CNC V3

CNC V3 http://www.cnc-tekniikka.com/CNC-forum1/index.php?topic=6400.
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14.02.17 - at: 16: 32

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mkuivamaki CNC V3 Publish

: 22.12.13 - at: 13: 52"
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Trouper
Okay, this one was published throughout this Christmas So, less than a year ago, I came to the conclusion that I need a new cutter which
would at least aluminum painless. I'll tell you this at first mainly in the mail body and mechanics. Control On behalf of the second post here
Posts: 207
over the Christmas period. Pictures will be quite well, but they often tells more than these writings. I designed the first couple of fairly
Registered: 26/09/2006
substantial powers epoksirunkoista portal type machine. Then I gave up the last stages of this implementation, the epoxy moldings for me
was too risky and question marks. Showing scenarios here, however, to see if any of them to draw inspiration. In fact, influenced largely
sucked cncecke.de forum. The models will be made Catialla and rendaukset of SolidWorks.
However, I ended up making the steel frame of the machine, the manufacturing industry is familiar and almost all the essential was at hand
myden materials.
The cutter body is shaped knee. The starting point for the design was to cut off all the useless and make the machine as simple as possible
and easy to prepare (when I'm lazy ).
1 of 14 14/02/2017 21:41
CNC V3 http://www.cnc-tekniikka.com/CNC-forum1/index.php?topic=6400.0
Tystala is X350 Y200 Z250. The fourth shaft reservation at this stage. The machine I tried to take advantage of each other as much as
possible the same components.
The frame consists of RHS pipe, as well as laser / flame-. The base frame is made of two parallel 100x100x8 tube and welded together using
a clip lattaa +. The build is reasonably jmklt and torsion.
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The column is of 180x100x10 tube which is supported behind jykkreill 15mm. This became somewhat simulated FEMill and I said that my
use of this post will not bend. Takajykkrit as close to the outer walls of the tube, however, so that the weld did not have to meet any
nonsense groove. The basis for guide rails 30x20 flat iron.
The column is attached to the lower frame by six M12 bolts 12.9.
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The Z-axis of the jaw is welded and machined 8-15mm laser cut straight. The picture shows over the hole locations Farolla. Round hole will
3W LED spotlight to provide working lights. The other end of the housing has to go hand hole, which may be screwed mm. spindle mounting
bolts.
Housing components are annealed before machining emission approx. 650 degrees (Hilamet Ltd). Hull possible to fill eg. Epoxy afterwards if
needed (so far I do not think that it is).
Undercarriage is easy to machine, everything gets machined in one setting 3-axis center.
The column is more difficult, because the underside of the column should get a 90-degree angle to the guide surface. As of this writing the
column machining is finished, so more on that later how it is managed. Nearly all machining operations have been conducted on the
province's professional schools. Schools when utilized, will have to prepare for stretching and errors in your project, but let's not bring the
price policy of not much strain the wallet. The body parts painted in blue RAL 5002 powder paint.
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Rowball second axis which is mounted against a machined reference edge, wherein the second guide track is clocked by the then parallel.
Snowmobile is responsible for refenssireunat plate portions.
The guide tracks Hiwin 20mm Ball monorail guidance systems flanged snowmobile. Flanged, therefore, that in these more contact surface of
the mounting part, as well as in my case, have to be part of the sleds to install the opposing party through bolts M5 (sleds M6 threaded holes
as standard). The fixing screws are used mainly in strength class 12.9 bolts where possible.
Modded ballscrew Chinese 16/5 kuulauruuvit (at least for now, to begin with). I changed in larger balls which I had reduced clearance
commendable. Similarly, the Chinese bearing housings changed THK's Jap would bungle. The screw pitch error remains to be seen.
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The table top is machined from a single sheet blank 40mm (650x200, machined weight 32kg). The top surface of the plate will be the poor
man's T-grooves, a bolt-T-shaped hardened flats. Now, when you started the Christmas holidays, so there is little time to reconcile the
elements. I make the final placement on the lower frame within a week or two when the parts are transported workshop and the machine can
pile up on top of the finished base.
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XY axes placement will be a little tricky, but you should be able in a certain order.
Different karavaihtoehtoja became a lurking sense, probably half a year. From the spindle is always ebay halpiskaroista self-made equipped
with a tool changer. Again I returned again in the end the design starting point, that is, minimizing the tasks themselves parts. This shut off
the self-made stem, which would have been quite a lot of trouble. I ended up finally to conduct a spindle in a Chinese factory, which produces
many of the "European" suurnopeuskarat. I got to choose the area of power, revolutions, the bearings, the operating voltage, etc. In the end
I ended up with an air-230V 200Hz spindle with ER25 holkkikiinnitys, 1,5kW power and maximum revolutions are 12000rpm. The lower end of
a bearing ceramic angular contact ball bearings 7007 2p and 2p rear end of 7004 deep groove ball bearings. Karan quality I am very satisfied.
The weight of more than 11kg.
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This is now the top priority information rather narrow voiceovers. Electric coin is completely ready and functional, tested. More on that in the
next mail to publish your Picasa gallery with a link to it as long as I get a little cleaned, there are pictures fairer admissible.
EDIT: Here's Picasa gallery:

https://picasaweb.google.com/100091857805186061651/CNCV3
Mikko
Last Edit: - 23.12.13 at 13: 58 written mkuivamaki Registered
http://picasaweb.google.com/mikkokuivamaki/
Sun Vs: CNC V3 Publish

