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HILMAN ROLLERS

Engineering
Custom Engineered Rollers and Rolling Systems

Structural Moves
Equipment & Machinery Relocation
Gantry Installation, Relocation & Repair
Launch/Roll Beams and Trusses
Segmental Construction
Bridges, Tunnels & Railwork

Move the Heavyweights


HILMAN ROLLERS
Engineering Binder
Table of Contents
Custom Engineered Rollers and Rolling Systems
PREFACE
Contact Information............................................ page 3

PRODUCT BROCHURES
Engineered Products........................................... pages 4 19
All Products........................................................... pages 20 27
Kits & Sets.............................................................. pages 28 35
Bull Dolly................................................................ pages 36 39
Tri Glide.................................................................. pages 40 43
Deluxe Toe Jacks................................................... pages 44 45
Toe Jacks................................................................ pages 46 47
Traksporter............................................................ pages 48 51
Motorized Roller................................................... pages 52 53
Track Mate............................................................. pages 54 55
Swivel Ram Roller.................................................. pages 56 57
Accu-Roll Data Sheet............................................. pages 58 59
Accu-Tread............................................................. page 60

APPLICATION BROCHURES
At Work Heavy Construction/Rigging..............pages 61 64
At Work Oil & Gas Exploration...........................pages 65 68
At Work Shipbuilding & Marine........................ pages 69 72
At Work Bridge Construction........................... pages 73 76
At Work Industrial Machinery...........................pages 77 80
At Work Manufactured Housing/Housemoving...pages 81 84
At Work OEM, Automation Quick Die Transfer... pages 85 88
At Work Power Generation...............................pages 89 92
At Work Research Equipment.......................... pages 93 96
At Work Nuclear Waste/Cask Removal............. pages 97 98

PHOTO PAGES
Atlantic Eagle Workboat Launch.........................page 99
SEPTA Railroad Bridge Roll-In...............................page 100
Steel Truss Bridge Upgrade................................. page 101
New Orleans Superdome......................................page 102
Empire Theater Move...........................................page 103
Cape Hatteras Lighthouse Move......................... page 104

CONCEPT PAGES
Accu-Roll Concpets............................................... pages 105 125
Engineered Concepts........................................... pages 126 149

ADDENDUM
Application Analysis Form (21 Questions).......... page 150
Operation and Instruction................................... page 151
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Move the Heavyweights


Contact Us
(Toll Free North America) 1-888-2-ROLL-IT
by phone
732-462-6277

by fax 732-462-6355

12 Timber Lane by mail


Marlboro, NJ 07746 USA

by e-mail sales@hilmanrollers.com

Visit our website at:

www.hilmanrollers.com

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HILMAN ROLLERS

ENGINEERED
PRODUCTS AND
SYSTEMS FOR
HEAVY MOVING
PROJECTS
HILMAN ROLLERS
Hilman Rollers has manufactured our standard products can not find one that fits your
high capacity load rollers and application precisely the way you want; then perhaps
skidding systems since 1953. We we can design something that specifically addresses
offer an extensive line of standard your requirements.
roller model designs, with
capacities from 1 to 1000 metric This brochure is intended to convey some of the
tons. We also offer a wide array of possible, more common, modifications that are
value-added modifications that can requested. Special materials, guidance capability as well
be added to these standard as articulation and swivel ability are just a few examples
designs to ensure proper performance. of some of the more common requests for
modifications. We do not just make rollers anymore,
Because no two applications for Hilman Rollers are ever either. We can supply entire skidding systems; with
exactly the same, over the years we have designed and fabricated steel carts, integrated hydraulics
manufactured many different engineered solutions to components, control panels and even the steel tracks
ensure proper fit and function. If you feel a Hilman for the rollers to ride on. And by no means is what you
Roller is the solution for you, but in searching through see here any limit of our ability.

Hilman Rollers mission statement summarizes our commitment to our customers:


Hilman Rollers strives to provide the highest quality products at a fair price and in a timely manner, to work as equal
partners with our customers and distributors by assessing their needs and providing the right products to meet or
exceed those requirements; to constantly improve quality and reduce cost through continued improvement of each
internal department; and to provide proper support by maintaining a knowledgeable staff who possess the tools
and technology to perform their jobs.

2
OT T NT Series

OT T NT Series Features
Hilman OT/NT/T Series Rollers offer a variety of top
configurations. Selection is usually dependent upon the
application. OT and NT style Rollers are bolt-on styles offered OT
with standard hole patterns in oversized top plates. The hole
patterns can be altered as needed or eliminated. T style Rollers
have tops that are flush on all sides, ideal for weld or cavity
mounting. Roller frames are fabricated from high strength steel.
Load plates of 37.5-ton and higher capacities undergo a special
machine process to minimize side-to-side movement of chain.

Advantages
These rollers can withstand high static loading over long periods
of time, often carrying the full load weight for more than a year NT
with no adverse effects. Because loads are spread over a wide
area and carried by the load plate and the contact rolls, rollers
are ideal for many applications requiring the frequent
movement of heavy loads. Rollers can also be used inverted, as
static conveyors.

SHD Series

XOT

XT

XOTW SHD Series


The Super Heavy Duty Series (SHD Series) Hilman Rollers is
an extension of the OT/NT/T Series, in that they follow the
same design but have capacities from 100 to 1000 metric
tons. There are several of these roller capacities available
with the same overall height enabling users to mix sizes
without the requirement of shims. Long and Wide versions
of the 150-ton and 200-ton capacities are available, as well.
Wide versions are offered with one complete (wide) chain or
with two individual chains with a center plate dividing them.
In this capacity range, there are many factors which may
favor the selection of one model over another. For this
reason we encourage reviewing your application details
XTWC with us. An Application Analysis form can be found on the
back page of this brochure, as well as at our website:
www.hilmanrollers.com

3
OT T NT Series
Dimensions

<<<<<Body Dimensions>>>>> <<<Top Plate Dimensions>>> <<<<Footprint>>>>


Capacity Length Height* Width Thickness Width Length Contact Roll Dia. Roll Width Weight

OT
Metric Tons <<<<<<Inches (mm)>>>>>>> <<<<<Inches (mm)>>>>> Rolls <<<Inches (mm)>>> lbs.(kgs)
.75-OT .75-ton 6.5 (165) 3.125 (79) 3.625 (92) .375 (10) 7.0 (178) 6.5 (165) 5 .8125 (17) 2 (51) 13 (6)
1-OT 1-ton 6.0 (152) 2.375 (60) 3.5625 (91) .375 (10) 6.0 (152) 6.0 (152) 5 .8125 (17) 2 (51) 11 (5)
2.5-OT 2.5-tons 6.5 (165) 3.625 (92) 4.125 (105) .375 (10) 7.0 (178) 6.5 (165) 4 .9375 (24) 2.4375 (62) 19 (9)
5-OT 5-tons 8.0 (203) 3.125 (79) 4.5625 (116) .375 (10) 8.0 (203) 8.0 (203) 5 .9375 (24) 2.3125 (62) 22 (10)
Top Plate Length
Top Plate Top Plate 8-OT 8-tons 8.0 (203) 3.125 (79) 5.3125 (135) .375 (10) 8.0 (203) 8.0 (203) 5 .9375 (24) 3.3125 (84) 24 (11)
Thickness Width
15-OT 15-tons 10.625 (270) 3.875 (98) 5.3125 (135) .625 (16) 10.0 (254) 10.625 (270) 5 1.1875 (30) 2.75 (70) 47 (21)
Body Height 20-OT 20-tons 10.625 (270) 3.875 (98) 6.5625 (167) .625 (16) 10.0 (254) 10.625 (270) 5 1.1875 (30) 4 (102) 54 (24)
37.5-OT 37.5-tons 15.0 (381) 5.5 (140) 7.25 (184) .75 (19) 12.0 (305) 15.0 (381) 5 1.625 (41) 3.5 (89) 119 (54)
Body 50-OT 50-tons 18.5 (470) 5.5 (140) 7.25 (184) .75 (19) 12.0 (305) 18.5 (470) 7 1.625 (41) 3.5 (89) 153 (69)
Width
75-OT 75-tons 21.0 (533) 6.75 (171) 7.375 (187) 1.00 (25) 14.0 (356) 21.0 (533) 7 1.9375 (49) 3.625 (92) 235 (107)
* Height includes Top Plate Thickness

<<<<<Body Dimensions>>>>> <<<Top Plate Dimensions>>> <<<<Footprint>>>>


Capacity Length Height* Width Thickness Width Length Contact Roll Dia. Roll Width Weight

NT
Metric Tons <<<<<<<Inches (mm)>>>>>>> <<<<<Inches (mm)>>>>> Rolls <<<Inches (mm)>>> lbs.(kgs)
.75-NT .75-ton 6.5 (165) 3.125 (79) 3.625 (92) .375 (10) 3.5 (89) 8.0 (203) 5 .8125 (17) 2.0 (51) 11 (5)
1-NT 1-ton 6.0 (152) 2.375 (60) 3.5625 (91) .375 (10) 3.5 (89) 8.0 (203) 5 .8125 (17) 2.0 (51) 10 (5)
2.5-NT 2.5-tons 6.5 (165) 3.625 (92) 4.125 (105) .375 (10) 4.0 (102) 9.5 (241) 4 .9375 (24) 2.4375 (62) 19 (9)
5-NT 5-tons 8.0 (203) 3.125 (79) 4.5625 (116) .375 (10) 4.5 (114) 11.75 (298) 5 .9375 (24) 2.4375 (62) 20 (9)
Top Plate Length Top Plate
Thickness Top Plate 8-NT 8-tons 8.0 (203) 3.125 (79) 5.3125 (135) .375 (10) 5.0 (127) 11.75 (298) 5 .9375 (24) 3.3125 (84) 24 (11)
Body Length Width
15-NT 15-tons 10.625 (270) 3.875 (98) 5.3125 (135) .625 (16) 5.0 (127) 14.75 (375) 5 1.1875 (30) 2.75 (70) 41 (19)
20-NT 20-tons 10.625 (270) 3.875 (98) 6.5625 (167) .625 (16) 6.5 (165) 14.75 (375) 5 1.1875 (30) 4.0 (102) 52 (24)
Body Height
37.5-NT 37.5-tons 15.0 (381) 5.5 (140) 7.25 (184) .75 (19) 7.0 (178) 21.0 (533) 5 1.625 (41) 3.5 (89) 112 (51)
50-NT 50-tons 18.5 (470) 5.5 (140) 7.25 (184) .75 (19) 7.0 (178) 22.5 (572) 7 1.625 (41) 3.5 (89) 140 (64)
Body
Width 75-NT 75-tons 21.0 (533) 6.75 (171) 7.375 (187) 1.00 (25) 7.5 (191) 27.0 (686) 7 1.9375 (49) 3.625 (92) 210 (95)
* Height includes Top Plate Thickness

<<<<<Body Dimensions>>>>> <<<Top Plate Dimensions>>> <<<<Footprint>>>>

T
Capacity Length Height* Width Thickness Width Length Contact Roll Dia. Roll Width Weight
Metric Tons <<<<<<Inches (mm)>>>>>> <<<<<Inches (mm)>>>>> Rolls <<<Inches (mm)>>> lbs.(kgs)
.75-T .75-ton 6.5 (165) 3.125 (79) 3.625 (92) .375 (10) 3.5 (89) 6.5 (165) 5 .8125 (17) 2.0 (51) 11 (5)
1-T 1-ton 6.0 (152) 2.375 (60) 3.5625 (91) .375 (10) 3.5 (89) 6.0 (152) 5 .8125 (17) 2.0 (51) 9 (4)
2.5-T 2.5-tons 6.5 (165) 3.625 (92) 4.125 (105) .375 (10) 4.0 (102) 6.5 (165) 4 .9375 (24) 2.4375 (62) 17 (8)
Top Plate Length Top Plate Top Plate
5-T 5-tons 8.0 (203) 3.125 (79) 4.5625 (116) .375 (10) 4.5 (114) 8.0 (203) 5 .9375 (24) 2.4375 (62) 19 (9)
& Body Length Thickness Width 8-T 8-tons 8.0 (203) 3.125 (79) 5.3125 (135) .375 (10) 5.0 (127) 8.0 (203) 5 .9375 (24) 3.3125 (84) 22 (10)
15-T 15-tons 10.625 (270) 3.875 (98) 5.3125 (135) .625 (16) 5.0 (127) 10.625 (270) 5 1.1875 (30) 2.75 (70) 38 (17)
Body Height 20-T 20-tons 10.625 (270) 3.875 (98) 6.5625 (167) .625 (16) 6.5 (165) 10.625 (270) 5 1.1875 (30) 4.0 (102) 47 (21)
37.5-T 37.5-tons 15.0 (381) 5.5 (140) 7.25 (184) .75 (19) 7.0 (178) 15.0 (381) 5 1.625 (41) 3.5 (89) 103 (47)
50-T 50-tons 18.5 (470) 5.5 (140) 7.25 (184) .75 (19) 7.0 (178) 18.5 (470) 7 1.625 (41) 3.5 (89) 134 (61)
Body
Width 75-T 75-tons 21.0 (533) 6.75 (171) 7.375 (187) 1.00 (25) 7.5 (191) 21.0 (533) 7 1.9375 (49) 3.625 (92) 198 (90)
* Height includes Top Plate Thickness
4
Top Plate Top Plate
SHD Series
Body Length Thickness Width

Body Height Dimensions

XOT
Body
Width

XOT & XOTL


Top Plate
Top Plate

XOT XOTL XOTW XOTWC


Thickness
Body Length Width

Body Height
<<<<<Body Dimensions>>>>> <<<Top Plate Dimensions>>> <<<<<Footprint>>>>>
Body Capacity Length Height * Width Thickness Width Length Contact Roll Dia. Roll Width Weight
Width Metric Tons <<<<<<Inches (mm)>>>>>> <<<<<Inches (mm)>>>>> Rolls <<Inches (mm)>> lbs.(kgs)
XOTW 100-XOT 100-tons 21.0 (533) 6.75 (171) 7.875 (200) 1.00 (25) 14.0 (356) 21.0 (533) 7 1.9375 (49) 3.625 (92) 250 (113)
Top Plate 150-XOTL 150-tons 32.0 (813) 6.75 (171) 7.875 (200) 1.00 (25) 14.0 (356) 32.0 (813) 11 1.9375 (49) 3.625 (92) 381 (172)
Thickness Top Plate
Body Length 150-XOTW 150-tons 21.0 (533) 6.75 (171) 9.875 (251) 1.00 (25) 16.0 (406) 21.0 (533) 14 1.9375 (49) 2.75 (70) 299 (136)
Width
200-XOTL 200-tons 36.0 (914) 6.75 (171) 7.875 (200) 1.00 (25) 14.0 (356) 36.0 (914) 14 1.9375 (49) 3.625 (92) 443 (201)
Body Height 200-XOTW 200-tons 21.0 (533) 6.75 (171) 11.75 (298) 1.00 (25) 21.0 (533) 21.0 (533) 14 1.9375 (49) 3.625 (92) 364 (165)
200-XOTWC 200-tons 21.0 (533) 6.75 (171) 14.5 (368) 1.00 (25) 21.0 (533) 21.0 (533) 14 1.9375 (49) 3.625 (92) 423 (192)
Body
300-XOT 300-tons 34.0 (864) 10.0 (254) 10.75 (273) 1.50 (38) 21.0 (533) 34.0 (864) 8 2.9375 (74) 5.0 (127) 849 (385)
Width
XOTWC 500-XOT 500-tons 34.0 (864) 10.0 (254) 20.0 (508) 1.50 (38) 30.0 (762) 34.0 (864) 16 2.9375 (74) 5.0 (127) 1430 (649)
750-XOT 750-tons ***********CONSULT FACTORY FOR SPECIFICATIONS AND WEIGHT************
1000-XOT 1000-tons ***********CONSULT FACTORY FOR SPECIFICATIONS AND WEIGHT************
Top Plate Top Plate * Height includes Top Plate Thickness
Top Plate Length Thickness & Body
Body Length Width

Body Height

XNT & XNTL


XNT
XNT XNTL XNTW XNTWC
Top Plate Length Top Plate
Thickness Top Plate
Body Length Width

Body Height <<<<<Body Dimensions>>>>> <<<Top Plate Dimensions>>> <<<<<Footprint>>>>>


Capacity Length Height * Width Thickness Width Length Contact Roll Dia. Roll Width Weight
Body Metric Tons <<<<<<Inches (mm)>>>>>> <<<<<Inches (mm)>>>>> Rolls <<Inches (mm)>> lbs.(kgs)
Width
100-XNT 100-tons 21.0 (533) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 27.0 (686) 7 1.9375 (49) 3.625 (92) 228 (103)
XNTW 150-XNTL 150-tons 32.0 (813) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 38.0 (965) 11 1.9375 (49) 3.625 (92) 341 (155)
150-XNTW 150-tons 21.0 (533) 6.75 (171) 9.875 (251) 1.00 (25) 9.875 (251) 27.0 (686) 14 1.9375 (49) 2.75 (70) 280 (127)
Top Plate Length Top Plate
Thickness Top Plate & 200-XNTL 200-tons 36.0 (914) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 42.0 (1067) 14 1.9375 (49) 3.625 (92) 396 (180)
Body Length Body Width 200-XNTW 200-tons 21.0 (533) 6.75 (171) 11.75 (298) 1.00 (25) 12.0 (305) 27.0 (686) 14 1.9375 (49) 3.625 (92) 333 (151)
200-XNTWC 200-tons 21.0 (533) 6.75 (171) 14.5 (368) 1.00 (25) 14.5 (368) 27.0 (686) 14 1.9375 (49) 3.625 (92) 408 (185)
Body Height
300-XNT 300-tons 34.0 (864) 10.0 (254) 10.75 (273) 1.50 (38) 10.75 (273) 42.0 (1067) 8 2.9375 (74) 5 (127) 739 (335)
500-XNT 500-tons 34.0 (864) 10.0 (254) 20.0 (508) 1.50 (38) 20.0 (508) 42.0 (1067) 16 2.9375 (74) 5 (127) 1355 (615)
750-XNT 750-tons * * * * * * * * * * * C O N S U L T F A C T O R Y F O R S P E C I F I C A T I O N S A N D W E I G H T * * * * * * * * * * * *
XNTWC
1000-XNT 1000-tons * * * * * * * * * * * C O N S U L T F A C T O R Y F O R S P E C I F I C A T I O N S A N D W E I G H T * * * * * * * * * * * *
* Height includes Top Plate Thickness
Top Plate Top Plate
Top Plate & Thickness & Body
Body Length Width

XT
Body Height

XT & XTL
Top Plate
Thickness Top Plate
Width
XT XTL XTW XTWC
Body Length
<<<<<Body Dimensions>>>>> <<<Top Plate Dimensions>>> <<<<<Footprint>>>>>
Capacity Length Height * Width Thickness Width Length Contact Roll Dia. Roll Width Weight
Body Height
Metric Tons <<<<<<Inches (mm)>>>>>> <<<<<Inches (mm)>>>>> Rolls <<Inches (mm)>> lbs.(kgs)
100-XT 100-tons 21.0 (533) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 21.0 (533) 7 1.9375 (49) 3.625 (92) 217 (98)
Body
Width 150-XTL 150-tons 32.0 (813) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 32.0 (813) 11 1.9375 (49) 3.625 (92) 329 (149)
XTW 150-XTW 150-tons 21.0 (533) 6.75 (171) 9.875 (251) 1.00 (25) 9.875 (251) 21.0 (533) 14 1.9375 (49) 2.75 (70) 265 (120)
Top Plate 200-XTL 200-tons 36.0 (914) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 36.0 (914) 14 1.9375 (49) 3.625 (92) 384 (174)
Top Plate & Thickness Top Plate 200-XTW 200-tons 21.0 (533) 6.75 (171) 11.75 (298) 1.00 (25) 12.0 (305) 21.0 (533) 14 1.9375 (49) 3.625 (92) 313 (142)
Body Length Width
200-XTWC 200-tons 21.0 (533) 6.75 (171) 14.5 (368) 1.00 (25) 14.5 (368) 21.0 (533) 14 1.9375 (49) 3.625 (92) 387 (175)
300-XT 300-tons 34.0 (864) 10.0 (254) 10.75 (273) 1.50 (38) 10.75 (273) 34.0 (864) 8 2.9375 (74) 5 (127) 706 (320)
Body Height
500-XT 500-tons 34.0 (864) 10.0 (254) 20.0 (508) 1.50 (38) 20.0 (508) 34.0 (864) 16 2.9375 (74) 5 (127) 1290 (585)
Body
750-XT 750-tons * * * * * * * * * * * C O N S U L T F A C T O R Y F O R S P E C I F I C A T I O N S A N D W E I G H T * * * * * * * * * * * *
Width 1000-XT 1000-tons * * * * * * * * * * * C O N S U L T F A C T O R Y F O R S P E C I F I C A T I O N S A N D W E I G H T * * * * * * * * * * * *
XTWC
* Height includes Top Plate Thickness
5
WB Series
<<<<<Body Dimensions>>>>> <<<<Top Plate Dimensions>>>> <<<<<<Footprint>>>>>>
Capacity Length Height* Width Thickness Width Length Contact Roll Dia. Roll Width Weight
Top Plate Metric Tons <<<<<<Inches (mm)>>>>>> <<<<<Inches (mm)>>>>> Rolls <<<Inches (mm)>>> lbs.(kgs)
Top Plate & Top Plate
Body Length
Thickness
Width 10-WBOT 10-tons 8.00 (203) 3.50 (89) 10.50 (267) 0.50 (13) 13.00 (330) 8.00 (203) 8 0.9375 (24) 3.3125 (84) 48 (22)
20-WBOT 20-tons 8.00 (203) 3.75 (95) 10.625 (270) 0.50 (13) 13.00 (330) 8.00 (203) 6 1.1875 (30) 3.1875 (81) 54 (25)

WBOT
Body Height 30-WBOT 30-tons 8.00 (203) 3.75 (95) 10.625 (270) 0.50 (13) 13.00 (330) 8.00 (203) 8 1.1875 (30) 3.1875 (81) 60 (27)
60-WBOT 60-tons 10.00 (254) 5.81 (148) 13.50 (343) 1.00 (25) 18.00 (457) 10.00 (254) 6 1.625 (41) 3.50 (89) 151 (69)
Body Width 90-WBOT 90-tons 15.00 (381) 6.75 (171) 12.875 (327) 1.00 (25) 18.00 (457) 15.00 (381) 8 1.9375 (49) 2.75 (70) 250 (114)
125-WBOT 125-tons 15.00 (381) 6.75 (171) 12.875 (327) 1.00 (25) 18.00 (457) 15.00 (381) 10 1.9375 (49) 2.75 (70) 269 (122)
Top Plate 10-WBNT 10-tons 8.00 (203) 3.50 (89) 10.50 (267) 0.50 (13) 10.50 (267) 12.00 (305) 8 0.9375 (24) 3.3125 (84) 52 (24)
Top Plate Thickness Top Plate &
Length Body Width 20-WBNT 20-tons 8.00 (203) 3.75 (95) 10.625 (270) 0.50 (13) 10.75 (273) 12.00 (305) 6 1.1875 (30) 3.1875 (81) 58 (26)
30-WBNT 30-tons 8.00 (203) 3.75 (95) 10.625 (270) 0.50 (13) 10.50 (267) 12.00 (305) 8 1.1875 (30) 3.1875 (81) 63 (29)
WBNT
Body Height 60-WBNT 60-tons 10.00 (254) 5.81 (148) 13.50 (343) 1.00 (25) 13.00 (330) 14.00(356) 6 1.625 (41) 3.50 (89) 152 (69)
90-WBNT 90-tons 15.00 (381) 6.75 (171) 12.875 (327) 1.00 (25) 13.00 (330) 19.00(483) 8 1.9375 (49) 2.75 (70) 245 (111)
125-WBNT 125-tons 15.00 (381) 6.75 (171) 12.875 (327) 1.00 (25) 13.00 (330) 19.00(483) 10 1-15/16 (49) 2.75 (70) 264 (120)
10-WBT 10-tons 8.00 (203) 3.50 (89) 10.50 (267) 0.50 (13) 10.50 (267) 8.00 (203) 8 0.9375 (24) 3-5/16 (84) 46 (21)
Top Plate Top Plate Top Plate &
Length Thickness Body Width 20-WBT 20-tons 8.00 (203) 3.75 (95) 10.625 (270) 0.50 (13) 10.50 (267) 8.00 (203) 6 1.1875 (30) 3.1875 (81) 51 (23)
30-WBT 30-tons 8.00 (203) 3.75 (95) 10.625 (270) 0.50 (13) 10.50 (267) 8.00 (203) 8 1.1875 (30) 3.1875 (81) 58 (26)
WBT

Body Height 60-WBT 60-tons 10.00 (254) 5.81 (148) 13.50 (343) 1.00 (25) 13.00 (330) 10.00 (254) 6 1.625 (41) 3.50 (89) 138 (62)
90-WBT 90-tons 15.00 (381) 6.75 (171) 12.875 (327) 1.00 (25) 13.00 (330) 15.00 (381) 8 1.9375 (49) 2.75 (70) 231 (105)
125-WBT 125-tons 15.00 (381) 6.75 (171) 12.875 (327) 1.00 (25) 13.00 (330) 15.00 (381) 10 1.9375 (49) 2.75 (70) 250 (114)
* Height includes Top Plate Thickness

WBOT WBNT WBT

Wide Body OT/NT/T Series (WBOT)


WBOT/WBNT/WBT Series Hilman Rollers are generally used where a traditional OT/NT/T Series roller might be too long, or if a larger
contact area is desired. Wide Body Series Hilman Rollers utilize two chains independently to increase the footprint of the roller.
Increasing the footprint means the load is spread over a greater area, thus minimizing point loading.

ERF Series
ERF Series Features
The ERF Series of Hilman Rollers are essentially the same as the
OT/NT/T Series rollers but without the top plates. The lack of a top
plate means the roller is lower in overall height and lighter in
weight. These are ideal if a user intends to weld-mount the rollers.
The tops of the side plates can be machined to close tolerance.

ERF Advantages
ERF Rollers, an ideal series for use in a Roller System, are often used
where a trunnion mount is required, where an existing foot pad ERF
will become the rollers top plate, or where the load has a built-in
cavity mount. Used upside down, the ERF Rollers become a heavy
duty conveyor allowing the load to slide with extremely low friction.

