ENGINEERING PROCUREMENT

CONSTRUCTION CONTRACT (EPCC)-MARMUL

ITP - Installation of Static Equipment

Document No: GEN-00-102961-QA-5733-00021-0000-REV.04

BEC Contract Number CME0001

PDO Contract Number C-311658

PDO Comments incorporated

04 24-08-2015 VP AKS
Reissue for approval
03 13-07-2015 Reissue for approval VP AKS
02 03-05-2015 Reissue for approval VP AKS
01 30-03-2015 Issued for review and approval AKS KAP
Checked &
Rev. Date Description Originator PDO
Approved

ITP-Installation of Static Equipment

Engineering, Procurement and Construction Contract (EPCC) - Marmul
CME0001
Page 1 of 5
C-311658 Doc : GEN-00-102961-QA-5733-00022-0000-Rev 04

Document Preparation

Activity Name Designation Initials

Originator Venkatesh Padmanabhan QA /QC Engineer VP

Checked &
Anil Kumar Singh QA Manager AKS
Approved

Revision History

Revision
Date of Rev Revision Description
Number
01 30-03-2015 Issued for review and approval
02 03-05-2015 Reissue for approval
03 13-07-2015 Reissue for approval
04 24-08-2015 PDO Comments incorporated Reissue for approval

1 Approval of ITP Contract DEP 61.10.08.11 &

(Inspection Test Plan) Specification / P.O. and Contract Specification 100% QA

2 Receiving & Handling Site Material handling Items checked as per Packing list,
QC
materials received at Procedure-CME0001- Physical condition,
100% Ma
site. G-PRC-002, Equipment release note.
Co
Approved drawings
3 Submission of Welding Approved WPS Approved WPS
Procedure / Welder Approved WPQT Approved WPQT
Qualification Approved NDT Approved NDT Procedures,
(If applicable). NDT Procedures, Applicable Spec
QA
Procedure SP1173,
100% We
ASME SEC IX ,
En
DEP .30.10.60.18,
& NDT as per ASME
SEC VIII and ASME
SEC V

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4 Construction Tools. Approved Drawings. Tools applicable to handle the equipment
Approved MS for Static without damage to the equipment.
Equipments Load testing certificates for the lifting Co
( CME-0001-M-MST- equipment. 100% sup
001 ) QC

5 Preservation Manufacturer Equipment preservation as per the

instruction, manufacturer instruction & Approved
Site Material handling Procedure. Ma
Procedure (MAR-24- 100% Co
102961-BA-6036- QC
00001-0000),
DEP 70.10.70.11.
6 Checking of Approved Method Foundations are done as per the
Co
foundation. statement, approved drawings.
100% sup
Approved Drawing Release from civil discipline for the
QC
installation clearance.
7 Installation of Static Manufacturer Location & orientation of equipment as
Equipment. instruction. per the drawings ,
Approved Method DEP-61.10.08.11 Co
statement ( CME-0001- 100% sup
M-MST-001 ). QC
Approved Drawings.

8 Grouting Works Approved ITP Grouting in Accordance with the

(CME0001-C-ITP-003) approved ITP and approved Method Co
and approved Method Statement) 100% sup
Statement (CME0001- QC
C-MST-002).
9 Bolt tightening. Manufacturer Proper torque values and sequence of
instruction. bolt tightening is used per SP-2020. Co
Approved Method 100% sup
statement. QC
SP-2020.
10 Vertical and Horizontal Approved Method Approved Method statement. Co
Alignment. statement. Applicable spec 100% sup
DEP-61.10.08.11 QC

11 Welding & Weld Visual Approved WPS Welding Parameter check as per
inspection Approved Drawings approved WPS, Welders qualifications
(If applicable). Approved method Applicable spec. Co
statement. 100% sup
SP-1173, QC
ASME SEC VIII (UW-
35)
12 NDT of weld Approved Drawings Frequency of NDT & defects 100% QC
(If applicable). Approved NDT acceptance limits as specified in the
Procedure approved drawings / Applicable spec.
ASME SEC-VIII(Table

Page 3 of 5
 UW-12),
ASME SEC V

13 Check the earth Approved Method Approved Drawing, Approved Method

Co
bosses are installed statement. statement.
100% sup
Approved Drawing Applicable Spec
QC
DEP-61.10.08.11
14 Installation of ladders Equipment drawings. All access Ladders & Platforms are Co
& Platforms to static Approved Method installed as per Drawings. 100% sup
equipment etc. statement. QC

15 Check installation of Equipment drawings. All internal are erected as per approved
Co
internals. Approved Method drawings & instructions.
100% sup
(If applicable ) statement , Internal cleaning is acceptable.
QC
DEP-31.20.20.31
16 Check Leak / hydro Approved Method Pressure test as per approved drawings.
test ( If applicable ). statement for leak test / / Data Sheet / Applicable spec Tes
hydro test ,Vendor Rate of pressurization as per approved 100% Su
procedure, Vendor Procedure. QC
Approved Drawings. No leakage during the test.
17 Painting/Coating as applicable: Refer ITP : GEN-00-102961-QA-5733-00016-0000
18 Insulation & Fire Proofing: Refer ITP : GEN-00-102961-QA-5733-00017-0000
19 Final Inspection Approved drawings Final Inspection as per the approved
Applicable material drawings.
Co
specification Visual inspection as per applicable spec
100% sup
Approved Method
QC
statement.
DEP 61.10.08.11
20 Final Box -Up Approved Method Applicable specifications
Statement ,Approved Co
Drawing , 100% sup
DEP 61.10.08.11 QC

21 Collate Final Records Contract Quality Plan Proper compilation of all quality records.
& Handover 100% QA

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Inspection and test mark-up legend: M = Monitor, W = Witness, H = Hold Point, R = Document Review, A= Document Approval

The following definitions shall apply:

Hold Point (H): A critical step in fabrication and testing where it is mandatory that the Responsible Party inspect the component/
designated as a Hold Point shall not proceed unless the Responsible Party is present or the Hold Point is formally waived. The R
specified in the contract in advance of the activity.

Witness Point (W): A critical step in fabrication and testing where it is desirable that the Responsible Party inspect the compone
Party shall be notified at a duration specified in the contract in advance of the activity. Once proper notification is given, the activ
regardless of the Responsible Party attendance.

Monitor Point (M): A critical step in fabrication and testing where it is optional that the Responsible Party inspect the component
Party shall be notified at a duration specified in the contract in advance of the first occurrence of the activity at each worksite. No
shall be required. The activity may proceed with or without the Responsible Party attendance.

Approval Point (A): A critical step in design, procurement, and or fabrication and testing where it is mandatory that the Respons
equipment/or activity. The Responsible Party shall be notified at a duration specified in the contract in advance of the first occurre
period of time specified by the contract. The activity may not proceed without the Responsible Party approval.

Review Point (R): A critical step in design, procurement, and or fabrication and testing where it is desirable that the Responsible
equipment/or activity. A separate notification is not needed unless otherwise specifically requested; the Responsible Party may p
types.

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