Reply # 1 on: 12/22/13 - PM 15 19
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8 of 14 14/02/2017 21:41
why this should be a really good sign of any material. Continue the good work, good will come.
Posts: 709
Registered: 11/01/2006 Registered
http://www.diy600.net
mkuivamaki Vs: CNC V3 Publish

Reply # 2: 23.12.13 - at: 13: 57"
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Trouper
Also, the control side became a thought-out, long time. My time comparison of servo and stepper advantages / disadvantages, they
eventually ended up somewhere that is connected back to the stepper. Motors and drives are manufactured by Leadshinen (goes by the name
Posts: 207
hybrid servo). I ended up in these respects also for budgetary reasons, as the price per use was approx. 50% less compared to the servo. The
package also included a ready-made cables. I got a good package deal these from Dutch: www.Impulsecnc.nl . Engines are nema32 size, a
holding torque 4 nm 1000rpm and maximum torque of around 1nm still fair. Drivers are fed in my case, a voltage of 75V. PID adjustment is
needed, so the package is ready for use. Step by error tracking accuracy can be changed one way or another through the PC software
programmers. In this overall advertising HBS-series:
http://www.damencnc.com/includes/download.php?fid=16ceb828-c73d-509b-a8f3-5673a1a556c9&dcid=329
Liikkeenohjauskortiksi selector EdingCNC's CPU5A4 USB card. The card also includes CNC control software, which mm. built-in simple CAM.
Experience so far are good, the deployment was easy and fast. You can read more detailed specs of the card here:
http://www.edingcnc.com/index.php?pagina=detail_producten&productenid=56
The spindle is controlled by a frequency converter 2,2kW Delta. Tamu purchased Jonne, I can wholeheartedly recommend the technical
support and affordable prices due! The spindle is controlled in accordance with the g-code on / off and speed reference comes from analog
0-10V data.
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The picture shows the majority of purchasing the components.
I made a simple hand the baton with the program start / stop and emergency stop buttons.
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Electrical components intervals on the cabinet. I had to because of the scarcity of space to put the power supply on the door.
Testing of electrical power. At first I had problems with the electrical contact to earth the inverter disrupted the USB connection. Right, so I
built ground connections again and the problems went away. CPU's Ethernet version would be more reliable precisely because of similar
problems.
11 of 14 14/02/2017 21:41
In early spring I made a machine base, which is attached with Electric.
As long as I get the column machining, can I build up a machine in earnest. Primary movements should no longer impossible time to go.
I updated the first post office that promised Picasa link. There are more photos, captions, however flyfishing
Last Edit: 12/25/13 - at: 18: 29 written mkuivamaki Registered
Ozz Vs: CNC V3 Publish

Reply # 3 on: 12/23/13 - PM 21 50
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Wau!
Posts: 248
It is indeed becoming a handsome contraption!
Stung on earth and indeed more pictures noi says a lot ... Nice to read valmistustas with a description and a photo from
PS: Brought a can of beer is really good characters in size
Registered
fixaaja Vs: CNC V3 Publish

Reply # 4 on: 12.24.13 - at: 12: 22"
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seniors
Yes, it is cool job! You will see that the matter has been discussed before, and not the opposite
of one's attention yes I did, the same that is in many ways as a commercial device, ie the main switch is not advisable to wire the door but
Posts: 175
the body of the housing and on the way to the door. The danger is frequently the door is opened, wire insulation may vauorioitua.
Registered

Reply # 5 on: 12/24/13 - PM 13 29
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Quotation
Posts: 207 One comment yes I did, the same that is in many ways as a commercial device, ie the main switch is not advisable to wire the door but the body of the
Registered: 26/09/2006 housing and on the way to the door. The danger is frequently the door is opened, wire insulation may vauorioitua
Yeah, that is how it is. This became used existing parts so let's go with these. The target, of course, is that the cabinet does not just break
tarvisi. To be certain, I did a double protection "mobile" wirings. That is, the network sock and kierrespiraalia on, should just as soon wear
through the cable ties and johtoankkureitakaan has not been spared.
Registered
mpr Vs: CNC V3 Publish

Reply # 6 on: 24/12/13 - PM 15 22
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You can not but agree with those earlier commentators, MAGNIFICENT plane coming.
Posts: 724
Those closed loop stepper motors and drivers began to interest, kuikas they work in practice an overload situation, whether the notification of
the controller pc games notta stop, if the axis does not reach as far as the driver commands. Or whether PC controller directly to the actual
position data of the engines
12 of 14 14/02/2017 21:41
Registered

