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Timo Boettcher, CSTD-T1, 2012

Gas Insulated Switchgear (GIS)


SF6 Gas

ABB Group
November 19, 2012 | Slide 1
SF6 - Sulphur hexafluoride

SF6 History

1900 discovered in France


1938 examined in the USA as isolating gas
1938 examined in Germany as quenching gas
1955 BBC studies over quenching
characteristics
1965 1st SF6-isolated switchgear (123 kV)
1965 1st SF6-CB

ABB Group
November 19, 2012 | Slide 2
SF6 - Sulphur hexafluoride

SF6 History

1966 1st order for BBC for 170 kV


Resolution: EBK development
1969 1st order for BBC for 245 kV
1969 delivery beginning for EBK
1974 1st order for BBC for 420 kV
1974 1st order for BBC for 525 kV
1977 1st order for BBC for three phases
capsuled 72.5/145-kV-plant ELK-0

ABB Group
November 19, 2012 | Slide 3
SF6 - Sulphur hexafluoride

SF6 a Gas With Unusual Properties

SF6 is a non-toxic, inert, insulating and cooling gas of


high dielectric strength and thermal stability.

It is a colorless, odorless, and non-flammable gas

With a molecular weight of 146.05, SF6 is about 5 times


heavier than air and one of the heaviest known gases

ABB Group
November 19, 2012 | Slide 4
SF6 Safety

Concentrations of SF6 in the air in excess of 35 Vol.-% lead


to oxygen starvation and possible suffocation.

Such high concentrations may occur in open, non


ventilated SF6 gas compartments, and occasionally at low
points of a building (e. g. in basements and cable ducts).

ABB Group
November 19, 2012 | Slide 5
SF6 - Sulphur hexafluoride

Tracer Gas
SF6 can be detected by halogen
leak detectors, and could be used as
an additive to other gases as a
tracer for leak detection

Thermal Pane Windows


Its low acoustic velocity and high-
sound absorption make it an
excellent filling gas for glass window
panes

ABB Group
November 19, 2012 | Slide 6
SF6 - Sulphur hexafluoride
Electrical and Physical Properties

p-t-diagramm of SF6

ABB Group
November 19, 2012 | Slide 7
SF6 - Sulphur hexafluoride
Electrical and Physical Properties

High dielectric strength


Breakdown
voltage at 50 Hz
and 1 bar is 2.5
to 3 times higher
than for air or
nitrogen
ETZ Supplement 3 [1966]

ABB Group
November 19, 2012 | Slide 8
SF6 - Sulphur hexafluoride
Electrical and Physical Properties

High dielectric strength


Breakdown voltage is increased
significantly at higher SF6
pressures

IEEE Trans. Pow.App. Syst.66 [1963] 357

ABB Group
November 19, 2012 | Slide 9
SF6 - Sulphur hexafluoride
Electrical and Physical Properties

High dielectric strength


Breakdown voltage of SF6
exceeds that of transformer oil
at 3 bar

Kali and Steinsalz, 3, issue 10 [1963] 319

ABB Group
November 19, 2012 | Slide 10
SF6 - Sulphur hexafluoride
Electrical and Physical Properties

Arc quenching capacity


SF6 has high arc quenching
capacity, even at low pressures

Air/SF6 mixtures produce much


higher arc quenching capacity
than air alone

Insulating Materials for Design and


Engineering Practice, N.Y. [1962], p. 116

ABB Group
November 19, 2012 | Slide 11
SF6 Environmental aspects

SF6 in the atmosphere contributes to global warming, thus


the release of SF6 into the atmosphere must be avoided
whenever possible.

The commercially available gas service and filtering


devices allow full recycling of SF6.

