITED, HOMEBUILDING Jungmann or Jungmeister: They are prob-
He rebuilt a Stinson 108 before build- IS THE MOST VIABLE WAY TO ably the most complicated biplanes for
ing a 125-hp CUBy with two 36-gallon OWN A JUNGMEISTERAN EAA their size ever built. The parts count for
wing tanks. An RV-6 from an undrilled kit each is astronomically high. At the same
took him nine months (he was a sheet MANTRA IS IF YOU CANT time, they are probably the lightest
metal guy when right out of high school). AFFORD IT, BUILD IT. biplanes for their size.
Then an RV-10, a Murphy Rebel, a C-170 The two concepts would appear to con-
that was stuck in the top of pine trees, and Then I ran across Joe Krybos B 133 tradict one another until one considers that
a Skylane that was essentially a new air- plans that were, for all intents and pur- Carl Bckers design approach adhered to
plane that he made from scratch. poses, factory drawings. They contained the use two small pieces rather than one
Obviously, he was never without projects. over 800 individual drawings on over 100 large one concept, which is always lighter.
But the big one was just about to descend big blueprint sheets, and everything was Plus being a German perfectionist in his
on him. there. Everything! This was what you engineering, he designed each part to be
I took Frank Prices acro course in needed to build a real replica Jungmeister. exactly what was needed. No more, no less.
1965 and flew back to Waco in 66 and They even had plans for the adjustable This is difficult because raw materials come
joined the Tiger Club, so Bckers had seat, the little leather boots around fit- in standard sizes, which means some mate-
always been part of my life. A friend had tings that Bckers are famous for, and the rial will be thicker than necessary so
bought the plans Price put out for the universals that are on most of the wires. fabricated parts will be stronger and
www.eaa.org61
heavier than needed because the right size
material wasnt available. Bcker wouldnt
allow that to happen, so he sized each t-
ting and part to compensate for the
material thickness. Thats why there is a
bewildering variety of tubing sizes in the
fuselage. At the same time, rather than
make a tting strong enough to compensate
for loads that were pulling at slight angles,
he simply put a swiveling, universal tting
at each end of the part. And they were very
precise universal ttings.
The result is that a single, uncovered
wing panel with no ailerons or fittings The aluminum cowl started as a plaster mold from which berglass molds were made and those transferred into concrete. The aluminum
weighs less than 20 pounds, which seems was hammered into that mold in sections.
impossible until they are examined
closely. The entire airplane is that way. So, shot lots and lots of photos in the process. Most days Id put in a minimum of
there are possibly 50 percent more parts That made assembly about a thousand three to four hours. But if I felt like it, Id
in the airplane than there would be nor- times easier for me. do 10 hours, and then there were times Id
mally, but the airplane weighs Incidentally, he says, I should point get mad at something and not touch it for
considerably less than it should for its size out that, although I was trying to do this a week. You cant worry about time on
and strength. factory-perfect, I fully recognized that something like this. In fact you time
Its a complicated airplane, but build- perfection is the enemy of completion, so everything with a calendar, not a watch.
ing a replica was even more complicated I have to admit to cutting a few corners. Doing the seat alone took a month,
because Len had nothing to go by other For instance, I didnt join the cables by and I was working on it pretty hard at
than raw plans. braiding. They are Nicopressed. There that point.
First, he says, there was no assem- was enough new stuff I had to learn with- In an effort to duplicate factory meth-
bly manual. Just hundreds of parts that out worrying about braiding cables. ods where he could, Len gas welded
you didnt know how for sure they went
together. Fortunately a friend, Joe Vasile,
took an original Jungmeister apart and
Planning for access panels was an ongoing task. Notice how many small tubes are used and how complicated some of the ttings are.
The cowling took many months to design and fabricate. The cowling mounting rings. Nothing is simple.
I made seven sections with the joints you think, Wow! Its actually becoming stalls right around 47 mph and is as gentle
between each cowl bump. I made up a an airplane. as any airplane youve ever flown. Thats
cowl section in foam and used that to When Len came to the covering step, he pretty much the character of the airplane.
make a female concrete mold in that says, I went Poly-Fiber all the way through Over the years so many people have done
shape. I then used leather mallets to force the tapes. I know the material well and like so much so close to the ground that [they]
the 0.050-inch 3003 aluminum down into the way it goes on. But then for the same couldnt have done unless the pilots had
the mold. I butted the sections together reason I primed it with Air-Tech and shot total trust in the airplane.
over a framework, ran joiner strips under on a PPG color base coat that I topped with Len Elmendorf has gone to a tremen-
the joints, and flush riveted the sections Air-Tech clear coat, he says. dous amount of effort to build an airplane
together. A little Bondo and a lot of sand- If there is a drawback to biplanes, it is that is as close to being a factory
ing and it was ready to go. getting the black magic to work while Jungmeister as possible without the large
Covering and painting any biplane is a doing the rigging. Sometimes the rigging price tag. Its hard not to ask whether it
long process, but at the same time, its one gods smile on a builder and everything was worth the massive time investment.
of the most exciting because the visual works just right. He grins and says, The airplane is
progress increases so rapidly. While build- Len says, The best way to describe the everything that I hoped it would be. And
ing the major structure, you can be first flight is that from the time it left the Im proud to be one of a small number of
whittling out little pieces for months ground, it felt okay to play with. I eventu- people in the world who have the pleasure
before they go together and become some- ally had to do some trimming adjustments, of owning and flying a Jungmeister.
thing recognizable. However, the second but you had to be in early morning smooth Sounds as if it has definitely been
you stretch fabric over a wing panel, for air to tell that they were needed. worth the effort.
instance, it suddenly stops being structure The best part is that all the time I
and becomes a wing. Then theres a drawn spent on landing gear alignment paid off Budd Davisson, EAA 22483, is an aeronautical engi-
out (sometimes painfully so) period where because I know of no taildragger that is neer, has own more than 300 dierent types, and has
youre preparing the surfaces for paint. more benign on the ground. And its sur- published four books and more than 4,000 articles. He
However, as youre watching the spray prisingly fast: an honest 125 mph at a is editor-in-chief of Flight Journal magazine and a ight
gun put color down, each pass adds a moderate power setting in smooth air. Itll instructor primarily in Pitts/tailwheel aircraft. Visit him on
visual step toward completion, and top 140 mph if you let it turn up, but it www.AirBum.com.
Guam
Pohnpei, Micronesia
Tracy, California
Hilo, Hawaii
American Samoa
www.eaa.org69
ONE OF THE ITEMS on many a pilots bucket Jerry Clark came by his expertise via a teach people to y, but this is more excit-
list is an ocean crossing. Romantic images long professional piloting career. His life ing, Jerry said. He explains that Windward
of Charles Lindbergh, Wiley Post, Douglas experience includes stints ying canceled is getting busier, and for anyone interested
Wrong Way Corriganeven Amelia checks, freight, and jet charters. With his and qualied, hes looking for pilots.
Earharticker through our imaginations partner Robin Leabman, he co-founded Abingdon ies ferry ights for the
like old newsreel footage. Its true that the Windward Aviation in 2010, a ferry adventure of it, really. At age 29, she dis-
very thought of 15 or more hours of immo- specialist that ies under contract with plays wisdom and business acumen well
bility can be enough to cause cramps in our Beechcraft. At the time of the Shanghai beyond her years. And her craving for the
backsides. But the mental visions of endless trip the company had performed more unusual goes way back. Even as a young girl
miles of ocean in daytime, unlimited starlit than three dozen missions, covering she had set a goal of spending time living in
sky at night, and stunning sunrises and sun- Europe, Africa, the Atlantic, and several an underdeveloped country. So in her third
sets in between are enough to spark the Pacic crossings. I can stay at home and year of undergraduate studies at the
yearning to tackle one of aviations most
profound piloting challenges.
