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Abstract
Automobile chassis is an important part located between the vehicle loads and its wheels. This article gives a calculation
technique of the reaction forces on the wheels for the vehicles which have more than two axles in static steady case. The paper
takes the refection of the ways of distributing the loads on the wheel reaction forces values. The study has two groups; the first
group has four models of the chassis analysis deference the concentrated points of goods-load distribution. The second group has
three models of the chassis analysis differentiation the truck supporting places. The paper reviews the most important research
works which have been published in the years period (2005-2015).The results of reading this paper will give the researcher
summary of a recent technique in the field of calculate the vehicle wheels reaction forces. These calculations are related to the
values of the trucks loads and their places using their forces, moments (Clapeyrons theorem of three moments) equilibrium
equations analysis and MATLAB package.
Keywords
Chassis, Heavy FS52J-8x4, Truck, Truck Suspension
Fig 2. One Side of the Basic Truck Chassis Beam Model with the Loads Values and Their Places
3. Basic Truck Chassis Beam Model 3.1.2 Reaction Forces for Model Two
The goods-load was divided into two loads; the first (wc1)
The basic beam model for the truck chassis is represented in was loaded between the front wheels in the middle of the (c)
Fig2. It has four support points which simulate the truck distance of Fig2. (Appendix1). The second (wc2) was
wheels; two support points for the front wheels and the other concentrated in the middle of the span between the second
two for the rear wheels. Also, the basic weights (Loads) and front truck axle (RB) and the end point of the truck as shown in
their places of the trucks parts for one side of the chassis are Fig4. (Appendix1). The distances and loads were taken from
documented in Table4 and Table5 respectively. Table6 and Table7 (Appendix2). The results of Eq. (7) were
Table 4. Loads Names and Their values on One Side of the Truck Chassis
registered under model two of Table9 (Appendix2). Fig4(a).
(Appendix1) shows the required bending moments for
Load Names Values (N) Equations (5 and 6) [7].
w1 39208.3 Secondly; four equations equal to the number of the
w2 2526.1 supports for the basic model were taken as: a) W = R
w3 981 (summation weights = summation resistances), b) MA = 0
w4 1471.5
(summation moments around A), c) MC=fixing moment at
w5 1895.5
support point C, d) MD=fixing moment at support point D.
w6 245.5
Thirdly; the results of the second step were put into matrices
w7 245.5
w8 245.5
form: [A][R]=[W]. Finally; this equation was solved by a
computer program using MATLAB package to compute the
Table 5. Distances Names and Their Values of the Basic Model. four supports reaction forces. Table6 and Table7 (Appendix2)
have the values of distances and loads respectively which are
Distances a1 a2 a3 a4 a5 a6 a7 different from the values of the basic model.
Values (mm) 1370 100 980 780 1450 267 123 Step 4); the four Equations (a: d) in the section (3.1) were
Distances a8 a9 a10 l1 l2 l3 l4
applied and gave matrices Eq. (4). Step 5); the MATLAB
Values (mm) 1510 1810 430 1860 3350 1320 2240
software was used to compute the four supports reaction
Distances c d
---------------------------------------- forces RA, RB, RC, and RD which are written in Table10
Values (mm) 950 7860
(Appendix2).
3.1. Group One: According to the MAl1+2MB (l1+l2) +MCl2= - ((6r1*x-1/l1) + (6r2*x-2/l2)) (1)
Concentrated Place of the Distributed
Goods-load [7] MBl2+2MC (l2+l3) +MDl3 = - (6r2*x-2/l2) (2)
10420 3350 MB 96274506840
3350 9340 MC 9040902084
The first group of models is agreeing with the basic model = (3)
1 1 1 1 RA 100214.74
except the concentration position of the distributed goods-load.
1 0 0 0 RC 32733.85
reactions forces of the truck wheels required many steps.
= (4)
0 1 0 0 RD 27954.14
Firstly; Clapeyrons theorem of three moments was applied
twice, one between ABC span and the other between BCD
span (the three moments equation may also be found out by
Mohrs second theorem) which are shown through Fig 3:6. The mathematical processes for model one - group one
(Appendix1), and then the fixing moments at support points were repeated on model two using Equations (5:8). Their
(B and C) could be calculated by using the moments values of results were documented under the column for model 2 in
Table8 (Appendix2). Table10 (Appendix2).
