Professional Documents
Culture Documents
July 2002
Table of Contents
Foreword ................................................................. 4
Maintenance Section
Cooling System Specifications ............................... 6
Index Section
Index ..................................................................... 62
4
Foreword
Use the Maintenance Interval Schedule in the Note: Failures that result from extended oil drain
Operation and Maintenance Manual for your periods are not warrantable failures, regardless of
machine to determine servicing intervals. Calendar use of this recommended procedure. Failures that
intervals shown (daily, weekly, monthly, etc.) can result from extended engine oil drain periods are
be used instead of service hour meter intervals if considered improper use under the warranty.
they provide more convenient servicing schedules
and approximate the indicated service hour meter
reading. Recommended service should always be
performed at the interval that occurs first.
NOTICE
When auxiliary devices, accessories or consumables
(filters, oil, additives, catalysts, fuel, etc.) made by
other manufacturers are used on Caterpillar prod-
ucts, the Caterpillar warranty is not affected simply
because of such use. Failures that result from the
installation or usage of other manufacturers auxiliary
devices, accessories or consumables, however, are
not Caterpillar factory defects and therefore are NOT
covered by Caterpillars warranty.
Maintenance Section
NOTICE
Never operate an engine without water temperature
regulators in the cooling system. Water temperature
Cooling System regulators help to maintain the engine coolant at the
proper operating temperature. Cooling system prob-
Specifications lems can develop without water temperature regula-
tors.
i01613916
For more detailed information, refer to the following
General Coolant Information publication: Special Publication, REHS1063,
Special Instruction - Know Your Track-Type Tractor
SMCS Code: 1350; 1395 Cooling System.
Table 3 Table 4
Propylene Glycol Service Life Before Flushing and Before Refilling
Concentration Freeze Protection Anti-Boil Protection Coolant Service Life
50 Percent 29 C (20 F) 106 C (223 F) Cat ELC 12000 hours or 6 years
Commercial coolant that 6000 hours or 6 years
NOTICE meets the Caterpillar EC-1
Do not use propylene glycol in concentrations that ex- specification
ceed 50 percent glycol because of propylene glycols Cat DEAC 3000 hours or 3 years
reduced heat transfer capability. Use ethylene glycol
in conditions that require additional freeze or anti-boil Commercial Heavy-Duty
Coolant/Antifreeze that
protection. 3000 hours or 1 year
meets ASTM D4985 or
ASTM D6210
Note: Propylene glycol coolant used in Caterpillar
Diesel Engine cooling systems must meet ASTM Note: Perform SOS coolant analysis (Level 2)
D6211-98 "Fully-Formulated Propylene Glycol-Based annually. Refer to the SOS Coolant Analysis topic
Engine Coolant for Heavy-Duty Engines. When in this publication.
Propylene glycol coolant is used in heavy-duty
diesel engines, regular addition of Supplemental
Coolant Additive (SCA) is required for liner cavitation i01615954
protection. Consult your Caterpillar dealer for more
information. Cat Extended Life Coolant
(ELC)
i01615191
SMCS Code: 1350; 1352; 1395
Coolant Recommendations
Caterpillar provides Cat Extended Life Coolant
SMCS Code: 1350; 1352; 1395 (ELC) for use in the following applications:
The following two types of coolants may be used in Heavy-duty diesel engines
Caterpillar machine engines:
Automotive applications
Preferred Cat Extended Life Coolant (ELC) or
a commercial heavy duty coolant that meets the The anti-corrosion package for Cat ELC is different
Caterpillar EC-1 specification from the anti-corrosion package for other coolants.
Cat ELC is an ethylene glycol base coolant.
Acceptable Cat Diesel Engine Antifreeze/Coolant However, Cat ELC contains organic corrosion
(DEAC) or a commercial heavy-duty inhibitors and antifoam agents with low amounts
coolant/antifreeze that meets ASTM D4985 of nitrite. Cat ELC has been formulated with the
or ASTM D6210 specifications correct amounts of these additives in order to
provide superior corrosion protection for all metals
in the cooling system of diesel engines.
NOTICE
Do not use a commercial coolant/antifreeze that only Cat ELC extends the service life of the coolant to
meets the ASTM D3306 or D4656 specification. This 12000 service hours or six years. Cat ELC does not
type of coolant/antifreeze is made for light duty auto- require the frequent additions of a Cat Supplemental
motive applications. Coolant Additive (SCA). Cat ELC Extender is the
only additional maintenance that is needed at 6000
Caterpillar recommends a 50/50 mixture of water service hours or one-half of the service life.
and glycol. This mixture of water and glycol will
provide optimum heavy-duty performance as a Cat ELC is available in a 50/50 premixed cooling
coolant/antifreeze. solution with distilled water or deionized water.
The 50/50 premixed cooling solution of Cat ELC
Note: Cat DEAC does not require a treatment provides a freezing point of 37C (34F). Cat ELC
with an Supplemental Coolant Additive (SCA) at Concentrate can be used to lower the freezing point
the initial fill. However, a commercial heavy-duty to 51C (60F) for arctic conditions.
coolant/antifreeze that meets ASTM D4985
or ASTM D6210 specifications may require a Consult your Caterpillar dealer for the part numbers
treatment with an SCA at the initial fill. of Cat ELC, Cat ELC Extender, and Cat ELC
Concentrate .
9
Maintenance Section
Cooling System Specifications
Cat ELC can be recycled. The drained coolant Note: For larger capacity cooling systems, use the
mixture can be distilled in order to remove the formula in Table 6 to determine the correct amount
ethylene glycol and the water. The ethylene of extender.
glycol and the water can be reused. Consult your
Caterpillar dealer for more information. Table 6
Equation for Adding ELC Extender to ELC
Commercial ELC V(1) 0.02 = X(2)
(1) V is the total volume of the cooling system.
If Cat ELC is not used, then select a commercial (2) X is the amount of ELC Extender that is required.
coolant that meets the Caterpillar EC-1 specification
and either the ASTM D6210 specification or the
ASTM D4985 specification. Do not use a long life Table 7 is an example for using the equation that is
coolant that does not meet the EC-1 specification. in Table 6.
Follow the maintenance guide for the coolant that is Table 7
provided by the supplier of any commercial coolant.
Follow the Caterpillar guidelines for the quality of Example of the Equation For Adding ELC
water and the specified coolant change interval. Extender to ELC
Total Volume Amount of ELC
ELC Cooling System Maintenance of the Cooling
System (V)
Factor for
Multiplication
Extender that is
Required (X)
3. Remove the empty SCA maintenance element Note: Clean water is the only flushing agent that is
and remove the element base. Plug the coolant required when the ELC is drained from the cooling
lines or bypass the coolant lines. system.
4. Flush the system with clean water in order to Contamination of the Cat ELC Cooling
remove any debris.
System
5. Use Caterpillar Cooling System cleaner to clean
the system. Follow the instructions on the label. NOTICE
Topping off or mixing Cat ELC with other products that
6. Drain the cleaner into a suitable container. Flush do not meet the Caterpillar EC-1 specification reduces
the cooling system with clean water. the effectiveness of the coolant and shortens coolant
service life.
Note: Deposits that remain in the system may be
loosened and removed by the ELC. Use only Caterpillar products or commercial products
that have passed the Caterpillar EC-1 specification for
7. In systems with heavy deposits, it may be pre-mixed or concentrate coolants. Use only Cat ELC
necessary to disconnect the hoses. Clean Extender with Cat ELC.
the deposits and debris from the hoses and
the fittings. Install the hoses and tighten the Failure to follow these recommendations can result in
hose fittings. Pipe threads may also need to shortened cooling system component life.
be cleaned and sealed. Seal the threads with
5P-3413 Pipe Sealant.
In cooling systems that use the Cat ELC, do not add
8. Fill the cooling system with clean water and the Cat Diesel Engine Antifreeze/Coolant (DEAC)
operate the engine until the engine is warmed to as a makeup coolant. Contamination of Cat ELC
49 to 66C (120 to 150F). by Cat DEAC or another conventional coolant will
defeat the advantages of Cat ELC. If the Cat ELC
in the cooling system becomes contaminated by
NOTICE more than 10 percent of the total system capacity
Improper or incomplete rinsing of the cooling system by conventional coolant or SCA, perform one of the
can result in damage to copper and other metal com- following operations:
ponents.
Drain the cooling system into a suitable container.
To avoid damage to the cooling system, make sure Dispose of the coolant according to local
to completely flush the cooling system with clear wa- regulations. Flush the system with clean water. Fill
ter. Continue to flush the system until all signs of the the system with the premixed Cat ELC.
cleaning agent are gone.