At the Asian Business Aviation
Conference & Exhibition (ABACE) in
Shanghai, China, last April a Beechcraft
Baron twin and Bonanza single were on
display, and were the rst piston airplanes
ever to grace the ramp at the show. And
they didnt make the trip to the other side
of the planet in a container ship. The two-
pilot aerial odyssey started at the factory in
Wichita, Kansas.
Ferry pilots Chelsea Abingdon Welch
and Jerry Clark ew from Wichita to Tracy,
California (KTCY)a staging ight would
itself be a daunting undertaking for most
pilots. At Tracy oversized ferry fuel tanks
were installed in the cabins and front pas-
senger seats. The Bonanza held a total of 268
gallons, the Baron about 400. That meant
that Abingdon and Jerry were taking off at
approximately 30 percent above maximum
gross weight, allowable under the FARs for a
mission such as this. Naturally all runway
length and takeoff calculations are critical.
Jerry and Abingdon took off from Tracy and
left the California coast on April 3.
Ferry pilots are different, said
Abingdon. Its a unique type of ying, and Refueling at Pohnpei International Airport in the South Pacic. Pilot Abingdon Welchs wry smile reveals some skepticism about the
the pilots dont t the same mold as airline security course she was supposed to have taken to qualify for her credentials.
or corporate jobs. She politely stopped
short of saying that ferry pilots are rogues
or renegades, but left the distinct impres-
sion that even if a free spirit isnt required,
it probably helps. But it takes free spirits
with an amazing capacity for discipline,
detailed planning, and skill. Its the hard-
est ying you can imagine, she said. The
pilot is responsible for everything: ight
planning, weather, communications, over-
seeing the installation of the tanks and HF
[high-frequency] radio equipment, survival
gear, and so forth.
University of California, San Diegowith internship at one of the schools, and after
what may seem like an odd double major in getting the appropriate ratings she began
SHE POLITELY STOPPED SHORT OF
lm and psychologyshe applied for a cov- performing ight instruction. Stints as a SAYING THAT FERRY PILOTS ARE
eted spot with the Peace Corps. She was demonstration pilot for Cirrus and some
successful and received an assignment as a work as a delivery pilot followed, which led ROGUES OR RENEGADES, BUT LEFT
business development volunteer in to her interest in long-distance ferry ying. THE DISTINCT IMPRESSION THAT EVEN
Mbalmayo, a small town of about 60,000 on Along the way her business ambition
the shores of the Nyong River in Cameroon, kicked in when she took a fancy to the pilot IF A FREE SPIRIT ISNT REQUIRED, IT
Africa. She spent her time there working
with two brothers in developing and oper-
watches worn by some of her male instruc-
tors and fellow students. I thought they
PROBABLY HELPS.
ating a general store. were really cool, and I wanted one of my
After her stint in Africa, Abingdon own. But I found they werent available for formation (same direction, same day)
returned to California to address another of women. That was all she needed to hear. from Tracy to Hilo, Hawaii (PHTO), a trip
her youthful ambitions. Ever since I was Starting in 2006 she launched The that took 12 hours, 54 minutes. This rst
14 I had followed the aviation industry. At Abingdon Company, contacting watch overwater leg was the longest of the entire
one point I wanted to start an airlineone designers and manufacturers to come up voyage without an alternate. Next, they
of those ambitions you have as a teen, she with a line of pilot watches for women. took off from Hilo for American Samoa
said. Its not such a foregone conclusion It has become a half-million dollar busi- (NSTU), the longest leg of the trip in time
that all 14-year-olds have visions of starting ness that she says is largely self-sufficient. at 15 hours, 32 minutes. The next stop was
an airline, but Abingdon is probably well She said, Now, after the early years of Pohnpei, Micronesia (PTPN), 15 hours, 12
beyond average in many ways. building and sustaining the company, Im minutes ying time; then Guam (PGUM), a
When she decided to learn to y she vis- able to focus on the part of the business I short 5 hours, 48 minutes away.
ited several Southern California ying like best, which is coming up with new Whats the greatest challenge on a
schools with three questions: How long ideas for designs. 15-hour ight? No surprise here:
will it take?, Is there a way to cover the On the China trip she and Jerry Boredom, Abingdon said. But as with
cost? and Can you offer me a job? Her switched airplanes back and forth, ying everything she does, from business practice
bold, up-front approach secured an the Bonanza and Baron in loose SD, SD to life planning, theres a process. She said,
www.eaa.org71
The most important thing is to structure
the day, just like a normal day. For example,
I take great effort to make sure that the only
thing I have to do in the morning before
takeoff is perform my preight inspection
and then go to the bathroom.
From there her daily routine is goal-ori-
ented, largely based around meals. For
example, after takeoff in the heavily loaded
aircraft, it takes as much as an hour to get
established in level ight at the cruising
altitude of 6,000 feet. During that time, she
is establishing communications with air
traffic control and monitoring engine per-
formance. After reaching cruise altitude
theres checking fuel ow from all the fuel seem like the ultimate surrender to the cur- winner, she said. Abingdon would also ask
tanks (takeoff is performed on the regular rent obsession with connectivity, but in fact for recommendations on what and where to
fuel tanks, and only after reaching cruise it served a very practical purpose in com- eat at the next destination. I was getting
altitude does she switch to ferry tanks), bating what Abingdon identied as one of random messages and recommendations on
switching to the aft-most tank, testing high- the most profound challenges to long-dis- restaurant choices from all over the world,
frequency radios, and evaluating avionics tance ying: boredom. she said.
performance. All okay? Now its time to get After breakfast, Id send messages to Other ways to pass the time included
breakfast, Abingdon said. my family. Then I would set up competi- monitoring 121.5 for emergencies and
One interesting trick Windward pilots tions on my Facebook page. On one trip I chatting with airliners on designated air-
use is to lay a towel over the throttle asked everyone to send me what they to-air frequencies.
quadrant as a reminder whenever the air- thought was their funniest joke, and at the The nal leg was Guam to Shanghai
plane is drawing fuel from ferry tanks. Its end of the ight I would announce the Hongqiao International Airport (ZSSS)
just an easy way to help keep track of the
complicated process of ensuring prudent
fuel management.
Some other things about long-distance
ying are still the same as when Lindbergh
ew the Atlantic in his Ryan monoplane,
the Spirit of St. Louis. Even though the
ight instrument computers automatically
stored all pertinent engine and perfor-
mance data, Abingdon and Jerry still
recorded hourly information on oil temper-
ature, pressure, engine rpm, and more.
Abingdon said she subdivides her day
into two- to three-hour segments. After
breakfast the next segment leads into
lunch, then the next to a snack before the
last stretch to the days destination airport.
She and Jerry usually saved dinner for after
their arrival.
And speaking of dinner plans, one piece
of technology not dreamed of in
Lindberghs day has led to some creative
and amusing ways to pass the time.
Abingdon carried a DeLorme satellite
communications device, allowing her to
stay in contact with not only mission coor-
dinators, but also friends and family Abingdon Welch points out the nal destination of her odysseyShanghai, China. Note the towel over the throttle quadrant. Its a way
through Twitter and Facebook. That may for ferry pilots remind themselves when they are operating on auxiliary fuel tanks.
Jerry Clark, left, and Abingdon Welch, right, pose with two of the line technicians at one of their fuel stops.
BY JAMES LAWRENCE
ANOTHER PERSPECTIVE ACROBATS OF THE SKY collapsed paraglider wings. Some carried
One balmy day during the 2013 Sun n Fun lightweight engine backpacks with cages
Its so wonderful to y over the desert, says Fly-In, I stood photographing demo ying made of protective webbing. Others rolled
Deanna Lucky of Phoenix, Arizona. at the events ultralight mecca, Paradise out on spidery-legged trike units made of
Shes a high-energy, self-described go-getter of City. Suddenly like circus performers tum- carbon ber tubes with power modules
33 who bartends at a popular watering hole in town. bling into the ring under the big top, a bolted on.
