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77 3
131 :10
:2
F20 5
(6A) CR
+ 5 :10
FIT IF PBC5/WH/AH1/EBH/PMBCUL3/5
5
FIT IF PBC5/WH/AH1/EBH/PMBCUL3/5
OPTIONAL
REQD
S3
:6 GLD1-UP
137
INTERNAL :1
LOW 132 131 :1
AC FUSE :A1 :13 :5 :3 CR/1
WATER
TEMP. HC FIT EBH FIT EOS
:14 :2 :6 :4 :3
SWITCH :A2 IF REQUIRED IF REQUIRED
139 141 138 142 172
BATTERY
CHARGER
OIL TEMPERATURE OIL TEMPERATURE + -
SENDER ML1 SENDER ML1 FOR
IF REQUIRED EMCP 3.1 ONLY ALTER- ENGINE BATTERY SUMP Related Electrical Service Manuals
TO CONTROL IF REQUIRED NATOR HEATER HEATER HEATER
PANEL INTERNAL
HEATER Title Form Number
5 3 DC FUSE
OT
+ 131 Operation and Maintenance Manual SENR9968
- OIL
S3 TEMP FIT PSB3
IF REQUIRED
EMCP 3 Systems Operation/ Troubleshooting/ RENR7902
:G BB2
Testing and Adjusting
OT BATTERY
77
CHARGER BB1
TRICKLE CHARGE
AMMETER PMA4 TCA - +
S3 IF REQUIRED OPEN-BOOST
CLOSED-NORMAL
+ 5 5 31
3
OPTIONAL TRICKLE CHARGE
OPTIONAL TCA AMMETER PMA4 :2
IF REQUIRED
CR
77
:10 2009 Caterpillar Printed in U.S.A.
5
F20
All Rights Reserved
(6A) FIT IF PBC5/WH/AH1/EBH/PMBCUL3/5
5 +
OPTIONAL
RENR9561-02
FIT SHT(2) 108 109 110 101 C11 C31 C51 73
POTENTIOMETER ST
Exhaust Temperature 173 Exhaust Gas Port 9 Temperature 1145 Right Exhaust Temperature 2433
:C2 IF REQUIRED
TO SPARE TO SHUNT LOW FUEL LEVEL :2 +
79 5 Fuel Temperature 174 Exhaust Gas Port 10 Temperature 1146 Left Exhaust Temperature 2434
OPTIONAL
FAULT CHANNEL TRIP SWITCH FS2/ FUEL LOW FUEL LEVEL HIGH FUEL LEVEL HFLR
- Generator Frequency 2436
:14 :11 13 11 9 7 31 47 57 LEAKAGE SWITCH FCUL SWITCH FS2 SWITCH FS5 :10 Engine Oil Temperature 175 Exhaust Gas Port 11 Temperature 1147
BKR VC IA IB IC IF REQUIRED IF REQUIRED IF REQUIRED Turbo Oil Temperature 176 Exhaust Gas Port 12 Temperature 1148 Generator AC Voltage 2440
:12
TO CONTROL PANEL TO CONTROL PANEL TO CONTROL PANEL 5
Engine Speed 190 Exhaust Gas Port 13 Temperature 1149 Generator AC Current 2448
AUX FIT AUX/ALT VB
IF REQUIRED Auxiliary Temperature 1 441 Exhaust Gas Port 14 Temperature 1150 Generator Reverse Power (kW) 2452
VA 21 5
TO FAULT CHANNEL Auxiliary Temperature 2 442 Exhaust Gas Port 15 Temperature 1151 Generator Reverse Power (kVAr) 2456
23 :98 :95 CONTROLLER AC SENSING TERMINALS 21 5 68 5
OPTIONAL
IN CONTROL PANEL Generator Rotating Diode Failure 612 Exhaust Gas Port 16 Temperature 1152 Service Interval Warning 2648
:96 ALT
5 79 SCADA Data Link Fault 625 Exhaust Gas Port 17 Temperature 1153 Air Damper Closed 4000
5 LOW LOW HIGH
FUEL FUEL FUEL FUEL :MC Voltage Regulator Failure 628 Exhaust Gas Port 18 Temperature 1154 ATS in Normal Position 4001
