Manual Caterpillar 5130b Hydraulic Excavators Hydraulic System Components Diagrams Schematics Parts PDF

Service Training
MALAGA
5130B Hydraulic Excavators
HYDRAULIC SYSTEM
Francis
NOV 97
CHAPTER : Hydraulic System
5130B HYDRAULIC SYSTEM

COMPONENTS
Pilot System
Implement System
Travel System
Swing System
Cooling Systems
Page: 2
HYDRAULIC SYSTEM SECMENTS
Hydraulic System The hydraulic system will be discussed in five segments, as shown by
Segments: the slide above.
In segment one, we will see how the pilot system supplies oil to the
- Pilot system proportional reducing valves that control power shift pressure to the
implement pumps. We will also see how pilot system oil is used in the
- Implement system automatic track tensioning system and the pilot control circuits for the
implement, swing, and travel functions.
- Travel system Operation of the controls and control valves for the boom, stick, and
bucket functions are covered in the implement system segment.
- Swing system Segment three covers the operation of the travel system including the
travel brakes, while segment four covers the swing system including
- Cooling systems the swing brake.
The final segment will cover the operation of the three cooling systems
on the 5130B Excavator.
Page: 3
5130B PILOT SYSTEM
PILOT
ACCUMULATOR
DUAL SWING BUCKET BUCKET TRAVEL

PRESSURE BRAKE OPEN CLOSE BRAKE
PILOT MANIFOLD
LOW PILOT
PRESSURE
RELIEF VALVE
V.I.M.S.
MACHINE
CONTROL AESC
TRAVEL SWING CONTROL
BRAKES BRAKES LINE
ENGINE
BOOM FLOAT CONTROL
VALVES
RELAY
CONTROL
MANIFOLD
POWER ENGINE HYDRAULIC
SHIFT COOLING COOLING
HIGH PILOT
PRESSURE SWING LS DUAL
RELIEF VALVE CONTROL VALVE PRESSURE BOOM FLOAT
RELIEF VALVE SOLENOIDS
SWING
PRESSURE
SWITCH
IMPLEMENT
TO PRESSURE
CONTROL SWITCH
VALVES
FRONT
CONTROL WARMUP
VALVE VALVES
RH REAR "G" PORT

CONTROL PRESSURE
TRAV VALVE
SWIVEL PILOT
FILTER
PILOT SYSTEM
LOCK VALVE
FROM
CONTROL AC COMPRESSOR
VALVES DRIVE MOTOR
TRAVEL
PRESSURE
AUTOMATIC SWITCH
TRACK TENSION
Page:
4
5130B AUTOMATIC
TRACK TENSION
4000 kPa
Pilot RV PILOT
MANIFOLD
Track Adj.
Pilot RV
(7000 kPa)
ACCUMULATORS

CHECK
VALVE
CYLINDER
RELIEF
VALVE
Page:
LEFT RIGHT
ROLLER FRAME ROLLER FRAME
5
CONTROL MANIFOLD
4000 kPa Implement ENGINE

Pilot Pressure CONTROL
Line "G" Port
MODULE
Proportional Eng. Cooling Fan Hyd. Cooling Fan

Reducing Valve Solenoid Solenoid

7000 kPa Track Tension
Pilot Pressure 5130B
PUMPS
Page:
6
5130B ME HYDRAULIC SYSTEM
SWING MOTORS STICK BOOM BUCKET CURL
RELIEF
VALVE
SWING
CONTROL VALVE
6 Spool Valve BALANCE

LINES

TO

CONTROL
MANIFOLD
TO TRACK BALANCE
TENSION LINES
CIRCUIT
LEFT 3 SPOOL RIGHT

PILOT TRAVEL VALVE TRAVEL
MANIFOLD ENGINE
TO PILOT
SYSTEM HIGH
PRESSURE
HIGH SCREEN
TO PRESSURE
CONTROL SCREEN
MANIFOLD
Page:
PILOT HYDRAULIC
FILTER PUMPS
7
FRONT MAIN CONTROL VALVE
BUCKET BUCKET
BOOM BOOM
STICK STICK
LS Signal
(From Trk Ctr Vl )
LS Signal
(Output)
Page: 8
REAR MAIN CONTROL VALVE
TRAVEL
BOTTOM
DUMP
Page: 9
Pressure Limitation
1. Dual Pressure Load Sensing Relief Valve

a. Implement Load Sensing Signal
b. Travel Load Sensing Signal
2. Differential Pressure Relief Valves
3. Line Relief Valves
4. Main Relief Valves
Page: 10
Load Sensing Control
1. Sends equal signal to four hydraulic pumps
2. Allows individual hydraulic circuits to operate

at different pressures
3. Limits maximum system pressure
4. Regulates pump flow according to flow demand
Page: 11
SIGNAL DUPLICATION VALVE AND