One day a patron oered her a tandem ride. She said, ragtag band of powered paraglider (PPG) I noted the age range of the group: from
Heck yeah!
enthusiasts poured onto the eld, bubbling teens to folks older than meand Im 69.
I didnt have a clue what paragliding was, she with infectious, happy energy. They carried The troupe laid out their elegant, rainbow-
says. But I took the rideand started training three
days later!
billowing jumbles of what looked like big hued, scimitar-shaped wings. Pilots cinched
beanbags and tangles of thin, rainbow-col- down motor backpack straps or climbed into
I asked what took her so long. She laughs.
ored suspension lines. Those bags were trike units. One young woman rode a trike
I lucked out, too. Ryan Shaw, one of the top PPG i-
ers in the world, lives here. He trained me. Deanna
had never own before. But practice makes perfect:
I kited every morning and afternoon for two weeks.
I wanted to be perfect before I put that weight on
my back.
Two years later, a near-daily ier, she helps Ryan
Shaw teach new pilots. Im out at ve every morn-
ing; its my cup of coee!
Her rig is a Nirvana Instinct NS 160. It weighs 60
pounds, without fuel and the harness. Her wing is a
20-meter Nucleon WRC.
And heres what Deanna loves most about paraglid-
ing: Im up there in my own little world. Its fun
and an adrenaline rush, but also very relaxing.
The biggest challenge? Launching, she says. But
Im condent, so I dont worry; I just relax. Im
more self-conscious at meets with lots of people
watching me!
Actually, she adds, Im excited to get out and
show o.
Deanna is a born good listener, which is why she
loves tending bar. Beginners, particularly males,
dont always return the favor. The last thing a
newbie pilot wants is some woman telling them
what to do. But we all need to work together to
grow a safer sport.
Thats why I did well in my training: I listened
because I had no idea what I was doing. I still
learn that way in my ying.
Clockwise from top left: James Lawrence drives around on the trike without the wing; kiting practice with James Farewell.
www.eaa.org79
line, which I seem incapable of not doing, Im taking over. And body is dead wrong hand-eye-brain dysfunction to wade
the wing collapses into a disdainful pile at most of the time. Now I get Erics Carl through, although progress comes more
my feet. Sagan-like invocation of hundreds and quickly. In time mind and body sort that
hundreds of launches. He wasnt kidding. out, too. And something else is happening:
DONT STEP ON THIS CATS TAIL! The next few days are one hot, sweaty lit- Im feeling the wing come alive. It wants to
Paragliders are controlled by quick, anticipa- any of launch, collapse, crash, repeat. y all by itself; I just have to get out of its
tory, mostly small inputs of the left and right Then something clicks. Reverse launching way. A paraglider wing is like a feral animal:
brake handles, which attach to riser lines becomes less mysterious, then natural. I You learn to understand and respect it. If
that anchor all along the trailing edge of the can keep the wing overhead now for long, you jerk it aroundwell, ever tried to pet a
ram air-inated envelope. Pull in the brake, satisfying minutes. Pat your head, rub your wild cat?
and it pulls down the right trailing edge. tummy: piece of cake! Then we learn for- Its been a long, demanding several days,
Simple, right? Yes, but the aerodynamic ward launches. Thats a whole new set of but other commitments are calling me away.
effects are nuanced. You pull the brake to
induce, like a wing ap, more lift and more
drag. Keep pulling, though, or pull too far
the rst time, and you risk completely stall-
ing that side of the wing. A full stall leads to
a crash back to the ground. The proper kit-
ing drill goes like this:
Face the wing for a reverse launch. Clip
the left and right riser groups into your
harness carabiners.
Hold the brake handles in your left and
right hands.
Hold both A or leading edge-inating
risers in your right hand.
Now, showtime: Back up smartly unless
theres enough breeze to inate the glider
on its own; tug rmly on the A lines; keep
tugging as the wing rides up in a
90-degree arc to an overhead position;
now stop the wing with a quick tug on
the brakes.
Thats it. Now just keep that wing hover-
ing overhead with little adjustments of the
brakes. Simple, no? No, if you dont tug the
brakes quickly enough, the wing races right
on over your head in a continuation of the
arc that brought it up. That invariably ends
in an inglorious, loud thwomp! Ask me how I
know. Or pull too much brake during launch
and the wing collapses right back down
where it started. Ask me how I know that,
too. Or, if it shoots into the sky with one side
lower than the otherthis is the part thats
driving me battyyou must quickly slide
your body, crabwise, to the side thats drop-
ping, simultaneously tugging on the brake on
that side, to add drag to the other wing thats
rising. Piece of cake, right? So is riding a uni-
cycle while juggling amethrowersonce
you learn how.
For my part, I tend to pull the wrong
brake and move my body toward the wrong Top: James Farewell gets a free ride with a 2-hp (humanpower) motor. Bottom: Kory Fletcher takes a breather after his rst powered
side. Brain says, Do this. Body says, Naw, ight attempt; the Farewell brothers ready the power pack.
EAAS MISSION IS to bring people and airplanes struggle, but our efforts are paying off. The
together. When we do that, magic can happen. FAA has announced new rules are being devel-
Im happy to report that EAA had another oped that will allow very expanded types of
successful year of providing a genuine aviation private flying using a drivers license instead of
experience for thousands of people. We nished a third-class medical. The proposed rule
our scal year, which ended in February, with changes have not been published as I write
more members at a total of 188,161, a positive bal- this, but I am convinced the changes will be
ance sheet, and progress on helping to make significant and welcome.
personal ying more available and less of a has- EAA AirVenture Oshkosh, our annual y-in,
sle. Details are in the following pages. remains the single largest aviation event in the
I credit our positive results to the prudent world and brings together more people and air-
management of your board of directors because planes for one week than at any other place or
we faced some unexpected headwinds. The big- time. Oshkosh not only shows the beauty and
gest surprise was the nearly half-million-dollar thrill of ying to hundreds of thousands, but also
bill the FAA handed us for air traffic control ser- reignites the ying passion in all of us. As you
vices for our annual convention and y-in at can see in the nancial statements in this report,
Oshkosh. And the change in policy came just a Oshkosh is key to supporting all other EAA activ-
few months before the big event. ities throughout the year.
We had the reserves to weather that turbu- The EAA AirVenture Museum continues to
lence and now have in place a nine-year contain and display the premier collection of his-
agreement with the FAA going forward. We are toric airplanes in many categories, telling the
now assured that we can continue to welcome story of aviation from the rst gliding and pow-
more than 10,000 airplanes to Oshkosh during ered ights by the Wright brothers to the rst
the week of convention with no unexpected privately designed and built spacecraft. EAA also
charges or changes in operating procedures. takes ying history on the road with our faithfully
The other headwinds we encountered were restored B-17 Aluminum Overcast and our Ford
not surprises. The number of active pilots con- Tri-Motor ying the country offering rides.
tinues to decline, as does the number of Touring the two historic airplanes is a signicant
registered private airplanes of all types. The investment in keeping aviation history alive, but
average age of pilots and airplanes is still your directors are convinced its worth the cost
increasing. But EAA has developed strategies to for as long as we can keep the airplanes operating.
stabilize, and I believe even reverse, the negative As I review the solid results of a challenging
trends we have been tracking for many years. year, I am once again reminded that none of this
Our Young Eagles program continues to be would be possible without the generous volun-
aviations most prominent and effective way to teer work of thousands of EAAers. Everything
introduce young people to ying. We are closing from buildings and grounds maintenance to y-
in on 2 million Young Eagles own, all by EAA ing Young Eagles is done by volunteers, and your
members who volunteer their airplanes and y- board of directors and I cant thank each of you
ing skills. I cant thank all you enough for your enough for your dedication.
care and giving to the next generation.