Drain a portion of the cooling system into a
9. Drain the cooling system into a suitable container suitable container according to local regulations.
and flush the cooling system with clean water. Then, fill the cooling system with the premixed
Cat ELC. This should lower the contamination to
Note: The cooling system cleaner must be less than 10 percent.
thoroughly flushed from the cooling system. Cooling
system cleaner that is left in the system will Maintain the system as a conventional Cat DEAC.
contaminate the coolant. The cleaner may also Treat the system with SCA. Change the coolant
corrode the cooling system. at the interval that is recommended for the
conventional Cat DEAC.
10. Repeat Steps 8 and 9 until the system is
completely clean.
i01621792
NOTICE
Cat Extended Life Coolant Do not use a conventional coolant to top off a cooling
(ELC) Cooling System system filled with Cat Extended Life Coolant (ELC) or
a coolant that meets the Caterpillar EC-1 specifica-
Maintenance tion.
SMCS Code: 1350; 1352; 1395 Do not use Supplemental Coolant Additives (SCA)
other than Cat ELC Extender in cooling systems filled
NOTICE with Cat Extended Life Coolant.
Use only Caterpillar products or commercial products
that have passed Caterpillar EC-1 specification for
premixed or concentrated coolants. Cat Extended Life Coolant (ELC)
Cooling System Cleaning
Use only Cat Extended Life Coolant (ELC) Extender
with Cat Extended Life Coolant (ELC). Note: If the cooling system is already filled with Cat
ELC, cleaning agents are not required to be used
Mixing Cat Extended Life Coolant with other prod- at the specified coolant change interval. Cleaning
ucts reduces the Cat Extended Life Coolant service agents are only required if the system has been
life. Failure to follow the recommendations can reduce contaminated by the addition of some other type of
cooling system components life. coolant or by cooling system damage.
In order to maintain the correct balance between Clean water is the only cleaning agent that is
the antifreeze and the additives, you must maintain required when Cat ELC is drained from the cooling
the recommended concentration of Cat Extended system.
Life Coolant (ELC). Topping off with water lowers the
proportion of the additive. This will lower the ability Cat ELC can be recycled. The drained coolant
of the coolant to protect the system from pitting, mixture can be distilled. The distillation process
cavitation, erosion, and deposits. Cooling systems can remove the ethylene glycol and the water.
filled with Cat ELC should only be topped off with The ethylene glycol and the water can be reused.
premixed Cat ELC or a commercial coolant which Consult your Caterpillar dealer for more information.
meets the Caterpillar EC-1 specification.
After you drain the cooling system and after you refill
the cooling system, operate the engine while the
Proper additions to the Extended radiator filler cap is removed. Operate the engine
Life Coolant until the coolant reaches the normal operating
temperature and until the coolant level stabilizes. As
Note: Do not add Cat ELC Concentrate as a needed, add the coolant mixture in order to fill the
makeup solution for maintaining the correct coolant system to the proper level.
level. The addition of the Cat ELC Concentrate will
increase the concentration of glycol in the cooling
i01622076
system.
Diesel Engine Antifreeze/
During daily maintenance, use the premixed
Cat ELC or use a coolant that meets Caterpillar Coolant (DEAC)
EC-1 specifications. Check the specific gravity
of the coolant with the 1U-7298 Coolant/Battery SMCS Code: 1350; 1352; 1395
Tester (Degrees Celsius) or with the 1U-7297
Coolant/Battery Tester (Degrees Fahrenheit). Use Caterpillar recommends using Cat Diesel Engine
Cat ELC Concentrate to restore the proper glycol Antifreeze/Coolant (DEAC) for cooling systems that
concentration in the coolant system. This should require a heavy-duty coolant/antifreeze. Cat DEAC
be done before the engine is exposed to freezing is an alkaline single-phase ethylene glycol type
temperatures. antifreeze that contains corrosion inhibitors and
antifoam agents.
12
Maintenance Section
Cooling System Specifications
Table 8
Cat SCA Requirements for Heavy-Duty Coolant/Antifreezes
Drain water and sediment from the fuel storage Fuel Information for Diesel
tank weekly. Drain water and sediment before the
tank is refilled.
Engines
SMCS Code: 1250; 1280
Keep the area around the fuel tank filler neck
clean of debris in order to prevent contamination The two basic types of diesel fuel are No. 2 diesel
of the fuel tank. fuel and No. 1 diesel fuel. No. 2 diesel fuel is a
heavier diesel fuel than No. 1 diesel fuel.
As required, clean the inside of the vehicles fuel
tank. When diesel fuel is stored outdoors during cold
weather, the water will freeze after the water
Drain water and sediment from the vehicles fuel separates from the diesel fuel. Any effect that
tank daily. Drain the tank at the start of a shift. is caused by storing the fuel outdoors should
After the fuel tank has been filled, allow the fuel immediately appear in the fuel. Fuel that is stored in
to settle for ten minutes. This will allow the water underground tanks or fuel that is stored in a heated
and sediment to separate from the fuel. Then, area will be easier to pump. However, moisture
drain the water and sediment from the tank. in the fuel will not freeze until the fuel is in the
machine. Any effect that is caused by cold weather
Install water separators. will not appear until the fuel has cooled to the
outside temperature. It is preferable to determine
Drain the water from the water separator daily. any detrimental effects of temperature before the
fuel is in the machine.
For some applications, Caterpillar high efficiency
fuel filters are required in order to provide In cold weather, heavier fuels can cause problems
maximum life to the fuel system. with fuel filters, fuel lines, fuel tanks, and fuel
storage. During cold weather, fuel suppliers often
Change fuel filters at the scheduled interval. provide blends of No. 1 and No. 2 diesel fuel in
Never fill the new fuel filter with fuel before order to avoid these types of problems. For more
installation. Use the fuel priming pump to remove information on fuels which include blends of No. 1
air from the system. and No. 2 diesel fuel, consult your fuel supplier.
Install breather filters on the fuel tanks.
16
Maintenance Section
Fuel Specifications
When you use No. 2 diesel fuel or other heavier In some engine installations, small modifications
fuels, some of the fuels qualities may interfere can prevent problems that are caused by the cloud
with successful cold weather operation. However, point. One of the following changes can prevent
heavier diesel fuels such as No. 2 diesel fuel can problems in many conditions: a change in the
be used in diesel engines that operate in cold location of fuel filters and/or supply lines and the
temperatures. addition of insulation. In extreme temperatures,
heating of the fuel may be required to prevent the
There are several possible methods that can be filters from plugging. There are several types of fuel
used to compensate for the fuel qualities that heaters that are available. The heaters use either
may interfere with cold weather operation. These engine coolant or exhaust gas as a heat source.
methods include the use of starting aids, engine These systems may prevent filter waxing problems
coolant heaters, fuel heaters, and de-icers. There without the use of de-icers. These systems may be
are also additives which can be used to modify ineffective when the fuel contains a large amount
some of the characteristics of the diesel fuel. of dirt or of water. Use of a fuel heater can help
eliminate some cold weather problems. A fuel
heater should be installed so that the fuel is heated
Starting Aids before flowing into the fuel filter.
The use of a starting aid is a conventional method
Note: Only use fuel heaters that are controlled
of assistance for cold starts in low temperature
by thermostats or use fuel heaters that are
conditions. A variety of starting aids are available
for Caterpillar engines. Follow the recommendations self-regulated. Do not use fuel heaters in warm
temperatures.
that are provided by the manufacturer of the starting
aid. Information about the use of starting aids is
included in the Operation and Maintenance Manual Select a fuel heater that is mechanically simple, yet
adequate for the application. The fuel heater should
for your machine.
also prevent overheating of the fuel. Disconnect the
fuel heater or deactivate the fuel heater in warm
Engine Coolant Heaters weather. An unacceptable loss of fuel viscosity
and engine power will occur if the fuel supply
These heaters heat the engine coolant. The heated temperature is allowed to become too hot.
coolant flows through the cylinder block. The flow
of heated coolant keeps the engine warm. A warm For additional information on fuel heaters, see your
engine is easier to start in cold weather. Most Caterpillar dealer.
coolant heaters use electrical power. A source of
electricity is necessary for this type of heater. Other
heaters that burn fuel are available as a source of
De-Icers
heat. These heaters may be used in place of the
electrical heaters. De-icers lower the freeze point of the moisture in
the fuel. De-icers are not generally needed when
fuel heaters are used. If you experience trouble,
With either type of heater, starting aids and/or fuels
with higher cetane numbers are less important consult your fuel supplier for recommendations of
a compatible commercial de-icer.
because the engine is warm. Problems with fuel
cloud point can cause the plugging of fuel filters.
