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Article history: In this paper, we present an energy-saving controller that is capable of shaping the light output of an LED
Received 13 July 2015 lighting system autonomously based on data received from sensors. We implement an optimized smart
Received in revised form 15 March 2016 algorithm on a controller to process the sensor feedback and employ pulse width modulation dimming
Accepted 16 March 2016
to vary the brightness of the luminaire. A wireless sensor module was designed to provide accurate
Available online 19 March 2016
sensor feedback to the controller. A purpose-built smart luminaire complete with an LED driver was
designed and constructed to study the performance of the control system. We validate the energy saving
Keywords:
potential of the designed controller under different real world situations. It is shown experimentally that
Daylight harvesting
Energy saving
the controller achieved 55% energy savings in a continuous usage pattern environment and 62% energy
Intelligent lighting savings in a discrete usage pattern environment under our test conditions. A cost analysis showed that
LED lighting system the proposed energy-saving system is 32% more cost-effective than a near-equivalent commercial system
Occupancy sensing while promising greater energy savings through the use of additional energy-saving techniques.
Smart lighting 2016 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.enbuild.2016.03.041
0378-7788/ 2016 Elsevier B.V. All rights reserved.
2 I. Chew et al. / Energy and Buildings 120 (2016) 19
change in the illumination level which may not be comfortable a stable steady state performance and an accurate steady state
for the user. Also, decreasing the sampling period increases the output level.
processing load on the controller.
Next, we observe the effect of varying the gain, K which is the
3. Smart luminaire design
step size between subsequent duty cycle adjustments. The results
are shown in Fig. 4(b). We observed that the response time of the
A smart LED luminaire was designed and constructed to imple-
controller increases when K increases which means that the system
ment the proposed controller. The smart luminaire consists of an
converges faster toward its steady state. In the case of K = 1, it takes
LED driver, LED strings, a ZigBee module, a microcontroller and sen-
around 30 s for the controller to achieve its steady state. This sug-
sors. A wireless sensor module was also designed to interface the
gests that the response time of the system is a function of the gain
ambient light sensor to smart luminaire via the IEEE 802.15.4 Zig-
and the sampling period. However, a large gain will lead to over-
Bee standard. We place the ambient light sensor at the work plane
shoot, especially when the error is small as can be seen when K = 10.
level rather than with the luminaire to allow the ambient light sen-
When there is an overshoot, sinusoidal oscillation around the target
sor to collect ambient light data accurately at work plane height.
PV will occur as the system attempts to correct itself by decreasing
Fig. 5(a) describes the relationship between all the system compo-
the duty cycle. This is not acceptable for general illumination if the
nents; the constructed smart lighting system and wireless sensor
light ickers at a frequency that is visible to humans.
module are shown in Fig. 5(b).
Finally, we vary the hysteresis, H which is the acceptable range
of errors before the controller begins adjusting its output and is
dened as a function of the set point, SP. The hysteresis helps to sta- 3.1. The LED driver
bilize the controller in noisy environments. If the hysteresis value
is not signicant enough, it will lead to a constantly varying out- An LED driver with high electrical efciency is important to
put which will result in noticeable ickering at lower frequencies achieve higher energy savings. We designed a DCDC LED driver
as shown in Fig. 4(c). Based on the results, we notice that a large to power eight LED strings at a maximum string current of 700 mA
hysteresis can lead to inaccuracy in the steady state level of the for each channel. We used the Texas Instruments LM3406 constant
controller. There is a noticeable deviation from the target set point current buck converter as the power controller of our driver. The
when H = SP/5. The deviation is even larger when H = SP/2. We also LM3406 contains a high side N-channel MOSFET switch with a suit-
observe that the hysteresis has no effect on the response time of able current limit. It also has a dimming pin that can be driven
the system, as evidenced by the similar gradient, dP/dt for different by the ATMega328 microcontroller to achieve step-wise dimming
values of H. using PWM. Through experimentation, we veried that the bright-
Based on the experimental results, the recommended input ness of the LED strings driven by our designed LED driver is directly
parameters for the controller are K = 2, H = SP/20, and T = 200 ms. proportional to the string current and the duty cycle of the PWM
These parameters were selected to give an optimal rise time, signal as shown in Fig. 6.