EAA is also working very effectively to make
it easier for already certificated pilots to keep
flying by lobbying for reform in third-class
medical certification. This has been a long
www.eaa.org87
Financial Performance
FOR THE FISCAL YEAR that ended February 28, 2014, EAA and the EAA and a variety of other youth education and outreach pro-
Aviation Foundation generated total revenues, gains, and other income grams. Cash donations were approximately $5.3 million or
of $41.3 million, an increase of $4.9 million or 13.6 percent. roughly 14 percent of total revenue in FY 2014, which is rela-
AirVenture is EAAs single largest source of revenue at 37 percent of tively consistent with the prior year. Donated services and
the total, consisting of admissions, camping, exhibits, sponsorship, com- property was $1 million in FY 2014, essentially even with the
missions, and other miscellaneous sources. AirVenture 2013 revenues prior year.
totaled $15.1 million, $400,000 or 2.9 percent higher than the prior year. Investment income represented $3.8 million or 9 percent
Membership levels increased 4.4 percent to 189,000 during FY 2014. of EAAs total income in FY 2014, an increase of $2.1 million
Related dues income generated was $5.75 million, relatively even with over the prior year. Substantial improvement in the invest-
the prior year. Membership dues represent approximately 14 percent of ment markets during FY 2014 led to the year-over-year
EAAs total revenues. increase. Most of these gains are from investment holdings of
Donations are important to EAAs mission of growing participation the EAA Aviation Foundation.
in aviation, providing essential support for Young Eagles, Air Academy, EAA and EAA Aviation Foundation incurred total operat-
ing expenses of $34.9 million in FY 2014, an increase of
$600,000 or less than 2 percent.
AirVenture is the largest area of operating expense at
Consolidated Statement $12.3 million or 35 percent of EAAs total expenses in FY
2014. The cost of AirVenture increased by $1.2 million over
of Financial Position the prior year due to a number of investments made to
enhance facilities, visitor amenities, features and attractions,
event promotion, and most notably FAA air traffic controller
February 28, 2014 February 28, 2013 costs. These investments are intended to ensure that
Assets AirVenture maintains its stature as the worlds premier avia-
Current assets 13,742,876 9,821,613 tion event.
Pledges receivable less current portion 44,296 66,562 While increasing investment in AirVenture, EAA also
Investments 25,928,273 22,638,349 increased the level of funding to program offerings in all
Property and equipment 63,122,993 61,248,376 other areas. Program expenses were $8.9 million in FY
Less accumulated depreciation (37,358,492) (35,225,744) 2014, an increase of $900,000 or nearly 11 percent. EAAs
Net property and equipment 25,764,501 26,022,632 programs offer myriad educational opportunities, advocacy
initiatives that protect members rights to y, and other ser-
Land 3,311,511 3,311,511 vices that support builders, restorers, and aircraft owners
Display aircraft 10,631,960 10,305,217 of all kinds.
Other assets 4,274,802 3,832,379 Management and general expenses totaled $3.9 million in
Total assets 83,698,219 75,998,263 FY 2014, a decrease of $1.1 million or 22 percent. Most of the
decrease relates to lower staffing costs, including the CEO/
president role currently being supported by Chairman Jack
Liabilities and net assets Pelton on a volunteer basis, and a recent favorable trend in
Current liabilities 10,199,487 9,307,440 health care costs.
Gift annuity liability, less current portion 169,301 172,244 As a result of these FY 2014 operating activities, EAA
Deferred compensation, less current portion 340,496 691,399 and the EAA Aviation Foundation have generated an
Long-term debt, less current maturities 8,257,187 8,064,424 increase in net assets of $6.3 million. Total net assets for the
Other long-term liabilities 79,523 182,270 combined entities at scal year-end were $62.5 million, an
Unearned income, less current portion 2,177,798 1,453,037 11 percent increase over the prior year. Of this amount,
$45.9 million (73 percent) is unrestricted as to use, and
Net assets $16.6 million (27 percent) is subject to temporary or perma-
Unrestricted 45,899,109 40,518,724 nent use restrictions.
Temporarily restricted 3,229,491 2,635,733 EAA management is pleased with the results of its scal
Permanently restricted 13,345,827 12,972,992 2014 operations and believes the nancial condition of EAA
62,474,427 56,127,449 and the EAA Aviation Foundation is sound. Going forward,
management will continue to exercise vigilance in adminis-
Total liabilities and net assets 83,698,219 75,998,263 tration of EAAs nancial resources to provide valued
programs and services to the membership while contributing
to the overall health and vitality of aviation.
Temporarily Permanently
Unrestricted restricted restricted Consolidated February 28, 2013
Revenues, gains, and other support
Admissions and registrations 10,130,116 10,130,116 9,297,213
Membership dues and subscriptions 5,762,435 5,762,435 5,752,480
Donations 1,900,331 3,281,620 93,294 5,275,245 4,949,681
Investment income 1,648,503 1,874,393 279,541 3,802,437 1,717,464
Merchandise sales 2,250,019 2,250,019 2,013,427
Advertising 2,870,822 2,870,822 2,621,887
Sponsorship 2,269,296 2,269,296 2,636,096
Rental income 4,805,308 4,805,308 4,556,213
Commissions and royalties 1,454,057 1,454,057 1,174,611
Donated services and property 1,064,282 1,064,282 1,035,542
Other 1,589,460 1,589,460 586,997
Assets released from restriction 4,562,255 (4,562,255)
Total revenues, gains, and other support 40,306,884 593,758 372,835 41,273,477 36,341,611
Expenses
Program expenses 8,890,855 8,890,855 7,986,537
AirVenture expenses 12,271,897 12,271,897 11,058,016
Membership services 6,341,462 6,341,462 6,946,470
Management and general 3,881,892 3,881,892 4,946,189
Cost of merchandise 1,957,378 1,957,378 1,796,855
Fundraising 1,578,384 1,578,384 1,513,442
Other 4,631 4,631 69,293
1 1
4
3
2 2
Revenues, gains, and other support......... $41.3 million Expenses..................................................... $34.9 million
1. Admissions and registrations ............................ 24.5% 1. Program expenses ............................................ 25.5%
2. Membership dues and subscriptions ................ 14.0% 2. AirVenture expenses ......................................... 35.1%
3. Donations ........................................................... 15.4% 3. Membership services ........................................ 18.2%
4. Investment income ..............................................9.2% 4. Management and general .................................. 11.1%
5. Merchandise sales............................................... 5.5% 5. Cost of merchandise ...........................................5.6%
6. Advertising ........................................................... 7.0% 6. Fundraising........................................................... 4.5%
7. Sponsorship ......................................................... 5.5%
8. Rentals ............................................................... 11.6%
9. Commissions and royalties ................................. 3.5%
10. Other ....................................................................3.9%
www.eaa.org89
Thank you for your support and for sharing your love of ight through EAA.