Problems with fuel cloud point cannot be corrected Aftermarket Fuel Additives
by engine coolant heaters. This is especially true for
machines that allow the fuel filter to be cooled by There are many different types of fuel additives that
air flow during operation. are available to use. Caterpillar does not generally
recommend the use of fuel additives.
Fuel Heaters
In special circumstances, Caterpillar recognizes
the need for fuel additives. Fuel additives need
The fuel cloud point is related to problems with
to be used with caution. The additive may not
fuel filters. The heater heats the fuel above the
be compatible with the fuel. Some additives may
cloud point before the fuel enters the fuel filter. This
precipitate. This action causes deposits in the fuel
prevents wax from blocking the filter. Fuel can flow
system. The deposits may cause seizure. Contact
through pumps and lines at temperatures below the
your fuel supplier for those circumstances when
cloud point. The cloud point is often above the pour
fuel additives are required. Your fuel supplier can
point of a fuel. While the fuel can flow through these
make recommendations for additives to use and for
lines, the wax in the fuel can still plug the fuel filter.
the proper level of treatment. For best results, your
fuel supplier should treat the fuel when additives
are needed.
17
Maintenance Section
Fuel Specifications
i01754423
Table 9
Caterpillar Specifications for Distillate Diesel Fuel
Specifications ASTM Test ISO Test Requirements
Aromatics D1319 ISO 3837 35% maximum
Ash D482 ISO 6245 0.02% maximum (weight)
Carbon Residue on 10% D524 ISO 4262 0.35% maximum (weight)
Bottoms
Cetane Number D613 ISO 5165 40 minimum (DI engines)
35 minimum (PC engines)
Cloud Point D97 ISO 3016 The cloud point must not exceed
the lowest expected ambient
temperature.
Copper Strip Corrosion D130 ISO 2160 No. 3 maximum
Distillation D86 ISO 3405 10% at 282 C (540 F)
maximum
90% at 360 C (680 F)
maximum
Flash Point D93 ISO 2719 legal limit
API Gravity D287 N/A 30 minimum
No equivalent test
45 maximum
Pour Point D97 ISO 3016 6 C (10 F) minimum below
ambient temperature
Sulfur (1) D3605 ISO 8691 3% maximum
or
D1552
Kinematic Viscosity (2) D445 ISO 3104 1.4 cSt minimum and 20.0 cSt
maximum at 40 C (104 F)
Water and Sediment D1796 ISO 3734 0.1% maximum
Water D1744 N/A 0.1% maximum
Sediment D473 ISO 3735 0.05% maximum (weight)
Gums and Resins (3) D381 ISO 6246 10 mg per 100 mL maximum
Lubricity (4) D6078 N/A 3100 g minimum
D6079 ISO 12156 0.45 mm (0.018 inch) maximum
at 60 C (140 F)
0.38 mm (0.015 inch) maximum
at 25 C (77 F)
(1) Caterpillar fuel systems and engine components can operate on high sulfur fuels. Fuel sulfur levels affect exhaust emissions. High sulfur
fuels also increase the potential for corrosion of internal components. Fuel sulfur levels above 1.0 percent may significantly shorten the oil
change interval. For additional information, see this publication, Engine Oil topic (Maintenance Section).
(2) The values of the fuel viscosity are the values as the fuel is delivered to the fuel injection pumps. If a fuel with a low viscosity is used,
cooling of the fuel may be required to maintain a 1.4 cSt viscosity at the fuel injection pump. Fuels with a high viscosity might require fuel
heaters in order to bring down the viscosity to a 20 cSt viscosity.
(3) Follow the test conditions and procedures for gasoline (motor).
(4) The lubricity of a fuel is a concern with low sulfur fuel. To determine the lubricity of the fuel, use either the ASTM D6078 Scuffing Load
Wear Test (SBOCLE) or the ASTM D6079 High Frequency Reciprocating Rig (HFRR) test. If the lubricity of a fuel does not meet the
minimum requirements, consult your fuel supplier. Do not treat the fuel without consulting the fuel supplier. Some additives are not
compatible. These additives can cause problems in the fuel system.
19
Maintenance Section
Fuel Specifications
Recommendation for the Use of Biodiesel Biodiesel fuels may pose low ambient temperature
Fuel in Caterpillar Engines problems for both storage and operation. At low
ambient temperatures, fuel may need to be stored
For Caterpillar 3046, 3064, 3066, 3114, 3116, 3126, in a heated building or a heated storage tank.
3176, 3196, 3208, 3306, C10, C12, 3406, C15, The fuel system may require heated fuel lines,
C16, 3456, 3408, 3412, 3500 series, 3600 series, filters, and tanks. Filters may plug and fuel in the
CM20, CM25 and CM32 engines: Biodiesel meeting tank may solidify at low ambient temperatures if
the requirements listed in Caterpillars biodiesel precautions are not taken. Consult your biodiesel
specification or, meeting either ASTM D6751 or DIN supplier for assistance in the blending and
51606, are acceptable. They may also be blended attainment of the proper cloud point fuel.
in any percentage with an acceptable diesel
fuel, provided the biodiesel constituent meets the Biodiesel has poor oxidation stability, which can
requirements outlined in Table 11 prior to blending. result in long term storage problems. The poor
oxidation stability qualities may accelerate fuel
For Caterpillar 3003 through 3034, 3054 and 3056 oxidation in the fuel system. This is especially true
engines: Biodiesel meeting the requirements listed in engines with electronic fuel systems because
in Caterpillars biodiesel specification or, meeting they operate at higher temperatures. Consult the
either ASTM D6751 or DIN 51606, may be blended fuel supplier for oxidation stability additives.
with an acceptable diesel fuel at a maximum of 5%
biodiesel fuel blended with 95% diesel fuel. The Biodiesel fuel is an excellent medium for microbial
biodiesel fuel must meet the requirements listed in growth. Microbes cause fuel system corrosion
Table 11prior to blending. Use of more than a 5% and premature filter plugging. The effectiveness
biodiesel fuel can cause premature ffailures whose of conventional anti-microbial additives, when
repair would not be covered under Caterpillar used in biodiesel is not known. Consult your fuel
warranty. and additive supplier for assistance.
When burning biodiesel, or any blend of biodiesel, it Care must be taken to remove water from fuel
is the responsibility of the user to obtain the proper tanks. Water accelerates micrbial growth. Water
local, regional, and/or national exemptions required is naturally more prevalent in biodiesel fuels than
for the use of biodiesel in any emissions regulated in distillate fuels.
Caterpillar engine. When using a fuel that meets
Caterpillars Biodesiel specification, ASTM D6751,
or DIN 51606 specifications, and when adhering to
the following recommendations, the use of biodiesel
should pose no problems.
Recommendations
Caterpillar Biodiesel
Table 11
Property Test Method Test Method Units Limits
Fuel Specific
United States International Properties
Density @ 15C ASTM D1298 DIN/ISO 3675 g/cm3 0.86-0.90
Viscosity @ 40C ASTM D445 DIN/ISO 3104 mm2/s 4.0-6.0
Flash Point ASTM D93 DIN/ISO 22719 C 100 minimum
Cold Filter Plugging
- Summer ASTM D4539 DIN EN 116 C 0
- Winter 6 below ambient
Pour Point
- Summer ASTM D97 ISO 3016 C -9 maximum
- Winter -20 maximum
Sulfur Content ASTM D2622 ISO 8754 % weight 0.005 maximum
Distillation
- 10% Evaporation ASTM D1160 ISO 340 C To Be Determined
- 90% Evaporation 345
Carbon Residue, 0.5 maximum
ASTM D189 DIN/ISO 10370 % weight
Conradson (CCR)
Cetane Number ASTM D613 ISO 5165 45 minumum
Ash Content DIN 51575 0.02 maximum
ASTM D482 mg/kg
ISO 6245
Water Content DIN 51777-1 500 maximum
ASTM D1796 g/m3
ISO 3733
Particulate Matter DIN 51419 DIN 51419 15
Copper Corrosion ASTM D130 DIN/ISO 2160 No. 1
Oxidation Stability ASTM D2274 IP 306 mod. mg/100mL 15 maximum
Esterification % volume 98.0 minimum
Acid Value ASTM D664 DIN 51558 mg NaOH/g 0.5 maximum
Methanol Content GC Method DIN 51608 % weight 0.2 maximum
Monoglycerides GC Method DIN 51609 % weight 0.8 maximum
Diglycerides GC Method DIN 51609 % weight 0.2 maximum
Triglycerides GC Method DIN 51609 % weight 0.2 maximum
Free Glycerine GC Method DIN 51609 % weight 0.02 maximum
Total Glycerine GC Method DIN 51609 % weight 1.2 maximum
Iodine Number DIN 53241 or IP DIN 53241 or IP 110 maximum
cg I2/g
84/81 84/81
Phosphorus Content DGF C-VI4 DIN 51440-1 mg/kg 0.2
i01754770 All low sulfur fuels do not have a low lubricity. The
fuels lubricity may be enhanced with additives.