DUAL PRESSURELOAD SENSING
RELIEF VALVE
(Component Location)
DUAL PRESSURE
LOAD SENSING
RELIEF VALVE
SIGNAL
DUPLICATION
VALVE
Page: 12

DUAL PRESSURE LOAD SENSING
RELIEF VALVE
IMPLEMENT ACTIVATED
5130B Condense hyd. schematic
HIGHEST
DUAL SIGNAL
PRESSURE PRESSURE
LOAD SENSING
RELIEF VALVE
SIGNAL
TRAVEL DUPLICATION VALVE
SIGNAL
LOAD SENSING
PRESSURE
Page: 13

DUAL PRESSURELOAD SENSING
RELIEF VALVE
TRAVEL ACTIVATED
TRV CTR
VAL
To Travel
Control Valve
HIGHEST
DUAL SIGNAL
PRESSURE PRESSURE
LOAD SENSING
RELIEF VALVE
SIGNAL
TRAVEL DUPLICATION VALVE
SIGNAL
LOAD SENSING
PRESSURE
Page: 14
LOAD SENSING DIFFERENTIAL

PRESSURE RELIEF VALVE
LOAD SENSING
PRESSURE
HIGH
TO IMPLEMENT PRESSURE
AND TRAVEL SCREEN
CONTROL VALVES
Page: 15
LINE RELIEF VALVE

(Component Location)
LINE RELIEF VALVES
Page: 16
LINE RELIEF VALVE
POPPET
RELIEF VALVE
TO IMPLEMENT
CIRCUITS
Page: 17
LOAD CHECK VALVES AND

FLOW COMPENSATOR VALVES
VALVE LOCATIONS
Page: 18
BUCKET CONTROL VALVE

BUCKET CURL
LOAD SENSING SIGNAL

FROM DUPLICATING VALVE LOAD SENSING SIGNAL
TO PUMP CONTROLS
TO SIGNAL
DUPLICATION
VALVE COMPENSATOR
VALVE
FEEDER
PASSAGE
Page: 19
COMPENSATOR VALVE AND LOAD CHECK VALVE

NEUTRAL
LOAD SENSING SIGNAL

FROM DUPLICATING VALVE
SIGNAL FROM OTHER
HYDRAULIC CIRCUITS
LOAD SENSING SIGNAL

TO PUMP CONTROLS
LOAD SENSING SIGNAL COMPENSATOR AND

TO DUPLICATING VALVE LOAD CHECK VALVE
ORIFICES
SUPPLY PASSAGE
FEEDER PASSAGE
Page: 20
PROPORTIONAL PRIORITY PRESSURE COMPENSATED SYSTEM
LOAD SENSING SIGNAL

DUPLICATION VALVE
TO STICK FLOW TO BOOM

CYLINDER COMPENSATOR CYLINDERS
VALVE

STICK VALVE BOOM VALVE
LEFT RIGHT
Page:
TANDEM TANDEM
PUMPS PUMPS
21
5130B BUCKET BOTTOM
DUMP
BUCKET OPEN
RIGHT
JOYSTICK
LEFT
JOYSTICK
BUCKET
OPEN/CLOSE
BOTTOM
BOTTOM DUMP OPEN
DUMP CLOSE AESC
(ALL)

3 SPOOL
VALVE
TO HYDRAULIC FROM
ACTUATION HYDRAULIC
VALVE ACTUATION
Page:
VALVE
Machine
Control
Module
22
5130B TRAVEL CIRCUIT
TO TRACK
TENSION
CIRCUIT TRAVEL
COUNTERBALANCE FRONT CV
VALVES
PILOT
MANIFOLD
LEFT RIGHT
TRAVEL TRAVEL
TO PILOT
SYSTEM

REAR CV
ENGINE
TO CONTROL
MANIFOLD
BALANCE HIGH
LINES PRESSURE
SCREENS
TO CONTROL
MANIFOLD
PILOT
FILTER HYDRAULIC
PUMPS
Page:
23
5130B TRAVEL COUNTERBALANCE
AND RELIEF VALVES
TRAVELING
A B