$250,000+ Craig and Gisele Barto Wyche and Rhonda Coleman
James and Jane Slattery Eileen Bjorkman James and Ann Cooling
Cirrus Aircraft Corporation Norm and Kathy DeWitt
$100,000-$249,999 Citation Jet Pilots Chuck and Eileen Drake
Emil Buehler Perpetual Trust Richard and Mary Compton James Dricken
Cessna Aircraft Company ConocoPhillips Bruce Fine
Van & Betty J. Eller Living Trust Marsha Dickson ForeFlight
Robert Hagedorn John Dunham Alan Gaudenti
David Lau Embraer Robert and Diane Gingell
Norman Moyer Fagen Fighters WWII Museum James and Marge Gorman
Phillips 66 Falcon Insurance Gulfstream
Norbert Fiedler Jeff and Martha Hamilton
$50,000-$99,999 Randy Foutch Richard R. & Gretchen E. Harper Fund
Daher-Socata GE Aviation Jack Harrington
Dodie Gann Michael and Wendy Graham Helicopter Association International
Global Aerospace Charles and Lisa Gregg Greg and Suzanne Herrick
Jeppesen William and Gerry Grifth Doreen Hillard
Austin E. Knowlton Foundation Michael and Maria Herman International Society of Transport Aircraft
Charlotte Vern Olson Trust Nathan and Christa Houser Trading Foundation
Jack and Rose Pelton The Hubbard Broadcasting Foundation Jackson Walker LLP
Jack Roush Johnson Family Foundation Jim and Cindy Janes
Dale and Kathy Schneider Clay Keath Don and Nieves Jones
Walton Family Foundation Rick King Herb and Carol Jorgensen
Keith Kocourek Kansas Aircraft
$20,000-$49,999 Bradley Mottier Karrels Foundation
Stuart Auerbach and Marilyn OReagan Marilyn Niccum Richard Kimberly
Ted and Grace Bachhuber Foundation Inc. Northrup Grumman Foundation Bill and Beth Knighton
Bill and Debra Bachschmidt Parker Cleveland Wheels & Brakes John E. Kuenzl Foundation Inc.
Tom and Hetty Ball Richard A. Perritt Charitable Foundation Ronald Lohr
Jerrel and Janice Barto PHD Hospitality Marsh USA Inc.
Beau and Debra Bradley Cliff Robertson Ethics Foundation Phil and Stephanie Martineau
William Buerschinger David and Andrea Robertson Robert Menke
August A. Busch III Charitable Trust Peter and Fawn Rogers David Mills
William Cole Jeannie Rose National Business Aviation Association
Jim and Julie Cook Dan and Keena Schwinn Grant Norwitz
Ron and Diane Fagen Cyrus Sigari Jim Phillips
Tracy Forrest SportAir USA Piaggio American Inc.
Jerry and Lori Fussell Richard Swenson Max Reising
Garmin Ron Tarrson Alan and Jane Ritchie
Ned Greenop Jim and Angela Thompson Aniceto Rivera
John Grillo Jack and Joy Timken Myrt Rose
Honda Aircraft Company Tinker Murdock Family Fund Scott Seibold
Agustin Huneeus Gary and Lisa Turchin Sennheiser
David and Florence Kleine John and Lori Turner Robert Sherman
John and Adrienne Mars Jon Vesely Craig and Sue Sincock
Jim and Miriam Mulva Marc and Amy Wheeler Terry and Kimberly Slawinski
Ed and Pat Noel Dee Winston Sportys Pilot Shop
Virginia L. Peterson Trust Paul Wood Robert and Wendy Stallings
John and Elizabeth Seibold Daniel Sullivan
Michael Slattery $5,000-$9,999 Tubreaux Aviation
Rich and Sue Sugden Aircraft Spruce United Technologies Corporation
Richard Taylor AirFleet Capital University of Wisconsin-Green Bay
Terry and Janice Turke Alaska Airlines Ventura County Chapter of the Ninety-Nines
Shane and Ginny Vanderwaal Allianz Estate of Marianne M. Wadsworth
Waste Management Aircraft Owners and Pilots Association Thomas Wathen
Joe Whisenhunt ATK Robert and Susan Wilson
Williams International Richard and Adrienne Beattie Wings Over the Rockies
BendixKing
$10,000-$19,999 Brent Blue $2,500-$4,999
Steve and Cindy Aughinbaugh Raymond Bottom Patricia Adikes-Hill
Aviation Education Foundation Rick Brewer Foster and Lauren Bachschmidt
ONE OF THE MOST SUREFIRE ways for pilots to meet an untimely end is INTO THE STORM
to continue ying VFR into instrument conditions. For even the In some instances, it seems the pilot must
slowest airplane, slamming into terrain at ying speed is tantamount have felt some form of pressure to continue a
to suicide. Losing control of the aircraft virtually assures an ugly ight in the face of obviously adverse weather
end, and ying blindly into thunderstorms can quickly tear an air- conditions. In October of 2013, a 163-hour
craft apart. Sadly, NTSB reports continue to appear bearing the grim private pilot planned a roughly three-hour
news of non-instrument-rated pilots who failed to heed the warn- ight from Merritt Island, Florida, (COI) to
ings and continued on in the face of IMC. The real problem, it seems, LaGrange, Georgia, (LGC) in a retractable-
is that pilots often dont recognize the severity of their situation, or gear Piper Arrow. About two hours into the
the hazard posed by the conditions, until they are already airborne ight, the pilot was advised by ATC of heavy
and ying dead on into danger. and moderate precipitation extending from
the airplanes 10- to 2-oclock positions and 14
miles ahead. The pilot acknowledged the
information and told ATC that he would try
to y around it. No further transmissions
were received from the pilot.
The NTSB report paints an ugly picture.
Radar data indicated that the aircraft made a
descending right spiral to the ground in an
area of light precipitation. The data was con-
sistent with a pilot succumbing to spatial
disorientation. The pilot was killed in the
resulting crash. The pilots logbook revealed
that he had only 1.7 hours of simulated
instrument time in his total ying career
hardly enough to become procient in deal-
ing with such conditions.
www.eaa.org95
STICK AND RUDDER
BETTER PILOT
Mexico, and declared an emergency, stating was IMC and suggested he divert to Bolivar, During the ight, keep careful tabs on the
that he was trapped underneath a cloud Tennessee. The pilot turned to a heading weather, and leave yourself some outs in the
layer in mountainous terrain, and that the suggested by ATC, but had to continue form of airports with good VFR weather to
visibility was deteriorating. The controller descending due to lowering ceilings. which you can readily divert.
attempted to guide the pilot out of the Realizing the seriousness of the situation, Use ight following as a resource to
deadly maze, directing him to the San the pilot elected to make a precautionary improve the ight safety, and act early when
Carlos Apache Airport (P13). The aircraft landing in a elda decision that most likely conditions start to deteriorate. If you wait
crashed in remote mountainous terrain, saved his life. The aircraft landed hard in too long, there may be nothing ATC can do
killing the pilot. Once again, by the time the muddy terrain, causing substantial damage, to help.
pilot had asked for help, there was not and injuring one of the occupants. The good Get all the instrument training and expe-
much ATC could do. news is that both the pilot and passenger rience you can. Having the skills to control
lived to tell the tale. the airplane solely by reference to instru-
THE CLOSE CALL ments can save your life when weather
The 150-hour private pilot of a Cessna 172 AVOIDING DISASTER closes in unexpectedly.
and his passenger were on a ight from Getting trapped in IMC is a deadly serious If possible, avoid ying into instrument
Springeld-Branson National Airport (SGF), situation for the non-instrument-rated pilot, conditions. As the stories here suggest, it is
Springeld, Missouri, to Northwest Alabama and the following tips can help prevent the much better to make a precautionary off-eld
Regional Airport (MSL) and hadnt gone far fatal outcome. landing than y blindly into the mist.
when the situation became desperate. The Step one in avoiding IMC encounters is
pilot had departed in marginal VFR condi- to obtain a thorough weather briefing, and Robert N. Rossier, EAA 472091, has been ying
tions, and after climbing to his planned then get frequent updates. Avoid flying in for more than 30 years and has worked as a ight
altitude was forced lower due to ceilings. marginal conditions, or into areas of instructor, commercial pilot, chief pilot, and FAA ight
ATC advised the pilot that his destination known IMC. check airman.
