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Article history: In this study, a method for the extraction of oil from Jatropha curcas seeds using subcritical uid extrac-
Received 16 June 2014 tion was developed. Extraction conditions, optimized by response surface methodology, were as follows:
Received in revised form 21 August 2014 ethanol/hexane, 7:1 mL/mL; solvent/solid ratio, 30 mL/g; time, 45 min. The yield of the oil extracted from
Accepted 25 August 2014
the J. curcas seeds by this method was then compared to different extraction methods (reux extrac-
Available online 16 September 2014
tion, microwave extraction, ultrasonic extraction and subcritical uid extraction). The oil samples were
analyzed using gas chromatographymass spectrometry (GCMS) and Fourier transform infrared spec-
Keywords:
trometer (FTIR). Results showed the maximal yield of Jatropha seed oil under the conditions tested of
Jatropha seed oil
Subcritical uid extraction
subcritical uid extraction reached 40.28 g oil/100 g dry seeds at a temperature of 90 C, a pressure of
Response surface methodology 0.5 MPa. Based on the comparison between different extraction methods, the oil extracted by subcritical
Modeling uid extraction had a good appearance and a high yield. In addition to subcritical uid extraction, the
GCMS extraction processes of maceration extraction, reux extraction, and ultrasonic extraction were modeled
and discussed. The subcritical uid extraction method was found to compare adequately to the other
methods, and provided a good amount of correlating data.
2014 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.indcrop.2014.08.039
0926-6690/ 2014 Elsevier B.V. All rights reserved.
236 J. Liu et al. / Industrial Crops and Products 62 (2014) 235241
oil was extracted by subcritical uid extraction with a tempera- standard peak retention times of fatty acids, and the mass spec-
ture of 90 C, a pressure of 0.5 MPa. To perform the subcritical uid tra library. Quantitative analysis of fatty acids was determined by
extraction, the mixed solvent (ethanol and hexane) used in the measuring peak area.
extraction process was raised over boiling temperature (68.7 C), In order to further examine the J. curcas seed oil, the infrared
and its saturated vapor pressure (0.16 MPa). The purpose of the spectrum (IR) of the extracted oil was compared to the IR of the oil
present study was to determine the maximum yield of Jatropha seed samples extracted by different methods (reux extraction, ultra-
oil obtained from subcritical uid extraction under the conditions sonic extraction and microwave extraction). IR was obtained using
tested. The study employed an experimental design in response a Fourier transform infrared spectrometer (FTIR-650) from a thin
surface methodology, and the extracted oil was analyzed by gas liquid lm over a KBr window. The FTIR spectra corresponded to
chromatographymass spectroscopy (GCMS) and infrared spec- the sum of 32 scans at a 1.5 cm1 spectral resolution.
trum (IR). Moreover, in order to allow for these lab techniques to
be applied in the industry, the process of extraction was modeled 2.4. Experiment design
and analyzed.
The experimental conditions for the subcritical uid extraction
2. Materials and methods of oil from J. curcas seeds were optimized by the BoxBehnken
design of response surface methodology (Wang et al., 2011). Three
2.1. Materials and chemicals parameters, X1 (ethanol/hexane, mL/mL), X2 (solvent/solid ratio,
mL/g) and X3 (time, min), were selected for the extraction experi-
J. curcas seeds were purchased from Jiangsu Donghu Bioenergy ments at three variation levels, as shown in Table 1. The response
Co. Ltd. After picking and drying, the seed samples were stored surface methodology data was analyzed by Design Expert software
inside polythene bags, in dry and ventilated places until extraction. (Version 7.1.6).
