Professional Documents
Culture Documents
MALAGA
Adolfo
OCTOBER 1997
Page:
6-2
NEUTRALIZER
VALVES
PILOT SYSTEM MAIN HYDRAULIC SYSTEM COMMON TO MAIN AND PILOT SYSTEMS
Page:
CONTROL
LEVER
STEERING HYDRAULIC SYSTEM
6-3
HOLD
PILOT CONTROL
VALVE
PILOT DUAL
RELIEF CHECK CHECK
VALVE VALVE VALVE
CONTROL
VALVE
STEERING
CYLINDERS
TANK
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
COMPONENTS
Page: 6-4
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
COMPONENTS
Page: 6-5
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
COMPONENTS
Page: 6-6
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
COMPONENTS
ADJUSTABLE STRIKERS
Page: 6-7
Page:
SWASHPLATE
MINIMUM ANGLE
STOP
MAXIMUM ANGLE
STOP
FLOW PRESSURE
COMPENSATOR COMPENSATOR
SPOOL SPOOL
Page:
UPSTROKE
SWASHPLATE
MINIMUM ANGLE
STOP
MAXIMUM ANGLE
STOP
SMALL
FLOW PRESSURE
COMPENSATOR COMPENSATOR
SPOOL SPOOL
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
COMPONENTS
SELECTOR VALVE
Page: 6-10
Page:
6-11
STEERING
CYLINDERS STEERING SYSTEM
STEERING CONTROL VALVE
HOLD
DIVERTER
SHUTTLE VALVE
VALVE
LINE
RELIEF SECONDARY
VALVE CONTROL BACK-UP
SPOOL RELIEF
RELIEF VALVE
VALVE
PRESSURE COMPENSATOR
REDUCING VALVE
FILTER
COOLER
SELECTOR STEERING
VALVE PUMP FLUID
SAMPLING
PORT
RIGHT LEFT
NEUTRALIZER NEUTRALIZER
PILOT
TANK PUMP
Page:
6-12
STEERING
CYLINDERS STEERING SYSTEM
STEERING CONTROL VALVE
GRADUAL RIGHT TURN
DIVERTER
SHUTTLE VALVE
VALVE
LINE
RELIEF SECONDARY
VALVE CONTROL BACK-UP
SPOOL RELIEF
RELIEF VALVE
VALVE
PRESSURE COMPENSATOR
REDUCING VALVE
VALVE SECONDARY
PUMP
FILTER
COOLER
SELECTOR STEERING
VALVE FLUID
PUMP SAMPLING
PORT
RIGHT LEFT
NEUTRALIZER NEUTRALIZER
PILOT
TANK PUMP
Page:
6-13
STEERING
CYLINDERS STEERING SYSTEM
STEERING CONTROL VALVE
SHARP RIGHT TURN
DIVERTER
SHUTTLE VALVE
VALVE
LINE
RELIEF SECONDARY
VALVE CONTROL BACK-UP
SPOOL RELIEF
RELIEF VALVE
VALVE
PRESSURE COMPENSATOR
REDUCING VALVE
VALVE SECONDARY
FILTER
COOLER
SELECTOR STEERING
VALVE PUMP FLUID
SAMPLING
PORT
RIGHT LEFT
NEUTRALIZER NEUTRALIZER
PILOT
TANK PUMP
Page:
6-14
STEERING
CYLINDERS STEERING SYSTEM
STEERING CONTROL VALVE
GRADUAL RIGHT TURN
SECONDARY STEER
DIVERTER
SHUTTLE VALVE
VALVE
LINE
RELIEF SECONDARY
VALVE CONTROL BACK-UP
SPOOL RELIEF
RELIEF VALVE
VALVE
PRESSURE COMPENSATOR
REDUCING VALVE
VALVE SECONDARY
PUMP
FILTER
COOLER
SELECTOR
VALVE STEERING FLUID
PUMP SAMPLING
PORT
RIGHT LEFT
NEUTRALIZER NEUTRALIZER
PILOT
TANK PUMP
Page:
6-15
Service Brake Components Parking Brake Components Shared by Service and Parking Systems
Page:
6-16
REAR BRAKE
ACCUMULATOR
FRONT BRAKE
ACCUMULATOR
PUMP
CHECK REAR FRONT
VALVE PARKING BRAKE BRAKE
BRAKE PARKING
VALVE BRAKE
TANK
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
Page: 6-17
Page:
6-18
BRAKE PUMP
LOW PRESSURE
BARREL
CONTROL PISTON
DRIVE SHAFT
INLET PASSAGE
ADJUSTMENT ADJUSTMENT
BRAKE PUMP
HIGH PRESSURE
BARREL
CONTROL PISTON
DRIVE SHAFT
INLET PASSAGE
PISTON ASSEMBLY SWASHPLATE
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
Page: 6-21
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
Page: 6-22
Page:
6-23
REAR BRAKE
ACCUMULATOR
FRONT BRAKE
ACCUMULATOR
PUMP
CHECK REAR FRONT
VALVE PARKING BRAKE BRAKE
BRAKE PARKING
VALVE BRAKE
TANK
Page:
6-24
REAR BRAKE
ACCUMULATOR
FRONT BRAKE
ACCUMULATOR
PUMP
CHECK REAR FRONT
VALVE PARKING BRAKE BRAKE
BRAKE PARKING
VALVE BRAKE
TANK
Page:
BRAKE BRAKE
COOLER
BRAKE BRAKE
RELIEF
VALVE
REAR FRONT
PUMP PUMP
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
LAB EXERCISES
Directions: Use this worksheet during the presentation to take notes on the function and
location of each component. During the lab exercise locate the components.
Page: 6-26
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
LAB EXERCISES
Lab B: Steering System Operational Tests Worksheet
Cycle Time
Specification
Margin Pressure
Right Stop
Left Stop
Page: 6-27
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
LAB EXERCISES
Lab D: Brake System and Brake Cooling System Component Identification Quiz
Worksheet
Directions: Use this worksheet during the presentation to take notes on the function and
location of each component. During the lab exercise locate the components.
Page: 6-28