DESIGN

DESIGN CONDITI
CONDITI ON FOR
ON Design THICKN
FOR Conditio ESS
SRN PARTICULARS CASE-1 CASE-2 CASE-3 CASE-4 CASE-5 CASE-6 CASE-7 CASE-8 CASE-9 CASE-10 CASE-11 CASE-12 CASE 13 CASE 14 FLOW n CALC REMARKS
NCU Normal
startup opn NCU start Annexure
180299- 180299- 180299- 180299- 180299- 180299- 180299- 180299- 180299- 46deg 46deg 1 to EIL
I523- I523- I523- I523- I523- I523- I523- I523- I523- Evap co Evap co 46deg spec
A02r-01- A02r-01- A02r-01- A02r-01- A02r-01- A02r-01- A02r-01- A02r-01- A02r-01- ON ON Evap co Emergen
HBD No. 0011 0012 0013 0014 1101 1102 1103 1104 0015 OFF cy Case Case 5
34 CEP SUCTION
Pressure (bar) in 0.07 0.0832 0.0892 0.07 0.0797 0.0986 0.0967 0.0793 0.0861 0.0967 0.12325
Tempearture(deg 39 42.3 43.6 39 41.4 45.5 45.2 41.3 42.9 45.20 60.5
Flow (Kg/sec ) 12.73 13.30833 23.06467 12.67033 18.03533 18.335 26.714 17.83833 21.74633 26.71

35 CEP DISCHARGE
Pressure (bar) in 10 10 10 10 10 10 10 10 10 10.0000 12.5
Tempearture(deg 39.1 42.4 43.7 39.1 41.6 45.6 45.3 41.5 43 45.30 60.6
Flow (Kg/sec ) 12.73 13.30833 23.06467 12.67033 18.03533 18.335 26.714 17.83833 21.74633 26.71

36 CEP COMMON DISCHARGE HEADER

Pressure (bar) in 10 10 10 10 10 10 10 10 10 10.0000 12.5
Tempearture(deg 39.1 42.4 43.7 39.1 41.6 45.6 45.3 41.5 43 45.30 60.6
Flow (Kg/sec ) 38.19 39.925 69.194 38.011 54.106 55.005 80.142 53.515 65.239 80.14

37 MAKE UP WATER
Pressure (bar) in - - - - - - - - - - 0
Tempearture(deg 40.1 40.1 40.1 40.1 40.1 40.1 40.1 40.1 40.1 40.10 55.1
Flow (Kg/sec ) 63.528 63.528 63.528 63.528 63.528 63.528 63.528 63.528 63.528 63.53

38 CONDENSATE BEFORE LP HEATER

Pressure (bar) in 10 10 10 10 10 10 10 10 10 10.0000 12.5
Tempearture(deg 39.7 41.0 42.0 39.7 40.8 42.7 43.0 40.7 41.6 43.00 58.00066
Flow (Kg/sec ) 101.718 103.453 132.722 101.539 117.634 118.533 143.67 117.043 128.767 143.67

39 CONDENSATE AFTER LP HEATER

Pressure (bar) in 9.62 9.61 9.36 9.63 9.49 9.49 9.49 9.5 9.4 9.4900 12.0375
Tempearture(deg 62.5 62.9 55.9 66.4 85.5 85.6 100.7 96.4 49.1 100.70 115.7
Flow (Kg/sec ) 105.295 106.903 135.53 105.757 125.904 126.413 156.976 127.482 130.227 156.98

40 DRAIN AFTER LP HEATER

Pressure (bar) in - - - - - - - - - - 0
Tempearture(deg 67.5 67.9 60.9 71.4 90.5 90.6 105.7 101.4 54.1 105.70 120.7
Flow (Kg/sec ) 3.577 3.450 2.808 4.218 8.270 7.880 13.306 10.439 1.460 13.31

41 DRAIN AFTER LP HEATER DRAIN PUMP

Pressure (bar) in 10.12 10.11 9.86 10.13 9.99 9.99 9.99 10 9.9 9.9900 12.6625
Tempearture(deg 67.7 68.1 61.1 71.6 90.7 90.8 105.9 101.6 54.3 105.90 120.9
Flow (Kg/sec ) 3.577 3.450 2.808 4.218 8.270 7.880 13.306 10.439 1.460 13.31

42 CONDENSATE AFTER PRE HEATER BYPASS

Pressure (bar) in 9.62 9.61 9.36 9.63 9.49 9.49 9.49 9.5 9.4 9.4000 12.0375
Tempearture(deg 62.5 62.9 55.9 66.4 85.5 85.6 100.7 96.4 49.1 49.10 115.7
Flow (Kg/sec ) 80.055 82.569 135.530 105.757 69.106 69.283 68.872 65.968 130.227 135.53

1 CONDENSATE BEFORE PREHEATER

Pressure (bar) in 9.62 9.61 9.36 9.63 9.49 9.49 9.49 9.5 9.4 9.4000 12.0375
Tempearture(deg 88.7 88 75 75 130 130 130 130 75 75.00 145
Flow (Kg/sec ) 120.056 122.568 240.531 124.844 209.108 209.284 173.871 205.968 270.228 270.23
 DESIGN
DESIGN CONDITI
CONDITI ON FOR
ON Design THICKN
FOR Conditio ESS
SRN PARTICULARS CASE-1 CASE-2 CASE-3 CASE-4 CASE-5 CASE-6 CASE-7 CASE-8 CASE-9 CASE-10 CASE-11 CASE-12 CASE 13 CASE 14 FLOW n CALC REMARKS
NCU Normal
startup opn NCU start Annexure
180299- 180299- 180299- 180299- 180299- 180299- 180299- 180299- 180299- 46deg 46deg 1 to EIL
I523- I523- I523- I523- I523- I523- I523- I523- I523- Evap co Evap co 46deg spec
A02r-01- A02r-01- A02r-01- A02r-01- A02r-01- A02r-01- A02r-01- A02r-01- A02r-01- ON ON Evap co Emergen
HBD No. 0011 0012 0013 0014 1101 1102 1103 1104 0015 OFF cy Case Case 5
42 CONDENSATE AFTER PREHEATER
Pressure (bar) in 9.62 9.61 9.36 9.63 9.49 9.49 9.49 9.5 9.4 9.4000 12.0375
Tempearture(deg 140.5 139.2 99.4 122.3 151.6 151.6 148.9 145.6 98.9 98.90 166.6
Flow (Kg/sec ) 120.056 122.568 240.531 124.844 209.108 209.284 173.871 205.968 270.228 270.23

43 CONDENSATE BYPASS TO PREHEATER BEFORE PRV

Pressure (bar) in 9.62 9.61 9.36 9.63 9.49 9.49 9.49 9.5 9.4 9.4900 12.0375
Tempearture(deg 62.5 62.9 55.9 66.4 85.5 85.6 100.7 96.4 49.1 100.70 115.7
3.6 Flow (Kg/sec ) 25.240 24.334 0 0 56.798 57.13 88.104 61.514 0 88.10

44 CONDENSATE BYPASS TO PREHEATER AFTER PRV

Pressure (bar) in 9.62 9.61 9.36 9.63 9.49 9.49 9.49 9.5 9.4 9.4900 12.0375
Tempearture(deg 62.5 62.9 55.9 66.4 85.5 85.6 100.7 96.4 49.1 100.70 115.7
3.6 Flow (Kg/sec ) 25.240 24.334 0.000 0.000 56.798 57.130 88.104 61.514 0.000 88.10

