Contractor Blue Star Limited Name of

Project PLC SYSTEM FOR CAS of NMDC

Order No. & Date 2000129199 Dated 06/01/2016 QUALITY ASSURANCE PLAN
Consultant MECON Ltd Spec. No.
Sub-Contractor Schneider Electric India Pvt Ltd Package Name PLC SYSTEM FOR CAS of NMDC
INSTRUCTION FOR FILLING UP CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS
1 QAP shall be submitted for each of the equipment separately with break Code Description Code Description Documents
up of assembly / sub-assembly & part/component or for group of equip- 1. Visual Inspection 14. Impalse Test D1 Approvoved GA Drawings
ment having same specification. 2. Dimensional 15. Partial Discharge Test D2 Approved SLD/Schematics
3. Fitment & Alignment 16. Heat Run Test/Temp. rais Test D3 Catalogs/Approved Datasheets
2 Use numerical codes as indicated for extent of inspection & tests and 4. Physical Test (Sample) 17. Enclosure Protection Test D4 Approved Bill of Material
submission of test certificates & documents. Additional codes & des- 5. Chemical Test (Sample) 18. Calibration D5 Un-priced PO copies
cription for extent of inspection & tests may be added as applicable for 6. Ultrasonic Test 19. Noise & Vibration D6 Calibration Certificates
the plant and equipment. 7. Megnetic Particle Test (MPT) 20. Test certificate for bought of measuring instruments
8. Radiography Test out components
3 Separate identification number with quantity for equipment shall be 9. Dye Penetration Test 21. Tank Presure Test
indicated wherever equipment having same specification belonging to 10. Measurment of IR Value 22. Paint Shade verification
different facilities are grouped together. a) Before HV Test 23. Short time rating
b) After HV Test 24. Operational/Functional Check
4 Weight in tonnes (T) must be indicated under column 5 for each item. 11. High voltage Test/ Dielectric Test 25. Overspeed Test
Estimated weights may be indicated wherever actual weights are not 12. Routine Test as per relevent IS/other standard 26. Flame proof Test
available. 13. Type Tests as per relevent IS/other standard 27. Clearance and creepage distance
ABBRIVIATION USED 28. Acceptance Test as per relevent IS
CONTR CONTRACTOR IW Inspection Waver
MFR MANUFACTURER
Equipment Details Inspection & Tests
Test Certificates & Acceptance
Raw Material and in process stage documents to be Criteria
Quantity Manufacturer Expected Final Inspection/ Test by Remarks
Description (With equipment heading.place of Identificat Inspection submitted to Standards/
SI.No. Name and Schedule of
use and brief specs) ion No MECON Documents
No/ M T Address Final Inspection MFR CONTR MECON MFR CONTR MECON

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
24- Shall be done with
typical software &
Schneider, 1,2,3,4,12,22 1,2,3,4,12,22, 1,2,3,4,12,22,2 D1, D2, D3, D4, D5, D1, D2, D3,
1 PLC Panel 1,2,3 - - hardware as per
Bangalore ,24 24 4 D6,12,13,18,20,22 D4, D5, D6
approved FAT
procedure.
Schneider, 1,2,3,4,12,22 1,2,3,4,12,22, 1,2,3,4,12,22,2 D1, D2, D3, D4, D1, D2, D3,
2 PC Console 1,20 - -
Bangalore ,24 24 4 D6,12,13,18,20,22 D4, D6
Schneider,
3 PLC Software (Unity Pro & Vijeo Citect) 1 - - 1 1 1 D4 D4 LICENSE
Bangalore

Operator Work station, Engineering Work Schneider,

4 1,20 - - 1,20,24 1,20,24 1,20,24 D3,D4 D3, D4
station,Printer Bangalore

FO cable, Ethernet cable, Patch Cords & Schneider,

5 1,2,20 - - 1,2,20 1,2,20 1,2,20 D3,D4 D3,D4
Accessories Bangalore
Schneider,
6 Ethernet Switch 1,2,20 - - 1,2,20 1,2,20 1,2,20 D3,D4 D3,D4
Bangalore

7 -

PROJECT DRAWING NO.:

For MECON ( Stamp & Signature) For CONTRACTOR ( Stamp & Signature) QAP NO.: Rev: 0
Sheet: 1 OF 1