MAINTENANCE ISSUES THAT lead to fatal accidents are really quite rare. NTSB investigators interviewed several
Most maintenance mistakesat least the ones that are implicated in witnesses who saw the Skyhawk approach-
accidentstypically involve the engine. No surprise there. Engines ing the runway. All agreed that the airplane
are complicated and highly stressed compared to other components appeared to be maintaining level ight. But
of an airplane. then they saw it bank to the right and
Airplane airframes are actually quite robust with lots of margin descend until it hit the water in a right-
designed in. Most cracks in structure, even primary structure, dont wing-low nose-down attitude.
bring airplanes down. And even signicant corrosion can occur before A pilot on approach behind the 172 told
the structure is compromised. I remember once seeing a V-tail investigators that the airplane made some
Bonanza taxi up to the maintenance shop with corrosion so bad on the zigzagging prior to banking to the right. He
magnesium ruddervators that the trailing edge of the metal was scal- saw the airplanes right wingtip strike the
loped between the rivets. Yet it apparently ew just ne. water surface followed by a cartwheel. The
But there are some airframe components that dont have as much airplane disappeared below the surface.
margin as others. And there are components that, if proper mainte- Investigators recovered video of the acci-
nance procedures arent followed, can compromise the safety of the dent sequence from a security camera. The
entire airplane in a fairly short time. video showed the 172 banking to the right
It was a hot but nice day in Puerto Rico when a Cessna 172 was and remaining at a more or less continuous
approaching Fernando Luis Ribas Dominicci Airport (TJIG) in San bank angle and turn rate. The video showed
Juan. TJIG is a large general aviation airport just a few miles from the the airplane turning right almost 180
main Luis Munoz Marin International Airport. The wind was less than degrees before striking the water. The air-
10 knots from the east, and there were scattered clouds at 4,000 feet. plane sank within about two seconds.
The Skyhawk pilot was approaching TJIG from the west, and the The NTSB located the private pilots log-
tower controller cleared him for a straight-in approach to land on book showing 1,150.9 hours total time. The
Runway 9. Everything was routine until the 172 was just a couple last entry was 10 months before the accident
miles from the runway when the pilot called the tower saying, I ight, but the pilot had subsequently indi-
think I got my aileron cable broken. Ah, I am unable to maintain cated 1,175 hours on his medical application
level ight, so Ill continue the descent and land. about three months before the accident.
www.eaa.org99
WHAT WENT WRONG
BETTER PILOT
into anything it came in contact with, Because certication requirements demand that an airplane with
including the sheaves (pronounced shiv)
that are the rotating wheel components in a a single control systemwhich is pretty much all airplanes without
pulley. The wire rope also cut into sailors
hands and had to be handled with care if it boosted or powered controlsmust be controllable after a single
was going to have a decent service life.
The quickest way to cause a wire rope to failure. In other words, test pilots demonstrated that the Skyhawk is
fail is to bend it over too sharp of a radius, or
to chafe it over a sheave that has jammed. controllable in roll using rudder only.
When that happens the individual strands in
the rope begin to break and stick out. Sailors Investigators found that the control instructions. Cessna requires that for
call those shhooks, and they really slice cables in the accident Skyhawk appeared to Skyhawks that spend 30 percent or more of
your ngers. be oiled as the maintenance manual directs their time ying in or stored in severe cor-
Stainless steel wire rope is available, but to retard corrosion and maintain exibility. rosion areas the control cables and
the stainless is more brittle than galvanized There were signs of some corrosion on each components must be inspected every 600
steel. The stainless wire ropes resist corro- cable examined, but when examined micro- hours or 12 months, whichever occurs rst.
sion, which is good, but the strands tend to scopically there were no broken strands. The aileron cable inspection guide
break down more quickly because the Corrosion preventive compound was found requires that cable tension be measured and
stainless wires arent as exible as galva- on the cables, even in areas were some cor- adjusted, and that the entire length of all
nized. Its a kind of pick your poison choice. rosion was located. cables be visually inspected for signs of cor-
We have the very same issues in air- But 2 inches of the right aileron direct rosion or broken wires. The maintenance
plane control cables. The control cables in cable that failed, the section that passed guide also instructs the inspector to run a
an airplane are not usually as highly over the door post pulley, was severely cor- shop rag along the length of each cable. If
loaded as on a racing sailboat, but corro- roded. Under magnication it was apparent there are any broken wires, the shhooks
sion and chafe are the enemy for both. If a most of the strands had corroded com- will snag the rag. If broken wires are found
sheave locks up, or control cables chafe pletely through. The door post pulley had in the cable, it must be removed and bent in
against each other, or against the airframe, moderate corrosion on the sheave bearing a loop to inspect the severity of the damage.
cable life can become very short. And cor- and spacer, and the sheave would not The maintenance guide also requires
rosion of the typical galvanized cable is rotate. And the rim of the sheave showed inspection of all pulleys, chafe blocks, fair-
a huge issue in airplanes that operate in signs of scoring where the cable had leads, cable terminals, and so on. A broken
hostile environments of high humidity dragged over the frozen sheave. wire on a cable in an area that does not pass
and near seawater. The Skyhawk that Cessna and other airplane manufacturers over a sheave or chafe on airframe parts is a
crashed in Puerto Rico lived in that are very aware of control cable maintenance particular concern because it is almost
hostile environment. requirements and publish very specic always caused by corrosion.
www.eaa.org101
ILL NEVER DO THAT AGAIN
BETTER PILOT
Bacon-Saving Skills
Precision coordinated turns
BY GROVER MAURER, EAA 0377842; FRISCO, TEXAS
IN 1961, WHEN I THOUGHT it was time for me to spring the idea of And nally, recovery from an unusual atti-
buying an airplane and learning to y, I started by casually leaving tude. At the core of all of this training was
ying magazines lying around the house for weeks, and working to the precision coordinated turn. Learn this
convince my wife, Jeanne. and it will save your bacon someday, Ed
Our search for the right airplane led us to the airport in Renton, said. He was right.
Washington, and a pretty, orange and white Commonwealth Time passed and our family grew, so it
Skyranger. It had a cracked wooden wing rib, and as we waited for was time to move on to an airplane with
the repair we began a search for an instructor. We went through our more space. Our new ride was a Stinson
rst hours of dual with instructors that moved on. One was injured Voyager 108 with the Franklin 150-hp
ferrying a Seabee amphibian, another moved to Alaska, and another engine. It would carry the four of us, and we
who just did not connect. We continued our search. took every advantage of its utility. My shift at
When we met Ed White, 81 years old, we both agreed that he was the Boeing Company ended each day at 3 p.m.,
what we had been looking for. Ed had been instructing for a long and with the long summer daylight hours in
time, and he had a way of teaching that made us look forward to the Northwest, we had practically a whole
every session. Ed would not recommend me for my private pilot day left to play. Within an hour or so ight
checkride until I had mastered controlled ight under the hood with time from Bellevue there are many small
only the primary instruments visible. Straight and level ight, turns remote airstrips ready to explore. We visited
in both directions, maintaining airspeed and altitude, rolling out on a the islands strips on Puget Sound and the
new course, one-needle turns, and always keeping the ball centered. Washington state-operated emergency
www.eaa.org103
H
ANDS ON
WHAT OUR MEMBERS ARE BUILDING/RESTORING
OUR AIRPLANE IS CALLED a Cabin Ace SJ. This is a replica of the thought might be original, and we
Corben Cabin Junior Ace manufactured by the Ace Aircraft com- designed the logo on the fuselage.
pany of Wichita, Kansas, in the late 1920s. An unknown number The complete build time took seven
were built, and none exist today that I am aware of. Our plane years, and most of it was done in my 28-by-
was built from partial plans and old photographs. Several changes 30-foot heated and air-conditioned shop in
were made to improve safety and accommodate a small my backyard. Jim and I basically spent
Continental engine rather than the small radial used on the origi- about seven to eight hours Monday-Friday
nal plane. We also increased the size of the passenger on the project when we were both in
compartment to accommodate any extra baggage we may find town. Im usually out of town for two
ourselves with. No color photos remain of the original airplanes, months in the winter and he is gone part
but old black and whites show a dark fuselage with lighter color of the summer, so we only worked about
wings and tail. We chose black and orange as something we seven to nine months out of the year.
