Medium Voltage

Rated Products
 - Contents -

1. Power Distribution Equipment

- Load Break Switch

- Automatic Circuit Recloser

- Gas Insulated RMU / PAD Switch

2. Tank type SF6 Gas Insulated Switchgear

 ILJIN Electric Power Distribution Equipment
Power

ILJIN Electric Printed in korea 2016.03

Distribution
Equipment

ILJIN ELECTRIC CO., LTD.

Head office 04167, 12F ILJIN Building 45, Mapo-daero, Mapo-gu, Seoul, Korea I Tel : +82-2-707-9259 Fax : +82-2-707-9685
Factory 18365, 905-17, Mannyeon-ro, Hwaseong-si, Gyeonggi-do, Korea I Tel : +82-31-220-0900 Fax : +82-31-220-0576
Website www.iljinelectric.co.kr
ILJIN Family ILJIN Electric / ILJIN Diamond / ILJIN Materials / ILJIN Display / ILJIN Steel / ILJIN Unisco / Alpinion Medical Systems
Gas / Epoxy Insulated
Load Break Switch
Design Concept & Advantage
Technical Data
Testing
Design Concept & Advantages

High Reliability of property for switch Compact and light weight design

Modular design using Spring Charging Mechanism

Mechanical operating Stability
High quality EPOXY resine(EPOXY Insulation type)
Easy installation and maintenance free
All functions necessary for such applications
High quality SF6 Gas(SF6 Gas Insulation type) sensing, control and communications

1 2 3 4

The ILJINs Load Break Switch(LBS) is designed for overhead distribution lines and distribution substation applications for
voltage classes of 17/25.8/36 kV respectively. LBS is supplied with the LBS Control Cubicle. The LBS Control Cubicle is
a microprocessor based controller that provides the protection, data logging and communications function in a single device.

The ILJINs LBS is designed for use as a stand alone device also can be easily integrated into distribution automation system
and remote control schemes using the inbuilt communications capability. LBS has been extensively type tested by
independent and ILJIN Electric laboratories to ensure long life reliability. The in-built user configurable distribution
automation functionality can be used with or without a communications system and will reduce outage time and increase
profitability in your network.
Technical Data
SF6 Gas Insulated Type
Rating Unit 17.5kV 25.8kV 36kV
Type kV IJ-W1S IJ-W2S , IJ-W2CS IJ-W3S

IEC 60265-1
Applied Standard - IEC 60265-1 IEC 60265-1
IEC 62271-103

Operation Type - Manual/Motorized Manual/Motorized Manual/Motorized

Bushing Material - Porcelain/Polymer Porcelain/Polymer Porcelain/Polymer

Rated Voltage kV 17.5 25.8 36

Rated Frequency Hz 50/60 50/60 50/60

Rated Continuous Current A 400/630 400/630 400/630

Rated Short-time Current kA 16/1 sec 16/1 sec 16/1 sec

Rated Short-circuit Making Capacity kAp 41.6 41.6 41.6

Power Frequency Withstand Voltage kV 50 70 70

Impulse Withstand Voltage kV 110 170 170

Manual kg 130
150 130 170
Net Weight
Motorized kg 165
145 145 185

IJ-W1S IJ-W2CS IJ-W3S

Epoxy Insulated Type
Rating Unit 25.8kV
Type kV IJ-SL2

Applied Standard - IEC 62271-1

Operation Type - Manual/Motorized

Rated Voltage kV 25.8

Rated Frequency Hz 60

Rated Continuous Current A 400/630

Rated Short-time Current kA 16/1 sec

Rated Short-circuit Making Capacity kAp 41.6

Power Frequency Withstand Voltage kV 60

Impulse Withstand Voltage kV 150

Manual kg 95
Net Weight
Motorized kg 105

IJ-SL2 Controller with RTU

Testing
ILJIN has the most developed test equipment and the ability to perform type tests and routine tests to comply with IEC standards.

TYPE TEST
Dimension Check Dielectric Tests Resistance measurement of main circuit

Temperature rise test Short-time withstand current and Peak withstand current tests

Verification of the protection Tightness tests EMC tests

Making and breaking tests Mechanical operation tests at ambient air temperature

ROUTINE TEST
Dimension Check Power frequency withstand voltage test Resistance measurement of main circuit

Tightness tests Mechanical operation tests at ambient air temperature

TYPE TEST CERTIFICATION

Gas / Epoxy Insulated
Automatic Circuit Recloser
Design Concept & Advantage
Technical Data
Testing
Design Concept & Advantages

High Reliability of property for Recloser Compact and light weight design

Modular design using PMA

Mechanical operating Stability
High quality EPOXY resine(EPOXY Insulation type)
Easy installation and maintenance free
All functions necessary for such applications
High quality SF6 Gas(SF6 Gas Insulation type) sensing, control and communications

1 2 3 4

The ILJINs Automatic Circuit Recloser(ACR) is designed for overhead distribution lines as well as distribution substation applications
for voltage classes of 17/27/38 kV respectively. The product is supplied with the ACR Control Cubicle. The ACR Control Cubicle is a
microprocessor based controller that provides the protection, data logging and communications function in a single device.