Characteristics of Diesel Fuel Many fuel suppliers treat the fuel with these
additives. Do not use a fuel lubricity additive before
SMCS Code: 1250; 1280 you consult the fuels supplier. Some aftermarket
additives may not be compatible with the additives
Lubricity and Low Sulfur Fuel that are already in the fuel. Some additive packages
that are supplied by the aftermarket manufacturer
The fluids lubricity describes the ability of the fluid may not be compatible with the seals that are used
to reduce the friction between surfaces that are in fuel systems of some diesel engines. Other
under load. This ability reduces the damage that is additive packages that are supplied by aftermarket
caused by friction. Fuel injection systems rely on manufacturers cannot provide proper performance
the lubricating properties of the fuel. in high temperature conditions. These additives may
leave deposits because of the high temperatures
Note: The fuel lubricity is important. You should that exist in the fuel systems of diesel engines.
consider the fuels lubricity whenever you operate
the equipment in arctic weather. Also, you should Perform the following tasks in order to help achieve
consider the fuels lubricity whenever you use the maximum life of the fuel system. using a reliable
fuels that are lower in viscosity. There are many fuel supplier, performing proper maintenance of the
aftermarket additives that are available to treat fuel. fuel system, and installing Caterpillar high efficiency
If the fuels lubricity is an issue, consult your fuel fuel filters in the fuel system.
supplier for proper recommendations regarding fuel
additives. Note: Lighter fuels are frequently used in arctic
temperatures. Lighter fuels may include the following
The removal of sulfur from diesel fuel helps to fuels: Jet A-1, JP-8, JP-5, and kerosene. The fuel
reduce particulate emissions from diesel engines. lubricity is not a requirement of the specifications
For this reason, many governments have mandated for these fuels. Do not assume that a fuel meets
the use of low sulfur fuel. Lower sulfur limits can the minimum Caterpillar specification. Contact the
be expected in the future as regulations continue fuel supplier for proper recommendations on fuel
to become more stringent. Until fuel sulfur limits lubricity additives.
were mandated, the fuels lubricity was generally
believed to be a function of fuel viscosity. Viscosity
The process that is most commonly used to remove Viscosity is a measure of a liquids resistance to
sulfur from fuel is called hydro-treatment. Each flow. The viscosity of the fuel is significant because
source of crude oil contains different amounts the fuel serves as a lubricant for fuel system
of sulfur. Crude oils with low sulfur require little components. Fuels with the wrong viscosity can
hydro-treatment. Crude oils with high sulfur require cause engine damage. If the kinematic viscosity of
a more severe treatment. the fuel is lower than 1.4 cSt or greater than 20 cSt
as supplied to the fuel injection pump or to the unit
The Hydro-treatment removes the fuels sulfur as injectors, excessive scuffing and seizure can occur.
well as other components. The treatment removes
nitrogen compounds, polar materials, bicyclic
aromatics, polycyclic aromatics, and oxygen Cetane Number
compounds. While the removal of sulfur has shown
no detrimental effects to the engine, the removal of The cetane number of fuel is a measure of the
other compounds have lowered the lubricity of the ignition quality of the fuel. The ignition quality of
fuel. As a result of the lowered lubricity, the fuel is the fuel affects starting and acceleration. Also, the
less tolerant of contamination by water and dirt. The cetane number has an effect on the interval of
lower fuel lubricity can be seen as abrasive wear time before the engine runs smoothly. Generally, an
of fuel system components. Fuels that have a low increase of ten in the cetane number will allow the
lubricity may not provide adequate lubrication to engine to be started at a lower temperature. The
plungers, to barrels, and to injectors. This problem starting temperature can be improved approximately
may be compounded in areas that require winter 7 to 8C (12 to 15F) for every increase of ten in
blends of fuel. The lighter winter fuel blend has the cetane number. After the engine reaches the
the following characteristics: lower viscosity, lower normal operating temperature, a change in the
cloud point, and lower pour point. cetane from 40 to 50 will have a minimal effect on
engine performance.
23
Maintenance Section
Fuel Specifications
Most fuels that have a cetane number above 40 will The cloud point will determine the temperature that
permit acceptable engine starts in warmer outside will cause the fuel filter to begin to plug. A plugged
temperatures. The engine will start satisfactorily with fuel filter will stop the flow of fuel to the engine. The
this fuel when the engine is kept warm. The engine cloud point of the fuel must be below the outside
can be kept warm by using either a heated room temperature in order to prevent the filters from
or a coolant heater. plugging. The wax can alter the fuel characteristics
in cold weather. Solid wax can fill the fuel filters. The
During average starting conditions, direct injection solidified wax will stop the flow of fuel. Fuel filters are
engines require a minimum cetane number of 40. A necessary in order to remove dirt from the fuel. The
higher cetane value may be required for operation filter protects the parts of the fuel injection system
in high altitudes or for cold weather operation. The by blocking foreign material from entering the fuel
minimum fuel cetane number that is required for the injection system. Since fuel must flow through the
precombustion engine is 35. filters, installing a fuel heater is the most practical
way to prevent the problem. A fuel heater will keep
Modifying the Cetane Number the fuel above the cloud point as the fuel flows
through the fuel system. The fuel heater will permit
The cetane number of a fuel can be changed if the wax to flow through the filters with the fuel.
the fuel is mixed with a fuel that has a different
cetane number. Generally, the cetane number of Modifying the Cloud Point
the mixture will be in direct relation to the ratio of
the fuels that were mixed. Your fuel supplier can Note: Caterpillar does not recommend the use of
provide the information about the cetane number aftermarket fuel flow improvers because of possible
of a particular fuel. problems with compatibility.
Additives can also be used to improve the cetane The manufacturer of the fuel can add cold flow
number of a fuel. Additives are evaluated through improvers to the fuel. Cold flow improvers modify the
testing in special engines. However, the fuel wax crystals in the fuels. The cold flow improvers
characteristics of additives are not identical to a do not change the fuels cloud point. Cold flow
natural product. While both fuels may be rated as improvers keep the wax crystals small enough
having the same cetane number, starting may be to pass through standard fuel filters. For mixing
different. precautions, see the topic Pour Point.
Pour Point
The pour point of the fuel is the temperature that is
3 C (5 F) above the temperature that is required
for fuel to flow. The fuels pour point is a temperature
below the fuels cloud point. Fuel stops flowing
below the pour point.
NOTICE
Blending alcohol or gasoline with diesel fuel will create
an explosive atmosphere in the fuel tank. Caterpillar
recommends against such blends.
Lubricant Specifications Diesel engine oils CC, CD, CD-2, and CE have
not been API authorized classifications since 1
January 1996. Table 12 summarizes the status of
i01753834 the classifications.
Lubricant Information
SMCS Code: 1000; 1300; 7000; 7581
General Information
The information that is provided is the latest
recommendations for Caterpillar engines and for
Caterpillar machine compartments. This information
supersedes all previous recommendations which
have been published for Caterpillar machines.
Special lubricants are required for some machine
compartments and it will be necessary to continue
to use these special products. Illustration 3 g00546535
SEBU7003, Caterpillar 3600 Series Diesel Engine (1) CD-2 and API CF-2 are classifications for two-cycle diesel
Fluid Recommendations. Always check with your engines. Caterpillar does not sell engines that utilize CD-2 and
Caterpillar dealer to ensure that you have the API CF-2 oils.
current revision level of the publication.
Note: API CF is not the same classification as
API CF-4. API CF oils are only recommended for
Global DHD-1 Caterpillar machine engines with precombustion
chamber fuel systems (PC).
The Association des Constructeurs Europens
dAutomobiles (ACEA), the Engine Manufacturers
Association (EMA), and the Japan Automobile Transmission/Drive Train Oil
Manufacturers Association (JAMA) have jointly
developed a lubricant recommendation for Transmission/drive train oils are classified by the
heavy-duty diesel engines. For detailed information TO-4 / TO-4M specification. This specification was
about this lubricant recommendation, see the latest developed by Caterpillar for use in Caterpillar
edition of the Global DHD-1 recommendation at transmissions and in most Caterpillar final drives.
the ACEA, EMA, or JAMA websites. Application
of oils meeting these guidelines is subject to Final Drive and Axle Oil
the recommendation of the individual engine
manufacturers. Caterpillars recommendations can Final Drive and Axle Oils are classified by the FD-1
be found later in this section under the Commercial specification. This specification was developed
Oils heading (maintenance section). by Caterpillar for use in certain highly loaded
Caterpillar final drives and axles that do not contain
friction material.
