Professional Documents
Culture Documents
DOI 10.1007/s12063-009-0021-7
Received: 27 May 2009 / Revised: 8 October 2009 / Accepted: 12 October 2009 / Published online: 21 October 2009
# Springer Science + Business Media, LLC 2009
Abstract Organizational quality improvement practices research of quality initiatives in healthcare. The objectives of
have gained wide acceptance in manufacturing industries our research are to better understand how Lean and Six Sigma
over the last several decades. A substantial number of fit in the healthcare industry and to explore goal and value
books have been written on Lean and Six Sigma alone, attainment from these projects.
which today are the leading improvement initiatives. The
healthcare industry however has been slower to adopt these Keywords Quality . Six Sigma . Lean . Goal theory .
methods, although anecdotal evidence suggests they are Healthcare
now being gradually diffused throughout hospitals on an
increasing basis. Yet, these new practices have been
developed substantially without a theoretical foundation 1 Introduction
(Linderman et al. J Oper Manag 21:193203, 2003) and the
question of industry fit is the topic of debate for many Manufacturing firms have long used structured methods
physicians and administrators (Kassirer N Engl J Med to reduce process variability and standardize outcomes.
339:15431545, 1998). This article provides the descriptive Beginning with the introduction of statistical methods for
results from our mixed methods research, combining survey measuring and analyzing quality in the late 1930s,
questionnaire with semi-structured interviews, that examines Shewhart, Deming, Juran, Feigenbaum, Taguchi, and
implementation of two quality improvement initiatives (Lean Ishikawa, among others, helped to formalize a discipline
and Six Sigma) in a cross-sectional sample of hospitals. We focused on quality. They advocated reducing outcome
used correlations and non-parametric tests to examine variation through control of processes, which they argued
relationships between goal attainment and quality manage- would increase customer satisfaction, and which would
ment, and present descriptive findings about reported usage in turn result in increased profitability and enhanced
and adoption of quality initiatives. Importantly, we find that product quality. Quality tools such as statistical process
the efficacy of quality improvement initiatives in healthcare control evolved to help analyze behavior and variability
may be impeded by the lack of goal clarity and measurement. of processes and to explore the relationships between
We build on these initial results by offering recommendations inspections, defects, and operating costs (Schroeder et al.
to improve results in practice, as well as an agenda for further 2005).
During the 1980s, quality control evolved into named
initiatives or programs, such as Total Quality Management
J. R. Langabeer (*) : J. L. DelliFraine : I. Abbass
(TQM), Zero Defects, Quality Circles, Continuous Quality
University of Texas at Houston,
1200 Herman Pressler, RAS E-341, Improvement (CQI), Continuous Process Improvement, and
Houston, TX 77030, USA many others. While each is perhaps technically different
e-mail: James.R.Langabeer@uth.tmc.edu from the others, most involved identifying defects as they
occurred through inspection and quality control and
J. Heineke
Boston University, changing processes to sustain the improvements. It has
Boston, MA, USA been suggested that naming these quality initiatives
14 J.R. Langabeer et al.
contributed to their being perceived as short-term fads, recognition (Linderman et al. 2003; Black and Revere
and the decline in their popularity and use (Gibson and 2006). In addition, like many other improvement initiatives,
Tesone 2001). For many years, the healthcare industry it introduces new language or terminology and requires a
focused on quality improvement initiatives such as TQM cultural change within the organization.
and CQI. However, these programs lost momentum and Lean quality management focuses on removing waste and
popularity due to their lack of data driven analysis, and unnecessary steps from processes. Originally started at
many managers and physicians became disillusioned with Toyota, Lean quality management initiatives rely on creating
the prospects of quality improvement. In recent years standardized and stable processes in order to provide the best
however, two new quality improvement practices have quality services or products as efficiently as possible. Any less
evolved that have moderate visibility in healthcare: Lean than ideal outcome is investigated immediately in order to
(L) and Six Sigma (SS). This article focuses on the use of identify the root cause and to resolve the problem. Lean
Six Sigma and Lean in healthcare settings because both of philosophy embraces a continuous improvement strategy that
these programs focus on data-driven analysis and rigorous supports creating simple and direct pathways and eliminating
methodology to improve quality, and seem to be gaining loops or forks in a system (Printezis and Gopalakrishnan
significant popularity in healthcare settings. 2007). Lean also uses the customers perspective to define
quality, but focuses on aggressive elimination of non-value
added activities (Tsasis and Bruce-Barrett 2008). The
2 Six Sigma and Lean primary approach is to standardize production and business
processes so that flow can be leveled and all waste or
Six Sigma was developed in the mid-1980s at Motorola as inefficiencies removed.