45 CONDENSATE AFTER PREHEATER BEFORE PREHEATER BYPASS

Pressure (bar) in 9.62 9.61 9.36 9.63 9.49 9.49 9.49 9.5 9.4 9.4000 12.0375
Tempearture(deg 140.5 139.2 99.4 122.3 151.6 151.6 148.9 145.6 98.9 98.90 166.6
Flow (Kg/sec ) 80.055 82.569 135.530 105.757 69.106 69.283 68.872 65.968 130.227 135.53

46 CONDENSATE BEFORE DEAERATOR

Pressure (bar) in 2.72 2.72 2.72 2.72 2.72 2.72 2.72 2.72 2.72 2.7200 3.4
Tempearture(deg 122.1 122.1 99.3 122.4 122.1 122.1 122 122.1 98.9 122.00 137.4
Flow (Kg/sec ) 105.295 106.903 135.530 105.757 125.904 126.413 156.976 127.482 130.227 156.98

CASE-1 4 Nos GT gas firing (4x36.463)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos ST (3x16.990)
CASE-2 4 Nos GT gas firing (4x36.463)+No SF in HRSG +No SHP Flow +1UB is Running +2 Nos ST (2x25.364)
CASE-3 3 Nos GT gas firing (3x36.463)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos ST (3x29.063)
CASE-4 4 Nos GT gas firing (4x36.463)+ SF in HRSG +No SHP Flow +No UB is Running +3 Nos ST (2x16.990)
CASE-5 4 Nos GT HSD firing (4x31.895)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos ST (3x23.00)
CASE-6 4 Nos GT HSD firing (4x31.895)+No SF in HRSG +No SHP Flow +1UB is Running +2 Nos ST (2x34.50)
CASE-7 3 Nos GT HSD firing (3x31.895)+No SF in HRSG +No SHP Flow +1UB is Running +3Nos ST (3x33.633)
CASE-8 4 Nos GT HSD firing (4x31.895)+SF HSD in HRSG +No SHP Flow +No UB is Running +3 Nos ST (3x23)
CASE-9 4 Nos GT gas firing (4x28.083)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos ST (3x28.083)
Pressure (bar) in (abs)

SRN PARTICULARS CASE-1 CASE-2 CASE-3 CASE-4 CASE-5

180299- 180299- 180299- 180299- 180299-

I523- I523- I523- I523- I523-
A02r-01- A02r-01- A02r-01- A02r-01- A02r-01-
HBD No. 0011 0012 0013 0014 1101
GT Power MW 36,463 36,463 36,463 36,463 31,895
ST power MW 16,909 25,364 29,063 16,909 23
1 HRSG OUTLET

Pressure (bar) in (abs)122.6 122.6 122.6 122.6 122.6

Tempearture(degC) 532.3 532.3 532.3 535 535
3.6 Flow (kg/s) 14.562 14.562 14.562 26.525 14.107

2 STG INLET (SHP)

Pressure (bar) in (abs)122.6 122.6 122.6 122.6 122.6
Tempearture(degC) 533.1 533.1 531.7 535 534
3.6 Flow (kg/s) 35.268 43.963 47.316 35.366 42.159

3 UB STEAM

Pressure (bar) in (abs)122.6 122.6 122.6 0 122.6

Tempearture(degC) 534.2 534.1 531.5 0 533.2
3.6 Flow (kg/s) 47.557 48.031 98.262 0.000 70.050

4 SHP AT HEADER -1
Pressure (bar) in (abs)122.6 122.6 122.6 122.6 122.6
Tempearture(degC) 533.1 533.1 531.7 535 534
3.6 Flow (kg/s) 105.805 106.279 141.948 106.098 126.477

5 FROM HEADER TO SHP PROCESS STEAM

Pressure (bar) in (abs)122.6 122.6 122.6 122.6 122.6
Tempearture(degC) 533.1 533.1 533.1 533.1 533.1

Flow (kg/s) 0 0 0 0 0
 SHP PROCESS
STEAM AFTER
6 DESUPERHEATING
Pressure (bar) in (abs)122.6 122.6 122.6 122.6 122.6
Tempearture(degC) 525 525 525 525 525

Flow (kg/s) 0 0 0 0 0
7 SHP STEAM TO HP STEAM BEF PRD
Pressure (bar) in (abs)122.6 122.6 122.6 122.6 122.6
Tempearture(degC) 533.1 533.1 531.7 535 534

Flow (kg/s) 0 18.354 0 0 0

8 SHP STEAM TO HP STEAM AFTER PRD
Pressure (bar) in (abs)?? ?? ?? ?? ??
Tempearture(degC) ?? ?? ?? ?? ??

Flow (kg/s) ?? ?? ?? ?? ??

9 HP Extraction from each ST

Pressure (bar) in (abs)48 48 48 48 48
Tempearture(degC) 414.7 411.4 408.8 416.6 414.7
3.6 Flow (kg/s) 22.538 24 24.252 22.696 24.124
10 HP Extraction Header from all ST
Pressure (bar) in (abs)48 48 48 48 48
Tempearture(degC) 414.7 411.4 408.8 416.6 414.7
3.6 Flow (kg/s) 67.615 48.000 72.550 68.080 72.371

11 HP STEAM HEADER
Pressure (bar) in (abs)48 48 48 48 48
Tempearture(degC) 414.7 411.4 408.8 416.6 414.7
3.6 Flow (kg/s) 67.615 48.000 72.550 68.080 72.371

12 HP STEAM BEF PRDS FOR PROCESS

Pressure (bar) in (abs)48 48 48 48 48
Tempearture(degC) 414.7 411.4 408.8 416.6 414.7
3.6 Flow (kg/s) 46.22 46.22 46.22 46.22 46.22

13 HP STEAM AFTER PRDS FOR PROCESS

Pressure (bar) in (abs)44.1 44.1 44.1 44.1 44.1
Tempearture(degC) 400 400 400 400 400
3.6 Flow (kg/s) 46.22 46.22 46.22 46.22 46.22

14 HP STEAM TO MP STEAM BEF PRD

 Pressure (bar) in (abs) 48 48 48 48 48
Tempearture(degC) 414.7 411.4 408.8 416.6 414.7
Flow (Kg/sec ) 6.019 6.029 10.78 6.615 10.773

15 HP STEAM TO MP STEAM AFTER PRD

Pressure (bar) in (abs) ?? ?? ?? ?? ??
Tempearture(degC) ?? ?? ?? ?? ??
Flow (Kg/sec ) ?? ?? ?? ?? ??

16 HP INLET TO FD FAN
Pressure (bar) in (abs) 48 48 48 48 48
Tempearture(degC) 414.7 435.3 408.8 417 415
Flow (Kg/sec ) 15.87 15.429 16.003 15.827 15.871

17 MP STEAM FROM FD FAN OUTLET

Pressure (bar) in (abs) 20 20 20 20 20
Tempearture(degC) 323.6 343.5 317.9 325.4 323.5
3.6 Flow (Kg/sec ) 15.87 15.429 16.003 15.827 15.871

18 MP STEAM HEADER
Pressure (bar) in (abs) 20 20 20 20 20
Tempearture(degC) 323.6 343.5 317.9 325.4 323.5
3.6 Flow (Kg/sec ) 21.889 21.458 26.783 22.442 26.644

19 MP INLET HEADER TO BOTH BFP

Pressure (bar) in (abs) 20 20 20 20 20
Tempearture(degC) 343 364 345.8 346.2 351.9
Flow (Kg/sec ) 9.332 9.129 10.9 9.923 10.123

20 MP INLET EACH BFP

Pressure (bar) in (abs) 20 20 20 20 20
Tempearture(degC) 343 364 345.8 346.2 351.9
Flow (Kg/sec ) 4.66 4.565 5.45 4.961 5.061

21 MP STEAM TO LP STEAM BEF PRD

Pressure (bar) in (abs) 20 20 20 20 20
Tempearture(degC) 342.8 364 345.8 346.2 351.9
Flow (TPH) 0 0 3.358 0 4.063

22 MP STEAM TO LP STEAM AFTER PRD

Pressure (bar) in (abs) ?? ?? ?? ?? ??
Tempearture(degC) ?? ?? ?? ?? ??
Flow (TPH) ?? ?? ?? ?? ??