The subcritical uid extractor was a custom model from Tianhong
vertical extension (Beijing) Technology Co. Ltd. Ethanol, n-hexane
and all other chemicals were analytical reagent grade. 2.5. Modeling of the extraction process
2.2. Subcritical uid extraction Solid liquid extraction involves the transformation of a soluble
fraction (the solute or leachant) from a solid material to a liquid
A reaction vessel made of stainless steel tube was used for the solvent, by diffusing the solute from the solid into the surrounding
subcritical uid extraction. The J. curcas seeds were shattered by solvent (Sayyar et al., 2009). This extraction process was modeled
a grinder, creating powder with a particle diameter smaller than using a thin lm which provided resistance to the transfer. The
0.9 mm (20-mesh). The seed powder (2.4 g) and 48 mL of a mixed theory and model has been elaborated in our previous paper (Liu
solvent (38.4 mL ethanol and 9.6 mL hexane) were then placed into et al., 2012), and its simplied model is expressed by the equation:
the vessel. After being tightly closed with a stainless steel cap, the Y
m
vessel was placed in a mufe furnace (Tianjin Zhonghuan Experi- ln = kt + b (1)
Ym Y
mental Furnace Co. Ltd., China). The subcritical uid extraction was
carried out at 90 C, 0.5 MPa for 15 min. At the end of the reac- where Y (%) is the yield of extracted compounds from natural prod-
tion, the reactor was immediately removed from the furnace and ucts, Ym (%) is the maximum yield of the given experiments, k is the
cooled to room temperature. The mixture was then centrifuged kinetic extraction rate constant, t (min) is time and b is the intercept
at 5000 rpm for 10 min. The supernatant was evaporated under of the linear equation.
reduced pressure (rotary evaporation) at 55 C, and the extracted In this work, a series of experiments were performed to reect
oil was gathered. In this work, a subcritical uid extractor with an various sets of conditions. The milled J. curcas seeds (particle
inner volume of 100 mL was used to perform the subcritical uid sizes < 0.9 mm) were suspended in a mixed solvent of ethanol and
extraction. There is also a larger extractor, with a volume of 3000 L, hexane (4:1) to obtain a solvent/solid ratio of 1:20, and then the
currently available for mass production. mixture was extracted as follows.
(1) For the maceration extraction, the mixture was put in a
2.3. GCMS and IR systems beaker and sealed with paralm. The temperature of the solution
was kept at 50 C using a water bath under atmospheric pres-
Gas chromatographymass spectrometry (GCMS) was used for sure. Eight mixtures were leached for 15, 30, 60, 90, 120, 150, 180
analyzing compositions of the product. An Agilent 7890A/5975C and 240 min, respectively. (2) For the reux extraction, the mix-
GCMS was carried out using a HP-5MS column (30 m 0.25 mm ture was put into a Soxhlet apparatus and the temperature of the
i.d. 0.25 m lm thickness) with He as the carrier gas. The oven solution was kept at 75 C using a water bath under atmospheric
temperature of GC was held at its initial temperature of 100 C pressure. Eight mixtures were extracted for 15, 30, 60, 90, 120,
for 0 min, then raised to a nal temperature of 240 C at a rate of 150, 180 and 240 min, respectively. (3) For the ultrasonic extrac-
3 C/min, then held for 1 min, with a total run time of 47.66 min. The tion, the mixture was put in an Ultrasonic Extractor (SY-1000E,
inlet temp was maintained at 250 C, and the split ratio was 20:1. Beijing Hongxianglong Biotechnology Developing Co. Ltd., China).
Analysis with a mass detector was carried out under the following The ultrasonic probe was xed at a dened position, and then the
conditions: helium as the carrier gas, an electron energy of 70 eV, mixture was extracted under 20 kHz at 50 C under atmospheric
and a mass range from 35 to 450. pressure. Eight mixtures were extracted for 15, 30, 60, 90, 120, 150,
Before GCMS analysis, the fatty acids of the extracted J. curcas 180 and 240 min, respectively. (4) For the subcritical uid extrac-
seed oil were derivatized into methyl esters (Sim cek et al., 2009). tion, the mixture was placed in the vessel that was placed in a mufe
100 L of J. curcas seed oil was added into a stoppered test tube, and furnace at 90 C, 0.5 MPa. Eight mixtures were extracted for 15, 30,
dissolved in 4 mL isooctane. 200 L of 2 mol/L potassium hydrox- 60, 90, 120, 150, 180 and 240 min, respectively.