an improvement concept that focuses on significant While overarching goals are similar for both initiatives,
reduction of process defects by establishing aggressive Lean focuses on doing the right things (value-adding
goals for quality. Quality is specifically measured in terms activities) and Six Sigma focuses on doing things right (with
of defect rates and is assessed from the customers no errors). Lean also requires a more traditional methodology
perspective. More formally, Six Sigma has been defined centered around Demings PDSA cycle (plan, do, study, act),
as an organized and systematic method for strategic similar to the Six Sigma DMAIC (define, measure, analyze,
process improvement and new product and service improve, control) and relies on roles such as sensei (master
development that relies on statistical methods and the teacher) and diffusion of beliefs and cultural value shifts much
scientific method to make dramatic reductions in customer more than diffusion of analytical techniques. Critics of both
defined defect rates (Linderman et al. 2003). Six Sigma and Lean highlight that these quality techniques
Six Sigmas core philosophy focuses mainly on reducing focus on processes rather than the systems where the
variability. It relies on the assumption that the output of processes operate (Stamatis 2000). In healthcare, much like
every process should fall within acceptable limits (Carrigan manufacturing, Six Sigma and Lean appear to be less effective
and Kujawa 2006). Historically a process was considered to when aiming to improve processes within a deep rooted
be capable if specifications were +/ 3 standard deviations culture, or current unchangeable workflow or environment, or
from the mean, which would result in about 3 defects per with less commitment from physicians (Chassin 1998).
thousand opportunities if the process remained centered. Stamatis (2000) points out that Quality is only improved
Six Sigma follows a much more stringent approach to when the organizational culture is committed to change and
defining process capabilities, and provides tools for is willing to make quality a priority characteristic or a metric
mathematical computation of that capability. If a process throughout the entire organization. There are no shortcuts or
is capable at six standard deviations, only 3.4 defects per silver bullets. If quality matters, it should become a way of
million opportunities would occur (assuming a 1.5 standard life. Table 1 presents the key characteristics of both Lean
deviation shift in the process mean). and Six Sigma quality management initiatives.
Some have argued that Six Sigma is just a replication While very few stakeholders in the healthcare system
and repackaging of old concepts (Stamatis 2000), but others would argue about the importance of quality performance
have identified five characteristics that distinguish Six improvement, the actual level of penetration or implementa-
Sigma from other quality initiatives: process focus around tion of quality improvement initiatives is relatively unknown.
customer expectations of outputs; emphasis on measurement
of defects and errors; establishment of aggressive goals for
tightening process capabilities within narrow acceptable 3 Goal theoretic framework
limits; formal measurement tools for performance manage-
ment of outcomes; and a formalized infrastructure for Goal theory emphasizes cognitive processes and the role of
implementation involving systematic training, roles, and intentional behavior (Locke 1970). It suggests that motivation
Implementation of Lean and Six Sigma quality initiatives in hospitals 15
of employees is best achieved when clear, specific, and goals; and specific, difficult goals result in a higher level of
challenging goals are set. Employees and organizations must performance than no goals or generalized goals (Latham
accept these goals, which makes leadership tasks vital and Yukl 1975; Yukl and Latham 1978).
(Saraph et al. 1989). Once accepted, more difficult goals Linderman et al. (2003) described a goal-theoretic model
have been proven in multiple studies to yield higher that suggests that organizations that establish specific and
performance (Locke et al. 1981). Wright and Kacmar challenging goals are more likely to see a greater magnitude
(1994) confirmed that greater goal specificity leads to the of improvement than those that adopt initiatives and fail to
attainment of goals, and ultimately to improved performance. set specific goals. Essentially, greater goal specificity is
Likewise, the more nonspecific the goal, the lower the expected to lead to higher goal attainment, which ultimately
motivation of employees to attain goals, which ultimately should lead to improved performance. This applies to
leads to lower performance. public organizations as well (Perry and Porter 1982; Brewer
Under goal theory, leaderships role is to set aggressive and Selden 2000; Rodgers and Hunter 1992; Wilk and
goals, and to ensure organizational commitment by making Redmon 1990).
resources available and creating a suitable infrastructure Six Sigma and Lean are performance improvement
(Landy 1989). This organizational commitment takes many concepts focused on reducing process defects by establish-
forms, including allocation of resources necessary for ing aggressive goals for quality improvement. Using goal
training (Ahire et al. 1996), hiring of personnel and theory, one would expect that quality initiatives should
development of teams (Dow et al. 1999), and long-term affect the organizations production process, which
focus and sustainability around initiatives (Schroeder et al. ultimately results in accomplishing goals and improving
2008). performance. Linderman et al. (2005) link Goal Theory and
Although goal setting theory is not new to organizational Six Sigma in a manufacturing firm, and found that goals
research, the importance of setting goals is still crucial to were effective in Six Sigma quality improvement teams as
task performance in todays competitive business environ- long as the Six Sigma tools and methods were adhered to
ment. Goals help motivate people and organizations by rigorously. However, there are no other studies on the effect
directing attention to relevant problems, regulating effort of goals on quality improvement programs or quality
and persistence to improve performance, and encouraging management programs (Linderman et al. 2005). Based on
the development of strategies and action plans to improve theory and previous research, we assume that healthcare
performance (Locke and Latham 1990). initiatives should work similarly. From a goal theory
Indeed, over 400 studies have shown that difficult, perspective, then, we propose that the use of either Six
specific goals with clear, measurable standards and bench- Sigma or Lean will lead to improved organizational
marks lead to better job performance (Locke and Latham performance because they establish very specific, ambitious
1990). Although these studies were mainly at the individual goals and targets for the elimination of errors, and use data
level, organizational goal specificity has been shown to driven analysis to set and monitor benchmarks.