3.1.1. Reaction Forces for Model One MAl1+2MB (l1+l2) +MCl2= - ((6r3*x-3/l1) + (6r4*x-4/l2)) (5)
In this model; the goods-load (wc) was concentrated in the - -
MBl2+2MC (l2+l3) +MDl3= - ((6r4*x 4/l2) + (6r5*x 5/l3)) (6)
10420 3350 MB 74289276980
=
middle of the span length of its distribution length as shown in
1 1 1 1 RA 100214.74
distances. The steps to calculate the supports reaction forces
= (8)
1860 0 0 0 RC 66932184.73
BCD spans respectively were used to give Equations (1 and 2)
on the middle of the wheelbase between the front wheels 3.2. Truck Chassis Models According to the
and the rear wheels. The third part was pointed on the Place of the Support Points [7, 10, and
middle of the whole distance between the rear wheels and 11]
the end point of the truck. Fig5. (Appendix1) shows model
three - group one of the truck chassis. Fig 5(a). (Appendix1) 3.2.1. Reaction Forces for Model One
contains its bending moments which were used in Fig7. (Appendix3) illustrates two front axles and a tandem
Equations (9 and 10) [7]. In this section; the same steps for rear axle. All the loads were supported on three points; two
the two sections (3.1.1 and 3.1.2) were repeated to this points simulate the front axles and one simulates the rear
model, from that the difference in data was summarized in tandem axle. All the loads were pointed in the same places as
Table6, Table7 and Table8 (Appendix2). The results of the shown in Fig6. (Appendix1) except for the distributed load;
mathematical processes have given an Eq. (11). Also; the however, it was concentrated on three places. The first one
mathematical processes were repeated to model three and was loaded on the middle of the distributed load length
resulted matrices Eq. (12). This equation was solved by the between the front axles; the second was loaded on the middle
computer program to give the supports reaction forces of of the length between the second-front axle and the tandem
model 3 in Table10 (Appendix2). axle; and the third was put on the middle length between the
tandem reaction point and the end point of the truck chassis.
MAl1+2MB (l1+l2) +MCl2= - ((6r3*x-3/l1) + (6r6*x-6/l2)) (9) The fixing moment value at support B was calculated from Eq.
(17) [7], and the summarized data were filled for model (1) in
MBl2+2MC (l2+l3) +MDl3= - (6r6*x-6/l2) (10)
10420 3350 MB 97100790780
Table13 (Appendix4). The summation forces were equaled by
1 1 1 1 RA 100215
and B1B2C spans respectively to give Equations (19:21) [7].
1860 0 0 0 RC 65430276
Table11, Table12, and Table13 (Appendix4) then is resulted
= (16)
3350 3350 0 0 RD 275730693
Eq. (22). A computer program was made to solve Eq. (22).
This resulted the fixing moments at A2, B1, and B2 support
American Journal of Engineering, Technology and Society 2015; 2(4): 67-76 71
points. Secondly; five equations equal to the support points points for the front axles suspension connection points with
were resulted from: a) W = R, b) MA1 = 0, c) MA2 = the truck chassis and two support points for the rear axles. So,
fixing moment at support point A2, d) MB1 = fixing moment the components of the truck and the loads were supported on
at support point B1, and e) MC=fixing moment at support six points. The basic loads were pointed on the same places as
point C. Thirdly; the results of the second step were put into shown in Fig 1. (Appendix1), except for the distributed load
matrices form [A] [R] = [W] as shown in Eq. (23). Finally; this which was concentrated on five points. The first three points
equation was solved by the designed program using MATLAB were represented in the same place as model two of group two.
