Electric Power industry Standard ofthe People's Republic of China DL/T5039—95 Specification fr Design of See! Gate in Hy.dnulic and Hydreelectre Engineering Released on May 3%, 1995 Implemented as of September 1*, 1995 Released by the Ministry of Electric Power Industry of the People's Republic of China EBleetrie Power Industry Standard of the People's Republic of China Spectication for Design of Steel Gate in Hyctraulic and Hydroelectric Engineering Compiled by Nomheast Investigation Design and, Research Instiete of the Ministry of Water Resourcesite Ministry of Fleetic Power Industry Approved by the Ministry of Electric Power Industry of the People’s Republic of China "Notice on Releasing the Elecric Power Industry standard of Speedficaton for Design of Stel Gate ‘in Hydraulle ond Hydroeleciric Engineering by the Ministry of Blettie Power Industry of the People's Republic of China Power Tech No.256 of 1995 ‘To various power grids and bureaus at provincial level, Hyéropower and Water Resources Planning & Design and Research General Insitute, China National Water Resources and Hydropower Engineering Corporation, various Water Resources and Hydropower Investigation Design and Research Institutes, various Hydropower Engineering Bureau, vatious Hydropower Repair and Manufacturing Enterprises, Armed Police Hydropower Headquarters, Institutions of Higher Learning concerned, and Research Institutes ‘The Blectre Power industry standard of Specification for Design of Steel Gate in Hydraulic and Hydhoelecivic Engineering, nurnbered DL/TS039—9, is passed upon examination and review, approved as recommended stands, and is now released, whieh is implemented as of September P1995, Please submit your problems and/or suggestions 10 the Hydropower and Water Resources Planning & Design and Research General institute or the Technical Committe for Standacization of Metal Structure and Gate Hoist in Hydroelectric Power Station(aliated with Beijing Investigation Design and Research Institute), and also ce then to the Leading Group Office for Standarezation of the Ministry. ‘This standard is published and elessed by Chi leetic Power Press May 3° 1995 Contens 1. General 2, General Layout 3. Load 4. Material pre AMlowable Stress 5, Structure Design 6.Spare Part Design 7. Embedded Component Design 8, Openting/Cosing Foree and HoistAppendix A Gate Orifice Dimensions and Design Head Series Standards ‘Appendix B Caleutasion of Vea Ave ‘Appenis C Selection of Gate Slot Types for Plane Gates Appendix D Main Forse for Calling Gate foods Appendix B Standard Dimensions and Performance for Water Stop Rubber of Gate Appendix F Performance Table for A Fev Bearing Materials Appendix G Faceplate Chocking Formulae and Chat Appendix H Caleultion of Stable Critieal Load for Trashrack: Bar Appendix Relevant Requirements for Pressing bakelt Slide and Filling PTFE Plate Slide, ss ell as atached Calculation of Gate Rollers Appendis K Caleulation of Lifting Mook and Boom ‘Append L. Calculation Formula of Track ‘Appendix M Friction Cooicent Table ‘Additonal Notes 1 Genera 10.1 "This Specification is Formulated in exde to implement the national exonomie a technical polices in designing te tel gate for hydraulic and hydropower engineering, and ensures quality, thus achieving a purpose of advance technology reasonable economy and sae operation 1.02 This Speciticton is applicable to he design of sce gate in hycaulc and tykopower engineering including trashrack ‘The design of steel gate must be in Kine with relevant provisions of eureat national standards and te standards ofhyreulie and hydropower indus. 1.03 The sige gate in hydraulic and hydropower engineering mainly fll into the Flowing categories acordig 9 it atere of work (1 Working gee: eons the gate that undertakes the main ts and ean open or else in moving water {@) Accident gate: means the gate that can elese in moving water when accident occu in ovstream (oe yptean) of the gate It is also called quick gate at a time when i is requited to «lose in aquick manner. This pati stale fr opening i till water {G) Maintenance gate: means tho gat foe water staining when the hydraulic structures, machinery and equipment, ee i maintained. Ths gate is suitable for opeingllosng in til wats 1.04 The following information shal be provided beforehand, where applicable, when designing ene. (1) The task of hydro complex an the yout of hyauliestractres; Q) The orfice dimension and application contin of the gate (8) The conditions oF hydrology eent, water quali; eater and metoreogy; (2) The conditions of material, monufseturing, eansporation istllation and ote of the gate concerned (5) The geology earthquake and ober specifi requirements 1.055 The selection forthe orifice dimension of gate and design ead shall bei line with the provisions indicated in Append A. 1.0.6 This specification adopis allowable sress for sirctre checking. Where the ea smothod isnot specitieally specified, it shall be determined upon aewal codons so Hong the structure internal free and tess canbe calculated in an accurate retsble ad convenient manne.2 General Layout 2.4 Genera Provisions 2.1.1 The gate shall be arranged ata place where the water flv is comparatively smooth, and we shall try {0 avoid the adverse impact on gate operation by such Factors as lateral flow ancl ‘hiripaot inthe Fron of the gate as well as submergence flow and return flow behind te gate, et, ‘The condition that water flowing over the ante orifice and top of gate slot shall be avoided when ‘he gate is aranged atthe inet 2.1.2 The selection of gete type shal be determined upon considering in en overell manner the Following factors. (1) The hydro complex requirements for gate operation; @) The location of gote in the hydro complex, orifice dimension, water level of upstream and lwnstream as well as operating heeds {@) The conditions of sediment snd Moater (4) The hoist type, hoisting force as well as coupling and decoupling methods; (3) The conditions of manufacturing, transportation, installation, asintenance, material supply and ete: (6) The technieal and economic indexes, ete 2.1.3 The multhorfice working gate in the discharge and water gate systern should select the fixed type host when it is necessary o fully open ina short time or discharge wate in an even manner ‘The hoist For the working gote of discharge and water gate system shall be fixed with backup power 2.14 The minimum clearance between the (40 gates or between the gate and trashrack shall meet the requirements for such factors as gate slots concrete strength and anti-seepege, hoist rangement and operation, gate installation & maintenance and hydraulic condition, ete, which should be generally no less than 1.50. 2.1.5 The number of mnsntenance gate or aecident gate arranged shall be in an all-round way considered according tthe orifice number, importance of project and emuipment, consructiow/installaton conditions and operation of working gate, maintenance condition, et. For the maintenance gate in discharge and water gat sysiem,it it generally Fixed with I to 2 gates ‘when itis within 10 orifices; for those with over 10 arifices, | gate shall bo added for every sedtional 10 orifices, For the diversion and povver generation system, it can be Axed with 2 sets of tltrace maintenance gates and | set of infet maintenance gate when i contains 3 10 6 unis; For those with over 6 units, 1 set of talrace maintenance gate ond I set of inlee maintenance gate shall be added for every ditional 4 to 6 units For specel conditions, the maintenance gate shouldbe added or reduced upon verification 2.1.6 The top of top-exposed gate shall have a superolevaton oF 0.3 10 0.5m, 2.1.7 The gate shall not bear the state pressure of ice. The methods for preventing the state pressure of fee should be applied based on the local conditions a¢ well at suel conditions os ‘eniperatute and reservoir level change. The submersible purnp, compressing air bubble. digging {ce wench and other methods are generally applied to separating go from ice laye. The seagth ‘checking shall be performed when the gate may bear part of static pressure of ice under special For gale that is necessary to be operated during vezing period, such measure as keeping warm oFOo Oo beating shall be taken in ak from freezing, 2.1.8 When the place where is located bend the gate of submecsble orifice type fils to be fly ventilated, a vent should be made atthe top oferifice near the lower reach of the gate, upper ene! ‘of which shouid be separated from the hoist chamber and equipped with protective measures mn to closeness for its water stop to prevent the gate endl gate slot “The caleulation of vent area can take Appendis B for reference. 