<<<<<Body Dimensions>>>>> <<<<<Footprint>>>>>


Capacity Length Height Width Contact Roll Dia. Roll Width Weight
Body Length
Metric Tons <<<<<<Inches (mm)>>>>>> Rolls <<<Inches (mm)>>> lbs.(kgs) Body Width

1-ERF 1-Ton 6.00 (152) 2.00 (51) 3.58 (91) 5 0.6875 (17) 2.00 (51) 7 (3)
4-ERF 4-Tons 8.00 (203) 2.75 (70) 4.44 (113) 5 0.9375 (24) 2.4375 (62) 14 (6)
12-ERF 12-Tons 10.625 (270) 3.25 (83) 5.625 (143) 5 1.1875 (30) 3.1875 (81) 32 (15) Body Height
30-ERF 30-Tons 15.00 (381) 4.75 (121) 7.25 (184) 5 1.625 (41) 3.50 (89) 82 (37)
65-ERF 65-Tons 21.00 (533) 5.75 (146) 7.375 (187) 7 1.9375 (49) 3.625 (92) 165 (75)
100-ERF 100-Tons 21.00 (533) 5.75 (146) 7.875 (200) 7 1.9375 (49) 3.625 (92) 180 (82)
125-ERF 125-Tons 21.00 (533) 5.75 (146) 9.875 (251) 14 1.9375 (49) 2.75 (70) 229 (104) ERF

6
OTBNTBTBSHDB Series
<<<<<Body Dimensions>>>>> <<<Top Plate Dimensions>>> <<<<<Footprint>>>>>
OTB/NTB/TB Series Capacity Length Height* Width Thickness Width Length Contact Roll Dia. Roll Width Weight
With a few exceptions, this series is nearly Metric Tons <<<<<<Inches (mm)>>>>>> <<<<<Inches (mm)>>>>> Rolls <<<Inches (mm)>>> lbs.(kgs)
identical to the standard OT/NT/T Series 5-OTB 5-tons 9.0 (229) 3.125 (79) 4.5625 (116) .375 (10) 8.0 (203) 8.0 (203) 5 0.9375 (24) 2.4375 (62) 24 (11)
Rollers. The major advantage of this series is 8-OTB 8-tons 9.0 (229) 3.125 (79) 5.3125 (135) .375 (10) 8.0 (203) 8.0 (203) 5 0.9375 (24) 3.3125 (84) 27 (12)
that users can purchase a standard 15-OTB 15-tons 12.125 (308) 3.875 (98) 5.3125 (135) .625 (16) 10.0 (254) 10.625 (270) 5 1.1875 (30) 2.75 (70) 52 (24)
OTB/NTB/TB Series roller for which a separate, 20-OTB 20-tons 12.125 (308) 3.875 (98) 6.5625 (167) .625 (16) 10.0 (254) 10.625 (270) 5 1.1875 (30) 4.0 (102) 60 (27)
37.5-OTB 37.5-tons 17.0 (432) 5.5 (140) 7.25 (184) .75 (19) 12.0 (305) 15.0 (381) 5 1.625 (41) 3.5 (89) 132 (60)
bolt-on style Accu-Roll Guidance System may 50-OTB 50-tons 20.5 (521) 5.5 (140) 7.25 (184) .75 (19) 12.0 (305) 18.5 (470) 7 1.625 (41) 3.5 (89) 166 (75)
be added at some point in the future. Note 75-OTB 75-tons 23.0 (584) 6.75 (171) 7.375 (187) 1.00 (25) 14.0 (356) 21.0 (533) 7 1.9375 (49) 3.625 (92) 250 (113)
that these models do not come standard with
any guidance system. These models can be 5-NTB 5-tons 9.0 (229) 3.125 (79) 4.5625 (116) .375 (10) 4.5 (114) 14.25 (362) 5 0.9375 (24) 2.4375 (62) 24 (11)
particularly handy for users who frequently 8-NTB 8-tons 9.0 (229) 3.125 (79) 5.3125 (135) .375 (10) 5.0 (127) 14.25 (362) 5 0.9375 (24) 3.3125 (84) 28 (13)
need to change the type of track that the 15-NTB 15-tons 12.125 (308) 3.875 (98) 5.3125 (135) .625 (16) 5.0 (127) 17.25 (438) 5 1.1875 (30) 2.75 (70) 49 (22)
rollers will ride upon. The NTB models have 20-NTB 20-tons 12.125 (308) 3.875 (98) 6.5625 (167) .625 (16) 6.5 (165) 17.25 (438) 5 1.1875 (30) 4.0(102) 62 (28)
37.5-NTB 37.5-tons 17.0 (432) 5.5 (140) 7.25 (184) .75 (19) 7.0 (178) 24.5 (622) 5 1.625 (41) 3.5 (89) 131 (59)
longer top plates than their NT counterparts 50-NTB 50-tons 20.5 (521) 5.5 (140) 7.25 (184) .75 (19) 7.0 (178) 28.0 (711) 7 1.625 (41) 3.5 (89) 161 (73)
to prevent interference when mounting the 75-NTB 75-tons 23.0 (584) 6.75 (171) 7.375 (187) 1.00 (25) 7.5 (191) 31.5 (800) 7 1.9375 (49) 3.625 (92) 235 (107)
load to the top plate. The SHDB Series is an
extension of the OTB/NTB/TB Series. 5-TB 5-tons 9.0 (229) 3.125 (79) 4.5625 (116) .375 (10) 4.5 (114) 8.0 (203) 5 0.9375 (24) 2.4375 (62) 21 (10)
8-TB 8-tons 9.0 (229) 3.125 (79) 5.3125 (135) .375 (10) 5.0 (127) 8.0 (203) 5 0.9375 (24) 3.3125 (84) 25 (11)
15-TB 15-tons 12.125 (308) 3.875 (98) 5.3125 (135) .625 (16) 5.0 (127) 10.625 (270) 5 1.1875 (30) 2.75 (70) 43 (20)
20-TB 20-tons 12.125 (308) 3.875 (98) 6.5625 (167) .625 (16) 6.5 (165) 10.625 (270) 5 1.1875 (30) 4.0 (102) 54 (24)
37.5-TB 37.5-tons 17.0 (432) 5.5 (140) 7.25 (184) .75 (19) 7.0 (178) 15.0 (381) 5 1.625 (41) 3.5 (89) 117 (53)
50-TB 50-tons 20.5 (521) 5.5 (140) 7.25 (184) .75 (19) 7.0 (178) 18.5 (470) 7 1.625 (41) 3.5 (89) 147 (67)
75-TB 75-tons 23.0 (584) 6.75 (171) 7.375 (187) 1.00 (25) 7.5 (191) 21.0 (533) 7 1.9375 (49) 3.625 (92) 213 (97)
TB * Height includes Top Plate Thickness
XOTB XOTLB XOTWB XOTWCB
<<<<<Body Dimensions>>>>> <<<Top Plate Dimensions>>> <<<<<Footprint>>>>>
Capacity Length Height* Width Thickness Width Length Contact Roll Dia. Roll Width Weight
OTB Metric Tons
100-XOTB 100-tons
<<<<<<Inches (mm)>>>>>> <<<<<Inches (mm)>>>>> Rolls <<<Inches (mm)>>>> lbs.(kgs)
23.0 (584) 6.75 (171) 7.875 (200) 1.00 (25) 14.0 (356) 21.0 (533) 7 1.9375 (49) 3.625 (92) 267 (121)
150-XOTLB 150-tons 34.0 (863) 6.75 (171) 7.875 (200) 1.00 (25) 14.0 (356) 32.0 (813) 11 1.9375 (49) 3.625 (92) 397 (180)
Top Plate
Body Length Top Plate
Width 150-XOTWB 150-tons 23.0 (584) 6.75 (171) 9.875 (251) 1.00 (25) 16.0 (406) 21.0 (533) 14 1.9375 (49) 2.75 (70) 320 (145)
Thickness
Top Plate Length 200-XOTLB 200-tons 38.0 (964) 6.75 (171) 7.875 (200) 1.00 (25) 14.0 (356) 36.0 (914) 14 1.9375 (49) 3.625 (92) 458 (208)
200-XOTWB 200-tons 23.0 (584) 6.75 (171) 11.75 (298) 1.00 (25) 21.0 (533) 21.0 (533) 14 1.9375 (49) 3.625 (92) 389 (176)
200-XOTWCB 200-tons 23.0 (584) 6.75 (171) 14.5 (368) 1.00 (25) 21.0 (533) 21.0 (533) 14 1.9375 (49) 3.625 (92) 454 (206)
Body Height
300-XOTB 300-tons 37.0 (940) 10.0 (254) 10.75 (273) 1.50 (38) 21.0 (533) 34.0 (864) 8 2.9375 (74) 5.0 (127) 891 (404)
500-XOTB 500-tons 37.0 (940) 10.0 (254) 20.0 (508) 1.50 (38) 30.0 (762) 34.0 (864) 16 2.9375 (74) 5.0 (127) 1508 (684)
750-XOTB 750-tons ***********CONSULT FACTORY FOR SPECIFICATIONS AND WEIGHT************
1000-X0TB 1000-tons ***********CONSULT FACTORY FOR SPECIFICATIONS AND WEIGHT************
* Height includes Top Plate Thickness

XNTB XNTLB XNTWB XNTWCB


<<<<<Body Dimensions>>>>> <<<Top Plate Dimensions>>> <<<<<Footprint>>>>>

NTB Capacity
Metric Tons
Length Height* Width Thickness Width Length Contact Roll Dia.
<<<<<<Inches (mm)>>>>>> <<<<<Inches (mm)>>>>> Rolls <<<Inches (mm)>>>> lbs.(kgs)
Roll Width Weight

100-XNTB 100-tons 23.0 (584) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 31.5 (800) 7 1.9375 (49) 3.625 (92) 256 (116)
Top Plate 150-XNTLB 150-tons 34.0 (863) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 42.5 (1080) 11 1.9375 (49) 3.625 (92) 367 (166)
Top Plate Length Thickness Top Plate
Width
150-XNTWB 150-tons 23.0 (584) 6.75 (171) 9.875 (251) 1.00 (25) 9.875 (251) 32.0 (813) 14 1.9375 (49) 2.75 (70) 316 (143)
Body Length
200-XNTLB 200-tons 38.0 (964) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 48.0 (1219) 14 1.9375 (49) 3.625 (92) 426 (193)
200-XNTWB 200-tons 23.0 (584) 6.75 (171) 11.75 (298) 1.00 (25) 12.0 (305) 32.0 (813) 14 1.9375 (49) 3.625 (92) 374 (170)
Body 200-XNTWCB 200-tons 23.0 (584) 6.75 (171) 14.5 (368) 1.00 (25) 14.5 (368) 32.75 (832) 14 1.9375 (49) 3.625 (92) 464 (210)
Height
300-XNTB 300-tons 37.0 (940) 10.0 (254) 10.75 (273) 1.50 (38) 10.75 (273) 46.0 (1168) 8 2.9375 (74) 5.0 (127) 800 (363)
500-XNTB 500-tons 37.0 (940) 10.0 (254) 20.0 (508) 1.50 (38) 20.0 (508) 46.0 (1168) 16 2.9375 (74) 5.0 (127) 1470 (667)
Body Width 750-XNTB 750-tons ***********CONSULT FACTORY FOR SPECIFICATIONS AND WEIGHT************
1000-XNTB 1000-tons ***********CONSULT FACTORY FOR SPECIFICATIONS AND WEIGHT************
* Height includes Top Plate Thickness
TB XTB XTLB XTWB XTWCB
<<<<<Body Dimensions>>>>> <<<Top Plate Dimensions>>> <<<<<Footprint>>>>>
Capacity Length Height* Width Thickness Width Length Contact Roll Dia. Roll Width Weight

TB Metric Tons
100-XTB 100-tons
<<<<<<Inches (mm)>>>>>> <<<<<Inches (mm)>>>>> Rolls <<<Inches (mm)>>>> lbs.(kgs)
23.0 (584) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 21.0 (533) 7 1.9375 (49) 3.625 (92) 233 (106)
Body Length 150-XTLB 150-tons 34.0 (863) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 32.0 (813) 11 1.9375 (49) 3.625 (92) 344 (156)
Top Plate
Top Plate Width 150-XTWB 150-tons 23.0 (584) 6.75 (171) 9.875 (251) 1.00 (25) 9.875 (251) 21.0 (533) 14 1.9375 (49) 2-3/4 (70) 286 (130)
Top Plate Length Thickness
200-XTLB 200-tons 38.0 (964) 6.75 (171) 7.875 (200) 1.00 (25) 8.0 (203) 36.0 (914) 14 1.9375 (49) 3.625 (92) 400 (181)
200-XTWB 200-tons 23.0 (584) 6.75 (171) 11.75 (298) 1.00 (25) 12.0 (305) 21.0 (533) 14 1.9375 (49) 3.625 (92) 338 (153)
Body Height 200-XTWCB 200-tons 23.0 (584) 6.75 (171) 14.5 (368) 1.00 (25) 14.5 (368) 21.0 (533) 14 1.9375 (49) 3.625 (92) 418 (190)
300-XTB 300-tons 37.0 (940) 10.0 (254) 10.75 (273) 1.50 (38) 10.75 (273) 34.0 (864) 8 2.9375 (74) 5.0 (127) 735 (333)
500-XTB 500-tons 37.0 (940) 10.0 (254) 20.0 (508) 1.50 (38) 20.0 (508) 34.0 (864) 16 2.9375 (74) 5.0 (127) 1343 (609)
Body 750-XTB 750-tons ***********CONSULT FACTORY FOR SPECIFICATIONS AND WEIGHT***********
Width
1000-XTB 1000-tons ***********CONSULT FACTORY FOR SPECIFICATIONS AND WEIGHT***********
* Height includes Top Plate Thickness
7
TURNTABLES
Turntable Features
Standard Turntable tops are available for all OT or NT style
rollers with capacities from 5-tons to 75-tons. We can also
design and manufacture them for rollers with greater
capacities and special models, upon request. Standard
Turntable tops add a maximum height of 2-3/8 to the roller.
Turntables can be manufactured with chrome steel ball
bearings or corrosive resistant thrust bearings. Turntable tops
are bolted to the OT and NT style rollers with high strength
bolts, which are included in the cost. Swivel locks and Roller with
steering handles have also been supplied as options. Turntable
Turntable Advantages
Turntables are particularly advantageous in applications
where the rolling surface is imperfect. In applications where
the rollers with Accu-Roll are required to follow a slightly
irregular or skewed track, turntables provide the ability to
navigate the track without binding.
Fits Top
Plate of Height Turntable Dia. Weight
Roller <<<<Inches (mm)>>>> Lbs.(kgs)
Diameter T-5-OT 5-OT 1.56 (48) 6.00 (152) 18 (8)
T-8-OT 8-OT 1.56 (48) 6.00 (152) 18 (8)
T-15-OT 15-OT 1.56 (48) 6.00 (152) 26 (12)
T-20-OT 20-OT 1.56 (48) 6.00 (152) 26 (12)
Height T-37.5-OT 37.5-OT 2.22 (56) 8.00 (203) 67 (30)
T-50-OT 50-OT 2.22 (56) 8.00 (203) 79 (36)
T-75-OT 75-OT 2.22 (56) 8.00 (203) 103 (47)

Fits Top
Plate of Height Turntable Dia. Weight
Roller <<<<Inches (mm)>>>> Lbs.(kgs)
T-5-NT 5-NT 1.56 (48) 4.50 (115) 13 (6)
T-8-NT 8-NT 1.56 (48) 4.50 (115) 14 (6)
T-15-NT 15-NT 1.56 (48) 4.50 (115) 18 (8)
T-20-NT 20-NT 1.56 (48) 6.00 (152) 24 (11)
T-37.5NT 37.5-NT 2.22 (56) 8.00 (203) 61 (28)
T-50-NT 50-NT 2.22 (56) 8.00 (203) 64 (29)
BASE OF ROLLER T-75-NT 75-NT 2.22 (56) 8.00 (203) 77 (35)

PRELOAD & FABRIC PADS

Many heavy moves benefit by the addition of an elastomeric connection between the
Hilman Roller and the load being moved. For this purpose, Hilman offers two styles of pad:
the Preload Pad (P-Pad) and the Flexmount Fabric Pad (F-Pad). Both types are valuable
accessories, providing increased service life and trouble-free movement.

The Flexmount Fabric Pad is a high 90 durometer (shore A) pad which is made up of organic
material with multilayered impregnated fabric. It has a maximum recommended
Preload Pad
compressive strength of 2000 psi (13.8 MPa) with an excellent spring rate. F-Pads' aid in
reducing load vibration from the roller. It is advised to use this type of pad if the load is
being moved repeatedly or in a marine environment. Additional data is available on the
F-Pad Data Sheet.

The Preload Pad (P-Pad) is a neoprene elastomer that measures 80 durometer (shore A).
P-Pads, a lower-cost alternative to the F-Pad, are designed for occasional moves. Its
compressive strength is between 20-30% of its thickness. P-Pads primary benefits are to
negate slippage while equalizing load-bearing over the entire footprint of the Roller.
Additional specifications are found on the P-Pad Data Sheet.
3.75 OT with P-Pad

8
ACCU-ROLL SYSTEMS
Hilmans Accu-Roll Guidance System is a positive external selected and the preferred width and depth locations for the
alignment system. Most often used on OT/NT/T and SHD Accu-Roll guides known; drawings are prepared for customer
Series Hilman Rollers, Accu-Roll can be added to any Hilman approval. We have included in the back of this brochure (and
Roller and custom designed to interface with almost any type also at our website www.hilmanrollers.com) an Application
of track. Common tracks are I-beams, Wide-flanged beams, Analysis form that will assist in gathering details of a project.
channels, rails, steel flat bars, tubes and trenches. Accu-Roll This includes the details of the rolling surface, or track.
Systems are an ideal solution where load alignment is critical, a
Accu-Roll Systems may have one to four or more guide rolls
close tolerance must be maintained, where load movement is
per roller to guide on the track or to insure that the rollers
repetitive or where dynamic uplift prevention is desired.
follow the intended path of travel. Normally designed to
Because there are virtually thousands of possibilities with withstand a maximum of 20% of the vertical load in side-force;
regards to tracks, each Accu-Roll System is custom designed higher or lower capacities can be designed.
and built to fit the chosen track. Once the track size has been

Type C

Type R - Type U Type C Type U

Roller Guide System Code


Capacity Roll
Track Type Accu-Roll Type Application Guidelines Range Dia. With With
(Tons) in (mm) 4 Guides 2 Guides
Type R
Most common system for guidance on
OUTSIDE of track .75 - 8 1 (25) 4R-1 2R-1
Can consist of one to four Accu-Rolls, 5 - 20 2 (51) 4R-1 2R-2
mounted to Roller 15 - 50 2.5 (64) 4R-2.5 2R-2.5
Ideal for any system, permanent or 37.5-100 3 (76) 4R-3 2R-3
I-Beam temporary 75-200 3.5 (89) 4R-3.5 2R-3.5
Tube Flat bar mounted to factory floor provides
100 - up 4 (102) 4R-4 2R-4
Bar low height, accessible rolling system with
Rail STRAIGHT ANGLE
minimal floor surface obstacles

Type C Common System for Guidance INSIDE a


.75 - 8 1 (25) 4C-1 2C-1
track or a track imbedded in concrete floor
Can consist of one to four Accu-Rolls; two 5 - 20 2 (51) 4C-1 2C-2
can be installed on one end or on one side, 15 - 50 2.5 (64) 4C-2.5 2C-2.5
or in center of Roller frame side 37.5-100 3 (76) 4C-3 2C-3
Track can be standard channel, inside 75-200 3.5 (89) 4C-3.5 2C-3.5
Fabricated Track flanges of H-Beam, fabricated track from 100 - up 4 (102) 4C-4 2C-4
Channel STRAIGHT ANGLE back-to-back angles, etc.

Type RU Most often added to Type R System


.75 - 8 1 (25) 4U-1 2U-1
Can consist of one or more Accu-Rolls per
side 5 - 20 2 (51) 4U-2 2U-2
Prevents UPLIFT in dynamic condition 15 - 50 2.5 (64) 4U-2.5 2U-2.5
Resistance against wind and buoyancy 37.5-100 3 (76) 4U-3 2U-3
Protection against overturning moment 75-200 3.5 (89) 4U-3.5 2U-3.5
I-Beam Aids in moving top-heavy or eccentrically 100 - up 4 (102) 4U-4 2U-4
Rail STRAIGHT ANGLE loaded equipment

Type TR Accu-Roll System for FIXED RADIUS TRACK Consult Factory


Applications: turntables, revolving or
rotation machinery, equipment moving in
fixed radius
Usually consists of three Accu-Rolls, two
mounted on one side, with one in center
of opposite side
Roller chains are also modified to fit the
I-Beam required radius
Rail Rollers of the 37.5-OT size and larger can
Bar track on diameters as tight as 8 feet (2.5
Any Radius Track meters).

Type TR

9
SPECIAL ROLLERS FOR SPECIAL JOBS
In addition to the versatile Accu-Roll systems, many other CHAIN MODIFICATIONS
common modifications can be added to Hilman Rollers.
Hilman will gladly design a Roller to fit a specific application. There are several different modifications that Hilman can do to
Contact our Sales Staff for additional information. the chains. Tapered roller chains allow Hilman Rollers to follow
a fixed radius. Keyway chains are an internal guidance feature
TOP MODIFICATIONS to maximize chain life. In highly repetitive applications or
where rollers encounter bursts of speed; the Keyway feature
Modifications to the top plates of Hilman Rollers can range keeps the chain centered in the roller frame. Concave and
greatly. Some relatively simple top modifications might be Convex chain and frame solutions are also possible. Hilman
special drilled and tapped hole patterns, connecting studs or can even design specially contoured chain where the rolls are
tops machined to close tolerances. Top clamps, hinged machined to match the contour of crowned rails, ensuring
adaptations or container fittings can be added to the rollers, sufficient contact area.
as well as other types of attachments, for the purpose of
mounting to a specific type of footing or pad. Below are
several examples.

FRAME MODIFICATIONS
Roller frames and tops can be modified in any number of
ways to suit specific requirements. Special materials can be
used for corrosive resistant or non sparking applications.
Mounting surfaces can have custom hole patterns or
machined finishes.

10
SPECIAL ROLLERS FOR SPECIAL JOBS

SPECIAL MATERIALS & COATINGS TRACK WIPERS OR DIRT SHIELDS

Many different alloys and coatings are available for making Many wiper and shield styles can be added to Rollers for use
Hilman rollers meet the requirements of different applications. in extremely dirty or abusive conditions to minimize the
Alloys to resist varying levels of corrosion, high heat, and exposure of dirt and dust to the roller chain.
non-sparking conditions are just some of what is available for
the chain assembly. Special coatings, paint finishes,
galvanizing processes or platings can be applied to help in a
variety of environments. Hilman typically uses the highest
grade alloys and stainless steels available to insure that the
rollers operate continuously in the manner intended.

OTHER MODIFICATIONS

Hilmans extensive experience in custom modifications of


rollers and rolling systems design covers a broad spectrum of
applications. Below are some of our more elaborate
modifications.

11
STEEL FABRICATIONS

Other than rollers...


Hilman Rollers can supply custom
steel fabrications for a variety of
components to be integrated, or used
in conjunction, with our heavy-duty
rollers. We have designed and built
several heavy-duty carts that utilize
our rollers to move heavy equipment
and materials.

Precision machined steel components can be supplied by Hilman Rollers to


be used as tracks for rollers outfitted with Accu-Roll Guidance Systems.

Motive Force can be applied in any


number of ways. Solid chain-drive
systems and/or hydraulic push-pull
cylinders are just a couple of the
solutions that Hilman Rollers has
supplied with complete control
systems for easy user interface.

We employ high tech CNC machinery. Robotic welding and high tech inspection equipment. Hilman has gained
the approval of DNV, Lloyds, BV, SGS, ABS and other third parties. We are ISO-9000 approved and CE approved.
12
FORMULAS TESTS TECH DATA
Coefficient of Friction Level surface
The following technical data will serve as a guide in selecting the The coefficient of friction for breakaway for moving a load on a
proper Hilman Roller for many applications. The Application smooth, hard, level surface should not exceed 5%. On a
Analysis Form (see back cover) provides an excellent basis upon hardened steel surface, this should be a little less. Hilman has
which to formulate a complete proposal. HILMAN SALES friction test results on file that show actual ratings under ideal
ENGINEERING SHOULD BE CONSULTED TO CONFIRM OR AID laboratory conditions. As job site conditions vary greatly, it is
IN THE SELECTION PROCESS. best to use 5% of the vertical dead load. In a dynamic state, the
load will most often be moved slowly enough that the rating will
almost always approach breakaway.
Capacity Formulas
The formulas below can help determine the capacity required Coefficient of Friction Inclined surface
For Hilman Rollers, depending how they are used. These The following formula solves for FT, a total force rating when
formulas do not guarantee a proper selection for the Hilman defection or uphill moving is encountered. This formula
rollers; they are intended as a guideline only. Contact Hilman considers friction and gravity. Please contact our sales or
sales or engineering for further guidance. If the capacity engineering staff with any questions.
Load
determined in FORMULAS A is less or greater than that of
FORMULA B, the higher capacity should take precedence. FT = LOAD (SinA + CosA)

Formula A Occasional Moves A = Angle of the inclined


The large majority of roller moves are of an occasional nature on surface FT A
a smooth, level steel surface. To help in the selection of roller = Coefficient of breakaway
capacity for these occasional moves, use the following formula. friction < 5% Roller on Inclined Surface
When moving on a crowned rail, contact Hilman sales FT = Total force required to move
engineering. The formula assumes that entire roll of the chain is up an incline
in full contact with the surface. Lubrication
C = capacity of roller in metric tons
Hilman Rollers as a standard product have no internal bearings.
Rollers most often do not require lubrication because of their
W = weight of total load, converted occasional use at a relatively slow speed. When used outside or
to metric tons
C= W in a marine environment, it is best to protect them with an
NxP N = number of rollers to be used environmentally safe grease. GNLI Grade 2 (PTFE) is a suggested
P = load Coefficient (see table for correct temporary lubricant. If marine use is constant, a corrosion
load Coefficient) resistant alloy should be specified.

Load Coefficient Materials Standards


Coefficient up to 100 tons .75 Hilman Rollers as a standard product are manufactured as an
Coefficient up to 300 tons .70 all-steel product. The frame material is available in various grades
Coefficient up to 1000 tons .65 of steel materials and a variety of coatings and paint finishes are
Coefficient over 1000 tons .50 available. Chain material is available in several different grades,
but furnished in Grade A as standard product.
CHAIN MATERIAL GRADES
Formula B Extended Service Life Grade A Standard High Alloy Steel
For extended use or repetitive moves, both the number of Grade B Bearing Quality Steel
cycles and the rolling surface should be considered in the Grade D Chrome Vanadium Steel
roller selection. The Cycle Life Factor is based on the number Grade S Stainless Steel
of cycles of stress produced in any roll in the chain during the Grade N Nyton TM brand *(Nylon)
total distance the Roller will move during the life of the Roller.
The following formula takes into account the higher number Moving Speeds
of moves. Most Hilman Roller applications involve very slow speeds for
C = capacity of roller in metric tons moving because most heavy loads dictate very slow movement.
L L = load per roller
Some applications do require faster speeds, but in short or
C= occasional bursts. Most moving speeds do not exceed 30 feet (10
SxF S = surface Coefficient meters) per minute. With special precautions taken, speeds up to
F = cycle life factor 50 feet (15 meters) per minute and beyond are possible. Please
Cycle Life Factor contact us with the project parameters.
Surface Coefficient No. of Cycles Factor
Yield Strength Coefficient Accuracy
102 .85
100,000 psi (690 MPa) .85 Hilman Rollers are able to be supplied with one or more
80,000 psi (550 MPa) .75 103 .70 dimensions having an accuracy of .002 inch (.05 mm). In some
50,000 psi (345 MPa) .65 104 .50 cases the tolerances can be tightened even more. Hilman
36,000 psi (250 MPa) .50 105 .30 welcomes request for special tolerances.
106 .15
Rail or Track Conditions
In some cases, the rail or track intended to interface with the
no. of cycles = dist = total distance roller will move Hilman Rollers nay need to be set to a specific tolerance. The
D = roll diameter application results can have a great bearing on how the track is
set. Hilman can and will supply a track and installation for your
application. Please contact our sales staff with the application details.
13
ENGINEERED APPLICATIONS
BRIDGE CONSTRUCTION OIL & GAS

Casting Yard Transfer


Casting Machines BOP, Xmas Tree
Segment launching Handling
Roll-in entire spans Cantilever Drill Skidding
Launching trusses Deck & Jacket Loadout
Traveling formwork Module Installation
Segmental bridge forms Land Rig Skidding
Incremental Bridge Lift and Roll Systems
Launching

OEM POWER

Transfer Cradles and


Quick Die Change Carts
Carts
Bridge Arms - Cart to Press
Transformer Installation
Storage Racks
Turntable Systems
Just in Time Automation
Decommissioned
Systems
Vessels
Prestaging carts
Thermal Expansion
Transfer Systems
Switchgear
Coil Handling Equipment
Steam Generators
Die Lift Rollers
Wind Power Machines
Die Separators
Spent Fuel Conveying

MODULAR HEAVY CONSTRUCTION

Essential Rigger and


Modular Production
Millwright equipment
Production Assembly
Advancing Scaffolding
Lines
Building Moves
Mating Double-Wides
Large Monuments &
Single-Wide Roll-on
Historical Structures
Module Placement
Sliding Roofs
Temporary Building
Rolling Grandstands
Installation
Container Cranes
Structural Moves
Draglines
Material Movement
Specialized Gantry Cranes

INDUSTRIAL MACHINERY RESEARCH

Heavy, Bulky Machinery


Radiation Shield Doors
Machine Servicing &
Magnets
Installation
Reactors
Assembly & Transfer
Submarines
Carts
Wind Tunnels
Heavy Materials Handling
Space Rocket Transfer
Displays
Cryostats
Heavy Product
Detectors & Modules
Demonstrations
Launch Towers
Heavy Conveying
Aerospace
Hazardous Waste Casks

Drydock & Ship Transfer


Ship and Barge Launch
SHIP & MARINE Yard Transfer
Pipe & Cable Laying
Ship Transfer Cradles
14
HILMAN APPLICATION ANALYSIS
Thank you for considering Hilman Rolling Systems for your heavy moving project. This form is designed to gather the details
for your application, while assuring that nothing is overlooked. Please fax or mail the completed form to us, along with any
pertinent sketches or prints. Our sales department will follow with a complete proposal for you. OR log onto
www.hilmanrollers.com to complete and submit it to us online.

Name/Title _______________________________________________________________ Date:_____________________


Company Name ________________________________________________________________________________________
Address____________________________________________________________________________________________
City _______________________________State/Province _____________ Zip/Postal Code__________Country________
Tel ( )_______________________ Fax ( )_______________________ e-mail____________________________________

Project is: URGENT! Current 13. What will be the actual rolling surface for the Hilman Rollers?
Next 3 Months One Year Steel (Specify I-Beam, Channel, flat bar, steel plate, plus
Future size and type if know) ____________________________
1. What structure do you wish to move? Concrete (include psi or kg/cm2) ___________________
Other (give specifics) _____________________________
14. What will be the sub-support of the rolling surface?
2. What is the weight of the object? (this is important if the objectss weight in over 100 tons)

3. What are the dimensions of the object? 15. What will be the path of movement?
Height_________ Width_________ Length_________ Straight
Turns
4. Where is the objects center of gravity? X-Y (multi-directional)
Vertical
Circular - Please Indicate Horizontal Fixed Radius
5. How many contact points does the object have?
Rotational Movement
Other (Specify)
6. Where are the contact points located on the object? 16. What, if any, will be the grade or slope present during
the move?
7. How will rollers be attached to the object? 17. Where will the move take place?
Welded on Cavity Mount Other Inside
Outside
Bolted on Not Attached _________
Other (Specify)
8. What is the function/purpose of the move?
18. What environmental or other factors could affect the move?
Temporary measure Repair/Maintenance
Dirt Debris
Semi-permanent installation OEM application
Rain water Salt water
Permanent installation Other _____________ Heat Caustic Environment
9. What is the safety factor required? High Winds Cracks
Extreme Buoyancy Other (Specify)
19. What is the accuracy required for final placement of the
10. What is the distance of each move?
object?
20. What is the estimated life of the project as far as Rollers
11. What is the frequency or cycle of movement? are concerned?
21. For what firm is this project being done?
12. What will be the approximate speed of movement?

QUESTIONS? NEED HELP? IN A RUSH?


complete form online at WWW.HILMANROLLERS.COM OR fax: 732-462-6355

15
STANDARD KITS
ASK ABOUT OUR STANDARD KITS!
Hilman Rollers manufactures a full line of standard kits
that include everything needed for moving heavy loads.
Kit capacities range from 2 to 60 ton.

Light Duty Kit KRS-SLD

Light Duty Nyton Kit


KRS-SLP KRS-ERSD

CONTACT INFORMATION
telephone....... (732) 462-6277

toll free.......... 1-888-2-ROLL-IT (N. America)

e-mail.............. sales@hilmanrollers.com

website........... www.hilmanrollers.com
HILMAN fax................... (732) 462-6355

intl fax........... (732) 462-3238

address........... 12 Timber Lane


Marlboro NJ 07746 USA

ROLLERS
INTERNATIONAL

The specifications in this catalog are given as general information only and are not binding. Hilman Rollers reserves the right to change specifications
or make alterations to products, parts or accessory equipment at any time without prior notice and for any reason whatsoever. All capacities are in
metric tons.
2007 Hilman Rollers All rights reserved ENG-12
HILMAN
ROLLERS
WWW.HILMANROLLERS.COM

HILMAN ROLLERS
Since 1953, Hilman Rollers has produced high capacity roller dollies of the highest quality. Early
customers used Hilman Rollers primarily for installing and relocating machinery. Over the years Hilman
Rollers have been put to the test in a much greater variety of applications.

Some markets where Hilman Rollers have proven to be useful:


Aerospace
Oil & Gas Exploration
Refineries & Petrochemical Plants
Bridge Construction
Nuclear & Electric Power Generation
Structural Moves
Research Laboratories
Shield Doors
Shipbuilding & Marine Structures
Quick Die Transfer
Manufactured Housing
Mining
Railroads & Transportation
Fabrication
Commercial & Industrial

Hilman Rollers' mission statement summarizes our commitment to our customers.

Hilman Rollers strives to provide the finest quality products at a fair price and in a timely manner, to work
as equal partners with our customers and distributors by assessing their needs and providing the right
products to meet or exceed those requirements; to constantly improve quality and reduce cost through
continued improvement of each internal department; and to provide proper support by maintaining a
knowledgeable staff who possess the tools and technology to perform their jobs.

Hilman Rollers can design, prototype, test and produce steel fabrications such as transfer tables and carts,
heavy industrial conveyor lines as well as the track that the rollers ride on.

Hilman has gained the approval of DNV, Lloyds, BV, SGS, ABS and other third parties; and Hilman is
certified ISO-9001:2000 and CE approved.

Our staff is available to go anywhere in the world to consult with you about your projects.