API Oils
The Engine Oil Licensing and Certification System Gear Oil
by the American Petroleum Institute (API) is
recognized by Caterpillar. For detailed information Gear lubricants are classified by the API service
about this system, see the latest edition of the API classification and by the SAE viscosity grade that is
publication No. 1509. Engine oils that bear the API defined in SAE J306.
symbol are authorized by API.
28
Maintenance Section
Lubricant Specifications
Grease i01771932
Note: Caterpillar SAE 15W-40 multigrade DEO Global DHD-1 The Association des Constructeurs
passes the tests for the following API classifications: Europens dAutomobiles (ACEA), the Engine
API CH-4, CG-4, CF-4, and CF. Cat SAE 15W-40 Manufacturers Association (EMA) and the Japan
multigrade DEO also passes additional proprietary Automobile Manufacturers Association (JAMA) have
tests that include the following tests: sticking of the together developed a lubricant recommendation
piston ring, oil control tests, wear tests, and soot for heavy-duty diesel engines. Global DHD-1 is a
tests. Proprietary tests help ensure that Caterpillar recommended guideline that defines a level of oil
multigrade oil provides superior performance in performance that is required for high speed, four
Caterpillar Diesel Engines. In addition, Caterpillar cycle, heavy-duty diesel engines. Global DHD-1
multigrade oil exceeds many of the performance may also be used under light-duty application. Oils
requirements of other manufacturers of diesel that comply with this specification are designed to
engines. Therefore, this oil is an excellent choice for meet 1998 and newer exhaust emission standards
many mixed fleets. True high performance oil is worldwide. Whenever API CH-4, API CG-4, and API
produced by using a combination of the following CF-4 oils are recommended for use in Caterpillar
factors: industry standard tests, proprietary diesel engines, oils meeting Global DHD-1 may be
tests, field tests, and prior experience with similar used.
formulations. The design and the development
of Caterpillar lubricants that are both high Global DHD-1 oils will meet the needs of high
performance and high quality are based on these performance Caterpillar diesel engines operating
factors. in many applications. The tests and test limits
defining Global DHD-1 are similar to those in the
API CH-4 classification with additional tests that
Commercial Oils address deposits, linear wear, oil consumption, cam
The performance of commercial diesel engine oils lobe wear, and roller follower wear. These oils will
meet the requirements of current diesel engines
is based on the classifications of the American
that have low emissions levels. Global DHD-1
Petroleum Institute (API). These API classifications
are developed in order to provide commercial requires that oils be designed to control both ferrous
and nonferrous corrosion, wear, piston deposits,
lubricants for a broad range of diesel engines that
oxidation, thickening, aeration, and viscosity loss
operate at various conditions.
due to shear.
If Caterpillar multigrade Diesel Engine Oil is not
Note: Caterpillar, ACEA, EMA, and JAMA require
used, only use commercial oils that meet the
following classifications: that any engine oil claiming to meet Global DHD-1
must have adequate performance data to support
the claim and must make such performance data
API CH-4 multigrade oil (preferred oil) reasonably available upon request.
Global DHD-1 multigrade oil (preferred oil) API CH-4 API CH-4 oils were developed in
order to meet the requirements of the new high
API CG-4 multigrade oil (preferred oil) performance diesel engines. Also, the oil was
designed to meet the requirements of the low
API CF-4 multigrade oil (acceptable oil) emissions diesel engines. API CH-4 oils are also
acceptable for use in older diesel engines and in
Note: API CF-4 oil should NOT be used in 3500
diesel engines that use high sulfur diesel fuel. API
Series diesel engines.
CH-4 oils may be used in Caterpillar engines that
use API CG-4 and API CF-4 oils. API CH-4 oils will
Note: Refer to the engine Operation and
generally exceed the performance of API CG-4 oils
Maintenance Manual for guidance when API CF-4
oil will be used in Caterpillar diesel engines that are in the following criteria: deposits on pistons, control
of oil consumption, wear of piston rings, valve train
not part of the 3500 Series.
wear, viscosity control, and corrosion.
NOTICE
In selecting oil for any engine application, both the oil
viscosity and oil performance category as specified by
the engine manufacturer must be defined and satis-
fied. Using only one of these parameters will not suff-
icently define oil for an engine application.
i01764413
NOTICE
Operating PC engines at fuel sulfur levels over 1.0
percent may require shortened oil change intervals to
maintain adequate wear protection.
32
Maintenance Section
Lubricant Specifications
Caterpillar Single Grade Diesel Engine Oil (DEO) This fluid is formulated with the following
components: a saturated HEES (Hydraulic
Caterpillar Transmission/Drive Train Oil (TDTO) Environmental Ester Synthetic), synthetic base
stock, and selected additives.
Caterpillar Transmission Multi-Season Oil
(TDTO-TMS) Note: Use this oil only in hydraulic systems.
Caterpillar Multipurpose Tractor Oil (MTO) Caterpillar Biodegradable Hydraulic Oil (HEES)
may become darker in color throughout the service
Commercial Oils life of the oil. Analysis is required to determine the
quality of the oil.
If Caterpillar oils cannot be used, the following
commercial classifications can be used in hydraulic The maximum recommended water content for
systems and in hydrostatic transmission systems: hydraulic systems that are filled with Caterpillar
Biodegradable Hydraulic Oil (HEES) is 0.10 percent.
If the water levels exceed 0.10 percent, the water
CH-4 engine oils that have a minimum zinc should be removed or the oil should be replaced.
additive of 0.09 percent (900 ppm)
Consult your Caterpillar dealer for additional
CG-4 engine oils that have a minimum zinc information on this product and on the potential use.
additive of 0.09 percent (900 ppm)
Skidders
Compactors
Motor Graders
34
Maintenance Section
Lubricant Specifications
This information is for the final drives for the Reduced downtime due to extended oil change
following products: intervals
Large Track-Type Tractors (Machines with steel Commercial Final Drive and Axle
tracks that have Elevated Final Drives except for
the D5M and the D6M)
Oil
Commercial oils that are substituted for Caterpillar
Pipelayers (Machines with steel tracks that have Final Drive and Axle Oil must comply with the
Elevated Final Drives except for the 561M)
Caterpillar FD-1 specification.
Track Skidders (Machines with steel tracks that
have Elevated Final Drives) i01755669
Challenger Agricultural Tractor Hydraulic System Final drives on agricultural tractors and on
and Steering Mechanism industrial tractors
36
Maintenance Section
Lubricant Specifications
Cat Auto-Lube 0 (AL-0) NLGI grade 0 grease, will Arctic Platinum (AP)
pump through centralized auto-lube systems at
ambient temperatures down to 29 C (20 F) and Cat Arctic Platinum Greases (AP) are synthetic
will perform well in severe applications up to 10 C fluid based, calcium sulfonate complex thickened
(50 F). greases with tackifier and 5% MoS2. These
greases were developed for use in extremely
In less severe applications, AL greases can be cold to moderate temperatures, especially in wet
used successfully at much higher temperatures. and/or high severity applications such as the
Cat Auto-Lube Greases are environmentally friendly extremely heavily loaded pin joints and high impact
greases, which do not contain the following applications found on: Scrapers, Large Wheel
materials: antimony, free sulfur, barium, zinc, lead, Loaders, Excavators, and Shovels.
and phosphorus.
Cat Arctic Platinum Greases are available in grades
Note: If Cat Auto-Lube Greases are not available, 000, 00, 0, and 1. These grades ensure pumpability
consult the grease data sheet and use a substitute in central lube systems and the ability to stay in
which meets or exceeds the performance the joint and resist load and wear in a wide range
characteristics of the recommended grease. of ambient temperatures. For example, AP-000
is pumpable through standard auto lubrication
Caterpillar Desert Gold (DG) systems at temperatures down to 60 C (76 F).
Cat Desert Gold (DG) is a synthetic fluid based, Because of the calcium sulfonate complex thickener
calcium sulfonate complex thickened grease with and 5% MoS2, these greases also have extremely
high galling resistance and wear resistance along
tackifier and 5% Molybdenum disulfide (MoS2).