2.1.9 The horizontal compression facility of the gate should adopt the filling valve fixed on the gate, and the intersection filling or other effective measures may also be applied. The size of horizontal compression facilly shall be determined based on such factors as filling volume, anount of cakage at lower reach and required filing time. The fling valve body’ shall have sufficient weight, with Nexible and reliable guide mechanism. The shape of filling pipe and vatve body shall try to make a smooth Moving state during filling. The intersection filling shall be ‘equipped with watersconducting device, and try to make the gate opening force required by intersection filing roughly the same ns that ofthe whole gote at tll water, ‘The operation of horizontal compression facility and the openingfcosing of gate shall be actuated {na gang manner, andthe travel switch of small opening shall be fixed on the hoist ‘The horizontal compression facility for tirace gate of unit shall be filed with water from lower reach by wilizing the discharge system of unit 2.1.10 The design shall take the following into consideration For the purpose of fucilitaing manufacture, transportation and installation: (1) The specific conditions for manufacture and installation; (@) The transport unit shall have necessary rigidity, contour dimension and weight of which shall meet the requitemens for transportation, (@) The category and specication of spare part and component shall by reasonable reduced, and ‘employ standard and stereotype one. (4) The connection of structural components should adopt welding, and we shall try to minimize the amount of welding work on site. In order to reduce the deformation in the couse of assembly, the inter-section of gate may also adopt the pin'shaft or boit for connection 2.1.11 The design shall take the following into consideration for the purpose of facilitating the ‘operation and maintenance of ge, trashrack and bois: (1) The hoist may be fed with cover, cubicle or chamber according to the local conditions. The ‘entiation and moistre-proof facilites shall be considered forthe chamber inside the dam or ‘underground cave. (Q) The set elevation of hoist and the sizeof chamber shall respectively meet the requirements for raintenance of gute and hoist, {G) When the top-esposed gate fils to be lite to the surface of gate frusta itis necessary 0 fix ‘ngintensnce hole or platform at proper elevation. For the are-shaped gate of submersible orifice ‘ype, a maintenance step with a width of no less than 800mm should be made ot proper elevation ‘of is parapet and side water stop guide balle. In addition the maintenance platform may elzo be consisucte atthe hinge, (4) The doist chamber, gate maintenance chamber snd maintenance platform should hove salfcient area and height. The clearance between she hoist and she wall surfice of the hoist chamber shall be no fess than 800mm: the clearance between various hoists shall be no fess than 601mm; the clearance forfour sides ofthe gate maintenance chamber or maintenance plalfor atatime when the gneis being maintained shall be no fess than 800m, In addon, the railing or cover shouldbe Fixed s0 a 10 meet the requirements for operation, maintenance end safey. (©) tn order co faciiate Hing and mounting, necessary hoisting cings and hook should be ‘embedded inthe maintenance chamber and hoist chamber. (6) The storage site shouldbe setup for maintenance gate, spare reshrack and other acessories, It «conditions persis, warehouse shou bese up, the boom of which shal have drainage facilites {©The bois chamber and got maintenance chamber should have sep sts, 2.1.12 In order to alleviate the corosion of gate and its accessories and prolong is life, some {nicorrosion measures(painting, or ine or aluminum coating, ete following pretteatnent hal be ‘pplied to steel material) shall be taken and maintenance on a regular basis shall be done secording othe water quality, operating conaitions, mounting place and gate ype. 2.2. Discharge Systesn 2.2.1 The maintenance gate should be constricted at the upper teach side of working gate of spillway for important projet, the accident gate may also be consiracted, where applicable, When the reservoir level i lower than the get botiom threshold fora sulicien continuous time on @ yearly basis, however, and cen mest the requirements for maintenance, i is not necessary to fix the meintenance gare splay 2.2.2 The accident gate should be constructed atthe upper reach side of working gate af scupper, — For the gate wil high hend and 8 long supper, the ness of constructing meintena before acide gate shall be taken ino secount 2.23 The working gate of seupper may select are-shaped gat, plane gate or other type of gate or valve. Whon selecting are-shaped gate it should be paid artenton to adopting reasonable water stop type; when selecting plane gat, itis cautionary to adopting reasonable gate slot type in tion 1 that. The slot type shall be selected based on Appendix Cathie are-shaped gate should be selected when the size of gate orifice is relatively big and the operating head is moze than 50m, 2.2.3 Behind the working gate of seupper, the open current should be maintained. The pressure section inthe front of gate should manta seertain shrinkage rie. ‘When the cischarge tne! contains curve, the working gate should arange atthe straight section ‘of'smooth current atthe Iower reach ofthe curve. 2.25 The gate with sand hole shouldbe installed at the ink section and adopt the upstream panel ane upstream water sop. The gate slot and boundary of water couse shall be fal and smoct and be protested by proper wear resistant material. According tothe specific conditions of the sand hole, the high presse water gun may be fixed for Mushing sand and opening gate, where applicable 2.2.6 The gate of consinietion version hole skal! take various conditions into aeeount in the projet construction period an inital eenettion period, The cu-off and gate closing shall be sofe and reliable. IPnecessary. backup measures shall be prepared. And the gate should iy’ 10 wor: as the permanent gate 2.2.7 For the isporant working goes in large projet. a special study should be made to such issues as cavitation, vibration. wear and hoisting foree that may oecur during theit operation. We shall ry fo rede or alleviate the adverse impact normally by taking measures fom such regards 35 vent, Bottom edie type, sll type, water stop type and manipulating method. Ifthe water Curent «anditon is complicated a special modet testing soy shal be made. 22.8 The sieshoped gute of high bend should selee the cylinder hinge are-shaped gate of HO BK 8 EACcompression top water stop characterized by hinge type or prestute-filled type; for the gote frequently required For amplitude partial opening, it may apply the are-shaped gate with eccentric hinge characterized by sudden expansion slot and compression type water stop. ‘The shape and !nyculies condition of sudden expansion slot should be determined through test 2.2.9 For the ate-shaped gate of low head, special atention shouldbe paid to the power stability of| ‘rm. fn adliion to that it shall meet the provisions in Article 2.1.1, maintenance notes and ‘manipulation based on regulations and rules, it shall be ensured in