2
FT SERIES KIT / SET KIT / SET
CAPACITY PRODUCT
(TONS) NUMBER
KIT / SET INCLUDES
(All KITS include steel cases)
Kit Box KD-D2: 27.75" (705mm) x 14.75" (375mm) x 9.63" (245mm)
WEIGHT
lb. kg.
DELUXE KITS 15 - 60 TONS 15 KRS-15-SLP (4) 3.75-SLP Rollers; (2) KDH48F Handles 203 92
15 RS-15-SLP (4) 3.75-SLP Rollers; (2) H36F 36" Handles 156 71
ECONOMY SETS 15 - 200 TONS 15 KRS-15-SLD (4) 3.75-SLD Rollers; (4) P-1 Preload Pads; (2) KDH48F Handles 203 92
Everything required to make heavy moves up to 200 15 RS-15-SLD (4) 3.75-SLD Rollers; (4) P-1 Preload Pads; (2) H36F 36" Handles 156 71
30 KRS-30-SLP (4) 7.5-SLP Rollers; (2) KDH48F Handles 215 98
tons is included in Hilman's Deluxe Kits and Economy 30 RS-30-SLP (4) 7.5-SLP Rollers; (2) H48F 48" Handles 172 78
Sets! Both include four swivel locking Hilman Rollers 30 KRS-30-SLD (4) 7.5-SLD Rollers; (4) P-1 Preload Pads; (2) KDH48F Handles 215 98
with either padded or diamond steel tops and two 30 RS-30-SLD (4) 7.5-SLD Rollers; (4) P-1 Preload Pads; (2) H48F 48" Handles 172 78
steering handles. Four preload pads are also included 40 KRS-40-SLP (4) 10-SLP Rollers; (2) KDH48F Kit Size Handles 219 99
40 RS-40-SLP (4) 10-SLP Rollers; (2) H48F 48" Handles 176 80
with rollers having the SLD style top. Sets contain full
40 KRS-40-SLD (4) 10-SLD Rollers; (4) P-1 Preload Pads; (2) KDH48F Handles 219 99
length steering handles. Kits contain knock down 40 RS-40-SLD (4) 10-SLD Rollers; (4) P-1 Preload Pads; (2) H48F 48" Handles 176 80
handles that fit into a sturdy storage case. Kit cases 60 KRS-60-SLP (4) 15-SLP Rollers; (2) KDH48F Kit Size Handles 255 116
are lockable and have lifting grips for easy handling, 60 RS-60-SLP (4) 15-SLP Rollers; (2) H48F 48" Handles 212 96
providing protection from exposure and theft. Each kit 60 KRS-60-SLD (4) 15-SLD Rollers; (4) P-1 Preload Pads; (2) KDH48F Handles 259 117
60 RS-60-SLD (4) 15-SLD Rollers; (4) P-1 Preload Pads; (2) H48F 48" Handles 216 98
or set provides the necessary gear to tackle a moving 120 RS-120-SLP (4) 30-SLP Rollers; (2) H60F 60" Handles 542 256
project up to that respective capacity. 120 RS-120-SLD (4) 30-SLD Rollers; (4) P-2 Preload Pads; (2) H60F 60" Handles 540 245
200 RS-200-SLP (4) 50-SLP Rollers; (2) H60F 60" Handles 834 378
200 RS-200-SLD (4) 50-SLD Rollers; (4) P-2 Preload Pads; (2) H60F 60" Handles 848 385

Economy FT Set

Deluxe FT Kit

INDIVIDUAL ROLLERS CAPACITY PRODUCT TOP HEIGHT WIDTH LENGTH WEIGHT CONTACT
(TONS) NUMBER STYLE in mm in mm in mm lb kg ROLLS
3.75 - 50 TONS 3.75* 3.75-SLP 5 127 5-3/4 146 10-1/2 267 34 15 5
With six capacities, two moving types (rigid and swivel 7.5* 7.5-SLP SWIVEL 5-1/4 133 5-3/4 146 10-1/2 267 38 17 4
locking) and three top styles (padded, diamond steel 10* 10-SLP LOCKING 5-1/4 133 5-3/4 146 10-1/2 267 38 17 4
15 15-SLP PADDED 5-1/8 130 6-3/8 162 12-3/4 324 49 22 5
and smooth steel), there's a model perfect for almost
30* 30-SLP 8 203 8 203 15 381 122 55 5
every heavy moving applications in this Hilman 50* 50-SLP 8-15/16 227 8 203 21 533 193 88 7
Rollers series! For straight line moves, specify the 3.75* 3.75-SLD SWIVEL 4-3/4 121 5-3/4 146 10-1/2 267 34 15 5
rigid roller. For turns, even in the tightest of corners, 7.5* 7.5-SLD LOCKING 5 127 5-3/4 146 10-1/2 267 37 17 4
use the swivel locking rollers. The swivel-locking type 10* 10-SLD WITH 5 127 5-3/4 146 10-1/2 267 37 17 4
combines swivel and rigid designs with spring loaded 15 15-SLD DIAMOND 4-7/8 124 6-3/8 162 12-3/4 324 49 22 5
30 30-SLD STEEL 7-3/32 180 8 203 15 381 118 54 5
locks that can engage every 45 degrees. Steering 50 50-SLD GRID 8-1/16 205 8 203 21 533 189 86 7
handles are available for Swivel Lock types in 3
3.75* 3.75-SLS 4-5/8 117 6 152 10-1/2 267 35 16 5
lengths. H36F (36" / 914 mm), H48" (48" / 1219 mm) 7.5* 7.5-SLS SWIVEL 4-7/8 124 6 152 10-1/2 267 38 17 4
and H60F (60" / 1524 mm). 10* 10-SLS LOCKING 4-7/8 124 6 152 10-1/2 267 38 17 4
FT Series Hilman Rollers have three versatile top 15 15-SLS WITH 4-3/4 121 6-3/8 162 12-3/4 324 50 23 5
plates. "D" tops have a spike-like steel grid able to grip 30 30-SLS SMOOTH 6-31/32 177 8 203 15 381 119 54 5
50 50-SLS STEEL 7-15/16 202 8 203 20-7/8 530 191 87 7
into wood and provide a secure move for crated or
palletized equipment. "P" tops, with built-in neoprene 3.75* 3.75-RP 4-3/16 106 5-3/4 146 10-1/2 267 29 13 5
pad, allow some compression and provide a non-slip 7.5* 7.5-RP 4-7/16 113 5-3/4 146 10-1/2 267 33 15 4
10* 10-RP RIGID 4-7/16 113 5-3/4 146 10-1/2 267 33 15 4
surface, a versatile choice for moving on less than 15 15-RP PADDED 4-5/16 110 6-3/8 162 12-3/4 324 42 19 5
perfect floors or for moving metal based machines. "S" 30* 30-RP 6-3/4 171 8 203 15 381 107 49 5
tops have smooth steel top, ideal for mounting the 50* 50-RP 7-3/4 197 8 203 21 533 179 81 7
rollers to equipment or as a base unit for a variety of 3.75* 3.75-RD 4-1/16** 103 5-5/8 143 10-1/2 267 29 13 5
top modifications. 7.5* 7.5-RD RIGID 4-5/16** 110 5-5/8 143 10-1/2 267 32 15 4
SWIVEL-LOCKING RIGID 10* 10-RD WITH 4-5/16** 110 5-5/8 143 10-1/2 267 32 15 4
15 15-RD DIAMOND 4-3/32** 104 6-3/8 162 12-3/4 324 38 17 5
30* 30-RD STEEL 6-1/8** 156 8 203 15 381 105 48 5
50* 50-RD GRID 7-1/8** 181 8 203 21 533 176 80 7
3.75* 3.75-RS 3-11/16 94 5-5/8 143 10-1/2 267 29 13 5
SLP RD 7.5* 7.5-RS RIGID 3-15/16 100 5-5/8 143 10-1/2 267 32 15 4
10* 10-RS WITH 3-15/16 100 5-5/8 143 10-1/2 267 32 15 4
15 15-RS SMOOTH 3-13/16 97 6-3/8 162 12-3/4 324 43 20 5
30* 30-RS STEEL 5-3/4 146 8 203 15 381 105 48 5
50* 50-RS 6-3/4 171 8 203 21 533 176 80 7
SLD RP
* Width dimension of top exceeds roller frame width ** Height to top of spike

SLS RS
3
ERS SERIES
DELUXE KITS 15 - 50 TONS
ECONOMY SETS 15 - 400 TONS RS-50-ERSD
KIT/SET KIT AND SET
With or without a kit case, these CAPACITY PRODUCT KIT / SET INCLUDES WEIGHT
prepackaged Kits or Sets are the value (TONS) NUMBER (ALL KITS Include Steel Cases) lb kg
leaders of the Hilman Roller line. Economy (4) 3.75-ERS Rollers
Sets, without kit boxes, are available in 15 KRS-15-ERSD (4) T-3.75-LD Swivel Locking Diamond Attachments 181 82
capacities from 15 to 400 tons. Hilman's 15 RS-15-ERSD (4) P-1 Preload Pads 130 59
Deluxe Kits and Economy Sets contain four (2) KDH48E Kit Size Handles in Kit Or (2) H36E 36" Handles in Set
basic ERS Rollers, which can be used as is (4) 5-ERS Rollers
for straight line moving. Four swivel locking 20 KRS-20-ERSD (4) T-5-LD Swivel Locking Diamond Attachments 201 91
20 RS-20-ERSD (4) P-1 Preload Pads 150 68
attachments with diamond steel tops are
(2) KDH48E Kit Size Handle in Kit Or (2) H36E 36" Handles in Set
included, along with four preload pads and (4) 10-ERS Rollers
two steering handles. Handles in the Sets 40 KRS-40-ERSD (4) T-10-LD Swivel Locking Diamond Attachments 241 109
vary in length according to the capacity of 40 RS-40-ERSD (4) P-1 Preload Pads 196 89
the rollers; Kit handles are a two piece (2) KDH48E Kit Size Handles in Kit Or (2) H48E 48" Handles in Set
knockdown style to fit into the steel case. All (4) 12.5-ERS Rollers
the deluxe gear necessary for your 50 KRS-50-ERSD (4) T-12.5-LD Swivel Locking Diamond Attachments 249 113
important project is provided. 50 RS-50-ERSD (4) P-1 Preload Pads 204 93
(2) KDH48E Kit Size Handles in Kit Or (2) H48E 48" Handles in Set
(4) 25-ERS Rollers
Kit Not Available (4) T-25-LD Swivel Locking Diamond Attachments
100 RS-100-ERSD (4) P-2 Preload Pads 514 233
(2) H48E 48" Handles in Set
KRS-50-ERSD
(4) 65-ERS Rollers
Kit Not Available (4) T-65-LD Swivel Locking Diamond Attachments
260 RS-260-ERSD (4) P-2 Preload Pads 870 395
(2) H60E 60" Handles in Set
(4) 100-ERS Rollers
Kit Not Available (4) T-100-LD Swivel Locking Diamond Attachments
400 RS-400-ERSD (4) P-2 Preload Pads 906 411
(2) H60E 60" Handles in Set

INDIVIDUAL ROLLERS 3.75 - 100 TONS


Hilman's ERS rollers are the lowest profile high ERS
capacity rollers in the world! Utilizing the CAP PRODUCT HEIGHT WIDTH LENGTH WEIGHT CONTACT
endless chain concept, the basic individual ERS (TONS) NUMBER in mm in mm in mm lb kg ROLLS
Roller is designed for straight line motion, yet 3.75 3.75-ERS 2 - 3/4 70 4 - 7/16 113 8 - 5/8 219 15 7 5
each can be outfitted with a removable swivel 5 5-ERS 2 - 3/4 70 5 - 5/16 135 8 - 5/8 219 18 8 5
10 10-ERS 3 - 3/8 86 5 - 3/16 132 10 - 3/8 264 28 13 5
attachment for turning and positioning. Seven
12.5 12.5-ERS 3 - 3/8 86 5 - 5/8 143 10 - 3/8 264 30 14 5
capacities are available. 25 25-ERS 4 - 3/4 121 7 - 1/4 184 15 - 3/4 400 79 36 5
65 65-ERS 5 - 5/8 143 7 - 3/8 187 23 584 152 69 7
100 100-ERS 5 - 5/8 143 7 - 7/8 200 23 584 166 75 7
SWIVEL ATTACHMENTS
For the ultimate versatility, each Hilman ERS Series Roller can be outfitted with an ERS Swivel
Attachment. Attachments add minimal height to the basic roller, while providing ability to make turns
without jacking the equipment. Featuring chrome steel ball bearings for smooth operation, attachments
come with diamond steel or padded tops and swivel locking devices. Padded attachments help minimize
metal-to-metal slippage. Height Equalizers, which increase the height of the roller to that of a roller
without swivel attachment, are also available for each roller size. T-3.75-LP T-3.75-LD

PRODUCT NUMBERS FITS * ATTACHMENT PLUS ROLLER


SWIVEL SWIVEL INDIVIDUAL PADDED (P) DIAMOND (D)
LOCKING LOCKING ROLLER STYLE STYLE ATTACHMENT
DIAMOND PADDED PRODUCT HEIGHT * HEIGHT * WIDTH LENGTH * WEIGHT
GRIP TOP TOP NUMBER in mm in mm in mm in mm lb kg
T-3.75-LD T-3.75-LP 3.75-ERS 4 - 11/16 119 4 - 7/16 113 5 - 7/8 149 10 - 3/4 273 13 6
T-5-LD T-5-LP 5-ERS 4 - 11/16 119 4 - 7/16 113 5 - 7/8 149 10 - 3/4 273 13 6
T-10-LD T-10-LP 10-ERS 5 - 5/16 135 5 - 1/16 129 5 - 7/8 149 12 - 1/2 318 14 6
T-12.5-LD T-12.5-LP 12.5-ERS 5 - 5/16 135 5 - 1/16 129 5 - 7/8 149 12 - 1/2 318 14 6
T-25-LD T-25-LP 25-ERS 7 - 15/16 202 7 - 1/16 179 8 203 18 - 19/32 472 42 19
T-65-LD T-65-LP 65-ERS 8 - 13/16 224 7 - 15/16 202 8 - 3/8 213 25 - 3/8 645 47 21
T-100-LD T-100-LP 100-ERS 8 - 13/16 224 7 - 15/16 202 8 - 3/8 213 25 - 3/8 645 47 21

4
LIGHT DUTY SERIES
KRS-3-4S
RIGGERS KITS AND SETS
3 AND 8 TONS
Handy Hilman Riggers Kits and Sets are sure to be the
most valuable maintenance tools in the crib! With a
limitless variety of uses, they provide the ability to
move up to 3 tons or 8 tons. Both Sets and Kits contain RS-8-2S/2R
two steering handles and four padded rollers, which
are offered either with all four swivel tops or with two KIT / SET ROLLER KIT / SET KIT / SET INCLUDES WEIGHT
CAPACITY CAPACITY PRODUCT (All KITS include steel cases) lb kg
swivel and two rigid tops. Sturdy carrying cases store (TONS) (TONS) NUMBER Steel Case Kit Box KB-D1: 16" (406mm) x 12.375" (314) x 4.44" (113mm)
all items in the kits. Sets are provided without the case. 3 0.75 KRS-3-4S (4) 0.75-SP Rollers, (2) 3-KH Handles 55 25
3 0.75 RS-3-4S (4) 0.75-SP Rollers, (2) 3-KH Handles 52 24
3 0.75 KRS-3-2S/2R (2) 0.75-SP Rollers, (2) 0.75-RP Rollers, (2) 3-KH Handles 55 25
3 0.75 RS-3-2S/2R (2) 0.75-SP Rollers, (2) 0.75-RP Rollers, (2) 3-KH Handles 52 24
SP RP 8 2 KRS-8-4S (4) 2-SP Rollers, (2) 8-KH Handles 85 39
8 2 RS-8-4S (4) 2-SP Rollers, (2) 8-KH Handles 76 35
8 2 KRS-8-2S/2R (2) 2-SP Rollers, (2) 2-RP Rollers, (2) 8-KH Handles 85 39
INDIVIDUAL ROLLERS 8 2 RS-8-2S/2R (2) 2-SP Rollers, (2) 2-RP Rollers, (2) 8-KH Handles 76 35
.75 AND 2 TONS
Featuring Hilman's endless chain action design, Light CAPACITY PRODUCT TOP HEIGHT WIDTH LENGTH WEIGHT CONTACT
Duty Series Rollers come in either rigid or swivel type. (TONS) NUMBER STYLE in mm in mm in mm lb kg ROLLS
Both versions are available topped with rugged no-slip .75 .75-SP SWIVEL 3-5/16 84 3-5/8 92 6-1/2 165 9 4 5
pads or in a smooth top style, ideal for permanent 2 2-SP PADDED 3-15/16 100 4-1/8 105 6-1/2 165 15 7 4
mounting applications. Light Duty Series Rollers are low .75 .75-SS SWIVEL 3-5/16 84 3-5/8 92 6-1/2 165 9 4 5
in height and high in capacity, combining the advantages 2 2-SS SMOOTH 3-11/16 94 4-1/8 105 6-1/2 165 15 7 4
.75 .75-RP RIGID 3-1/8 79 3-5/8 92 6-1/2 165 9 4 5
of minimal lifting with controlled moving. Steering handle 2 2-RP PADDED 3-5/8 92 4-1/8 105 6-1/2 165 15 7 4
models 3-KH (15" / 381 mm) and 8-KH (30" / 762 mm) are .75 .75-RS RIGID 2-3/4 70 3-5/8 92 6-1/2 165 9 4 5
available for .75 and the 2 ton swivel rollers. 2 2-RS SMOOTH 3-1/4 83 4-1/8 105 6-1/2 165 15 7 4

NYTON SERIES Economy Nyton Set

NYTON KITS 2 - 24 TONS


NYTON SETS 2 - 40 TONS
Moving heavy equipment on delicate floors? Hilman's
Deluxe Nyton KIt
Nyton Kits and sets are for you! These conveniently
prepackaged Kits and Sets provide the advantage of a
KIT / SET KIT / SET
heavy duty chain action roller that can safely move CAPACITY PRODUCT KIT / SET INCLUDES WEIGHT
equipment on modern coated, painted or epoxy topped (TONS) NUMBER (All KITS include steel cases) lb kg
floors without scarring the surface. Nyton Kits come with 2 KNRS-2-4S (4) N.5-SP Rollers, (2) 3-KH Handles 47 21
a heavy duty, lockable case to store all items between 2 NRS-2-4S (4) N.5-SP Rollers, (2) 3-KH Handles 44 20
2 KNRS-2-2S/2R (2) N.5-SP Rollers, (2) N.5-RP Rollers, (2) 3-KH Handles 45 20
moves. All Kits and Sets contain four padded swivel rollers 2 NRS-2-2S/2R (2) N.5-SP Rollers, (2) N.5-RP Rollers, (2) 3-KH Handles 42 19
and two steering handles. The rollers in the larger kit 4 KNRS-4-4S (4) N1-SP Rollers, (2) 8-KH Handles 69 31
capacities from 8 tons and up feature swivel locking devices. 4 NRS-4-4S (4) N1-SP Rollers, (2) 8-KH Handles 60 27
4 KNRS-4-2S/2R (2) N1-SP Rollers, (2) N1-RP Rollers, (2) 8-KH Handles 69 31
INDIVIDUAL ROLLERS 4 NRS-4-2S/2R (2) N1-SP Rollers, (2) N1-RP Rollers, (2) 8-KH Handles 60 27
.5 - 10 TONS 8 KNRS-8-SLP (4) N2-SLP Rollers, (2) KDH48F Kit Size Handles 179 81
8 NRS-8-SLP (4) N2-SLP Rollers, (2) H48F 48" Handles in Set 136 62
12 KNRS-12-SLP (4) N3-SLP Rollers, (2) KDH48F Kit Size Handles 179 81
12 NRS-12-SLP (4) N3-SLP Rollers, (2) H48F 48" Handles in Set 136 62
24 KNRS-24-SLP (4) N6-SLP Rollers, (2) KDH48F Kit Size Handles 203 92
24 NRS-24-SLP (4) N6-SLP Rollers, (2) H48F 48" Handles in Set 160 73
N.5-SP 40 NRS-40-SLP (4) N10-SLP Rollers, (2) H60F 60" Handles 458 208
N3-RP N6-SLP
Combine solid, high impact nylon roll material with Hilman's CAPACITY PRODUCT HEIGHT WIDTH LENGTH WEIGHT CONTACT
(TONS) NUMBER in mm in mm in mm lb kg ROLLS
continuous chain action design and the result is NYTON - a
.5 N.5-SP 3 - 7/16 87 3 - 5/8 92 6 - 1/2 165 7 3 5
high capacity moving device that protects delicate floor 1 N1-SP 3 - 15/16 100 4 - 1/8 105 6 - 1/2 165 12 5 4
surfaces during heavy moves. 1/2 and 1 ton capacity Nyton 2 N2-SLP* 5 127 5 - 3/4 146 10 - 1/2 267 28 13 5
Rollers are available in padded swivel or rigid styles. 2, 3, 6 3 N3-SLP* 5 - 1/4 134 5 - 3/4 146 10 - 1/2 267 29 13 4
and 10 ton capacities are available in padded swivel-locking 6 N6-SLP 5 - 1/8 130 6 - 3/8 162 12 - 3/4 324 36 16 5
or rigid styles. All tops feature built-in pads, providing a 10 N10-SLP 7 - 31/32 202 8 203 15 381 100 45 5
.5 N.5-RP 3 - 1/8 80 3 - 5/8 92 6 - 1/2 165 6 3 5
non-slip surface able to compress over uneven surfaces, 1 N1-RP 3 - 5/8 92 4 - 1/8 105 6 - 1/2 165 11 5 4
giving further floor surface protection. Steering handles are 2 N2-RP* 4 - 3/16 107 5 - 3/4 146 10 - 1/2 267 23 10 5
available for these rollers. 3-KH (15" / 381 mm) and 8-KH 3 N3-RP* 4 -7/16 113 5 - 3/4 146 10 - 1/2 267 24 11 4
(30" / 762 mm) for the 1/2 and 1 ton capacity Swivel Nyton 6 N6-RP 4 - 5/16 110 6 - 3/8 162 12 - 3/4 324 31 14 5
rollers. H36F (36" / 914 mm), H48F (48" / 1219 mm), H60F 10 N10-RP 6 - 3/4 171 8 203 15 381 86 39 5
(60" / 1524 mm) for the 2 ton and up Swivel Locking Nyton *Width dimension of top exceeds roller frame width
rollers. 5
OT, NT, T SERIES
G
H N
R C OS B A

INDIVIDUAL ROLLERS .75 - 75 TONS F


E

M OD
OT STYLE
T-Style
NT-Style OT-Style R
C N
A variety of top plate styles, exceptionally strong materials of construction and a wide range P

of modification possibilities make OT, T and NT Rollers the true OEM leaders of the Hilman
Roller line! Rollers in this series are built for long life and a wide range of operating conditions. E
F

For basic linear motion, these rollers are used as bearing sides, conveyors, guides, casters or
dollies. Typical applications include the straight motion required for thermal expansion under M
T STYLE
OD
a furnace or heat exchanger, as slides under nuclear shield doors, upside down as a conveyor
in heavy die handling carts, in concrete forming for the casting and curing process as well in
K
the launching of heavy segments, attached to a cradle for the launching of huge ships or as a R
P L
heavy duty wheel-like device to mobilize grandstand seats. N
T C
The OT type has an oversized top, the T type has a flush top and the NT type has a long narrow
top. The top plates add extra strength to the frame and variety to mounting capabilities,
F OS
making one type ideal for cavity mount, bolt-on or weld mount. OT and NT Rollers are E
available with standard top plate sizes and mounting hole pattern, which can be modified to
customer specifications. Hilman Elastomeric Preload Pads are available in either fabric M
NT STYLE OD
impregnated or neoprene form for each roller model.
PRODUCT NUMBERS
OT NT T CAPACITY DIMENSIONS (inches / mm) CONTACT WEIGHT lb / kg
STYLE STYLE STYLE (TONS) A B C D E F G H K L M N P R S T ROLLS OT NT T
.75-OT .75-NT .75-T .75 3/4 2-1/2 3/8 11/16 3/8 3-1/8 7 5-1/2 8 7-1/4 2 6-1/2 3-1/2 3-5/8 5/16 2 5 13 11 11
19 64 10 17 10 79 178 140 203 184 51 165 89 92 8 51 6 5 5
1-OT 1-NT 1-T 1 1/2 2-1/2 3/8 11/16 3/8 2-3/8 6 4-3/4 8 7 2 6 3-1/2 3-9/16 9/16 1-7/8 5 11 10 9
13 64 10 17 10 60 152 121 203 178 51 152 89 91 14 48 5 5 4
2.5-OT 2.5-NT 2.5-T 2.5 3/4 2-1/2 3/8 15/16 3/8 3-5/8 7 5-1/2 9-1/2 8 2-7/16 6-1/2 4 4-1/8 9/16 2 4 19 19 17
19 64 10 24 10 92 178 140 241 203 62 165 102 105 14 51 9 9 8
5-OT 5-NT 5-T 5 3/4 3-1/4 3/8 15/16 7/16 3-1/8 8 6-3/4 11-3/4 10-1/8 2-7/16 8 4-1/2 4-7/16 9/16 3 5 22 20 19
19 83 10 24 11 79 203 171 298 257 62 203 114 113 14 76 10 9 9
8-OT 8-NT 8-T 8 3/4 3-1/4 3/8 15/16 7/16 3-1/8 8 6-3/4 11-3/4 10-1/8 3-5/16 8 5 5-5/16 9/16 3 5 24 24 22
19 83 10 24 11 79 203 171 298 257 84 203 127 135 14 76 11 11 10
15-OT 15-NT 15-T 15 1-5/8 3-11/16 5/8 1-3/16 1/2 3-7/8 10 8-1/2 14-3/4 12-11/16 2-3/4 10-5/8 5 5-3/16 11/16 2-5/16 5 47 41 38
41 94 16 30 13 98 254 216 375 322 70 270 127 132 17 59 21 19 17
20-OT 20-NT 20-T 20 1-5/8 3-11/16 5/8 1-3/16 1/2 3-7/8 10 8-1/2 14-3/4 12-11/16 4 10-5/8 6-1/2 6-7/16 11/16 3-1/2 5 54 52 47
41 94 16 30 13 98 254 216 375 322 102 270 165 164 17 89 25 24 21
37.5-OT 37.5-NT 37.5-T 37.5 2 5-1/2 3/4 1-5/8 5/8 5-1/2 12 10-1/2 21 18-3/4 3-1/2 15 7 7-1/4 13/16 4-1/4 5 119 112 103
51 140 19 41 16 140 305 267 533 476 89 381 178 184 21 108 54 51 47
50-OT 50-NT 50-T 50 3-3/4 5-1/2 3/4 1-5/8 5/8 5-1/2 12 10-1/2 22-1/2 20-1/4 3-1/2 18-1/2 7 7-1/4 13/16 4-1/4 7 153 140 134
95 140 19 41 16 140 305 267 572 514 89 470 178 184 21 108 69 64 61
75-OT 75-NT 75-T 75 1-1/4 9-1/4 1 1-15/16 1/2 6-3/4 14 11-1/2 27 24 3-5/8 21 7-1/2 7-3/8 1-1/16 5 7 235 210 198
32 235 25 49 13 171 356 292 686 610 92 533 191 187 27 127 107 95 90

OT, NT SERIES TURNTABLES


Turntable Longitudinal Type Transverse Type
OT SERIES ROCKER TOPS (T) (LRP) (TRP)

U T
R

NT with Turntable

Turntables are available for OT and NT Series rollers in


capacities from 5 tons to 75 tons. Turntables bolt to
OT with LRP
the base roller unit and allow the roller to swivel and Basic OT Roller
provide some freedom of lateral motion in Hilman
Roller Accu-Roll applications where tracks aren't PRODUCT NUMBERS FITS DIMENSIONS WEIGHTS
TURNTABLES ROCKERS ROLLER in / mm TURNTABLES / ROCKERS
perfectly parallel. Connection hardware is included. T-OT T-NT LRP TRP MODEL R U T lb kg lb kg
Transverse (TPR) and Longitudinal (LRP) Rocker tops T-5-OT T-5-NT 5-LRP 5-TRP 5-OT/NT 1-1/2 38 6 152 4-3/8 111 15 7 36 17
for the OT Series contain two attachment plates T-8-OT T-8-NT 8-LRP 8-TRP 5-OT/NT 1-1/2 38 6 152 4-3/8 111 16 8 43 20
connected by a pivot pin assembly. Rockers are T-15-OT T-15-NT 15-LRP 15-TRP 15-OT/NT 1-1/2 38 6 152 5 127 23 11 101 46
T-20-OT T-20-NT 20-LRP 20-TRP 20-OT/NT 1-1/2 38 6 152 5 127 23 11 120 55
designed to be bolted to the base roller unit, then T-37.5-OT T-37.5-NT 37.5-LRP 37.5-TRP 37.5-OT/NT 2-3/8 60 8 203 6-1/2 15 54 25 196 89
attached to either the load or the surface, enabling the T-50-OT T-50-NT 50-LRP 50-TRP 50-OT/NT 2-3/8 60 8 203 7 178 54 25 196 89
roller to follow an incline or to allow a load to be tilted, T-75-OT T-75-NT 75-LRP 75-TRP 75-OT/NT 2-3/8 60 8 203 9-1/4 235 85 39 390 173
launched or more accurately positioned. Connection
hardware is included.
6
SHD SERIES
INDIVIDUAL ROLLERS
100-1000 TONS
XOT XOTW XT
Heavy structures skate almost effortlessly on Hilman's
SHD Series (Super Heavy Duty) Rollers! With load TOP PLATE TOP PLATE
capacities from 100 to 1000 tons per unit, virtually any CAPACITY PRODUCT HEIGHT WIDTH LENGTH WEIGHT CONTACT
(TONS) NUMBER in mm in mm in mm lb kg ROLLS
load is transportable. Typical applications range from
100 100-XT 6-3/4 171 8 203 21 533 217 98 7
installing steam generators or precipitators, rolling entire 150 150-XTL 6-3/4 171 8 203 32 813 329 149 11
bridges, advancing launching trusses, skidding drill 150 150-XTW 6-3/4 171 9-7/8 251 21 533 307 139 14
works aboard offshore rigs, even relocating entire multi- 200 200-XTL 6-3/4 171 8 203 36 914 384 174 14
story structures! 200 200-XTW 6-3/4 171 12 305 21 533 313 142 14
200 200-XTWC 6-3/4 171 14-1/2 368 21 533 387 176 14
300 300-XT 10 254 10-3/4 273 34 864 706 320 8
The same top plate configurations are available as for 500 500-XT 10 254 20 508 34 864 1290 585 16
Hilman Roller's OT, T and NT Series. The "T" style top is 750 750-XT consult factory for specifications and weights
flush with the frame body width and length. The "NT" 1000 1000-XT consult factory for specifications and weights
style top overhangs the body at the ends. The "OT" style 100 100-XNT 6-3/4 171 8 203 27 686 242 110 7
top overhangs the body sides. 150 and 200 ton SHD 150 150-XNLT 6-3/4 171 8 203 38 965 365 166 11
Series Rollers have long frame and wide frame 150 150-XNTW 6-3/4 171 9-7/8 251 27 686 280 127 14
200 200-XNTL 6-3/4 171 8 203 42 1067 396 180 14
configurations as well. Standard hole patterns are 200 200-XNTW 6-3/4 171 12 305 27 686 333 151 14
supplied in the OT and NT versions. The user can specify 200 200-XNTWC 6-3/4 171 14-1/2 368 27 686 408 185 14
no holes if preferred. Special modifications, such as 300 300-XNT 10 254 10-3/4 273 42 1067 739 335 8
drilled and tapped holes, short or wide versions are also 500 500-XNT 10 254 20 508 42 1067 1355 615 16
750 750-XNT consult factory for specifications and weights
available. 1000 1000-XNT consult factory for specifications and weights
100 100-XOT 6-3/4 171 14 356 21 533 250 113 7
150 150-XOTL 6-3/4 171 14 356 32 813 399 181 11
150 150-XOTW 6-3/4 171 16 406 21 533 299 136 14
200 200-XOTL 6-3/4 171 14 356 36 914 463 210 14
200 200-XOTW 6-3/4 171 21 533 21 533 364 165 14
200 200-XOTWC 6-3/4 171 21 533 21 533 423 192 14
300 300-XOT 10 254 21 533 34 864 849 385 8
500 500-XOT 10 254 30 762 34 864 1430 649 16
XTWC 750 750-XOT consult factory for specifications and weights
1000 1000-XOT consult factory for specifications and weights

SYSTEMS TYPE C
TYPE U TYPE R
EXTERNAL GUIDANCE
UPLIFT PREVENTION
ALIGNMENT ASSURANCE
Hilman's Accu-Roll Guidance System, a
positive external alignment option, can be added to any
Hilman Roller as either a removable bolt-on or "C" System for Channel
permanent weld-on system. In applications where load "R" & "U" Systems for Roller shown in channel
alignment is critical, or close tolerances, repetitive I-Beam Guidance and Uplift
Prevention
movement or uplift prevention are required, Accu-
Roll often becomes an ideal solution to these heavy
motion issues. Depending on the configuration selected,
Accu-Roll will allow the roller to track precisely on a
flat bar, I-Beam, rail or in a channel or trench. Accu-
Roll on an OT or NT Roller combined with a turntable
can allow the roller to follow a slightly skewed track.
Accu-Roll Guidance Systems are custom
made and available with a wide range of options and in
various configurations for virtually any situation or
"R" for Rail
application. Consult factory for recommendations. Roller shown on I-Beam

7
WARRANTY
HILMAN WARRANTY
We warrant each new FT, ERS, and Nyton chain-action Roller sold by us to be free from manufacturing defects in normal service for a period of
five (5) years commencing with delivery of the roller to the original user. All other Hilman products manufactured by Hilman retain a one (1) year
warranty. Our obligation under this warranty is expressly limited at our option, to the replacement or repair at Hilman Rollers, Marlboro, New Jersey
07746 USA, or at a service facility designated by us, of such part or parts as inspection shall disclose to have been defective. This warranty does not apply to
defects caused by damage or unreasonable use, including failure to provide reasonable and necessary maintenance, while in the possession of the consumer.