ABB Group
November 19, 2012 | Slide 12
SF6 basics of relevant environmental issues
The Kyoto Protocol

Supplementary protocol to the United Nations Framework


Convention on Climate Change (UNFCCC) (aimed at
climate protection)
Conference in Kyoto (Japan) on 11.12.1997
Target levels for the emission of greenhouse gases 2008 to
2012 (minus 5.2 % compared to 1990)
Ratified by 170
countries (2007) Regulated Kyoto gases:
Carbon dioxide CO2
Methane CH4
Nitrous oxide N2O
Fluorohydrocarbons H-FKW/HFCs
Perfluorocarbons FKW/PFCs
Sulphur hexafluoride SF6

ABB Group
November 19, 2012 | Slide 13
SF6 basics of relevant environmental issues
The greenhouse potential

Greenhouse potential GWP (examples)


Carbon dioxide CO2 1 Tetrafluorethane R-134a, HFC-134a 1 430

Methane CH4 25 Fluorohydrocarbons FKW/HFKW up to 14


400

Nitrous oxide N2O 298 Sulphur hexafluoride SF6 22 200

Greenhouse potential or CO2 equivalent


(otherwise: Global Warming Potential GWP) is a measure of how much a
specified amount of a greenhouse gas contributes to the greenhouse effect.
The reference value is carbon dioxide CO2
The GWP describes the average warming effect over a specified period
the usual observation period is 100 years

ABB Group
November 19, 2012 | Slide 14
SF6 basics of relevant environmental issues
The greenhouse potential of SF6

GWP For the greenhouse effect, 1 kg SF6


has the same effect as 22,200 kg
Sulphur hexafluoride SF6 22 200 CO2

1 kg SF6
emissions
approx. SF6 has the highest greenhouse potential of all
120,000 km
known gases!

Comparison:
1 kg SF6 released into the atmosphere has the
same effect on the greenhouse potential as a
120,000-km journey by a medium-size car!
(CO2 emissions of approx. 185 g/km)

ABB Group
November 19, 2012 | Slide 15
SF6 basics of relevant environmental issues
Voluntary commitment on SF6

Voluntary commitment by SF6 producers, manufacturers and


users of electrical equipment > 1kV for transmission and
distribution of electrical energy in Germany for SF6 as an
insulating and quenching gas

Manufacturers and users follow this principle:

SF6 emissions should be avoided wherever


possible.
The specific amounts of SF6 used for a particular
purpose will be kept to a minimum.

ABB Group
November 19, 2012 | Slide 16
SF6 basics of relevant environmental issues
Voluntary commitment on SF6

Renewed in 2005 (originated 1998), obligating the


signatories to largely minimise emissions of SF6 in:
the manufacture of electrical equipment,
their commissioning and operation,
and in their reclamation,
in recycling (including re-use) and
in disposal.

Monitored annually by the Federal Ministry for the


Environment / Federal Environment Agency via the
national SF6 reporting system.

ABB Group
November 19, 2012 | Slide 17
SF6 basics of relevant environmental issues
The European regulation on certain fluorinated greenhouse gases / F gases regulation (1)

What are fluorinated greenhouse gases?

Partially fluorinated hydrocarbons H-FKW


contain hydrogen atoms
Perfluorocarbons FKW / PFC
wholly fluorinated contain no hydrogen atoms
Sulphur hexafluoride SF6
F gases have a high greenhouse potential
>>>>>>GWP of approx. 100 to max. 22,200

Proportion of SF6 in total greenhouse potential in Europe


>>>>>however only approx. 0.05 % !

Even thought of GWP 22,200 and a retention period of


approx. 3,200 years in the atmosphere

ABB Group
November 19, 2012 | Slide 18
SF6 basics of relevant environmental issues
The European F gases regulation (2)

Regulation (EC) no. 842/2006 of the European


Parliament and the Council of 17th May 2006 on
certain fluorinated greenhouse gases

Goal
To reduce emissions of fluorinated
greenhouse gases including SF6 and to
safeguard the environment (long-term
reduction of approx. 70 % compared to 1990)

Reason
High greenhouse potential of the F
gases

Validity
In all European Union member states
EU member states Also applies to products and services
imported into the EU

ABB Group
November 19, 2012 | Slide 19
SF6 GAS Certificate

Personnel with such activities is required to be certified in


accordance with the EU Regulations by July 4th, 2009.

In accordance with EU Regulation No. 305/2008, the new


European legislation requires that operating companies
and manufacturers of SF6 -based electrical highvoltage
equipment >1kV employees work involving SF6-gas
recovery must have certificates.