Desert Gold is available in NLGI grade 2. Desert with water resistance and resistance to breakdown
Gold is recommended for use in moderate to from mechanical working.
extremely high temperatures, especially in wet
and/or high severity applications such as the These greases are also sometimes used in
extremely heavily loaded pin joints and high impact applications where a high viscosity gear or hydraulic
oil would otherwise be used, such as, track joints
applications found on: Scrapers, Large Wheel
Loaders, Excavators, and Shovels. on excavator undercarriage.
1
Based on USS Mobility and Lincoln Ventmeter Tests
Performance may vary depending on lubrication equipment and length of lines
2
Severe Applications are those with: very heavy loads, frequent oscillations,and heavy shock loads.
3
Extreme pressure (EP), refer to Shell 4-Ball Weld point in technical data sheet
4
Service Life, refer to % change after 100,000 strokes in technical data sheet
5
Does not contain: Lead, Zinc, Barium, Chlorine, Phosphorous, or free Sulfur
6
Resistance to Salt water and Salt Spray
7
Water Washout Resistance, refer to Roll Stability with Water, % Change
i01758349
NOTICE
Specialty Lubricants DOT-3 or DOT-5 fluids are not compatible with petro-
leum based products.
SMCS Code: 7000; 7581
Table 13
Do not use DOT-3 or DOT-5 brake circuit actuation
fluids in compartments that contain friction material or
Special-Purpose Caterpillar Lubricants wet brake systems.
Item Size
Do not use DOT-3 or DOT-5 brake circuit actuation flu-
6V-4876 Lubricant(1) 500 g (17.6 oz) ids in compartments where hydraulic oil or TO-4 fluids
5P-3931 Thread Compound(2) 150 g (5.3 oz) are recommended.
(1) Recommended for use on typical components such as head
bolt threads and washers. Refer to the machine Operation and Maintenance
(2) Recommended for mating connectors such as exhaust manifold Manual for guidance when DOT-3 or DOT-5 brake
studs and exhaust manifold nuts. circuit actuation fluids are required.
Table 14
i01157683
Special Additive Requirement for Axles
on Wheel Loaders Dry Film Lubricant
Required Volume of 1U-9891 Oil Additive
for Wheel Loader Axles with Wet Disc, Axle SMCS Code: 7581
Shaft Speed Brakes (1)
1U-8268 Dry Film Lubricant has the following
Number of bottles
Machine Model per axle characteristics: superior lubricity, excellent adhesion
to most surfaces, fast dry times, and easy
All Small (910-928) application
Wheel Loaders.
IT28-IT62 machines The dry lubricant can be used for the following
938-950, 966F, 970F 0.5 applications: backhoe extendable stick, blade
Wheel Loaders
circles for motor graders, shift mechanisms, masts
815, 816 Compactors
814 Wheel Dozer for lift trucks, slides that require frequent lubrication,
locks that have tumblers, and applications that
966G and 972G 1.0 require a press fit. This lubricant is recommended
980G, 824G, 825G, 826G 1.5 for use on the Compact Wheel Loaders. Use the
dry film lubricant for the following applications: all
988FII, 834B, 836 2 moving door latches, hinges, door locks, lock for
988G, 834G, 836G 3 the hood, hinges for the hood, and throttle pedal
linkage.
990 Series II, 844 4
992G, 854G 5
Use this lubricant in a well ventilated area.
(1) 1U-9891 Oil Additive is not to be used in brake compartments
where the service brake is also used as the parking brake i01771930
unless specifically recommended by Caterpillar.
Cold Weather Lubricants
i01755653 SMCS Code: 1000; 1300; 1348; 7000; 7581
Dry Brake Shoe Applications Before attempting to start the engine, make sure
that the oil in the engine, oil in the transmission, and
SMCS Code: 4250-OC; 7579
the oil in the hydraulic system are fluid enough to
flow. Check the oil by removing the dipsticks. If the
DOT-3 or DOT-5 fluids are used as a brake
oil will drip from the dipstick, then the oil is fluid
actuation fluid on certain equipment with dry brake
enough to start the engine. Do not use oil that has
shoes. (DOT = US Department Of Transportation)
been diluted with kerosene. Kerosene will evaporate
in the engine. This will cause the oil to thicken.
Kerosene will cause swelling and softening of the
silicone seals. If your machine is equipped with a
gasoline starting engine (earlier machine), make
sure that the oil is fluid enough to flow.
42
Maintenance Section
Lubricant Specifications
Engine Oils
NOTICE
Using oils that are not recommended as first choice
oils could result in shortened life of the engine.
43
Maintenance Section
Lubricant Specifications
First Choice use a CH-4 oil that is licensed by API First Choice Caterpillar FDAO (Final Drive and
with one of the following lubricant viscosity grades: Axle Oil) of the recommended viscosity grade
SAE 0W-20, SAE 0W-30, SAE 0W-40, SAE 5W-30,
and SAE 5W-40. Oil that meets the Global DHD-1 Second Choice commercial oil of the
requirements, or CG-4 oil that is licensed by API recommended viscosity grade that meets the
with an SAE 0W-20, SAE 0W-30, SAE 0W-40, SAE Caterpillar FD-1 specification
5W-30, or SAE 5W-40 lubricant viscosity grade may
also be used. NOTICE
FDAO or commercial oil meeting the Caterpillar FD-1
Second Choice use oil that contains the CH-4, specification should not be used in compartments that
CG-4, or CF-4 additive package although the oil contain friction material unlsess otherwise specified,
has not been tested for the requirements of the because they do not develop sufficient friction coeffi-
API license. The oil must have one of the following cient to satisfy the requirements of most clutches and
lubricant viscosity grades: SAE 0W-20, SAE 0W-30, brakes.
SAE 0W-40, SAE 5W-30, and SAE 5W-40.
Note: Do not use API CF-4 oils in 3500 Series diesel Multipurpose Tractor Oil (MTO)
engines.
Caterpillar Multipurpose Tractor Oil is available for
Transmission/Drive Train Oils use in the following systems for the Challenger
tractor: implement steering, hydraulic systems, and
NOTICE steering control mechanisms. Multipurpose Tractor
Use of oils that are not recommended as first choice Oil is also recommended for use in the rear drive
oils could result in reduced performance and short- axles of the Caterpillar Backhoe Loader. This oil has
ened life to the transmission, differential, and final an ambient temperature range of 25C (13F ) to
drive. 40C (104F) for these applications.
Release the brake. Move the equipment forward Cleanliness can be measured by taking fluid
and backward for several meters (feet). Exercise samples. These samples are obtained from
the machine for several minutes. hydraulic components and from drive train
components. These samples can then be analyzed
In order to reduce the total warm up time, start by your Caterpillar dealer. The analysis is similar
exercising the entire machine before you complete to monitoring the engine oil with SOS oil analysis.
the hydraulic warm up time. The amount of particulate matter is expressed in
ISO (International Organization for Standardization)
Operate under a light load until the systems reach units. This standard of cleanliness is expressed
normal operating temperatures. as two numbers. An example of a standard for
cleanliness is ISO16/13. The first number (16)
If the engine temperature is not high enough, relates to the number of particles that are larger
enclose the engine and block the radiator. A than 5 microns in size. The second number (13)
thermostat that opens at a higher temperature will relates to the number of particles that are larger
not increase the engine temperature if the engine than 15 microns in size. There are 28 code numbers
is not under load. in the ISO Code system. Each code has a given
range of particles per milliliter. The smaller code
In order to prevent seal damage and gasket number designates fewer particles.
damage, keep the engine crankcase breather pipe
clear of blockage. Standards for Machine Systems
In extreme conditions, use a canvas over the engine Maintain the machine systems as close as possible
compartment. Heat the engine area with a space to the standards for the new machines.
heater. This will aid in starting the engine. Extending
the canvas over the hydraulic components will Maintain the hydraulic systems to ISO 18/15.
provide initial warming of the components.
Maintain a transmission system without
Running the engine at low idle will not keep the electro-hydraulic valves to ISO 21/17.
hydraulic systems warm.
Maintain a transmission system with electro-hydraulic
Cold weather operations require more time for valves to ISO 18/15.
completion than other operations. The extra time
that is spent in properly caring for the equipment Note: Do not use the particle count for the evaluation
can prolong the life of the equipment. Longer of the engines oil. Large amounts of soot are
equipment life will decrease overall cost. This is produced within an engine. Evaluate the engines
especially true in extreme conditions. oil by using SOS Oil Analysis.