WE SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES OF ANY KIND, including, but not limited to, consequential labor costs or transportation charges in
connection with the replacement or repair of defective parts. We make no warranty with respect to trade accessories. They are subject to the warranties of their
manufacturers.

THERE ARE NO WARRANTIES EXCEPT AS ABOVE STATED. HILMAN DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTY OF MERCHANTABILITY OF ITS GOODS OR
WARRANTY OF THE FITNESS OF THOSE GOODS FOR ANY PURPOSE OR USE. Subject to the express one-year warranty provided for the repair or replacement of
defective goods, the customer acknowledges that it makes its purchase in reliance upon customers inspection of the goods purchased from Hilman and not by
reason of any representations made by or on behalf of Hilman.

We make no other express warranty, nor is anyone authorized to make any on our behalf. Any and all claims arising against Hilman Rollers or subsidiaries or
affiliated firms concerning the use of the Hilman Rollers shall be governed by the laws of the State of New Jersey in the USA.

We Have Been Moving Your Heavy Loads For Over 50 Years!

ROLLER CONFIGURATIONS
1 Swivel-Locking Roller
4 Swivel-Locking Rollers 2 Rigid Rollers
4 Rigid Rollers

2 Swivel-Locking Rollers 2 Swivel-Locking Rollers


2 Rigid Rollers 3 Swivel-Locking Rollers 2 Rigid Rollers Aids Fork Lift Capacity

If you have a heavy moving project that requires special Rollers or Rollers that you cannot find here, please consult
our factory or visit our web site at: www.hilmanrollers.com

Write us or ask your distributor for these other HILMAN ROLLERS brochures:

Hilman Rollers
At Work Series
Oil & Gas Exploration Marine and Shipbuilding
Bridge Construction
Heavy Construction & Rigging Pipe and Tunneling
Power Generation Nuclear Facilities
Research Equipment
Manufactured Home Production and Roll-On
Engineered Products Tri-Glide 3-Point Heavy Toe Jacks - The Perfect
OEM, Production & Automation, Quick Die Changing
& Systems for Moving System for Complement to
Heavy Moving Projects All Types of Floors Hilman Roller Industrial Machinery

Your Authorized HILMAN ROLLERS Distributor Is:

12 Timber Lane Marlboro NJ 07746 USA


tel: (732) 462-6277 fax: (732) 462-6355
toll free (North America): 1-888-2-ROLL-IT
e-mail: sales@hilmanrollers.com
All capacities are in metric tons.The specifications in this catalog are given as general information only and are not binding. Hilman Rollers reserves the right to change specifications or make alterations to products,
parts or accessory equipment at any time without prior notice and for any reason whatsoever. 2005 Hilman Rollers All rights reserved AP-10
HILMAN
ROLLERS
ROL RS
WWW.HILMANROLLERS.COM

STANDARD
LOAD
ROLLERS
FOR HEAVY
MOVING
DELUXE KITS, COMPLETE SETS AND INDIVIDUAL ROLLERS
LIGHT DUTY SERIES
RIGGERS KITS AND SETS CAPACITIES: 3 AND 8 TONS
KIT / SET ROLLER KIT SET KIT / SET INCLUDES WEIGHT
CAPACITY CAPACITY PRODUCT PRODUCT (All KITS include steel cases) lbs. kgs.
(TONS) (TONS) NUMBER NUMBER Steel Case Kit Box KB-D1: 16" (406mm) x 12.375" (314) x 4.44" (113mm)
3 0.75 KRS-3-4S (4) 0.75-SP Rollers, (2) 3-KH Handles 55 25
3 0.75 RS-3-4S (4) 0.75-SP Rollers, (2) 3-KH Handles 52 24
3 0.75 KRS-3-2S/2R (2) 0.75-SP Rollers, (2) 0.75-RP Rollers, (2) 3-KH Handles 55 25
3 0.75 RS-3-2S/2R (2) 0.75-SP Rollers, (2) 0.75-RP Rollers, (2) 3-KH Handles 52 24
8 2 KRS-8-4S (4) 2-SP Rollers, (2) 8-KH Handles 85 39
8 2 RS-8-4S (4) 2-SP Rollers, (2) 8-KH Handles 76 35
8 2 KRS-8-2S/2R (2) 2-SP Rollers, (2) 2-RP Rollers, (2) 8-KH Handles 85 39
8 2 RS-8-2S/2R (2) 2-SP Rollers, (2) 2-RP Rollers, (2) 8-KH Handles 76 35

HILMAN ROLLERS DELUXE KITS or PREPACKAGED COMPLETE SETS are ideal for all kinds of
heavy equipment moving, machinery installation and maintenance. Kits include everything needed to
make those heavy moves: (4) professional quality Swivel-Locking Rollers* and two full-length Steering
Handles in a sturdy, heavy gauge steel storage case. Complete sets contain the same rollers and handles
but are provided without the kit box. *Swivel-Locking Rollers not available in sizes smaller than 3.75 tons each

STEEL CHAIN-ACTION ROLLERS MOVE EQUIPMENT OVER ORDINARY FLOORS

EASY AND SAFE TO USE! Just lift the


load, set the Rollers, and move. The
recirculating chains on the
HILMAN ROLLERS provide
OUR MOST controllable heavy moving, right on
ordinary concrete floors. Fully
POPULAR directional swivel tops allow
equipment positioning in the
MODELS tightest quarters. The 3 and 8 ton
Kits and Sets feature Swivel Padded
Rollers. The 15 ton and higher Kits

FT SERIES
and Sets are available with your choice
of Swivel-Locking Padded Rollers or Rollers
with Swivel-Locking Diamond steel grid tops
DELUXE KIT CAPACITIES: 15-60 TONS and loose Preload Pads.
COMPLETE SET CAPACITIES: 15-200 TONS
KIT / SET ROLLER KIT SET KIT / SET INCLUDES WEIGHT
CAPACITY CAPACITY PRODUCT PRODUCT (All KITS include steel cases) lbs. kgs.
(TONS) (TONS) NUMBER NUMBER Steel Case Kit Box KD-D2: 27.75" (705mm) x 14.75" (375mm) x 9.63" (245mm)
15 3.75 KRS-15-SLP (4) 3.75-SLP Rollers, (2) KDH48F Handles 203 92
15 3.75 RS-15-SLP (4) 3.75-SLP Rollers, (2) H36F 36" Handles 156 71
15 3.75 KRS-15-SLD (4) 3.75-SLD Rollers, (4) P-1 Preload Pads, (2) KDH48F Handles 203 92
15 3.75 RS-15-SLD (4) 3.75-SLD Rollers, (4) P-1 Preload Pads, (2) H36F 36" Handles 156 71
30 7.5 KRS-30-SLP (4) 7.5-SLP Rollers, (2) KDH48F Handles 215 98
30 7.5 RS-30-SLP (4) 7.5-SLP Rollers, (2) H48F 48" Handles 172 78
30 7.5 KRS-30-SLD (4) 7.5-SLD Rollers, (4) P-1 Preload Pads, (2) KDH48F Handles 215 98
30 7.5 RS-30-SLD (4) 7.5-SLD Rollers, (4) P-1 Preload Pads, (2) H48F 48" Handles 172 78
40 10 KRS-40-SLP (4) 10-SLP Rollers, (2) KDH48F Kit Size Handles 219 99
40 10 RS-40-SLP (4) 10-SLP Rollers, (2) H48F 48" Handles 176 80
40 10 KRS-40-SLD (4) 10-SLD Rollers, (4) P-1 Preload Pads, (2) KDH48F Handles 219 99
40 10 RS-40-SLD (4) 10-SLD Rollers, (4) P-1 Preload Pads, (2) H48F 48" Handles 176 80
60 15 KRS-60-SLP (4) 15-SLP Rollers, (2) KDH48F Kit Size Handles 255 116
60 15 RS-60-SLP (4) 15-SLP Rollers, (2) H48F 48" Handles 212 96
60 15 KRS-60-SLD (4) 15-SLD Rollers, (4) P-1 Preload Pads, (2) KDH48F Handles 259 117
60 15 RS-60-SLD (4) 15-SLD Rollers, (4) P-1 Preload Pads, (2) H48F 48" Handles 216 98
120 30 RS-120-SLP (4) 30-SLP Rollers, (2) H60F 60" Handles 542 256
120 30 RS-120-SLD (4) 30-SLD Rollers, (4) P-2 Preload Pads, (2) H60F 60" Handles 540 245
200 50 RS-200-SLP (4) 50-SLP Rollers, (2) H60F 60" Handles 834 378
200 50 RS-200-SLD (4) 50-SLD Rollers, (4) P-2 Preload Pads, (2) H60F 60" Handles 848 385

2
FT SERIES
INDIVIDUAL ROLLER SPECIFICATIONS
CAPACITY PRODUCT TOP HEIGHT WIDTH* LENGTH WEIGHT CONTACT
(TONS) NUMBER STYLE in mm in mm in mm lb kg ROLLS
3.75* 3.75-SLP 5 127 5-3/4 146 10-1/2 267 34 15 5
7.5* 7.5-SLP SWIVEL 5-1/4 133 5-3/4 146 10-1/2 267 38 17 4
10* 10-SLP LOCKING 5-1/4 133 5-3/4 146 10-1/2 267 38 17 4
15 15-SLP PADDED 5-1/8 130 6-3/8 162 12-3/4 324 49 22 5
SLP 30*
50*
30-SLP
50-SLP
8
8-15/16
203
227
8
8
203
203
15
21
381
533
122
193
55
88
5
7
3.75* 3.75-SLD SWIVEL 4-3/4 121 5-3/4 146 10-1/2 267 34 15 5
7.5* 7.5-SLD LOCKING 5 127 5-3/4 146 10-1/2 267 37 17 4
10* 10-SLD WITH 5 127 5-3/4 146 10-1/2 267 37 17 4
15 15-SLD DIAMOND 4-7/8 124 6-3/8 162 12-3/4 324 49 22 5
SLD 30
50
30-SLD
50-SLD
STEEL
GRID
7-3/32
8-1/16
180
205
8
8
203
203
15
21
381
533
118
189
54
86
5
7
3.75* 3.75-SLS 4-5/8 117 6 152 10-1/2 267 35 16 5
7.5* 7.5-SLS SWIVEL 4-7/8 124 6 152 10-1/2 267 38 17 4
10* 10-SLS LOCKING 4-7/8 124 6 152 10-1/2 267 38 17 4
15 15-SLS WITH 4-3/4 121 6-3/8 162 12-3/4 324 50 23 5
SLS 30
50
30-SLS
50-SLS
SMOOTH
STEEL
6-31/32
7-15/16
177
202
8
8
203
203
15
20-7/8
381
530
119
191
54
87
5
7

.75 .75-SP SWIVEL 3-7/16 87 3-5/8 92 6-1/2 165 9 4 5


2 2-SP PADDED 3-15/16 100 4-1/8 105 6-1/2 165 15 7 4
SP
.75 .75-SS SWIVEL 3-1/16 78 3-5/8 92 6-1/2 165 9 4 5
2 2-SS SMOOTH 3-9/16 90 4-1/8 105 6-1/2 165 15 7 4
SS
.75 .75-RP 3-1/8 79 3-5/8 92 6-1/2 165 9 4 5
2 2-RP 3-5/8 92 4-1/8 105 6-1/2 165 15 7 4
3.75* 3.75-RP 4-3/16 106 5-3/4 146 10-1/2 267 29 13 5
7.5* 7.5-RP RIGID 4-7/16 113 5-3/4 146 10-1/2 267 33 15 4
10* 10-RP PADDED 4-7/16 113 5-3/4 146 10-1/2 267 33 15 4
15 15-RP 4-5/16 110 6-3/8 162 12-3/4 324 42 19 5
RP 30* 30-RP 6-3/4 171 8 203 15 381 107 49 5
50* 50-RP 7-3/4 197 8 203 21 533 179 81 7
3.75* 3.75-RD 4-1/16** 103 5-5/8 143 10-1/2 267 29 13 5
7.5* 7.5-RD RIGID 4-5/16** 110 5-5/8 143 10-1/2 267 32 15 4
10* 10-RD WITH 4-5/16** 110 5-5/8 143 10-1/2 267 32 15 4
15 15-RD STEEL 4-3/32** 104 6-3/8 162 12-3/4 324 38 17 5
RD 30* 30-RD SPIKES 6-1/8** 156 8 203 15 381 105 48 5
50* 50-RD 7-1/8** 181 8 203 21 533 176 80 7
.75 .75-RS 2-3/4 70 3-5/8 92 6-1/2 165 8 4 5
2 2-RS 3-1/4 83 4-1/8 105 6-1/2 165 15 7 4
3.75* 3.75-RS RIGID 3-11/16 94 5-5/8 143 10-1/2 267 29 13 5
7.5* 7.5-RS WITH 3-15/16 100 5-5/8 143 10-1/2 267 32 15 4
10* 10-RS SMOOTH 3-15/16 100 5-5/8 143 10-1/2 267 32 15 4
RS 15
30*
15-RS
30-RS
STEEL 3-13/16
5-3/4
97
146
6-3/8
8
162
203
12-3/4
15
324
381
43
105
20
48
5
5
50* 50-RS 6-3/4 171 8 203 21 533 176 80 7
* Width dimension of top exceeds roller frame width
** Height to top of spike

STEERING HANDLES with Safety Grips


MODEL FITS FITS DESCRIPTION LENGTH WEIGHT
in mm lb kg

3-KH FT 3 ton Kits Nyton 2 ton Kits One Part Kit Size Handle 15 381 3 1
8-KH FT 8 ton Kits Nyton 4 ton Kits Two Part Kit Size Handle 30 762 6 3
KDH48F FT 15 - 60 ton Kits Nyton 8 - 24 ton Kits Two Part Kit Size Handle 48 1219 12 5
H36F FT 3.75 - 15 ton Rollers Nyton 2 - 6 ton Rollers One Part Handle 36 914 10 5
H48F FT 3.75 - 30 ton Rollers Nyton 2 - 10 ton Rollers One Part Handle 48 1219 12 5
H60F FT 3.75 - 50 ton Rollers Nyton 2 - 10 ton Rollers One Part Handle 60 1524 25 11

3
NYTON SERIES
DELUXE KIT CAPACITIES: 2 - 24 TONS
COMPLETE SET CAPACITIES: 2 - 40 TONS

THE CHAIN ACTION ROLLER


WITH FLOOR PROTECTION

HIGH IMPACT
NYLON ROLL MATERIAL
NYTON CHAIN ROLLERS
PROTECT MODERN FACTORY FLOORS

KITS ARE COMPLETE WITH STEEL STORAGE CASE


SETS ARE WITHOUT CASE
ROLL ON PAINTED OR COATED
CONCRETE OR SPECIAL INDUSTRIAL
AND COMMERCIAL FLOORS
INCLUDED: 4 SWIVEL OR SWIVEL-LOCKING PADDED
NYTON ROLLERS AND 2 STEERING HANDLES
Need to move heavy equipment on new, painted or special floors? HILMAN ROLLERS Nyton Roller Kits and Sets
are ideal. The chain rolls are made of a high impact Nyton that is forgiving to special floors. To further protect floors, all
Nyton Roller tops are padded. This helps to insure that the entire chain footprint contacts the floor. Everything needed to
roll heavy equipment in showrooms, laboratories, schools and modern factories is included in the Deluxe Nyton Kit. Sets
are offered without the Kit case.
KIT / SET ROLLER KIT SET
CAPACITY CAPACITY PRODUCT PRODUCT KIT / SET INCLUDES WEIGHT
(TONS) (TONS) NUMBER NUMBER (All KITS include steel cases) lbs. kgs.
2 0.5 KNRS-2-4S (4) N.5-SP Rollers, (2) 3-KH Handles 47 21
2 0.5 NRS-2-4S (4) N.5-SP Rollers, (2) 3-KH Handles 44 20
2 0.5 KNRS-2-2S/2R (2) N.5-SP Rollers, (2) N.5-RP Rollers, (2) 3-KH Handles 45 20
2 0.5 NRS-2-2S/2R (2) N.5-SP Rollers, (2) N.5-RP Rollers, (2) 3-KH Handles 42 19
4 1 KNRS-4-4S (4) N1-SP Rollers, (2) 8-KH Handles 69 31
4 1 NRS-4-4S (4) N1-SP Rollers, (2) 8-KH Handles 60 27
4 1 KNRS-4-2S/2R (2) N1-SP Rollers, (2) N1-RP Rollers, (2) 8-KH Handles 69 31
4 1 NRS-4-2S/2R (2) N1-SP Rollers, (2) N1-RP Rollers, (2) 8-KH Handles 60 27
8 2 KNRS-8-SLP (4) N2-SLP Rollers, (2) KDH48F Kit Size Handles 179 81
8 2 NRS-8-SLP (4) N2-SLP Rollers, (2) H48F 48" Handles in Set 136 62
12 3 KNRS-12-SLP (4) N3-SLP Rollers, (2) KDH48F Kit Size Handles 179 81
12 3 NRS-12-SLP (4) N3-SLP Rollers, (2) H48F 48" Handles in Set 136 62
24 6 KNRS-24-SLP (4) N6-SLP Rollers, (2) KDH48F Kit Size Handles 203 92
24 6 NRS-24-SLP (4) N6-SLP Rollers, (2) H48F 48" Handles in Set 160 73
40 10 NRS-40-SLP (4) N10-SLP Rollers, (2) H60F 60" Handles 458 208

4
ERS SERIES
DELUXE KIT CAPACITIES: 15 - 50 TONS
COMPLETE SET CAPACITIES: 15 - 400 TONS

TWO-PIECE DESIGN FEATURES BASE


ROLLER PLUS DETACHABLE SWIVEL
ATTACHMENT

HILMAN'S LOWEST HEIGHT BASIC


ROLLER UNIT

INCLUDED: 4 BASE ERS HILMAN ROLLERS,


4 SWIVEL ATTACHMENTS, 2 STEERING
HANDLES, PLUS 4 PRELOAD PADS
VERSATILE
2-PIECE DESIGN
KITS ARE COMPLETE WITH STEEL STORAGE CASE
SETS ARE WITHOUT CASE
ERS Series Kits and Sets are the versatility leaders of the HILMAN ROLLERS line. The Roller height can be
changed by removing the swivel attachment from the Rollers, thus providing even a lower height . Rollers can be used
with two or four swivel attachments depending upon the amount of maneuvering that the project calls for. Three Rollers
can also be used with one or three swivels. Three or four Roller bases can be used if the project calls for straight line
movement. All attachments have swivel-locking capability.

KIT / SET ROLLER KIT SET


CAPACITY CAPACITY PRODUCT PRODUCT KIT / SET INCLUDES WEIGHT
(TONS) (TONS) NUMBER NUMBER (All KITS include steel cases) lbs. kgs.
15 3.75 (4) 3.75-ERS Rollers
KRS-15-ERSD (4) T-3.75-LD Swivel Locking Diamond Attachments 181 82
RS-15-ERSD (4) P-1 Preload Pads
(2) KDH48E Kit Size Handles in Kit Or (2) H36E 36" Handles in Set 130 59
20 5 (4) 5-ERS Rollers
KRS-20-ERSD (4) T-5-LD Swivel Locking Diamond Attachments 201 91
RS-20-ERSD (4) P-1 Preload Pads
(2) KDH48E Kit Size Handle in Kit Or (2) H36E 36" Handles in Set 150 68
40 10 (4) 10-ERS Rollers
KRS-40-ERSD (4) T-10-LD Swivel Locking Diamond Attachments 241 109
RS-40-ERSD (4) P-1 Preload Pads
(2) KDH48E Kit Size Handles in Kit Or (2) H48E 48" Handles in Set 196 89
50 12.5 (4) 12.5-ERS Rollers
KRS-50-ERSD (4) T-12.5-LD Swivel Locking Diamond Attachments 249 113
RS-50-ERSD (4) P-1 Preload Pads
(2) KDH48E Kit Size Handles in Kit Or (2) H48E 48" Handles in Set 204 93
100 25 (4) 25-ERS Rollers
Not Available (4) T-25-LD Swivel Locking Diamond Attachments
RS-100-ERSD (4) P-2 Preload Pads
(2) H48E 48" Handles in Set 514 233
260 65 (4) 65-ERS Rollers
Not Available (4) T-65-LD Swivel Locking Diamond Attachments
RS-260-ERSD (4) P-2 Preload Pads
(2) H60E 60" Handles in Set 870 395
400 100 (4) 100-ERS Rollers
Not Available (4) T-100-LD Swivel Locking Diamond Attachments
RS-400-ERSD (4) P-2 Preload Pads
(2) H60E 60" Handles in Set 906 411

5
NYTON SERIES
INDIVIDUAL ROLLER SPECIFICATIONS

N3-RP N.5-SP N3-SLP

CAPACITY PRODUCT HEIGHT WIDTH LENGTH WEIGHT CONTACT


(TONS) NUMBER in mm in mm in mm lbs kgs ROLLS
.5 N.5-SP 3 - 7/16 87 3 - 5/8 92 6 - 1/2 165 7 3 5
1 N1-SP 3 - 15/16 100 4 - 1/8 105 6 - 1/2 165 12 5 4
2 N2-SLP* 5 127 5 - 3/4 146 10 - 1/2 267 28 13 5
3 N3-SLP* 5 - 17/64 134 5 - 3/4 146 10 - 1/2 267 29 13 4
6 N6-SLP 5 - 1/8 130 6 - 3/8 162 12 - 3/4 324 36 16 5
10 N10-SLP 8 203 8 203 15 381 100 45 5
.5 N.5-RP 3 - 1/8 79 3 - 5/8 92 6 - 1/2 165 6 3 5
1 N1-RP 3 - 5/8 92 4 - 1/8 105 6 - 1/2 165 11 5 4
2 N2-RP* 4 - 13/64 107 5 - 3/4 146 10 - 1/2 267 23 10 5
3 N3-RP* 4 -7/16 113 5 - 3/4 146 10 - 1/2 267 24 11 4
6 N6-RP 4 - 5/16 110 6 - 3/8 162 12 - 3/4 324 31 14 5
10 N10-RP 6 - 3/4 171 8 203 15 381 86 39 5
See page 3 for Steering Handle information *Width dimension of top exceeds roller frame width

ERS SERIES
BASIC ERS ROLLER SPECIFICATIONS

5-ERS T-10-LP T-3.75-LD

CAPACITY PRODUCT HEIGHT WIDTH LENGTH WEIGHT CONTACT


(TONS) NUMBER in mm in mm in mm lbs kgs ROLLS
3.75 3.75-ERS 2 - 3/4 70 4 - 7/16 113 8 - 5/8 219 15 7 5
5 5-ERS 2 - 3/4 70 5 - 5/16 135 8 - 5/8 219 20 9 5
10 10-ERS 3 - 3/8 86 5 - 3/16 132 10 - 3/8 264 29 13 5
12.5 12.5-ERS 3 - 3/8 86 5 - 5/8 143 10 - 3/8 264 31 14 5
25 25-ERS 4 - 3/4 121 7 - 1/4 184 15 - 3/4 400 79 36 5
65 65-ERS 5 - 5/8 143 7 - 3/8 187 23 584 156 71 7
100 100-ERS 5 - 5/8 143 7 - 7/8 200 23 584 165 75 7

ERS SWIVEL ATTACHMENTS


PRODUCT NUMBERS FIT * ATTACHMENT PLUS ROLLER
SWIVEL SWIVEL INDIVIDUAL PADDED (P) DIAMOND (D)
LOCKING LOCKING ROLLER STYLE STYLE ATTACHMENT
DIAMOND PADDED PRODUCT HEIGHT * HEIGHT * WIDTH LENGTH * WEIGHT
GRIP TOP TOP NUMBER in mm in mm in mm in mm lbs kgs
T-3.75LD T-3.75LP 3.75-ERS 4- 11/16 119 4 - 7/16 113 5 - 7/8 149 10 - 3/4 273 13 6
T-5LD T-5LP 5-ERS 4- 11/16 119 4 - 7/16 113 5 - 7/8 149 10 - 3/4 273 13 6
T-10LD T-10LP 10-ERS 5- 5/16 135 5 - 1/16 129 5 - 7/8 149 12 - 1/2 318 14 6
T-12.5LD T-12.5LP 12.5-ERS 5- 5/16 135 5 - 1/16 129 5 - 7/8 149 12 - 1/2 318 14 6
T-25LD T-25LP 25-ERS 7 - 15/16 202 7 - 1/16 179 8 203 18 - 19/32 472 42 19
T-65LD T-65LP 65-ERS 8 - 13/16 224 7 - 15/16 202 8 - 3/8 213 25 - 3/8 645 47 21
T-100LD T-100LP 100-ERS 8 - 13/16 224 7 - 15/16 202 8 - 3/8 213 25 - 3/8 645 47 21

ERS STEERING HANDLES with Safety Grips


MODEL FITS DESCRIPTION LENGTH WEIGHT
in mm lbs. kgs
KDH48E ERS Series 15 - 50 ton Kits Two Part Kit Size Handles 48 1219 11 5
H36E ERS Series Swivel Attachments to T - 25 One Part Handle 36 914 7 3
H48E ERS Series Swivel Attachments to T - 65 One Part Handle 48 1219 10 5
H60E All ERS Series Swivel Attachments One Part Handle 60 1524 24 11

6
HILMAN DELUXE KITS/SETS
Q. What type of floor is being rolled on?
Easy to Choose! A. Choose steel chain Rollers for your ordinary hard, level concrete
Q. What is the maximum weight in tons of the equipment being factory floors, or for rolling on a steel surface. Choose Nyton nylon
moved? chain Rollers if your floor surface is coated, painted or requires special
A. That weight is the capacity of the Kit or Set you will need, or protection. Nyton Rollers are available in padded style only for
divide by 4 if individual rollers are desired. Select the next highest increased floor protection.
capacity if you are in-between sizes or there is any question about
floor surface. Q. Will you require straight moving only or will turning and
positioning be involved?
Q. What is the equipment being moved and what is the base that A. Kits and Sets are available with Swivel-Locking style Rollers. Lock
will rest on the rollers? the swivel on the Swivel-Locking style rollers for moving in a straight
A. Choose D style, Diamond Steel tops, for wood-skidded or line. Unlock the swivel for turning. The lock engages every 45 for
crated machinery. Choose P" style, Padded Style tops for precise positioning in tight quarters. Handles are used for steering
metal-based equipment. and positioning the Roller only. The Swivel-Lock is for added control
on long, straight moves.
Easy to Use!
Read the Instructions.
Lift the load - Use HILMAN Set the Rollers - at contact
1. ROLLERS Toe Jacks, pry bars,
fork lifts, jacks, or hoists.
2. points or at the corners of the
equipment.

