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Industrial Crops and Products 62 (2014) 235241

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Industrial Crops and Products


journal homepage: www.elsevier.com/locate/indcrop

Extraction of oil from Jatropha curcas seeds by subcritical uid


extraction
Jing Liu a,b,1 , Pan Chen a,1 , Jing He a , Lihong Deng a , Luying Wang a ,
Jiandu Lei a,b, , Long Rong c
a
MOE Key Laboratory of Wooden Material Science and Application, Beijing Forestry University, Beijing 100083, PR China
b
Beijing Key Laboratory of Lignocellulosic Chemistry, Beijing Forestry University, Beijing 100083, PR China
c
Key Laboratory for Biomechanics and Mechanobiology of Ministry of Education, Beihang University, Beijing 100191, PR China

a r t i c l e i n f o a b s t r a c t

Article history: In this study, a method for the extraction of oil from Jatropha curcas seeds using subcritical uid extrac-
Received 16 June 2014 tion was developed. Extraction conditions, optimized by response surface methodology, were as follows:
Received in revised form 21 August 2014 ethanol/hexane, 7:1 mL/mL; solvent/solid ratio, 30 mL/g; time, 45 min. The yield of the oil extracted from
Accepted 25 August 2014
the J. curcas seeds by this method was then compared to different extraction methods (reux extrac-
Available online 16 September 2014
tion, microwave extraction, ultrasonic extraction and subcritical uid extraction). The oil samples were
analyzed using gas chromatographymass spectrometry (GCMS) and Fourier transform infrared spec-
Keywords:
trometer (FTIR). Results showed the maximal yield of Jatropha seed oil under the conditions tested of
Jatropha seed oil
Subcritical uid extraction
subcritical uid extraction reached 40.28 g oil/100 g dry seeds at a temperature of 90 C, a pressure of
Response surface methodology 0.5 MPa. Based on the comparison between different extraction methods, the oil extracted by subcritical
Modeling uid extraction had a good appearance and a high yield. In addition to subcritical uid extraction, the
GCMS extraction processes of maceration extraction, reux extraction, and ultrasonic extraction were modeled
and discussed. The subcritical uid extraction method was found to compare adequately to the other
methods, and provided a good amount of correlating data.
2014 Elsevier B.V. All rights reserved.

1. Introduction and petroleum ether (Martinez-Herrera et al., 2006; Sayyar et al.,


2009). In another method used recently, oil was extracted from
Jatropha curcas Linnaeus is a multi-purpose plant belonging to Jatropha seed kernels by a supercritical carbon dioxide (SC-CO2 )
the Euphorbiaceae family (Openshaw, 2000). It has a wide range of extraction technique (Min et al., 2010). Another method for the
uses, promising a wealth of benets to individuals and industry. The extraction of Jatropha oil from seed is a combination of ultrasoni-
Jatropha seed contains a kernel and a shell. The kernel has higher cation and aqueous enzymatic oil extraction (Shah et al., 2005).
crude protein (2228%) and oil contents (5458%) compared to the Although the SC-CO2 technique reduced the use of organic sol-
shell (46% crude protein and 0.81.4% oil) (Devappa et al., 2010). vents for the extraction of oil, the high pressure conditions and high
Jatropha seed oil is non-edible, but its other benets are numerous: costs of the process would limit its application. On the other hand,
it can be used as a diesel substitute, or in the manufacturing of when the enzyme assisted aqueous oil extraction was used in lieu
medicines, soap and cosmetics, as is already common in various of organic solvents, enzyme takes a long time to incubate, driving
tropical countries (Martinez-Herrera et al., 2006). up the cost during its lengthy production cycle. Therefore, a more
Several methods for extracting Jatropha seed oil have already efcient, safer, and cheaper technique for extracting Jatropha seed
been studied and implemented. Soxhlet extraction is currently the oil is in demand.
primary method, which uses organic solvents such as n-hexane Subcritical uid extraction is an emerging technique based on
the use of a certain extraction solvent at a temperature between its
boiling point and critical temperature and at a pressure sufcient
to keep the solvent in a liquid state (Lu et al., 2014). Subcritical
Corresponding author at: MOE Key Laboratory of Wooden Material Science and
uid extraction is performed at lower temperature and pressure
Application, Beijing Forestry University, Beijing 100083, PR China.
than those employed in supercritical uid extraction. The process
Tel.: +86 10 6233 7251.
E-mail address: ljd2012@bjfu.edu.cn (J. Lei). is safe and efcient, and does not damage the heat-sensitive com-
1
These authors contributed equally to this work. ponents of the materials (Miao et al., 2013). In this study, Jatropha

