Services for Power Plants

(Overview)

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 power plants as one element in the energy conversion chain (Sketch)

wind oil & gas consumers grid power plants raw materials solar biogas

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Business Mission

With a broad service portfolio containing

inspection, certification, engineering and training
all life cycle phases of power plants are addressed

design manufacturing commissioning operation refurbishment

site assessment notified body for performance test conventional process

services for pressure emissions inspection simulation
authority equipment measurement risk based remaining life
approval shop and site hardware and inspection analysis
environmental inspection (2nd software checks NDT modernisation
impact studies party) documentation online monitoring plan
Fire protection inspection malfunction personnel
concepts electrical analysis qualification
due diligence components IT-safety
materials testing
safety concept quality
management environmental
Carbon Capture protection
Readiness

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Overview over some power plant services

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Example Notified body for pressure equipment (3rd party) Group
(manufacturing phase)

Example: boiler and piping assembly group

Evaluation steps
1. design approval
2. 3rd party inspections
during manufacturing and
installation on site
3. approval of safety related
systems and safety
instrumented systems
4. certificate

pictures: Hitachi Power Europe

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Example shop and site inspections (2nd party) Group
(manufacturing phase)

examples of quality
boiler assembly incidents on boiler services
(600 C technology)
components
Shop and site inspections
2nd party

Comprehensive quality
control to realize the required
plant availability and long
inspection intervals

Notified body (3rd party)

Safeguarding the legal

minimum requirements

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 Example Performance tests Group
(commissioning phase)

Services

Performance Tests on
Steam Turbines with
Generator

Performance Tests on
Steam Generators

Performance Tests on Gas

Turbines for Generator
Drive

Performance Tests on
Combined Heat and Power
Generation Plant Modules
picture: Alstom
Combined Cycle Power Plant with Generator

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 Example Periodic Inspections (overview) Group
(operation phase)

Main Services
Boiler House Flue Gas Cleaning: E-Filter,
total view of power Denox, Desox
Machine House Periodic Inspections as Accredited
plant Electrical Substation
Cooling Tower (Official) Inspection Body:
Fly Ash Silo
Coal Store
Water Treatment boiler
pressure vessels
equipment in areas with
explosion hazard
lifts

Calibrations and functional tests of

the emissions measuring devices
(dust, CO, SOx, NOx, Hg, )

Periodic inspection of electrical

equipment, fire protection equipment,
tanks and other equipment

picture: E.ON
Boiler Water Check or Inspection

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 Example Certification and Consulting services (overview) Group
(operation phase)

Main Services
Boiler House Flue Gas Cleaning: E-Filter,
total view of power Denox, Desox
Machine House Creep and Fatigue Lifetime
plant Electrical Substation
Cooling Tower Assessment of Boiler and Pipe
Fly Ash Silo
Coal Store components
Water Treatment
Optimization of flexible operation
Risk based Inspection

Condition Monitoring of Rotating

Equipment

System Certification
- Quality Management
- Occupational Health and Safety
Management
- Environmental Protection
- Integrated Management
picture: E.ON - Climate Protection (CO2 emissions)

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 Group
Example fire protection (design phase)

Devising concepts and expertises for fire protection

Guidance on fire protection issues during planning and building stages
Expert construction supervision on fire protection
Conducting risk analyses of fire hazards
Devising plans on how to prevent and fight hazards, e.g. plans for fire fighters
and fire protection guidelines

Flucht- und
Emergency andRettungsplan
rescue plan
Verhalten im Brandfalle
Ruhe bewahren

1. Brand melden
- 91 Zentrale anrufen
und / oder
- 0112 (Feuerwehr anrufen)
an der Anmeldung
- WER meldet ? im EG
- WAS brennt ?
- WO brennt es ?
- Wieviele Verletzte ?
- Warten auf Rckfragen ?

2. In Sicherheit bringen
- Gefhrdete Personn
mitnehmen an der
- Fenster, Tren und Tore
schlieen Direktannahme
- Gekennzeichneten
Fluchtwegen folgen
- Auf Anweisungen achten

3. Lschversuch unternehmen
- Feuerlscher benutzen

1. Obergescho

Detailplan
bersicht Legende:
Brandmelder Erste Hilfe

Standort Feuerlscher Nottelefon

Rettungsweg Sammelstelle

Deutsche Montan Technologie GmbH

Firma Musterbau
- Abt. Brandschutz - 12345 Augustdorf

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 Group
Example Certification of Carbon Capture Readiness (design phase)

Carbon Capture Readiness

in six steps
1. Delivery of design documents
/concepts
2. Audit step 1: head office
plant operator
3. Audit step 2: site visit
4. Intermediate report
5. corrective actions step
6. Final report, certificate

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Example Materials Investigation Group
(operation phase)

Institute for Material Testing Services

1. Materials investigation in the lab and on the
manufacturing site
2. Mechanical and technological investigations
and tests with components
3. Assessment of components regarding
corrosion, wear, fatigue, creep, )
4. Damage investigations
5. NDT
6. Qualification of NDT personnel

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 Example Appraisal regarding remaining life time Group
(refurbishment phase)

Task
Analysis of expected life time and availability due
to the increase of the design pressure for unit 3
of power plant
Services
1. As-built-documentation of the pipe system
2. None-destructive material tests and
investigations
3. Approval of design parameters (original /
increased design pressure)
picture: Gemeinschaftskraftwerk Weser
4. Analysis of tear & wear as well as remaining
life-time
5. Recommendation for future operations

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Overview of services for Biogas plants Group

4. Periodic services during operation:

1. Planning & feasibility (Engineering): a) 15 BetrSichV (Ex-protection)
a) Technical Due-Diligence b) VAwS surveillances
b) (Yield) Prediction
c) Consulting 5. Periodic surveillance / certification
d) Approval management for approvals for grid operators:
e) Noise & smell prediction a) Technology-bonus
b) NawaRo bonus
2. Primary technical inspections (start-up) c) CHP-bonus"
a) Supervision / QA d) Emissions measurements
b) Performance & guarantee tests
c) Surveillance acc. 29a BImSchG
d) VAwS inspections
e) Application of safety regulations.
f) Explosion protection documents
g) Add. Tests acc. BetrSichV, App. 4, 3.8
h) 14 BetrSichV Ex safety inspections

3. Environmental measurements, expertises

and certifications to classify & approve for:
a) CHP-bonus & technology
b) NAWARO- & slurry bonus
c) Formaldehyde bonus

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 Group
Overview of services for Geothermal power, Photovoltaics, CSP
Geothermal power Photovoltaics
1. Drilling measurements 1. Testing and certification of PV modules
2. Exploration geology &geophysics 2. Review of the detailed engineering of PV parks
3. Explorations seismic 3. On-site inspections during construction of PV parks
4. Engineering of geo measurements
5. Geo monitoring
6. Applied geophysics
7. Satellite supported investigations

Concentrated Solar Power (CSP)

1. Review of the detailed engineering
2. On-site inspections during construction

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 Group

Thank you
For your kind interest

TV Teknik Kontrol ve Belgelendirme A..

Ayazmadere Cad., Pazar Sok, No 2-4,
Bareli Plaza, Kat 4,Gayrettepe, Beikta,
TR-34349 Istanbul
Tel:+90 212 293 26 42 www.tuv-turkey.com

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