affect work motivation through its influence on job-level
specificity (Wright 2004), thereby improving individual and
organizational performance. Specifically, if the goals of the 4 Application and alignment in healthcare contexts
organization are ambiguous, then often goals at the job-
level are ambiguous, too (Wright 2004). Additionally, The healthcare industry has been under increased scrutiny
ambitious goals result in better performance than easy in the last decade, as well as facing pressure from
16 J.R. Langabeer et al.
government, employers, payers, and patients to provide combination of search terms health, quality improvement
safer and more efficient services. The industry has been and either Six Sigma or Lean. Of these, the great
criticized for inefficient resource allocations and sloppy majority (>75%) were purely subjective or conceptual
services, as well as significant medical errors. Eliminating review articles that discussed the concepts and their
medical errors and improving patient safety has been cited applicability to healthcare but did not use any specific
as a top priority by hospital accreditation agencies (Joint methods or data to confirm quality changes. Very few
Commission 2009). When both quality and efficiency are employed any quantitative data beyond a single case
questioned, there is significant impetus for change. The study, with the notable exception of Shortell et al.
transformation of reimbursements for the services provided (1994). Twelve percent of the articles used pre-post
by hospitals has forced hospitals to seek new innovative analysis of a single organizations project implementation,
ways to improve the quality of services while at the same yet most had virtually no controls to moderate environ-
time cutting cost. mental or confounding factors that might have contributed
In their quest for better quality, the healthcare industry to performance changes outside of the specific initiative.
has adopted many different improvement techniques from Another major problem discovered with the current state
other industries and some healthcare organizations have of Lean and Six Sigma researchwas that specification of
developed their own (Black and Revere 2006). The use of organizational goals in advance of project initiatives was
quality improvement techniques in healthcare goes back to virtually absent. Fewer than 20% of all articles stated a
the 1950s with the introduction of quality assurance and the project goal, and most of these were in qualitative or
establishment of the Joint Commission on Accreditation of immeasurable terms. Common process improvement projects
Hospitals (JCAH) now known as the Joint Commission in healthcare settings included improving operating room
(Al-Assaf and Assaf 1997). Total quality management (OR) throughput (Adams et al. 2004; Does et al. 2009;
(TQM) was one of the first initiatives that gained a broad Fairbanks 2007; Leslie et al. 2006; Van den Heuvel et al.
acceptance in healthcare in the 1990s after being 2006), improving emergency department (ED) throughput
championed by Berwick in 1989 as a better approach (Ben-Tovim et al. 2008; Christianson et al. 2005; Dickson et
to finding and eliminating the causes of errors than the al. 2008; Johnson et al. 2005; Kelly et al. 2007), reducing
traditional quality assurance practices, which emphasized medication errors (Buck 2001; Chan and Pharm 2004;
standards of care and auditing of practices to assure that Chassin 2008; Christianson et al. 2005; Esimai 2005),
the standards were being followed. TQM focused more on reducing patient wait times (Ben-Tovim et al. 2008; Bush
continual quality improvement, organizations member et al. 2007; Christianson et al. 2005; Johnson et al. 2005),
involvement and focusing on the roots of the problems. reducing other turn-around times (not OR or ED) (Bush et al.
Nearly 69% of U.S. hospitals at the beginning of the 1990s 2007; Chan et al. 2005; Chassin 2008; Christianson et al.
revealed that they were using or intending to use TQM 2005; Daniels 2007; Godin et al. 2004; Gorman et al. 2007;
(Barsness et al. 1993). Johnson et al. 2005; LeBlanc et al. 2004; Raab et al. 2008),
Although the evidence of the effectiveness of TQM was reducing other non-medication errors (Chen et al. 2005;
well-established in other industries, this was not the case in Kang et al. 2005), and following best practices of care
healthcare. A systematic review by Shortell et al. (1998) (Drenckpohl et al. 2007; Elberfeld et al. 2004; Eldridge et al.
demonstrated that well-designed studies did not show 2006; Johnson et al. 2005; Neri et al. 2008, van den Heuvel
evidence of the effectiveness of TQM. In fact, the et al. 2006). However, in these studies the outcomes were not
randomized trials that investigated the effectiveness of stated as goals, and specific targets were not set prior to
TQM showed no difference in their outcomes (Shortell et implementation. These findings raise the question: how
al. 1998) and momentum for TQM slowed (Black and would setting goals have impacted the performance of these
Revere 2006). In one of the rare studies of usage, one organizations?
researcher discovered that Total Quality Management Several studies estimated the role that quality improvement
initiatives are used by fewer than 20% of healthcare (QI) programs in general have on performance, although not
institutions (Martin 2007). Despite the disillusionment with specifically focusing on Lean or Six Sigma (Alexander et al.