3. Move and position the


equipment. Count the money saved by doing the
job yourself!
SEE OUR TOE JACK BROCHURE
Now, Youre Rolling!
ROLLER CONFIGURATIONS
1 Swivel-Locking Rollers
4 Swivel-Locking Rollers 4 Rigid Rollers
2 Rigid Rollers

2 Swivel-Locking Rollers 2 Swivel-Locking Rollers


2 Rigid Rollers 3 Swivel-Locking Rollers 2 Rigid Rollers Aids Fork Lift Capacity

If you have a heavy moving project that requires special Rollers or Rollers that you cannot find here, please consult
our factory or visit our web site at: www.hilmanrollers.com
7
ORDERING GUIDE
DELUXE MOVING KITS / COMPLETE SETS (over 100 tons)
IMPORTANT INFORMATION
1. Load must not exceed rated capacity of Kit / Set.
2. Use of Preload Pads or Padded Top Rollers suggested for full Roller bearing and/or metal-based equipment.
3. Subsurface must be fully capable of supporting load.
4. If floor damage is possible, use higher capacity Kit / Set.
LOAD RANGE * FLOOR TYPE / ROLLING SURFACE
Standard Floor Delicate Floor, Specialty Coated, Unimproved Floor Steel Surface
Good Condition Painted or Polished Floor Cracks, Crumbling Area, Dips
1-3 tons KRS-3-4S KNRS-2-4S or KNRS-2-2S/2R KRS-8-4S
KRS-3-2S/2R KNRS-4-4S or KNRS-4-2S/2R KRS-15-SLP
KRS-8-4S KRS-15-ERSD
KRS-8-2S/2R KRS-20-ERSD
4-8 tons KRS-8-4S KNRS-4-4S or KNRS-4-2S/2R KRS-15-SLP
KRS-8-2S/2R KNRS-8-SLP KRS-15-ERSD
KRS-15-SLP KNRS-12-SLP KRS-20-ERSD
5-20 tons KRS-15-SLD or SLP KNRS-8-SLP KRS-30-SLP
KRS-15-ERSD KNRS-12-SLP KRS-40-SLP
KRS-20-ERSD KNRS-24-SLP KRS-40-ERSD
KPS-30-LP
15-40 tons KRS-15-ERSD KNRS-24-SLP KRS-50-ERSD KRS-15-ERSD
KRS-20-ERSD NRS-40-SLP KRS-60-SLP or KRS-60-SLD KRS-20-ERSD
KRS-30-SLD or SLP RS-100-ERSD KRS-40-ERSD
KRS-40-SLD or SLP KRS-50-ERSD
KRS-40-ERSD KRS-30-SLD or SLP
KRS-50-ERSD KRS-40-SLD or SLP
30-60 tons KRS-40-ERSD NRS-40-SLP Consult Factory KRS-60-SLD or SLP
KRS-50-ERSD RS-120-SLD** KRS-100-ERSD
KRS-60-SLD or SLP RS-200-SLD**
60-120 tons KRS-100-ERSD Consult Factory Consult Factory RS-100-ERSD
KRS-120-SLD or SLP RS-120-SLD ** RS-120-SLD or SLP
RS-120-SLD **
RS-260-ERSD **
120-200 tons RS-120-SLD or SLP** Consult Factory Consult Factory RS-120-SLD or SLP
KRS-260-ERSD RS-200-SLD ** RS-200-SLD or SLP
RS-200-SLP ** RS-260-ERSD
RS-260-ERSD **
200-400 tons RS-200-SLD or SLP** Consult Factory Consult Factory RS-200-SLD or SLP
RS-260-ERSD RS-260-ERSD
RS-400-ERSD RS-400-ERSD
* All capacities are in metric tons ** Consider plating floor
The specifications in this catalog are given as general information only and are not binding. Hilman reserves the right to change specifications or make alterations to products, parts or
accessory equipment at any time without prior notice and for any reason whatsoever. 2005 - Hilman Rollers. All rights reserved.

5 YEAR WARRANTY HILMAN ROLLERS LITERATURE


HILMAN WARRANTY
We warrant each new FT, ERS, and Nyton chain-action Roller sold by us to be
free from manufacturing defects in normal service for a period of five (5)
years commencing with delivery of the roller to the original user. All other Hilman
products manufactured by Hilman retain a one (1) year warranty. Our obligation under
this warranty is expressly limited at our option, to the replacement or repair at Hilman
Rollers, Marlboro, New Jersey 07746 USA, or at a service facility designated by us, of such
part or parts as inspection shall disclose to have been defective. This warranty does not
apply to defects caused by damage or unreasonable use, including failure to provide Engineering Tri-Glide Toe Jacks
reasonable and necessary maintenance, while in the possession of the consumer.

WE SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES OF ANY KIND, including, but We Have Been
not limited to, consequential labor costs or transportation charges in connection with the
replacement or repair of defective parts. We make no warranty with respect to trade
Moving Your
accessories. They are subject to the warranties of their manufacturers. Heavy Loads For
THERE ARE NO WARRANTIES EXCEPT AS ABOVE STATED. HILMAN DISCLAIMS AND Over 50 Years!
EXCLUDES ANY IMPLIED WARRANTY OF MERCHANTABILITY OF ITS GOODS OR WARRANTY All Products
OF THE FITNESS OF THOSE GOODS FOR ANY PURPOSE OR USE. Subject to the express H
ea
vy
In
du

one-year warranty provided for the repair or replacement of defective goods, the customer an C st
ria
d on lM
R st
ig ru ac
gin c

acknowledges that it makes its purchase in reliance upon customers inspection of the HILMAN
ROLLERS
WWW.HILMANROLLERS.COM
t
g ion

HILMAN
hin
er
y

goods purchased from Hilman and not by reason of any representations made by or on At Work... ROLLERS
WWW.HILMANROLLERS.COM

At Work...

behalf of Hilman.
3.976 3.976

We make no other express warranty, nor is anyone authorized to make any on our behalf.
Any and all claims arising against Hilman Rollers or subsidiaries or affiliated firms
concerning the use of the Hilman Rollers shall be governed by the laws of the State of New Construction Power Industrial
Jersey in the USA. and Rigging Generation Machinery

12 Timber Lane Marlboro NJ 07746 USA


tel: (732) 462-6277 fax: (732) 462-6355
toll free (North America): 1-888-2-ROLL-IT
e-mail: sales@hilmanrollers.com KS-11
BULL DOLLY

Lightweight
Cost Effective w !
Solution for Ne
Moving the Heavyweights

Individual Bull Dolly Capacities Bull Dolly Kits Capacities


1-ton 4-ton
3-ton 12-ton
6-ton 24-ton
HILMAN
ROLLERS
WWW.HILMANROLLERS.COM
Individual

Dollies
Rigid Diamond

3 ton
capacity Product Roller Top Style Roller Height Width Length Weight
Number Capacity Description Material inches mm inches mm inches mm lbs. kgs.

Swivel Padded BRD-1N 1 ton Rigid Diamond Nylon 4.00 102 4.43 113 6.5 165 9 4
BRD-1P 1 ton Rigid Diamond Polyurethane 4.00 102 4.43 113 6.5 165 9 4
BRD-1S 1 ton Rigid Diamond Steel 4.00 102 4.43 113 6.5 165 9 4
BSP-1N 1 ton Swivel Padded Nylon 4.99 127 4.43 113 6.5 165 12 5
BSP-1P 1 ton Swivel Padded Polyurethane 4.99 127 4.43 113 6.5 165 12 5
BSP-1S 1 ton Swivel Padded Steel 4.99 127 4.43 113 6.5 165 12 5
BSD-1N 1 ton Swivel Diamond Nylon 4.43 113 4.43 113 6.5 165 11 5
BSD-1P 1 ton Swivel Diamond Polyurethane 4.43 113 4.43 113 6.5 165 11 5
BSD-1S 1 ton Swivel Diamond Steel 4.43 113 4.43 113 6.5 165 11 5

3 ton BRD-3N 3 ton Rigid Diamond Nylon 4.36 111 5.23 133 8.0 203 13 6
capacity BRD-3P 3 ton Rigid Diamond Polyurethane 4.36 111 5.23 133 8.0 203 13 6
BRD-3S 3 ton Rigid Diamond Steel 4.36 111 5.23 133 8.0 203 13 6
BSP-3N 3 ton Swivel Padded Nylon 5.35 136 5.23 133 8.0 203 15 7
Swivel Diamond BSP-3P 3 ton Swivel Padded Polyurethane 5.35 136 5.23 133 8.0 203 15 7
BSP-3S 3 ton Swivel Padded Steel 5.35 136 5.23 133 8.0 203 15 7
BSD-3N 3 ton Swivel Diamond Nylon 4.79 122 5.23 133 8.0 203 16 7
BSD-3P 3 ton Swivel Diamond Polyurethane 4.79 122 5.23 133 8.0 203 16 7
BSD-3S 3 ton Swivel Diamond Steel 4.79 122 5.23 133 8.0 203 16 7
BSS-3N 3 ton Swivel Smooth Nylon 4.79 122 5.23 133 8.0 203 16 7
BSS-3P 3 ton Swivel Smooth Polyurethane 4.79 122 5.23 133 8.0 203 16 7
BSS-3S 3 ton Swivel Smooth Steel 4.79 122 5.23 133 8.0 203 16 7

3 ton BRD-6N 6 ton Rigid Diamond Nylon 4.45 113 10.0 254 11.0 279 34 15
capacity BRD-6P 6 ton Rigid Diamond Polyurethane 4.45 113 10.0 254 11.0 279 34 15
BRD-6S 6 ton Rigid Diamond Steel 4.45 113 10.0 254 11.0 279 34 15
BSP-6N 6 ton Swivel Padded Nylon 5.60 142 10.0 254 11.0 279 39 18
Swivel Smooth BSP-6P 6 ton Swivel Padded Polyurethane 5.60 142 10.0 254 11.0 279 39 18
BSP-6S 6 ton Swivel Padded Steel 5.60 142 10.0 254 11.0 279 39 18
BSD-6N 6 ton Swivel Diamond Nylon 5.10 129 10.0 254 11.0 279 39 18
BSD-6P 6 ton Swivel Diamond Polyurethane 5.10 129 10.0 254 11.0 279 39 18
BSD-6S 6 ton Swivel Diamond Steel 5.10 129 10.0 254 11.0 279 39 18
BSS-6N 6 ton Swivel Smooth Nylon 4.85 123 10.0 254 11.0 279 38 17
BSS-6P 6 ton Swivel Smooth Polyurethane 4.85 123 10.0 254 11.0 279 38 17
BSS-6S 6 ton Swivel Smooth Steel 4.85 123 10.0 254 11.0 279 38 17
Note: All Swivel Top Styles Include Locks
3 ton
capacity

We designed the Bull Dolly to be a lightweight, cost effective solution for moving heavy
equipment. Anything such as large safes, chillers, condensers and machinery can be
moved safely and effectively. Special nylon wheels are designed to resist marring your
floors and combined with the turntable, to accommodate any turns that you require. A
lock enables the units to be used as swivel or rigid top dollies. A "diamond" style top
plate ensures a non-slip surface, though a neoprene pad should be utilized in addition.

HILMAN
ROLLERS
WWW.HILMANROLLERS.COM
HILMAN
ROLLERS
WWW.HILMANROLLERS.COM

Individual Bull Dollies are offered with capacities of 1-ton, 3-tons and 6-tons.
Prepackaged Bull Dolly Kits are offered with capacities of 4-ton, 12-ton and 24-ton capacity.
All prepackaged Kits include (4) Bull Dollies, (2) Steering Handles and (1) Storage Case.

KBRD-4N KBSS-12S KBSP-24P

Product Kit Dolly Top Style Roller Kits Weight


Number Capacity Capacity Description Material Include lbs. kgs.

KBRD-4N 4 ton 1 ton Rigid Diamond Nylon (4) BRD-1N Dollies (2) Handles (4) Pre-load pads 75 34
KBRD-4P 4 ton 1 ton Rigid Diamond Polyurethane (4) BRD-1P Dollies (2) Handles (4) Pre-load pads 75 34
KBRD-4S 4 ton 1 ton Rigid Diamond Steel (4) BRD-1S Dollies (2) Handles (4) Pre-load pads 75 34
KBSP-4N 4 ton 1 ton Swivel Padded Nylon (4) BSP-1N Dollies (2) Handles 85 39
KBSP-4P 4 ton 1 ton Swivel Padded Polyurethane (4) BSP-1P Dollies (2) Handles 85 39
KBSP-4S 4 ton 1 ton Swivel Padded Steel (4) BSP-1S Dollies (2) Handles 85 39
KBSD-4N 4 ton 1 ton Swivel Diamond Nylon (4) BSD-1N Dollies (2) Handles (4) Pre-load pads 83 38
KBSD-4P 4 ton 1 ton Swivel Diamond Polyurethane (4) BSD-1P Dollies (2) Handles (4) Pre-load pads 83 38
KBSD-4S 4 ton 1 ton Swivel Diamond Steel (4) BSD-1S Dollies (2) Handles (4) Pre-load pads 83 38

KBRD-12N 12 ton 3 ton Rigid Diamond Nylon (4) BRD-3N Dollies (2) Handles (4) Pre-load pads 91 41
KBRD-12P 12 ton 3 ton Rigid Diamond Polyurethane (4) BRD-3P Dollies (2) Handles (4) Pre-load pads 91 41
KBRD-12S 12 ton 3 ton Rigid Diamond Steel (4) BRD-3S Dollies (2) Handles (4) Pre-load pads 91 41
KBSP-12N 12 ton 3 ton Swivel Padded Nylon (4) BSP-3N Dollies (2) Handles 100 45
KBSP-12P 12 ton 3 ton Swivel Padded Polyurethane (4) BSP-3P Dollies (2) Handles 100 45
KBSP-12S 12 ton 3 ton Swivel Padded Steel (4) BSP-3S Dollies (2) Handles 100 45
KBSD-12N 12 ton 3 ton Swivel Diamond Nylon (4) BSD-3N Dollies (2) Handles (4) Pre-load pads 102 46
KBSD-12P 12 ton 3 ton Swivel Diamond Polyurethane (4) BSD-3P Dollies (2) Handles (4) Pre-load pads 102 46
KBSD-12S 12 ton 3 ton Swivel Diamond Steel (4) BSD-3S Dollies (2) Handles (4) Pre-load pads 102 46
KBSS-12N 12 ton 3 ton Swivel Smooth Nylon (4) BSS-3N Dollies (2) Handles 102 46
KBSS-12P 12 ton 3 ton Swivel Smooth Polyurethane (4) BSS-3P Dollies (2) Handles 102 46
KBSS-12S 12 ton 3 ton Swivel Smooth Steel (4) BSS-3S Dollies (2) Handles 102 46

KBRD-24N 24 ton 6 ton Rigid Diamond Nylon (4) BRD-6N Dollies (2) Handles (4) Pre-load pads 196 89
KBRD-24P 24 ton 6 ton Rigid Diamond Polyurethane (4) BRD-6P Dollies (2) Handles (4) Pre-load pads 196 89
KBRD-24S 24 ton 6 ton Rigid Diamond Steel (4) BRD-6S Dollies (2) Handles (4) Pre-load pads 196 89
KBSP-24N 24 ton 6 ton Swivel Padded Nylon (4) BSP-6N Dollies (2) Handles 216 98
KBSP-24P 24 ton 6 ton Swivel Padded Polyurethane (4) BSP-6P Dollies (2) Handles 216 98
KBSP-24S 24 ton 6 ton Swivel Padded Steel (4) BSP-6S Dollies (2) Handles 216 98
KBSD-24N 24 ton 6 ton Swivel Diamond Nylon (4) BSD-6N Dollies (2) Handles (4) Pre-load pads 216 98
KBSD-24P 24 ton 6 ton Swivel Diamond Polyurethane (4) BSD-6P Dollies (2) Handles (4) Pre-load pads 216 98
KBSD-24S 24 ton 6 ton Swivel Diamond Steel (4) BSD-6S Dollies (2) Handles (4) Pre-load pads 216 98
KBSS-24N 24 ton 6 ton Swivel Smooth Nylon (4) BSS-6N Dollies (2) Handles 213 97
KBSS-24P 24 ton 6 ton Swivel Smooth Polyurethane (4) BSS-6P Dollies (2) Handles 213 97
KBSS-24S 24 ton 6 ton Swivel Smooth Steel (4) BSS-6S Dollies (2) Handles 213 97

Kits
Top Style:
Rigid
Diamond

Wheel Option:
Top Style:
Nylon
Swivel
Diamond

Wheel Option: Top Style:


Poly Swivel
Padded

Wheel Option: Top Style:


Steel Swivel
Smooth

HILMAN WARRANTY
We warrant each new Bull Dolly sold by us to be free from manufacturing defects in normal service for a period of one (1) year commencing with delivery of the
dolly to the original user. Our obligation under this warranty is expressly limited at our option, to the replacement or repair at Hilman Rollers, Marlboro, New
Jersey 07746 USA, or at a service facility designated by us, of such part or parts as inspection shall disclose to have been defective. This warranty does not apply
to defects caused by damage or unreasonable use, including failure to provide reasonable and necessary maintenance, while in the possession of the consumer.

WE SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES OF ANY KIND, including, but not limited to, consequential labor costs or transportation charges in
connection with the replacement or repair of defective parts. We make no warranty with respect to trade accessories. They are subject to the warranties of their
manufacturers.

THERE ARE NO WARRANTIES EXCEPT AS ABOVE STATED. HILMAN DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTY OF MERCHANTABILITY OF ITS GOODS OR
WARRANTY OF THE FITNESS OF THOSE GOODS FOR ANY PURPOSE OR USE. Subject to the express one-year warranty provided for the repair or
replacement of defective goods, the customer acknowledges that it makes its purchase in reliance upon customers inspection of the goods
purchased from Hilman and not by reason of any representations made by or on behalf of Hilman.

We make no other express warranty, nor is anyone authorized to make any on our behalf. Any and all claims arising against Hilman Rollers or
subsidiaries or affiliated firms concerning the use of the Hilman Rollers shall be governed by the laws of the State of New Jersey in the USA.

The specifications in this catalog are given as general information only and are not binding. Hilman reserves the right to change specifications or make
alterations to products, parts or accessory equipment at any time without prior notice and for any reason whatsoever. All capacities are in metric tons

CONTACT INFORMATION ISO 9001


telephone....... (732) 462-6277 fax................... (732) 462-6355 CERTIFIED
toll free.......... 1-888-2-ROLL-IT (N. America) intl fax........... (732) 462-3238

e-mail.............. sales@hilmanrollers.com address........... 12 Timber Lane


Marlboro NJ 07746 USA
website........... www.hilmanrollers.com

HILMAN
ROLLERS
WWW.HILMANROLLERS.COM
2008 - Hilman Rollers. All rights reserved. BD-12
3-Point Heavy Moving System

3-POINT MOVING
The Tri-Glide 3-point moving system is a product designed for moving
The Tri-Glide 3-point moving heavy loads over specially coated floors. It is comprised of a front steering
system provides a safe and unit and two rear adjustable units. Additional modules can be added to
efficient method for moving further stabilize large, bulky loads.
heavy objects.
Hilmans lower capacity moving systems have a low overall
With the rear units kept height of 4 inches. Because the load center of gravity is
aligned by use of a spreader kept very low and is also spread over a generous area,
bar, the rear dollies can be the result is a safe moving system providing maximum
adjusted. Placing the dollies floor protection.
where support is needed
ensures the rear dollies will be The front steering unit has a versatile handle, capable
kept parallel in order to track of integrating with most forklifts to make towing loads
properly when moving. Just a viable option. A large, non-slip, swivel pad makes
as the rear wheels of your car turning the unit easy. The adjustable rear units contain non-slip pads on their tops as well and are
follow the front when you turn, separated by means of a spreader bar.
so too will the Tri-Glides rear
dollies follow the front. Thus Assembly is quick and easy, and requires no tools.
3-point moving affords the
user a wide range of mobility. We think you will find that the Tri-Glide 3-point moving system will answer your heavy moving needs
where floor protection is a concern. It is another safe, efficient and reliable product from the makers
of HILMAN ROLLERS.

WHEEL OPTIONS
KTG-6N 6 Ton
KTG12N 12 Ton
KTG-18N 18 Ton
NYLON WHEELS KTG-6N KTG-12N KTG-18N
All Tri-Glide Moving systems come KTG-6P KTG-12P KTG-18P KTG-24P KTG-40P
standard with Nylon Wheels. They KTG-6S KTG-12S KTG-18S
are an ideal all-purpose wheel Load Capacity: 6 Ton 12 Ton 18 Ton 24 Ton 40 Ton
that allows for good floor
Wheels in Front Unit: 8 12 16 8 16
protection and favorable wear
characteristics. These wheels will Wheels in Rear Unit: 8 12 16 8 16
not set if left under load (static) for Rear/Front Units Height: 4 4 4 5.25 5.25
a period of time. 102 mm 102 mm 102 mm 133 mm 133 mm
Handle Length: 48 48 48 45.75 45.75
KTG-6P 6 Ton 1219 mm 1219 mm 1219 mm 1162 mm 1162 mm
KTG12P 12 Ton
Front Unit Width: 21.06 23.13 25.63 27.125 39.1875
KTG-18P 18 Ton
KTG24P 24 Ton 535 mm 587 mm 651 mm 689 mm 995 mm
KTG-40P 40 Ton Rear Unit Width: 4.81 6.88 9.38 8.125 14.1875
POLYURETHANE WHEELS 122 mm 175 mm 238 mm 206 mm 360 mm
Provide even better floor protection Bar + Rear Unit Width: ------Maximum: 48 / (1219 mm)------ Maximum: 72 / (1829 mm)
than their Nylon counterparts, Minimum: 2 x Rear Unit Width
though they are not as durable. A Front Unit Weights: 128 lb 140 lb 150 lb 249 lb 286 lb
softer wheel, they provide excellent 58 kg 64 kg 68 kg 113 kg 130 kg
floor protection on tile floors. Rear Unit Weights: 59 lb 75 lb 90 lb 135 lb 181 lb
27 kg 34 kg 41 kg 61 kg 82 kg
KTG-6S 6 Ton
KTG12S 12 Ton
KTG-18S 18 Ton
STEEL WHEELS
Provide the best wear characteristics
and is great for durable floors.

SPREADER BAR
The rear units are kept aligned by
a spreader bar. The rear dollies
can be adjusted from a range of
10 to as much as 72 apart.
Special lengths can be ordered.
77.00 / 1956mm 12.00
48.00 / 1219mm 305mm

1.25 / 32mm 21.06


6 TON HILMAN TRI-GLIDE
20.00
535mm 4.81
122mm
10 / 254mm
48 / 1219mm ROLLER SYSTEMS:
508mm
KTG-6N
10.00 65.75 / 1670mm
18.50 / 470mm KTG-6P
254mm
7.50 / 191mm
.25 / 6mm
NEOPRENE KTG-6S
SWIVEL TOP PAD
4.00 / 102mm
Front Unit Weights: 128 lb / 58 kg
3.13 / 79mm Rear Unit Weights: 59 lb / 27 kg
8 ROLLS

77.00 / 1956mm 12.00


305mm
48.00 / 1219mm
1.25 / 32mm 23.13 12 TON HILMAN TRI-GLIDE
587mm 6.88 14 / 356mm
20.00
508mm
175mm 48 / 1219mm ROLLER SYSTEMS:
KTG-12N
10.00 65.75 / 1670mm
18.50 / 470mm
.25 / 6mm
KTG-12P
254mm
7.50 / 191mm
SWIVEL TOP
NEOPRENE
PAD
KTG-12S
4.00 / 102mm
Front Unit Weights: 140 lb / 64 kg
3.13 / 79mm
12 ROLLS Rear Unit Weights: 75 lb / 34 kg
77.00 / 1956mm 12.00
48.00 / 1219mm 305mm

1.25
32mm 25.63
9.38
238 mm
18 TON HILMAN TRI-GLIDE
651
20.00
19 / 483mm
48 / 1219mm ROLLER SYSTEMS:
508mm
KTG-18N
10.00
18.50 / 470mm KTG-18P
65.75 / 1670mm
254mm
7.50 / 191mm
.25 / 6mm
NEOPRENE
KTG-18S
SWIVEL TOP PAD
4.00 / 102mm
Front Unit Weights: 150 lb / 68 kg
3.13 / 79mm
16 ROLLS Rear Unit Weights: 90 lb / 41 kg

1.5 / 38mm
3.25 / 83mm
72
24 TON HILMAN TRI-GLIDE
27.125
4.00 / 102mm

4.00 / 102mm
689mm 1829mm
ROLLER SYSTEM:
8.125
206mm KTG-24P
45.75 20.00
1162mm 508mm

8.50 SWIVEL 8 / 203mm


1.25 / 32mm 216mm TOP Square
5.25 / 133mm Front Unit Weights: 249 lb / 113 kg
4.25 / 108mm POLY WHEELS Rear Unit Weights: 135 lb / 61 kg

1.5 / 38mm
3.25
83mm 40 TON HILMAN TRI-GLIDE
39.1875
4.00 / 102mm
995mm 72
1829mm ROLLER SYSTEM:
14.1875
360mm KTG-40P
45.75 20.00
1162mm 508mm
8.50 SWIVEL 8 / 203mm
1.25 / 32mm Square
216mm TOP
5.25 / 133mm
Front Unit Weights: 286 lb / 130 kg
4.25 / 108mm Poly Wheel Rear Unit Weights: 181 lb / 82 kg
Fork Truck Low Center
Towing Handle of Gravity

Easy Modifications
Maneuverability Available

Protects All
Types of
Flooring

Configurations
The Tri-Glide 3-Point Moving System is a truly versatile system-
front and rear units can be used in combination to become a 4 or
more Point Moving System to accommodate capacity requirements
or support long lengths and widths of the load.
4-Point Moving System
Kit Front Unit Rear Unit
Two Rear Units with Spreader Bars
Tri-Glide with NYLON Wheels
KTG-6N 6 ton capacity TG-F3N 3 ton capacity TG-R3N 3 ton capacity
KTG-12N 12 ton capacity TG-F6N 6 ton capacity TG-R6N 6 ton capacity
KTG-18N 18 ton capacity TG-F9N 9 ton capacity TG-R9N 9 ton capacity
Tri-Glide with POLY Wheels
KTG-6P 6 ton capacity TG-F3P 3 ton capacity TG-R3P 3 ton capacity
KTG-12P 12 ton capacity TG-F6P 6 ton capacity TG-R6P 6 ton capacity
KTG-18P 18 ton capacity TG-F9P 9 ton capacity TG-R9P 9 ton capacity
KTG-24P 24 ton capacity TG-F12P 12 ton capacity TG-R12P 12 ton capacity
KTG-40P 40 ton capacity TG-F20P 20 ton capacity TG-R20P 20 ton capacity
Tri-Glide with STEEL Wheels
KTG-6S 6 ton capacity TG-F3S 3 ton capacity TG-R3S 3 ton capacity 3-Point Moving System 4-Point Moving System
KTG-12S 12 ton capacity TG-F6S 6 ton capacity TG-R6S 6 ton capacity One Front Unit + One Rear Unit Two Front Units + One Rear Unit
KTG-18S 18 ton capacity TG-F9S 9 ton capacity TG-R9S 9 ton capacity with Spreader Bar with Spreader Bar

ONE YEAR LIMITED WARRANTY


We warrant each new roller sold by us to be free from manufacturing defects in normal service for a period of one (1) year commencing with delivery of the roller to the original
user. Our obligation under this warranty is expressly limited at our option, to the replacement or repair at Hilman, Incorporated, Marlboro, New Jersey 07746 USA, or at a service
facility designated by us, of such part or parts as inspection shall disclose to have been defective. This warranty does not apply to defects caused by damage or unreasonable use,
including failure to provide reasonable and necessary maintenance, while in the possession of the consumer.
WE SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES OF ANY KIND, including, but not limited to, consequential labor costs or transportation charges in connection with the
replacement or repair of defective parts.
We make no warranty with respect to trade accessories. They are subject to the warranties of their manufacturers.
ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE
DURATION OF THIS WRITTEN WARRANTY.
We make no other express warranty, nor is anyone authorized to make any on our behalf. Any and all claims arising against Hilman Rollers or subsidiaries or affiliated firms
concerning the use of the Hilman Rollers shall be governed by the laws of the State of New Jersey in the USA.

12 Timber Lane Marlboro NJ 07746 USA


tel: (732) 462-6277 fax: (732) 462-6355
web: HILMANROLLERS.COM e-mail: sales@hilmanrollers.com
toll free (North America): 1-888-2-ROLL-IT
The specifications in this catalog are given as general information only and are not binding. Hilman reserves the right to change specifications or make alterations to products,
parts or accessory equipment at any time without prior notice and for any reason whatsoever. 2008 Hilman Rollers. All Rights Reserved. TG-15
Deluxe Toe Jacks

LIFT THE HEAVYWEIGHTS

25 Ton
Capacity

10 Ton
Capacity

FEATURES:
Available in two
capacities: 10-ton &
25-ton.

Hilman Deluxe Toe Jacks


feature a high quality lifting toe that can
be adjusted to several different heights, to
accommodate different lift points.

Strong lift legs and a release valve combine to make for


stable lifting and smooth lowering of heavy objects.

An external hose coupler on the two models allow the user to attach an external pump.

Both models include handle for manual stroke.

1-year limited manufacturers warranty.

12 Timber Lane, Marlboro, New Jersey 07746 USA


tel: (732) 462-6277 e-mail: sales@hilmanrollers.com fax: (732) 462-6355
Deluxe Toe Jacks
SPECIFICATIONS

HTJ-10D
10 Ton Capacity
Capacity: 10-ton (10kg)
Claw Height: 0.79 (20mm)
Adjustability: 3 x 3.19 (3 x 81mm)
Stroke: 5.5 (140mm)
Dimensions - L x W x H:
10.67 x 10.9 x 9.8
(271mm x 277 x 250mm)
Weight: 62lbs. (28kg)

HTJ-25D
25 Ton Capacity
Capacity: 25-ton (25kg)
Claw Height: 1.18 (30mm)
Adjustability: 3 x 3.94 (3 x 100mm)
Stroke: 5.5 (140mm)
Dimensions - L x W x H:
15.28 x 15.24 x 13.0
(388mm x 387 x 330mm)
Weight: 159lbs. (72kg)

2012 Hilman Rollers All rights reserved


12 Timber Lane, Marlboro, New Jersey 07746 USA HTJD-14
tel: (732) 462-6277 e-mail: sales@hilmanrollers.com fax: (732) 462-6355
The specifications are given as general information only and are not binding. Hilman Rollers reserves the right to change specifications or make alterations to products, parts or accessory equipment at any time without prior notice and for any reason whatsoever.
The perfect
complement
to Hilman
Rollers
Available in 5, 10 and 25 Ton Capacities

Heavy Duty Carrying Low Clearance, only Removable Handle


Hydraulic Pump Handle needs 1.06 for easy transport
Strong, Portable and Safe
The Hilman Toe Jacks allow you to get under and lift equipment with just over 1" of
ground clearance (1.06" to be exact) and since there are lifting points on both the toe
and the top of the jack these are the perfect complement to Hilman Rollers.

Our Toe Jacks all comply with ASME B30.1 standards and include pressure valves
to prevent overloading. In addition, our 5 & 10 ton models can operate both
horizontally and vertically. Since the base, toe and pump assembly swivel completely
independently of each other, you can fit the jack in confined spaces.

Of course, these Toe Jacks come with Hilman's famous quality reputation.

MAXIMUM LIFTING HEIGHT PICKING UP POSITION HEIGHT TOE DEPTH HANDLE LENGTH FORCE ON LEVER
WEIGHT
(D) (H)
MODEL CAPACITY At Base (A) At Top (S) At Base (B) At Top (T) AT MAXIMUM LOAD
inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) lb. (N) lb. (kg)

HTJ5 5 TON 8 (206) 22.5 (574) 1 (25) 14.5 (368) 2.0 (55) 17.75 (451) 85.5 (380) 54 (24.5)
HTJ10 10 TON 9 (233) 25.5 (646) 1 (25) 16.25 (413) 2.0 (55) 17.75 (451) 90.0 (400) 76 (34.5)
HTJ25 25 TON 9 (233) 28 (703) 2 (58) 18.5 (470) 3.5 (90) 32.00 (825) 90.0 (400) 236 (107)

12 Timber Lane, Marlboro, New Jersey 07746 USA


tel: 732.462.6277 fax: 732.462.6355 e-mail: sales@hilmanrollers.com
2001 Hilman Rollers, Inc. HTJ-11
Move the Heavyweights
by Remote Control!
Gives the operator
complete control of
the object being
moved.