terms of structure and mn oF the ar, Gate and leigation System 2.3.1 The gate type of water gate and irrigation system shall be selected in exible manner based fon local coniltions and project characteristics. It may select plane gate, are-shaped gate, arch-shaped gate, drop gate and olher type of gate or valve, 23.2 The maintenance gnte should be constructed at the upper reach side of working gate of various water gates; for very important flood incoming gate or flood releasing gate, ete, the accident maintenance gate may be constructed, Whon the downstream level often flood the sill, ‘he necessity of constructing maimenance gate at lower reach shall be taken into account. The type ‘of maintenance gate may seleet plane gate, floating type stoplog and floating pontoon gate, ete The storage, ling and cransporition of maintenance gate shall be convenient as much as possible. The water stop of maintenance gate should rake necessary pre-pressing measures, 23.3 The type selection and layout of gate shall be determined base on such fnctors as gate’s foading conditions, controt and application requirements, structural areangemtent af gate chamber, ate (1) The water gate required for controlling woter releasing should select the are-sheped gate (1) The water gate required for sewage, iee discharge, log-going, ote should solet the lowering ‘ype gate, fongue Nap gate, ete. G) When the separation type boitom board is employed, it should adopt the plane gate, When the afe-shaped gate is hired, the impact of possible uneven satlement between gate Fusia on gate strength, water stop and opening/elesing shall be taken into account (4) In order to reduce the height of hoist bent and increase the overall ant-seismic performance of| the gate, it may apply the drop gate or doublerhinge plane gate. When selecting the drap gate, iis ‘cautionary t9 select reasonable arestarting height, are wack radius and its central angle and Tocking device, et, and also need to consider the maintenance consition of gate (6) In order to simply the enerpy dissipation facilites, inease the current relessing performance ancl reduce the openingllasing force, it may apply the hovizontally-arranged or bliquely-arrenged cone valve to the place at where the curteat discharge sineture is located However, the impact of jeting mist on the adjacent buildings and the maintenance conditions of valve should be considered. 23.4 On river with rapidly-inereased flow and slight accumulated sediment or with special requirements, the hytraulie gate may be applied. However, it i enutionary to consider the bycleaulies issue nd drainagetempiying Facilities when the gate is repaired, 23.5 The working gate of blocking tide is generally required to open or close ina fast manner he panel of which shall be arranged towards the sen. At the same time i should adopt double-way water stop and demand close water stop so as to prevent sea wate and setiment from emering the tunbine2.6 The main chairs of wringer ile he doe-vay pss, Terie whe sig sheng, wae separ ee pee shal cone ds 237 When te hyo compen conn nce il fee or sr, ed he te subinersible orifice arc-shaped gate is applied and the water level ai upper reach is lower than the ind toes veel beara de ge ad ee ae inpsing fie cue Uer we tora son coer a 258 The in ofthe pomp ssn lb aged wih ac ed inte ete while the ote sls al caret inorption mah y sot pcr ae fea he Se i er neat a a feta Arse gt te Gans rans lpia acai) cha eat 24 Divenin and Powe Geren ten 2.11 Wen emit orp ened te ge Wor 8 do proton he ne the ‘yeep ston dn el ee isa aghoeeno rte ese pe hyper sao, te Sa 2 shal ene nae of tg nae peor in aditon to that teGt gal be Fed the nike of pressure pipe, Forth tbe apo tion wn new Sd oi eth samy von, ai edge daa eis ado a Smale rope san an escent 2.4.2 For thee gue led inh srg the inp on stop an rp of eg case y sg sail be ahen int couienton Wher apa geld sy sal bore 243 The cog ine fr sal nei poe contenena fon ot Sel pe isda plo et ci stn is a oe He cl Theft ga ost sb opted Solr a rome aes rel as be cqvpd Gan inipele ery aul eeu dsui 24 The inate of he hye tin sal be eg he yr mesg trie leer sa ww nn bee! ice btwn fe teh wk Sie peatc aaesticed peta aces a alia ot 2.5 Tae ato ick ty sl be deed ae seh fixe sna of fv verand et lune el sete thane Far von vhs fh, onary For ein ith more he fie ty, eng pt ters or doting the ig odes Od alia et cette aca tec faeces payee val ies pideieiecasieas acon ancemtasante Tat tis tec: tec a line ieee UES a alnetoe cere fect tru pea eels Raa 26 Far pened serge person, he eof ap fl sol Ye ina wi fetal espe ees paves evecare ea ana egies ae Woe steies dara ae ged Gh ates toa oe i ue eae etl aia aaa yaa c's orgs hed tee ads i su se gs Ul py al aura a ns ori orks ier tne Ge ace or eae Mca enone ore sea tins aise ay ef2.4.7 For power station of bulb turbine unit, the intake should be installed with trashrack and inenance gate (or accident gate) while the outlet of talrace should be installed with secident gute (or maintenance gate). The design of rashrack shall tke measures to reduce the head loss, 1nd consider the hydrodynamic effect, Where applicable, the filth-cleaning machine may be installed 3 Load 3.0.1 The load applying on the gate falls ito such two categories as design load and check load according to design and check condition, 3.0.2 The design load includes the following (1) The deadureight of gate (including added weight); (2) The hydrostatic pressure under design head (G) The hydrodynamic pressure under design head; (4 The wave pressure under design head; (5) The earthquake hydrodynamic preseure under design heads (6) The water hammer pressure under design heed; (7) The sediment pressure: (8)The wind pressure; 9)The opening/elosing force; 3.033 The cheek led includes the following: (1) The deadweight of gate (inchuding added weight); {@) The hydrostatic pressure under check heads G) The hydrodynamic pressure under cheek heads (4) The wave pressure under check head; (5) The earthquake hydrodynamic pressuve under check head (6) The water hammer pressure under check head (7) The sediment pressure; (8) Tho wind pressure; (9) The impacting force from ice, Noster and drifages (10) The tmmperature load (11) The opening/losing ores. 5.044 When it has special requirements for yote (i.e. underwater blasting, ete), a special study shall bbe made fo the toad applying on the gate. 3.0.5 The working gate operated frequently in moving water under high head or opened frequently ‘and portaly, the dynamic load of different extent applied on various components of the gate shall be taken info account when designing, which acquires by the static load applied on various components of the gale multiplies the different dynamic coeiickent based on different gate type and its wate flow conditions. The dynamnie eooicent takes 1.00 1.2, For the important working gate in large-scale prajec, is dynansie coeticient shall be studied in speckal manner, ‘When checking the gate cigidity, dhe dynamic coemicent is neglected, 3.0.6 The load applied on the gate may be esfemlated as per the relevant forms and Article 8.1 44 Material and Allowable Stress 4.1 Material4.1.1 The stet applod inthe gate bearing structure shal ulize its corresponding steel grade and ‘material based on such different conditions as gnie nature, operating condition, connection method and working temperature. it may adopt open hearth furnace or BOF 0233, 16Mn and 16Map, its {quality standard shel! conform to the provisions indicate in the current standards GB700 Carbon Struenral Steel GB1591 Low-altoy Sircturl Stee! and GB7I4 Hot-rolled Carbon Steel for Bridge Construction, which isto be selected as per Table 41.1 “Table 4.1.1 Steel Grade for Gate and Embedded Components Caleulied No ‘Operating Conions ae Stoel Gade Guo ih Tagesle pea = Bis inert seidont gate in| 0% 388 Iarge-seale peoject Working oc 235 16M. 1éMnp etapa pened ac 2350 2 | Gxt | Working eae not working as | Eats or karan | Qoisa, GRID OOSEC. GUID Ta peri