ABB Group
November 19, 2012 | Slide 20
SF6 - EU Regulation No. 842/2006

- Adequate training and certification of the personnel


performing certain activities specified

- Reducing both the emissions and the use of the fluorinated


gases (F-gases) referred to

- Recovering, recycling, reprocessing and destroying


the F-gases

- Labeling and disposal of products and systems containing


such F-gases

- Reporting on the use of the gases (monitoring/recording the


SF6 quantities) imported and exported into/from the European
Union, as well as on their production

- Monitoring the relevant forms of application and the bans on


the circulation of products and systems involving such gases

ABB Group
November 19, 2012 | Slide 21
ELK-04/735

SF6 gas filling pressure SF6 gas filling


Busbar Discon. Earthing pressure CB & VT
switch, CEU & Pipes 700 kpa
500 kpa 600 kpa 101,5 psi
72,5 psi 87 psi

ABB Group
November 19, 2012 | Slide 22
ELK-04/520 (EXK-0)

SF6 gas filling SF6 gas filling pressure rest of S/S


pressure CB 600 kpa
700 kpa 87 psi (ABS)
101,5 psi (ABS)

ABB Group
November 19, 2012 | Slide 23
ELK-04

SF6 gas filling pressure SF6 gas filling


Busbar Discon. Earthing pressure CB & VT
switch & Pipes 700 kpa
600 kpa 500 kpa 101,5 psi
87 psi 72.5 psi

ABB Group
November 19, 2012 | Slide 24
ELK-04

SF6 gas filling


SF6 gas filling pressure Busbar pressure CB & VT
Discon. Earthing Switch & Pipes
700 kpa
600 kpa 101,5 psi
87 psi

SF6 gas filling pressure


Cable End Unit HPFF

500 kpa
72,5 psi

ABB Group
November 19, 2012 | Slide 25
ELK-04/520 (EXK-0) Standard Feeder

Note: SF6 gas filling SF6 gas filling pressure rest of S/S
Pressure at pressure CB & VT 600 kpa
20C / 68F
700 kpa 87 psi (ABS)
101,5 psi (ABS)

ABB Group
November 19, 2012 | Slide 26
ELK-04/520 (EXK-0)

Note: SF6 gas filling pressure rest of S/S


Pressure at 20C/ 600 kpa
68F
87 psi (ABS)

SF6 gas filling


pressure CB & VT
700 kpa
101,5 psi (ABS)

ABB Group
November 19, 2012 | Slide 27
ELK-04/520 (EXK-0)

Note: SF6 gas filling pressure rest of S/S


Pressure at 20C 600 kpa SF6 gas filling pressure CB & VT&CT
/ 68F
87 psi (ABS) 700 kpa
101,5 psi (ABS)

ABB Group
November 19, 2012 | Slide 28
ELK-04/520 (EXK-0)

Note: SF6 gas filling pressure rest of S/S


Pressure at 20C 600 kpa SF6 gas filling pressure CB & VT&CT
/ 68F
87 psi (ABS) 700 kpa
101,5 psi (ABS)

ABB Group
November 19, 2012 | Slide 29
ELK-04/520 (EXK-0)

Note:
SF6 gas filling pressure rest of S/S
Pressure at
20C / 68F 600 kpa
87 psi (ABS)

SF6 gas filling pressure CB


700 kpa
101,5 psi (ABS)

ABB Group
November 19, 2012 | Slide 30
Gashandling

SF6 Emission

SF6 Gas Handling SF6 Leackage


Losses 0,5 % / Year

long-term reduction of approx. 70 % compared to 1990

ABB Group
November 19, 2012 | Slide 31
Gashandling
SF6 Reporting

SF6 Mass Flow Rate SF6 Scale SF6 Weight Bridge


accuracy +/- 5 g accuracy +/- 50 g for LGB - Container

To Record the evacuating of SF6-Gas

ABB Group
November 19, 2012 | Slide 32
Gashandling

Pre-filter SF6 Reclaimer


Recover
SF6 Power Particle Filter Vacuum Pump
Equipment Refill

SF6 Vacuum
Compressor
Reuse
yes SF6 Piston
Compressor

Purity SF6 Filter SF6 Storage


check
Particle Filter Container

no

Further Treatment
ABB Group
November 19, 2012 | Slide 33
Gashandling Installation
Gasfilling of Transport Units