Lots of time was required as much of almost every day. It also helped that there my first scratchbuilt plane about 14 years
the plane had to be conceived and were two of us on this together. Jim and I ago. Both were invaluable aids. I built a
designed by us. are both retired chemists. Weve known Baby Ace Model D after taking the welding
The engine is a Continental A-65 modi- each other 45 years and have flown course. I was also very fortunate to know
fied with C-85 cylinders. The cockpit has together for more than 20 years. Were EAA Founder Paul Poberezny during that
shoulder harnesses and dual flight con- very compatible, and both have high stan- time. What a great fellow he was, and an
trols. The old parallel lift struts used by dards in the work we do. We had fun expert homebuilder! He always answered
Corben were changed to the V-type found working together earlier restoring my any letters I sent him, and he would some-
on Cubs and Champs to make cockpit Luscombe 8-F and his Piper PA-12 Super times call me at home in the evenings to
entry and exit easier. We also moved the Cruiser. We also have a support group of check on my project progress. He even
landing gear forward 1.5 inches in order to friends in our local EAA chapter. When we helped me with a forum on building the
get away from the very light tail Corben got stumped on something, there was Baby Ace at one of the Sport Aviation
airplanes are known for. Baby Ace Model always someone there to help us out. Association meetings at Frasca Field in
D wings were used, and two 11-gallon wing I took an EAA workshop on fabric cov- Urbana, Illinois.
tanks were added. ering about 20 years ago when I began my I would also like to give thanks to sev-
Jim and I both agree that one secret in first kit plane project. Then, I took an EAA eral members of our local EAA Chapter
aircraft building is to try to do something workshop on gas welding when I started 1046 who were a big help. Scott Rower is
an A&P with incredibly talented building
skills. Merle Helt is our chapter technical
counselor and was there whenever we
needed him. Ed Jones is a chapter member
who was a big help on engine and magneto
issues. Joe Harris is another chapter mem-
ber who always seemed to have the old
antique airplane part we needed and was
glad to share.
In closing I would like to say that if you
are considering building or restoring an
airplane, then it is a must to join an EAA
chapter if you dont already belong. Ask a
lot of questions of the chapter members.
Find out who is interested in helping you
when you get stumped. There will be
someone there who will want to help.
Anyone can do this. You just have to con-
nect a lot of small tasks together, and next
thing you know, you have a plane.
www.eaa.org105
H
ANDS ON
WHAT OUR MEMBERS ARE BUILDING/RESTORING
KENTUCKY
VANS RV-12
I BUILT MY VANS RV-12 in the basement
of our home in Kentucky.
My wife, Sandy, and I have been
attending EAA conventions, back to
when they were held in Rockford,
Illinois. We finally made the decision
to build and placed our first kit
order with Vans Aircraft at
AirVenture 2009.
The plan was to use some of our
spare time that came with retirement,
build in compliance with the new
E-AB rules, and not to set any com-
pletion deadlines. As a result, we
have enjoyed almost 1,300 hours of
pleasure and satisfaction, and ended
up with a wonderful airplane.
We did all of the building our-
selves, with great support from Vans
staff and lots of guidance and encour-
agement from other builders,
including those who regularly read and post to the Vans Air Hints for Homebuilders, provided a myriad of valuable infor-
Force forum. We are extremely pleased with the appearance, mation. Thanks, EAA. Now, lets go fly! First flight was on
comfort, and handling characteristics of the airplane. It easily November 21, 2013.
meets Vans performance specifications and is now named Lil
Coupe. Also, being novices at building, we found that the EAA Tom Odehnal, EAA 46187; Pirates Cove Airport (42KY) on Kentucky Lake
Sport Aviation articles as well as the EAA videos, both called E-mail: tomscub@gmail.com
www.eaa.org107
HANDS ON
INNOVATION ON THE FLY
SOMETIMES, INNOVATION WORKS backward. In this case, vintage wood backs)and the older the wood, the better. Im
from a postwar airplane has been pressed into service to create a time- not sure why that is, but I do know that my
less musical instrument. The material may be old, but the creative spruce-top 1964 Martin guitar now sounds
thinking behind the project was decidedly fresh and out fuller and richer than ever.
of the box. Dee Welch probably does know why. Hes
The Flying Musicians Association (FMA) has been combining the a skilled woodworker, a member of the
passions of pilots and musicians since 2009. It always has a strong, if Flying Musicians Association and the
subtle presence at AirVenture. The right-brain skills that breed musical Seaplane Pilots Association, and owner of a
creativity are not often combined with the left-brain prociency it takes Super Cubon oats, of course. Apparently
to build and y airplanes. When they do come together within one cra- looking for a new challenge, Dee decided
nium, the combination can be explosive. hed like to try building a guitar. Knowing the
A chance encounter with an FMA jam session during AirVenture, desirability of old growth spruce for the top,
planned or impromptu, can be one of those unexpected magic moments and recognizing that old hangars often have
that youll remember for years. You can nd FMA members performing old wing spars slung up in their rafters, he
at events, their big jam session in the Ultralights area on Thursday began scouting around airports in his home
night, or just sitting around the campre in Camp Scholler getting the state of Wisconsin.
utmost out of G, C, and D chords. He hit pay dirt at Long Lake Aviation at
One thing that aircraft innovators, builders, and restorers have in Price County Airport, where Mike Drover had
common with many musicians is an appreciation of ne wood. On the salvaged a set of spars from (he thinks) a 1946
aircraft side, Sitka spruce has always been the species of choice. And Taylorcraft. They were just too good to throw
only the nest grains were chosen to build up wing spars for the light away, Mike said. Dee reckons that since wood
aircraft of the 1930s and 40s. For those who appreciate ne guitars, the to be used for spars needed several years to
resonant qualities of Sitka spruce tops are known to be the best (other age, and with World War II intervening, the
woods such as rosewood and maple are often used for sides and tree that these spars came from was likely cut
in the mid-1930s. As for the pedigree, the
requirements for a spar meant it had to have a
specically ne vertical grain, and nding that
tight of grain in a 16-foot section meant that
this had to be the best of the best from that
tree. But how do you fabricate an 18-inch-wide
guitar top soundboard from 6-inch-wide wing
spar material?
Dee sawed three 24-inch-long sections of
3/16-inch-thick spar. He then butt-glued the
three sections together and sanded the result-
ing plank to 0.110 inches to create the blank for
the top soundboard. Cut to shape and with the
sound hole installed, it started looking like part
of a musical instrument. Dee also used seg-
ments of the Taylorcraft spar for internal
bracing. The guitars sides are Missouri black
walnut, and wood for the back comes from a
Dee Welch combined his aviation passion with his love of ne musical instruments to fabricate Wisconsin aspen. Guitar players know that
his unique guitar. Its Sitka spruce top is made from wing spars from a 1946 Taylorcraft. different woods have different resonant
www.eaa.org109
H
ANDS ON
HINTS FOR HOMEBUILDERS
Compression
Hose Fittings Add a little SAE 30 oil on the threads of the nipple before
BY CHARLIE BECKER, EAA HOMEBUILT COMMUNITY MANAGER installing it into the hose end tting.
HOW-TO
I put the hose end into a smooth-jawed vise so the vise holds
the hose tting securely but doesnt mar the aluminum
tting. After hand-tightening the nipple into the hose as
much as possible, it is just a matter of wrenching it down
until it is tight. If it is a real struggle, you back out the nipple,
add a bit more oil, and do it again.