TQM, Six Sigma and Lean deployment appears to be 2006; Hendricks and Singhal 2001). We found these difficult
gaining momentum and wider acceptance, although there to assess because most hospitals do have some form of QI
have been few rigorous studies of effectiveness, and programs in place, partly because accreditation standards
virtually no studies of the extent of usage and penetration require them. Details of the specific methods, tools,
in hospitals throughout the U.S. infrastructure, and goals were lacking from several of these
In our review of all Six Sigma and Lean research in articles.
journals over the last ten years (19982008) we found 140 In summary, previous literature has not adequately
journal articles that met search criteria involving the established a true empirical or theoretical foundation for
Implementation of Lean and Six Sigma quality initiatives in hospitals 17
goal-specific improvements in healthcare organizations, or our own survey instrument and then augment this with
even manufacturing. Unfortunately, since goal specificity post-survey phone interviews with ten quality officers.
and value measurement are the foundation for L/SS, this First, we organized the survey instrument around three
suggests that they are not being implemented optimally, dimensions discussed earlier, which include:
which could influence results. Given the lack of specificity
1) Goal specificity, goal attainment, and initiative
regarding goals in previous healthcare studies, and the lack
outcomes.
of research linking goal theory to quality improvement
2) Alignment or fit within the industry. These include
programs, we have further impetus for our research. The
structural issues or challenges that prevent the method
purpose of this research is to begin exploring the
from being used widely, as well as key success factors.
implementation of L/SS quality initiatives from a goal
3) Organizational commitment. This includes estimate
theory perspective, and provide initial descriptive results to
of initiative investment and overall infrastructure
guide a research agenda and propositions for further
requirements.
empirical analyses. From a theoretical perspective, these
findings will help us better understand how specific manage- In addition, we collected a variety of demographic data
ment innovations influence the relationship between goal for each organization.
specificity and attainment in hospital quality initiatives. Nineteen (19) questions were developed around these
Under goal theory, one would expect that greater areas. The survey used a combination of yes-no, Likert
specificity of goals would yield goal attainment, and scales and open-ended formats. We assessed face validity
ultimately increased performance (Linderman et al. 2003) by relying on a pilot test group of executives at five
although this has not been examined in the healthcare different hospitals, all of which were representative of the
industry or for quality initiative implementation. Clear, sample selected. Pre-test evaluations and responses led us
specific goals are positively related to the accomplishment to eliminate four questions, plus other minor revisions,
of goals. Our literature review has partially suggested that yielding a total of 19 questions on the final instrument. We
there is currently more rhetoric than real results in the use chose to administer the survey electronically. Appendix I
of these initiatives in the healthcare context, but it is unclear shows the questions from the final survey instrument.
to what extent health care organizations use these initiatives No secondary database exists and there is no one
to achieve specific goals, and if these initiatives result in dominant professional society covering all 6,000 U.S.
improved performance. Therefore, our research was funda- hospitals quality management professionals. In addition,
mentally guided by questioning if the quantitative specifi- some hospitals have executive-level officers responsible for
cation of goals for these initiatives ultimately yields better quality, but most still do not. We chose, therefore, to sample
project results, which will be reflected in greater perception the entire population of 325 professionals with membership
of goal accomplishments or attainment. in the Performance Improvement Committee of Healthcare
Information and Management Systems Society, a large
professional society of over 20,000 members, whose
5 Research methods mission is to promote the use of information technology
and management systems to improve quality of care
Based on existing goal theory and implementation of quality (HIMSS 2009). This group was accessible to the authors
initiatives in the healthcare context, we generally were and committee membership is composed solely of quality
concerned about several broad questions, which guided our and performance improvement professionals in hospitals.
research methods. These questions centered around the nature This sample included only U.S. hospitals, and was
of the relationship between goal specificity and goal attain- composed of approximately 60% tertiary care hospitals
ment in Lean and Six Sigma implementation, the level of (which offer a full range of general and specialty services),
organizational commitment required in Lean and Six Sigma, and the balance being community hospitals (which offer
and the types of industry and organizational stakeholders that general services, but less specialty care).
are perceived to prevent further adoption and attainment of The survey instrument was designed to capture information
goals in these programs. To explore these areas, we relied on a only from those hospitals with recent experience with either
mixed methods approach, combining a survey with follow-on Lean or Six Sigma, and the first question screened out those
interviews. with no relevant experience. In this case, 55 of 118
respondents (47%) did not have an active or recent L/SS
5.1 Survey, interviews, and data collection initiative underway, but 63 out of 118 initial respondents
(53%) had a L/SS quality management initiative. After
Since no previous studies have been done on goal multiple follow-ups conducted via email, we achieved 63
attainment in healthcare organizations, we chose to develop complete responses, for a total response rate of 19%. We
18 J.R. Langabeer et al.
found no evidence of significant differences in the responding Organizational commitment was measured through
organizations from the non-respondents in terms of facility several independent variables: adoption rates, infrastructure
size or other demographic factors. investment, and amount of experience with the initiatives.