http://dx.doi.org/10.1016/j.indcrop.2014.08.039
0926-6690/ 2014 Elsevier B.V. All rights reserved.
236 J. Liu et al. / Industrial Crops and Products 62 (2014) 235241

oil was extracted by subcritical uid extraction with a tempera- standard peak retention times of fatty acids, and the mass spec-
ture of 90 C, a pressure of 0.5 MPa. To perform the subcritical uid tra library. Quantitative analysis of fatty acids was determined by
extraction, the mixed solvent (ethanol and hexane) used in the measuring peak area.
extraction process was raised over boiling temperature (68.7 C), In order to further examine the J. curcas seed oil, the infrared
and its saturated vapor pressure (0.16 MPa). The purpose of the spectrum (IR) of the extracted oil was compared to the IR of the oil
present study was to determine the maximum yield of Jatropha seed samples extracted by different methods (reux extraction, ultra-
oil obtained from subcritical uid extraction under the conditions sonic extraction and microwave extraction). IR was obtained using
tested. The study employed an experimental design in response a Fourier transform infrared spectrometer (FTIR-650) from a thin
surface methodology, and the extracted oil was analyzed by gas liquid lm over a KBr window. The FTIR spectra corresponded to
chromatographymass spectroscopy (GCMS) and infrared spec- the sum of 32 scans at a 1.5 cm1 spectral resolution.
trum (IR). Moreover, in order to allow for these lab techniques to
be applied in the industry, the process of extraction was modeled 2.4. Experiment design
and analyzed.
The experimental conditions for the subcritical uid extraction
2. Materials and methods of oil from J. curcas seeds were optimized by the BoxBehnken
design of response surface methodology (Wang et al., 2011). Three
2.1. Materials and chemicals parameters, X1 (ethanol/hexane, mL/mL), X2 (solvent/solid ratio,
mL/g) and X3 (time, min), were selected for the extraction experi-
J. curcas seeds were purchased from Jiangsu Donghu Bioenergy ments at three variation levels, as shown in Table 1. The response
Co. Ltd. After picking and drying, the seed samples were stored surface methodology data was analyzed by Design Expert software
inside polythene bags, in dry and ventilated places until extraction. (Version 7.1.6).
The subcritical uid extractor was a custom model from Tianhong
vertical extension (Beijing) Technology Co. Ltd. Ethanol, n-hexane
and all other chemicals were analytical reagent grade. 2.5. Modeling of the extraction process