All gas compartments are delivered ex works filled with N2


at a pressure of approximately 150 kPa. The exception
from this rule are the inductive voltage transformer which
will be delivered ex works filled with SF6 at a pressure of
approximately 150 kPa.
The enclosures of inductive voltage transformers may
not be opened or evacuated without the prior consent
of the manufacturer!
After the installation of the GIS, the gas compartments are
initially filled up to a pressure of 200 kPa only in order to
check for gas tightness. The GIS must not be filled with
SF6 up to its rated filling pressure before all installation
works have been completed.

ABB Group
November 19, 2012 | Slide 34
SF6 Gashandling Installation
Evacuation of Gas Compartments filled with N 2

Equalize the pressures between the N 2 -filled gas


compartment and environment
Start the vacuum pump and evacuate hose until reached
p < 0,1 kPa in Hose
Then open valve and start evacuation of Gas-Compartment
Pump and evacuate Gas-Compartment until reached
p < 0,1 kPa
Evacuate for a minimum of two hours
Close valve and Check pressure
IF p < 0,1 kPa: OK
p > 0,1 kPa: continue evacuating for 30 to 60 min
Disconnect the running vacuum pump

OK

ABB Group
November 19, 2012 | Slide 35
SF6 Gashandling Installation
Evacuation of Gas Compartments filled with N 2

Equalize the pressures between the N 2 -filled gas


compartment and environment
Start the vacuum pump and evacuate hose until reached
vacuum in Hose
Then open valve and start evacuation of Gas-Compartment
Pump and evacuate Gas-Compartment until reached
vacuum
Evacuate for a minimum of two hours
Close valve and Check pressure
IF vacuum: OK
NOT : continue evacuating for 30 to 60 min
Disconnect the running vacuum pump

OK

ABB Group
November 19, 2012 | Slide 36
ELK-04/520 (EXK-0)SF6- Gasworks
SF6 Gas Filling Pressure

ABB Group
November 19, 2012 | Slide 37
ELK-04/520 (EXK-0)SF6- Gasworks
SF6 Gas Filling Pressure

ABB Group
November 19, 2012 | Slide 38
ELK-04/520 (EXK-0)SF6-Filling Pressures
SF6 Gas Filling Pressure Level 1

20C /
68F

440 kPA
63,8 psi
420 kPA
500 60,9 psi
kPa
72,5
psi

ABB Group
November 19, 2012 | Slide 39
ELK-04/520 (EXK-0)SF6-Filling Pressures
SF6 Gas Filling Pressure Level 2

20C /
68F

540 kPA
600 kPA
78,3 psi
87 psi
520 kPA
75,4 psi

ABB Group
November 19, 2012 | Slide 40
ELK-04/520 (EXK-0)SF6-Filling Pressures
SF6 Gas Filling Pressure Level 3

20C /
68F

700 kPA
101,5 psi 620 kPA
89,9 psi

600 kPA
87 psi

ABB Group
November 19, 2012 | Slide 41
Waverly SF6- Logic Diagram

ABB Group
November 19, 2012 | Slide 42
Gas Density Relay
Trafag

1 Indicator mechanism
2 Micro switch
3 Operating rod
4 Reference gas volume
5 Gas compartment
6 Metal bellows
7 Plug terminals
8 Cover for outdoor installation

ABB Group
November 19, 2012 | Slide 43
Gas Density Relay
Trafag

1 Indicator mechanism
2 Micro switch
3 Operating rod
4 Reference gas volume
5 Gas compartment
6 Metal bellows
7 Plug terminals
8 Cover for outdoor installation

ABB Group
November 19, 2012 | Slide 44
Gas Density Relay
Trafag

1 Indicator mechanism
2 Micro switch
3 Operating rod
4 Reference gas volume
5 Gas compartment
6 Metal bellows
7 Plug terminals
8 Cover for outdoor installation

ABB Group
November 19, 2012 | Slide 45
Gas Density Relay
Wika

ABB Group
November 19, 2012 | Slide 46
Gas Density Relay

ABB Group
November 19, 2012 | Slide 47
Gas Connection
Gas Connection Malmquist for filling & measuring

ABB Group
November 19, 2012 | Slide 48
Gas Connection
Gas Connection for measuring

ABB Group
November 19, 2012 | Slide 49
Gas Connection
Gas Connection DILO for filling & measuring

ABB Group
November 19, 2012 | Slide 50
Gas Connection
Gas Connection Circuit Breaker

Do not open !