23 MP STEAM TO PROCESS BEF PRDS

Pressure (bar) in (abs) 20 20 20 20 20
 Tempearture(degC) 342.8 364 345.8 346.2 351.9
3.6 Flow (Kg/sec ) 12.557 12.329 12.524 12.519 12.458

24 MP STEAM TO PROCESS AFTER PRDS

Pressure (bar) in (abs) 18.850 18.850 18.850 18.850 18.850
Tempearture(degC) 310.000 310.000 310.000 310.000 310.000
Flow (Kg/sec ) 12.917 12.917 12.917 12.917 12.917

25 LP STEAM FROM EACH BFP TURBINE OUTLET

Pressure (bar) in (abs) 7 7 7 7 7
Tempearture(degC) 253.9 273.5 246.2 252.8 256.2
3.6 Flow (Kg/sec ) 4.66 4.565 5.45 4.961 5.061

LP STEAM COMMON
HEADER FROM BFP
26 TURBINE OUTLET
Pressure (bar) in (abs) 7 7 7 7 7
Tempearture(degC) 253.9 273.5 246.2 252.8 256.2
3.6 Flow (Kg/sec ) 9.32 9.13 10.9 9.922 10.122

27 LP STEAM HEADER
Pressure (bar) in (abs) 7 7 7 7 7
Tempearture(degC) 253.9 273.4 266.4 252.8 256.2
3.6 Flow (Kg/sec ) 9.32 9.13 14.258 9.922 14.185

28 LP STEAM FOR PROCESS BEF PRDS

Pressure (bar) in (abs) 7 7 7 7 7
Tempearture(degC) 253.9 273.4 266.4 252.8 256.2
3.6 Flow (Kg/sec ) 4.288 4.215 4.241 4.292 4.192

29 LP STEAM FOR PROCESS AFTER PRDS

Pressure (bar) in (abs) 5.4 5.4 5.4 5.4 5.4
Tempearture(degC) 225 225 225 225 225
3.6 Flow (Kg/sec ) 4.389 4.389 4.389 4.389 4.389

30 LP STEAM TO LP HEATER BEF PRD

Pressure (bar) in (abs) 7 7 7 7 7
Tempearture(degC) 253.9 273.4 266.4 252.8 279.9
Flow (Kg/sec ) 3.577 3.45 2.809 4.218 8.27

31 LP STEAM TO LP HEATER AFTER PRD

Pressure (bar) in (abs) ?? ?? ?? ?? ??
Tempearture(degC) ?? ?? ?? ?? ??
Flow (Kg/sec ) ?? ?? ?? ?? ??

32 LP STEAM TO DEARATOR BEF PRD

 Pressure (bar) in (abs) 7 7 7 7 7
Tempearture(degC) 253.9 273.4 266.4 252.8 256.2
Flow (Kg/sec ) 1.467 1.464 7.209 1.412 1.724

33 LP STEAM TO DEARATOR AFTER PRD

Pressure (bar) in (abs) ?? ?? ?? ?? ??
Tempearture(degC) ?? ?? ?? ?? ??
Flow (Kg/sec ) ?? ?? ?? ?? ??

34 CEP SUCTION
Pressure (bar) in (abs) 0.07 0.0832 0.0892 0.07 0.0797
Tempearture(degC) 39 42.3 43.6 39 41.4
Flow (Kg/sec ) 12.73 13.30833 23.06467 12.67033 18.03533

35 CEP DISCHARGE
Pressure (bar) in (abs) 10 10 10 10 10
Tempearture(degC) 39.1 42.4 43.7 39.1 41.6
Flow (Kg/sec ) 12.73 13.30833 23.06467 12.67033 18.03533

36 CEP COMMON DISCHARGE HEADER

Pressure (bar) in (abs) 10 10 10 10 10
Tempearture(degC) 39.1 42.4 43.7 39.1 41.6
Flow (Kg/sec ) 38.19 39.925 69.194 38.011 54.106

37 MAKE UP WATER
Pressure (bar) in (abs) - - - - -
Tempearture(degC) 40.1 40.1 40.1 40.1 40.1
Flow (Kg/sec ) 63.528 63.528 63.528 63.528 63.528

38 CONDENSATE BEFORE LP HEATER

Pressure (bar) in (abs) 10 10 10 10 10
Tempearture(degC) 39.7 41.0 42.0 39.7 40.8
Flow (Kg/sec ) 101.718 103.453 132.722 101.539 117.634

39 CONDENSATE AFTER LP HEATER

Pressure (bar) in (abs) 9.62 9.61 9.36 9.63 9.49
Tempearture(degC) 62.5 62.5 62.5 62.5 62.5
Flow (Kg/sec ) 105.295 106.903 135.53 105.757 125.904

40 DRAIN AFTER LP HEATER

Pressure (bar) in (abs) 6.5 6.5 6.5 6.5 6.5
Tempearture(degC) 67.5 67.5 67.5 67.5 67.5
Flow (Kg/sec ) 3.577 3.450 2.808 4.218 8.270

41 DRAIN AFTER LP HEATER DRAIN PUMP

Pressure (bar) in (abs) 10.12 10.11 9.86 10.13 9.99
 Tempearture(degC) 72.6 72.6 72.6 72.6 72.6
Flow (Kg/sec ) 3.577 3.450 2.808 4.218 8.270

42 CONDENSATE BEFORE DEAERATOR

Pressure (bar) in (abs) 2.72 2.72 2.72 2.72 2.72
Tempearture(degC) 122.1 122.1 99.3 122.4 122.1
Flow (Kg/sec ) 105.295 106.903 135.530 105.757 125.904

25 LP STEAM FROM EACH BFP TURBINE OUTLET

Pressure (bar) in (abs) 7 7 7 7 7
Tempearture(degC) 253.9 273.5 246.2 252.8 256.2
3.6 Flow (Kg/sec ) 4.66 4.565 5.45 4.961 5.061

26 CEP COMMON DISCHARGE HEADER

Pressure (bar) in (abs) 7 7 7 7 7
Tempearture(degC) 253.9 273.4 266.4 252.8 279.9
Flow (Kg/sec ) 3.577 3.45 2.809 4.218 8.27

CASE-1 4 Nos GT gas firing (4x36.463)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos S
CASE-2 4 Nos GT gas firing (4x36.463)+No SF in HRSG +No SHP Flow +1UB is Running +2 Nos S
CASE-3 3 Nos GT gas firing (3x36.463)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos S
CASE-4 4 Nos GT gas firing (4x36.463)+ SF in HRSG +No SHP Flow +No UB is Running +3 Nos S
CASE-5 4 Nos GT HSD firing (4x31.895)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos
CASE-6 4 Nos GT HSD firing (4x31.895)+No SF in HRSG +No SHP Flow +1UB is Running +2 Nos
CASE-7 3 Nos GT HSD firing (3x31.895)+No SF in HRSG +No SHP Flow +1UB is Running +3Nos S
CASE-8 4 Nos GT HSD firing (4x31.895)+SF HSD in HRSG +No SHP Flow +No UB is Running +3
CASE-9 4 Nos GT gas firing (4x28.083)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos S
CASE-6 CASE-7 CASE-8 CASE-9 CASE-10 CASE-11 CASE-12 CASE 13 CASE 14
NCU Normal
startup opn NCU start Annexure
180299- 180299- 180299- 180299- 46deg 46deg 1 to EIL
I523- I523- I523- I523- Evap co Evap co 46deg spec
A02r-01- A02r-01- A02r-01- A02r-01- ON ON Evap co Emergen
1102 1103 1104 0015 OFF cy Case Case 5
31.89 31,895 31,895 28,083
34.5 33,633 23 28,083

