Termination Kits and Joints

RAYCHEM

Dielectric or insulation type

ESTU TERMINATIONS X For PLASTIC eg. XLPE, EPDM. EPR, etc.
Low voltage heat shrinkable terminations are available for the full M For MIND non-draining paper (not
range of cable types and sizes.They are acknowledged to be applicable for draining paper cables)
simpler, more reliable, and much cheaper to install than
traditional systems.
Catalog Conductor Size
Number Location of Termination
Upto 1KV/Plastic I For INDOOR
Indoor / Outdoor mm2
Four Conductors O For OUTDOOR
Not Armoured Wire Armoured
ESTU-OX/4C 4-16 ESTU-OX/4C 4-16/WA 4 - 16
ESTU-OX/4C 25-50 ESTU-OX/4C 25-50/WA 25 - 50 Length (only three core) of the terminated portion (tail)
ESTU-OX/4C 70-150 ESTU-OX/4C 70-150/WA 70 - 150 H1 For 450 mm long
ESTU-OX/4C 185-300 ESTU-OX/4C 185-300/WA 185 - 300
H2 For 650 mm long (min for 17.5 KV outdoor and 36 KV indoor)
ESTU-OX/4C 500-XXX ESTU-OX/4C 500-XXX/WA 500
H3 For 800 mm long (min for 24 KV outdoor and 36 KV outdoor)
H4 For 1200 mm long

EPKT TERMINATIONS
Medium voltage heat shrinkable terminations offer outstanding ESIB INSULATING BOOTS
long term reliability with over 20 years of proven performance in Heat shrinkable insulating boots allow terminations to be used in
polluted environments.The installation accommodates simplified conventional compound and oil filled boxes with air clearances.
cable preparation techniques.The factory engineered kit along The design insures good insulation and impulse performance
with clear instruction sheet permits rapid on-site installation. inspite of reduced clearances.The boots can be used with both
Termination Selector paper and plastic cables upto 36KV.
Choosing one figure from the
left-hand column of each table Catalog Conductor Size
Number
Voltage (Vmax) Straight mm2
Cable size boots
Number of cores ESIB-4ST/10-35 10 - 35
ESIB-4ST/50-95 50 - 95
Dielectric
ESIB-4ST/120-300 120 - 300
Location ESIB-4ST/400-630 400 - 630
Length (3 core cables)
Catalog Conductor Size
Number
Right Angle mm2
Boots
Typical Long Short
part number: EPKT 17 D 3 X I H2
ESIB-4RL/10-35 ESIB-4RS/10-35 10 - 35
Voltage in KV ESIB-4RL/50-95 ESIB-4RS/50-95 50 - 95
7 for 7.2 KV ESIB-4RL/120-300 ESIB-4RS/120-300 120 - 300
17 for 12 KV and 17.5 KV ESIB-4RL/400-630 400 - 630
ESIB-6RL/70-500 (Upto 36KV) 70 - 500
24 for 24 KV
All kits are supplied as a set of 3.
36 for 36 KV

Size in mm2 7.2 KV 12 KV & 17.5 KV 24 KV 36 KV

A 16 - 50 16 - 25 - -
ESGL CABLE BOX GLANDS
B 70 - 120 35 - 70 25 - 50 - Cable box glands come complete with all essential hardware for
C 150 - 240 95 - 240 70 - 185 50 - 95
mounting the terminations.Typically used on cable boxes
designed for compound filling where the distance from bushing
D 300 - 500 300 - 400 240 - 300 120 - 185
to base is a limiting factor.
E 630 - 1000 500 - 800 400 - 630 240 - 500
F - 1000 800 - 1000 630 - 1000 Catalog Conductor Size
Number
mm2
ESGL-4S/3C 25-95 25 - 95
ESGL-4S/3C 120-300 120 - 300
Number of Cores ESGL4A/1C 120-630 (FOR 1/C AL ARMOURED CABLES) 120 - 630
Cable glands are available in aluminium for single core cable applications.
1 For Single (1) core
3 For three (3) core