Choose from either


Gas Powered Unit or
Electric Powered Unit.

Moves heavy awkward objects in tight


areas where it is difficult to use a forklift.

Reduces the need to transport


heavy forklifts and multiple
vehicles to the jobsite.

Provides smooth
continuous power to
navigate corners with
maximum control.

Moves Up to 100 Tons!


Move the Heavyweights
by Remote Control!

Hilman Traksporter is a self propelled crawler system designed to move


the heavyweights safely, easily and efficiently while not damaging the
floor surface.
The Traksporters Power Unit is available as a
propane gas engine or as an electric motor.

The unit powers a series of hydraulic pumps


which in turn drive two track pads, on the
Crawler, that contact the floor. Each track pad is
controlled by a bidirectional joystick on the
remote. The contact pad on the crawler where the load makes contact is a
swivel plate that allows the crawler to make turns.
Traksporter is intended to be operated on level floors, preferably concrete. The
smooth steel pads are made in such a way that they will not damage most concrete
floors; painted or otherwise sealed.

The Remote Control unit allows users to operate Traksporter up to 20-feet away.

The Crawler is the heart of the Traksporter. Rated at 30-tons capacity, it is capable
of moving up to 100-tons on three contact points (assuming your other contact
points are of sufficient capacity). The Crawler has a profile of 6.375 overall height.

The Turtleback attachment is an accessory to the Crawler that increases its


capacity to 55-tons by spreading the load over a greater area. The Turtleback + the
Crawler has a profile of 8.625 overall height.

The Power Unit has a 30-foot umbilical that houses the hydraulic lines to the Crawler.
When not in use, the Crawler is stowed away in the bottom of the Power Unit.

A Tool Cart is a handy accessory that gives the user a place to store tools,
hydraulic jacks, pumps, skates, blocks, wedges, etc. All tools and equipment can
be supplied by Hilman.

Weighing in around 3000 lbs. for the total package including


a tool cart, Traksporter is light enough to be hauled in a
trailer behind a full size pickup truck.
Specifications Specifications
Size of Power Unit... Length 75" x Width 30" x Height 55" Size of Power Unit... Length 65" x Width 30" x Height 44"
Weight......................2000 lbs. (operating) Weight......................1500 lbs. (operating)
Motor: WEG W22 Premium 25HP Electric motor, dual frequency Engine..................... WG750B Kubota 45 cu in. Displ. 23hp
rated 380V 50Hz / 460V 60Hz Propane (emissions certified) liquid cooled, 12 volt.
Solid rubber tires .....................13.5" x 4.5" Solid rubber tires .....................13.5" x 4.5"
Hydraulic steering and drive Hydraulic steering and drive
Crawler is stored in its own compartment self loading and unloading. Crawler is stored in its own compartment self loading and unloading.
Top storage area with 2" rail for tools, blocks, rollers etc. Top storage area with 2" rail for tools, blocks, rollers etc.
Capacity ... Capacity ...
30 ton directly on crawler turntable 30 ton directly on crawler turntable
Pulling Capacity... Pulling Capacity...
75 ton 75 ton
Speed... Speed...
Adjustable 0-25 fpm Adjustable 0-25 fpm
Turning Radius... Turning Radius...
360 degrees Zero turn
Size of crawler unit... Size of crawler unit...
26" L x 31" W x 6.63" H 26" L x 31" W x 6.375" H
Weight... Weight...
540 lb 540 lb
Power supply hose... Power supply hose...
30' long (protected by nylon sleeve) 30' long (protected by nylon sleeve)
Track Packs... Track Packs...
Solid steel (smooth face) Solid steel (smooth face)

Ground bearing surface area (15" x 10") 150 square inches. Each track is independently controlled by two high
torque hydraulic motors. Crawler can easily span over 1/8" floor elevation changes. Turntable has anti-slip pattern.

Traksporter allows users more control when moving heavy equipment, by virtue of the fact that it allows a
single operator to monitor the various contact points while still able to operate the Crawler via remote control.

The Crawler used in conjunction


with the Turtleback has an 8.625
overall height.

The Crawler has a profile of


6.375 overall height.
Custom Hilman Dollies are used on
the rear to make a three-point move.
Move the Heavyweights by Remote Control!

BASIC PACKAGES
Power Unit Available as Gas or Electric

TK75 BASIC (75 TON CAPACITY) TK100 BASIC (100 TON CAPACITY)
This package includes the following items: This package includes the following items:
(1) 130-BP Traksporter with (1) 130-BP Traksporter with
30 Ton Capacity Remote-Controlled Crawler 30 Ton Capacity Remote-Controlled Crawler
TK50 BASIC (50 TON CAPACITY) (4) 12 Ton Capacity Dollies (4) 12 Ton Capacity Dollies
(1) 8 ft. Roller Alignment Bar
This package includes the following items: (1) 8 ft. Roller Alignment Bar
(4) Rubber Pads (4) Rubber Pads
(1) 130-BP Traksporter with (4) Plywood Pads
(4) Plywood Pads
30 Ton Capacity Remote-Controlled Crawler (2) 1.25 inch Spreader Plate
(2) 1.25 inch Spreader Plate
(2) 12 Ton Capacity Dollies (1) Turtleback
(1) 8 ft. Roller Alignment Bar Options that can be added:
(4) Rubber Pads Tool Cart Options that can be added:
Trailer (Turtleback will not fit in trailer) Tool Cart
Options that can be added: Trailer (Turtleback will not fit in trailer)
Custom Jacking System
Tool Cart Custom Jacking System
Trailer (Turtleback will not fit in trailer)
Custom Jacking System

DELUXE PACKAGES
Power Unit Available as Gas or Electric

TK100 DELUXE (100 TON CAPACITY)


This package includes the following items:
(1) 130-BP Traksporter with
TK75 DELUXE (75 TON CAPACITY) 30 Ton Capacity Remote-Controlled Crawler
This package includes the following items: (1) Tool Cart
(4) 12 Ton Capacity Dollies
(1) 130-BP Traksporter with
(4) Roller Alignment Bars (4 ft., 6 ft., 8 ft., & 10 ft. long)
30 Ton Capacity Remote-Controlled Crawler
(2) 1.25 inch Roller Spreader Plates
(1) Tool Cart
(4) Rubber Pads
(4) 12 Ton Capacity Dollies
(4) Plywood Pads
(4) Roller Alignment Bars (4 ft., 6 ft., 8 ft., & 10 ft. long)
(8) Oak Wedges
(2) 1.25 inch Roller Spreader Plates
(4) 10 Ton Toe Jacks
(4) Rubber Pads
(2) Battery Powered Cordless Pumps (w 6 ft. Hose)
(4) Plywood Pads
(2) 30 Ton Cylinders
(8) Oak Wedges
(2) 6 foot Splitter Hoses
(4) 10 Ton Toe Jacks
(2) Floor Plates (.25 inch x 16 inch x 60 inch)
(2) Battery Powered Cordless Pumps (w 6 ft. Hose)
(2) Floor Plates (.1875 inch x 16 inch x 60 inch)
(2) 30 Ton Cylinders
(1) Turtleback
(2) 6 foot Splitter Hoses
(2) Floor Plates (.25 inch x 16 inch x 60 inch) Options that can be added:
(2) Floor Plates (.1875 inch x 16 inch x 60 inch) Trailer (Turtleback will not fit in trailer)
Options that can be added:
Trailer (Turtleback will not fit in trailer) Trailer
Turtleback
Tool Cart

OPTIONS

12 Timber Lane Marlboro NJ 07746 USA


tel: (732) 462-6277 fax: (732) 462-6355
toll free (North America): 1-888-2-ROLL-IT
e-mail: sales@hilmanrollers.com

The specifications are given as general information only and are not binding. Hilman Rollers reserves the right to change specifications or make alterations to products, parts or accessory
equipment at any time without prior notice and for any reason whatsoever.
2010 Hilman Rollers All rights reserved TK-13-B
THE HILMAN
MOTORIZED
ROLLER SYSTEM Patent Pending

The Hilman Motorized Roller System is the latest innovation from Hilman Rollers, and makes moving the
heavyweights even easier. As the name implies, the Hilman Motorized Roller is a fully powered version
of our chain-action Hilman Roller.

Designed to be used on a steel track; the Hilman Motorized Roller is a low-profile, high-capacity solution
for permanent, repetitive movement of heavy objects.

Hilman can supply a complete Motorized Roller System; with steel track, power unit and Motorized
Hilman Rollers.

THE HILMAN MOTORIZED ROLLER


Top and side plates
have been removed for
interior view.

Motorized Rollers Under Load

Now Were Really Moving


HILMAN 12 Timber Lane Marlboro NJ 07746 USA
tel: (732) 462-6277 fax: (732) 462-6355
ROLLERS
WWW.HILMANROLLERS.COM
toll free (North America): 1-888-2-ROLL-IT
e-mail: sales@hilmanrollers.com
THE HILMAN
MOTORIZED
ROLLER SYSTEM Patent Pending

LOW-PROFILE
SOLUTION FOR
REPETITIVE,
STRAIGHT
LINE
MOVEMENT
OF THE
HEAVYWEIGHTS

This Hilman Motorized Roller System is seen here being tested prior to a permanent installation in
a large laboratory. The test was conducted by mounting six individual 100-ton capacity Hilman
Motorized Rollers to a cart loaded with 360-ton of concrete block, to simulate the actual maximum
load once installed. The load was moved over a 160-foot distance, and back, at less than 1-foot
per minute. In addition to the rollers, Hilman supplied over 600-foot of precision machined steel
track components for this test and project. Among the many requirements for the system, the
overall height of the rollers and track could not exceed 20-inches. The Hilman Motorized Roller
system was designed with less than 16-inches in overall height. The System was tested for one
cycle and all components used in the test headed straight to installation subsequent to passing.
Hilman has tested other, smaller capacity motorized roller systems with higher cycles, and similar
results. In the end the Hilman Motorized Roller System tested out as required; a low-profile
solution for repetitive, straight line movement of the heavyweights.

HILMAN 12 Timber Lane Marlboro NJ 07746 USA


tel: (732) 462-6277 fax: (732) 462-6355
ROLLERS
WWW.HILMANROLLERS.COM
toll free (North America): 1-888-2-ROLL-IT
e-mail: sales@hilmanrollers.com MR-12
TrackMate
HILMAN ROLLERS
Self Guiding Dual
Flanged Dolly

Capacities: 2.5-ton 5-ton 10-ton 20-ton


HILMAN TrackMate Dollies are an excellent method for increasing
productivity in assembly and manufacturing applications, where heavy
loads are moved from station to station for various stages of build-up.
Designed to ride on a flat bar steel track, HILMAN TrackMate Dollies
are designed with a flanged roll that guides along the outer edges of
the track, to ensure proper alignment throughout the move. Their low
profile keeps the workplace safe and their low friction means a
smoother move with less downtime.

Shown above are Concrete Prefabricated Structures manufactured on HILMAN TrackMate Dollies.

HILMAN
ROLLERS
WWW.HILMANROLLERS.COM
TrackMate
With capacities up to 20-tons, standard HILMAN TrackMate Dollies are
offered in rectangular shape, with two types of tops; Swivel or Rigid.
Swivel Top Plate
TMS TrackMate Swivel Smooth Rectangle with Ball Bearings TMR TrackMate Rigid Smooth Rectangle
Reduces Friction
when Turning
(Swivel Smooth models)

H H

Pressure Clips
L Enable Easy L
Access &
Removal
of Axles

W
Hardened Flanged Wheels
Self-guided to Provide Long
W
Life and Smooth Movement
Sealed Bearings
Lower Friction and
Protect from Elements

TrackMate Standard Dollies Series Specifications


Swivel Style
Product Capacity Height (H) Width (W) Length (L) Weight
2.5-TMS 2.5-tons 4.53" / 115 mm 6.13" / 156 mm 9.31" / 237 mm 29 lb / 13 kg
5-TMS 5-tons 6.32" / 161 mm 6.13" / 156 mm 11.81" / 300 mm 63 lb / 29 kg
10-TMS 10-tons 6.82" / 174 mm 6.13" / 156 mm 13.31" / 338 mm 76 lb / 34 kg
20-TMS 20-tons 7.69" / 196 mm 6.63" / 168 mm 15.56" / 395 mm 119 lb / 54 kg
Rigid Style
Product Capacity Height (H) Width (W) Length (L) Weight
2.5-TMR 2.5-tons 3.60" / 92 mm 6.13" / 156 mm 9.31" / 237 mm 28 lb / 13 kg
5-TMR 5-tons 5.38" / 137 mm 6.13" / 156 mm 11.81" / 300 mm 57 lb / 26 kg
10-TMR 10-tons 5.88" / 150 mm 6.13" / 156 mm 13.31" / 338 mm 70 lb / 32 kg
20-TMR 20-tons 6.75 / 172 mm 6.63" / 168 mm 15.56" / 395 mm 113 lb / 51 kg

Modifications & Options


HILMAN TrackMate Dollies can be easily modified in any number of ways, including custom tops
for mounting/fastening to the load, brush-wiper systems to clear debris from the track and custom
shaped steel frames to suit your application requirements. HILMAN can also design and supply the
steel flat bar tracks, and track-turntables in case you need to make turns; for a complete system.
Parallelogram Trapezoid

Turntable Systems
Angled End Plate Functions as Track Cleaner Top Shapes
Dust Protection Drapes

Preload Pads Cushion the Load


Galvanized
HILMAN
Debris Sweeping Track Wipers
ROLLERS
WWW.HILMANROLLERS.COM
Accu-Roll Guidance Systems

12 Timber Lane Marlboro, NJ 07746 USA tel: 732-462-6277 fax: 732-462-6355 e-mail: sales@hilmanrollers.com
All capacities are in metric tons. The specifications are given as general information only and are not binding. Hilman Rollers reserves the right to change specifications or make alterations to products, parts or accessory
equipment at any time without prior notice and for any reason whatsoever. 2010 Hilman Rollers All rights reserved TM-10
SWIVEL
HILMAN RAM
ROLLERS

Hilman Swivel Ram Rollers are a safe, efficient,


cost-effective Rolling System for moving heavy
loads requiring frequent direction changes and
precise load positioning.
200-Ton Capacity
Patent Pending
Swivel Ram
Roller

20-Ton Capacity
Swivel Ram
Roller

Using Hilman Rollers Swivel Ram Rollers not only saves time and money, but also makes the overall
move much safer. Equipped with dual roller chains and an integrated lifting cylinder in a single moving
unit, Hilman Rollers Swivel Ram Rollers function conventionally, the rollers contact the rolling surface
and the load moves easily. When a change in direction or course adjustment is required, the cylinder
simply lifts the load from the rollers, temporarily parking the load. Once parked, the rollers can pivot
360 degrees to allow precise selection of a new direction of travel. Retracting the cylinder lowers the
load back onto the rollers and the load is now ready to travel in its new direction.

Roll, Jack, Swivel, Lower & Roll

Save Time Work Efficiently


Save Money Promote Safety

12 Timber Lane, Marlboro, New Jersey 07746 USA


tel: (732) 462-6277 e-mail: sales@hilmanrollers.com
SWIVEL
HILMAN RAM
ROLLERS

Hydraulic Pump Hydraulic


Hydraulic Pump
Hilman Rollers Swivel Ram Roller: extends the
Cylinder

Ability to Rotate 360 for Precise Load Positioning Hydraulic


Cylinder lifting 1
Hilman Rollers off
Hilman Swivel Ram Rollers are a uniquely versatile the ground Hilman
Lift and Roll application addressing the needs of a Swivel Ram Roller
broad range of heavy load moving projects where
changes in direction on the same plane are required. With Swivel Ram
Roller extended,
Rollers are able 2
to rotate 360
Hilman Swivel Ram Rollers in use:
Install Hilman Swivel Ram Rollers pointed in the desired
direction of travel under each corner of the load and roll

3
the load to the point where a direction change is Swivel Ram
required. Begin movement. Rollers rotating

When a direction change is required, bring the load to a


complete stop and raise the load weight off the rollers,
using any compatible hydraulic pump, utilizing the
Swivel Ram
4
Swivel Ram Rollers integrated lifting cylinders.
Rollers rotating
Once the load is elevated on the cylinders, the roller
sections are free to pivot 360 allowing for precise
course adjustments and complete changes in direction.
Cylinder lowers,
Retract the load cylinders, and movement may resume. placing load back
Adjust the direction of travel as often as desired to
provide precision movements for heavy loads.
onto chains for
rolling in new
5
direction

HILMAN SWIVEL RAM ROLLERS


Ideal For:
Height Length Width
Die Changes X-Y Transfers Track Intersection Model Metric Tons inches mm inches mm inches mm
Cart Transfers Modular Moves Heavy Rigging 10-SRR 10 6.125 156 20 508 5.31 135
Bridge Construction Tight Areas And more! 20-SRR 20 6.5 165 27 686 5.5 140
50-SRR 50 8 203 38 965 8 203
In certain instances, Hilman Swivel Ram Rollers can also 100-SRR 100 12 305 40 1020 12 305
150-SRR 150 12 305 46 1170 14 356
be equipped with Hilman Rollers Accu-Roll Guidance
200-SRR 200 13.5 343 52.75 1340 16 406
Systems for traveling on Rail, I-beam, Flat-bar, or Channel, 300-SRR 300 16 406 46 1170 16 406
providing even greater control and flexibility for precision 400-SRR 400 consult factory consult factory consult factory
moves. Locking blocks and cylinders with various stroke 600-SRR 600 consult factory consult factory consult factory
sizes are also available. Ask our application specialists to 800-SRR 800 consult factory consult factory consult factory
help you select the best Hilman Rolling System to satisfy 1000-SRR 1000 consult factory consult factory consult factory
your load moving requirements. Swivel Ram Rollers are custom built to your applications. Dimensions are available upon
request. Please contact the factory for further details.

12 Timber Lane, Marlboro, New Jersey 07746 USA


tel: (732) 462-6277 e-mail: sales@hilmanrollers.com SRR-10
ARS Data Sheet
HILMAN ROLLERS Accu-Roll Systems
Different versions of Hilman Rollers' Accu-Roll Guidance Systems are used for complex and sophisticated heavy moving
and handling challenges that require accurate final positioning, moving guidance or uplift prevention. When guidance is
required, easy Bolt-On or field Weld-On (both of which can be installed at the job site), eliminates the need to return the
roller frames to the factory to have Accu-Roll Guidance added. The Hilman Accu-Roll Guidance System consists of:
Mounting bracket- for fastening by welding or bolting to an existing structure
A determined number of Accu-Roll Guides
Components are available in a high-tech form of stainless steel to provide the proper strength requirements with corrosion
resistance for a marine environment. Hilman Accu-Roll Guides function best at relatively low speeds- maximum 10 feet (3
meters) per minute.
Accu-Roll Guidance Systems are available as: Accu-Roll Type R, Type C and Type U.
The Type R system is used to guide against the outside edge of I-Beam, Flatbar, Rail or Square Tube. The Type C system
is used to guide against the inside walls of Channel or a fabricated guide wall. The Type U System prevents the uplift or
overturning of moving loads in dynamic environments.
Hilman Accu-Roll Guidance Systems are available as:
Weld-On (HASW)
Permanently Welded fixtures that can be retrofit to existing rollers.
These Accu-Roll System W, are welded onto the frame of a Hilman Roller (Style OT, NT or T) at the factory
or in the field.
Weld-On System Type R
Bolt-On System Type U

Weld-On Weld-On Type C

Bolt-On (HASB)
Detachable Components and can be retrofit to existing rollers.
These Accu-Roll System B, bolt onto a backing block attached to a Hilman Roller (OTB, NTB, AND
TB Series.) This gives users the flexibility to adapt to more than one track or channel, or to remove the
Accu-Roll entirely. There are adjustable version, quick-release versions and versions that are available
indifferent materials to fit almost every application requirements. STANDARD HILMAN OT STYLE ROLLER

WELD-ON BACKING BLOCK

BOLT-ON ACCU-ROLL
TYPE R SYSTEM
WELD-ON BACKING BLOCK

Bolt-On Block
BOLT-ON ACCU-ROLL ACCU-ROLL I-BEAM TRACK (NOT INCLUDED)
TYPE U SYSTEM GUIDE ROLLERS

ADD THIS SYSTEM TO YOUR ROLLERS OR CONSIDER IT BEFORE PURCHASING YOUR ROLLERS!

Pin Connection (HASP)


Quick Release Pin
System Type R & U
Pin connection enables Quick Release
for when Accu-Roll Guidance Systems
need to be used or disengaged.

Pin Connection
Component

12 Timber Lane, Marlboro, NJ 07746 USA


Tel: (732) 462-6277 US Toll Free: 1-888-2-ROLL IT
Fax: (732) 462-6355 Intl Fax: (732) 462-3238
E-mail: sales@hilmanrollers.com
10-11-05 ARDS
ARS Data Sheet
HILMAN ROLLERS Accu-Roll Types

SPECIFY HOLE SPECIFY HOLE


A PATTERN
PATTERN A

A
A

ACCU-ROLL SPECIFY SPECIFY


GUIDE ROLLS STANDARD HILMAN ROLLER CLEARANCE ACCU-ROLL CLEARANCE RECTANGULAR
(OT, NT, OR T SERIES) REQUIRED GUIDE STANDARD HILMAN ROLLER REQUIRED BAR
(SPECIFY MODEL & LOAD ROLLS (OT, NT, OR T SERIES)
(SPECIFY MODEL & LOAD (SPECIFY CROSS SECTION)
REQUIREMENT)
REQUIREMENT)
SECTION A-A
(SPECIFY BEAM SIZE AND WEIGHT)

R-100 SECTION A-A R-103


ACCU-ROLL R SYSTEM, I-BEAM ACCU-ROLL R SYSTEM, FLAT BAR

SPECIFY HOLE HALF OF NEAR SIDE ACCU-ROLL "R"


SPECIFY
PATTERN
HOLE PATTERN

SPECIFY
CLEARANCE
REQUIRED

TAPERED ACCU-ROLL STANDARD HILMAN ROLLER


GUIDE ROLLS (OT, NT, OR T SERIES) SPECIFY BEAM
(SPECIFY MODEL & LOAD SPECIFY ACCU-ROLL GUIDE SIZE & WEIGHT
CLEARANCE STANDARD HILMAN ROLLER
REQUIREMENT) ROLLS
REQUIRED (OT, NT OR T SERIES)
(SPECIFY MODEL & LOAD
(SPECIFY RAIL SIZE AND WEIGHT) REQUIREMENTS)

R-105 U-104
TAPERED ACCU-ROLL R SYSTEM, CRANE RAIL "FOOT-STYLE" UPLIFT PREVENTION SYSTEM

SPECIFY HOLE SPECIFY HOLE


A
PATTERN PATTERN

A
STANDARD HILMAN ROLLER
(OT, NT, OR T SERIES)
ACCU-ROLL
(SPECIFY MODEL & LOAD
GUIDE ROLLS ACCU-ROLL SPECIFY
REQUIREMENT) STANDARD HILMAN ROLLER
SPECIFY GUIDE ROLLS CLEARANCE
(OT, NT, OR T SERIES)
CLEARANCE
(SPECIFY MODEL & LOAD
REQUIRED
REQUIREMENT) (SPECIFY BEAM SIZE AND WEIGHT)
(SPECIFY BEAM SIZE AND WEIGHT)

U-100 SECTION A-A U-102


ACCU-ROLL U SYSTEM, I-BEAM ACCU-ROLL U SYSTEM, I-BEAM

SPECIFY HOLE
SPECIFY HOLE
PATTERN A
PATTERN

A
SPECIFY
ACCU-ROLL STANDARD HILMAN ROLLER SECTION A-A
TAPERED ACCU-ROLL STANDARD HILMAN ROLLER CLEARANCE
GUIDE ROLLS (OT, NT, OR T SERIES) SPECIFY
GUIDE ROLLS (OT, NT, OR T SERIES) SPECIFY SIZE AND (SPECIFY MODEL & LOAD CLEARANCE
(SPECIFY MODEL & LOAD WEIGHT OF CHANNEL REQUIREMENT) REQUIRED
C-102 C-101 SPECIFY SIZE AND WEIGHT OF BEAM
TAPERED ACCU-ROLL C SYSTEM, CHANNEL ACCU-ROLL C SYSTEM, H BEAM

12 Timber Lane, Marlboro, NJ 07746 USA


Tel: (732) 462-6277 US Toll Free: 1-888-2-ROLL IT
Fax: (732) 462-6355 Intl Fax: (732) 462-3238
E-mail: sales@hilmanrollers.com
10-11-05 ARDS
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HILMAN n
ROLLERS
WWW.HILMANROLLERS.COM

At Work...

3.976
HILMAN HISTORICAL WALL PRESERVED

ROLLERS
WWW.HILMANROLLERS.COM

At Work...
... in Heavy Construction
and Rigging

HILMAN ROLLERS are naturals in this industry.


Contractors, whether they are specialty, general, high-rise,
mechanical, structural, plumbing or electrical, all use
HILMAN ROLLERS for new construction, repairs,
renovation and preserving valuable historical structures.

Rugged, all steel HILMAN ROLLERS are tough and A pre-civil war granite wall at a Navy Yard was preserved
well suited to the construction site. Low friction and easy when it was cut into six 114 ft. sections and moved intact on
HILMAN ROLLERS.
control enable them to carry enormous weights, from 1000
lbs. to well over 1000 tons on an individual rolling unit.
With their wide variety of styles and capacities, coupled
with endless modification possibilities, there is a model
perfectly suited to every application.

Contractors and riggers find a need for HILMAN


ROLLERS to accomplish seemingly "impossible" moves,
time and time again. They count HILMAN ROLLERS
among their most valuable tools for HEAVY CONSTRUCTION
AND RIGGING. HILMAN ROLLERS have many
market areas where their benefits are equally appreciated.
See for yourself - look for the other titles in the ON THE COVER...
"HILMAN ROLLERS At Work" Series.
Oil & Gas Exploration, Marine and Shipbuilding AIR FORCE
Bridge Construction WEATHER
Pipe and Tunneling STATION
Industrial Machinery
Power Generation and Nuclear Facilities A 3000 ton Air Force weather
station is permanently mounted on
Research Equipment
vertically and horizontally positioned
Manufactured Home Production and Roll-On HILMAN ROLLERS to allow
OEM, Production & Automation, Quick Die Changing the weather station to move with
shifts in the polar ice cap.

"MONUMENTAL" MOVE TRAVELING TOWER


HILMAN ROLLERS are used to move out the old coke
oven quench tower, saving money in demolition work, at this
steel mill. Rollers were used again to install the new tower.

A large monument, including a valuable statue, was moved


100 feet on HILMAN ROLLERS modified with Accu-Roll
Guidance Systems. The system enabled the entire 1000 ton
monument to be moved intact, saving time and money in
demolition and rebuilding.
NYC TIMES SQUARE TIGHT SQUEEZE
THEATRE MOVE
The largest structural
move ever to take
place in New York City
involved moving the
3700 ton Empire
Theatre. The historic
landmark is located in
the center of the 42nd
Street renovation
project in the famous
Times Square district.
Rather than dismantle
the structure and
reassemble it,
engineers determined
that it would cost the
same to move it, in its New trusses were
entirety, 170 feet west. The contractor for the move set eight threaded through an
I-beams equally spaced beneath the structure and extended opening in the wall
them 170 feet to the structures new foundation. The I- during renovation of
beams served as tracks for the Rollers. Thirty-two, 200 ton the stage area of this
capacity HILMAN ROLLERS with Accu-Roll Guidance sports arena. Low
were set onto the I-beam tracks. The structure was lowered profile H I L M A N
onto the Rollers and hydraulic push rams provided the ROLLERS, guided
motive force for moving the structure. inside channel tracks,
were used to accom-
plish this move in
narrow quarters.

Moving the Empire Theatre REACTOR REMOVAL


on HILMAN ROLLERS

CAPE HATTERAS
LIGHTHOUSE MOVE
100 Accu-Roll Guidance System
HILMAN ROLLERS, each
with a capacity of 100 tons,
were used to move the
light-house to a higher
elevation, 2900 ft. away.
The roller top plates were
equipped with a ball socket plate
to accept a hydraulic jack which
was part of the unified jacking
system.
The rollers traveled on steel
I-beams carrying the support
assembly, which carried the
lighthouse base.
Hydraulic rams anchored to the
travel beams provided the
motive force for the move.

Removing a large heavy reactor from the upper level of the


refinery presented a challenge. A customized transport cart
was fabricated using four 50-OT HILMAN ROLLERS.
The cart enables each half of the reactor to be rolled onto
a deck and then removed by crane.
CRANE RELOCATION ROLLING GANTRY
To move this 1000 ton Cargo
INSTALLS DAM GATE
Loading Crane for repairs,
giant dollies were created by
attaching four 100 ton capacity
HILMAN ROLLERS to
twin I-beams. These were
rolled 500 feet in channel
tracks over an asphalt surface.

ROCKET LAUNCH TOWER A contractor installing a 200 ton dam


at a power plant finds HILMAN
ROLLERS indispensable. These
rollers, modified with an Accu-Roll
Guidance System, provide the rolling
means in this "Rolling Gantry."

COKER VALVE INSTALLATION

HILMAN ROLLERS are an integral part of the rocket


launch mission. The rocket assembly building rolls to the
launch tower on a 60-OT Accu-Roll Guidance System. Once
in position at the launch site, a fixture equipped with a
combination of 20-OT and 50-OT ton capacity HILMAN
ROLLERS raises the rocket into its vertical launch position.
The launch tower is equipped with 500-OT and 200-OT style
rollers with radiused keyway chains utilizing Accu-Roll
Guidance Systems R and U to allow the entire tower to roll in a
fixed radius on Four modified 15-OT rollers with Accu-Roll Type C were
matching I-Beams. used per cradle to remove and install twenty delivery coker
units used for hydrocarbon cleanout. Each new coker valve
weighs approximately 36 tons. Twin carriages, each with four
HILMAN ROLLERS are required to move the new
coker into place under the cone for attachment.

15 OT Accu-Roll Type C

HILMAN
ROLLERS
WWW.HILMANROLLERS.COM
12 Timber Lane Marlboro NJ 07746 USA
tel: (732) 462-6277 fax: (732) 462-6355
toll free (North America): 1-888-2-ROLL-IT
e-mail: sales@hilmanrollers.com
AW-H-04

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HILMAN
ROLLERS
WWW.HILMANROLLERS.COM

At Work...