ABB Group
November 19, 2012 | Slide 51
Bursting Disk ELK-04
Bursting Disk with Filter

1 Screws
2 O-ring
3 SF6-gas moisture filter
4 Bursting disc
5 Protective cover

ABB Group
November 19, 2012 | Slide 52
Bursting Disk ELK-04/520 (EXK-0)
Bursting Disk with Filter

ABB Group
November 19, 2012 | Slide 53
Bursting Disk
Bursting Disk with Filter

CAUTION
Handle with care
The curved surface must not be damaged
The sealing surface must not be scratched
Do not reuse damaged bursting disks
Replace damaged bursting disks with new ones of the
same type

ABB Group
November 19, 2012 | Slide 54
Bursting Disk

ABB Group
November 19, 2012 | Slide 55
Checking SF6 quality
Measuring technology - effects of the parameters

Moisture / air CF4


(tetrafluoromethane)
Penetrate into the gas compartment by:

leaks manufacturing process of SF6


incomplete evacuation discharges of organic materials
errors in operation
incorrect filling of the system

Effects:
High concentrations of these foreign elements lead to a reduction of the insulating
properties of the SF6 and of the operating reliability of the switchgear.
Should discharges occur, air and / or moisture join with the gas to cause reactions
that create toxic and corrosive decomposition products.

ABB Group
November 19, 2012 | Slide 56
Checking SF6 quality
Measuring technology - effects of the parameters

Decomposition products
Nevertheless its brilliant chemical stability, SF6 is
decomposed in discharge processes such as arcs,
sparks or partial discharge activity.
The degree of decomposition of the SF6 depends
definitely on the moisture and air content.
Moisture and air act as reactants.
ABB Group
November 19, 2012 | Slide 57
Checking SF6 quality
Measuring technology - effects of the parameters

Chemical reactions of decomposition products with surfaces of


insulating materials, e.g. epoxy resin supports effect a
modification of the structure of the surface and degrade the
surface strength.

Consequently this can lead to a flashover and thus to a damage to


the system.
On metallic surfaces the decomposition products cause
corrosion of the surface and correspondingly impair the
operating reliability of the system.

ABB Group
November 19, 2012 | Slide 58
SF6 Safety
Handling of used SF6 Gas

General precautions
Respect smell warning
Forced ventilation in working area
No smoking, no eating, no open flames

ABB Group
November 19, 2012 | Slide 59
SF6 Safety
Handling of used SF6 Gas

Protection of persons
Wear protective gloves and eye protection
Forced ventilation in working area
Clean hands, face etc. thoroughly with water and soap

Poisonous arc decomposition products


!Irritation of eyes, skin

ABB Group
November 19, 2012 | Slide 60
SF6 Safety
Handling of used SF6 Gas

Protection of material
Remove dust with a vacuum cleaner (cyclone type)
Clean materials thoroughly with ethanol or isopropane
Dry materials
Cover open gas compartments

ABB Group
November 19, 2012 | Slide 61
SF6 Safety
Handling of used SF6 Gas

Protection of material
Reclaim and store used SF6 gas
Purify used SF6 gas
Neutralise decomposition products, filters,
bag from vacuum cleaner, protective clothing etc.

ABB Group
November 19, 2012 | Slide 62
SF6 Safety
Processing of SF6 Decomposition Products

Equipment Vacuum Filter Sealable Cleaning


cleaner Container Materials

ABB Group
November 19, 2012 | Slide 63
Neutralising SF6 decomposition products
Neutralising solution - composition

Mix 30 g sodium hydroxide and calcium


oxide (soda solution) with 1 litre water
each
Add the solvent into a plastic drum
(5 measuring spoons = 30 g)
Slowly pour in the mixture
The mixture warms up and foams!
C02 is produced in the neutralisation
process
Leave the plastic drum open for at least
24 hrs.
The solvent must cover all the material
to be neutralised

ABB Group
November 19, 2012 | Slide 64
Neutralising SF6 decomposition products

Check the neutralisation process


using indicator paper:
The indicator paper must show neutral
(square 7 on the colour scale)
If it does not, add solvent
If there is no indicator paper on hand,
then add solvent until a reaction can no
longer be observed.