After the hose is complete, make sure you run some
solvent through the line and blow out with compressed air
to remove contaminants. Also, do a visual inspection of the
Wrap the hose with tape where you cut it so it doesnt allow the stainless steel braid to fray inside and verify that your tape is in place and the tting has
during the cutting process. Use a cut-o wheel in a die grinder to make your cut. If you not slipped, and I like to give it a good tug by hand to make
end up with a stray wire or two, just snip them o with a side cutter. If the cut needs to be sure the hose ends are secure.
squared up, Ive had some success touching it up with a belt sander before I remove the tape.
www.eaa.org111
H
ANDS ON
SHOP TALK
Perpendicular Holes
and Homemade Gizmos
DIY drill jigs
BY BUDD DAVISSON
IN THE COURSE OF BUILDING stuff, everyone winds up with jigs, worth passing along to others. A lot of it is
tools, and gizmos piled up in corners that weve constructed to centered on drilling holes of one type or
make doing something easier, more precise, or just plain possi- another. Most took less than an hour,
ble. Usually well use it once and toss it in the someday I might sometimes minutes to create, but when I
use this again pile. This month I rooted around in piles of that need to drill a hole square to a surface or
brand of personally created junk and thought some of it might be make a precise hole in something thick
I know I have the gadget that will let me
do that.
Incidentally, when I was doing an arti-
cle series with Jim Younkin (metal
craftsman supreme) on free-forming alu-
minum a couple decades back, one of the
things that struck me was how quickly he
could build a jig or a forming tool. What
wowed me even more was how many he
had discarded in a heap in the corner, a big
heap. Someone ought to mount a crusade
to go through every master craftsmans
shop and clean out under his benches and
in the corners to save what he has dis-
carded. The finds would yield bits of
knowledge only he knows but wed all like
to understand.
THE DRILLING-THROUGH-
SOMETHING-THICK THINGIE
It could be a massive laminated spar or
maybe a fitting with ears far apart. There
are lots of places where we need to drill
a hole and have it start and finish in pre-
I sized this to be mounted in a vise and drilled the holes in each end big enough so the tubing would slip through. cise locations with a lot of distance in
I masked o the area and liberally lathered the hole and tubing with epoxy. This could also be a bent, or welded, steel frame. between. The most common method is
www.eaa.org115
H
ANDS ON
SHOP TALK
Cut the tubing so whatever youre drilling barely fits between the pieces of tubing. The tighter the better.
To use, spot drill both sides of what youre drilling to precisely locate the holes on both sides.
On the back side, insert a bit the right size backward so the shank acts as a locating pin and
then drill from the other side. Before going all the way through, swap sides and drill from the
other end. If you dont, the bit will push the locating pin out and the piece might move.
I made these in lots of sizes for lots of purposes. The triangular piece with the lip was made
to quickly mark 45-degree cuts in rectangular steel tubing, when mitering it. Ive used it
nonstop since then for a variety of purposes.
This one, intended for use in drilling bigger holes, started as a piece of scrap 2-by-4-by-1/4-
inch steel tubing. This stu is not hard steel. In fact, its pretty soft, so that means by using it
for a drill jig youll only get a couple uses out of it before the hole is worn. Thats why there
are so many holes and why they are all small holes; you can drill them out to the size you
want when youre ready to use it, and if necessary you have extra holes to use.
The reason two holes are welded shut is because I screwed up. I located the holes too
close to the bend radius so the bottom ones drifted. Live and learn. The ears on the base are
to use for clamping it into position. The whole thing was whacked out with the ever-present
4-inch angle head grinder/cutter. I watched the clock while doing it, and it took exactly 58
minutes start to nish, all done with the angle head grinder.
www.eaa.org117
H
ANDS ON
SHOP TALK
For drilling smaller 90-degree holes, I make these up three and four at a time so one is always handy. Initially drill the block/
tubing with #40s, and when ready to use it drill a hole out to the size needed at the time and dont use it again. Just clamp it in
place. If working with round tubing, use the mounting plate on the left. It has the shanks of 1/4-inch bolts tacked to both sides of
the bottom so it self-centers when set on round tubing. Sit the square jig on top of it, locate the center punch with a transfer punch,
clamp down, and youre in business. The holes on the support plate are purposely big to clear the bit while drilling.
One of the handiest and best investments youll ever make for 10 bucks is
a set of Harbor Freight transfer punches. They serve as centering pins for
these drill jigs, but more importantly, youll use them a million times for
accurately transferring holes from one piece to another.
The other 90-degree jig I use for drilling lumber. Clamp or screw it
in place and drill away.
Becky Dueck, EAA 116435, is restoring a Cessna 150 with a group of female aviators.
www.eaa.org 121
MEMBERCENTRAL
PILOT CAVES
MORTS PILOT CAVE houses his Paradise P-1 and memorabilia from 50
years of flying and broadcasting. He soloed an Aeronca Chief in 1952
and went on to own and fly a number of airplanes including a Cessna
210, 340, 414, and 421, as well as a Seneca II. Mort was a television
news anchor at KYW-TV Philadelphia and WBBM-TV Chicago and
for 20 years was senior anchor at WDIV-TV in Detroit. He was a
network news correspondent with ABC in New York for five years
and in the early 80s was the vacation substitute for Paul Harvey.
Hes written numerous articles for Sport Aviation and is a frequent
emcee at the EAA Theater in the Woods. His hangar wall collec-
tion includes a broken prop from his one and only mishap (that first
Aeronca) as well as autographed photographs of aviation legends hes
interviewed including Bob Hoover, Patty Wagstaff, and Brig. Gen.
Steve Ritchie.
Recently, he was interviewed on a number of national TV shows
about his role as the inspiration for Ron Burgundy in Anchorman.
Mort currently is writing a book about the real Ron Burgundy and
what it was like to anchor the news in the 1970s and 80s. He and his
wife, Renee, attended the world premiere of Anchorman 2 in New
York as guests of Will Ferrell.
www.eaa.org123
MEMBERCENTRAL
PILOT CAVES
WHOS WHO AT HQ
What do you enjoy most about your job?
Being able to be a part of someones passion.
This isnt like selling vacuums. Our members
dont have to be in aviation; they do this be-
cause they love it, and I get to, in some small
way, be a part of that. I can tell in talking to
members that this is what really gives them joy
and excitement, and that really doesnt make
work feel like workits a good time!
www.eaa.org127
MEMBERCENTRAL
www.eaa.org129
MEMBERCENTRAL
Gone West
Not alone into the sunset but into the company of friends who have gone before them.
Aurora, IL
ust 29 - September 1
ra Municipal Airport
www.eaa.org137
MEMBERCENTRAL
MEMBER BENEFITS
www.eaa.org139
FLYMART & CLASSIFIED ADS
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To advertise in EAA Sport Aviation FlyMart
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e-mail sanderson@eaa.org.
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Copyright 2014 by the Experimental Aircraft Association, Inc. All rights reserved. EAA SPORT AVIATION (USPS 511-720; ISSN 0038-7835; CPC#40612608) is owned exclusively by the Experimental Aircraft Assn., Inc. and is published monthly at the EAA Aviation Headquarters, 3000 Poberezny Rd.,
Oshkosh, WI 54902. Periodical Postage paid at Oshkosh, WI 54901 and other post offices. [U.S. membership rates are $40.00.] EAA STATEMENT OF POLICY Material published in EAA SPORT AVIATION is contributed by EAA members and other interested persons. Opinions expressed in articles are
solely those of the authors and do not necessarily represent the opinions of the Experimental Aircraft Association, Inc. Accuracy of the material is the sole responsibility of the contributor. ADVERTISING EAA does not guarantee or endorse any product offered through our advertising.
We invite constructive criticism and welcome any report of inferior merchandise obtained through our advertising so that corrective measures can be taken. POSTMASTER: Send address changes to EAA SPORT AVIATION, P.O. Box 3086, Oshkosh, WI 54903-3086.
www.eaa.org143
EAAS LOGBOOK
WHERE WE CAME FROM
Jack F. Roberts stands with his gleaming Stits SA-3A Playboy that he built
with help from two friends.
Early aviation hot rodder Weston Farmer, EAA 16000, and his friend stand
with a steel fuselage that was one of his many barnyard experiments.