Calculation of Trunnion (KELLOGG's Method) 1/8

Input Data
Project N : 9952T
Line N : 8"-P-510-0148-B5A-N
NC/Node : 510-CN-1119/2010
Material
Header Sh : Allowable Stress at Hot Temperature (Mpa) : 137,9
Outside Diameter (mm) : 219,08 Sc : Allowable Stress at Room Temperature (Mpa): 137,9
Thickness of pipe (mm) : 8,1788 Corrosion Allowance (mm) : 1,5
Thickness of pad (mm) : 0 Mill Tolerance ( % ) : 12,5

Trunnion Design Conditions

Outside Diameter (mm) : 168,28 Design Temperature(C): 80
Thickness of pipe (mm) : 7,112 Design Pressure (Kg/cm2g): 22,5
Effective length (mm) : 615 Upset Pressure (Kg/cm2g): 0
Test Pressure (Kg/cm2g): 33,75

Loading in N
FA Case FC FL FA
Weight + Pressure 96 282 6402
FC Weight + Design Pressure+ Thermal ( Operating ) 109 1511 5036
FL Weight + Upset Pressure + Thermal ( Upset ) 0 0 0
Weight + Design Pressure + Impact ( Occasional ) 0 0 0
Weight + Test Pressure (Test condition) 124 309 7340

STRESSES RESULTS

HEADER STRESSES (Mpa) TRUNNION STRESSES (Mpa)

Case Longitudinal Circumferential Case Equivalent Stress
W+P N/A Passed W+P Passed
W+P+T (Ope) Passed Passed W+P+T (Ope) Passed
W+P+T (Upset) Passed N/A W+P+T (Upset) N/A
W+P+Impact Load(Occ) Passed N/A W+P+Impact Load(Occ) N/A
W+P (Test) N/A Passed W +P (Test) Passed

HEADER STRESSES (Mpa) TRUNNION STRESSES (Mpa)

Case Longitudinal Circumfer1 Circumfer2 Allowable Case Equivalent Stress
W+P N/A N/A 71,4 137,9 W+P 1,49
W+P+T (Ope) 72,83 59,32 N/A 206,9 W+P+T (Ope) 7,59
W+P+T (Upset) 21,79 N/A N/A 206,9 W+P+T (Upset) 0,00
W+P+Impact Load(Occ) 21,79 N/A N/A 183,4 W+P+Impact Load(Occ) 0,00
W+P (Test) N/A N/A 96,9 137,9 W+P (Test) 1,67

Trunnion Check_Node 710

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CALCULATION SHEET FOR TRUNNIONS

Project N : 9952T
Line N : 8"-P-510-0148-B5A-N
NC/Node : 510-CN-1119/2010

Design Temperature (C)

80
Design pressure (barg )
22,5
Upset pressure ( Barg ) ( if required )
0
33,75 Test pressure ( Barg ) ==>Upset pressure in Barg 22,5
Material
137,9 Allowable Stress at Metal Temp (Mpa)
137,9 Allowable Stress at Room Temp (Mpa)
1,5 Corrosion allowance ( mm )
12,5 Mill tolerance ( % )
Header
219,075 Outside diameter (mm)
8,1788 Thickness of pipe+pad (mm) ==>Thickness included (mm) 5,65645
Trunnion
168,275 Outside diameter ( mm )
7,112 Thickness ( mm ) ==>Thickness included ( mm ) 6,223
615 Effective lenght ( mm )
Loads in N
Circumferential Longitudinal Radial
loading loading Loading
96 282 6402 Weight + Design Pressure
109 1511 5036 Weight+Design Pressure+Thermal (Normal)
0 0 0 Weight+Upset Pressure+Thermal (Upset)
0 0 0 Weight+Design Pressure+Impact Load (Occasional)
124 309 7340 Weight +Test Pressure ( Test condition )

Trunnion Check_Node 710

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STRESS CALCULATION

Header stresses ( Weight+Pressure )

59040,00 Circumferential Moment Mc ( Nmm )

173430,00 Longitudinal Moment Ml ( Nmm )
6402,00 Radial Load ( N )

2,65 fc Circumferential force ( N/mm )

7,80 fl Longitudinal force ( N/mm )
12,11 fa Axial force ( N/mm )

2,94Condition fl/fc
2 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

N/A f1 Longitudinal Bending ( N/mm )

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Longitudinal Bending Stress ( Mpa )

N/A Spl Longitudinal Pressure Stress ( Mpa)
N/A Ssum = Sext + Spl ( Mpa ) < SH = 137,90 Mpa

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) < SH = 137,90 Mpa

Condition 2

30,52 f2 Circumferential Bending ( N/mm )

27,78 Sext Circumferential Bending Stress ( Mpa )

43,57 Spc Circumferential Pressure Stress ( Mpa )
71,35 Ssum = Sext + Spc ( Mpa ) < SH = 137,90 Mpa

Trunnion Check_Node 710

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Header stresses ( Th+W+P ) Normal

67035,00 Circumferential Moment Mc ( Nmm )

929265,00 Longitudinal Moment Ml ( Nmm )
5036,00 Radial Load ( N )

3,01 fc ( N/mm)
41,78 fl ( N/mm)
9,53 fa ( N/mm )