We chose to follow our survey research with interviews,
and decided ten structured interviews would be sufficient. Adoption Rates (Ai) Adoption rates show a long-term
We randomly contacted survey respondents until we commitment to the initiative. Adoption rates were measured
reached our desired sample, using a systematic sampling using managers perceptions of overall penetration within
frame, where we listed all of the organizations in each organization. Specifically, the survey used a three-
alphabetical order and chose every third organization on point Likert scale, where 0 indicated relatively minimal use,
the list to further explore their responses. Each interview 1 indicated moderate usage, and 2 represented extensive
lasted from between 25 min and an hour. We started by use or institutionalization of the practices (Question 3).
exploring the survey results they provided. Since we were
inquiring about Lean and Six Sigma, we chose to use the Lean Infrastructure and Experience (Proj_Exp, Infra_Adj)
technique called Five Whys, where for each question we Experience with either Lean or Six Sigma is an indicator
asked them why they responded the way they did, and then for organizational sustainability and commitment to the
followed their response with another why question to get to initiative. Experienced was operationalized using a variable
the root of the issue or query. We transcribed the interview representing the organizations number of projects analyzed
notes so that we could extract quotations and thoughts to since the initiative began (Proj_Exp). We also captured the
augment the survey findings, or explore the confounding year that the initiative was initiated. Total financial
results that we observed from the survey. investment is a measure of resource allocation and
commitment, so we defined a variable (Infra_Adj) to
5.2 Measures and variables represent estimated annual investment in the initiative. To
normalize this for differences in size, we adjusted invest-
Each of the questions mapped to one of the three study ment by dividing the total investment by the operating
dimension in the research framework. Accordingly, we revenue for each organization (Questions 2, 2a, and 4).
defined the following dependent and independent variables:
Organizational Resistance (Res_j) Given previous research,
Goal Attainment (GA) Our research framework explored we expected to find obstacles or sources of resistance
Goal Attainment (GA) as a dependent variable. GA was that limit the success or usage of the initiative. We
operationalized in binary terms, based on the managers identified multiple sources of organizational resistance,
perceptions if goals were attained or accomplished for the including: physician resistance (Res_physician), execu-
quality initiatives within the organization. Specifically, the tives (Res_executive), and nursing (Res_nursing). These
survey question asked respondents: Do you feel that your variables were coded as binary, where 1 indicated
organization has achieved the stated goals from your Lean resistance and 0 indicates no perceived resistance from
or Six Sigma quality initiative (Question 8). this group (Question 14).
Value Attainment (GA$_adj) If the respondent responded Penetration (Use) This measured the relative focus of the
affirmative to the goal attainment question, we asked for a quality initiative, either on administrative or clinical areas.
specific estimate of annualized financial dollar value Clinical areas include pharmacy, nursing, medical, or other
attained for the portfolio of quality projects completed clinical processes. Administrative areas include financial,
(Question 8a). We normalized this by dividing the value by revenue cycle, supply chain, information systems, or other
the average operating revenue, to adjust for scale. administrative processes (Question 5).
Table 2 shows the descriptive statistics and Table 3
Goal Specificity (GS) We measured this as a binary provides the correlation matrix for each of these variables.
variable, coded 1 if the organizations standard implemen-
tation protocol required all projects to have a specification
of clearly stated, quantifiable goal defined in advance of 5.3 Methods
projects (as goal theory suggests), and 0 if the organization
did not require goals to be specified or were not clearly Most of the data from the survey are non-parametric in
articulated in measurable terms. Specifically, the survey nature, and therefore we chose to employ descriptive
question asked respondents: Do you require project goals statistics primarily, including correlation analyses and
to be defined and clearly articulated prior to each projects various tests of differences to explore differences between
initiation? (Question 7). groups. We intend to use this research as a platform to
Implementation of Lean and Six Sigma quality initiatives in hospitals 19
better understand actual usage and guide an agenda for they felt that the industry is generally complacent and that
further research and practice. setting goals in some places might lead to widespread
organizational disruption that executives generally fear.
These goal-cognizant organizations were the exceptions but
6 Results they provide us with some evidence that goals could be
specified and measured, and that they could be associated with
6.1 Goal specificity minimal, and linked to attainment goal attainment.
We are curious about the relationship between goal 6.2 Value measurement is minimal
specificity and attainment. Based on these data, there is a
positive relationship between goal specificity (Question 7) Only 9 (14%) of the responding organizations reported
and goal attainment (Question 8) using Pearson correlation measured goal accomplishment in financial value terms
analysis (r=.329, p<.01). Possibly more important than this (Question 8a). Eighty-six percent did not routinely measure
relationship is the finding that so very few organizations are the financial value of the projects from these initiatives. In
actually requiring specification of goals in advance of the addition, only 19% reported measurement of goals or
project initiation (20.6%), which means that over 80% of performance outcomes at all, financial or otherwise. This
the organizations do not articulate goals for the projects breaches the principles of both quality initiatives, which
they pursue. require delineation of stated goals and measurement of
Our interview data provided an interesting perspective on accomplishments in process terms as well as translation to
why goal specificity might be minimal. Many interviewees financial values.