LEVEL LEAK LEVEL LEVEL MV Primary Data Link (J1939 #1) 639 Exhaust Gas Port 19 Temperature 1155 ATS in Emergency Position 4002
SWITCH SWITCH SWITCH SWITCH MOTORIZED
Event Input Function #1 701 Exhaust Gas Port 20 Temperature 1156 Battery Charger Failure 4003
VALVE
Event Input Function #2 702 Main Bearing 1 Temperature (engine) 1157 Generator Breaker Closed 4004
REF:
C03 Event Input Function #3 703 Main Bearing 2 Temperature (engine) 1158 Utility Breaker Closed 4005
Event Input Function #4 704 Main Bearing 3 Temperature (engine) 1159 Engine in Cooldown 4006
OPTIONAL Event Input Function #5 705 Main Bearing 4 Temperature (engine) 1160 Generator Control Not in Automatic Warning 4007
Event Input Function #6 706 Main Bearing 5 Temperature (engine) 1161 Generator Breaker Failure to Open 4009
Event Input Function #7 707 Main Bearing 6 Temperature (engine) 1162 Utility Breaker Failure to Open 4010
Event Input Function #8 708 Main Bearing 7 Temperature (engine) 1163 Generator Breaker Failure to Close 4011
Event Input Function #9 709 Main Bearing 8 Temperature (engine) 1164 Utility Breaker Failure to Close 4012
Event Input Function #10 710 Main Bearing 9 Temperature (engine) 1165 Utility to Generator Transfer Failure Warning 4015
L1
L1 L7
Event Input Function #11 711 Main Bearing 10 Temperature (engine) 1166 Generator to Utility Transfer Failure Warning 4016
Event Input Function #12 712 Main Bearing 11 Temperature (engine) 1167 Loss of Utility 4017
L2
L2 L8 OVERLOAD RELAY (3 PHASE) PP02 Event Input Function #13 713 Turbocharger 1 Compressor Inlet Temperature 1172 Earth Fault 4028
L3
FOR EMCP3.1 ONLY IF REQUIRED 108 109 110 101 C10 C30 C50 Event Input Function #14 714 Turbocharger 2 Compressor Inlet Temperature 1173 Earth Leakage 4029
PRIORITY IN
L3 L9 OPTION WIRE FAULT CHANNEL
OPTION
N1
CODE NUMBER SELECTION
RAISE N1
SPEED ADJUST E HIGH OIL
POTENTIOMETER ST1 E TEMPERATURE LS1 26 1
PSS1 SHUTDOWN
20 Page,
EARTH STUD
LOW COOLANT
:C1 TEMPERATURE WC1 20A 2
LOWER FIT SHT(2) C10 C11 C30 C31 C50 C51 ALARM
ST
:C2 IF REQUIRED
VT1 VT2 ST2 7
LOW FUEL
`OCR' LEVEL ALARM FS2 21 3 Failure Mode Identifier (FMI) Codes
5 DUAL BREAKER CBRXXX2 AMPS AMPS AMPS 108
TO ELECTRONIC :14 :11 CROMPTON L NOTE: Description FMI
GOVERNOR GE1 IF REQUIRED BKR OVERCURRENT 115 FOR 400V Data Valid but Above Normal Operational Range- Most Severe Level 0
PSS1 FOR GE5 :12 N
AUX FIT AUX/ALT PROTECTION CONNECT LOW FUEL Data Valid but Below Normal Operational Range- Most Severe Level 1
14 11 12 18 15 16 FS1 20 4
IF REQUIRED UNIT 115 TO 101 LEVEL SHUTDOWN Data Erratic, Intermittent or Incorrect 2