122.81 122.6 122.6 122.6

537.5 535 535 535
14.106 15.685 32.006 13.394

122.81 122.6 122.6 122.6

534 531.8 535 533.5
53.503 52.722 42.675 45.510

122.81 122.6 0 122.6

533.2 530.5 0 532.5
69.408 111.111 0.000 82.955

122.81 122.6 122.6 122.6

534 532 535 533.5
125.833 158.165 128.024 136.529 250

122.6 122.6 122.6 122.6

533.1 533.1 533.1 533.1

0 0 0 0 88.3
122.6 122.6 122.6 122.6
525 525 525 525

0 0 0 0 88.3

122.81 122.6 122.6 122.6

534 531.8 535 533.5

18.828 0 0 0 47.164

?? ?? ?? ??
?? ?? ?? ??

?? ?? ?? ?? 47.164

50.91 49.21 48 48
414.5 409.9 414.9 409.1
26 26.008 24.836 23.763

50.91 49.21 48 48
414.5 409.9 414.9 409.1
50.910 78.023 74.509 71.290

50.91 49.21 48 48
414.5 409.9 414.9 409.1
50.910 78.023 74.509 71.290 125.187

50.91 49.21 48 48
414.5 409.9 414.9 409.1
46.22 46.22 46.22 46.22 50.0

44.1 44.1 44.1 44.1 44.1

400 400 400 400 400
46.22 46.22 46.22 46.22 50.0
50.91 49.21 48 48
414.5 409.9 414.9 409.1
10.509 16.068 12.928 9.337 65.557

?? ?? ?? ??
?? ?? ?? ??
?? ?? ?? ??

50.91 49.1 48 48
437.3 410 415 409.1
15.427 15.996 15.885 15.995

20 20 20 20
343.6 318.2 323.8 318.2
15.427 15.996 15.885 15.995

20 20 20 20
343.6 318.2 323.8 318.2
25.936 32.064 28.813 25.332 81.557

20 20 20 20
373.2 353 355.3 343.8
9.854 11.527 11.234 10.623

20 20 20 20
373.2 353 355.3 343.8
4.927 5.763 5.617 5.311

20 20 20 20
373.2 353 355.3 343.8
3.85 8.091 5.139 2.164

?? ?? ?? ??
?? ?? ?? ??
?? ?? ?? ??

20 20 20 20
373.2 353 355.3 343.8
12.233 12.446 12.420 12.546 61

18.850 18.850 18.850 18.850

310.000 310.000 310.000 310.000
12.917 12.917 12.917 12.917 61.94

7 7 7 7
275.9 248.4 252.1 246.3
4.927 5.763 5.617 5.331

7 7 7 7
275.9 248.4 252.1 246.3
9.854 11.526 11.234 10.662

7 7 7 7
300 286.2 280.4 260.4
13.704 19.617 16.373 12.826

7 7 7 7
300 286.2 280.4 260.4
4.121 4.169 4.189 4.263

5.4 5.4 5.4 5.4

225 225 225 225
4.389 4.389 4.389 4.389

7 7 7 7
300 286.2 280.4 260.4
7.88 13.306 10.439 1.46

?? ?? ?? ??
?? ?? ?? ??
?? ?? ?? ??
7 7 7 7
300 286.2 280.4 280.4
1.702 2.143 1.745 7.063

?? ?? ?? ??
?? ?? ?? ??
?? ?? ?? ??

0.0986 0.0967 0.0793 0.0861

45.5 45.2 41.3 42.9
18.335 26.714 17.83833 21.74633

10 10 10 10
45.6 45.3 41.5 43
18.335 26.714 17.83833 21.74633

10 10 10 10
45.6 45.3 41.5 43
55.005 80.142 53.515 65.239

- - - -
40.1 40.1 40.1 40.1
63.528 63.528 63.528 63.528

10 10 10 10
42.7 43.0 40.7 41.6
118.533 143.67 117.043 128.767

9.49 9.49 9.5 9.4

62.5 62.5 62.5 62.5
126.413 156.976 127.482 130.227

6.5 6.5 6.5 6.5

67.5 67.5 67.5 67.5
7.880 13.306 10.439 1.460

9.99 9.99 10 9.9

 72.6 72.6 72.6 72.6
7.880 13.306 10.439 1.460

2.72 2.72 2.72 2.72

122.1 122 122.1 98.9
126.413 156.976 127.482 130.227

7 7 7 7
275.9 248.4 252.1 246.3
4.927 5.763 5.617 5.331

7 7 7 7
300 286.2 280.4 260.4
7.88 13.306 10.439 1.46

w +1UB is Running +3 Nos ST (3x16.990)

w +1UB is Running +2 Nos ST (2x25.364)
w +1UB is Running +3 Nos ST (3x29.063)
No UB is Running +3 Nos ST (2x16.990)
ow +1UB is Running +3 Nos ST (3x23.00)
ow +1UB is Running +2 Nos ST (2x34.50)
ow +1UB is Running +3Nos ST (3x33.633)
Flow +No UB is Running +3 Nos ST (3x23)
w +1UB is Running +3 Nos ST (3x28.083)
 DESIGN
DESIGN CONDITI
CONDITI ON FOR
ON Design THICKN
FOR Conditio ESS
FLOW n CALC REMARKS

SH Saftey valve Set press=140bar(a)

Considering 3%Margin on
123 127.2 144 above=0.03*140=4.2 bar(a)
535 540 540 Margin on temp =5DegC
115 116 Case-8

123 127.2 144

535 540 540
193 193 Case-6

SH Saftey valve Set press=140bar(a)

(assumed )Considering 3%Margin on
122.81 127.2 144 above=0.03*140=4.2 bar(a)
534.2 535 540 Margin on temp =5DegC
400 400 Case-7

123 127.2 144

535 540 540 Margin on temp =5DegC
900 570 As per NCU startup condition
Considering Steam flow during
the Condition no-2 of Annexure-1
of Customer Spec
122.6 127.2 144
535 540 540 Margin on temp =5DegC
During emergency, 265 for SHP process
265 265 steam
122.6 144
525 540
During emergency, 265 for SHP process
265 steam

122.6 127.2 144 (Same as SHP pressure)

535 540 540 Margin on temp =5DegC

During emergency, 39.8 for HP process + 75

169.8 68 for drives BFP, FD fan and forwarding pumps

48 127.2 55 (Same as SHP pressure)

535 540 540 Margin on temp =5DegC

During emergency, 39.8 for HP process + 75

169.8 68 for drives BFP, FD fan and forwarding pumps

49.21 55 considering 10% margin

409.9 427 As per EIL spec
93.6

49.21 55
409.9 427
280.9

49.21 55
409.9 427
450.7

49.21 55
409.9 427
179.9

44.1 50
400 427
179.9
49.21 55
409.9 427
236.0

??
??
??

48 55
408.8 427
57.6

20 22
317.9 350
57.6

20 22
317.9 350
293.6

20 22
353 380
41.5

20 22
353 380
20.7

20 22
353 380
29.1

?? 22
?? 380
??