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 Termination Kits and Joints
RAYCHEM

Catalog Conductor Size

ESPM EARTHING KITS Number
Upto 17.5/Plastic mm2
Three Conductors
Earthing kits are available for solderless earthing of metal tape
Without Armour With Armour
shield for plastic cables. Earthing kits are also available for steel
wire, steel tape, aluminium wire, and corrugated aluminium ESIJ-4X/3C 25-35/NA ESIJ-4X/3C 25-35/SA 25 - 35
armour. ESIJ-4X/3C 50-95/NA ESIJ-4X/3C 50-95/SA 50 - 95
Catalog Core Dia. Conductor Size
Number ESIJ-4X/3C 120-185/NA ESIJ-4X/3C 120-185/SA 120 - 185
One Core, Copper
Tape Screen mm mm2 mm2 mm2 ESIJ-4X/3C 240-300/NA ESIJ-4X/3C 240-300/SA 240 - 300
Solderless Design
7.2 KV 17.5 KV 36 KV
ESPM-E-50 12 - 18 16 - 50 16 - 25 TMS WIRE MARKING SLEEVE
ESPM-E-51 19 - 24 70 - 150 35 - 95 25 - 35
Thermofit Marking Sleeves are heat shrinkable permanent wire
ESPM-E-52 25 - 30 185 - 300 120 - 185 50 - 70 markers.TMS is used in a variety of markets to provide
ESPM-E-53 31 - 40 400 - 630 240 - 500 95 - 300 permanent and legible identification for all kinds of wire and
ESPM-E-54 41 - 65 800 - 1000 630 - 1000 400 - 1000
cable applications.
Catalog Application Range Pcs/roll
Number Min - Max Dia.
Catalog Core Dia. Conductor Size TMS-3/32-WHITE 1.2 - 2.3 5000
Number
One Core, Copper TMS-1/8-WHITE 1.6 - 3.0 5000
Tape Screen mm mm2 mm2 mm2
Solderless Design TMS-3/16-WHITE 2.5 - 4.5 2500
7.2 KV 17.5 KV 36 KV TMS-1/4-WHITE 3.5 - 6.0 2500
ESPM-E-55 12 - 18 16 - 50 16 - 25 TMS-3/8-WHITE 5.0 - 9.0 1500
ESPM-E-56 19 - 24 70 - 150 35 - 95 25 - 35 TMS-1/2-WHITE 7.0 - 12.0 1500
ESPM-E-57 25 - 30 185 - 300 120 - 185 50 - 70 TMS-3/4-WHITE 10.0 - 18.0 500
ESPM-E-58 31 - 40 240 - 500 95 - 300

102L CABLE END CAPS

Cable caps are coated with a sealing adhesive coating.They
provide an environmental seal and upto 1 KV insulation at the
ESIJ JOINTS cable end.
For joining cables upto 36KV we offers a system based on heat Catalog Application Range
shrinkable materials which is; fast and simple to install, eliminates Number Min - Max Cable Dia.
mm
shelf life limitations, and offers high impact resistance and high
earth fault current capacity. Millions of cable joints upto 36KV 102L011-37/42 4-8
installed in some of the most severe service conditions have 102L022-37/42 8 - 17
confirmed the reliability of the design under high electrical,
thermal, and environmental stress. 102L033-37/42 17 - 30

Catalog Conductor Size 102L044-37/42 30 - 45

Number
Upto 1KV/Plastic mm2 102L048-37/42 45 - 65
Four Conductors
102L055-37/42 65 - 95
Not Armoured Wire Armoured
102L066-37/42 95 - 115
ESIJ-OX/4C 1.5-6/NA ESIJ-OX/4C 1.5-6/SA 1.5 - 6