45
Maintenance Section
Lubricant Specifications
Note: Oil viscosity grade selection is also machine Note: Different brand oils may use different additive
compartment specific. Some machine models packages to meet the various machine compartment
and/or machine compartments do not allow the performance classification/specification
use of all available viscosity grades. For guidance recommendations. For the best results, do not mix
on selecting oil viscosity, refer to the Lubricant oil brands.
Viscosities for Ambient Temperatures tables and to
the associated footnotes. Note: After considering the information found in
the associated footnotes, Caterpillar oils are the
NOTICE preferred oils. ALL other oil type and classification
Proper oil viscosity AND oil type/classification are oils are acceptable oils.
required to maximize machine compartment perfor-
mance and life. Do NOT use only oil viscosity, or
only oil type to determine the machine compartment
oil selection. Refer to the Lubricant Viscosities for
Ambient Temperatures tables and to ALL of the
associated footnotes.
NOTICE
The footnotes are an integral part of the Lubricant
Viscosities for Ambient Temperatures tables - read
ALL footnotes!
NOTICE
In colder ambient conditions a machine warm-up pro-
cedure may be required. Machine specific warm-up
procedures can typically be found in the Operation
and Maintenance Manual for the machine. In addition,
generic machine warm-up procedures can be found
in this publication, "Cold Weather Machine Warm
Up Procedures - generic" topic (Maintenance Sec-
tion). Some of the Lubricant Viscosities for Ambient
Temperatures tables in this publication include foot-
notes that address compartment warm-up.
NOTICE
The footnotes are a key part of the Lubricant
Viscosities for Ambient Temperatures tables. Read
ALL footnotes that pertain to the machine compart-
ment in question.
Table 15
Lubricant Viscosities for Ambient Temperatures
C F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
Final Drive SAE 0W-20 (1) 40 0 40 32
(Differential Gearboxes)
Including SAE 0W-30 (1) 40 10 40 50
Oval Track-Type Tractors, SAE 5W-30 (1) 30 10 22 50
D5M, D6M and 561M,
Track Type Hydraulic SAE 10W 30 0 22 32
Excavators,
Motor Grader Tandem Drives SAE 30 25 25 13 77
Except for the following SAE 50 15 50 5 122
machines (not all inclusive):
Caterpillar TDTO
Off-Highway Trucks,
Caterpillar TDTO-TMS
Mini Hydraulic Excavators,
commercial TO-4
Small Wheel Loaders,
Medium Wheel Loaders,
Large Wheel Loaders,
Large Wheel Tractors,
TDTO-TMS (2) 30 25 22 77
Articulated Trucks,
Steel Tracked Track-Type
Tractors with Elevated Final
Drives (except the D5M
and D6M),
Wheel Tractor Scrapers
Hoist (Ejector), Steering SAE 0W-20 (1)(4) 40 40 40 104
and Brake System
for
E Series II Articulated Trucks
700 Series Articulated Trucks
Hoist, Torque Converter, Caterpillar TDTO
and Brake System commercial TO-4 SAE 10W(4) 20 50 4 122
for
Off-Highway Trucks
Except for:
793C Torque Converter(3)
797 Torque Converter(3)
Hoist, Torque Converter, SAE 0W-20 (1) 40 40 40 104
and Brake System
for SAE 10W 20 50 4 122
AD45, AE40 Underground
Articulated Trucks Caterpillar TDTO
Hoist, Steering and Brake commercial TO-4
System SAE 30 15 50 5 122
for
AD55 Underground Articulated
Trucks
Differential, Front Wheels SAE 50 (7) (7) 32 (7) 90
and Final Drives Caterpillar FDAO(5)
for commercial FD-1(6) SAE 60 (7) (7) 50 (7) 122
Off-Highway Trucks
Differentials and Final Drives SAE 50 (8) 15 40 5 104
for Caterpillar TDTO
E Series II Articulated Trucks commercial TO-4 SAE 60 (8) 10 50 14 122
700 Series Articulated Trucks
(continued)
48
Maintenance Section
Lubricant Specifications
g00905955
Illustration 8
49
Maintenance Section
Lubricant Specifications
NOTICE
Do NOT use only the Oil Viscosities column when
determining the recommended oil for a machine com-
partment. The Oil Type and Classification column
MUST also be used.
NOTICE
The footnotes are a key part of the Lubricant
Viscosities for Ambient Temperatures tables. Read
ALL footnotes that pertain to the machine compart-
ment in question.
Table 16
Lubricant Viscosities for Ambient Temperatures
C F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
SAE 0W-20 40 10 40 50
SAE 0W-30 40 30 40 86
SAE 0W-40 40 40 40 104
Engine Crankcase for Caterpillar DEO Multigrade
all Machines API CH-4 Multigrade SAE 5W-30 30 30 22 86
and Global DHD-1 Multigrade
Splitter Box (Pump Drive API CG-4 Multigrade SAE 5W-40 30 40 22 104
Gearbox) for TTL API CF-4 Multigrade(1)
SAE 10W-30 20 40 4 104
SAE 10W-40 20 50 4 122
SAE 15W-40 15 50 5 122
SAE 0W-20 (2) 40 10 40 50
SAE 0W-30 (2) 40 20 40 68
Power Shift, Manual SAE 5W-30 (2) 30 20 22 68
Transmissions, and Winch
Gear Case (including Caterpillar TDTO SAE 10W 20 10 4 50
Track-Type Tractors) Caterpillar TDTO-TMS
Except for: commercial TO-4 SAE 30
(3)
0 35 32 95
Off-Highway Trucks
Articulated Trucks SAE 50
(3) (4)
10 50 50 122
g00905955
Illustration 9
Table 17
Lubricant Viscosities for Ambient Temperatures
NOTICE: Caterpillar FDAO (SAE 60) oil is recommended for maximum component life for the final drive assemblies.
Compartment or Oil Type and C F
Application Oil Viscosities
System Classification Min Max Min Max
SAE 60 7 50 19 122
Caterpillar FDAO(1)(2)
Moderate or
commercial FD-1(1) SAE 50 15 32 5 90
Final Drives Caterpillar TDTO
Intermittent Usage SAE 30 25 15 13 59
for: Caterpillar TDTO-TMS
commercial TO-4
Large Track-Type TDTO-TMS 35 15 31 59
Tractors,
Pipelayers, 25 13
SAE 60 (3) 50 (3) 122
and Track Skidders
(Steel Tracked
Severe or
Caterpillar FDAO(1)(2) 33 27
Machines with commercial FD-1(1) SAE 50 (3)
14 (3)
58
Elevated Final Drives Continuous Usage
Caterpillar TDTO
except the D5M, D6M (Multiple Shifts/ 40 40
Caterpillar TDTO-TMS SAE 30 0 32
and 561M) Day) (3) (3)
commercial TO-4
40 40
TDTO-TMS (3)
0 (3)
32
(1) Caterpillar FDAO or commercial FD-1 are the preferred oil types to maximize gear and bearing life. Do not use FDAO or FD-1 in
compartments containing clutches and brakes. TDTO, TDTO-TMS, or commercial TO-4 oil types must be used in any compartment
containing friction material.
(2) FDAO Final Drive and Axle Oil (exceeds the FD-1 specification requirements)
(3) WARM-UP Required - Exercise the final drives for several minutes with the engine at partial throttle in order to warm up the oil prior to
production operation.
g00905955
Illustration 10
Table 18
Lubricant Viscosities for Ambient Temperatures
C F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
Drive Axles SAE 0W-20(1) 40 0 40 32
for:
Small (910-928) and SAE 0W-30 (1) 40 10 40 50
Medium (938-980) Wheel SAE 5W-30 (1) 35 10 31 50
Loaders and Dozers Caterpillar TDTO
(814,824), Caterpillar TDTO-TMS SAE 10W 25 15 13 59
IT12-IT62 Machines, commercial TO-4
Medium Compactors SAE 30 20 43 4 110
(815-825), SAE 50 (2) 10 50 50 122
and Wheel Log Skidders
(515-545) TDTO-TMS (3) 30 43 22 110
SAE 0W-20 (1) 40 10 40 14
Special Applications
NOTICE
NOTICE The footnotes are a key part of the Lubricant
Do NOT use only the Oil Viscosities column when Viscosities for Ambient Temperatures tables. Read
determining the recommended oil for a machine com- ALL footnotes that pertain to the machine compart-
partment. The Oil Type and Classification column ment in question.
MUST also be used.
Note: Only use the oil type and classification
that is recommended for the various machine
compartments.
