You are on page 1of 66

SEBU6250-12

July 2002

Caterpillar Machine Fluids


Recommendations
i01658146

Important Safety Information


Most accidents that involve product operation, maintenance and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially
hazardous situations before an accident occurs. A person must be alert to potential hazards. This
person should also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have
read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the Safety Alert Symbol and followed by a Signal Word such as
DANGER, WARNING or CAUTION. The Safety Alert WARNING label is shown below.

The meaning of this safety alert symbol is as follows:


Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or
pictorially presented.
Operations that may cause product damage are identified by NOTICE labels on the product and in
this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure,
work method or operating technique that is not specifically recommended by Caterpillar is used,
you must satisfy yourself that it is safe for you and for others. You should also ensure that the
product will not be damaged or be made unsafe by the operation, lubrication, maintenance or
repair procedures that you choose.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before
you start any job. Caterpillar dealers have the most current information available.

When replacement parts are required for this


product Caterpillar recommends using Caterpil-
lar replacement parts or parts with equivalent
specifications including, but not limited to, phys-
ical dimensions, type, strength and material.

Failure to heed this warning can lead to prema-


ture failures, product damage, personal injury or
death.
3
Table of Contents

Table of Contents
Foreword ................................................................. 4

Maintenance Section
Cooling System Specifications ............................... 6

Fuel Specifications ................................................ 15

Lubricant Specifications ........................................ 27

Reference Information Section


Reference Materials .............................................. 60

Index Section
Index ..................................................................... 62
4
Foreword

Foreword Extended Engine Oil Drains and Warranty


Failures that result from extended oil drain periods
Literature Information are not Caterpillar factory defects and therefore are
not covered by Caterpillars warranty. In addition,
This manual should be stored in the operators failures that result from not using the recommended
compartment in the literature holder or seat back oil type are not Caterpillar factory defects and
literature storage area. therefore are not covered by Caterpillars warranty.
The information contained in this document is the Refer to the applicable Operation and Maintenance
most current information available for coolant, fuels, Manual for standard oil drain periods and to the
and lubricants. Special lubricants are required Maintenance Section, Lubricant Specifications of
for some machine compartments. Refer to the this publication for engine oil type and viscosity
Operation and Maintenance Manual for your grade recommendations.
machine for any special lubrication requirements.
To reduce the potential risk of failures associated
Whenever a question arises regarding the machine, with extended oil drain periods; it is recommended
this publication, or the Operation and Maintenance that oil drain intervals only be extended based on
Manual, please consult any Caterpillar dealer for oil analysis, and subsequent engine inspections. Oil
the latest available information. analysis alone does not provide an indication of the
rate of formation of lacquer, varnish and/or carbon
Safety on pistons and other engine surfaces. The only
accurate way to evaluate specific oil performance
Refer to the Operation and Maintenance Manual for in a specific engine and application that utilizes
your machine for all safety information. Read and extended oil drain periods is to observe the effects
understand the basic safety precautions listed in on the engine components. This involves tear-down
the Safety Section. In addition to safety precautions, inspections of engines that have run to their normal
this section identifies the text and locations of overhaul period with extended oil drain intervals.
warning signs used on the machine. Following this recommendation will help ensure that
excessive component wear does not take place in
Read and understand the basic precautions listed a given application.
in the Safety Section before operating or performing
lubrication, maintenance and repair on the machine. NOTICE
Light loads, low hour accumulation, and excessive
Maintenance idling time can contribute to excessive water in the
crankcase oil. Corrosive damage, piston deposits
Refer to the Operation and Maintenance Manual and increased oil consumption can also result. If oil
for your machine to determine all maintenance analysis is not done or the results are ignored, the
requirements. potential for corrosive damage and piston deposits
increases. Refer to the appropriate Operation and
Maintenance Interval Schedule Maintenance Manual for guidance.

Use the Maintenance Interval Schedule in the Note: Failures that result from extended oil drain
Operation and Maintenance Manual for your periods are not warrantable failures, regardless of
machine to determine servicing intervals. Calendar use of this recommended procedure. Failures that
intervals shown (daily, weekly, monthly, etc.) can result from extended engine oil drain periods are
be used instead of service hour meter intervals if considered improper use under the warranty.
they provide more convenient servicing schedules
and approximate the indicated service hour meter
reading. Recommended service should always be
performed at the interval that occurs first.

Under extremely severe, dusty or wet operating


conditions, more frequent lubrication than is
specified in the Maintenance Interval Schedule
might be necessary.
5
Foreword

Aftermarket Products and Warranty

NOTICE
When auxiliary devices, accessories or consumables
(filters, oil, additives, catalysts, fuel, etc.) made by
other manufacturers are used on Caterpillar prod-
ucts, the Caterpillar warranty is not affected simply
because of such use. Failures that result from the
installation or usage of other manufacturers auxiliary
devices, accessories or consumables, however, are
not Caterpillar factory defects and therefore are NOT
covered by Caterpillars warranty.

Caterpillar is not in a position to evaluate the many


auxiliary devices, accessories or consumables pro-
moted by other manufacturers and their effect on
Caterpillar products. Installation or use of such items
is at the discretion of the customer who assumes ALL
risks for the effects that result from this usage.