The ILJINs ACR has been designed for a stand alone device also can be easily integrated into distribution automation and remotecon
trol schemes using the inbuilt communications capability. ACR has been extensively type tested by independent and ILJIN Electric
laboratories to ensure long life reliability.

The in-built user configurable distribution automation functionality can be used with and without a communications system and

will reduce outage time and increase profitability in your network.

Technical Data
SF6 Gas Insulated Type
Rating Unit 17.5kV 27kV 38kV
Type kV IJ-GR1 IJ-GR2 IJ-GR3

Applied Standard - IEEE Std. C37.60 IEEE Std. C37.60 IEEE Std. C37.60

Operation Type - Manual/Motorized Manual/Motorized Manual/Motorized

Bushing Material - Porcelain/Polymer Porcelain/Polymer Porcelain/Polymer

Rated Voltage kV 17.5 27 38

Rated Frequency Hz 50/60 50/60 50/60

Rated Continuous Current A 630 630 630

Rated Short-time Current kA 16/1 sec 12.5/1 sec 16/1 sec

Rated Short-circuit Making Capacity kAp 40 31.25 40

Power Frequency Withstand Voltage kV 50 60 70

Impulse Withstand Voltage kV 110 150 170

Net Weight kg 185 215 265

IJ-GR1 IJ-GR2 IJ-GR3

Epoxy Insulated Type
Rating Unit 25.8kV
Type kV IJ-SR2

Applied Standard - IEEE Std. C37.60

Operation Type - Manual/Motorized

Rated Voltage kV 27

Rated Frequency Hz 50/60

Rated Continuous Current A 630

Rated Short-time Current kA 16/1 sec

Rated Short-circuit Making Capacity kAp 41.6

Power Frequency Withstand Voltage kV 60

Impulse Withstand Voltage kV 150

Net Weight kg 160

IJ-SR2 Controller with RTU

Testing
ILJIN has the most developed test equipment and the ability to perform type tests and routine tests to comply with IEC standards.

TYPE TEST
Dimension Check Dielectric Tests
Radio Influence voltage Tests Measurement of the resistance of circuits
Temperature rise Test Short time with stand current and peak withstand current tests
Verification of the protection Tightness Tests
EMC Tests Switching Tests
Partial discharge Test Time-current Test
Mechanical Duty Test

ROUTINE TEST
Dimension Check Dielectric test
Tests on auxiliary and control circuits Measurement of the resistance
Tightness test Reclosing and over-current trip test
Partial discharge test Mechanical operations tests

TYPE TEST CERTIFICATION

Gas Insulated RMU
PAD Switch
SF6 Gas Insulated Type(RMU)
Rating Unit 12kV 24kV
Type - IJ-RUC1 IJ-RUC2

Applied Standard - IEC 62271-1, 100, 102, 103, 105, 200

Operation type - Manual/Motorized

Rated Voltage kV 12 24

Rated Frequency Hz 50/60

200(CB)
Rated Continuous Current A
200/630(LBS)