FROM A B TO
MOTOR MOTOR
SECTION OF AREA A SECTION OF AREA B

Page:
3 SPOOL
CONTROL
VALVE
24
5130B TRAVEL COUNTERBALANCE
AND RELIEF VALVES
COUNTERBALANCE FUNCTION
A B

FROM TO
MOTOR MOTOR
SECTION OF AREA A SECTION OF AREA B

Page:
3 SPOOL
CONTROL
VALVE
25
5130B TRAVEL BRAKE
RELEASED
LEFT RIGHT
TRAVEL TRAVEL
ECM
TRAVEL
ALARM
PRESSURE
SWITCH
3 SPOOL MACHINE
VALVE CONTROL

VIMS TRAVEL
INTER. ALARM
NO. 2
PILOT
MANIFOLD
LOAD SENSING
DUAL PRESSURE
RELIEF VALVE
Page:
LADDER LADDER
POSITION POSITION
SWITCH SWITCH PILOT
PUMP HYDRAULIC
ACTUATION
26
VALVE
5130B
SWING SWING SYSTEM
SWING BRAKES
MOTORS
LEFT
JOYSTICK
LADDER
POSITION
SWITCHES
MACHINE
RELIEF CONTROL
VALVE MODULE
SWING
CONTROL
VALVE
ENGINE
CONTROL
MODULE

SWING
PRESSURE
HIGH
SWITCH
PRESSURE
ENGINE
SCREEN
HYDRAULIC
PUMPS
Page:
PILOT MANIFOLD SWING BRAKE HYDRAULIC

ACTUATION PILOT
SOLENOID FILTER
VALVE
VALVE
27
5130B SWING CONTROL VALVE
SWINGING
LEFT SWING RESOLVER SIGNAL

PILOT SIGNAL TO SWING PUMP RIGHT SWING
PILOT SIGNAL
HIGH PRESSURE
RELIEF VALVE
LOW PRESSURE
RELIEF VALVE
RETURN
CHECK VALVE
TO DRAIN
SECTION C-C

LEFT
SWING MOTOR
RIGHT
E SWING MOTOR
D
Page:
SECTION D-D D
C C
E SECTION E-E
SECTION B-B
28
5130B
SWING SWING SYSTEM
SWING BRAKES
MOTORS
LEFT
JOYSTICK
LADDER
POSITION
SWITCHES
MACHINE
RELIEF CONTROL
VALVE MODULE
SWING
CONTROL
VALVE
ENGINE
CONTROL

MODULE
SWING
PRESSURE
HIGH
SWITCH
PRESSURE
ENGINE
SCREEN
HYDRAULIC
PUMPS
Page:
PILOT MANIFOLD SWING BRAKE HYDRAULIC

ACTUATION PILOT
SOLENOID
29
VALVE FILTER
VALVE
5130B SWING CONTROL VALVE

SWINGING
LEFT RIGHT
SWING SWING
MOTOR MOTOR
RELIEF VALVE
SECTION
CENTER HIGH PRESSURE
MANIFOLD LOAD SPOOL
SECTION AND POPPET
DRAIN
No. 7 No. 8 RELIEF

VALVE
SHUTTLE
SPOOL
DUMP
SPOOL
LOW PRESSURE
LOAD SPOOL
No. 5 No. 6 AND POPPET
RESOLVER RIGHT SWING

VALVE PILOT SIGNAL
No. 4
RESOLVER SIGNAL
TO SWING PUMP
No. 3
No.1
No. 2
SWING
CONTROL
SPOOL
LEFT SWING
PILOT SIGNAL
CONTROL SPOOL
SECTION
SWING PUMP
FLOW
Page: 30
COOLING SYSTEMS
Engine And Aftercooler Cooling System
Hydraulic Cooling System
Pump Drive Cooling And Lubrication System
Page: 31
5130B
ENGINE/AFTERCOOLER
COOLING SYSTEM
MACHINE
CONTROL
FUEL
TANK
CAB
SUPPORT
VIMS
HYDRAULIC

TANK
ENGINE
COOLING FAN
AND MOTOR
ENGINE
COOLING PUMP ENGINE
ENGINE
COOLING PUMP
CONTROL VALVE
Page:
TEMPERATURE ENGINE
ECM
32
SENSOR RADIATOR
ENGINE COOLING SYSTEM
VIMS
ECM
TEMPERATURE
SENSOR ENGINE