reported that when they initiated the program, they were These survey results were puzzling in light of the next
simply not aware of the importance of setting goals. Most felt question (Question 9): when asked if they felt the initiative
that the project team made their best attempt to deliver results, was successful, 70% stated yes, and 30% stated they
and so they did not feel a stated goal was required. Others were unsure. No respondents reported no. In other words,
admitted not even thinking about goal setting during their despite the lack of measurement, most respondents still felt
project rollouts. Others suggested that the reporting and the projects were successful. In addition, 60% of the
controlling of projects post-completion is an area of weakness organizations reported that the initiative was moderately
for them. However, we were able to find several hospitals that valuable or supported internally, while another 30% said
did specify project goals up front and then measured them the project was highly valuable or supported internally.
post-project. One executive stated that if we didnt set Only 10% said they felt the initiative was not considered
aggressive goals, the hospital would not think we were taking valuable to the organization.
this project seriously. When we questioned these interviewees Interview data confirmed that overall value measurement
about why their peer organizations might not be setting goals, is minimal. It was also commonly expressed that the
20 J.R. Langabeer et al.
1.0000
healthcare industry is simply not used to converting results
11 into value terms, so these organizations were similar to the
norm. Where value measurement was done, the quality
executive stated that they faced high levels of organiza-
1.0000
0.1751
tional pressure and that they spent a fair amount of time
10
0.3071**
1.0000
0.0653
I am obsessed with finances.
Most interviewees suggest that they did not measure value
9
0.2338
0.0735
0.0461
0.0206
0.2621*
1.0000
0.1327
0.1938
0.1010
0.1342
0.0026
had lower usage than Lean (12% versus 32%). The majority
reported usage of a combined or hybrid approach to Lean/Six
Sigma (56%). With respect to the perceived level of adoption
0.3096**
0.2988*
0.2556*
1.0000
0.0414
0.2407
0.0473
0.0017
0.1876
0.1020
0.2406*
1.0000
0.0591
0.2719
0.1374
0.0978
0.1756
0.0278
0.0588
7. Yr_Exp
11. Use
GA
GS
and scope of the projects in our sample, with some projects clinical or medical service lines. Clinical service lines are
being relatively simple and short, and other projects being multi-disciplinary teams of physicians, clinical staff and
lengthier and more complex. Given the variety of projects administrators formed to treat a specific disease, condition, or
described in our sample, it is likely that there each project will group of people (for example, a diabetes service line, heart
have different barriers to implementation and hence varying disease service line, or a pediatrics service line). This was
goal success. followed by projects in administrative areas (43%), pharma-
We had expected to find in our analyses that the level of ceutical administration and distribution (33%), financial
resources committed and the amount of total organizational processes (33%), information systems (29%), and supply
experience with the initiative would lead to a higher level chain (23%). When asked about the primary objective of these
of commitment and therefore a greater likelihood of initiatives, 38% stated that the primary goal was cost reduction
achieving goals. We did find modest support for this, or enhancement of efficiency. Surprisingly, the reduction of
where the correlation between adjusted infrastructure medical errors was the lowest overall expected value to be
invested into the initiative (Question 4) was positively attained from quality initiatives. In addition, hospital
related to the value attainment (Question 8) (r=.256, accreditation organizations, such as the Joint Commis-
p<.05). But, overall, there was no relationship between sion, report that eliminating costly medical errors is a top
years of experience or number of projects completed and priority (Joint Commission 2009), so one would have
goal attainment. The typical hospital began using the expected to find greater expected outcomes in this area.
initiative in 2005, with the oldest adopting in 2002 and over Figure 2 shows the other reported benefits to be attained
35% implementing the initiative in the last twelve months. from these initiatives.
Twenty-nine percent of the sample reported an initial
investment in infrastructure (e.g., personnel, training, 6.5 Organizational resistance and industry fit
software, consultants) for the initiative between $250,000
and $500,000, and 24% reported an initial investment Most respondents to Question 10 (74%) reported that Lean
between $25,000 and $50,000, with a few organizations and Six Sigma fit in the healthcare industry with no
having less than or greater than these figures. Figure 1 necessary modifications. Only 19% reported that any
presents the distribution of investment in infrastructure. structural changes were necessary to make them better
Interviews confirmed that executive sponsorship is required aligned in healthcare. Most of the suggestions for changes
for project implementation. Most felt that they did have their in the industry centered around greater incentives and
executive support, although some felt that it was too subtle communication to physicians to encourage buy-in and
or changed routinely from one initiative to another. support from physicians.
The greatest organizational obstacle to greater penetration
6.4 Applications of quality initiative of quality initiatives (Question 14) was physician resistance,
where 37% of the sample reported physicians represented
Most of the respondents to Question 5(67%) stated that obstacles to quality initiatives. This was followed by
the focus of their quality initiative was enhancement of executive management at 31.6% and nursing staff at 10.5%.