20 22
373.2 380
219.6

20 22
310 350
223.0

7 8
248.4 288
20.7

7 8
248.4 288
41.5

7 8
286.2 305
70.6

7 8
252.8 305
15.5

5.4 8
225 288
15.8

7 8
286.2 305
47.9

?? 8
?? 305
#VALUE!
7 8
280.4 305
7.063

?? 8
?? 305
??

0.10 8
45.50 305
26.71

10.00 8
45.60 305
26.71

10.00 8
45.60 305
80.14

0.00 8
40.10 305
63.53

10.00 8
43.00 305
143.67

9.63 8
62.50 305
156.98

6.50 8
67.50 305
13.31

10.13 8
72.60 305
13.31

2.72 8
122.40 305
156.98

7.00 8
275.90 288
5.76

7.00 8
300.00 305
13.31
 NB OD-MM inch DN Std. sch
15 0.5 21.34 0.5 15 2.77
20 0.75 26.67 0.75 20 2.87
25 1 33.4 1 25 3.38
40 1.5 48.26 1.5 40 3.68
50 2 60.32 2 50 3.91
65 2.5 73.02 2.5 65 5.16
80 3 88.9 3 80 5.49
100 4 114.3 4 100 6.02
125 5 141.3 5 125 6.55
150 6 168.27 6 150 7.11
200 8 219.1 8 200 8.18
250 10 273.05 10 250 9.27
300 12 323.85 12 300 10.31
350 14 355.6 14 350 10.31
400 16 406.4 16 400 10.31
450 18 457.2 18 450 10.31
500 20 508 20 500 10.31
600 24 609.6 24 600 10.31
750 30 762 30 750 10.31
900 36 914.4 36 900 10.31
 Poletti 500 MW CCPP HP STEAM SYSTEM Calc. No.:M000-02-01
Rev.P1
PIPE SIZING CALCULATION Attachment no.:1
PTHE TO
FORMULAE
Aux. Cooling ACW CCW PUMP CCW CCW PUMP
water pumps ACW pumps DISCHARGE TO SUCTION SUCTION CCW PUMP DISCHARGE DISCH. HEADER
S.NO DESCRIPTION UNITS suction discharge PTHE HEADER PIPE DISCHARGE HEADER TO STG-1 STG-2 STG-3 STG-3 TO UTB GT-1 GT-2
1 SYSTEM Condensate
2 LINE DESIGNATION NO
3 OPERATING MODE
4 NO. OF LEADS NLEAD NO 1 1 1 1 1 1 1 1 1 1 1 1
5 TOTAL MASS FLOW NTOTAL Kg/sec 800.00 800.00 800.00 800.00 400.00 400.00 800.00 780.00 730.00 680.00 115.00 515.00 422.00
6 MASS FLOW PER LEAD QPERLEAD =NTOTAL/ NLEAD Kg/sec 800.00 800.00 800.00 800.00 400.00 400.00 800.00 780.00 730.00 680.00 115.00 515.00 422.00
7 OPERATING PRESSURE P1(g) Kg/Cm2 0.097 36.735 36.735 25.000 10.000 9.490 - 9.990 9.400 9.400 9.400 9.400 9.490
8 OPERATING TEMPERATURE T1 Deg C 45.200 45.300 45.300 40.100 43.001 100.700 105.700 105.900 49.100 75.000 75.000 60.000 60.000
9 SPECIFIC VOLUME @ P1 & T1 SVSOURCE M3/Kg 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001
10 VOLUMETRIC FLOW/LEAD QVPERLEAD = (QPERLEAD x SVSOURCE ) M3/Sec 0.808 0.808 0.808 0.808 0.404040404 0.404040404 0.8080808081 0.7878787879 0.7373737374 0.6868686869 0.1161616162 0.5202020202 0.4262626263
11 VELOCITY VASSUMED M/Sec 2.5 2.5 2.5 2.5 2 2.5 3 2.5 2.5 3 2.54 3 2.5
12 REQUIRED FLOW AREA AREQ =QVPERLEAD / VASSUMED M2 0.3232323232 0.323232323 0.323 0.323232323 0.202020202 0.1616161616 0.2693602694 0.3151515152 0.2949494949 0.228956229 0.0457329197 0.1734006734 0.1705050505
13 REQUIRED PIPE I.D DID_REQ =SQRT((AREQ x 4)/ (3.14))*1000 MM 641.685999002 641.685999 641.69 641.685999 507.29732487 453.74052129 585.77649415 633.6141556832 612.9696898705 540.0592429831 241.3679690744 469.9921037427 466.0513769894
14 Required pipe nomina;l size Calculated Nominal diameter of pipe DN 26 26 26 26 20 18 24 24 24 22 10 18 18
Selected Nominal diameter of pipe DN 26 8 6 30 20 18 24 24 24 20 10 24 18

15
SELECTED PIPE OD Selected Outer diameter of pipe MM 609.60 219.10 168.27 25.00 114.30 457.20 609.60 609.60 609.60 508.00 273.05 609.60 457.20
16 SELECTED PIPE OD Selected pipe IN 26 8 6 1 4 18 24 24 24 20 10 24 18

1 VOLUMETRIC FLOW PER LEAD QV_PERLEAD M3/Sec 0.81 0.81 0.81 0.81 0.40 0.40 0.81 0.79 0.74 0.69 0.12 0.52 0.43
2 MATERIAL OF CONSTRUCTION A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B
3 PIPE O..D. DO MM 609.60 219.10 168.27 33.40 114.30 457.20 609.60 609.60 609.60 508.00 273.05 609.60 457.20
4 DESIGN PRESSURE PDESIGN(g) Kg/cm2 0.12 36.73 36.74 25.00 10.00 12.04 0.00 12.66 12.04 12.04 12.04 12.04 12.04
5 DESIGN TEMPERATURE TDESIGN Deg C 60.50 60.00 60.60 55.10 58.00 115.70 120.70 120.90 115.70 145.00 145.00 166.60 115.70
6 ALLOWABLE STRESS (AS PER ASME SEKSI 15.00 14.40 14.40 14.40 14.40 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00
B31.1 TABLE A-2) Ksi
8 WELD JOINT EFFICIENCY(AS PER EWELD NUMBER 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
ASME B31.1)
9 CORROSION/EROSION/THREADING ALCORRO MM 1.50 0.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50
ALLOWANCE
10 COEFFICIENT (AS PER ASME B31.1 YCOF NUMBER 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40
TABLE104.1.2(A))
11 MINIMUM CALCULATED PIPE TMIN=(PDESIGN x 0.01x DO) / ( 2 x (YCOF x PDESIGN x MM 1.56 7.09 6.56 2.19 2.45 5.90 1.50 7.67 7.37 6.39 4.13 7.37 5.90
THICKNESS 0.01+ SEKSI x 0.01 x 68.965x EWELD))+ALCORRO

12 MILL NEGATIVE TOLERANCE TOLMILL % 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50
13 MINIMUM REQUIRED WALL TM-REQ=(TMIN / (1-(TOLMILL/100)) MM 1.78 8.10 7.50 2.50 2.80 6.74 1.71 8.76 8.42 7.30 4.72 8.42 6.74
THICKNESS FOR THE PIPE
14 SELECTED THICKNESS OF PIPE TSELECT MM 10.31 8.18 7.11 3.38 6.02 10.31 10.31 10.31 10.31 10.31 9.27 10.31 10.31
15 PIPE I.D DID=(DO - ( 2 x TSELECT ) ) MM 588.98 202.74 154.05 26.64 102.26 436.58 588.98 588.98 588.98 487.38 254.51 588.98 436.58
16 FLOW AREA AFLOW = ( 3.14 x DID x DID / 4 ) MM2 272314.49 32266.25 18629.15 557.11 8208.83 149622.65 272314.49 272314.49 272314.49 186468.32 50848.64 272314.49 149622.65
17 VELOCITY(CALCULATED) VCAL = QV_PERLEAD / AFLOW M/SEC 2.97 25.04 43.38 1450.50 49.22 2.70 2.97 2.89 2.71 3.68 2.28 1.91 2.85
SELECTED THICKNESS OF PIPE SCH
120