13,86Condition fl/fc
1 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

56,07 f1 Longitudinal Bending ( N/mm )

17,30 f2 Circumferential Bending ( N/mm )

Sext Longitudinal Bending Stress ( Mpa )

51,04
Spl Longitudinal Pressure Stress ( Mpa)
21,79
72,83 Ssum = Sext + Spl ( Mpa ) <S= 206,85 Mpa

Sext Circumferential Bending Stress ( Mpa )

15,75
Spc Circumferential Pressure Stress ( Mpa )
43,57
59,32 Ssum = Sext + Spc ( Mpa ) <S= 206,85 Mpa

Condition 2

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 206,85 Mpa

Trunnion Check_Node 710

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Header stresses ( Th+W+P ) Upset

0,00 Circumferential Moment Mc ( Nmm )

0,00 Longitudinal Moment Ml ( Nmm )
0,00 Radial Load ( N )

0,00 fc ( N/mm)
0,00 fl ( N/mm)
0,00 fa ( N/mm )

10,00Condition fl/fc
1 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

0,00 f1 Longitudinal Bending ( N/mm )

0,00 f2 Circumferential Bending ( N/mm )

0,00Sext Longitudinal Bending Stress ( Mpa )

21,79Spl Longitudinal Pressure Stress ( Mpa)
21,79 Ssum = Sext + Spl ( Mpa ) <S= 206,85 Mpa

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 206,85 Mpa

Condition 2

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 206,85 Mpa

Trunnion Check_Node 710

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Header stresses ( Weight+Pressure+Impact Load )

0,00 Circumferential Moment Mc ( Nmm )

0,00 Longitudinal Moment Ml ( Nmm )
0,00 Radial Load ( N )

0,00 fc Circumferential force ( N/mm )

0,00 fl Longitudinal force ( N/mm )
0,00 fa Axial force ( N/mm )

10,00Condition fl/fc
1 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

0,00 f1 Longitudinal Bending ( N/mm )

0,00 f2 Circumferential Bending ( N/mm )

0,00 Sext Longitudinal Bending Stress ( Mpa )

21,79 Spl Longitudinal Pressure Stress ( Mpa)
21,79 Ssum = Sext + Spl ( Mpa ) < SH = 183,41 Mpa

0,00 Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) < SH = 183,41 Mpa

Condition 2

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) < SH = 183,41 Mpa

Trunnion Check_Node 710

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Header stresses ( Test condition )

76260,00 Circumferential Moment Mc ( Nmm )

190035,00 Longitudinal Moment Ml ( Nmm )
7340,00 Radial Load ( N )

3,43 fc ( N/mm)
8,54 fl ( N/mm)
13,88 fa ( N/mm )

2,49Condition fl/fc
2 If 0.5=< fl/fc =< 3 then apply condition 2
Else apply condition 1

Condition 1

N/A f1 Longitudinal Bending ( N/mm )

N/A f2 Circumferential Bending ( N/mm )

N/A Sext Longitudinal Bending Stress ( Mpa )

N/A Spl Longitudinal Pressure Stress ( Mpa)
N/A Ssum = Sext + Spl ( Mpa ) <S= 137,90 Mpa

N/A Sext Circumferential Bending Stress ( Mpa )

N/A Spc Circumferential Pressure Stress ( Mpa )
N/A Ssum = Sext + Spc ( Mpa ) <S= 137,90 Mpa

Condition 2

34,64 f2 Circumferential Bending ( N/mm )

Sext Circumferential Bending Stress ( Mpa )

31,53
Spc Circumferential Pressure Stress ( Mpa )
65,36
96,89 Ssum = Sext + Spc ( Mpa ) <S= 137,90 Mpa

Trunnion Check_Node 710

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Trunnion Stresses

Trunnion stresses ( Weight + pressure)

183203,95 Bending moment ( Nmm )

10415085,42 I ( mm4 )
3168,14 Section ( mm2)

1,48 Bending Stress ( Mpa )

0,09 Shear Stress ( Mpa )

1,49 Equivalent Stress (Mpa) <S= 137,90 Mpa

Trunnion stresses ( W+Th+P ) Normal

931679,74 Bending moment ( Nmm )

7,53 Bending Stress ( Mpa )

0,48 Shear Stress ( Mpa )

7,59 Equivalent Stress (Mpa) <S= 206,85 Mpa

Trunnion stresses ( W+Th+P ) Upset

0,00 Bending moment ( Nmm )

0,00 Bending Stress ( Mpa )

0,00 Shear Stress ( Mpa )

0,00 Equivalent Stress (Mpa) <S= 206,85 Mpa

Trunnion stresses ( Weight + pressure+Impact Load)

0,00 Bending moment ( Nmm )

10415085,42 I ( mm4 )
3168,14 Section ( mm2)

0,00 Bending Stress ( Mpa )

0,00 Shear Stress ( Mpa )

0,00 Equivalent Stress (Mpa) <S= 183,41 Mpa

Trunnion stresses ( Test condition )

204765,45 Bending moment ( Nmm )

1,65 Bending Stress ( Mpa )

0,11 Shear Stress ( Mpa )

1,67 Equivalent Stress (Mpa) < SC = 137,90 Mpa

Trunnion Check_Node 710