OPTIONAL REF: 23 :98 :95 3 PHASE 63A 5 FOR 200V Voltage Above Normal or Shorted to High Source 3
D02 CONNECT Voltage Below Normal or Shorted to Low Source 4
:96 ALT HIGH FUEL
215 115 115 TO 110 FS5 68 5 Current Below Normal or Grounded Circuit 5
LEVEL ALARM
5 108 109 110 101 C11 C31 C51 Current Above Normal or Grounded Circuit 6
TO SPARE TO SHUNT Mechanical System Not Responding or Out of Adjustment 7
FAULT CHANNEL TRIP OVERLOAD Abnormal Frequency, Pulse Width or Period 8
ALARM PP01 23 6 Abnormal Update Rate 9
13 11 9 7 31 47 57
Abnormal Rate of Change 10
VC IA IB IC Unexpected Engine Shutdown 11
OPTIONAL VB
OVERVOLTAGE
SHUTDOWN PPV1 67 7 Bad Intelligent Device or Component
Out of Calibration
12
13
VA
CONTROLLER AC SENSING TERMINALS Special Instructions 14
OPTIONAL OVERCURRENT
SHUTDOWN PP02 63A 8
Data Valid But Above Normal Operational Range- Least Severe Level
Data Valid But Above Normal Operational Range- Moderately Severe Level (Derate)
15
16
Data Valid But Below Normal Operational Range- Least Severe Level 17
Data Valid But Below Normal Operational Range- Moderately Severe Level (Derate) 18
Received Network Data In Error 19
Not Available or Condition Exists 31
6 5 4 3 2 1
SYMBOLS
L1 L1 P1 P2 L4
11 CUSTOMER TERMINAL
S1 S2
N1 N1 N1
G G INTERNAL PANEL TERMINAL
L3 L3 P1 P2 L6
F S1 S2 F
OUTGOING/INCOMING PANEL TERMINAL
EARTH STUD
E E E
58
CONTROLLER 70-WAY CONNECTOR
115 110 109 108
12 N L3 L2 L1
30
24 21 22 14 11 12 104 103 101 ENGINE SOCKET
104 103 101
67 5 NOTE:
F1 F2 F1 F2
REF. REF. FOR 1P3W:
B05 B05 CONNECT 110 TO 101 (6.3A) (6.3A)
C10 C30 C90
(6.3A) (6.3A) POWER TERMINAL
FAULT CHANNEL FOR 3P4W: C10 C30 C90
TO SPARE DO NOT CONNECT 115
FOR FOLLOWING VOLTAGE:
INTERNAL AC TERMINAL BLOCK
V506 230/115
A/C SENSING
A/C SENSING V508 220/110
V606 240/120 3 15 11 1 13 16
V607 230/115 WIRING FOR 3
WIRING FOR V609 220/110 GENERATOR SOCKET
CSA MODELS
CSA MODELS REF.
B05 NOTE B 108 109 101 C10 C30
OVER VOLTAGE SHUTDOWN 3
E NOTE B
PPV1 FOR EMCP3.1 ONLY REF. E CANOPY E-STOP SOCKET
B05
FUSE
:10
R RELAY COIL
:2
13 11 9 7 31 47 57 39
SCREEN CABLE
VB
VC IA IB IC I RETURN
A/C WIRING (1P3W)
VA ELECTRICAL SCHEMATIC DIODE
6 5 4 3 2 1 :1
R/1 RELAY CONTACT N/O
:3
GROUND
6 5 4 3 2 1
NOTE: C90 MAY BE CONNECTED TO
L2 AND L3 CTS AS WELL AS L1 AND
THEREFORE C91 AND C92 WILL NOT BE PRESENT.
F L1 L1 P1 P2 L4
F CIRCUIT BREAKER
S1 S2
L2 L2 P1 P2 L5
G G S1 S2
L3 L3 P1 P2 L6
S1 S2
N1 N1 N1
EARTH STUD
E E E 51W
RESISTOR
24 21 22 14 11 12 F1 F2 F3 F1 F2 F3 C92
67 5 NOTE:
(6.3A) (6.3A) (6.3A)
C10 C30 C50
(6.3A) (6.3A) (6.3A) ANNUNCIATOR BUZZER / SIREN
C90
C10 C30 C50
FOR 1P3W:
CONNECT 110 TO 101 16 7 11 BATT +
REF.