opening in saan | 39" In| 3 master get Prleet other (Nie than 20°C Q235AF toMn “Maimeri ge oF ARTES aoe = 4 rnc Be oF Me thn —30°6 Q2SSAF16Mn ain sess ebsied 7 > | embedded aa sa Components eT 6 based on contact - ass requirements Noe: Ofte graeme spl when having lib evens For thse Hl marie having no ceca ‘hey can be apple scoring to sei conitions yp tat cei eI! eomposion até mech esance are ine with he ouienens fe! grade indi in responding stand lowing es and ceieon 2 Ino tempat ein, whe he weg suc ops he smming hk fie se pla sh be ot ecestve 5 The sera aoe sare may be sled by ing Table. apa retrece 1 The cleared tenpeatue stall be derma’ tse on the provision of wine ait eonning asd oukoor felested enpernue ini inthe Cd for desig ating, vn cde emnering 5. The lngescale jest in thi Speication rest jes last an as 2 whi the mins projet, ‘eta poet ls 3 and sr aed prj espe lass -and es 4.1.2 The steel applied in the gaie bearing siruciare shell be ensured that it conforms 10 the ‘requirements in terms of its tensile stength, yield poin, elongation as well as its contents of sulphur and phosphorus. For the welding struct, the eontent of enzben meting the requirements shall be ensued. ‘The steel applied in the min stcss structure and bending part shall enjoy the qualified assurance {or cold bending tex. ‘The welding sirctue stl applied to bear dynamic load shall enjoy the qualified assurance for impact test of eoresponing calculated temporaiure. The relevant calculated remperature foe Q235. various steel grades refers to"Table 4.1.1 For the non-weldng structure applied to bear dynamic loa. its steel material shal also enjoy the qualified assurance for impact test, 4.1.3 The exststeel components forthe supporting strucire of the gate (ineluding mia tack) may adopt the followings (1) Tho cat atest sush as 26230 420. 20270—300. 203 19570 and 20340640 stipulatedOo in he eurest GB/1352 Carbon Stel Casings for Ganeral Engineering Purposes @) The alloy casesel such a8 ZG3SCIMo, ZG50Mn2 ant Z034CINI3Mo stipulsted inthe cutest 1829429 oy Cast Set 4.14 Tha cst ion pices ali to he gate shall conform to vious relents tps in the exront GBP139 Gray Cast ron Pieces. [Noe fo the cst iron pices used for increasing the weight of gt, there ae no ims or ther brands. However, thie denst all be maintind 4.1. The gte’s boom as, connecting shal, dive sprocket xe, hinge ais and ober anes my adopt te flowing (1) The grade 35 74 sta spite in the carent CBO Qualty Carbon Srucral Sel (2) The Q275 steel stipulated in GB700; (3) Thay ste such as 35M, 40Cr and MCINGMo spate in he curent C8307? Aly Sructra eel, 4.16 The snes ste should adopt the sainlss see! Cri Sones: See Hot-oled Set Plates, 417 The wer sop mierals of gate may adopt rubber water stop or wubber and plsie composite water sop based on operating condition, performance indexes of which refer to Appendix 4.1.8 For such materials as pressing bakelie, fling PTFE plate and ste-based copperplate compose material applied to gate bearing, perfrmance indexes f which eer 6 Appendis F For the bronze applied toga bearing and spare pars, is perfomance shal cont various requirement spud inthe eureniGB1176 Specification for Cost Copper Aloe (GELB ne grate of pase wa concrete for enbedded components may take Ne,C20-C34, andthe ‘ade urements for anisepage and ant-‘eeze sal be pt forvard according to operating conditions and eponal temperate. 4.110 The welding rd for an Welding shal conform tothe provisions stipulated inthe current GBSII7 Carbon Stel Welding Rod, GBSIIS Lowa Sel Welding Hod and G983 Sainless See Welling Rod ‘The ype of welding rod selected shall corespnd tothe strength of th main met 441,11 The atonal welding and semi-automatic welding sal adopt weling rod and rosin fx corespondig 10 the strength ofthe nisin meta The welding od shall conform to the provisions splaed the coment GB/300 Wie for Welding end 183203 Rosin Fle, for submerged are welding of Corbon Sed 4.1.12 The material fr anchor bar or anchor plate may adopt Q23S stipulated inthe caren cera. 41113 The high atrogih bolt comeing pair shall eonfomy to the equements ined in 8/228 High Srongth Bol with Large Hesugon Head for Sel Srncteres, GBI229 High ‘Srongih Large Hexagon Nus for Stel Sutures, GB1230 High Sraath Plain ashes for Seal Sruenres, GB1231 Spefiatons of high sent bolic wth large wagon heed, lege hexagon hs, pln washers for set siructores, GB2432 Types and Dinensins of Comectig Por fo Toysonal Shear Tie Hh Srongth Bots applied in ter Sorenres,s¢ well 28 GBI633 Speciation of Connecting Pars for Torsional Sheer Type High Srength Bale appli in See! Srucures. applied to the gates bearing slide and water stop base pate or ICrISNi9Ti stipulated in the current GB¥2574.2 Allowable Siress 42.1 The allowable stess of stel stall be grouped based on the dimensions in Table 4.2.1-1, and ‘apply based on Table 42.1-2The allowable stress of connecting material shall apply based on ‘Table 4.2.1-3 and Table 4.2.14, For te following, the numerical values in between Table 421-2 and Table 4.2.1-4 shall multiply the adjustment Factors (1) The working gates in medium-sized and large-scale project, 28 well as the important accident te 0.90-0.95; (2) The Frequently and partilly-openei large-scale gate under eelatvely high head: 0.85-0.90; ) The working gate of immense seale, operating under high head, with partculaly-complicated working conditions: 0,800.85, Note:The fore hers one ip coats stan 2. Spi contin hl be need ier ‘Table 4.2.1-1 Dimensions Group for Steel Materials Dinesion of Sel Marlin) A Gis. Ors Thi Teng Ne ‘hiekness ofSiet | FHPRRER CPST Tykes of See Mateinaanetey | Sea ay | Mera lanets) GowpWel 100~150 Senet nae GrowpNas Sis Nate |The sexton se lode angle sel, tel pe Uist 2 The thickest and Uta esa he thks of we plate 42.2 The allowable siress of mechanical spare part shall be applied base! on Table 4.2.2 (the ‘mechanical spare part refers to lifting hook, spare parts of connecting and supporting segments, and casvforging main track, et). 4.2.3 The allowable sress of gray cast iron shall apply based on Table 4.2.3. 4.24 The bearing allowable stress of sleeve shall apply based on Table 4.24. 4.2.5 The bearing allowable stress of phases one and two canerete for embedded components shall ‘apply based on Table 4.2.5, 4.2.6 The bearing allowable stess of transverse texte for timber shall apply based on Table 426 4.2.7 The physical property of steel materials and cast stl pioces shall apply based on Table 427, 4.2.8 The allowable stress values of Table 42.1-2, Table .2.1-3, Table 4.2.1-4 and Table 4.22: Increase by 15% under checking conditions; under special conditions, i is 90 more than 0.85 © except for the partial stress Tabled 2.1-2 Allowable Stress for Steal Mater (MP) EE t a Tails. Sysip | coup] eup] Gay JA|G] [ey] Coes oe] Fa] [rf Net Y Nez] N03) Wed He slnbol®* Naa! Mlat afl s|ntol fal Ae as sl cer] us | as 420 | 15) 1060) 50/145) 13330125 25022035590] 10| Ee A AT TTY saees [teat | 20 | 200 | 150 | 100 |a70) 60|2se|2s0|220 | rreawetrcine | teal | 110 | 100 | 95 | 90 |.5] a0 {120|115]:10l 1s] 100] 93 [12] 155{155] 45135 ‘Mee: The paral seg ss des vot mil th 2 The patil tearing psu rf tthe empression 0 he small portion a aie erponen web by cal ‘ou oe codon fend sures beng rea (ote at by polishing nd mk i compen) 3 Te pial eating ress close cote ees the eogestion est onthe projection plane of cont sfc bh geo sl obi. oO “Table 4.2.1-3 Allowable Stress for Welding Seam (MPa) Tea tte sete Se nny] Tehoe se Se compara [omerfeitndtan amis? * leet oo as as Tehrp [sol er ses [oa [sn Sasa Remoawenrenn [Tf is fom || wo te] ve [se pom | Twberowtnatewslins [CoP | as | wo | az | 1@ | 150 | 1s | 20 | 20 | a0 | 90 sree or setae] scar | C3 | ve [| | vo | we | os Pao [a0 | as | Noe, feed geal eine et bcd Serpe (Sem) ay || vo | ae fe | ae | as | 00 a a | as Rimeotes TDG ae bre bebe be ae a wating | Resume sin commsson |Tt)| 10s | 95 | so | ais | os | 100 | 1a | a0 | ve | 0 Tae The geld Gg ay of lg cs hah