Rated Short-time Current kA 20/3 sec 16/1 sec

Rated Short-circuit Making Capacity- kAp 50 40

Power Frequency withstand Voltage kV 32 60

Impulse withstand Voltage kV 85 145

Main Switch 5,000

Mechanical Operation time Earth Switch 1,000

Circuit Breaker 10,000

Dead Break Method

Connection way -
Ground-Live Part height : 503 mm

- CB Type Fuse Type LBS Type

3 Way 1080x717x1157 1080x717x1307 1080x717x937

Size(WxDxH) mm
4 Way 1430x717x1157 1430x717x1307 1430x717x937

5 Way 1780x717x1157 1780x717x1307 1780x717x937

3 Way 450 440 400

Net Weight kg 4 Way 600 590 550

5 Way 750 740 700

Standard Diagram

3 Way(2LBS 1CB) 4 Way(3LBS 1CB) 5 Way(3LBS 2CB)

SF6 Gas Insulated Type(PAD)
Rating Unit 25.8kV
Type - IJ-BPS IJ-MPS

Applied Standard - IEC 62271-1, 102, 103, 201

Operation Type - Manual/Motorized

Rated Voltage kV 25.8

Rated Frequency Hz 50/60

Rated Continuous Current A 600

Rated Short-time Current kA 12.5/1 sec

Rated Short-circuit Making Capacity kAp 32.5

Power Frequency Withstand Voltage kV 50

Impulse Withstand Voltage kV 145

Main Switch 5,000

Mechanical Operation time
Earth Switch 1,000

Dead Break Method

Connection Way -
Ground-Live Part height : 503 mm

type Manual Motorized Manual Motorized

Size(WxDxH) 3 Way mm 1200x800x1200 - 1200x860x1000 -

4 Way 1600x800x1200 1600x800x1300 1600x860x1000 1600x860x1100

3 Way 330 - 570 -

Net Weight kg
4 Way 360 400 640 670
Tank type SF6 Gas Insulated Switchgear (GIS)
36kV 2500/2000/1250A 31.5kA
25.8kV 2000/630A 25kA

ILJIN Electric Co., Ltd.

CONTENTS
1. Rating and Specification
2. Design and Construction
3. Operation
4. Design conception
5. Safety information
6. General information
1. Rating and Specification
Type TG360-G TG307-G
Applied Standard IEC Std 62271-100/ 62271-200 IEC Std 62271-100/ 62271-200
Ratings
Rate Voltage kV 36 25.8
Rated Current A 2500/2000/1250 2000/630
Rated Frequency Hz 50 60
Mechanical Operations times 10,000 10,000
Rated Gas Pressure at 20 MPa 0.15 0.125
Breaking Capacity
Rated Short Time Current kA 31.5 25
Making Current(peak) kA 80 65
Cable Charging current A 50 31.5
Line Charging current A 5 504(Condenser)
Impulse Withstand Voltage (1.250)
Phase to Earth kV 170 150
Across Interrupter kV 170(195) 150(165)
Power Frequency Withstand Voltage, Dry
Phase to Earth kV 70 70
Across Interrupter kV 70(80) 70(77)
Power Supply
Operation V DC 110 DC 110
Environmental
Ambient Temperature -5 +40 -5 +40
Humidity % 0 90 0 90
Altitude m 1,000 1,000
2. Design and Construction
2.1 Layout (Incoming / Feeder bay)

Certificated by the newly revised IEC standards Circuit breaker in KEMA-International Authorization
Laboratory in accordance with IEC62271-100. (Certi. No. 131-08)
General layout is consist of Incoming bay, Feeder bay, Coupler bay, Section bay etc.
The incoming or feeder bay of metal-clad SF6 gas insulated high voltage switch gear is incorporated
vacuum circuit breaker comprises the primary, operating mechanism and intelligent secondary
systems
2. Design and Construction
2.2 Layout (controller)
Secondary system has a complete local control system with electrical actuation and an interface to
a high level micro processor based control system and adapted in customers requirements.

-All switchgear wiring be done by AC 600V grade

PVC insulated multi-stranded copper wire KIV.
-Terminal block will be provided for connection of
external and internal wiring.
-If the client want Digital Power Protection and
Metering Unit that we can provide its.

Co
2. Design and Construction
2-3 Tank (Enclosure)
The tank of the GIS is fabricated from the Aluminum casting that it is light gray color and highly
resistant to corrosion, so it providing long-term protection for housing of excellent reliability and
availability.

-The light alloy aluminum tank is completely

earthed and protected against accidental
contact and protects all live parts in the high
voltage area permanently form soil, humidity,
foreign body another injurious influences.
2. Design and Construction
2-4 Vacuum Interrupters
The GIS adopted EATONs vacuum interrupters.

Long Life and Maintenance-Free Operation - Controlled contact erosion results in long electrical life.
Contacts are enclosed within the vacuum interrupter.
Excellent Sticking Resistance - Hard contact material minimizes contact sticking in a vacuum
and is ideal for high current applications.
No Atmospheric Contact Contamination - No oxides and corrosion layers can form on the contacts.
No Noise, No Flash All arcing is confined inside the vacuum interrupter.
No Environmental Effects - Current interruption occurs in a vacuum; no greenhouse or toxic gases are emitted.
Very Low Current Chop - The low average cutoff current results in a minimal induced transient voltage spike
so that surge suppressors are not required.

7
2. Design and Construction
2-5 Spring operating mechanism

The new operating mechanism technology.

Maintenance-free as a standard feature
More than10,000 times operating capacity.
Excellent reliability and availability
By manual and motor operated mechanism
Trip free function
Anti pumping
2. Design and Construction
2-6 Cable plug in socket system
The high voltage cable connection enclosure illustrated are employed for cable plug in socket
having an inward tapered cone system as specified in IEC standard.