2.2. Subcritical uid extraction Solid liquid extraction involves the transformation of a soluble
fraction (the solute or leachant) from a solid material to a liquid
A reaction vessel made of stainless steel tube was used for the solvent, by diffusing the solute from the solid into the surrounding
subcritical uid extraction. The J. curcas seeds were shattered by solvent (Sayyar et al., 2009). This extraction process was modeled
a grinder, creating powder with a particle diameter smaller than using a thin lm which provided resistance to the transfer. The
0.9 mm (20-mesh). The seed powder (2.4 g) and 48 mL of a mixed theory and model has been elaborated in our previous paper (Liu
solvent (38.4 mL ethanol and 9.6 mL hexane) were then placed into et al., 2012), and its simplied model is expressed by the equation:
the vessel. After being tightly closed with a stainless steel cap, the  Y 
m
vessel was placed in a mufe furnace (Tianjin Zhonghuan Experi- ln = kt + b (1)
Ym Y
mental Furnace Co. Ltd., China). The subcritical uid extraction was
carried out at 90 C, 0.5 MPa for 15 min. At the end of the reac- where Y (%) is the yield of extracted compounds from natural prod-
tion, the reactor was immediately removed from the furnace and ucts, Ym (%) is the maximum yield of the given experiments, k is the
cooled to room temperature. The mixture was then centrifuged kinetic extraction rate constant, t (min) is time and b is the intercept
at 5000 rpm for 10 min. The supernatant was evaporated under of the linear equation.
reduced pressure (rotary evaporation) at 55 C, and the extracted In this work, a series of experiments were performed to reect
oil was gathered. In this work, a subcritical uid extractor with an various sets of conditions. The milled J. curcas seeds (particle
inner volume of 100 mL was used to perform the subcritical uid sizes < 0.9 mm) were suspended in a mixed solvent of ethanol and
extraction. There is also a larger extractor, with a volume of 3000 L, hexane (4:1) to obtain a solvent/solid ratio of 1:20, and then the
currently available for mass production. mixture was extracted as follows.
(1) For the maceration extraction, the mixture was put in a
2.3. GCMS and IR systems beaker and sealed with paralm. The temperature of the solution
was kept at 50 C using a water bath under atmospheric pres-
Gas chromatographymass spectrometry (GCMS) was used for sure. Eight mixtures were leached for 15, 30, 60, 90, 120, 150, 180
analyzing compositions of the product. An Agilent 7890A/5975C and 240 min, respectively. (2) For the reux extraction, the mix-
GCMS was carried out using a HP-5MS column (30 m 0.25 mm ture was put into a Soxhlet apparatus and the temperature of the
i.d. 0.25 m lm thickness) with He as the carrier gas. The oven solution was kept at 75 C using a water bath under atmospheric
temperature of GC was held at its initial temperature of 100 C pressure. Eight mixtures were extracted for 15, 30, 60, 90, 120,
for 0 min, then raised to a nal temperature of 240 C at a rate of 150, 180 and 240 min, respectively. (3) For the ultrasonic extrac-
3 C/min, then held for 1 min, with a total run time of 47.66 min. The tion, the mixture was put in an Ultrasonic Extractor (SY-1000E,
inlet temp was maintained at 250 C, and the split ratio was 20:1. Beijing Hongxianglong Biotechnology Developing Co. Ltd., China).
Analysis with a mass detector was carried out under the following The ultrasonic probe was xed at a dened position, and then the
conditions: helium as the carrier gas, an electron energy of 70 eV, mixture was extracted under 20 kHz at 50 C under atmospheric
and a mass range from 35 to 450. pressure. Eight mixtures were extracted for 15, 30, 60, 90, 120, 150,
Before GCMS analysis, the fatty acids of the extracted J. curcas 180 and 240 min, respectively. (4) For the subcritical uid extrac-

seed oil were derivatized into methyl esters (Sim cek et al., 2009). tion, the mixture was placed in the vessel that was placed in a mufe
100 L of J. curcas seed oil was added into a stoppered test tube, and furnace at 90 C, 0.5 MPa. Eight mixtures were extracted for 15, 30,
dissolved in 4 mL isooctane. 200 L of 2 mol/L potassium hydrox- 60, 90, 120, 150, 180 and 240 min, respectively.
ide methanol solution was then added to the test tube, stirred, and After extracting, each mixture was centrifuged and the
held at room temperature for 30 min. Finally, 1 g of sodium bisulfate supernatant was evaporated under reduced pressure (rotary evap-
was added and stirred, then the ltrate was injected into a GCMS oration) at 55 C, then the extracted oil was acquired and stored for
system for analysis. Qualitative analysis was performed using the analysis.
J. Liu et al. / Industrial Crops and Products 62 (2014) 235241 237

Table 1
BoxBehnken design of three variables with Jatropha oil yields.

Run Parameters and levels Jatropha oil yield (g/100 g)

X1 : Ethanol/hexane (mL/mL) X2 : Solvent/solid ratio (mL/g) X3 : Time (min)