ew Vl pn Oo esentutl ee etd eh built yo rene 2M loa sof wet sen pag wing bed by 20 he bs Table 4.2 Alowable Ss for Comecing General Bl (MP) pean ‘See Gade ofc P) ag | ta aE es Taw os fol BSP ea] Sap [Sa | Soy Sas | Set |e? | [a Ser] La] | ws [os “sat eet |e] | |e scam igeing moun shale eel by 10% te Basi of ais inated et as | ow | on | om | am | weha Se ‘Noes. The qi of hole walls aplied io ue folowing belonging wo hse {Tae holes drilled on the assembled components according tothe design spore; (2) Tre holes ried by cing ji on the single spare parts and components spectively acording the esign aperture, (2) The holes ft dil or made by a percussion way athe single spare pats toe asia pene, sn then enlarge ito he the design apetre on the assinbled compacts 2. Whan the diameter of bok ie over 40m ‘Shae reduced by 4% while he fg ie 6 for 16M ‘Table 42.2 Allowable Stress for Mechanical Spare Parts(MPa) bok the allowable stess of bolt shal be reduced. For Q235, i aa Allo CxS we | 1m Jas ne | [ats ve | ass 125 mo | 2m [2 2s ‘Noe: The values inbract ar vale ate made ar reg. 2. Teall ses of hole was esas to tens refers (fe contion of Fs bonding ts the moneble boning he ysl bec by 20% op fe bss ofthe valence in the rd ib 3. Theallouable sues ofalloy sacral sal indeed nhe resi tube i piel fo thee wih crsesetn oF 23m Wen he eh pois we ede de the npc hikes, varios allowabl ses thal be rlaeed aceon Table 4.2.3 Allowable Stress for Gray Cast ron (MPa) Brand of Gay Cairo Category oF Sires WHISca Resiance compression regarding 200 axis and bendin Resisiance o tension regarding bending ° Resistance o shear 5 Peril beac 260) ral bearing pressure for clase eomaet ‘Tabled.24 Allowable Siess fox Seeves (MPa) Fadia Dearing pressureBiel “VS 101 east in] Loyd 0 ce SSPvS 34 ast ama 3 ios boars Seal V6 seat beal ae w plate sone mai Table. lovable Suess fr Cones PD) CaeG97 9 | sym Ca Com Stress a CIs) C20 C25, C30 Bere Toad 3 7 9 7b 42.6 Aone Ss or Tinb OUP Gasgoy ot [Smal Con aac a Shee Nofiewt Keven | Woodeag 1 Bie ioe veazng Teal "7 1 3 OE a ee nue le 1.2.7 Py ropa of Sil Nats nd as Sel Fes Name of | EtieModuos | Sher Modis | “RSET a Dnsyp ‘Material ‘E(MPa) G(MPa) Ke (keen) Sela and Cast Steet 2.06% 10° 0.79 10 1.210% 7850 fies 5. Structure Design 5.1 Structure Layout 5.1.1 The beam system of gate shall be arranged inthe same layer, and consider such requirements as manufacture, transportation, mounting and anti-rust. 5.1.2 The plane gate may be arranged as double-girder or mutigirder type based on orifice type and widdveight ratio, ‘The aecangemeat of girder shal take the following factors nto account. (1) The gitder should be arranged based on the requirements of identical load, (2) The girder spacing shall meet the conditions of manufacturing, transportation and installation; (6) The gitder spacing shall meet the requirements of walking and supporting arrangements; (4) The spacing between bottom glider and bottom water stop shall meet the requirements of bottom edge arrangements. The downstream dip angle of working gate and accident gate shall be na less than 30° ; When the gate is supported on the nan-horizoatal bottom silts inched angle ray’ be increased or decreased accordingly ‘When it falls fo meet the requirement of 30° . the aiefiled measures shall be taken accordingly, For some plane gates utilizing water column, their upsieam dip angle shal be no less than 45° ‘and shoul be 60° , a shown in Fig..1.2oO Figs.1.2 FigS.13 5.1.3 For the plane gue of double-gizder of top-esposed type, its gitder should be arranged at Place where the resultant fore line of hydrostatic pressure is located in the middle in terns ofits "upper and lower parts, as showa in Fig.5.1.3, At the same time, attention shall be pa to (1) The spacing value a between the two gieders shall try tobe higher as much as possible, (2) The spacing a arn upper girder to top edge of gate shal be less than 0.45H and should nat be more than 3.6m. 5.1.4 The girder may adopt slid web girder or trss girder based on span and load ‘The preliminary selection of height for solid web girder shall meet the requirement for the ‘mininnum girder height, and then be determined following an overall analysis on the economic Im order to reduce the sizeof gate slot and save sicel material, the gate of big span may adap the der of variable cross-section. The height ofits end girder is 0.4W0.6 te mid-span, The loation for change of girder height should stay 1/4-U6 of span aay fom the bearing, and shall meet the requirement fr strength 51.5 The edge beam of plane gate shall adopt slid web girder type. The slide bearing should adopt the edge beam of single web piste type while the beazing ofsimply-supported round should adopt the edge beam of double-we pte type 5.1.6 In onde to enable the gate to have eetsin igi, the door back connecting sysiem (parallel with Faceplate) and vertical eonecting system (perpendicular ofaceplae) shall best up. The door back connecting system should adopt cuss type stuclue or fame type stciare while the vertical connecting system adopt solid web type structure or may also adopt truss Wype structure 5.1.7 The aio of radius of curvature Fr faceplate of are-shoped gate to gate height may take: topvexposed type: LO-1.5 submessibe orifice hole type: 1.1-22 The hinge of are-sheped got should be arranged atthe elevation where the hinge is Fee fam the impact by water low and Noster when water current pases trough; For the areshaped gate of top-expose type on the overflow dan, the hinge may be located at place where is at /2~SHH above the bot sil of gate isthe gate heights For the ae-shape gnte of top-exposed type water gat, the hinge may be located ata place where isa 2/3~ 1H above the bottom sil oF gates For he are-shaped gate of éepshole type, the hinge may be located a a place where is af over LAH above the botom sill of gate. 5:18 The ginder of aeshapad gate may be aanged as main ranverse beam ype oF main Jongitainel beam (ype stivture base on orifice widtvbeight ratio, Far dhe re-shape gate wih relatively high wide rato, the main transverse beam Iype structure shouldbe applied while the main longitudinal boc type structure epplied forthe eaively low width aio transverse beam type Fncludes three 5.1.9 The main frame type for the are-shaped gate of ‘ypes.as shown in Fig. 5.1.9(a, (6) ad (@) ‘When the bearing condition pecmits, type (a) should be applied. When i is supported on the side ‘all. type (8) shall be applied. Ly shoul take something around 0.2L. ‘When te office clearance is not allowed to adop type (a) oF type Cb) ype Ce) may be appli ‘The mun frame type forthe are-saped gate of main Yongitudinal beam type may adept type (8.8 shown i Fig. 8.19, Ea @ Fig. 5.19 5.1.10 The ratio Kg of main transverse beam for Solid web type are-shaped gate othe unit rigidity of arm may sleet 3-113~7 for oblique arm, 1 for straight arm). ‘The ratio Ks is cafoulated according tothe following formula Jah ani G10) Where lo and fare respectively the moment of inertia for eross-section and caeulated span regarding main transverse beam; Jan hae respectively the moment of inertia for cross 51.11 For the are-shaped gate of oblique arm, when the arm and the min transverse beam are horizontally comected, a torsion angle 29 willbe formed on the vertical profle of bisector for included angle of two arms atthe hinge(Fig..1.11) The angle can be calculated according to the following forma ion and length regarding arm. © (jatroa] GADERB aH 2R AUER Pig. 5.1.12 5.1.12 The arm and main transverse beam conceming are-shaped gate shall apply rigid connection When the bolt connection is applied to the oblique arm and main transverse beam, the shear plate should be fixed. The wo end surfooes between the shear plate and the conection plate shall have close contact (Fig 5.1.12), 5.1.13 The arm for are-shaped gate of low head may take the following measures in a structure manner based on specific working conditions. (1) The Figiity outside the plane of main frame shall be fully considered, and shall be ensured from constuction @) The addtional bending moment of arm caused by friction shall be taken ino account accordingly; (G) For the are-shaped gate of top-exposed type, the upper arm should be intensified aevordingly 5.14 In order to facilitate the operation of stoplog gate, the interchangesbility for different stoplogs shall be taken into account, and shall ty to reduce the amount of leakage. The selection of Floating type sioplog and Moating pontoon gate shall enable the structure 10 be arranged in a symmeitical manner so sto ensure the gate o eperate smoothly. The buoyancy of and float according 10 single Moating ype stoplog shall be selected properly so as to si requirements. 