B05
REF.
B05
FAULT CHANNEL
TO SPARE
FOR 3P4W:
DO NOT CONNECT 115
A/C SENSING MAGNETIC
PICK-UP 5 12 BATT -
SOLENOID
FOR FOLLOWING VOLTAGE:
V506 230/115 WIRING FOR 3 15 23 11 1 13 21
63 CAN2+
FCS
REF.
C05
REF.
B05
14 18
ABBREVIATIONS
NOTE C REF. REF.
B05 B05
(+) BATTERY
6 5 NOTE C
AVR AUTOMATIC VOLTAGE REGULATOR
120 (+) BATTERY SWITCHED
120
AC ALTERNATING CURRENT
STARTING CIRCUIT
61 62 63 64 65 66 42 41 DC DIRECT CURRENT
ENGINE ENGINE
INTERFACE INTERFACE (-) BATTERY / SENSOR RETURN
MODULE MODULE
SRN SCREEN FROM SCREEN CABLE
13 11 9 7 31 47 57 39 50 34 42 62 64 63 5 3 4 67 66
SENSOR / ACTUATOR SUPPLY
2
CON2
3 2
CON2
3 54
9
EMCP3.2 VC IA IB IC I RETURN + - SCRN + - SCRN + - SCRN - + RLY RELAY
VB
CAN1 J1939 CAN2 J1939 RS 485 MAG D
20 SIGNAL MINUS TO ECM
D 5B 4 1
D D 5B 4 1 56
VA
PICKUP
I/P INPUT
REF.
3 3 GROUND (MOUNTING SCREW) CONTROL PLUS FROM ECM ALR ALARM RELAY
53A 3 (25A) 8 3A 3A REF. 53 3 (10A) 8 3 3 REF.
B05
C05 B04 CONTROL MINUS FROM ECM
58 2 (15A) 4 10
21
10 REF. 52 2 (1A) 4 10
21
10 REF. GRR GENERATOR RUN RELAY
CAT DATA LINK
4
B04
4
B04
NOTE A PROG LCD DISPLAY J1939 DATA LINK FCS FUEL CONTROL SOLENOID
(Dimensions: 39 inches x 24 inches)
+
52
(6A) RLY1 RLY2 RLY3 RLY4 RLY5 RLY6 RLY7 RLY8
REF.
REF. ENG FUEL THERMO- AUDIBLE COMMON GENSET PROG PROG
D05
:30 :85 D02 CRANK CONTROL START ALARM ALARM RUNNING O/P O/P
GS +
5B
51 +
OPTIONAL :G :86
51 EMERG
STOP
REMOTE
START
ENGINE
TEMPERATURE
OIL
PRESSURE
PROG
I/P
PROG
I/P
PROG
I/P
PROG
I/P
OIL
PRESSURE
ENGINE
TEMP
PROG
I/P
OIL
PRESSURE
ENGINE
TEMP
PROG
I/P
60 EMER 5
STOP
5 17
REF. LOW COOLANT 53A 53A
A03 LEVEL FCS FLPS 1 AMP 1 AMP 11 12
13 24
10 10
CUSTOMER THIS SCHEMATIC IS FOR THE C3.3 AND C4.4 GENERATOR SET
3 3 START SIGNAL
REF. 5
C05 5 NOTE C EMER. STOP ON
5
S/N N3C1-UP (GENERATOR SET)
REF. CANOPY SETS ONLY 5 2
REF. REF. REF. REF. REF. REF. BOX D05 OTHERWISE ADD LINK NCC1-UP (GENERATOR SET)
A03 D01 D02 D02 5A E01 D01 REF. 4 3 10
53A 5
B B B
DOOR E03
N4D1-UP (GENERATOR SET)
(ELECT. GOV
MECHANICAL ENGINE CHASSIS
REF.