1 4:1 (0) 10 (1) 5 (1) 29.79


2 4:1 (0) 30 (+1) 5 (1) 28.75
3 4:1 (0) 20 (0) 25 (0) 31.67
4 1:1 (1) 20 (0) 5 (1) 29.17
5 4:1 (0) 20 (0) 25(0) 31.25
6 4:1 (0) 20 (0) 25 (0) 32.08
7 1:1 (1) 20 (0) 45 (+1) 36.25
8 7:1 (+1) 20 (0) 5 (1) 32.92
9 1:1 (1) 30 (+1) 25 (0) 32.50
10 7:1 (+1) 10 (1) 25 (0) 28.13
11 4:1 (0) 30 (+1) 45 (+1) 37.13
12 4:1 (0) 10 (1) 45 (+1) 31.67
13 7:1 (+1) 20 (0) 45 (+1) 32.92
14 1:1 (1) 10 (1) 25 (0) 32.71
15 7:1 (+1) 30 (+1) 25 (0) 35.00

3. Results and discussion The interaction terms (X1 X2 , X1 X3 and X2 X3 ) show how the oil yield
changes when two variables are simultaneously changed. The neg-
3.1. Optimization of subcritical uid extraction conditions ative coefcients indicate an unfavorable effect on the oil yield,
while the positive coefcients indicate a favorable effect on the
The BoxBehnken design of the response surface methodology oil yield (Solanki et al., 2007). Thus, Eq. (3) demonstrates that the
is an independent quadratic design that is an efcient and creative yield of extracted oil depended most on the time, followed by the
three-level composite model for tting second-order response solvent/solid ratio and ethanol/hexane.
surfaces (Kaiser et al., 2013; Prakash Maran et al., 2013). The mathe- The three-dimensional (3D) response surface showed the effects
matical relationship between the three independent variables and of the ethanol/hexane, solvent/solid ratio and time on the yield of
the response surface is described by the following second-order Jatropha seed oil. As shown in Fig. 1, generally speaking, increas-
polynomial equation: ing the solvent/solid ratio or time within the ranges tested in this
study led to an increase in oil yield. Therefore, a higher solvent/solid
Y = C 0 + C 1 X 1 + C 2 X 2 + C 3 X 3 + C 12 X 1 X 2
ratio and longer extraction time are advantageous to the extrac-
+ C 13 X 1 X 3 + C 23 X 2 X 3 + C 11 X 1 2 + C 22 X 2 2 + C 33 X 3 2 (2) tion of Jatropha seed oil. The higher solubility and the increased
extraction time could be the primary factors responsible for these
where Y is the predicted yield, and X1 , X2 and X3 are three signi- changes (Kim et al., 2010). At the same time, the ethanol/hexane
cant independent variables. In Eq. (2), C0 is the model constant, C1 , variable produced the least amount of impact among the three fac-
C2 , and C3 are linear coefcients, C12 , C13 , and C23 are cross prod- tors, implying that the polarity of the solvent solution is similar to
uct coefcients and C11 , C22 , and C33 are quadratic coefcients. The the extracted oil and the ethanol, while adding small amounts of
selected experimental parameters for the extraction of J. curcas seed hexane could ensure an effective extraction of Jatropha seed oil.
oil by subcritical uid extraction, which were ethanol/hexane, sol- The maximum predicted yield of Jatropha seed oil obtained
vent/solid ratio and time, were optimized using the BoxBehnken from the response surface methodology was 38.95 g/100 g under
design. Table 1 shows the experimental design and the Jatropha oil the conditions tested (ethanol/hexane level of 7:1 mL/mL, a sol-
yield (Y) obtained in 15 experiments. The extraction yields of the vent/solid ratio of 30 mL/g, and a time span of 45 min). The
seed oil, which varied widely depending on the extraction condi- validation experiment was performed under these optimized
tions, were between 28.13 and 37.13 g oil/100 g dry seeds. extraction conditions, and the yield of Jatropha seed oil was
The models adequacy was veried by an F-test and the deter- 40.28 g/100 g. The above results indicate that the BoxBehnken
mination coefcient R2 (Dong et al., 2009). The analysis of variance design was suitable for the extraction of Jatropha seed oil in this
(ANOVA) showed that this regression model was highly signicant work.
(P < 0.01) with F-value of 20.11. The value of 5.37 for lack of t As shown in Table 2, by comparing the appearance and yield
implies that compared to pure error, the value is insignicant. The from Jatropha seed oil with reux extraction, ultrasonic extrac-
tness of the model was further conrmed by a satisfactory value tion, and microwave extraction, the maximum yield of Jatropha
of a determination coefcient, which was calculated to be 0.9378, seed oil can be obtained by subcritical uid extraction under the
indicating that 93.78% of the variability in the response could be reported conditions. The oils appearance during reux extraction
predicted by the model. In conclusion, the ANOVA of the response and microwave extraction changed from clear yellow to murky
surface quadratic model for the extracted oil yield showed that the yellow, probably because the oil was partly decomposed under
model is highly signicant and that the experiments are accurate the lengthy reux extraction time, and high-intensity radiation of
and reliable. microwave extraction.
The polynomial model for Jatropha oil yield (Y) was regressed
by utilizing only the signicant terms, as shown below:
3.2. Extraction with different methods
Y = 32.13 0.21X 1 + 1.38X 2 + 2.17X 3
As shown in Fig. 2, the yield of Jatropha seed oil increased
+ 1.77X 1 X 2 1.77X 1 X 3 + 1.63X 2 X 3 (3)
substantially in the range of time from 15 to 180 min for macer-
where Y is the yield of Jatropha seed oil, and X1 , X2 , and X3 are the ation extraction, from 15 to 120 min for reux extraction, from
ethanol/hexane, solvent/solid ratio and time, respectively. The pri- 15 to 60 min for ultrasonic extraction, and from 15 to 150 min for
mary functions of X1 , X2 , and X3 represent the average result of subcritical uid extraction, respectively. There were no signicant
altering one variable at a time, from its low level to its high level. changes in yield after 180, 120, 60 and 150 min for any method,
238 J. Liu et al. / Industrial Crops and Products 62 (2014) 235241