ENGINE
COOLING PUMP MAKEUP
SOLENOID VALVE VALVE SWING PUMP
Page:
PILOT
PUMP
33
5130B ENGINE COOLING SYSTEM FAN
1000
970 RPM
900 98C
FAN SPEED RPM
800
700

600
500 375 RPM

88C
400
300
50 60 70 80 90 100 110 120
ENGINE COOLANT TEMPERATURE IN C

Page:
34
HYDRAULIC COOLING SYSTEM
MACHINE
CONTROL
MAKE UP VALVE
HYDRAULIC OIL
COOLER
FUEL
TANK
CAB
SUPPORT
HYDRAULIC SYSTEM VIMS
COOLING FAN
AND MOTOR
HYDRAULIC
TANK

TEMPERATURE
SENSOR
ENGINE
HYDRAULIC SYSTEM
Page:
COOLING PUMP
CONTROL VALVE
HYDRAULIC SYSTEM ECM

35
COOLING PUMP
HYDRAULIC COOLING SYSTEM
ENGINE
COOLING PUMP
SOLENOID VALVE
MACHINE ECM
CONTROL VIMS
ENGINE
TEMPERATURE
SENSOR

MAKEUP
VALVE
PUMP DRIVE
Page:
36
5130B HYDRAULIC SYSTEM COOLING FAN
1200
1100
1000
FAN SPEED RPM
900
800 RPM
800 60C

700
600
500
485 RPM
400 49C
300
40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70
HYDRAULIC FLUID TEMPERATURE IN C

Page:
37

Manual Caterpillar 5130b Hydraulic Excavators Hydraulic System Components Diagrams Schematics Parts PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Manual Caterpillar 5130b Hydraulic Excavators Hydraulic System Components Diagrams Schematics Parts PDF

Uploaded by

Copyright:

Available Formats

Service Training

5130B Hydraulic Excavators

5130B HYDRAULIC SYSTEM

HYDRAULIC SYSTEM SECMENTS

DUAL SWING BUCKET BUCKET TRAVEL

RH REAR "G" PORT

CHAPTER : Hydraulic System

4000 kPa Implement ENGINE

Proportional Eng. Cooling Fan Hyd. Cooling Fan

CHAPTER : Hydraulic System

SWING MOTORS STICK BOOM BUCKET CURL

6 Spool Valve BALANCE

CHAPTER : Hydraulic System

5130B Hydraulic Excavators

LEFT 3 SPOOL RIGHT

FRONT MAIN CONTROL VALVE

REAR MAIN CONTROL VALVE

1. Dual Pressure Load Sensing Relief Valve

2. Differential Pressure Relief Valves

3. Line Relief Valves

4. Main Relief Valves

Load Sensing Control

1. Sends equal signal to four hydraulic pumps

2. Allows individual hydraulic circuits to operate

3. Limits maximum system pressure

4. Regulates pump flow according to flow demand

SIGNAL DUPLICATION VALVE AND

SIGNAL DUPLICATION VALVE AND

SIGNAL DUPLICATION VALVE AND

5130B Condense hyd. schematic

LOAD SENSING DIFFERENTIAL

5130B Condense hyd. schematic

LINE RELIEF VALVE

FRONT MAIN CONTROL VALVE

LINE RELIEF VALVES

LINE RELIEF VALVE

5130B Condense hyd. schematic

LOAD CHECK VALVES AND

FRONT MAIN CONTROL VALVE

BUCKET CONTROL VALVE

LOAD SENSING SIGNAL

COMPENSATOR VALVE AND LOAD CHECK VALVE

LOAD SENSING SIGNAL

LOAD SENSING SIGNAL

LOAD SENSING SIGNAL COMPENSATOR AND

LOAD SENSING SIGNAL

TO STICK FLOW TO BOOM

CHAPTER : Hydraulic System

CHAPTER : Hydraulic System

CHAPTER : Hydraulic System

CHAPTER : Hydraulic System

SECTION OF AREA A SECTION OF AREA B

CHAPTER : Hydraulic System

SECTION OF AREA A SECTION OF AREA B

CHAPTER : Hydraulic System

CHAPTER : Hydraulic System

PILOT MANIFOLD SWING BRAKE HYDRAULIC

LEFT SWING RESOLVER SIGNAL

CHAPTER : Hydraulic System

CHAPTER : Hydraulic System

PILOT MANIFOLD SWING BRAKE HYDRAULIC

5130B SWING CONTROL VALVE

No. 7 No. 8 RELIEF