ABB Group
November 19, 2012 | Slide 65
Labelling for road transportation

New SF6 Decomposed SF6


UN number: 1080 UN number: 3308
Classification code: 2 Classification code: 2TC
Hazard category: 2.2 Hazard category: 2.3 + 8

ABB Group
November 19, 2012 | Slide 66
Different labels

New SF6 Decomposed SF6

ABB Group
November 19, 2012 | Slide 67
SF6
Gasconnection for SF6

New GAS Used (DECOMPOSITION) GAS

no.: 6 no.: 8
W21.8 x 1/14 1

Different coupling thread


Different material
ABB Group
November 19, 2012 | Slide 68
SF6
Transport of SF6

NEW GAS USED (DECOMPOSITION) GAS

SF6 re-use packaging

Different wall thicknesses and bottle couplings (type A, DIN 477)

ABB Group
November 19, 2012 | Slide 69
SF6 Safety
Safety measures for handling SF6 and its decomposition products

Leave contaminated rooms Check oxygen concentration


Wear protective cloth Avoid Contact with decomposition
products
Avoid disturbing of dust deposits Neutralize dust deposits
Thorough cleaning of eyes and skin Good ventilation

Do not eat, drink or smoke

ABB Group
November 19, 2012 | Slide 70
SF6 Safety
Protection set for decomposed SF6 gas

The combined work protection/ cleaning


set contains all materials for ensuring
optimal personal protection and
environmentally safe disposal of
decomposition products from SF6
switchgears

ABB Group
November 19, 2012 | Slide 71
SF6 Safety
Protection set for decomposed SF6 gas
Components
- 1 x full protection breathing mask
- 2 pairs protective gloves
- 5 pairs gloves, knitted cotton
- 1 plastic drum
- 1 set dustpan with broom
- 4 refuse bags, each 120 l
- 2 rolls, wiping towels
http://www.stevespanglerscience.com/content/exp - 1 dry suctioner, 220 V / 50 Hz
eriment/from-donald-duck-to-barry-white-how-
gases-change-your-voice - 10 x inlet filter for dry suctioner
- 1 kg sodium carbonate
- 1 solvent container
- 10 x spoons
- 2 x comb-filter acc.B2P2 for full protection
- breathing mask
- 1 pack indicator paper

ABB Group
November 19, 2012 | Slide 72
SF6

Measuring of SF6 Maximum tolerable levels


in equipment

SF6-Leakage Test 0,5 % per year

SF6-Dew Point Test < -5 C at 20 C

SF6-Volume Percentage < 3 Air %

SF6-Decomposition < 100 ppmv


Product (SF4, WF6 )

ABB Group
November 19, 2012 | Slide 73
Dew Point Measurement
Dew point

-1

-2

-3
Dew point temperature C

-4

-5 -5
-6

-7

-8

-9
0 5 10 15 20 25 30 35 40

Ambient temperature C

Maximum permissible dew point (measured at rated pressure)

ABB Group
November 19, 2012 | Slide 74
Dew Point of SF6

Note:
1 ppmw = 8,13 ppmv

ppmv = parts per million by


volume
ppmw = parts per million by
weight

ABB
Dew point max.
-5C at 700 kPa
-5C at 600 kPa

ABB Group
November 19, 2012 | Slide 75
SF6- Filling Pressure
Table of Gas pressure and Gas amount

