Case History ODI fertilizer plant Morocco

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ODI FERTILIZER PLANT MOROCCO

Project: ODI Fertilizer Plant P1+P3

Customer: DAEWOO ENG

Final Customer: OCP Morocco

Engineering: JACOBS SA

Location: Jorf-Lasfar Port - Maroc

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ODI FERTILIZER PLANT P1 + P3 - Location

100 Km

Jorf-Lasfar Port

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ODI FERTILIZER PLANT P1 + P3 Scope

1. PIPES AND FITTINGS

2. LAMINATION KITS (Fiber + Resin)

3. SPOOLING WORKS and ENGINEERING

4. SUPERVISION IN FIELD SUPPORTING DAEWOO

TOTAL SALES: 11M$

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FERTILIZER PLANT P1 + P3 Technical requirements

Sizes: DN20 DN2000

Pressure Range:
DN20-750 10 bars
DN800-DN1000 7 bars
DN1200-DN2000 2 bars

Vacuum: -0,5 bars

Design temperature: 82C 102C

Media: Phosphoric acid

Safety Factors:
Pressure 10
Vacuum 5

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ODI FERTILIZER PLANT P1 + P3 Pipes & Fittings

Resin Liner: ASHLAND DERAKANE 470

Very high chemical performance vinylester resin (novolac)

Resin structure: ASHLAND DERAKANE 510

Fire resistance vinylester resin

Liner Thickness 5,2 mm with a very specific fibers (NEXUS veil)

Last layer pigmented with colour

structure

STD ODI liner

1.5 mm 5 mm
liner liner

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ODI FERTILIZER PLANT P1 + P3 Pipe & Fittings

Liner

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ODI FERTILIZER PLANT P1 + P3 Pipe & Fittings

Butt-Wrap elbows

Flanged elbows

Flanges

Reducers (Exc Con)

Flanged Tees

Blind Flanges

Specials
Liner

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ODI FERTILIZER PLANT P1 + P3 Pipe & Fittings

MOULDED
TECHNOLOGY

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ODI FERTILIZER PLANT P1 + P3 Pipe & Fittings

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ODI FERTILIZER PLANT P1 + P3 Pipe & Fittings

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ODI FERTILIZER PLANT P1 + P3 Pipe & Fittings

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ODI FERTILIZER PLANT P1 + P3 Pipe & Fittings

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FERTILIZER PLANT P1 + P3 Engineering

Total Isometric Drawings designed in AMS: 1.100 drawings

Pipes: 30 Km

Elbows: 5.700 units

Flanges: 5.000 units

Other fittings: 2.200 units

Joints: 20.000 !!!

Spools: 12.000 units

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ODI FERTILIZER PLANT P1 + P3 Spooling Works

12.000 spools, manufactured in Amitech Maroc under

Amitech Spain supervision and quality controls

100.000 hours of production

40 operators during 9 months with lamination works

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ODI FERTILIZER PLANT P1 + P3 Spooling Works

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