B Srinivas* et al.

(IJITR) INTERNATIONAL JOURNAL OF INNOVATIVE TECHNOLOGY AND RESEARCH

Volume No.3, Issue No.4, June - July 2015, 2325 2327.

An Effective Practice of Waste Foundry Sand

as a Replacement Material for Fine Aggregate
B.SRINIVAS M.VASUDEVA NAIDU
M.Tech Student, Dept of SE Associate Professor, Dept of SE
Guru Nanak Institute of Technology Guru Nanak Institute of Technology
Hyderabad, T.S, India Hyderabad, T.S, India
S.MADAN MOHAN
Professor & HOD, Dept of SE
Guru Nanak Institute of Technology
Hyderabad, T.S, India
Abstract: There are quite a lot of studies carried out on the alternatives that are used for the purpose of
construction to decrease cost of construction. Concrete was usually used for the purpose of construction
in numerous earliest structures. Managing of solid waste has become one of the issues of global setting,
since there is constant enhance in industrial by-products as well as waste materials. When expensive
material is to some extent replaced by means of more natural, as well as affordable material such as rice
husk ash will support managing of waste and moreover decrease difficulty of high-cost of concrete as well
as housing. To study the effect of waste foundry sand as a partial substitute of fine aggregate on strength
properties of concrete is the intention of our work. To gain knowledge of influence of rice husk ash as a
substitute of cement as well as waste foundry sand as a substitute of fine aggregate on the strengthening
properties regarding binary blended concrete. Concrete including with rice husk ash show enhanced
workability than plain concrete by addition of waste foundry sand.
Keywords: Concrete, Rice husk ash, Waste foundry sand, Fine aggregate, Solid waste.
I. INTRODUCTION Concrete including with rice husk ash show
enhanced workability than plain concrete by
For the purpose of construction, cement and fine
addition of waste foundry sand.
aggregates are considered as the most important
materials. For the increased demand of these II. AN OVERVIEW OF SUBSTITUTES
materials has increased the cost of construction. USED FOR PROCESS OF
Hence an effort was made to make out the CONSTRUCTION
consumption of waste materials and we make use
Concrete is a composite substance that is composed
of rice husk ash as well as waste foundry sand in
of gravels, sand as well as hydrated cement.
concrete for substituting of cement as well as fine
Moreover concrete, is any product that is made by
aggregate respectively. The most high-priced
usage of a cementing means. For concrete to be
concrete material used is binder and when high-
good quality concrete it has to be acceptable in
priced material is partially replaced by means of
hardened state and moreover in its fresh state while
more natural, as well as affordable material such as
being conveyed from mixer. The necessities in
rice husk ash will support managing of waste and
fresh state are that consistence of mix is so that
moreover decrease difficulty of high-cost of
concrete can moreover be compacted and moreover
concrete as well as housing. Our study was
that mix is consistent enough to be transported. As
performed to assess strength properties of concrete
much as the hardened state is measured, the usual
where cement as well as fine aggregates was
prerequisite is a suitable compressive strength. A
partially restored by rice husk ash as well as waste
lot of properties of concrete are associated to its
foundry sand [1]. Rice husk is one of the major
compressive strength for instance density, stability,
extensively obtainable agricultural wastes in
tensile strength, as well as resistance to sulphates.
numerous countries that are rice producing
Solid waste management has turn out to be one of
globally. Waste foundry sand is a foremost by
the issues of global setting, since there is constant
product of industry of metal casting and effectively
enhance in industrial by-products as well as waste
employed as a land filling substance for numerous
materials. In an attempt to make use of the waste
years. To find the best possible value for substitute
foundry sand in huge volume, researches were
of cement by means of rice husk ash concrete mix
carried out for promising extensive utilization in
[2][3]. The results point towards effectual usage of
making of concrete as partial substitute of fine
rice husk ash as well as waste foundry sand as
aggregate. Because of its constantly increasing
partial substitute of cement as well as fine
cost, usage of waste material as well as by-products
aggregate. Flexural potency of concrete has got
has turn out to be a striking option to disposal and
reduced by means of enhance in percentage of
waste foundry sand is considered as one of such
waste foundry sand meant for plain concrete.