345439813.xls Sh. no.: 22 of 28

 Poletti 500 MW CCPP HP STEAM SYSTEM Calc. No.:M000-02-01
Rev.P1
Attachment no.:1

STG -1 to STG-1 STG-1 to GT -1 to GT-1 to

GT-3 TO GT-4 TO GT-5 TO Generator GC Header to to Oil Other Generator GC Header to Oil GT-1 to Other GT-1 to Other SGT-1 to Other GT-1 toHRSG-
GT-3 GT-4 GT-5 GT-1 TO HRSG-1 GT-2 TO HRSG-2 HRSG-3 HRSG-4 HRSG-5 coller header individual cooler cooler requirements cooler header individual cooler cooler requirements requirements requirements 1 GT-1 toUB-1 GT-1 toBFP-1
Future

1 1 1 1 1 1 1 1 1 1 1 1 1
329.00 236.00 143.00 20.00 20.00 20 20 20 36 9.00 12 2 40 10.00 32 6 78 50 15 15 75
329.00 236.00 143.00 20.00 20.00 20.00 20.00 20.00 36.00 9.00 12.00 2.00 40.00 10.00 32.00 6.00 78.00 50.00 15.00 15.00 75.00
9.490 9.400 9.400 2.720 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400
100.700 98.900 98.900 122.000 75.000 75.000 75.000 75.000 75.000 98.900 98.900 98.900 98.900 98.900 98.900 98.900 98.900 98.900 98.900 98.900 98.900
0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001
0.3323232323 0.2383838384 0.1444444444 0.0202020202 0.0202020202 0.0202 0.0202 0.0202 0.0363636364 0.0090909091 0.01212 0.002020202 0.0404040404 0.0101010101 0.03232 0.0060606061 0.0787878788 0.0505050505 0.0151515152 0.0151515152 0.0757575758
2.5 2.5 2.5 3 3 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2 2.5 2.5 2.5 2.5 2.5 2.5
0.1329292929 0.0953535354 0.0577777778 0.0067340067 0.0067340067 0.00808 0.00808 0.00808 0.0145454545 0.0036363636 0.00485 0.0008080808 0.0161616162 0.004040404 0.01616 0.0024242424 0.0315151515 0.0202020202 0.0060606061 0.0060606061 0.0303030303
411.5053813631 348.5247075717 271.2973731629 92.6193960647 92.6193960647 101.459 101.459 101.459 136.122156386 68.061078193 78.5902 32.0842999501 143.485351398 71.7426756989 143.485 55.5716376388 200.366388968 160.42149975 87.8664741221 87.8664741221 196.47540908
16 14 10 4 4 4 4 4 6 2 4 1 6 2 6 2 8 6 4 4 8
16 14 10 4 4 4 4 4 6 2 4 1 6 3 6 2 8 8 4 4 10

406.40 355.60 273.05 114.30 114.30 114.30 114.30 114.30 168.27 60.32 114.30 33.40 168.27 88.90 168.27 60.32 219.10 219.10 114.30 114.30 273.05
16 14 10 4 4 4 4 4 6 2 4 1 6 3 6 2 8 8 4 4 10

0.33 0.24 0.14 0.02 0.02 0.02 0.02 0.02 0.04 0.01 0.01 0.00 0.04 0.01 0.03 0.01 0.08 0.05 0.02 0.02 0.08
A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B
406.40 355.60 273.05 114.30 114.30 114.30 114.30 114.30 168.27 60.32 114.30 33.40 168.27 88.90 168.27 60.32 219.10 219.10 114.30 114.30 273.05
12.04 12.04 12.04 3.40 12.04 12.04 12.04 12.04 12.04 12.04 12.04 12.04 12.04 12.04 12.04 12.04 8.00 8.00 8.00 8.00 8.00
115.70 166.60 166.60 137.40 145.00 145.00 145.00 145.00 145.00 166.60 166.60 166.60 166.60 166.60 166.60 166.60 166.60 166.60 166.60 166.60 166.60
15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00

0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60

1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50

0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40

5.41 4.92 4.13 1.81 2.60 2.60 2.60 2.60 3.12 2.08 2.60 1.82 3.12 2.36 3.12 2.08 2.90 2.90 2.23 2.23 3.25

12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50
6.18 5.62 4.72 2.07 2.97 2.97 2.97 2.97 3.56 2.38 2.69 3.32 3.32 2.55 2.55 3.72

10.31 10.31 9.27 6.02 6.02 6.02 6.02 6.02 7.11 3.91 7.11 5.49 8.18 8.18 6.02 6.02 9.27
385.78 334.98 254.51 102.26 102.26 52.50 77.92 202.74 202.74 102.26 102.26 254.51
116828.57 88086.11 50848.64 8208.83 8208.83 2163.66 4766.15 32266.25 32266.25 8208.83 8208.83 50848.64
2.84 2.71 2.84 2.46 2.46 4.20 2.12 2.44 1.57 1.85 1.85 1.49

345439813.xls Sh. no.: 23 of 28

 Poletti 500 MW CCPP HP STEAM SYSTEM Calc. No.:M000-02-01
Rev.P1
Attachment no.:1

GT-1
toSampling GT-1 toUBAll GT-1 toBFP-1 GT-1 toBFP-2 GT-1 toBFP-3 GT-1 toBFP-4 GT-1 toBFP-5 GT-1 toBFP-6 GT-1 toBFP-7 GT-1 to BFP-1

15 40 75 60 45 30 15 0 -15 15
15.00 40.00 75.00 60.00 45.00 30.00 15.00 0.00 -15.00 15.00 17
9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 9.400 12
98.900 98.900 98.900 98.900 98.900 98.900 98.900 98.900 98.900 98.900 26
0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 55
0.0151515152 0.0404040404 0.0757575758 0.0606060606 0.0454545455 0.0303030303 0.0151515152 0 -0.0151515152 0.0151515152
2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
0.0060606061 0.0161616162 0.0303030303 0.0242424242 0.0181818182 0.0121212121 0.0060606061 0 -0.0060606061 0.0060606061
87.8664741221 143.485351398 196.47540908 175.732948244 152.189197461 124.261959381 87.8664741221 0 Err:502 87.8664741221
4 6 8 6 6 4 4 0 Err:502 4
3 3 10 6 6 4 4 0 Err:502 4

88.90 88.90 273.05 168.27 168.27 114.30 114.30 #N/A Err:502 114.30
3 3 10 6 6 4 4 0 Err:502 4

0.02 0.04 0.08 0.06 0.05 0.03 0.02 0.00 -0.02 0.02
A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B
88.90 88.90 273.05 168.27 168.27 114.30 114.30 #N/A Err:502 114.30
8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00
166.60 166.60 166.60 166.60 166.60 166.60 166.60 166.60 166.60 166.60
15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00

0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60

1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50

0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40

2.07 2.07 3.25 2.58 2.58 2.23 2.23 #N/A Err:502 2.23

12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50
2.37 2.37 3.72 2.95 2.95 2.55 2.55 #N/A Err:502 2.55