package. Then the five supports reaction forces RA1, RA2, RB1, The fourth point was plotted on the middle of the length
RB2, and RC were resulted and written for model two in between the rear axles supporting points. The fifth point was
Table14 (Appendix4). drawn on the middle of all distance from the rear wheels to the
end point of the truck. Clapeyrons theorem of three moments
MA1c1+2MA2(c1+c2)+MB1c2=-6((r8*x-8/c1)+(r9*x-9/c2)) (19) was applied four times on; A1A2B1, A2B1B2, B1B2C, and
B2CD spans respectively to give Equations (24:27) [7]. The
MA2c2+2MB1(c2+c3)+MB2c3=-6((r9*x-9/c2)+(r10*x-10/c3)) (20) solution of these four equations and the contents of Table 11,
- - Table12, and Table13 (Appendix4), is resulted Eq. (28). This
MB1c3+2MB2 (c3+c4)+MC(c4)=-6((r10*x 10/l3)+(r11*x 11/c4)) (21)
3720 210 0 MA2 41461896740
equation was solved by the computer program and resulted the
From this study it can be concluded that the models which (moments between BC for model one group one).
has some negative results should be omitted, by other words: x-1, x-2, x-3, x-4, x-5, x-6, .etc distance of centre of gravity
these were not suitable distribution ways for the goods-load. for each cross bonding bending moment for all the models for
The conclusion for this article is that the most suitable example:
distribution way of goods-load is as model one of group two. x-1, Distance of centre of gravity for each bending moment
of r1 from point A.
Nomenclature x-2, Distance of centre of gravity for each bending moment
of r2 from point C.
r1, r2, r3, r4, r5, r6.etc summation area of
bending moments for all the models as example: Appendix 1
r1 Summation area of bending moments M1, M2 (moments
between AB for model one group one). It constant the figures for the models of group one of
r2 Summation area of bending moments M3, M4, M5, Mwc models.
w6 w7
A B C D
w4
RA RB w5 wc RC RD w8
w1 w2 w3
a1 a2 a3 a4 a5 a6 a7 aa8 ab8 a9 a10
a8
l1 l2 l3 l4
Fig 3. The Truck Goods-load is plotted in the Middle of its Distribution Length with Four Reaction Forces.
Mwc
M1
+
MC
M5
+ M2 M4
M3 +
+ + +
+
A B C D
MB MD=M8
Fig 3(a). The Truck Chassis Bending Moment Diagram Model One-Group One.
w6 w7
A B C D
wc1 w4 RC
RA w2 RB RD w8
w5
w3
w1 aa4 ab4 wc2
l3a l3b
a2 a9 a10
a1 a3 a4 a5 a6 a7 a8
l1 l2 l3 l4
Fig 4. The Truck Goods-load is concentrated on Two Points with Four Reaction Forces.
American Journal of Engineering, Technology and Society 2015; 2(4): 67-76 73
M1
Mwc1 Mwc2
M5
+
M2 M4
M3 +
+ + +
+ +
__
C D
A B
MC
MD=M8
MB
Fig 4(a). Truck Chassis Bending Moment Diagram Model Two - Group One.
aa6 ab6 w6 w7
A B C D
w2 wc1 w4 RC
RA RB RD wC3
w3 w5 w8
w1 aa4 ab4
wcc2 aa9 ab9
a1 a2 a3 a5 a6 a7 a8
a4
a9 a10
l1 l2 l3 l4
Fig 5. The Truck Goods-load was collected on Three Points with Four Reaction Forces.
Mwcc2
M1 +
Mwc1 M5
+ M2
M4
+ M3 + +
+ + C D
A
B MC
MB
MD
Fig 5(a). Truck Chassis Bending Moment Diagram for Model Three - Group One.
aa6 ab6 w6 w7
A B C D
w4
RA w2 wc1 RB RC wCC3 RD wC4 w8
w5
w1 aa4 ab4 w3
wcc2 ac9 ad9
a1 a2 a3 a5 a 6 a7 a8 la3 la3
a4 a10
a9
l1 l2 l3 l4
Fig 6. The Truck Goods-load is put on Four Points with Four Reaction Forces.
74 Nagwa A. Abdel-halim: Reflection of Truck Loads Distribution Methods on the Truck Wheels Reaction Forces
Mwcc2
M1 Mwcc3
Mwc1 M5
+
+ M2 M3 M4 +
+ + +
+ +
A B C D
MC
MB
MD
Fig 6(a). Truck Chassis Bending Moment Diagram for Model Four-Group One.