5.1.15 The central angle of arch for arch-shaped gate should be 90°, The connection system shall be set up for the level profile and vertical profile of the gate so as to ensure that che gate has sufficient igi, 5.2, Structure Caleulation 5.2.1 The sirucure calewation of gate shall be based on the caleulaton principle indicated in article 1.0.6 and the lond indicated in article 3.0.2~3.0.5. In the mean time, according to the most adverse load combination which may oocur in reality, we shall check the strength, rigidity and stability of gate regarding design and check conditions. 5.2.2 The sirength checking: for the bearing members and connecting components of gate, the iret stress and shea sross shall bo checked. Ata place which the relatively high direst stress and shear stress are received simultaneously, the equivalent stess shall be checked, The ealeated masimany sess shall nol exceed 5% ofthe allowable stress For the longitudinal beam system and faceplate of the are-shaped gate, the impact of curvature may’ be neglected andl be approximately checked! as per straight beam and Nat plate 5.2.3 The rigidity checking: the member in bending shall be checked regarding deflection. ‘The ratio of maxima defletian to ealevlated span shall not exceed the following values. (1) The girder for working gate nd agcident gate of submersible orifice type: 1/750 2) The girder for working gate and accident gate of top-exposed type= M600oO {@) The girder for msntenance gate and eashrack: 1800 (4) Te secondary beam: 1/250 ‘524 The stability checking: forthe members in bending, compression members and excetrie ‘compression menbers, the overall sbility and loca stability sal be checked 5.2.5 The slenderess rato of gato member shall nt exceed the Following valves (1) The allowable slenderness ratio of compression menber: Primary members: 120 Secondary members: 150 Connecting members: 200 (2) The allowable slenderess aio of ension member: Primary members: 200 Secondary members: 280 Connecting members 3 5.2.6 The ealalation of effective width for faceplate and its involved beam systems: (1 In order to ake fall se ofthe suength of faceplate, the ratio of long side to shot side (a) regarding faceplate should be more than 1.5 when the grilagearangement is employed nd the Jong side shouldbe aranged slong the axis dreton ofthe girder (2) The local bending stress of faceplate, according to the conditions of supporting boundary s 3, a= 1.4; when a3, a= 1.5; pris the hydraulic pressure intensity in the caleulated area grid of the Faceplate, MPa; a and b are respectively the length (mim) of short side and long side inthe ealeulated area grid ‘of the faceplate, calculating from the connection welding seam between faceplate and girder ‘secondary beam). [oe] is the allowable stress of resistance to bending for stel material, and shall apply based on Table 42.12 @) When the feceplate and girder (secondary beam) are connected, the faceplate shall be considered to involve the Menge work of girder (secondary beam) the effeotive width of which ‘may be calculated as per Appendix G (4) When checking the Faceplate strength, the local bending stress of faceplate plus the over bending siesta a ine ween the faceplate pally works as the Nonge of gitder (secondary beam) shall be taken into account The equiyalem stress oy following axdtion may be calevlared according to formula G1 oF G2 in Appendix G. oa shall meet the following requirements eaSlte fo] (526-2) “The calculated thickness shall be increased by a corosion margin of I-21 b= tum based on such factors35 working environment and anti-carresion conditions. 52.7 For the calculated lengih of arm for arcshaped gate, itis ealeulated according co the following formula when checking the stability of aren in the frame plane: h Gan iy ‘Where bys the caleutated length of arm: bis he length of armycalealating from the centroid line oF the Fame); itis the calculated length coeicient of arm. For the arm of rectangular fame or tapezoidal frame regarding main transverse beam type, may take 1.21.5; for the arm of multi-layer triangle frame regarding matn Tongitudinal eam type p may tke 1.0 52.8 The thickness of steel plate regarding bearing member of gate or cross-section of section steel shall not be less than the following values: (1) Stee plate of 6mm; (2) Equiletera angle stel of 250mm % 6mm; (G) Scalene angle stool of 63mm*40mm»6rmm; () steel of 1126 (Used of (8. The gates in small-sized projects are not limited tothe above-mentioned requirements, 5.3 Teashrack 5.3.1 The design load of trashrac shall be determined based on such factors as nature of ith in the river and theie volume, as well as measures for filth cleaning. The tashrack of diversion and power generation system should be designed based on a water level difference of 2~Am. A specific analysis and determination willbe carried out when special circumstances occur 532 Under the precondition of protecting the unit, the trashrack bar clearance shall be accordingly increased so as to faiitate ilth-clesning and reduce the hea losses. 533 The trashrack should be made to 2 moving type so as to failite maintenance and replacement of orifice. 5.34 The cross-sction height of tashrack ber should be no more than 12 times thickness and be no less than SOmmn.The lateral bearing spacing of trahrack bar should be no more than 70 times thickness ofthe bar 5.3.5 The trashrack bar shall be applied to the strength and stability check, the stability safety faclor K of which shall be no less than 2:The critical load calculation of trashrack bar refers to “Appendix H. 5.3.6 The bearing structure of trashrack bar shall be applied to the intemal force analysis based on ‘arrangement and construction, an various checks shall be performed based on article 5.2. 6. Spare Part Design 6.1 General Provisions G.L.L The dasign of casting shall pay attention to techsology, and shall confocm to the requirements for esstng stuetore “The design of forgings and work pieces shall conform to relevant specifications and requirements for sree 6.1.2 For the axis ofcive sprocket. hings and lifing hook, their surfaces should be coated with divome, and other anti-corrosion measures such as other coatings may also be applied based ca specific working conditions‘The anti-corrosion treatment should be conducted for other axes, bolts and nus, ete working under the water, or che connecting pieces required Irequently for disassembly. The important connecting pieces with severe corrosion, the stinless sles! materials may als be applied, "Note sh relevant at corevon messes iy be srl othe nls baste pei conditions 6.1.3 The collars, hinge axes and the location between sleves shall have good lubrication, On the fixed axis or other moving part shall be equipped with oil hole ot duct, ol plug ete. Aad ihe ol duet may be arranged a the nor-beating are sce. ‘The rolling bearing or the sliding bearing working in the sediment-laden water should be fixed ith airtight device and oll diseharge hole in adition to maintaining lubrication. The lubrication Facility shall uci ot fling. 