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(IJITR) INTERNATIONAL JOURNAL OF INNOVATIVE TECHNOLOGY AND RESEARCH
industrialized by-product. Waste foundry sand is a
foremost by product of industry of metal casting
and effectively employed as a land filling substance
for numerous years. But usage of waste foundry
sand in support of land filling is fetching a
difficulty because of quick enhance in disposal
cost. When the sand can no more recycle in
foundry, it is detached from foundry and describes
waste foundry sand. The distinctive physical as
well as chemical property of waste foundry sand is
needy on type of metal that is being poured, casting
procedure, knowledge employed, as well as type of
finishing procedure. Waste foundry sand comprises
of silica sand that is coated by a thin film of burnt
carbon, remaining binder as well as dust. Waste
foundry sand symbolizes the maximum quantity of
solid wastes that are generated by foundries [4].
The high expenditure of land-filling as well as
prospective uses of waste foundry sand within
construction principle has encouraged research into
advantageous reuse.
III. AN OVERVIEW OF PROPOSED
SYSTEM
India is the most important rice producing nation.
Rice milling usually produces a byproduct
identified as husk which surrounds paddy grain.
The husk that is generated all through the milling
procedure is mainly utilized as a fuel within boilers
for processing of paddy, production of energy all
the way through direct combustion or else by
gasification. Rice husk is one of the major
extensively obtainable agricultural wastes in
numerous countries that are rice producing
globally. Burning of rice husk in ambient
atmosphere leaves rice husk ash which is a residue.
An effort was made to assess the effect of rice husk
ash as well as waste foundry sand on strengthening
properties of concrete where cement as well as fine
aggregates was partially restored by rice husk ash
as well as waste foundry sand. To find the best
possible value for substitute of cement by means of
rice husk ash concrete mix. In our work, rice husk
ash is taken from a brick kiln and was utilized after
grinding within a ball mill. Foundry sand is high-
class silica sand by consistent physical
characteristics and it is moreover a By-product of
ferrous as well as nonferrous steel industries, in
which sand was used as a molding substance. After
various usages the foundry sand is utilized as land
filling material. When high-priced material is
partially replaced by means of more natural, as well
as affordable material such as rice husk ash will
support managing of waste and moreover decrease
difficulty of high-cost of concrete as well as
housing. Our study was performed to assess the
effect of rice husk ash as well as waste foundry
sand on strengthening properties of concrete where
cement as well as fine aggregates was partially
restored by rice husk ash as well as waste foundry
2320 5547 @ 2013 http://www.ijitr.com All rights Reserved.
B Srinivas* et al.
Volume No.3, Issue No.4, June - July 2015, 2325 2327.
sand [5]. Though waste foundry sand percentage
got improved in concrete workability was reduced.
However usage of waste foundry sand in support of
land filling is fetching a difficulty because of quick
enhance in disposal cost. Waste foundry sand is a
foremost by product of industry of metal casting
and effectively employed as a land filling substance
for numerous years. The materials that are utilized
in our study are cement, coarse aggregate, fine
aggregate, waste foundry sand, rice husk ash as
well as super plasticizer. Experimental study was
performed on waste foundry sand as a partial
substitute of fine aggregate as well as rice husk ash
as partial substitute of cement on strength
properties of concrete. Concrete including with rice
husk ash show enhanced workability than plain
concrete by addition of waste foundry sand. In our
work, rice husk ash is taken from a brick kiln and
was utilized for replacing of cement for a
substantial percentage [6]. Flexural strength of
concrete has got reduced by means of enhance in
percentage of waste foundry sand meant for plain
concrete.
Fig1: An overview of workability of Plain
Concrete with several Waste Foundry Sand
percentages.
IV. CONCLUSION
Concrete, is made by usage of a cementing means.
Managing of solid waste has turn out to be one of
issues of global setting, since there is constant
enhance in industrial by-products as well as waste
materials. Our study assess strength properties of
concrete where cement as well as fine aggregates
was partially restored by rice husk ash as well as
waste foundry sand. While pricey material is
partially replaced by means of more natural, as well
as affordable material such as rice husk ash will
support managing of waste and moreover decrease
difficulty of high-cost of concrete as well as
housing. Waste foundry sand is a foremost by
product of industry of metal casting and effectively
employed as a land filling substance for numerous
years. Waste foundry sand represents the utmost
quantity of solid wastes that are generated by
foundries. Rice husk is one of the most important
extensively obtainable agricultural wastes in
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 B Srinivas* et al.
(IJITR) INTERNATIONAL JOURNAL OF INNOVATIVE TECHNOLOGY AND RESEARCH
Volume No.3, Issue No.4, June - July 2015, 2325 2327.