I. Chew et al. / Energy and Buildings 120 (2016) 19 5
Fig. 8. The power consumption of the luminaire visualized with and without the
control system.
Fig. 6. The brightness of the luminaire at 1.6 m and the PWM duty cycle versus the
LED string current.
Fig. 9. Test setup in the laboratory. The luminaire was switched on for 8 h and the
power consumption data recorded.
Fig. 7. The input and output power consumption of the designed LED driver. a laboratory that is used continuously throughout the day. In the
second experiment, the luminaire was tested in a classroom which
We used a Tektronix PA1000 power analyzer to measure the experiences a discrete usage pattern according to a timetable. We
power consumption of the luminaire. The electrical power input present the results in the following section.
at the maximum duty cycle was measured at 82.08 W. The elec-
trical power output at the maximum duty cycle for all channels
4.1. Continuous usage pattern environment
was measured at 75.86 W, which translates to a 92.41% maxi-
mum electrical efciency. Fig. 7 illustrates the variance in the input
First, we tested the luminaire in a laboratory with a continu-
power and output power over the entire dimming range. From the
ous usage pattern. The luminaire was placed near two windows
graph, we notice that the efciency remains near constant over
to allow a large variance in the ambient light during the test.
the entire duty cycle range. In fact, the average electrical efciency
The test area has pre-installed uorescent lights. The brightness
was measured at 91.96%, which is close to the maximum measured
due to the uorescent lights alone was measured to be 467.2 lx at
efciency.
table height (0.8 m) using a Konica Minolta CL-200A chroma meter
before the luminaire was switched on. We switched on the lumi-
4. Experimental power consumption analysis
naire at the required brightness to produce SP = 1200 lx at 1 m in
a dark room for a six hour period (1.30 PM-7.30 PM) to record our
The amount of power saved can be calculated with the following
base results for comparison. The power consumption was recorded.
equation:
Then, we included our closed-loop control system and switched on
t t the luminaire for a similar six hour period and measured the power
Psaved (t) = P0 (t)dt Pc (t)dt (3) consumption again. The power consumption was logged using a
0 0
Tektronix PA1000 power analyzer at an interval of 10 s. Fig. 9 shows
where Pc (t) and P0 (t) represent the output power of the designed our test setup.
luminaire with and without the implemented control system The results of the test are shown in Fig. 10(a). The power con-
respectively. Fig. 8 shows a visualization of the power consumption sumption of the luminaire with the implemented control system
of the lighting system with and without the control system imple- can be seen to increase over time as the ambient light in the room
mented. From the gure, we can see that the energy consumed is decreases. The power consumption is at its highest after the sun
equivalent the area under the graph. Fig. 8 also shows the response sets at around 7 PM. The average power consumption of the base
of the control system to the various inputs that were dened by the case was recorded at 35.8 W over the six hour period. In contrast,
user. We investigated the power consumption of the luminaire in the average power consumption of the luminaire with the control
two different environments. Pc (t) and P0 (t) were logged to calcu- system implemented was measured at 19.43 W. The energy saved
late Psaved (t). In the rst experiment, the luminaire was placed in can be calculated by:
6 I. Chew et al. / Energy and Buildings 120 (2016) 19
Fig. 10. (a) Power consumption over time of the luminaire for a 6-hour period. We set t = 300 s, K = 1, H = SP/10, T = 200 ms, and SP = 1200 lx at 1 m. (b) The power consumption
of the luminaire with and without the proposed control system for a 7 day period. We set t = 300 s, K = 1, H = SP/10, T = 200 ms, and SP = 1200 lx at 1 meter.
Fig. 11. The effect of varying the ambient light conditions on the luminaire brightness in a classroom. (a) The ambient light level is set to maximum. (b) The ambient light
level is set to 50%. (c) The ambient light level is set to 25%. (d) The ambient light level is set to minimum.
Fig. 12. Power consumption from 8.30 AM to 3.30 PM for a typical day in a classroom. We set t = 300 s, K = 1, H = SP/10, T = 200 ms, and SP = 1200 lx at 2 m.
Table 2 Table 3
Power consumption analysis for a discrete usage pattern environment. Cost analysis of the developed energy-saving controller and a near-equivalent com-
mercial system.