62 Walking Supporting {62.1 The working supporting type for plane gate shall be selected based on working conltions, Joad and span, The working gate and accident gate should adopt roller or sliding supporting. The taintenance gate and the working gate with not high opening/clasing force may the slider supporting made frorn such materials a steel or east ron, 62.2 The commonly-used roller supporting contains such types ae cantilever wheel, simply Supported round, muli-oller and trolley. In general, the simply supported round is often used. ‘When the load is not heavy the canllever wheel may be applied. When the supporting span i relatively large, the wolley or other type of supporting may be applied so as ta ensure thatthe ‘wheel and track have @ good contact. When the load is relatively heavy, mult-oller may also be pplie “The hardness of roller shall be slightly lower than that oF trac. A special sivdy shall be made to the roller, rack materials and its hardness as well a8 the ‘manvfacturing technology when the pressure of whee! is relatively high. 62.3 When the gate is fixed with molti-sller, the eccentric whee! should be applied in order to adjust the roller read onthe same plane. 624 A certain asymmetry cooicient shall be considered forthe maximum design load applied on ‘he sollets based on the maximum calculated whee! pressure, For the simply supported round and the multi-roller fixed with eccentric shal, the asyenmetry coefficient may take 1.1. For other special conditions, the coefficient willbe additionally taken into consideration, 62.5 When adopting such sliders as see, east iron or aylon, checking the contact stress and the ‘strength of connecting bolt shall be based on their constuction, shape and contact chaceeteristics, {62.6 The sliding supporting for working gate arc accident gate shall selot such materials as pressing bakslite filling PTFE plate, illing nylon and stel-based copper plastic composite plate or other high specific pressure and fow fiition materials in accordance with working conditions and repional characteris. 62.7 The unit pressure of slide for pressing bakelte and stcel-based copper plastic composite terial should ke 1.$-3.5kN/mm, When the unit pressure exeeeds 3.5kN/ine, a special shady Shall be performed in cers of mate ‘The unit peesure oside for filling PTFE plate material should take 1~24N/anm, 6.2.8 When pressing the pressing bokelite and the filling PTFE plate miateral ito the clam slot by size of public surplus. the peessure generated at both sides of clamping slot shall be ulated, whici is applied to checking the strength oF various parts of the clamping sit (see Appendix I manufactoring dete,6.29 The hinge type for ate-shaped gute shall be selected based on the gate lord, span and aru lype. It should adopt the eylindrcal hinge, may also select the cone hinge, double cylindrical hinge o- ball hinge, 6.2.10 The sliding sleve for roller and hinge should select such sleeves as stet-based copper plastic composite plat, bronze or other high specific pressure end Jow friction materials based on ‘working conditions. The roller may alse seloet the rolling bearing. 62.11 Various kinds of walking supporting may be calculated based on their structural charaetetstes. The contact stress of main roller shall be checked based on Append J ‘Th lateral and reverse bearing may be selected based on standard series and in line with such conditions as gate dimensions, hydraulic pressure, ling point and gate slot type as well as roller or slider applied 63 Lifting Hook, Boom and Lockout 6.3.1 Whether the gate adopts singlelifing point or ouble-iting point shall be determined in an ‘overall manner such a5 sie of orifice, wicth/height ratio, opening/slasing force, arrangement type ‘of gate and hoist, When the widthiheight ratio exceeds 1.0, the dovble-lifting point shouk! be applied. 6.3.2 The lifting hook for directy-ascenced iype plane gate shall be arranged atthe top of gate’s baffle plate or edge beam, and be on the cenier line of gate. The lilting hook of tailrace ‘maintenance gate for hydropower station may be slighty towards the water stop side 50 a5 to improve the effet of water stop. ‘The lifting hook for the ere-shaped gate of top-exposed type should be arranged in front of the faceplate whichis located atthe intersecting point of the gate’s lower girder and arm, an! may also be arranged at both ends of the lower girder behind the Faceplate, ‘The ling hook for the are-shaped gate of submersible orifice type should be arranged at the top of gate 63.3 The losd applied on the lifting hook, boom, connecting sha, connecting plate and connecting bolt shall be calculated through the opening/clasing force (for the movable hoist ‘operating a variety of types of gates, it shall take the relevant calculated openingyelosing force of| various goles) of hoist selected multiply 1.1~1.2 times overload coefficient, so as to take the overload or uneven inpact into account when opening/closing the gate. For the lifting hook ‘mounted on the submersible orifice gate, due to complicsted working conditions, it shall be accordingly enanced in ndtion to considering the forsaid coeticient 46.3.4 Only under the following coneitions, the boos is applied regarding opening/closing of gote: (1) When having difficulty in applying automatic tachment and detachment of bear; (2) For the purpose of avoiding that te hoist pulley is long immersed in wate (@) When the bol o hydraulic hoist is applied, the head is nat enough; (4) Low cost. and last materials consumed flowing an overall comparison, {63.5 The section length of boom shall be determined based on such requirements as orifice height, hoist head as well as boom mounting/dlisessembly and commutation, 63.6 The relationship dimensions between width & thickness of liting hook and apertre, as well as calculation oT boom and iting hook refer to Appendis K.Cr. wv Fig. 63.7 6.3.7 In order to ensure that the axis hole ofthe boom and the axis have @ close contact, aswell as ‘o facilitate the assemibly/éisassembly ofthe conneeting sha, the axis hole should be made tke a pear-shaped hole (the small circle shall try to be close to 180°, se Fig.6.3.7).For the boom with ‘not heavy lood, an scitional Imma may be added to its axis hol. 63.8 The construction of lockout shall mect such requiremenis for convenient operation and safety & reliability. The operation lockout shall be conducted on the lockout platform o- maintenance platform. Ifthe condition permits the automatic or semi-automatic locking appavatus should be selected. ‘The structural type of lockout shall be designed according fo eiferent applintion, 63.9 The lond epplied on lockout shall be detemined acconting to its diferent applications. The lockout applied to gate maintenance or storage, the gates deadweight, added weight, wind load as \well as load possibly generated by operation shall be taken into consideration ‘The lockout applied to opening the gute in a partial manner, the suction and pulse load possibly _generated in moving water regarding gate shall be taken into conskeceton, {63.10 The moving and embedded part regarding lockout shal be checked in terms of is strength, anchorage and sibility based on ts stress and construction 6.4, Water Stop Device 6.4.1 The water stop device of gate should be mourned on the moving part of gate for facilitating ‘maintenance and replacement. IF is necessary to mount the water stop device on the embedded components, one shall provide the conuitions for its maintenance and replacement ‘The water stop devices mound on various pars shall have continuity and closeness {6442 For the submersible orifice gate of big span working as upper reach water stop its top water stop shall consider the impact of bending and deformation ofthe top bean, ‘The celling of rubber for top water stop regarding submersible acifice gate shall be paid attention ‘0 avoiding inthe course of opening/closing, “The edge thot the pressure plate of top water stop is close to the rubber head shoud be mde to 16443 The water stop rubber of gat shall reserve compression 1 rain. The reserved compeession margin of top and lateral water stop eubbers shall take 2m, 