-Plug-in cable sockets mounted in a gastight manner

in the floor plate of the circuit breaker compartment
maintain the partitioning between the insulating gas
compartment and the cable termination compartment.
2. Design and Construction
2-7 Current Transformers

The GISs CT adopted ring core type current transformer.

Metal encapsulated and touch proof.
2. Design and Construction
2-8 Gauge pressure of gas in service
The norminal gauge pressure of SF6 gas in service at a gas temperature of 20 C is identical for all
Compartments within a panel.
The gauge pressure that actually exists depends on the temperature and the site altitude

Gas inlet

Gas density monitor

2. Design and Construction
Etc
Grounding Terminal
Manaul Operating Handle
- Circuit Breaker spring charging handle
- Disconneter Switch operating handle
- Earthing Switch operating handle
Single bus type
- DS/ES Emergency operating handle
Counter
Position Indicator (I/O)
Lifting Lug (M12 size)

Double bus type

Co
3. Design conception

q High Reliability
q Compact Design
q Modular Design
q Mechanical Operating Stability
q Easy installation and Maintenance
q Enclosure material : High quality Aluminum casting
q 3 Position Disconnector switch
q Adopted ring core Current Transformer
4. Operation
Various facilities are available for ease of operation of switchgear
Manual Actuation
- The circuit breaker can be switched manually by actuating the trip and close push buttons. A lever is
also provided to charge up the closing spring manually. Two cranks are additionally supplied to
operate the 3-way switch.
- Prohibited switching operations are prevented by a panel mechanical interlocking. Mechanically
functioning position indication is integrated in the mimic diagram at the operating mechanism front
plate.
On-spot actuation by direct electrical control.
- The circuit breaker and the 3-way switch have each a motor operating mechanism which is
independently operated with the available control circuit voltage.
- The control and signalling components can either be incorporated at the interface of each panel
control cabinet, or alternatively, located at a central point inside a separate control board.
- The mechanical interlocking within each panel are also simulated electrically.
5. Safety Information
5.1 Safety for Life
ILJINs products meet or exceed all applicable industry standards relating to product safety.
We actively promote safe practices in the use and maintenance of our products
through our technical information, instructional training programs, and the continuous efforts of
all ILJIN employees involved in product design, manufacture, marketing and service.

5.2 Safety Information

The technical informations are not intended as a substitute for proper training or
adequate experience in the safe operation of the GIS described.
Only authorized technicians who are familiar with this GIS should install, operate and service it.
Following is important safety information.
For safe installation and operation of the GIS,
be sure to read carefully and understand fully followings.
Additional statements,
related to specific matters and procedures, can be observed throughout this information.
6. General Information
6.1 Instruction
This document provides characteristic for the IJGR Type electronically controlled high voltage GIS.
Before installing and operating this GIS, carefully read and understand the contents of additional documents.

6.2 Applied Standards

The GIS is designed, manufactured and tested in accordance with IEC 62271-100, 62271-200.

6.3 Quality Standards

The GIS shall be manufactured according to ISO9001 / ISO14001(1994) quality control system.

6.4 Acceptance and Initial Inspection

The GIS is completely assembled, tested, and inspected at the factory.
It is good condition when accepted by the carrier for shipment. Upon receipt,
inspect the shipping container for signs for damage.
Unpack the GIS and inspect it thoroughly for damage incurred during shipment.
If damage is discovered,
file a claim with carrier immediately.

6.5 Handling and Storage

Be careful during handling and storage of the GIS to minimize the possibility of damage. In particular,
protect the porcelain bushing in handling.
Only use the lifting lug when lifting the GIS.
If the GIS is to be stored for any length of time prior to installation, provide a clean, dry storage area.
 ILJIN Electric Power Distribution Equipment
Power

ILJIN Electric Printed in korea 2016.03

Distribution
Equipment

ILJIN ELECTRIC CO., LTD.

Head office 04167, 12F ILJIN Building 45, Mapo-daero, Mapo-gu, Seoul, Korea I Tel : +82-2-707-9259 Fax : +82-2-707-9685
Factory 18365, 905-17, Mannyeon-ro, Hwaseong-si, Gyeonggi-do, Korea I Tel : +82-31-220-0900 Fax : +82-31-220-0576
Website www.iljinelectric.co.kr
ILJIN Family ILJIN Electric / ILJIN Diamond / ILJIN Materials / ILJIN Display / ILJIN Steel / ILJIN Unisco / Alpinion Medical Systems