Name Value (mm) Name Value (mm) Name Value (mm) Name Value (mm)
aa8 1140 l3a 105 ab6 42 la3 660
ab8 370 l3b 1215 aa9 460 ac9 1120
aa4 305 aa6 225 ab9 1350 ad9 690
ab4 475
Value Value
Name Equation Name Equation
(N mm) (N mm)
M1 w1a2(a3+a4)/l1 17574391 M4 w4(a5+a6)(a7+a8)/l2 806763
M2 w2(a2+a3)a4/l1 1572077 M5 w5(l2-a8)(a8)/l2 1144079
M3 w3a5(l2-a5)/l2 1231606 M8 w8a9 -444355
Table 10. Supports Reaction Names and Values for Models of Group One.
Appendix 3
It constant the figures for the models of group two of models.
A B C
w6 w7
RA w2 wc1 RB w4 RC wsc3
wsc2 w8
w5
w1 aa4 ab4 w3 ae9 af9
ac8 ad8
a1 a2 a3 a4 a5 a6 a7 a8 la3 la3 a9 a10
l1 l2 l3 l4
Fig 7. The Truck Goods-load is collected in Three Points with Three Reaction Forces.
b6
A1 A2 B1 B2 C
wt1 wt2 w6 w7
RA2 w2 w4 wsc3 w8
RA1 w1 RB1 wt3 RC
w5
w3
b1 b2 b3 b4 b5 b7 b
b88 ae9 af9
b9 ae8 af8
l1
l1 a6 a7 a8 la3 la3 a9
c1 c2 c3 c4 a10 l4
Fig 8. Model Two for Group Models Number Two (Goods-load is pointed on Four Points with Five Reaction Forces).
w6
w7
A1 A2 B1 B2 C D
w2
wt1 wt2 w4 wcc3 wc4
RA1 w1 RA2 RB1 RD w8
b6 RB2 w5 wt4 RC
w3
b3 b9 ac9 ad9
b1 b2 b4 b5 b7 bb8 8 ag8 ah8
l1
l1 a6 a7 a8 la3 la3 a9 a10
c1 C c3 c5 l3 l4
Fig 9. The Truck Goods-load is put on Six Points with Six Reaction Forces.
Appendix 4
Appendix 4 includes: distances and forces which represent on the figures of group two of models, moments for models of
group two, supports reaction names and values for models of the second group of models.
Name Value (mm) Name Value (mm) Name Value (mm) Name Value (mm) Name Value (mm) Name Value (mm)
ac8 165 b1 545 b5 62.5 b9 625 ah8 1262.5 af9 1020
ad8 1345 b2 925 b6 45 ae8 577.5 ag8 247.5 b8 825
ae9 790 b3 725 b7 780 af8 932.5 b4 147.5 ------- -----------
76 Nagwa A. Abdel-halim: Reflection of Truck Loads Distribution Methods on the Truck Wheels Reaction Forces
Name Value (N) Name Value (N) Name Value (N) Name Value (N) Name Value (N) Name Value (N)
wsc2 27242 wsc3 19701 wt1 27242 wt2 19701 wt3 21637 wt4 17153.4
[8] Mitsubishi Fuso Truck & Bus Corporation, Heavy Duty Fuso
Table 14. Supports Reaction Values for Models of Group Two. FS52SS5VFAA, MIT 2419, December 2011. www.fuso.co.nz
Values (N) for models
Reaction Names [9] Firestone Technical Service, Firestone Medium & Light Truck
(3) (2) (1)
Tire Data Book, U.S.A, March 2012.
RA -------- -------- 35353 www.firestonetrucktires.com
RB -------- -------- 26175
RA1 10491 10633 -------- [10] Robert N. Brady, Heavy-Duty Truck Suspension, Steering,
RA2 79462 58288 -------- and Braking, Systems, Reston Diesel Mechanics Series, April,
RB1 -45562 -16296 -------- 1989.
RB2 21381 5102 --------
RCD ------- 42488 38687 [11] Beth Harrington, Heavy Trucks, MAE, Spring 2009.
RC 4925 -------- --------
RD 29518 -------- --------