6.44 The top and lateral water stop of gate may adopt the rubber of round “P'-shaped or rater stop for are-shaped gates of submersible orifice ‘ype and ‘opresposecl type may respectively adopt the rubber of square “P'-shaped and ‘L-shaped section, The bottom water stop should adopt the knife-shaped eubber: The water stop type for are-shaped ‘2 -shaped sootion, The lateralate oF high ead may be determined following study’ and testing based on operating conditions ‘The thickness of pressure plate for water stop shall not be less than imma. And the smattsized ‘gate may be acconingly eeducod in this regard. ‘The spacing of bolt for fixing water sip shall be les than 150m, 6.4.5 The top water stop for are-shaped gate aP high hed should be two, namely one on gate and ne oa lintel respectively. ‘The coordination precision between water stop on Fine! and faceplate radian shall meet the ‘requirements for wate stop inthe process of gate opening/elosing, 6.4.6 When the stainless steel plates are applied to making the base plates for top snd lateral water stop, thei thickness following machining shall be no less than dns, ‘The water stop base plate shall be integrated into the embedded component, the construction ype ‘of which shall meet the requirements for welding, machining, ete of water stop base plate 6.5 Welding and Bolt Connection 63.1 The welding seam shall be designed to be symmettea! with the gravity center of the component as much as possible. Never randomly bowen the welding seam, and three-dimensional cessing of welding seam and such phenomenon as aggregating a number of ‘welding seams a one loeation shall be avoided. ‘The gate and embedded component sircture shall nat adopt intermittent welding seam, (63.2 When designing the gate siructure and welding pars, such conditions as convenient welding, angle requirement for welding rod and smooth smoke escaping shall be taken into account. 6.5.3 For the gate bearing dynamic load or working under low temperature (below 0°C), the ‘shaped welding seam between girder ange and web plate, beeen girder web plate and edge beam web plate, between arm and bearing plates of both ends, as well as between web plate bearing bending moment seetion and flange shall be welded thoroughly, with the welding seam uatity not below class two welding seain standard. The edge of web plate shell be machined according to plate thickness and welding conditions applied, For the class two welding seam made under fow temperate, the impoct tet shall be applied © the welded joints, 6.54 The structure bearing dhe main load shall not adopt the plug welding or connection 46.5.5 The general bolt connection should adopt the semi-refined bos. When bearing the shear of ‘dynamie load, the bolt connection should adopt the eained-ole bots 55.6 When it should not sopt the general bolt eoancction according 10 calculation and ‘constuction requirements, but the condition is available in terms of eration an! installation, the hiigh-stneng bolts should be applied. 6.5.7 The construction requirements for welding and bolt connection may be executed in ‘evordance with the provisions indicated in the current GB8/I7 Cade for Design of Steel Scuctures 7. Embedded Component Design 7.0.1 The embedded components of gate must be capable oF tansmiting the foad epplying an the {gate tothe concrete (or other materials) ina safe manner, Jn order to ensure thatthe gate opens and closes in a Mexible manner, the spacing besween the ‘concrete surface of gate slot andthe gare body shall be no less than 100mm, 7.02 The embedited components of gate shall be mounted with phase two concrete, which should ‘have enough size. I'he condition permits. it may’ also be mounted with prefabricated gate slot. 7.0.3 Foe the anchor bar applied to mounting the embeeed components and anchoring the phase8 ‘wo concrete its éiameter shall be no less than 16mm, with its length protruding the surface of phase one conerete not less that 150: For the anchor bar applied tothe embedded! components of gate with low headland small orice, its diameter and protruding length may be reduced avcordingly In order to adapt to the construction of steel slide template, the phase one anchor bar may also ‘adopt the anchor plate type, but the construction shall intensify the anchorage measures between the anchor plate and phase to concrete 3= (0.0S~0.1) H, but no less than 300mm; 4.1 is as smal as possible 7.04 The lining and protection of embedded components for gate slot and their adjacent part regarding gate of sand and scupper in the sediment-laden river shall be designed in combination ith the requirements for resistnee to weer and cavitation, ‘When there is alot of bed load in the water current passing through the gate, the bottom of gate ofc shall be provided with relevant lining and protective measures. 7.0.5 When the embedded components fll into sections, the limit of length on ther manufacturing, luansporttion and mounting, 9s well as the rigidly requirement itself shall be taken into consideration, 7.0.6 The embedded components for the bottom sil of gate shall adopt he I-shaped section. When the fend is relatively high, the section dimensions for the embeded components of shall be inereased accordingly in an effort to inerease the contact surface between the ‘components of botiom sill and the concrete thus achieving a goed anchorage. The embeded components of bottom sill for 2 with low head and small orifice may be simplified accordinglyfe | Fig. 208 7.0.7 The relevant dimensions regarding accident gate that is locate atthe intake of hydropower station and works by utilizing the drop of water column, parapet as well a lintel may apply those imensions indicated in Fig.7.07.For the accident gate in the tnrge-seale hydropower station, the ‘relevant dimensions for parapet and lintel should be determined through model test, 7.0.8 The design width of rail head(S) and the are radius of rail top(R, see Fig7.0.8) for bakelite slide and filling PTFE plate slide track may apply as per Tables 7.0.81 and 7.08.2 Table 708-1 Bakelite Slide Loxd(kNinm) Below 10) 10~20] 20=35 “Ae Radius of Rail RGma)_[__ 100 130) 200 Design Width of Ral Head ; ren 25 35 40 “Table 7.08.2 Filling PTFE Plate Ste Load(eNimin) <10 1o=20 ‘Are Radius of Rail RGmm) [300 og Design Width of Rail Head [40 30 Som) 7.09 The height of main tack for gate slot regarding plane working gale and accident gate of submersible orifice type may be determined based on operating conditions and selected as per 1.5-2.0 times the orifice height. For the purpose of fcilitating the gate to Fed inthe slot, the top of track shall be fixed with guide slope. 7.0.10 The stength of main track for gate slot regarding plane gate may be checked by’ taking ‘Appenclis L for reference, The reverse and lateral tacks may be selected based on constuction requirements 7.0.11 The hinge for are-shaped gate of top-expesod type should be supported onthe reinforced concrete while the hinge for are-shaped gate of submersible orice type may be supported on the steel beam, 7.0.12 Both sides of upper and lower reaches regarding gate slot of plane gate should be fixed with metal protective corner, height of which arranged shall be determined according to its working conditions. 7.0.13 The design of embedded components for trashrack slot may be conducted based on the ‘relevant requreients for the embedded components of plane gate 7.0.14 The lining and protection of botiom sill For construction diversion-hole gale and the ‘adjacent parts regarding large-scale and medium-sized peojecs shall be determined based on such factors es lowing satus of water current passing through Ua gate al diversion period. dsion oF ‘water Tow passing through the gate as well as contin of bed land passing through the gate, section may the 200~800nu01, Where applicable, due Hsing plate wha ‘The height of bottom sioes y ‘width 0f $00-1500mI both in the upper and lower reaches may be setup, and the anchorage dlesign shall be intensitied,