5.49 5.49 9.27 7.11 7.11 6.02 6.02 #N/A Err:502 6.02
77.92 77.92 254.51 154.05 154.05 102.26 102.26 #N/A Err:502 102.26
4766.15 4766.15 50848.64 18629.15 18629.15 8208.83 8208.83 #N/A Err:502 8208.83
3.18 8.48 1.49 3.25 2.44 3.69 1.85 #N/A Err:502 1.85

345439813.xls Sh. no.: 24 of 28

 Poletti 500 MW CCPP HP STEAM SYSTEM Calc. No.:M000-02-01
Rev.P1
PIPE SIZING CALCULATION Attachment no.:1
FORMULAE

CEP COMMON CONDENSATE CONDENSATE

DISCHARGE BEFORE LP AFTER LP
S.NO DESCRIPTION UNITS CEP SUCTION CEP DISCHARGE HEADER MAKE UP WATER HEATER HEATER
1 SYSTEM Condensate
2 LINE DESIGNATION NO
3 OPERATING MODE
4 NO. OF LEADS NLEAD NO 1 1 1 1 1 1
5 TOTAL MASS FLOW NTOTAL Kg/sec 26.71 26.71 80.14 63.53 143.67 156.98
6 MASS FLOW PER LEAD QPERLEAD =NTOTAL/ NLEAD Kg/sec 26.71 26.71 80.14 63.53 143.67 156.98
7 OPERATING PRESSURE P1(g) Kg/Cm2 0.097 10.000 10.000 - 10.000 9.490
8 OPERATING TEMPERATURE T1 Deg C 45.200 45.300 45.300 40.100 43.001 100.700
9 SPECIFIC VOLUME @ P1 & T1 SVSOURCE M3/Kg 0.001 0.001 0.001 0.001 0.001 0.001
10 VOLUMETRIC FLOW/LEAD QVPERLEAD = (QPERLEAD x SVSOURCE ) M3/Sec 0.027 0.027 0.081 0.064 0.1451212121 0.1635375968
11 VELOCITY VASSUMED M/Sec 0.8 3 3 2.5 2.5 2.5
12 REQUIRED FLOW AREA AREQ =QVPERLEAD / VASSUMED M2 0.033729798 0.0089946128 0.027 0.0256678788 0.0580484848 0.0654150387
13 REQUIRED PIPE I.D DID_REQ =SQRT((AREQ x 4)/ (3.14))*1000 MM 207.2869882932 107.0425404727 185.40 180.8257027129 271.9321872392 288.6715426153
14 Required pipe nomina;l size Calculated Nominal diameter of pipe DN 8 4 8 8 10 12
Selected Nominal diameter of pipe DN 8 4 8 8 10 12

15
SELECTED PIPE OD Selected Outer diameter of pipe MM 219.10 114.30 219.10 219.10 273.05 323.85
16 SELECTED PIPE OD Selected pipe IN 8 4 8 8 10 12

1 VOLUMETRIC FLOW PER LEAD QV_PERLEAD M3/Sec 0.03 0.03 0.08 0.06 0.15 0.16
2 MATERIAL OF CONSTRUCTION A106B A106B A106B A106B A106B A106B
3 PIPE O..D. DO MM 219.10 114.30 219.10 219.10 273.05 323.85
4 DESIGN PRESSURE PDESIGN(g) Kg/cm2 0.12 12.50 12.50 0.00 12.50 12.04
5 DESIGN TEMPERATURE TDESIGN Deg C 60.50 60.60 60.60 55.10 58.00 115.70
6 ALLOWABLE STRESS (AS PER ASME SEKSI 15.00 15.00 15.00 15.00 15.00 15.00
B31.1 TABLE A-2) Ksi
8 WELD JOINT EFFICIENCY(AS PER EWELD NUMBER 0.60 0.60 0.60 0.60 0.60 0.60
ASME B31.1)
9 CORROSION/EROSION/THREADING ALCORRO MM 1.50 1.50 1.50 1.50 1.50 1.50
ALLOWANCE
10 COEFFICIENT (AS PER ASME B31.1 YCOF NUMBER 0.40 0.40 0.40 0.40 0.40 0.40
TABLE104.1.2(A))
11 MINIMUM CALCULATED PIPE TMIN=(PDESIGN x 0.01x DO) / ( 2 x (YCOF x PDESIGN x MM 1.52 2.64 3.69 1.50 4.23 4.62
THICKNESS 0.01+ SEKSI x 0.01 x 68.965x EWELD))+ALCORRO

12 MILL NEGATIVE TOLERANCE TOLMILL % 25.00 25.00 25.00 25.00 25.00 25.00
13 MINIMUM REQUIRED WALL TM-REQ=(TMIN / (1-(TOLMILL/100)) MM 1.74 3.02 4.22 1.71 4.83 5.28
THICKNESS FOR THE PIPE
14 SELECTED THICKNESS OF PIPE TSELECT MM 8.18 6.02 8.18 8.18 9.27 10.31
15 PIPE I.D DID=(DO - ( 2 x TSELECT ) ) MM 202.74 102.26 202.74 202.74 254.51 303.23
16 FLOW AREA AFLOW = ( 3.14 x DID x DID / 4 ) MM2 32266.25 8208.83 32266.25 32266.25 50848.64 72179.52
17 VELOCITY(CALCULATED) VCAL = QV_PERLEAD / AFLOW M/SEC 0.84 3.29 2.51 1.99 2.85 2.27
SELECTED THICKNESS OF PIPE SCH
120

345439813.xls Sh. no.: 25 of 28

 Poletti 500 MW CCPP HP STEAM SYSTEM Calc. No.:M000-02-01
Rev.P1
Attachment no.:1

CONDENSATE
AFTER
CONDENSATE CONDENSATE PREHEATER
DRAIN AFTER LP CONDENSATE CONDENSATE CONDENSATE BYPASS TO BYPASS TO BEFORE CONDENSATE
DRAIN AFTER LP HEATER DRAIN AFTER PRE BEFORE AFTER PREHEATER PREHEATER PREHEATER CONDENSATE BEFORE BEFORE
HEATER PUMP HEATER BYPASS PREHEATER PREHEATER BEFORE PRV AFTER PRV BYPASS DEAERATOR PREHEATER

1 1 1 1 1 1 1 1 1 1
13.31 13.31 135.53 270.23 270.23 88.10 88.10 135.53 156.98 80.20
13.31 13.31 135.53 270.23 270.23 88.10 88.10 135.53 156.98 80.20
- 9.990 9.400 9.400 9.400 9.490 9.490 9.400 2.720 9.400
105.700 105.900 49.100 75.000 98.900 100.700 100.700 98.900 122.000 75.000
0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001
0.0139388225 0.0139388225 0.1370789926 0.277100082 0.2816048353 0.0918706986 0.0918706986 0.1412359316 0.1636189285 0.0822395406 3
2 2.5 2.5 3 3 2.5 2.5 2.5 3 3
0.0069694113 0.005575529 0.054831597 0.092366694 0.0938682784 0.0306235662 0.0367482795 0.0564943727 0.0545396428 0.0274131802
94.2243647865 84.2768339197 264.2899321054 343.0227082258 345.799688803 197.5118031297 216.3633398953 268.2673176162 263.585378987 186.8722790181
4 4 10 14 14 8 8 10 10 8 0 0 0
4 4 10 14 14 8 8 10 10 8 0 0 0