Region (time) Analysis
Item Unit cost (USD) No. Total cost
1 (8 AM10 AM) We see a gradual reduction in the power
(USD)
consumption during the class. This is due to the
increasing ambient sunlight coming in from the ATMEGA328-PU 1.84 1 1.84
windows as the sun rises. The control system micro-controller
compensates for this by reducing the luminaire TEMT6000 ambient 2.03 1 2.03
light output intensity and by extension, the power light sensor
consumption of the luminaire. Circle 1 shows PIR sensor 2.37 1 2.37
when the class ended, leading to zero occupancy. 10 F capacitor 0.03 2 0.03
Therefore the control system turns off the 10 K resistor 0.01 1 0.01
luminaire. 220 resistor 0.01 2 0.02
2 (10 AM11 AM) We notice that the power consumption is near 16 MHz clock crystal 1.00 1 1.00
constant. The sun was almost fully risen at this 22 pF capacitor 0.03 2 0.06
time, which means that the ambient light level is LM3409 Buck 1.86 1 1.86
now near constant. Converter
3 (11 AM11.27 AM) The luminaire remains switched on between Power MOSFET 0.13 1 0.13
region 2 and region 3 because the class in region 2 1 F capacitor 0.08 3 0.24
ended late. This is shown by Circle 2. Therefore, the 470 pF capacitor 0.05 1 0.05
occupancy data remains constantly high. Circle 3 Resistors 0.06 4 0.24
shows the time when the class nally ended, and Inductor 0.35 1 0.35
the occupancy data goes to low. Diode 0.37 1 0.37
4 (11.27 AM12 PM) There were no classes during this region as Terminal block 0.11 2 0.22
evidenced by the zero power consumption. The CREE XT-E LED 0.82 6 4.91
power consumption is high during the start and tail ZigBee Module 3.19 2 6.38
end of this region as students were late to leave. PCB cost 2.37 2 4.74
5 (12 PM1.30 PM) During this time, the natural sunlight received by Proposed energy-saving system cost (USD) 26.85
the classroom is the highest since the sun is
Philips dimmable 19 W 18.99 1 18.99
shining at its brightest; hence the power
LED bulb [34]
consumption is the lowest in this region as
Motion sensing light 20.22 1 20.22
compared to the previous two regions. The power
socket [35]
consumption is also now near constant. Circle 4
Near-equivalent commercial system cost (USD) 39.21
shows when the lights were still switched off
because the class at this time started late.
6 (1.30 PM3.30 PM) During these regions, no classes were held.
However, the classroom was used by students to
sensors and the wireless module is 48.83% of the total system cost.
study. The usage pattern can be seen to be more
sporadic as students come and go. The ambient For comparison, the cost of a near-equivalent commercial system
brightness in the room can be seen to be almost is also presented. The commercial setup is manually dimmable and
constant. has an integrated PIR sensor. However, it does not take advantage of
the additional daylight harvesting technique proposed in this paper
and does not include a wireless sensor module. Our total system
8.8 W per hour or 61.6 W h over the 7-hour test period. This trans- cost was calculated to be 31.52% cheaper than the commercial sys-
lates to a total of 62.86% energy savings. The results are recorded tem. Although packaging, improved optics and commercialization
in Fig. 12. The power consumption of the luminaire can be divided can add to the nal total system cost, it is reasonable to assume that
into a few notable regions which are presented in Table 2. the total price of our system is still comparable and which has supe-
rior energy-saving capabilities, can be further decreased as smart
5. Cost analysis lighting becomes more prevalent in the global lighting market.
To further analyze the cost-saving potential of our designed
The total setup cost of the implemented smart luminaire with system, we conducted a cost analysis on campus in a total of 28
an integrated controller and wireless module is calculated and classrooms of various sizes for a period of 3 months (1 semester),
presented in Table 3. The cost of the micro-controller, integrated summarized in Table 4. Based on the number of hours that the
8 I. Chew et al. / Energy and Buildings 120 (2016) 19
Table 4
Cost analysis for 28 classrooms of varying sizes.
Type Rooms Occupied hours/week Required luminaires Luminaire unit cost (USD) Setup cost/room (USD) Total setup cost (USD)
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