ESIJ-OX/4C 6-16/NA ESIJ-OX/4C 6-16/SA 6 - 16

ESIJ-OX/4C 25-50/NA ESIJ-OX/4C 25-50/SA 25 - 50 302K / 502K CABLE BREAKOUTS

ESIJ-OX/4C 70-150/NA ESIJ-OX/4C 70-150/SA 70 - 150 Cable breakouts provide reliable environmental sealing and
ESIJ-OX/4C 185-300/NA ESIJ-OX/4C 185-300/SA 185 - 300 insulation to conductors in multi-conductors sheathed or
armoured cables and conduit ends.
Catalog NO. OF CODES Conductor Size
Number mm2
Catalog Conductor Size
Number
Upto 17.5/Plastic mm2
One Conductor 302K333-53/42 2 4 - 25

Without Armour 302K224-53/42 2 35 - 150

ESIJ-4X/1C 25-35/NA 25 - 35 302K466-53/42 2 185 - 300

ESIJ-4X/1C 50-95/NA 50 - 95 502K033-53/42 4 4 - 35

ESIJ-4X/1C 120-185/NA 120 - 185 502K046-53/42 4 35 - 70

ESIJ-4X/1C 240-300/NA 240 - 300 502K016-53/42 4 70 - 150

ESIJ-4X/1C 400-630/NA 400 - 630 502K026-53/42 4 185 - 300

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 Termination Kits and Joints
RAYCHEM

BBIT / BPTM BUS BAR TUBING MWTM INSULATING & SEALING TUBING
BBIT and BPTM are heat shrinkable tubings for use on straight Raychem heat shrinkable tubings can be used for general purpose
or bent bus bars where maximum clearance reduction is cable splicing and electrical insulation up to 1 KV.
required. Ideal for original equipment assembly or in retrofit
applications where access to one end is available. Provides MWTM is a medium wall tubing which can be used in low
insulation upto 36 KV and long term reliability even at high voltage terminations, joints, and cable repairs with or without
continuous operating temperature. adhesive coating.
Catalog Application Range Cut-piece
Catalog Rectangular Round Bar Spool Number Min - Max Dia. Length
Number Bar Profile Diameter Length
mm mm
(1 + t) mm (d) mm
MWTM-10/3-1000/172 3.5 - 9.0 1000
BBIT-25/10-A/U 17 - 28 11 - 20 30 m
MWTM-16/5-1000/172 5.5 - 14.5 1000
BBIT-40/16-A/U 28 - 45 18 - 32 30 m
MWTM-25/8-1000/172 9.0 - 22.5 1000
BBIT-65/25-A/U 44 - 67 28 - 47 15 m
MWTM-35/12-1000/172 13.0 - 31.5 1000
BBIT-100/40-A/U 69 - 102 44 - 72 15 m
MWTM-50/16-1000/172 17.5 - 45.0 1000
BB IT-150/60-A/U 102 - 148 65 - 105 15 m
MWTM-63/19-1000/172 21.0 - 57.0 1000
BBIT-175/80-A/U 96 - 133 85 - 125 10 m
MWTM-75/22-1000/172 24.0 - 68.0 1000

MWTM-85/25-1000/172 27.5 - 77.0 1000

HVBT BUS BAR TAPE MWTM-95/29-1000/172 32.0 - 86.0 1000

MWTM-115/34-1000/172 37.0 - 104.0 1000

HVBT is a heat shrinkable high voltage bus bar tape, designed to
MWTM-140/42-1000/172 46.0 - 126.0 1000
give the integrity of heat shrinkable tubing with the versatility of
a wraparound sleeve.The HVBT tape offers insulation for upto MWTM-160/50-1000/172 55.0 - 144.0 1000
36 KV. MWTM-180/60-1000/172 66.0 - 162.0 1000
Catalog Tape Length MWTM-90/36-1000/42 38 - 80 1000
Number Width per roll
mm MWTM-120/54-1000/42 55 - 106 1000

HVBT-12-A 25 10 m MWTM-164/80-1000/42 88 - 148 1000

HVBT-14-A 50 10 m MWTM-195/102-1000/42 112 - 177 1000

HVBT-16-A 100 10 m MWTM could be also ordered without the inner adhesive
coating. Ordering example: MWTM-75/22-A/U.