ide methanol solution was then added to the test tube, stirred, and After extracting, each mixture was centrifuged and the
held at room temperature for 30 min. Finally, 1 g of sodium bisulfate supernatant was evaporated under reduced pressure (rotary evap-
was added and stirred, then the ltrate was injected into a GCMS oration) at 55 C, then the extracted oil was acquired and stored for
system for analysis. Qualitative analysis was performed using the analysis.
J. Liu et al. / Industrial Crops and Products 62 (2014) 235241 237
Table 1
BoxBehnken design of three variables with Jatropha oil yields.
3. Results and discussion The interaction terms (X1 X2 , X1 X3 and X2 X3 ) show how the oil yield
changes when two variables are simultaneously changed. The neg-
3.1. Optimization of subcritical uid extraction conditions ative coefcients indicate an unfavorable effect on the oil yield,
while the positive coefcients indicate a favorable effect on the
The BoxBehnken design of the response surface methodology oil yield (Solanki et al., 2007). Thus, Eq. (3) demonstrates that the
is an independent quadratic design that is an efcient and creative yield of extracted oil depended most on the time, followed by the
three-level composite model for tting second-order response solvent/solid ratio and ethanol/hexane.
surfaces (Kaiser et al., 2013; Prakash Maran et al., 2013). The mathe- The three-dimensional (3D) response surface showed the effects
matical relationship between the three independent variables and of the ethanol/hexane, solvent/solid ratio and time on the yield of
the response surface is described by the following second-order Jatropha seed oil. As shown in Fig. 1, generally speaking, increas-
polynomial equation: ing the solvent/solid ratio or time within the ranges tested in this
study led to an increase in oil yield. Therefore, a higher solvent/solid
Y = C 0 + C 1 X 1 + C 2 X 2 + C 3 X 3 + C 12 X 1 X 2
ratio and longer extraction time are advantageous to the extrac-
+ C 13 X 1 X 3 + C 23 X 2 X 3 + C 11 X 1 2 + C 22 X 2 2 + C 33 X 3 2 (2) tion of Jatropha seed oil. The higher solubility and the increased
extraction time could be the primary factors responsible for these
where Y is the predicted yield, and X1 , X2 and X3 are three signi- changes (Kim et al., 2010). At the same time, the ethanol/hexane
cant independent variables. In Eq. (2), C0 is the model constant, C1 , variable produced the least amount of impact among the three fac-
C2 , and C3 are linear coefcients, C12 , C13 , and C23 are cross prod- tors, implying that the polarity of the solvent solution is similar to
uct coefcients and C11 , C22 , and C33 are quadratic coefcients. The the extracted oil and the ethanol, while adding small amounts of
selected experimental parameters for the extraction of J. curcas seed hexane could ensure an effective extraction of Jatropha seed oil.
oil by subcritical uid extraction, which were ethanol/hexane, sol- The maximum predicted yield of Jatropha seed oil obtained
vent/solid ratio and time, were optimized using the BoxBehnken from the response surface methodology was 38.95 g/100 g under
design. Table 1 shows the experimental design and the Jatropha oil the conditions tested (ethanol/hexane level of 7:1 mL/mL, a sol-
yield (Y) obtained in 15 experiments. The extraction yields of the vent/solid ratio of 30 mL/g, and a time span of 45 min). The
seed oil, which varied widely depending on the extraction condi- validation experiment was performed under these optimized
tions, were between 28.13 and 37.13 g oil/100 g dry seeds. extraction conditions, and the yield of Jatropha seed oil was
The models adequacy was veried by an F-test and the deter- 40.28 g/100 g. The above results indicate that the BoxBehnken
mination coefcient R2 (Dong et al., 2009). The analysis of variance design was suitable for the extraction of Jatropha seed oil in this
(ANOVA) showed that this regression model was highly signicant work.