55
Maintenance Section
Lubricant Specifications
Table 19
Lubricant Viscosities for Ambient Temperatures
C F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
Rear Axle of the Backhoe
Caterpillar MTO(2) 25 40 13 104
Loader (1)
Implement Steering,
Hydraulic Systems,
and Steering Control
Caterpillar MTO(3) 25 40 13 104
Mechanisms
for
Challenger Tractors
SAE 75W-140 30 45 22 113
SAE 80W-140 25 40 13 104
Vibratory Compactor Caterpillar GO (Gear Oil)
SAE 85W-140 5 50 23 122
Drum Bearings API GL-5 gear oil
SAE 80W-90 20 20 4 68
4C-6767 Synthetic Oil (4) 20 50 4 122
SAE 0W-20 40 40 40 104
API SH SAE 0W-30 40 40 40 104
Starting Engine API SJ
API SL SAE 5W-20 30 10 22 50
SAE 10W 20 30 4 86
Caterpillar HYDO SAE 0W-20 40 10 40 50
Caterpillar DEO
Caterpillar TDTO SAE 0W-30 40 10 40 50
Caterpillar MTO SAE 5W-20 30 10 22 50
Starting Engine API CH-4
Transmission API CG-4 SAE 10W 30 20 22 68
API CF-4
API CF
Global DHD-1 SAE 30 10 25 14 77
commercial TO-4
Caterpillar Full Synthetic SAE 0W-40 (5) 40 50 40 122
Multigrade DEO,
commercial Full Synthetic
Multigrade Diesel Engine SAE 5W-40 (5) 40 50 40 122
Variable Pitch Fan Oil meeting either API CH-4,
API CG-4, API CF-4
(1)
Sulfation
Oil cleanliness analysis
Wear Metals Trend Analysis and Cat
Additional tests Wear Table(1) norms
Water 0.5% maximum
The wear analysis monitors metal particles, some oil
additives, and some contaminants. Glycol 0%
Fuel Dilution 4% maximum
Oil condition uses infrared (IR) analysis to evaluate
the chemistry of the oil. Infrared analysis is also Viscosity - engines by +/-3 centistoke (cSt)
used to detect certain types of contamination. ASTM D445 measured at change from new oil
100 C (212 F) viscosity.
Oil cleanliness analysis determines if abrasive Viscosity - hydraulics & +/-2 cSt change from new
contaminants are causing wear in compartments power train by ASTM oil viscosity
that are not engines. Particle count analysis is D445 measured at 100 C
used to measure cleanliness in hydraulic systems, (212 F)
transmission systems, and gear compartments.
Total Base Number (TBN) 50% of new oil TBN
by ASTM D2896
Additional tests are used to measure contamination
levels from water, fuel, or coolant. Oil viscosity and Total Acid Number (TAN) 2.0 greater than new oil
corrosion protection can be evaluated, as needed. by ASTM D664 TAN or 3.0 maximum
Hydraulic System ISO 18/15 maximum(2)
These four types of analysis are used to monitor the Cleanliness
condition of your equipment and potential problems
can be detected. A properly administered SOS Oil Transmission System ISO 21/17 maximum(2)
Analysis program will reduce repair costs and the Cleanliness without
program will lessen the impact of downtime. electro-hydraulic valves
Transmission System ISO 18/15 Maximum (2)
The SOS Oil Analysis program uses a wide range Cleanliness with
of tests to determine the condition of the oil and the electro-hydraulic valves
condition of the lubricated compartment. (1) Acceptable values for these parameters are proprietary to the
SOS Oil Analysis program.
Guidelines that are based on experience and (2) Refer to the , Contamination Control section in this document.
a correlation to failures have been established
for these tests. See the following chart for the Consult your Caterpillar dealer for complete
guidelines. Exceeding one or more of these information and assistance about the SOS Oil
guidelines could indicate serious fluid degradation Analysis program.
or a pending component failure. A trained person
at your Caterpillar dealership should make the final
analysis. Obtaining SOS Oil Samples
Before you obtain an SOS oil sample, operate the
machine until the oil is warm and the oil is well
circulated. Then obtain the SOS oil sample.
58
Maintenance Section
Lubricant Specifications
Table 21
Compartment Recommended Sampling Sampling Valve Oil Type Recommended Oil
Interval Change Interval
(2)
Engine 250 Hours(1) Yes DEO
(2)
Transmission 500 Hours Yes TDTO
(2)
Hydraulics 500 Hours Yes HYDO
(2)
Differential and 500 Hours No TDTO
Final Drive FDAO
(1) For best results, engine oil samples should be taken at 250 hour intervals. A 250 hour sampling interval can provide a timely indication
of oil contamination and oil degradation. Under certain conditions, the Caterpillar dealer or the Operation and Maintenance Manual
may allow a longer interval between oil samplings.
(2) Consult the Operation and Maintenance Manual that came with your machine for the recommended oil change intervals for each
compartment.
Consult your Caterpillar dealer for complete Optimizing the Component Life Cycle
information and assistance in establishing an SOS
program for your equipment. An increase in the number of oil samples provides
a better definition of the trends in data between oil
change intervals. More oil samples will allow you to
More Frequent SOS Sampling closely monitor wear patterns of components. This
Improves Life Cycle Management action will ensure that the full life of the components
are achieved.
Traditionally, the suggested SOS sampling
intervals have been at each oil change, 250
hours for engines, or every 500 hours for all other
compartments. However in severe applications,
more frequent oil sampling is recommended. If the
machine is operated under a high load and/or high
temperature condition, sample all compartments at
every 250 hours of operation.
Application
Studies have revealed that obtaining oil samples at
every 500 hours is too long a time interval in some
applications in order to predict potential failure
modes. A sampling interval at every 250 hours
provides more data between oil change intervals.
More data increases the chance for detecting a
potential failure.
Special Publication, PEHP6047, Product Data Operation and Maintenance Manual, SEBU5898,
Sheet for Caterpillar Biodegradable Hydraulic Oil Cold Weather Recommendations
(HEES) (not available in all markets)
Special Publication, PEHP7076, Understanding the
Special Publication, PEHP7508, Product Data S-O-S Oil Analysis Tests
Sheet for Caterpillar Gear Oil (GO)
Special Publication, PEHP6001, How to Take a
Special Publication, PEHP3050, Product Data Good Oil Sample
Sheet for Caterpillar Multipurpose Tractor Oil (MTO)
Special Publication, NEHP6013, S-O-S Fluid
Special Publication, PEHP7506, Product Data Analysis Products
Sheet for Caterpillar Transmission / Drive Train Oil
(TDTO) Exceeds the Caterpillar TO-4 specification Special Publication, PEDP7035, Optimizing Oil
requirements. Change Intervals (diesel engines)
Special Publication, PEHP8035, Product Data Special Publication, PEDP7036, S-O-S Services
Sheet for TDTO Transmission Multi-Season (TMS)
Exceeds the Caterpillar TO-4/TO-4M specification Special Publication, PEDP7052, Making the Most
requirements. of Your S-O-S Program
Special Publication, PEHP9530, Product Data Special Publication, PEHP7057, SOS Coolant
Sheet for Caterpillar Final Drive and Axle Oil Analysis
(FDAO) Exceeds the Caterpillar FD-1 specification
requirements. Special Publication, PEHP4036, Product Data
Sheet for Caterpillar ELC (For North and South
Special Publication, PEHP9570, Product Data America)
Sheet for Caterpillar Final Drive and Axle Oil
Synthetic (FDAO Syn) Exceeds the Caterpillar FD-1 Special Publication, PEHP9557, Product Data
specification requirements. Sheet for Caterpillar ELC (For Europe, Africa, and
Middle Eastern Countries)
Special Publication, NEHP5621, How To Select The
Right Grease For Any Job. This publication lists Special Publication, REHS1063, Special Instruction
the typical characteristics for eleven of Caterpillars - Know Your Track-Type Tractor Cooling System
greases.
Special Publication, PEEP5027, Label - ELC
Special Publication, NEDG6022, Product Data Radiator Label
Sheet for Multipurpose Lithium Complex Grease
with Molybdenum (MPGM)
61
Reference Information Section
Reference Materials
i01771358
Index
A E
Table of Contents..................................................... 3
Total Base Number (TBN) and Fuel Sulfur Levels for
Direct Injection (DI) Diesel Engines ..................... 30
Total Base Number (TBN) and Fuel Sulfur Levels for
Precombustion Chamber (PC) Diesel Engines.... 31
64
Index Section
Product and Dealer Information
Note: For product identification plate locations, see the section Product Identification Information in the
Operation and Maintenance Manual.
Delivery Date:
Product Information
Model:
Attachment Information:
Dealer Information
Name: Branch:
Address:
Sales:
Parts:
Service:
2002 Caterpillar
All Rights Reserved Printed in U.S.A.