3.976
HILMAN CONCRETE SEGMENT

ROLLERS
WWW.HILMANROLLERS.COM
FOR AIRPORT LINK

At Work...
... in Bridge Construction
This is an ideal area to test the versatility and efficiency
of Hilman Rollers and Hilman Rolling Systems!
Whether used in the casting yard, built into segment
launching or advancing equipment, used to move an
entire steel bridge span or to pick and place large
castings, rugged Hilman Rollers are at home in this
tough environment. Here they provide many money and
time saving features of which high capacity, low height, Transporter
excellent durability and low friction are just a few. The
Skidding on
versatility and modification possibilities of Hilman
Rollers
Rollers are a match for the requirements of bridge
construction. Rollers can be used both horizontally and
vertically, either right side up or upside down. They can
have Accu-Roll Guidance systems added or hydraulic Linking the New York City Transit System to JFK International
jack adaptations. Many times they are used inverted on Airport was accomplished by installing precast concrete
bridge segments into position to link the entire 8-mile distance
top of bridge piers in launching applications.
from the city to the airport.
Many tasks in bridge construction can be accomplished Hilman rollers were used in the transporter to jack and roll the
safely and economically on Hilman Rollers. But the upper precast concrete truss segments into position.
benefits of Hilman Rollers spans further than just bridge Hilman rollers modified with Longitudinal Rocker Tops were
spans! See for yourself -- look for other titles in the used to skid the lower section of the transporter.
"Hilman Rollers At Work" Series The use of Hilman Rollers demonstrates their versatility and
simplicity in a heavy load moving system.
 Oil & Gas Exploration, Marine and Shipbuilding
 Heavy Construction & Rigging Transporter system traveling on inverted Hilman Rollers with
 Pipe and Tunneling Accu-Roll Guidance System &
 Industrial Machinery Longitudinal Rocker Tops
 Doors
 Power Generation
 Research Equipment
 Manufactured Home Production and Roll-On
 OEM, Production & Automation, Quick Die Changing

ON THE COVER . . . TRAVELING FORMWORK

This overpass spanning


Mating concrete segments for a highway overpass is made
a deep ravine was built
simple by rolling the castings on three Hilman Rollers with Accu- with traveling forms. The prestressing and casting was
Roll Guidance System. Roller has lateral adjustability built in, as accomplished without disturbing the environment. The trusses
well as the ability to "rock" for precise alignment. This process were fabricated with Hilman Roller slides and are positioned
has been used in several countries including the USA. at the nose and rear of the traveler.
BRIDGE PILE INSTALLATION CONCRETE SEGMENTS
Visible aft transport sled rollers 37.5-OT modified with
Accu-Roll Guidance and Uplift prevention.

This fast-track project replaced


The problem of transporting and setting concrete bridge segments of the
160 ft. long, 150 ton steel encased connecting ramps leading to the Williamsburg Bridge in New
concrete bridge pilings for this Californian York City. The contractor utilized two carts equipped with a
bridge retrofit was overcome by using pair of modified 15-OT Hilman Rollers utilizing Accu-Roll
Hilman Rollers on a specially constructed Guidance guiding the rollers along the central median of each
two-section sled. The two-part sled support beam to launch the 45-ton precast segments.
consisted of an aft transport sled and
forward pile spotter sled. The sleds rode
on twin I-beams mounted on the deck of TRAVELING FORMWORK
a floating barge.
Jaws are open on
the pile spotter re-
vealing two of the
three white special
nylon guide rollers
to vertically guide
the piles on this
template.

Elevated sections of this Texas Highway are constructed


using a state-of-the-art dual truss system. The trusses are
advanced pier to pier over inverted Hilman Rollers. The rams
SPAN BY SPAN ERECTION are lowered and the rollers are moved out with the trusses as
Hilman Rollers are an integral part of the construction
process for an elevated expressway. In the span-by-span they are advanced to the next pier.
erection method, Hilman Rollers are inverted under the
launching truss in order to advance it from pier to pier. The
75 ton capacity rollers are outfitted with Swiveling Rocker
Tops & FlexMount preload pads.

75-T-LRP LAUNCHING STEEL SPANS


Roller

Also chosen for this project are specially modified 40 ton


capacity Hilman Rollers used to position the individual precast
concrete segments. These rollers have dual chains, Accu-Roll
Guidance and a special sliding top plate with a hydraulic ram
mount to accommodate both vertical and lateral adjustments.
Each segment weighs 80 tons and the contractor will place
3,000 segments during the life of the project.
40-T Roller

This bridge consists of five steel spans which are comprised


of box girders of varying lengths. The entire bridge is
launched using an inverted Hilman 150 ton roller system,
stationed on the piers. Neither the launch nor the rollers were
affected by the gradual radius of the bridge.
NAVAJO BRIDGE STEEL TRUSS LAUNCH

A 2000 ton steel arch bridge being constructed over the


Grand Canyon replaces the original bridge, now used for
pedestrians. The traveling crane and its' supply derrick run on
Hilman Rollers with Accu-Roll Guidance System which are
mated to the rails. Many of today's environmental constraints,
which limit large cranage, are solved with Hilman Rollers.

ROLLING RAIL BRIDGES


During construction of the Infiernillo River Bridge, Hilman
Rollers were used to launch the 900 ton steel truss. Several
75 ton capacity OT style rollers using channel for the rolling
surface were used to roll the total span into position while
hydraulic rams provided the motive force.

TEMPORARY BRIDGE

With an original erection plan,


some Hilman Rollers and Hilman
FlexMount Pads, a California
contractor rolled in four new
railroad bridges in a single unit
over a river bed. The major rail
installation was completed over
the course of one weekend.

STEEL TRUSS ROLL-IN


Strings of Hilman Rollers with
Hilman Rollers were an integral Rocker Top Plates aided in the
part of the construction of this smooth launch of the major
bridge. Eight 75-OT style rollers expressway overpass. The
were used to move the steel entire move - installation and
segments sideways for temporary removal - was accomplished in
storage. Hydraulic rams mounted less than 8 hours, avoiding a
on the top plates of Hilman OT major shutdown.
style rollers carried one end of the
complete span during launching
operations.

HILMAN
ROLLERS
WWW.HILMANROLLERS.COM
12 Timber Lane Marlboro NJ 07746 USA
tel: (732) 462-6277 fax: (732) 462-6355
toll free (North America): 1-888-2-ROLL-IT
e-mail: sales@hilmanrollers.com
AW-B-04
HILMAN
ROLLERS
W WW .H ILMA NROLLERS.COM


HILMAN FREIGHT HANDLING

ROLLERS
W W W.HIL MA NR O L LER S.CO M
CONVEYOR SYSTEM

For moving, installing and relocating heavy machinery and


bulky equipment, HI LMAN ROLLERS provide an
easy, safe and cost-effective solution to a multitude of
heavy material handling problems. Maintenance personnel
and industrial users throughout the years have found
H IL M AN ROLLERS to be "ready to roll" when
needed. A series of standard
5-OT style HILMAN
Low friction, low profile HILM AN ROLLERS move ROLLERS were used
from 500 lbs. to over 500 tons! HIL MAN ROLLERS to install a new freight
are available individually or in complete moving kits and in terminal conveyor system.
many capacities and styles. They are perfect for any busy Tracks for the rollers
factory or maintenance department with routine or were created with I-
emergency equipment moving applications. beams positioned on
their sides to form a
Whether they are for permanent mounting or temporary channel.
moves, used to install just one new machine, a whole
machine shop or to continuously aid in heavy assembly
line transfers, HI LMAN ROLLERS are At Work
in industrial moving and material handling applications. ROPE REEL CART
For ideas on other areas where HILM AN ROLLERS
work hard, take a look at the other titles in our
"HILMAN ROLLERS At Work" Series.

n Oil & Gas Exploration, Marine and Shipbuilding


n Bridge Construction
n Heavy Construction & Rigging - Pipe and Tunneling The transport cart holds the
coil stock reel, weighing
n Power Generation - Nuclear Facilities
several tons, securely while it
n Research Equipment is easily moved on four
n Manufactured Home Production and Roll-On HILMAN ROLLERS with
n OEM, Production & Automation, Quick Die Changing Swivel Locking Smooth top
plates. The rollers are
permanently mounted and
allow the cart to be easily
moved over concrete floors.
Hilman Steering Handles turn
ON THE COVER... the rollers so that the reel can
"ASSEMBLY" MOVE be positioned as needed.

HUBBLE TELESCOPE

HI LMA N ROLLERS with


Aircraft engine assembly carts are designed to be used in Standard Swivel Locking Diamond
pairs to accommodate engines of different sizes and weights. Tops were used to load the
Rolling through the assembly line on tracks embedded in the canister onto the transporter for
floor, the carts operate with four Swivel Locking HILMAN the Hubble Space Telescope prior
ROLLERS permanently mounted to each cart. to its initial launch.
AIR TRANSPORT LOADING WASTE COMPACTOR
This 35 ton waste compactor is easily shuttled into place on
The 100 ton pressure four 15 ton HILMAN ROLLERS.
vessel is secured in the
cargo bay and ready for
transport. The vessel was
winched into the interior
of the aircraft on (10) 20-
OT style HILMAN
ROLLERS riding on the
aircraft's extended cargo
ramps.

STEEL COILER
ADJUSTMENT BEARING
This machine is used
to bend and coil steel.
Because of the highly
repetitive nature of the
moves this equipment
makes, the HILMAN
ROLLERS feature a
PRODUCT DEMONSTRATIONS keyway chain and are
built into the machinery
to act as a high
capacity sliding device.

SAN FRANCISCO TROLLEY


RESTORATION

When heavy, bulky machinery is required for product


demonstrations or at trade shows, HILMAN ROLLERS
are often called into service. Here standard steel chain
HILMAN ROLLERS are used to position this machine
needed for a demonstration. Floor protective nyton chain
rollers are also available. Nyton Rollers are often used for
moving heavy equipment on delicate showroom floors.

MACHINERY MODULAR SLIDE


HILMAN ROLLERS were used to create the transfer
system utilized by San Francisco Municipal in the major
restoration of their famous trolley cars. As the cars were
brought off line, they were rolled down a ramp and
transferred onto a mobile cart. The cart used (6) modified
H ILMAN ROLLERS with an Accu-Roll Guidance
System to ride on a flat bar track and was used to roll the
trolley to the various refurbishing stations.

The modified H I LM AN
ROLLERS act as sliding
devices on the modular
components of this corrugated
rotary die cutter. The rollers
allow each module to slide out
for assembly into various
configurations or for servicing.
MOBILE MANUFACTURING
In this application,
H I L M A N
ROLLERS pro-
vided a method of
quickly relocating
the production cells
within this facility to
accommodate as-
sembly of different
sized hard disk
drives. Production
cells in the assem-
bly lines are locat-
ed in a "clean environment" so N.5-SP Nyton Rollers are
used to protect the floor. Rollers in this application allow the
manufacturer complete flexibility in relocating the assembly
cells to any part of the manufacturing area.

AIRCRAFT PAINT BOOTH

With only 6" of clearance, the


MOVING HEAVY LOADS normal method of towing could
not be used to move Boeing 737
Maintenance personnel can easily move and install bulky, aircraft in and out of the paint
heavy machinery using low profile: hanger. Three special carts
HILMAN ROLLERS Kits equipped with H I LMA N
HILMAN ROLLERS Tri-Glide System ROLLERS, one under each
HILMAN ROLLERS Toe Jacks landing gear, provided the
solution. The nose wheel cart is
equipped with (4) 20-NT style
rollers and a flanged wheel that
runs on rail and provides precise
unidirectional steering. Each of
the other two carts are equipped
with (5) 20-NT style rollers.

HILMAN
ROLLERS
WW W. HI LM ANRO LLE RS .C OM
12 Timber Lane Marlboro NJ 07746 USA
tel: (732) 462-6277 fax: (732) 462-6355
toll free (North America): 1-888-2-ROLL-IT
e-mail: sales@hilmanrollers.com
AW-I-04
M
an
P
ro uf
du ac
ct tu
io red
n
& Ho
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ol usi
l-O ng
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HILMAN
ROLLERS
WWW.HILMANROLLERS.COM

At Work...
HILMAN INNOVATIVE SYSTEMS
ROLLERS
WWW.HILMANROLLERS.COM

At Work...
... in Manufactured Housing
Production and Roll-On
Modular and prefabricated housing is the way of the
future. In this expanding industry HILMAN
ROLLERS and HILMAN Rolling Systems
save time and labor in both production assembly
lines and site roll-on. Durable and efficient,
At two new plants, this large home builder has installed
HILMAN ROLLERS pay for themselves over
an innovative new module transport system. Through the
and over whether they are used as portable dollies
incorporation of H I L M A N ROLLERS into this
or as a permanent system.
system, homes under construction roll on tracks across
the plants.
Production of modules using H I L M A N
ROLLERS is safe, economical and extremely
efficient. The rollers can ride directly on concrete
factory floors, or better yet, on a low flat track. With
this method, moving modules of all kinds can be
completed faster than by other methods. The low
profile design of the rollers keeps modules close to
the assembly floor and accessible to all workers.
Durable construction means the system is usable
long after other systems have been repaired or
replaced. And virtually unlimited modifications
possibilities allow the roller system to be adapted to
the particular plant.

On site roll-on and mating of double-wides, modules


or entire structures is a breeze with HILMAN
ROLLERS . With their variety of top design
modifications, durable construction and high
capacity, they are like having an "extra crew" on
site. The set up time, combined with the roll-in and
square-up, is less than with any other method. Accu-
Roll Guidance Systems can outfit and capacity
HILMAN Roller to fit virtually any track. A
complete line of special XYS HILMAN The turntable intersections are recessed into the floor.
ROLLERS is also offered. This line consists of
two units, joined with a removable swivel plate, that Individual home modules weigh 14 tons each and are set
allows then to be used together or separately. All on ten 5 ton capacity HILMAN ROLLERS, modified
XYS rollers have adjustable Accu-Roll Guidance. with an Accu-Roll Guidance System so they roll on flat
bar tracks. The rollers are additionally modified with
Following are some examples of the wide variety of swivel tops to allow the home sections to move sideways
production and roll-on solutions offered by at the unique turntable intersections.
HILMAN ROLLERS and HILMAN
ROLLERS Systems.
POPULAR SYSTEMS LOG HOME PRODUCTION
Thirteen ton modular log homes are rolled through
production on modified HILMAN ROLLERS guided
on a junior I-Beam supported by timbers. The entire track is
designed to be portable so the manufacturer can get a low
boy in to pick up the module when it's completed.

At this modular home plant, modules roll through


assembly on HILMAN ROLLERS, modified to guide
on flat bar tracks. Management and workers like the
system which keeps the module low to the floor during RAISED TRACK
production, eliminating fatigue, hazards and lost time
climbing access stairs. With the system, the floor is also
kept clean and accessible by forklift.

MODULAR CLASSROOM
ROLL-ON
An entire modular
classroom is rolled
onto its foundation
using HILMAN
ROLLERS. The
rollers ride on a
reinforced I-beam
track.

Modules are moved through production on six HILMAN


ROLLERS modified to ride on a raised I-Beam track.
Although the rollers could ride much lower to the ground,
the manufacturer chose to raise the track so the units are
the correct height to be rolled onto a truck bed for delivery
to the site.
XYS SUCCESS
Multi-directional HILMAN XYS Rollers riding on square
tube tracks are used to set a group of four modular
classroom buildings on poured concrete piers. Each
building was 12 feet wide and 72 feet long. This home
setter finds the HILMAN system to be a big asset to his
business because the can "put buildings just about
anywhere," even places which could only be reached by
cranes before.

DOUBLE WIDES MATED


Contractor installs double wide modular homes on their foundations using specially modified HILMAN ROLLERS . Four
HILMAN ROLLERS are used per half, each modified with Accu-Roll to guide on stiffened aluminum I-Beams. The top of
the rollers have special X-Y accessory tops which allow the halves to be mated once they are rolled together.

MODULAR BANK INSTALLED HILMAN ROLLERS are impressive in modular home


production and roll-on applications, but they are not limited
to this market area. Be sure to see more of their
capabilities in the rest of the "HILMAN ROLLERS
At Work" Series.
Oil & Gas Exploration, Marine and Shipbuilding
Bridge Construction
Heavy Construction & Rigging - Pipe and Tunneling
Research Equipment
Industrial Machinery
Power Generation
OEM, Production & Automation, Quick Die Changing

HILMAN
ROLLERS
WWW.HILMANROLLERS.COM
12 Timber Lane Marlboro NJ 07746 USA
tel: (732) 462-6277 fax: (732) 462-6355
Modular bank was easily rolled into place on HILMAN toll free (North America): 1-888-2-ROLL-IT
ROLLERS riding in channel tracks. e-mail: sales@hilmanrollers.com
AW-M-06
A
ut
om O
E
at M
io , P
n, ro
Q du
ui
ck cti
o
D n
ie &
Ch
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HILMAN
ROLLERS
WWW.HILMANROLLERS.COM

At Work...
HILMAN QUICK DIE CHANGE CARTS

ROLLERS
WWW.HILMANROLLERS.COM

At Work...
... In OEM, Quick Die Changing,
Production & Automation
These are excellent areas for rugged, well made products
such as HILMAN ROLLERS. Many OEMs use
HILMAN ROLLERS with special modifications such
as Accu-Roll Guidance Systems, special bolt patterns,
unique materials of construction, or keyway chains for
repetitive movement.

In production and automation applications, HILMAN


ROLLERS are often used as part of a system. They can
be part of a die transfer, the production line movement of
heavy items through assembly, a slide or guide for a heavy
machine, or part of a machine that must slide, rotate or
even transfer continuously. A huge automobile manufacturer makes use of these
carts to quickly change out and stage heavy dies. The
Following are just a few of the OEMs that have put the continuous chain action of the Hilman Roller allows
benefits of HILMAN ROLLERS to work saving time, them to act as a heavy duty conveyor when they are
man-power and money. mounted upside down as in this application.

PRE-STAGING

Downtime is minimized with these powered carts on which heavy


automotive dies are prestaged so they can be transferred quickly
and safely to awaiting presses. Close-up shows one of the 15-OT
Hilman Rollers installed upside-down on these carts, which are
designed to carry dies weighing 50 tons.
BRIDGE PILE INSTALLATION CONCRETE SEGMENTS

High capacity Hilman Rollers are naturals as a permanent


sliding component incorporated into this heavy duty steel
bending machinery. Rollers used here are 75 ton capacity
with a keyway chain, ideal for this type of heavy duty
repetitive application.

Six modified ERF style


Hilman Rollers are used to
move the 150 ton cutting arm ROTARY DIE CUTTER
column of this openside
vertical boring mill. Designed
without tops, the ERF rollers
are the model to choose in
applications with tight height
constraints like this one.

ROTARY DIE CUTTER

Model 20-OT Style Hilman Rollers set in the inverted position


are used to facilitate quick die changing for this manufacturer.
The massive dies are lifted on and off the die table by an
overhead crane but once they are on the table, they are rolled
into and out of the press on the inverted rollers.

Modular corrugated box printing and cutting machinery utilizes


modified Hilman Rollers as slide wheels on its sectional
components. The machinery is easily customized because the
rollers allow the modules to slide out for reassembly into
various configurations.
DIE HANDLING EQUIPMENT
Another use for Hilman Rollers is in the transferring of the heavy dies
into the presses. The high capacity, compact size and the ability to
operate upside down, makes the Hilman Roller work extremely well in
the narrow spaces generally allotted to these bridge arms.

For storing and retrieving heavy dies of various sizes and shapes,
the appliance manufacturer incorporated a series of upside down
Hilman Rollers in their storage rack. The rollers act as heavy duty
conveyors to aid in the process.
This appliance manufacturer uses Hilman Rollers in several
facets of die handling. Installed upside-down, the oversized tops
of 5 ton capacity Hilman Rollers make a convenient bolting
surface on die change cars. The heaviest die transferred on this
equipment is 20 tons.

SLIPFORM PAVER HILMAN ROLLERS are all steel, easily modifiable,


and contain no bearings or bushings. Because of the
construction, they provide the long life and minimal
maintenance required in the constant day-in and day-out
OEM applications. But this is not the only area where
HIlman Rollers work hard. Be sure to look for the other
applications presented in our "HILMAN ROLLERS
At Work" Series.


Oil & Gas Exploration

Shipbuilding and Marine

Bridge Construction

Heavy Construction & Rigging

Research Equipment

Industrial Machinery

Power Generation

Manufactured Housing Production & Roll-on
Eight Hilman Rollers are built

HILMAN
into this manufacturer s
multi-directional slipform

ROLLERS
paver, allowing sections of the
paver to slide. Here rollers
must withstand repetitive use WWW.HILMANROLLERS.COM
in the harsh outdoor highway
12 Timber Lane Marlboro NJ 07746 USA
construction environment. tel: (732) 462-6277 fax: (732) 462-6355
toll free (North America): 1-888-2-ROLL-IT
e-mail: sales@hilmanrollers.com
AW-OEM-07
HILMAN
ROLLERS
WWW.HILMANROLLERS.COM
PRECARIOUS MOVE
HILMAN
ROLLERS
WWW.HILMANROLLERS.COM

Power equipment is heavy. It's expensive, intricate -


even dangerous. And it must be maintained. On a
schedule. When massive pieces must be switched,
decommissioned or installed in tight time frames,
Hilman Rollers are a product contractors and
maintenance crews can rely on.
Shut downs for decommissioning, outage and general
equipment maintenance are planned in great detail. The
equipment used by the crews must be top quality and
reliable. Through the years, large contractors and facility
maintenance crews alike have found Hilman Rollers to
be the ideal tool for the movement of their heavy
equipment ranging from 1000 lb. switchgear to reactors
weighting thousands of tons. The Hilman Rollers' High atop a New York
smooth chain action, low height, low friction and virtually City skyscraper, a series
unlimited modification possibilities suit these intricate of 17 ton transformers
heavy moves perfectly. Hilman Rollers can are rolled into place on four Hilman Rollers, modified
easily be built permanently into rigging equipment or with an Accu-Roll Guidance System. Once hoisted to an I-Beam
used for one time temporary moves. track, the transformers were quickly rolled to their final position.
With over 40 years of experience, Hilman is a company
with a real working product upon which today's fossil
TRANSFORMERS INSTALLED
fuel, hydro and nuclear power plants can rely. Following
are brief photographic overviews of the capabilities of
Hilman Rollers and Hilman Rolling Systems at
work in power related heavy moves.

TRANSFORMER MOVED

150 ton capacity modified Hilman Rollers were used


A huge 140 ton transformer is
to move several transformers for the Sylmar Department of
moved on Hilman Rollers.
Water and Power. The rollers, topped with pads and bolted
One single 1.5 ton come-along is
to the transformer bases, were modified with an Accu-Roll
all the motive power required.
Guidance System to ride in a channel track.
TIGHT CLEARANCE "TURNTABLE"
TAPERED ROLLERS

Lack of space at Connecticut


The low height and high capacity of Hilman Rollers Millstone Unit 2 necessitated
help save time and money during shutdown at this power plant. that a unique system be
Four huge 14 foot diameter steam generators were removed designed to remove two
intact through a containment hatch with only 1/4 inch clearance. generators and install two new
ones. Four 100 ton capacity
HILMAN ROLLERS with
REACTOR SHIFTED tapered chains were attached
to saddles that held each 350
ton generator. With a ram as
the motive force, a "turntable"
effect was created.

GENERATORS REPLACED

An 800 ton reactor vessel is shifted to the storage area on four


300 ton Super Heavy Duty Hilman Rollers riding on
steel plate. A cradle was created to hold the odd-shaped reactor.

TRANSFORMER PLACED

A 350 ton A semi-gantry system, which rolled on modified 100 ton


transformer is capacity Hilman Rollers, was designed and built for
moved from the this large scale removal and replacement project. Four 480
lo-boy to a rail car in preparation for installation at Central ton steam generators in total were replaced using the
Hudson Gas & Electric. Four 300 ton Super Heavy Duty special rigging equipment. One of the rollers built into the
Hilman Rollers are used in the final inspection. semi gantry is seen in the foreground.
DIRECT DRIVE MOTOR RECORD BREAKER
MOVEMENT
This large motor, weighing about 120 tons is moved on four 50
ton capacity Hilman Rollers equipped with preload pads
and an Accu-Roll Guidance System for travel on wide flanged
beams. Rollers are used every few years to move the motor
and brake assembly for maintenance purposes. Low roller
friction allow the moves to be easily done with a come-along.

Three 233 ton steam generators were removed and


replaced at North Anna-1, during a replacement project that
broke USA and world outage records. HILMAN
ROLLERS, modified with Accu-Roll Guidance Systems,
were built into the transport cradles that enabled the
generators to be removed through the equipment hatch
with only 1" radial clearance.

VESSEL LIFTED
Whether it's a transformer, turbine, condenser or steam
generator vessel, there's a H I L M A N ROLLERS
product that will move the load easily, safely and with
maximum economy. HILMAN ROLLERS are indeed
POWERFUL at work in Power Generation applications. But
that's not the only area! Be sure to look for other titles in the
"HILMAN ROLLERS At Work" Series.
Bridge Construction
Heavy Construction & Rigging
Industrial Machinery
Manufactured Home Production and Roll-On
OEM, Production & Automation, Quick Die Changing
Oil & Gas Exploration
Research Equipment
Shipbuilding and Marine

HILMAN
350 ton vessel, located at a power plant in the U.K., is ROLLERS
WWW.HILMANROLLERS.COM
lifted into place by a dove-tailing device. As the vessel is
gradually lifted, its weight is transferred to the four 12 Timber Lane Marlboro NJ 07746 USA
HILMAN ROLLERS tracking on a steel beam. tel: (732) 462-6277 fax: (732) 462-6355
toll free (North America): 1-888-2-ROLL-IT
e-mail: sales@hilmanrollers.com AW-PG-05
HILMAN
ROLLERS
W W W .HI LM AN RO L LE RS .C O M


HILMAN FUSION TEST REACTOR

ROLLERS
W W W .H I L M A N R O L L E R S . C O M

Each 100 ton module of this re-


actor located in a Plasma lab
rides on four 37.5 ton capacity
It is here the rollers wide range of capabilities are HILMAN ROLLERS. All to-
showcased. Whether they are used to move the most gether, the entire reactor utilizes
delicate testing apparatus with precision or withstand twenty four HILMAN ROLLERS which have each been
military grade explosions, H IL MAN ROLLERS modified with elaborate hydraulics, enabling the meticulous
perform time after time. precision required for the plasma experiments.

In these facilities, much of this one-of-a-kind equipment


requires advanced planning for maintenance or
upgrade. HIL MAN ROLLERS have been selected MOBILIZED WIND TUNNEL
as the the "wheel" for many of these sophisticated
giants because they offer better weight distribution, low
profile, adaptability to multiple tasks, low friction, high
capacity, tight tolerance and low cost.

These benefits, along with the numerous modification


possibilities, make HIL MAN ROLLERS extremely
adaptable to the research equipment market.

ROLLING DETECTOR

A massive 167 ton Transonic Wind


Tunnel test section located at a
test facility in Sweden has 37.5 ton
HILMAN ROLLERS mounted
to each of its eleven support legs.
The rollers, modified with hydraulic
cylinders on top and Accu-Roll
Guidance systems, are part of the
leveling apparatus for the tunnel
and allow the test section to be
opened fro internal access and any
necessary adjustments.

GAS GUN MOVE

A detector at another laboratory


utilizes two styles of HILMAN
ROLLERS. Massive 750 ton
rolls, modified with turntables,
keyway chains and a hydraulic This research institute needed a convenient
cylinder on top, allow the detector method of moving a 24,000 lb. Compressed Gas
to roll out and its magnet to G u n . Because of the units long length and awkward center
rotate. Other smaller capacity of gravity, it was not practical to move it with a fork truck or
HILMAN ROLLERS, shown other lifting device. In this application, using H ILM A N
in the close-up, give a small ROLLERS proved to be an easy and practical method of
section of the detector mobility. moving the assembled unit.
COLLIDER DETECTOR REVOLVING MACHINE

This laboratory's collider


detector has forward and
side calorimetry sections that
roll into and out of place on
200 ton capacity HILMAN
ROLLERS. Two of the
rollers are visible under the
right red framework. The
detector stands two stories An electric company in Southern California used
tall and weighs 4500 tons. HILMAN ROLLERS to move a 350 ton experimental
wind power machine. The machine stands on three legs,
each supported by two HILMAN ROLLERS. The rollers
with tapered chains, allow the machine to rotate in its 75 ft.
diameter track twice a day, 180 degrees is either direction.
EXPLOSION TESTS
A submarine hull testing module is lowered into a tank on
eight HILMAN ROLLERS, two positioned side-by-side
on each of four legs. The rollers, modified with rocker tops to
allow them to operate on the inclined track, withstand MAGNET SUPPORT
repetitive immersion in water, underwater explosions and This laboratory uses three 15-XYS HILMAN ROLLERS
shock of great magnitude. for the support and alignment of a 22 ton magnet. These
units are modified with a special concave spherical bearing
between the two roller units. The bearing gives the rollers
omni directional movement and leveling abilities in order to
line the magnet up precisely with the accelerator beam line.
MAGNET INSTALLATION TURNTABLE TRANSPORTER

A delicate 400 ton "Yin-Yang" magnet, located at another


national laboratory, is installed using eight HILMAN 75 ton capacity HILMAN ROLLERS with concave load
ROLLERS. The rollers ride in channel tracks set on plates and Accu-Roll Guidance Systems cradle the Beam Test
beams which are cantilevered over a pit into which the Cryostat located at a major laboratory as it rests on its
magnet will be lowered. transporter unit. Although they aren't visible, tapered
HILMAN ROLLERS, operate the turntable and 100 ton
rollers with keyway chains provide the straight line repetitive
movement of the transporter in the track system.
SPECTROMETER
ROLLING PLUG

This interesting plug


style section of a
collider detector rolls on
HILMAN ROLLERS.
Note that the rollers are
affixed to legs and ride
directly on the steel
plated floor.