114.30 114.30 273.05 355.60 355.60 219.10 219.10 273.05 273.05 219.10 #N/A #N/A #N/A
4 4 10 14 14 8 8 10 10 8 0 0 0

0.01 0.01 0.14 0.28 0.28 0.09 0.09 0.14 0.16 0.08
A106B A106B A106B A106B A106B A106B A106B A106B A106B A106B
114.30 114.30 273.05 355.60 355.60 219.10 219.10 273.05 273.05 219.10
0.00 12.66 12.04 12.04 12.04 12.04 12.04 12.04 3.40 12.04
120.70 120.90 115.70 145.00 166.60 115.70 115.70 166.60 137.40 145.00
15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00

0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60

1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50

0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40

1.50 2.66 4.13 4.92 4.92 3.61 3.61 4.13 2.25 3.61

25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00
1.71 3.04 4.72 5.62 5.62 4.12 4.12 4.72 2.57 4.12

6.02 6.02 9.27 10.31 10.31 8.18 8.18 9.27 9.27 8.18 #N/A #N/A #N/A
102.26 102.26 254.51 334.98 334.98 202.74 202.74 254.51 254.51 202.74
8208.83 8208.83 50848.64 88086.11 88086.11 32266.25 32266.25 50848.64 50848.64 32266.25
1.70 1.70 2.70 3.15 3.20 2.85 2.85 2.78 3.22 2.55

345439813.xls Sh. no.: 26 of 28

 Poletti 500 MW CCPP HP STEAM SYSTEM Calc. No.:M000-02-01
Rev.P1
Attachment no.:1

Condensate to
Preheater -HRSG-
1

1
80.08
80.08
9.400
98.900
0.001
0.0834472697
3
0.0278157566
188.2394347539
8
8

219.10
8

0.08
A106B
219.10
12.04
166.60
15.00

0.60

1.50

0.40

3.61

25.00
4.12

8.18
202.74
32266.25
2.59

345439813.xls Sh. no.: 27 of 28

 Calc. No.:M000-02-01
Poletti 500 MW CCPP HP STEAM SYSTEM Rev.P1
Attachment no.:1
WALL THICKNESS CALCULATION( OD BASED FORMULA)

SL. NO DESCRIPTION FORMULAE UNITS V1(40M/SEC) V2(50 M/SEC) V3(60M/SEC) V4(75 M/SEC) V5(70 M/SEC)

1 VOLUMETRIC FLOW PER LEAD QV_PERLEAD M3/Sec 1.59 0.03 0.06 0.15 0.16
2 MATERIAL OF CONSTRUCTION P11 P11 P11 P11 P11
3 PIPE O..D. DO MM 273.1000000 219.1000000 323.9000000 323.9000000 323.9000000
4 DESIGN PRESSURE PDESIGN(g) Kg/cm2 54.000 143.000 143.000 143.000 143.000
5 DESIGN TEMPERATURE TDESIGN Deg C 427.0000000 540.0000000 540.0000000 540.0000000 540.0000000
6 ALLOWABLE STRESS (AS PER ASME SEKSI 14.4000000 14.4000000 14.4000000 14.4000000 14.4000000
B31.1 TABLE A-2) Ksi
8 WELD JOINT EFFICIENCY(AS PER ASME EWELD NUMBER 1.0000000 1.0000000 1.0000000 1.0000000 1.0000000
B31.1)
9 CORROSION/EROSION/THREADING ALCORRO MM 0.7600000 0.7500000 0.7500000 0.7500000 0.7500000
ALLOWANCE
10 COEFFICIENT (AS PER ASME B31.1 YCOF NUMBER 0.7000000 0.7000000 0.7000000 0.7000000 0.7000000
TABLE104.1.2(A))
11 MINIMUM CALCULATED PIPE TMIN=(PDESIGN x 0.01x DO) / ( 2 x (YCOF x PDESIGN x MM 7.9127099 15.0801384 21.9345360 21.9345360 21.9345360
THICKNESS 0.01+ SEKSI x 0.01 x 68.965x EWELD))+ALCORRO
12 MILL NEGATIVE TOLERANCE TOLMILL % 12.5000000 12.5000000 12.5000000 12.5000000 12.5000000
13 MINIMUM REQUIRED WALL THICKNESS TM-REQ=(TMIN / (1-(TOLMILL/100)) MM 9.0430970 17.2344439 25.0680411 25.0680411 25.0680411
FOR THE PIPE
14 SELECTED THICKNESS OF PIPE TSELECT MM 25.4000000 25.4000000 25.4000000 25.4000000 25.4000000
15 PIPE I.D DID=(DO - ( 2 x TSELECT ) ) MM 222.3000000 168.3000000 273.1000000 273.1000000 273.1000000
16 FLOW AREA AFLOW = ( 3.14 x DID x DID / 4 ) MM2 38792.5726500 22235.0386500 58548.1338500 58548.1338500 58548.1338500
17 VELOCITY(CALCULATED) VCAL = QV_PERLEAD / AFLOW M/SEC 40.9872275 1.2135728 1.0960161 2.4786650 2.7932162
SCH 120

WALL THICKNESS CALCULATION (ID BASED FORMULA)

SL. NO DESCRIPTION FORMULAE UNITS V1(40M/SEC) V2(50 M/SEC) V3(60M/SEC) V4(75 M/SEC) V5(70 M/SEC)

1 VOLUMETRIC FLOW PER LEAD QV_PERLEAD M3/Sec 0.900 0.900 0.900 0.900 0.900
2 MATERIAL OF CONSTRUCTION P91 P91 P91 P91 P91
3 PIPE I..D. DI MM 139.76 139.76 139.76 139.76 139.76
4 DESIGN PRESSURE PDESIGN(g) Kg/cm2 143.000 143.000 143.000 143.000 143.000
5 DESIGN TEMPERATURE TDESIGN Deg C 540.000 540.000 540.000 540.000 540.000
6 ALLOWABLE STRESS (AS PER ASME SEKSI 14.1420000 14.1420000 14.1420000 14.1420000 14.1420000
B31.1 TABLE A-2) Ksi
8 WELD JOINT EFFICIENCY(AS PER ASME EWELD NUMBER 1.000 1.000 1.000 1.000 1.000
B31.1)
9 CORROSION/EROSION/THREADING ALCORRO MM 0.7600 0.7600 0.7600 0.7600 0.7600
ALLOWANCE
10 COEFFICIENT (AS PER ASME B31.1 YCOF NUMBER 0.700 0.700 0.700 0.700 0.700
TABLE104.1.2(A))
11 MINIMUM CALCULATED PIPE TMIN=(PDESIGN x DI ) + ( 2 x SE*ALCORRO+2YCOF x MM 11.59386 11.59386 11.59386 11.59386 11.59386
THICKNESS PDESIGN*ALCORRO) /2(SE+PDESIGN*YCOF -PDESIGN )
12 MILL NEGATIVE TOLERANCE TOLMILL (12.5%) % 12.500 12.500 12.500 12.500 12.500
13 MINIMUM REQUIRED WALL THICKNESS TM-REQ=(TMIN / (1-(TOLMILL/100)) MM 13.250 13.250 13.250 13.250 13.250
FOR THE PIPE
OD Calcultaed MM 166.260 166.260 166.260 166.260 166.260
OD Selected MM 168.300 168.300 168.300 168.300 168.300
14 SELECTED THICKNESS OF PIPE TSELECT MM 14.270 14.270 14.270 14.270 14.270
ID Selected MM 141.800 141.800 141.800 141.800 141.800
17 FLOW AREA AFLOW = ( 3.14 x DID x DID / 4 ) MM2 15784.130 15784.130 15784.130 15784.130 15784.130
18 VELOCITY(CALCULATED) VCAL = QV_PERLEAD / AFLOW M/SEC 57.02 57.02 57.02 57.02 57.02
SCH

1000000000

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