Fig. 1. Response surface for the effect of ethanol/hexane and solvent/solid ratio on the oil yield at a xed time of 25 min (A), effect of ethanol/hexane and time at a xed
solvent/solid ratio of 20 mL/g (B), effect of solvent/solid ratio and time on the oil yield at a xed ethanol/hexane of 4:1 mL/mL (C) on the oil yield at 90 C, 0.5 MPa.
J. Liu et al. / Industrial Crops and Products 62 (2014) 235241 239

Table 2
Comparison of colour and yield from Jatropha seed oil with different extraction methods.

Extraction method Oil appearance Jatropha oil yield (g/100 g) Reference

Reux extraction Deep yellow 36.33 Sayyar et al. (2009)


Microwave extraction Murky yellow 35.67 HongYan et al. (2005)
Ultrasonic extraction Clear yellow 37.42 HongYan et al. (2005)
Subcritical uid extraction Clear yellow 40.28 (38.95a ) This study
a
Predicted value from the response surface methodology.

pressure, promoting movement of the solvent molecules, minimiz-


ing the mass transfer resistance boundary layer, and increasing the
yield by a high mass transfer of solute in the matrix and/or from the
matrix to the solvent (Yi et al., 2009), then letting the seed oil dis-
solve into the solvent. Shown in Table 3, the R2 value demonstrates
that the model provided a good correlation of the experimental
data of each extraction method. Thereby, this model can be used to
analyze the process of extraction of plant oil from natural products.