Reply # 7 on: 12/24/13 - at: 23: 21"
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In fact, I thought to take advantage of the controller alarm outputs emergency stop circuit. That is, the emergency stop is activated when an
alarm data controller enters into force (over-current, over-voltage, or allowable tracking error Overrun).
Posts: 207
Here are a couple datasheets in question. control:
http://www.leadshine.com/UploadFile/Down/HBS86d.pdf
http://www.leadshine.com/UploadFile/Down/HBSsm.pdf
Registered

Reply # 8 on: 18/01/14 - PM 20 22
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The ropes is progressing slowly, I shot a video taken from the first testing out. As you can see the post is still in the stage but the XY axes
with regard to getting to be pretty good shape. Quick movements of the controller quite moderate. 6-7m / min by road although it piisaavan
Posts: 207
rate of up to 20m / min (steps and avoid drowning)

Reply # 9 on: 02/02/14 - PM 18 14
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Here is where the post machining process seems to be taking, have to do other things on the extent you will be able to. Right, so I explored
the X and Y axes of ball screw pitch errors and clearances. Y-axis with regard to the clearance was <0.01 for all I changed a couple of screws
Posts: 207
satkua larger balls. The X-axis of the screw was satkun the order of the edited softassa nolliin.
There is, therefore, the Chinese RM1605 ball screws, which promises accuracy class C7 that is 0.05mm / 300mm. Well, when talking about
the Chinese tolerances, then the error is of course much higher in reality. Tuning up the side of the optical axes of the measuring rod, with a
resolution of 0.01mm. Error relatively linear rise and the Y-axis 225mm with regard to the way the whole business was 0.21mm short.
EdingCNC However, the softassa is possible to correct the pitch error in software. With a simple code snippet program can read the table,
which compensates for the increase in the error nolliin. For example
0.000 0.000
100.000 100.050
200.000 200.080
The left-hand value is posted to, and the right describes how much the engine must be actually runs the commanded value is reached.
The values can be entered how densely wants, rather than an error, needs to be linear. After the compensation already looks much better:
13 of 14 14/02/2017 21:41
Timo Hotti Vs: CNC V3 Publish

Reply # 10 on: 02/02/14 - PM 18 58
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Did you notice how much will change when the screw is warming back and forth motion?
The Chinese had measured the screw 10 degrees warmer?
Posts: 201
Registered
Timi

Reply # 11 on: 02/02/14 - at: 19: 21"
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The screw is not in that heated up in that practice, why not, even if it breaks for a couple of hours wiggled his back and forth. So, on behalf of
the differences I noticed mittailuissa. In stock temperature of approximately 18 degrees. By calculating it from that should find out how much
Posts: 207
the screw can theoretically be prolonged. However, Perstuntumalta feel that whether a 10 degree change to make a change about a ten two
short ball screw? Now, however, a sauna invites you and I do not have time to calculate it for the moment
Registered
Tapani Honkanen Vs: CNC V3 Publish

Reply # 12 on: 02/02/14 - PM 20 22
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Tuommoinen workshop man's fist instruction is, one meter, one hundred degrees and millimeters. That while more sophisticated user,
decimeter, and the degree of micrometer. Had to get micrometers readout. Actually, that should be multiplied by a factor 1.17, but still
Posts: 497
mitps small.
Thus, the ball screw is 0.5 m, ie 5 dm, warming to 10 degrees, increased length of 50 microns = 0.05mm (0.06 mm)
Registered
Timo Hotti Vs: CNC V3 Publish

Reply # 13 on: 02/02/14 - PM 20 34
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Not tarvihe after Doe hommissa ingredients do not take into account the
Posts: 201
Registered
Timi
pave Vs: CNC V3 Publish

Reply # 14 on: 02/02/14 - PM 21 24
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I put the time in 100mm kalibrointipalikan in liquid nitrogen (-196 degrees C.) And nopeesti measured by a microwave oven was reduced to
0.2mm.
Posts: 579
Kaikkee have to try not only to folk dance and incest.
Rodent identify the chisel-
shaped incisors Registered
www.metalguru.fi
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14.02.17 - at: 16: 32

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Author Topic: CNC V3 (Read 12555 times)

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mkuivamaki CNC V3 Publish

EDIT: Here's Picasa gallery:

Last Edit: - 23.12.13 at 13: 58 written mkuivamaki Registered

Sun Vs: CNC V3 Publish

mkuivamaki Vs: CNC V3 Publish

The picture shows the majority of purchasing the components.

In early spring I made a machine base, which is attached with Electric.

Last Edit: 12/25/13 - at: 18: 29 written mkuivamaki Registered

Ozz Vs: CNC V3 Publish

PS: Brought a can of beer is really good characters in size

fixaaja Vs: CNC V3 Publish

mkuivamaki Vs: CNC V3 Publish

mpr Vs: CNC V3 Publish

mkuivamaki Vs: CNC V3 Publish

mkuivamaki Vs: CNC V3 Publish

Last Edit: 2/6/14 - at: 15: 29 written mkuivamaki Registered

mkuivamaki Vs: CNC V3 Publish

Last Edit: 2/2/14 - at: 22: 49 written mkuivamaki Registered

Timo Hotti Vs: CNC V3 Publish

mkuivamaki Vs: CNC V3 Publish

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