ABB Group
November 19, 2012 | Slide 76
SF6- Filling Pressure Mixed SS

700 kPa
Circuit Breaker
Separat CT
VTs Type ELK-04

500 kPa
BB Module ELK 04

600 kPa
VTs Type ELK-04/520 (EXK-0)
Disc. Earthing Sw Type EXK0

ABB Group
November 19, 2012 | Slide 77
Working on barrier insulators

Due to safety reasons the following


measures must be followed while working
on open gas compartments and/or on
barrier insulators

a.) Mechanical workings on barrier


insulators fixed to one flange only

b.) Workings on open GIS gas


compartments with barrier insulators fixed
between two flanges

ABB Group
November 19, 2012 | Slide 78
Working on barrier insulators

a.) Mechanical workings on barrier insulators


fixed to one flange shall only be carried out to
a max. differential pressure of 100 kPa 19.5
psi.
(This corresponds to a filling pressure of 200
kPa in the respective gas compartment and
atmospheric pressure on the outside).

max. 100 kPa


19,5 psi !
for 66 kV
and 132 kV

e.g. assembly in the factory, on-site


assembly, switchgear extensions and
installation of High Voltage Test Equipment

ABB Group
November 19, 2012 | Slide 79
Working on barrier insulators

b.) Workings on open GIS gas compartments


with barrier insulators fixed between two
flanges only,shall only be carried out to a
max differential pressure of:

max.

420 kPa type ELK-04 132 kV


500 kPa type ELK-04/520 (EXK-0) 66 kV

e.g. maintenance on Circuit Breaker,


installation of high-voltage cables, installation
of Voltage Transformers

ABB Group
November 19, 2012 | Slide 80
Working on barrier insulators

b.) A single-sided pressurization of the


insulators due to gas handling at not
energized modules of the GIS is only
allowed if both sides of the insulator
are covered gas tight with pressure-proof
enclosures/ covers.

max.

520 kPa type ELK-04 132 kV


600 kPa type ELK-04/520 (EXK-0) 66 kV

ABB Group
November 19, 2012 | Slide 81
Working on barrier insulators

b.) Workings on open GIS gas


compartments with barrier insulators
fixed between two flanges only,shall
only be carried out to a max
differential pressure of:

max.

420 kPa 60,9 psi type


Big flanges (735 mm)

e.g. maintenance on Circuit Breaker,


installation of high-voltage cables,
installation of Voltage Transformers

ABB Group
November 19, 2012 | Slide 82
Working on barrier insulators

b.) Workings on open GIS gas


compartments with barrier insulators
fixed between two flanges only,shall
only be carried out to a max
differential pressure of:

max.

500 kPa 72,5 psi type


small flanges (525 mm)

e.g. maintenance on Circuit Breaker,


installation of high-voltage cables,
installation of Voltage Transformers

ABB Group
November 19, 2012 | Slide 83
Working on barrier insulators

Supervision of the Pressure during Maintenance


The maintenance pressure in the affected module has to
be adjusted and supervised applying a precision
pressure gauge.

In case the pressure falls below the signal pressure 1 (see


gas scheme) measured by the gas-density relay, a
further reduction of the pressure is not admissible.

Adequate measures have to be taken in order to keep the


maintenance pressure within the limits mentioned
above. These are for example:

De-energize the relevant part of the busbar


Reschedule the maintenance work at a time with
cooler ambient temperature and / or reduced operating
current

ABB Group
November 19, 2012 | Slide 84
Working on barrier insulators

Due to safety reasons the following


measures must be followed while
working on open gas compartments
and/or on barrier insulators

a.) Mechanical workings on barrier


insulators fixed to one flange only

b.) Workings on open GIS gas


compartments with barrier insulators
fixed between two flanges

ABB Group
November 19, 2012 | Slide 85
Working on barrier insulators

a.) Mechanical workings on barrier


insulators fixed to one flange only, on-
site assembly and switchgear
extensions, shall only be carried out to a
max differential pressure of 100 kPa
19,5 psi (ABS).

max. 100 kPa !


19,5 psi

e.g. assembly in the factory, on-site


assembly, switchgear extensions and
installation of High Voltage Test
Equipment

ABB Group
November 19, 2012 | Slide 86
Working on barrier insulators

b.) Workings on open GIS gas


compartments with barrier insulators
fixed between two flanges

max.

500 kPa (72,5 psi ABS)

e.g. maintenance on Circuit Breaker,


installation of high-voltage cables,
installation of Voltage Transformers

ABB Group
November 19, 2012 | Slide 87

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