3.3. GCMS and IR analysis

The Jatropha seed oil obtained from subcritical uid extrac-


tion was made into derivatives of methyl esters, and analyzed by
GCMS. The content of each fatty acid methyl ester was calcu-
lated by using a normalization of the peak areas, which is shown
in Table 4. Clearly, the oil mainly contained ve fatty acid methyl
esters. The GCMS analysis indicated that the oil was mainly com-
posed of unsaturated fatty acids, further, it contained large amounts
of palmitic acid (C16:0) and linoleic acid (C18:2). The most preva-
Fig. 2. Time-dependent yield data of seeds oil from Jatropha curcas.
lent fatty acid in Jatropha seed oil was oleic acid (C18:1).
Fig. 4 shows the total ion current chromatogram of the Jatropha
probably due to the fact that dynamic equilibrium between seed oil (after methyl esterifying) obtained from different meth-
internal and external particles has been attained by that time. ods. The composition of the oil obtained from ultrasonic extraction
Leaching rates for subcritical uid extraction were higher than is similar to subcritical uid extraction. However, there are two
reux extraction and ultrasonic extraction, but for maceration more compounds in the oil obtained from reux extraction and
extraction, it was difcult to extract a sufcient amount of oil. microwave extraction. The retention time of 15.506 and 22.482 min
Fig. 3 shows the plot for Eq. (1) and Table 3 provides the for reux extraction is pentadecane (1.467%) and heptadecane
experimental estimate of the kinetic parameters k-value, which (0.735%), respectively. The enlarged gure (Fig. S1) was showed in
was highest for subcritical uid extraction, followed by ultrasonic the Supplementary Data. These results suggested that the lengthy
extraction and reux extraction. Maceration extraction had the time period for reux extraction, or the high-intensity radiation
lowest yield. Although the seed oil yields for reux extraction were of microwave extraction, caused a deoxygenation reaction in the
approximately the same as for ultrasonic extraction, the extrac- oil. This is because hydrocarbons with one carbon atom less than
tion time for ultrasonic extraction was dramatically lower. As a the original fatty acid chain, i.e. pentadecane and heptadecane, are
result, the subcritical uid extraction for Jatropha seed oil (yield the products of oxygen removal from triglyceride by decarboxyla-
44.58 g/100 g) was more efcient. This is likely due to the effects of tion + decarbonylation (Tiwari et al., 2011).
temperature, which was kept under the solvents saturated vapor

Fig. 4. Total ion current chromatogram of Jatropha seed oil (after methyl esterifying)
Fig. 3. ln(Ym /Ym Y) T data of seeds oil from Jatropha curcas at different conditions. obtained from different methods.
240 J. Liu et al. / Industrial Crops and Products 62 (2014) 235241

Table 3
The values of k and R2 for different extraction methods.

Extraction methods Maceration extraction Reux extraction Ultrasonic extraction Subcritical uid extraction

k (1/min) 0.0097 0.0124 0.0132 0.0210


R2 0.9535 0.9188 0.9612 0.9736

Table 4
Identication of the compositions of Jatropha seed oil (after methyl esterifying) obtained from subcritical uid extraction by GCMS analysis.

Detected compound name Structurea Retention time (min) Content (%)

9-Hexadecenoic acid methyl ester C16:1 28.654 0.573


Hexadecanoic acid methyl ester C16:0 29.416 12.034
9,12-Octadecadienoic acid methyl ester C18:2 34.696 33.685
9-Octadecenoic acid methyl ester C18:1 34.944 45.408
Octadecanoic acid methyl ester C18:0 35.603 8.142
Others 0.158
a
Cx:y, where x is the number of carbon atoms and y is the number of C C double bonds.

and oil appearance for each sample was analyzed. The maximum
yield of oil (40.28 g oil/100 g dry seeds) was obtained by subcrit-
ical uid extraction. GCMS and FTIR results suggested that the
long time period of reux extraction and the high-intensity radi-
ation of microwave extraction could cause the oil to decompose.
On account of the high yield and ne quality of the oil, subcriti-
cal uid extraction would be an effective and efcient method for
the extraction of plant oil from natural products. Additionally, this
study examined the extraction processes for maceration extraction,
reux extraction, ultrasonic extraction and subcritical uid extrac-
tion, respectively. This model could be appropriate for practical
extraction processes.

Acknowledgements

This work was supported by the Fundamental Research Funds


Fig. 5. IR of Jatropha seed oil obtained from different methods. for the Central Universities (No. BLX2013006), the 948 Project from
State Forestry Administration of China (No. 2014-4-35) and Beijing
Natural Science Foundation (2142024).
The Jatropha seed oil extracted by different methods was fur-
ther analyzed by FT-IR spectroscopy. As shown in Fig. 5, all IR
spectra of Jatropha oil showed absorbance bands characteristic of Appendix A. Supplementary data
triglyceride at 10001300 cm1 and 17301750 cm1 attributed to
C O (antisymmetric axial stretching and asymmetric axial stretch- Supplementary data associated with this article can be
ing) and C O (carbonyl) stretching vibrations, respectively (Tariq found, in the online version, at http://dx.doi.org/10.1016/j.indcrop.
et al., 2011). It was observed that characteristic bands of fatty acid 2014.08.039.
(around 1735 cm1 ) were less intense for oil extracted by ultra-
sonic extraction, reux extraction and microwave extraction than
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