Correlation analyses suggest that physician resistance was
significantly related to goal attainment, although not in the
<$25k
$>500k 9%
45
14%
40
35
30
$25-50k
24% %
25
of Total
20
$250-500k
29% 15
10
>$50k -100k 5
$100- 14% 0
250k Reducing I mproving Enhancing Patient Reducing Medical Others
10% Costs/Enhancing
Efficiency
Throughput or
Patient Flow
Satisfaction Errors
Fig. 1 Infrastructure investment in quality initiatives Fig. 2 Expected values/outcomes of quality initiatives
22 J.R. Langabeer et al.
expected direction (r=.241, p<.05). We would have expected example, are physicians more likely to be resistant to
an inverse relationship, where higher levels of resistance efficiency projects rather than clinical quality improve-
would lead to lower levels of goal attainment, but this was ment projects because they perceive efficiency projects
not found. This result could indicate the presence of a to be constraining their ability to provide care? Or are
moderating factor that we were not able to model with this they more likely to be resistant to clinical projects
limited sample size. because clinical processes are typically fully under their
Interviews confirmed that organizational resistance can control?
be quite high. As one quality executive stated If the
Based on these questions, and the results of our findings
physicians dont try to block our project, then nurses will.
from this pilot survey and interview data, we propose the
Another interviewee said that most of his peers felt that these
following:
projects represent the end of patient-centered care and a
move towards industrialization of the healthcare industry. Proposition 1. Hospitals will employ Lean and Six Sigma
Many interviewees suggested that they incorporated both quality initiatives primarily for improvement
physicians and nurses in all projects, since they felt this was of clinical processes and outcomes.
integral to project success. Another said that they generally Proposition 2. Physicians are more likely to be resistant to
spent most of their time explaining the rationale of these efficiency initiatives than to clinical process
programs internally, and the rest of their time educating them or outcome improvement efforts.
on terminology and uses. Clearly, the level of organizational Proposition 3. Goal setting and goal attainment are
resistance is high, and while there is an industry fit, it is still in positively related in healthcare implemen-
an early stage of diffusion and the actors in the industry tations of Lean and Six Sigma.
generally do not recognize this fit beyond the quality Proposition 4. Lean and Six Sigma goals in healthcare
department. organizations will primarily be established
as clinically stated outcomes, not financial
ones, particularly when physicians are
involved in the projects.
7 Research agenda and propositions
Both of these propositions need to be further explored in
This study uses both a survey and interviews to provide subsequent studies using a longitudinal study design and a
understanding of the implementation of Lean and Six Sigma larger sample size.
in healthcare organizations. Based on these preliminary
findings, and grounded by our goal-theoretic perspective, we
have identified the need for future research in these areas. The
8 Discussion and conclusions
following represents a research agenda and some propositions
which we have identified for this area.
In this research we explored the use of Lean and Six Sigma
1. Goal setting and goal measurement. Why do healthcare quality improvement initiatives in the healthcare industry.
organizations initiate quality improvement programs We applied a goal theory model to describe goal specificity
without specific and measurable goals? Why are the with goal attainment, organizational commitment, and
financial results of quality initiatives not being measured, organizational resistance. Although the use of these
when cost of care is so clearly an issue today? If quality initiatives in the healthcare industry is becoming more
initiatives are assessed to be successful when specific commonplace, we questioned the extent of penetration in
outcomes are not measured, what, then, does success the healthcare industry and whether the use of these
mean? initiatives would help organizations achieve their goals.
2. Focus. How do healthcare organizations choose the However, given the lack of empirical research in this area,
projects to focus on? Why are clinical projects, where we proposed that the use of quality initiatives in healthcare
effectiveness is the goal, more common than efficiency will follow other industries, and that the use of L/SS
process improvement projects, given the cost of care initiatives will ultimately result in goal attainment and/or
issues and financial performance issues that exist financial value.
today? Who are the champions for efficiency projects? We discovered some interesting and confounding results.
Effectiveness projects? Specifically, we found initial evidence to suggest that goal
3. Resistance. What are the reasons behind the resistance specificity is linked with goal attainment. We also were
of different organizational stakeholders? Why are surprised to find that the most hospitals are not measuring
physicians seen as most resistant? Is there a relationship goal attainment in financial terms, or even in any concrete
between resistance and the types of projects chosen for metric. We also expected to see a great focus on clinical
Implementation of Lean and Six Sigma quality initiatives in hospitals 23
areas, which we did, but respondents selected improvement managers should recognize this link and make resource
of medical errors as the lowest overall goal, while allocation decisions accordingly.
efficiency gains were the most common. We also found Finally, with limited resources to invest, practicing
that the average hospital had less than four years of managers need to ensure that the programs they invest in
experience with either Lean or Six Sigma, indicating a are not mere fads, but programs that improve operations.
fairly recent adoption of the initiative, although most Understanding application areas where Lean and Six Sigma
respondents suggest a fairly moderate support and commit- work (and where they do not), and how to best manage their
ment to the initiative from the institution overall. deployment to achieve stated goals, has a benefit for practice.