LVBT LOW VOLTAGE BUS BAR TAPE

LVBT is a general purpose heat-shrinkable insulating tape suitable
for applications upto 1000V.
Catalog Tape Length
Number Width per roll
mm

LVBT-1-R 25 8m

LVBT-2-R 50 8m

LVBT-4-R 100 8m

3M

THE SCOTCHCAST INLINE SPLICING KIT

82-A1 to 82-A3, 92-A1 to 92-A6

92-A7

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 Termination Kits and Joints
3M

The inline splicing kit can be used on plastic insulated or mass Each kit contains a preshaped Two Part Transparent Mould Body,
impregnated paper cables. Designed to ensure complete mechan- Scotch Tape 23 to seal the mould ends, Nozzle Adapter kit,
ical protection, plus a high standard of strength, adhesion and Unipak Scotchcast Resin plus installation drawings. Each kit can
dielectric values.The Scotchcast splicing kit is ideally suited to be used with various cables, types and sizes and are rated up to
buried splice applications.The quality of resin offers the highest 6KV.
resistance against ingress of moisture and attack by alkalies and
acids.The quick curing time of the resin allows the splice to be
put into service immediately.
CABLE DIAMETER CABLE TYPE AND CROSS SECTION MM2 DIMENSIONS
KIT NUMBER MIN MAX ARMOURED NON ARMOURED D C
MM MM UP TO 1KV UP TO 6KV UP TO 1KV UP TO 6KV MM MM
82-A1 7 16 4x1.5 4x4 25 182
82-A2 12 25 4x10 4x16 33 270
82-A3 25 40 4x25 4x35 45 395
92-A1 8 22 4x10 4x25 36 190
92-A2 14 30 4x35 4x50 49 276
92-A3 25 35 4x50 3x50 4x70 54 360
92-A4 28 47 4x95 3x95 4x150 69 400
92-A5 33 55 4x150 3x150 4x185 100 520
92-A6 45 70 4x300 3x300 4x300 128 700
92-A7 50 77 4x300 3x300 4x300 140 870

92-B1
92-B3
91-B16
91-B171

92-C1
92-C2
91-C3

THE SCOTCHCAST BRANCH AND TEE KIT SELECTION

SPLICING KIT
The Branch and Tee splicing kit have the same basic compo-
nents as the Scotchcast inline splicing kits except the shape of
the mould body.The kits can be used with various cable types
and sizes and are rated up to 1 KV.
When selecting a Scotchcast kit, the governing factor is the
outer diameters of the cables being used.The selection charts
are designed on circumstances most often met. In certain
circumstances, it may be necessary to use a smaller or larger kit
than recommended.

CABLE DIAMETER CABLE TYPE AND CROSS SECTION MM2 DIMENSIONS

KIT NUMBER MIN MAX ARMOURED NON ARMOURED D C
MM MM UP TO 1KV UP TO 1KV MM MM
92-B1 MAIN 10 28 4x2.5 4x10 60 190
BRANCH 10 24 4x2.5 4x4
92-B3 MAIN 20 35 4x25 4x25 81 360
BRANCH 15 30 4x16 4x16
91-B16 MAIN 30 58 4x70 4x185 130 430
BRANCH 17 42 4x35 4x95
91-B171 MAIN 50 * NOTE 1 4x185 4x240 154 560
BRANCH 40 55 4x185 4x185
* NOTE 1: MAXIMUM CABLE DIAMETER - 55 MM ARMOURED
65 MM NON ARMOURED

CABLE DIAMETER CABLE TYPE AND CROSS SECTION MM2 DIMENSIONS

KIT NUMBER MIN MAX ARMOURED NON ARMOURED D C
MM MM UP TO 1KV UP TO 1KV MM MM
92-C1 MAIN 16 26 4x10 4x16 120 275
BRANCH 10 24 4x4 4x6
92-C2 MAIN 25 41 4x25 4x35 192 385
BRANCH 10 33 4x16 4x25
92-C3 MAIN 29 40 4x70 4x95 230 520
BRANCH 20 30 4x35 4x35

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