Photo Credit: Bartoszek


Engineering and MIT/Bates

Many research laboratories, universities and government


testing facilities have found how well H I L MA N
ROLLERS work in their delicate, expensive experimental
environment. But, Research Equipment is only one of the
many areas that H IL MAN ROLLERS show their
muscles. See for yourself - look for the other titles in our
"HIL MAN ROLLERS At Work" Series:
n
Oil & Gas Exploration, Marine and Shipbuilding
n
Bridge Construction
n
Heavy Construction & Rigging - Pipe and Tunneling
n
Power Generation - Nuclear Facilities
100-XOT and 100-XT HIL MAN ROLLERS are used to n
Industrial Machinery
achieve precise positioning for the Out-Of-Plane Spectrometer n
Manufactured Home Production and Roll-On
module. The H IL M AN ROLLERS provide smooth n
OEM, Production & Automation, Quick Die Changing
vertical and horizontal motions, positioning two 16-ton
radiation detectors to better than a cubic millimeter and one
mrad of pointing angle. Motorized screw jack drives move HILMAN
each module, while manual alignment mechanisms at the
ends of the upper and lower support cantilevers align the roll,
yaw, and pitch angles as well as the transverse position of the
ROLLERS
WW W. HI LM ANRO LL ERS .C OM
Out-Of-Plane Spectrometer modules. All rollers were built to 12 Timber Lane Marlboro NJ 07746 USA
exceptionally tight tolerances. The Out-Of-Plane Spectrometer tel: (732) 462-6277 fax: (732) 462-6355
gantry is about three stories tall, and weighs 120 tons with all toll free (North America): 1-888-2-ROLL-IT
its modules mounted. e-mail: sales@hilmanrollers.com
AW-R-05
LPT LOW PROFILE

HILMAN
TRANSPORTER

ROLLERS
WWW.HILMANROLLERS.COM

At Work...
...Nuclear Energy Industry

Hilman Rollers are an integral component for the


safe and responsible moving of spent nuclear
fuel from commercial nuclear reactors and high-
level radioactive waste which results from atomic
energy defense activities, generation facilities,
Hilman Roller with F-Pad Under Cask Transporter
defense plants and research laboratories.
AW-N-05

Nuclear Power Station, Washington USA

Transporter on Rollers Crosses Threshold

Cask Clears the Door Due to Roller's Low Height

Hilman Rollers are an integral component of this


Low Profile Transporter which moves casks in and
out of this Nuclear Power Station. Low profile Hilman
Rollers allow for clearance through the door and
smooth movement of the expended nuclear fuel cask
across the door threshold to a crawler pickup area at
the end of the track. Cask is Clear of Containment Building
Awaiting Pickup by Crawler
NUCLEAR WASTE TRANSPORTER
Wolverhampton, UK

Several 200-XOTWC Hilman Rollers with


Accu-Roll Guidance System were used in
the precision keyway tracks that support
a 400 ton, seismically mounted "vacuum
cleaner" that draws waste from a
concrete silo.

Modified 200-XOTWC with top plate and Accu-Roll Guidance

NUCLEAR WASTE CONTAINMENT CART


Columbia, South Carolina

The containment cask manufacturer


selected Hilman Rollers model 15-SLS HILMAN
Rollers which have a smooth swivel top
that could easily be welded to the
ROLLERS
WWW.HILMANROLLERS.COM

containment cart frame. The swivel


feature would allow for easy maneuvering
At Work...
and precise positioning of the casks
during installation, removal and storage.

Nuclear Plant, Georgia, USA

Hilman Rollers manufactured a special 150 ton capacity


roller with Accu-Roll Guidance System to move nuclear
waste casks. The rollers are attached to the base plate
of the "LPT" (Low Profile Transport) and are used to
move the waste casks in and out of the facility.

150-XOTL

NUCLEAR WASTE CASK TRANSPORT


SHIP LAUNCH
Atlantic Eagle Workboat, Nova Scotia, CANADA
1999

The Atlantic Eagle workboat rolls down the gangways on Hilman rollers at the shipyard. Several 150 ton capacity OT style
Hilman rollers modified with Accu-Roll R were used to launch this new workboat. The launching rails ran from the ways into
the water and provided the rolling surface for the guided rollers carrying the vessel. After the launch, the rollers are retrieved,
washed-down and will be used for the next launch. Several shipyards now use Hilman rollers for launching vessels ranging
from small workboats to large ocean going ships.

12 Timber Lane Marlboro, NJ 07746 USA

Tel: 732.462.6277 Fax: 732.462.6355 08/15/02


e-mail: sales@hilmanrollers.com 1-9
RAILROAD SPAN ROLL-IN
SEPTA Bridge near Philadelphia, Pennsylvania USA
1993

A long span, 1000-ton steel SEPTA railroad bridge is installed in under one hour with the use of a Hilman Roller system.
Four modified Hilman Rollers were selected to make the move. Close up shows the Roller system with its Accu-Roll
guidance modification and preload pads. The Accu-Roll C system allows the Rollers to ride in a channel track.

12 Timber Lane Marlboro, NJ 07746 USA

Tel: 732.462.6277 Fax: 732.462.6355 08/15/02


e-mail: sales@hilmanrollers.com 2-601
STEEL TRUSS BRIDGE
SUPERSTRUCTURE UPGRADE
Allegan Bridge, Allegan, Michigan USA
1983

Steel Bridge Truss is rolled ashore for complete overhaul and restoration.
The 100 year old span weighs 90 tons. Hilman Rollers with an Accu-Roll
Guidance System and other modifications were used here.

In one part of the move, the span had to make a 10 degree turn. A special
slide device on the top of the Rollers accomplished this nicely.

12 Timber Lane Marlboro, NJ 07746 USA

Tel: 732.462.6277 Fax: 732.462.6355 08/15/02


e-mail: sales@hilmanrollers.com 2-606
ROLLING GRANDSTANDS AT
LOUISIANA SUPERDOME
New Orleans, Louisiana USA
1975
For over 25 years, Hilman Rollers have made the lower stands at the Superdome
portable. The Dome is the architectural focal point of downtown New Orleans. At
27 stories tall, it is the worlds largest indoor arena. Although enormous in size,
the facilitys mobile grandstand seating enables it to handle a wide variety of events
from a political convention to a football game. The arena has such a large
capacity that world attendance records have been shattered by a number of events
held there.

The two lower stands are moved on a total of sixty 100-ton capacity Hilman Rollers. Each Roller is modified with a top-mounted
Accu-Roll configuration. The motive force is supplied by a relatively small winch and some wire cable. Two such winch systems power
each side. The Rollers ride in trenches in the sub-floor. The trenches are finished in mild steel.
The stands are moved up to 3 times a week as the events, festivals, circuses, and games require different seating configurations.
Despite having minor problems with the trenches being flooded and filled with debris, the Rollers have moved the stands since 1975,
with minimal maintenance and without interruption.

12 Timber Lane Marlboro, NJ 07746 USA

Tel: 732.462.6277 Fax: 732.462.6355 04/09/03


e-mail: sales@hilmanrollers.com 3-17
EMPIRE THEA THEATRE TRE MOVE The largest structural move ever to take place in New
New York City, New York USA York City involved moving the 3,700 ton Empire
Theatre. The historic landmark is located in the center
1998 of the 42nd street renovation project and in heart of the
Citys famous Times Square district. Rather than
dismantle the structure and reassemble it, engineers
determined that it would cost the same to move it in its
entirety 170 feet (52 meters) west. Here it will become
the grand entrance to a 25-screen Movie Megaplex
and other entertainment attractions, scheduled to
open in 1999.

The contractor for the move set eight identical I-beams


equally spaced beneath the structure and extended
them 170 feet to the structures new foundation. The
I-beams served as tracks for the Rollers. Thirty-two,
200 ton capacity Hilman Rollers with Accu-Roll
guidance were set onto the I-beam tracks beneath the
structure in a pattern of four per track. The structure
was lowered onto the Rollers and eight hydraulic push
rams, one per track, provided the motive force for
moving the structure.

It was anticipated that all eight rams would be needed


to move the structure along the tracks but because of
the very low coefficient of friction of the Hilman Rollers,
only four rams were needed to move the structure.
That gave the contractor a unique advantage: while
four rams were pushing, the other four could be
retracted and put into position to take over when the
pushing rams reached their maximum extension. The
result was that the movement of the building was
almost continuous and completed well ahead of
schedule.

HOW THEY MOVED THE EMPIRE

25-Screen
Movie Complex

Wax
Museum

200 ton Hilman Rollers with Accu-Roll Guidance


roll the Empire to its new location.
Harris
Theatre
(entrance)
Liberty
Theatre
(entrance)

Clamping
Close-Up of one of the Hilman Rollers.
Roller
Bracket Unit

12 Timber Lane Marlboro, NJ 07746 USA

Tel: 732.462.6277 Fax: 732.462.6355 08/15/02


e-mail: sales@hilmanrollers.com 3-24
CAPE HATTERAS LIGHTHOUSE MOVE
Cape Hatteras, North Carolina USA
1999

The historic and famous lighthouse that stood on the shores of the Atlantic
Ocean and guided mariners to safety for more than 100 years was threatened
to destruction by an encroaching sea.

The contractor had the task of engineering a way to move the 4,800 ton historic
structure to a safer resting place and to one that would still maintain the
landmark as an historical site for the National Park Service. The new site was
located 2,900 feet from its current resting place and back 1,600 feet from the
sea. The new site was also at a slightly higher elevation which meant the move
would be slightly up hill.

It was decided to roll the lighthouse to its new resting place in order to preserve
the structure and to eliminate substantial reconstruction costs. A total of 100
modified Hilman rollers, each with a capacity of 100 tons and equipped with
Accu-Roll guidance, were used. In addition, the roller top plates were equipped
with a ball socket plate to accept a hydraulic jack which was part of the unified
jacking system.

The rollers traveled on steel I-beams and carried a support assembly


consisting of twin I-beams. The twin I-beams were parallel to the travel beams
and on top of them were cross beams which carried the lighthouse base.
Hydraulic ams anchored to the travel beams pushed against the twin I-beams
provided motive force for the move.

12 Timber Lane Marlboro, NJ 07746 USA

Tel: 732.462.6277 Fax: 732.462.6355 08/15/02


e-mail: sales@hilmanrollers.com 3-27

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SOME DIMENSIONS ON THIS DRAWING ARE DATE REV REVISION RECORD DR CK
NOTES: SUBJECT TO FABRICATION TOLERANCES WARNING
AND ARE SHOWN FOR REFERENCE. IF THIS DRAWING IS THE PROPERTY OF
YOUR APPLICATION REQUIRES SPECIFIC HILMAN, INC. IT IS TRANSMITTED
DIMENSIONS, PLEASE CONSULT WITH CONFIDENTIALLY. REPRODUCTION, USE,
HILMAN'S SALES DEPARTMENT. OR DISCLOSURE, IN WHOLE OR IN PART,
OF ALL DESIGN AND DETAILS CONTAINED
HEREIN, IS PROHIBITED.

HYDRAULIC RAMS

STANDARD HILMAN ROLLER


(OT, NT, OR T SERIES)
(SPECIFY MODEL & LOAD REQUIREMENT)

HILMAN, INC.
12 TIMBER LANE, MARLBORO, NEW JERSEY 07746 USA
APPROVALS DATE TITLE
DRAWN RM 07/01/94 ROLLER ASSEMBLY W/MOUNTED HYDRAULIC RAMS
CHECKED HILMAN INCORPORATED
ENGINEER SIZE DWG NO. REV
C ENG-1
CUSTOMER SCALE REF. SHEET 1













DATE REV REVISION RECORD DR CK
NOTES:
SOME DIMENSIONS ON THIS DRAWING ARE
SUBJECT TO FABRICATION TOLERANCES WARNING
AND ARE SHOWN FOR REFERENCE. IF THIS DRAWING IS THE PROPERTY OF
YOUR APPLICATION REQUIRES SPECIFIC HILMAN, INC. IT IS TRANSMITTED
DIMENSIONS, PLEASE CONSULT WITH CONFIDENTIALLY. REPRODUCTION, USE,
HILMAN'S SALES DEPARTMENT. OR DISCLOSURE, IN WHOLE OR IN PART,
OF ALL DESIGN AND DETAILS CONTAINED
HEREIN, IS PROHIBITED.

LOAD PLATE

MODIFIED HILMAN ROLLER


(OT, NT, OR T SERIES)
(SPECIFY MODEL & LOAD REQUIREMENT)

SPECIFY TURNING RADIUS

HILMAN, INC.
12 TIMBER LANE, MARLBORO, NEW JERSEY 07746 USA
APPROVALS DATE TITLE

DRAWN RM 07/01/94 CONVEX ROLLER


CHECKED HILMAN INCORPORATED
ENGINEER SIZE DWG NO. REV
C ENG-6
SCALE REF. SHEET 1
CUSTOMER













DATE REV REVISION RECORD DR CK
NOTES:
SOME DIMENSIONS ON THIS DRAWING ARE
SUBJECT TO FABRICATION TOLERANCES WARNING
AND ARE SHOWN FOR REFERENCE. IF THIS DRAWING IS THE PROPERTY OF
YOUR APPLICATION REQUIRES SPECIFIC HILMAN, INC. IT IS TRANSMITTED
DIMENSIONS, PLEASE CONSULT WITH CONFIDENTIALLY. REPRODUCTION, USE,
HILMAN'S SALES DEPARTMENT. OR DISCLOSURE, IN WHOLE OR IN PART,
OF ALL DESIGN AND DETAILS CONTAINED
HEREIN, IS PROHIBITED.

SPECIFY HOLE PATTERN

PIVOT PIN

MODIFIED HILMAN ROLLER


(OT SERIES)
(SPECIFY MODEL & LOAD REQUIREMENT)

HILMAN, INC.
12 TIMBER LANE, MARLBORO, NEW JERSEY 07746 USA
APPROVALS DATE TITLE

DRAWN RM 07/01/94 ROLLER WITH TRANSVERSE ROCKER TOP


CHECKED HILMAN INCORPORATED
ENGINEER SIZE DWG NO. REV
C ENG-16
SCALE REF. SHEET 1
CUSTOMER
DATE REV REVISION RECORD DR CK
NOTES:
SOME DIMENSIONS ON THIS DRAWING ARE
SUBJECT TO FABRICATION TOLERANCES WARNING
AND ARE SHOWN FOR REFERENCE. IF THIS DRAWING IS THE PROPERTY OF
YOUR APPLICATION REQUIRES SPECIFIC HILMAN, INC. IT IS TRANSMITTED
DIMENSIONS, PLEASE CONSULT WITH CONFIDENTIALLY. REPRODUCTION, USE,
HILMAN'S SALES DEPARTMENT. OR DISCLOSURE, IN WHOLE OR IN PART,
OF ALL DESIGN AND DETAILS CONTAINED
HEREIN, IS PROHIBITED.

SPECIFY HOLE PATTERN

PIVOT PIN

MODIFIED HILMAN ROLLER


(OT SERIES)
(SPECIFY MODEL & LOAD REQUIREMENT)

HILMAN, INC.
12 TIMBER LANE, MARLBORO, NEW JERSEY 07746 USA
APPROVALS DATE TITLE

DRAWN RM 07/01/94 ROLLER WITH LONGITUDINAL ROCKER TOP


CHECKED HILMAN INCORPORATED
ENGINEER SIZE DWG NO. REV
C ENG-17
SCALE REF. SHEET 1
CUSTOMER
DATE REV REVISION RECORD DR CK
NOTES:
SOME DIMENSIONS ON THIS DRAWING ARE
SUBJECT TO FABRICATION TOLERANCES WARNING
AND ARE SHOWN FOR REFERENCE. IF THIS DRAWING IS THE PROPERTY OF
YOUR APPLICATION REQUIRES SPECIFIC HILMAN, INC. IT IS TRANSMITTED
DIMENSIONS, PLEASE CONSULT WITH CONFIDENTIALLY. REPRODUCTION, USE,
HILMAN'S SALES DEPARTMENT. OR DISCLOSURE, IN WHOLE OR IN PART,
OF ALL DESIGN AND DETAILS CONTAINED
HEREIN, IS PROHIBITED.

HOT DIPPED
SPECIFY HOLE PATTERN FABRIC PAD (OPTIONAL)
GALVANIZED FRAME

STAINLESS STEEL CHAIN


STAINLESS STEEL SPECIFY
(OT, NT OR T SERIES)
ACCU-ROLL GUIDE ROLL CLEARANCE
(SPECIFY MODEL &
(OPTIONAL) REQUIRED
LOAD REQUIREMENTS)

(SPECIFY BEAM SIZE AND WEIGHT)

HILMAN, INC.
12 TIMBER LANE, MARLBORO, NEW JERSEY 07746 USA
APPROVALS DATE TITLE

DRAWN RM 07/01/94 MARINE ENVIRONMENT ROLLER


CHECKED HILMAN INCORPORATED
ENGINEER SIZE DWG NO. REV
C ENG-18
SCALE REF. SHEET 1
CUSTOMER
DATE REV REVISION RECORD DR CK
NOTES:
SOME DIMENSIONS ON THIS DRAWING ARE
SUBJECT TO FABRICATION TOLERANCES WARNING
AND ARE SHOWN FOR REFERENCE. IF THIS DRAWING IS THE PROPERTY OF
YOUR APPLICATION REQUIRES SPECIFIC HILMAN, INC. IT IS TRANSMITTED
DIMENSIONS, PLEASE CONSULT WITH CONFIDENTIALLY. REPRODUCTION, USE,
HILMAN'S SALES DEPARTMENT. OR DISCLOSURE, IN WHOLE OR IN PART,
OF ALL DESIGN AND DETAILS CONTAINED
HEREIN, IS PROHIBITED.
SS

PR
ESS

PR
ESS

PR
ESS

DIE LIFTER
WITH HILMAN
ROLLERS
STAGING TABLES
WITH HILMAN
HILMAN ROLLERS
BRIDGE
ROLLERS

DIE CART
WITH HILMAN
ROLLERS
DIE STORAGE
RACKS WITH
HILMAN ROLLERS

HILMAN, INC.
HILMAN
TRACK
ROLLERS
12 TIMBER LANE, MARLBORO, NEW JERSEY 07746 USA
APPROVALS DATE TITLE

TRACK DRAWN EJM 08/04/98 QUICK DIE CHANGE SYSTEM


CHECKED HILMAN INCORPORATED
ENGINEER SIZE DWG NO. REV
E ENG-19
SCALE REF. SHEET 1
CUSTOMER













REVISIONS
REV. DATE DESCRIPTION DRAWN APPROVED

SWIVEL TOP W/
INTEGRAL LOCK

HYDRAULIC CYLINDER CYLINDER EXTENDED


W/ FOOT HILMAN ROLLER CHAIN

CYLINDER RETRACTED

UNLESS OTHERWISE NOTED NAME DATE


DIMENSIONS ARE IN INCHES
TOLERANCES:
DRAWN DF 05/12/03 HILMAN, INC.
12 TIMBER LANE, MARLBORO, NEW JERSEY 07746 USA
FRACTIONAL: 1/8 CHECKED
ANGULAR: .5 ENG APPR.
ONE PLACE DECIMAL: .03
TWO PLACE DECIMAL: .015 SALES APPR. SWIVEL RAM ROLLER
PROPRIETARY AND CONFIDENTIAL THREE PLACE DECIMAL: .005 CUST APPR.
THE INFORMATION CONTAINED IN THIS THIRD ANGLE PROJECTION COMMENTS: HILMAN INCORPORATED
DRAWING IS THE SOLE PROPERTY OF
HILMAN INCORPORATED. ANY
SIZE DWG. NO. REV.
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF A ENG-22
HILMAN INCORPORATED IS PROHIBITED. SCALE:1:4 WEIGHT: SHEET 1 OF 1
WARNING
DATE REV REVISION RECORD DR CK
NOTES:
THIS DRAWING IS THE PROPERTY OF
HILMAN, INC. IT IS TRANSMITTED
CONFIDENTIALLY. REPRODUCTION, USE,
OR DISCLOSURE, IN WHOLE OR IN PART,
OF ALL DESIGN AND DETAILS CONTAINED
HEREIN, IS PROHIBITED.

END PLATE NOT SHOWN FOR CLARITY

SPECIFY MAXIMUM MOVEMENT

HILMAN, INC.
12 TIMBER LANE, MARLBORO, NEW JERSEY 07746 USA
APPROVALS DATE TITLE

TOLERANCES DRAWN DF 11/19/01 THERMAL EXPANSION ROLLER


(UNLESS SPECIFIED)
CHECKED HILMAN INCORPORATED
FRACTIONAL = 1/8
.X = .03 ENGINEER SIZE DWG NO. REV
.XX = .015
SALES C ENG-23
.XXX = .005
ANGLES = .5 SCALE NTS REF. SHEET 1
CUSTOMER
HILMAN ROLLERS
APPLICATION ANALYSIS FORM
Thank you for considering Hilman Rollers and Hilman Rolling Systems for your heavy moving project. This form is designed to gather the
various parameters of your application, while assuring that nothing is overlooked. Please fax or mail the completed form to us, along with
any pertinent sketches or prints and our engineering department will follow with a no-obligation proposal for you.

Your Name/Title___________________________________________________________Date___________________
Company Name________________________________________________________________________________
Address________________________________________________________________________________________
City_________________________________State/Province_____________Postal/Zip Code______________________
Country________________________________________________Website________________________________
Tel(____)___________________Fax(____)____________________E-Mail__________________________________
Project is URGENT! Current Next 3 Months One Year Future
Project name or reference:__________________________________________________________________________
1) What object/structure do you wish to move?___________________________________________________________
2) What is the objects weight?____________________________________________________________________
3) What are the objects dimensions? Height_____________Width_____________ Length_____________
4) Where is the objects center of gravity?_______________________________________________________________
5) How many contact points does the object have? ________________________________________________________
6) Where are the contact points located on the object?____________________________________________________
7) How will the Rollers be attached to the object? Welded On Cavity Mount Bolted On Not Attached Other___
8) What is the function/purpose of the move?
Temporary measure Semi-permanent installation
Permanent installation OEM Repair/Maintenance Other_______________
9) What is the safety factor required?__________________________________________________________________
10) What is the distance of each move?________________________________________________________________
11) What is the cycle or frequency of movement?_________________________________________________________
12) What will be the approximate speed of movement?_____________________________________________________
13) What will be the actual rolling surface for the Hilman Rollers?
Steel (Specify: I-Beam, Channel, Crane Rail, Flat Bar, Steel Plate - plus size & type if known)__________
Concrete (Include psi or kg/cm2)_______________ Other (give specifics)_______________________
14) What will be the sub-support of the rolling surface? (This is important if the objects weight is over 100 tons.)
_____________________________________________________________________________________________________
15) What will be the path of movement?
Straight Turns Vertical X-Y (multidirectional)
Circular, with Rotational Movement Circular, with Horizontal Fixed Radius Other_________
16) What, if any, will be the grade or slope present during the move?__________________________________________
17) Where will the move take place? Inside Outside Other__________________________________________
18) What environmental or other factors could affect the move?
Dirt Debris Rain Water Salt Water Caustic Environment
Heat High Winds Cracks Extreme Buoyancy Other(Specify)______________
19) What is the accuracy required for final placement of the object?___________________________________________
20) What is the estimated life of the project as far as Rollers are concerned?____________________________________
21) For what firm is this project being done?_____________________________________________________________
Return your completed form to:
Toll Free No. America:
1-888-2 ROLL IT
Tel: (732) 462-6277
Fax: (732) 462-6355
12 Timber Lane, Marlboro, New Jersey 07746 U. S. A.
sales@hilmanrollers.com 20Q/02
DO's Read
DON'Ts
for manufacturers'
instructions
for
Hilman before jacking
equipment.
Hilman
Use Steering
Rollers Handle Rollers
CG
Use HILMAN
ROLLERS
wisely, carefully PRELOAD PAD
Take special care
when moving top and prudently.
heavy loads. Be
sure to secure
loads.

OPERATION AND INSTALLATION INSTRUCTIONS MAINTENANCE INSTRUCTIONS HILMAN WARRANTY


1) Each roller must be inspected before each use. The chain and 12) Similarly, if the floor surface is uneven, consider Padded Hilman 1) Rollers should be visually inspected every 50 hours of use, or We warrant each new FT, ERS, and Nyton chain-action
individual chain rolls should move freely and the entire roller and Rollers or Hilman Preload Pads to help prevent slippage of the every three months, whichever comes first, or after a prolonged Roller sold by us to be free from manufacturing
roller parts should be 100% functional before use. roller as it rolls over a dip in the floor surface. The pad is designed period of use. defects in normal service for a period of five (5) years
to compress enough to maintain constant tension on the roller as it commencing with delivery of the roller to the original
2) When installing your Hilman Roller under your heavy object, select 2) User can protect the chain rolls with grease when stored and not user. All other Hilman products manufactured by
an area that is easily accessible, and also provides the best load encounters a variety of slight level changes. in use. Grease, however, can attract foreign matter. Therefore, it is Hilman retain a one (1) year warranty. Our obligation
distribution, such as the corners of the object being moved. The point 13) When rolling on a surface that may deviate from a flat condition, a best to remove the excess grease when using the rollers. under this warranty is expressly limited at our option,
of placement should be able to support that part of the load. Lifting Hilman Preload Pad placed on top of the roller will help to assure that 3) A detailed inspection includes removing chain from the roller to the replacement or repair at Hilman, Incorporated,
the object may be accomplished by a hydraulic jack, hoist, fork truck, the entire footprint of the roller is bearing the load proportionately. frames and, if an Accu-Roll guidance system is present, removing Marlboro, New Jersey 07746 USA, or at a service facility
pry bar, or any similar device depending upon the load weight. Lifting Two types of pads are available, designated by a P and fabric the side guide rolls from the Accu-Roll block. This detailed designated by us, of such part or parts as inspection
height is determined by the height of the roller. Note that the rollers impregnated which is designated by FP. The fabric FP type is inspection should be done a minimum of once yearly, or after shall disclose to have been defective. This warranty
low height makes lifting or raising of the equipment minimal. designed for a higher degree of predictability and resilience. Consult prolonged use. does not apply to defects caused by damage or
3) Particular care should be taken when installing rollers. Such care the manufacturer on any questions concerning the application of unreasonable use, including failure to provide
these pads. 4) Chain inspection points: reasonable and necessary maintenance, while in the
should include lifting, prying and/or jacking the loads. All relevant 4.1 Inspect rolls for cracks and/or corrosion. possession of the consumer.
manufacturers bulletins on the use of any accessory equipment 14) The floor surface or path upon which the Roller transports the 4.2 Check for pin wear on ends. v
should be read. heavy load should be clean of all debris and should not have sharp 4.3 Check chain linkage for freedom of movement. WE SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES
4) Particular care should be paid to exact alignment of the rollers. protrusions of any sort. 4.4 Verify that the individual chain rolls as well as the entire OF ANY KIND, including, but not limited to,
Failure to do so could increase surface friction and, in cases of severe 15) Assure the floor surface or sub-surface cannot give way due to chain rotate with complete freedom. consequential labor costs or transportation charges in
misalignment, cause possible shifting of the object on the roller. the load concentration at that point. If so, the surface must be Note: To remove chain, remove E-ring on master pin. Pull the connection with the replacement or repair of
improved. master pin and chain comes apart like a belt. defective parts. We make no warranty with respect to
5) Roller top should always be fully supported and kept parallel to
trade accessories. They are subject to the warranties
floor. This is a good case for the use of Preload Pads. 16) Steering handles should be used for steering only and never used 5) Frame inspection points: of their manufacturers.
6) When using large capacity rollers with a machined chain track for pulling or towing the load. 5.1 Inspect all structural members for proper integrity.
raceway, make certain that the chain roll is positioned properly in the 17) The Roller can be towed only when it is permanently affixed to the 5.2 Make certain all bolts (if any) are free of corrosion. THERE ARE NO WARRANTIES EXCEPT AS ABOVE STATED.
track at dead center of the roller frame. The machined raceway should load. 5.3 Clean dirt and grease off the center load plate. HILMAN DISCLAIMS AND EXCLUDES ANY IMPLIED
confine the rolls from shifting side to side. There is a scribed line on 5.4 Inspect for any cracks or excessive wear. WARRANTY OF MERCHANTABILITY OF ITS GOODS OR
18) When moving up or down an incline it is imperative that the 5.5 Inspect load plate race for wear. WARRANTY OF THE FITNESS OF THOSE GOODS FOR ANY
the edge of the roller end to facilitate this purpose. Hilman Rollers be in some way attached to load. Also, it is
6) Inspection points for Accu-Roll Guide Rolls (applies only to PURPOSE OR USE. Subject to the express one-year
7) If the object being moved has limited contact area or for any reason recommended that some type of hold-back device be used on inclined warranty provided for the repair or replacement of
can shift, the roller should be affixed to the load in at least some surfaces. modified Hilman Rollers with optional guidance system):
6.1 Inspect Accu-Rolls for cracks and/or corrosion. defective goods, the customer acknowledges that it
temporary manner. This method of affixing the roller to the load 19) When rating the Rollers, always remember that uneven moving makes its purchase in reliance upon customers
should be able to withstand any horizontal force that might result 6.2 Check threads on the Accu-Roll guide stud.
surfaces can cause the load to balance on three points at times. inspection of the goods purchased from Hilman and
from the load shift. Note: To remove the Accu-Roll Guide Rolls, back out set screw on not by reason of any representations made by or on
Therefore, it is suggested for safetys sake, that the Hilman Rollers be the block and unscrew the guide roll.
8) Particular care should be taken when moving top heavy equipment oversized by 25% to compensate for this condition. behalf of Hilman.
or equipment where there is a high center of gravity. The user should 7) Inspection points for track wipers (applies to Rollers with this
20) To insure all parts are fully functional, Rollers should be inspected modification only). Check wiper for excess wear or brittleness. If We make no other express warranty, nor is anyone
take all necessary precautions so that the load center is not allowed periodically in accordance with Hilman Maintenance Instructions (see
to shift even in the slightest amount. These precautions may include: wiper shows wear, loosen the bolts and adjust the wiper pad. authorized to make any on our behalf. Any and all
opposite). claims arising against Hilman Rollers or subsidiaries or
8.1 Constant monitoring of rollers. 8) When Roller is ready for use, chains should be lightly oiled or
21) When using Hilman Rollers, it is assumed the user has experience affiliated firms concerning the use of the Hilman
8.2 Absolute cleanliness of moving surfaces. greased, so that all rolls, as well as entire chain, can rotate freely. Rollers shall be governed by the laws of the State of
8.3 Use of a temporary method of attaching roller to load. in moving or transporting heavy loads and can apply the common Accu-Roll guide rolls should be lightly oiled or greased so the
sense practices that apply in the wise and careful methods required New Jersey in the USA.
8.4 Not moving on uneven surfaces or changing levels. guide roll can spin freely.
8.5 Use of preload pads. to move, shift or transport heavy equipment.
Note: The Hilman Accu-Roll Guide Roll is sealed, but exterior
8.6 Not turning load while moving. 22) If there are any questions or a lack of experience in using Hilman corrosion should be kept to a minimum. Hilman Rollers and Hilman Rolling Systems are manufactured by:
8.7 Moving slowly at all times. Rollers, be sure to contact the Hilman technical staff.
9) When using swivel models with the locking device (SLD, SLP, or

IMPORTANT!
SLS style), a helpful tip is to lock all rollers before aligning and
placing under the load. Make sure all Rollers are aligned parallel.
10) Make certain that the load rests upon the entire roller. If a swivel
or swivel lock model (SP/SS/SD or SLP/SLD/SLS style) is being used,
the load should cover the entire area of the swivel top plate.
11) If the object to be moved has a metal surface which will come in
CAPACITY OF THIS 12 Timber Lane, Marlboro, NJ 07746 USA
contact with the roller, Hilman Rollers with built-in pads (SP or SLP
style) or loose Hilman Preload Pads should be used to prevent any
possible metal-to-metal slippage. Padded tops work well even in KIT IS TONS tel: (732) 462-6277 fax: (732) 462-6355
toll free North America: 1-888-2-ROLL-IT
cases where the object being moved has a wood skid. IAMI 01-Dec-03

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