Goal theory suggests that the greater the degree of We hope to continue our inquiry to guide better practice.
specificity prior to an initiative being launched, the greater
the ability of that organization to accomplish those stated 8.2 Limitations and future research
goals. In this study, we find no evidence that hospitals are
specifically defining goal expectations in advance of the There are two limitations to this research. First, the sample
initiative. Additionally, most organizations are not measur- size is small. We knew at the onset of this research that
ing financial valueor performance outcomes in general there could be a small population of hospitals employing
from their quality initiatives. these initiatives, and while we are comfortable that we had
Physician resistance was also a significant concern for 63 organizations participate, we would have liked a much
quality managers in the industry, which suggests the need larger sample that would permit greater analyses. However,
for better incorporation of physicians and other key stake- many other papers have been published with sample sizes
holders into quality initiatives from the point of initial in the 50100 respondent range (Lam et al. 2008; Johnston
deployment. There is an expected moderating or interacting and Michel 2008; Shipton et al. 2008). Our results can be
effect between physician resistance and goal attainment, seen as an initial view into Lean and Six Sigma utilization
which was stated as a research proposition for future in the industry. It is not intended to be conclusive, but
analysis. rather to offer some initial discoveries that can continue to
evolve. This small sample size dictated certain appropriate
8.1 Implications and recommendations for practice statistical techniques, and more robust sample would be
needed to further test these relationships. Second, this
This research is relevant to practicing managers in a research may be limited due to respondent bias. The sample
number of ways. As Lean and Six Sigma continue to be was composed of professionals with similar interests
implemented, managers must adapt their implementations organized into a common society, and their responses may
to ensure successful projects that attain value expectations. not be representative of quality professionals who are not
In this research, we start to outline attributes that are related members of a professional society.
to goal attainment, which managers should find useful. However, based on these preliminary findings, and
Goal theory suggests that quality managers should specify grounded by our goal-theoretic lens, we have identified the
concrete goals from each project, to improve the probability of need for future research in these areas. With regard to goal
attaining these goals. Managers implementing quality initia- setting and goal measurement, we think there are questions
tives should recognize this, and incorporate challenging goals unanswered about why healthcare organizations initiate
into project charters at the time of project kickoff. quality improvement programs without specific and measur-
Through continued exploration of this topic, managers able goals, particularly when quality of care is paramount and
can better understand the relationships between organi- financial results are being so closely monitored. If quality
zational commitment and resistance. If physicians, or any initiatives are assessed to be successful when specific out-
other organizational group, can impede or improve comes are not measured, what, then, does success mean?
likelihood of goal attainment, change management and Future research should also further explore organizational
organizational behavior techniques can be used to commitment and factors that are associated with positive goal
remove obstacles. attainment. Analyzing the reasons behind the resistance of
Modern healthcare focuses on improving efficiency of different organizational stakeholders, understanding why
care, while simultaneously enhancing clinical quality. If physicians are seen as most resistant, and if any relationship
Lean or Six Sigma utilization can impact either of these two exists between resistance and the types of projects chosen (for
performance outcomes, as claimed, then practicing managers example, are physicians more likely to be resistant to
need to be aware of it and identify how to best structure their efficiency projects rather than clinical quality improvement
initiatives to achieve maximum benefit. In addition, the projects because they perceive efficiency projects to be
infrastructure (or investment in the initiative) has a modest constraining their ability to provide care? Or are they more
impact on goal attainment expressed in value terms, and likely to be resistant to clinical projects because clinical
24 J.R. Langabeer et al.
processes are typically fully under their control?). These are originated in manufacturing industry. We believe that the
all interesting areas for further research. efficacy of quality improvement initiatives in healthcare may
Despite the limitations, our research suggests that the use of be impeded by the lack of goal clarity and measurement. Given
Lean and Six Sigma initiatives have moderate levels of the industrys enhanced focus on quality and costs, we think
adoption in this sample of hospitals, and that there is an that continuing this line of inquiry will yield be especially
apparent fit in the industry, despite concerns that they relevant and productive for both practice and theory.
1. Does your organization have a Lean or Six Sigma initiative underway? (note: the remainder of the survey will
_____ Lean _____ Six Sigma _____ Lean/SS Combination _____Neither Lean or SS
2. What year did your hospital or system start the overall initiative? _____ Year
2a. How many specific projects or processes have been examined to date? _____ # of Projects
____ Relatively Minimal ____ Moderate Usage ____ Extensive Daily Use
4. Approximately what size investment has your organization made in the initiative in the last year? (note:
5. What areas have you had the most penetration for these initiatives? (check all that apply)
6. In your opinion, does this initiative have the GREATEST potential value in:
7. Do you require project goals to be defined and clearly articulated prior to each projects initiation?
8. If yes, do you feel that your organization has achieved the stated goals from your Lean or Six Sigma quality
8a. If you have measured these results in financial terms, what $ value can be placed on the total initiatives
annually? ______
9. Do you feel that this initiative has been successful in your organization?
10. Do you feel that this initiative will be or can be successful in the healthcare industry overall?
11. What changes are or will be necessary to make the initiative better fit the healthcare industry?
_________________________________
12. What are the SUCCESS FACTORS in your organization that contributed to the initiatives success?
_________________________________
13. What are some of the OBSTACLES or barriers that your organization faced that minimized the value of the
initiative? _________________________________
14. Which group is least likely in your organization to support the initiative (check all that apply)?
16. Would you be willing to share more details about your initiatives? ____No ____ Yes
17. What is the estimated size of your organization (hospital or system in which you reside)?
18. Describe your organization's performance in the following categories (3 point Likert scale, from better than
19. Please provide the following demographic information, for classification purposes only.
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