(P < 0.01) with F-value of 20.11. The value of 5.37 for lack of t As shown in Table 2, by comparing the appearance and yield
implies that compared to pure error, the value is insignicant. The from Jatropha seed oil with reux extraction, ultrasonic extrac-
tness of the model was further conrmed by a satisfactory value tion, and microwave extraction, the maximum yield of Jatropha
of a determination coefcient, which was calculated to be 0.9378, seed oil can be obtained by subcritical uid extraction under the
indicating that 93.78% of the variability in the response could be reported conditions. The oils appearance during reux extraction
predicted by the model. In conclusion, the ANOVA of the response and microwave extraction changed from clear yellow to murky
surface quadratic model for the extracted oil yield showed that the yellow, probably because the oil was partly decomposed under
model is highly signicant and that the experiments are accurate the lengthy reux extraction time, and high-intensity radiation of
and reliable. microwave extraction.
The polynomial model for Jatropha oil yield (Y) was regressed
by utilizing only the signicant terms, as shown below:
3.2. Extraction with different methods
Y = 32.13 0.21X 1 + 1.38X 2 + 2.17X 3
As shown in Fig. 2, the yield of Jatropha seed oil increased
+ 1.77X 1 X 2 1.77X 1 X 3 + 1.63X 2 X 3 (3)
substantially in the range of time from 15 to 180 min for macer-
where Y is the yield of Jatropha seed oil, and X1 , X2 , and X3 are the ation extraction, from 15 to 120 min for reux extraction, from
ethanol/hexane, solvent/solid ratio and time, respectively. The pri- 15 to 60 min for ultrasonic extraction, and from 15 to 150 min for
mary functions of X1 , X2 , and X3 represent the average result of subcritical uid extraction, respectively. There were no signicant
altering one variable at a time, from its low level to its high level. changes in yield after 180, 120, 60 and 150 min for any method,
238 J. Liu et al. / Industrial Crops and Products 62 (2014) 235241
Fig. 1. Response surface for the effect of ethanol/hexane and solvent/solid ratio on the oil yield at a xed time of 25 min (A), effect of ethanol/hexane and time at a xed
solvent/solid ratio of 20 mL/g (B), effect of solvent/solid ratio and time on the oil yield at a xed ethanol/hexane of 4:1 mL/mL (C) on the oil yield at 90 C, 0.5 MPa.
J. Liu et al. / Industrial Crops and Products 62 (2014) 235241 239
Table 2
Comparison of colour and yield from Jatropha seed oil with different extraction methods.
Fig. 4. Total ion current chromatogram of Jatropha seed oil (after methyl esterifying)
Fig. 3. ln(Ym /Ym Y) T data of seeds oil from Jatropha curcas at different conditions. obtained from different methods.
240 J. Liu et al. / Industrial Crops and Products 62 (2014) 235241
Table 3
The values of k and R2 for different extraction methods.
Extraction methods Maceration extraction Reux extraction Ultrasonic extraction Subcritical uid extraction
Table 4
Identication of the compositions of Jatropha seed oil (after methyl esterifying) obtained from subcritical uid extraction by GCMS analysis.
and oil appearance for each sample was analyzed. The maximum
yield of oil (40.28 g oil/100 g dry seeds) was obtained by subcrit-
ical uid extraction. GCMS and FTIR results suggested that the
long time period of reux extraction and the high-intensity radi-
ation of microwave extraction could cause the oil to decompose.
On account of the high yield and ne quality of the oil, subcriti-
cal uid extraction would be an effective and efcient method for
the extraction of plant oil from natural products. Additionally, this
study examined the extraction processes for maceration extraction,
reux extraction, ultrasonic extraction and subcritical uid extrac-
tion, respectively. This model could be appropriate for practical
extraction processes.
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