numerous countries that are rice producing Final year student of Master`s Degree in Structural
globally. To inspect the effect of waste foundry Engineering from Gurunanak Institute of
sand as a partial substitute of fine aggregate on Technology, JNTU Hyderabad.
strength properties of concrete is the intention of
Associate Prof. M.Vasudeva
our work. To become skilled at influence of rice
Naidu was born in 1978 in
husk ash as a substitute of cement as well as waste
Srikakulam District, Andhra
foundry sand as a substitute of fine aggregate on
Pradesh. He received his
the strengthening properties regarding binary
Bachelor of Technology degree
blended concrete. Concrete together with rice husk
in Civil Engineering from
ash show enhanced workability than plain concrete
Nagarjuna Universityin 2001.
by addition of waste foundry sand.
In 2003 he received his
V. REFERENCES Master's Degree in Structural Engineering from
RGPVV, Madhya Pradesh. He joined in Gurunanak
[1] Ghassan Abood Habeeb, Hilmi Bin Mahmud,
Institute of Technology as a faculty where he is an
(2010),Study on Properties of Rice Husk Ash
Associate Professor of Civil Engineering
and Its Use as Cement Replacement
Department with a total experience of 10 years in
Material, 2010, vol 13,pp.185-
field of Research, Designing and education. He is
190.ISSN:1516-1439.
guiding M.tech Thesis work in field of Structural
[2] Gritsada Sua-iam,Natt Makul , (2013),Use of Engineering.
Unprocessed Rice Husk Ash and Pulverized
Prof. S.Madan Mohan
Fuel Ash in the Production of Self-
received his Bachelor of
compacting Concrete, International
Technology degree in Civil
Conference on Agricultural and Natural
Engineering from JNTUCE
Resources Engineering,Vol. 5, Pp 298303
Hyderabad in 1998. In 2001 he
[3] Rafat Siddique, Geert de Schutter and Albert received his Master's Degree in
Noumowe, (2008), Effect of used-foundry Structural Engineering from
sand on the mechanical properties of University College of
concrete, Construction and Building EngineeringOsmania University, Hyderabad. He
Materials, vol. 23, pp 976980. joined Gurunanak Institute of Technology as a
faculty where he is a Professor and Headof the
[4] Yogesh Agarwal, Paratibha Agarwal, Rafat
Civil Engineering Department with a total
Siddique, El-Hadj Kadri and Rachid
experience of 17 years in field of Research,
Bennacer, (2010), Strength, durability, and Designing and education. He is guiding M.tech
micro-structural properties of concrete made Thesis work in field of Civil/ Structural
with used-foundry sand (UFS), Construction
Engineering. He has papers published in National
and Building Materials, vol. 25, pp 1916
Conferences and International Journals.
1925.
[5] Gurpreet Singh and Rafat Siddique, (2011),
Effect of waste foundry sand (WFS) as
partial replacement of sand on the strength,
ultrasonic pulse velocity and permeability of
concrete, Construction and Building
Materials, vol. 26, pp 416422.
[6] Gurpreet Singh and Rafat Siddique, (2011),
Abrasion resistance and strength properties
of concrete containing waste foundry sand
(WFS), Construction and Building Materials,
vol. 28, pp 421426.
AUTHORs PROFILE
Balaveni Srinivas was born in
1991 at Karimnagar district,
Telangana. He received his
Bachelor of Technology degree
in Civil Engineering from Sree
Chaitanya College of
Engineering, Jawaharlal Nehru Technological
University Hyderabad in 2013. At present he is

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