E06
REF.
D06
REF.
D06
REF.
D06
REF.
C06 B
IF FITTED) DIAGRAM NCD1-UP (GENERATOR SET)
61 62 371 372 SP1 SP2 SP3 SP4 SA1
N4E1-UP (GENERATOR SET)
20 Page,
13 16 15
6 7 8 9
16 15
OP ET 30 NCE1-UP (GENERATOR SET)
REF. NOTE A NOTE A
C05 7 8 6 GLD1-UP (GENERATOR SET)
ELECTRONIC GOVERNOR ELECTRONIC GOVERNOR AUDIBLE ALARM VFC FOR COMMON VFC FOR GENERATOR
GE1 IF REQUIRED GE5 IF REQUIRED PAA1 ALARM PAC1 RUNNING PGR1 SPARE FAULT
IF REQUIRED IF REQUIRED IF REQUIRED P CHANNELS
(286-4713) (CHG00) EMCP 3.1 1P3W DIAGRAM-WIRING
53A 53A 53A 53A 53A 5 5 5 5 5 61 62 371 372 S1 S2
WOODWARD
2
5
DC
LCS WOODWARD 87
88 90
(286-4716) (CHG01) EMCP 3.2 1P3W DIAGRAM-WIRING
ELECTRONIC ELECTRONIC FUEL
7 8 15 16 40 1 2 3 9 10 20 21 22 23 24 GOVERNOR 1
53A ENGINE
LOOM
GOVERNOR
5
:2
CAR
:2
GRR
(286-4712) (CHG01) EMCP 3.1 3P4W DIAGRAM-WIRING
(ISOCHRONOUS)
7 LINK
MAGNETIC
PICK UP
5
SIREN :10 :10 (286-4715) (CHG01) EMCP 3.2 3P4W DIAGRAM-WIRING
DC (FITTED)
A4:E2 ECM 8
SEE NOTE 1 1
53A
ENGINE
LOOM
5 5 5 (282-3238) (CHG03) EMCP 3.1 3P4W A4E2 ENGINE DIAGRAM-WIRING
3 9 PAA2 IS SUPPLIED LOOSE
CAR/1 GRR/1 (286-4718) (CHG01) EMCP 3.1 1P3W CSA DIAGRAM-WIRING
ACTUATOR LINK
4 10
11 4
:3 :4 :3 :4
(286-4720) (CHG01) EMCP 3.2 1P3W CSA DIAGRAM-WIRING
REF. REF. 16
ELECTRONIC ENGINE (A4E2) 5 11 5 57 ST1
IF PSS1 REQUIRED :1 :1 B06 B05 (286-4795) (CHG01) EMCP 3.1 3P4W CSA DIAGRAM-WIRING
DIAGRAM
MAGNETIC LINK
10
CONNECT TO 81 82 83 84 85 86 A
A A A
PICK UP 6 12 3
ST2 RAISE/LOWER
SWITCH IN PANEL 81 82 83 84 85 86
(286-4719) (CHG01) EMCP 3.2 3P4W CSA DIAGRAM-WIRING
NOTE 1:
IF PSS1 REQUIRED 53A 5 16 (284-2440) (CHG00) BATT. CHARGER/HEATER OPTION DIAGRAM-WIRING
REMOVE LINK & REMOTE CONTACTS FOR REMOTE CONTACTS FOR
CONNECT TO SPEED GENERAL ALARM GENERATOR RUNNING (284-2441) (CHG02) OPTIONS DIAGRAM-WIRING
POT IN PANEL TO LOW COOLANT LEVEL
SWITCH IF FITTED EMCP 3.1 & 3.2 CONTROLLER (284-2442) (CHG02) BREAKER OPTION DIAGRAM-WIRING
OPTIONAL OPTIONAL OPTIONAL NOTE C
A/C WIRING (3P4W)
ELECTRICAL SCHEMATIC
Components are shown installed on a fully operable generator set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
6 5 6 5 4 3 2 1