Furthermore, Caterpillar does not authorize the use of


its trade name, trademark, or logo in a manner which
implies our endorsement of these aftermarket prod-
ucts.
6
Maintenance Section
Cooling System Specifications

Maintenance Section
NOTICE
Never operate an engine without water temperature
regulators in the cooling system. Water temperature
Cooling System regulators help to maintain the engine coolant at the
proper operating temperature. Cooling system prob-
Specifications lems can develop without water temperature regula-
tors.
i01613916
For more detailed information, refer to the following
General Coolant Information publication: Special Publication, REHS1063,
Special Instruction - Know Your Track-Type Tractor
SMCS Code: 1350; 1395 Cooling System.

NOTICE Many engine failures are related to the cooling


Adding coolant to an overheated engine could result in system. Cooling system failures include the
damage to the engine. Allow the engine to cool before following problems: overheating, leakage of the
adding coolant. water pump, plugged radiators, and cylinder liner
pitting. These failures could be avoided with proper
If the machine is to be stored in, or shipped to, an area cooling system maintenance. Maintenance of the
with freezing temperatures, the cooling system must engine coolant is important to the engine life and
be protected to the lowest outside (ambient) tempera- to the performance. Maintaining the quality of the
ture. engines coolant is as important as maintaining the
quality of the engines fuel and lubricating oil.
The engine cooling system is normally protected to a
minimum of29C (20F) with Caterpillar Antifreeze, Coolant is normally composed of three elements:
when shipped from the factory unless special require-
ments are defined. Water is used for transferring heat from the engine
to the atmosphere.

NOTICE Additives are used for corrosion protection.


Frequently check the specific gravity of the coolant to
ensure proper freeze protection and anti-boil protec- Glycol is used for anti-boil protection and
tion. antifreeze protection.

The following problems may indicate a need to Water


check the cooling system:
NOTICE
Engine overheating Never use water alone as a coolant. Water alone is
corrosive at engine operating temperatures and does
A strong, unusual odor from the coolant not provide adequate anti-boil protection.
Contamination of the cooling system
Water is used in the coolant because water is the
A change in the color of the coolant most effective liquid for transferring heat. Water that
does not meet the minimum recommendations can
Foaming within the radiator interfere with the transfer of heat. For this reason,
it is important to use water that meets the following
Air pockets can form in the cooling system if the recommendations.
cooling system is filled at a rate that is greater than
20 L (5 US gal ) per minute. Distilled water or deionized water is recommended.
Do not use water that has been softened with salt. If
After you drain the cooling system and after you distilled water or deionized water is not available,
refill the cooling system, operate the engine. use water that meets the minimum requirements
Operate the engine without the radiator cap until that are listed in the following table.
the coolant reaches normal operating temperature
and the coolant level stabilizes. Make sure that the NOTICE
coolant is maintained to the proper level. All Caterpillar diesel engines equipped with air-to-air
aftercooling (ATAAC) require a minimum of 30 percent
glycol to prevent water pump cavitation.
7
Maintenance Section
Cooling System Specifications

Table 1 Additives must be added at the proper


Caterpillar Minimum Acceptable Water Requirement
concentration. Overconcentration of additives can
cause the inhibitors to drop out-of-solution. This
ppm can cause a gel compound to form in the radiator.
mg per liter grains /US gal
Water Property An overconcentration of additives can produce
Max Max
deposits on water pump seals that can cause water
Chloride(1) (Cl) 40 2.4 pump seal leakage. A low concentration of additives
can result in the following problems:
Sulfate(2) (SO4) 100 5.9
Total Water
170 10
Pitting
Hardness(3)
Total Solids(4) 340 20
Cavitation erosion
Acidity(5) 5.5 pH to 9.0 pH Rust
(1) See ASTM D512 or ASTM D4327.
(2) See ASTM D516. Scale
(3) See ASTM D1126.
(4) See ASTM D1888. Foaming
(5) See ASTM D1293.
Glycol
For a water analysis, consult one of the following
resources: Glycol in the coolant provides anti-boil protection
and freeze protection. Glycol in the coolant prevents
The Caterpillar dealer for an SOS Coolant water pump cavitation. Glycol in the coolant
Analysis also reduces cylinder liner pitting. For optimum
performance, Caterpillar recommends a solution
Local water department that contains a 50/50 mixture of water and of glycol.
Agricultural agent
NOTICE
Independent laboratory All Caterpillar diesel engines equipped with air-to-air
aftercooling (ATAAC) require a minimum of 30 percent
glycol to prevent water pump cavitation.
Additives
Coolant additives help in the following ways: Most heavy-duty coolant/antifreezes use ethylene
glycol. Propylene glycol may also be used. In a
Preventing rust from forming mixture that is 50 percent water, ethylene glycol
and propylene glycol have similar properties
Preventing scale and mineral deposits from that are relative to the following elements: heat
forming transfer, freeze protection, control of corrosion,
and compatibility with the seal. Check the glycol
Protecting metals from corroding level of the coolant system with the 1U-7298
Coolant/Battery Tester (Degrees Celsius) or with
Preventing cavitation of the liner the 1U-7297 Coolant/Battery Tester (Degrees
Fahrenheit). Tables 2 and 3 define the freeze
Preventing coolant from foaming protection for ethylene glycol and for propylene
glycol.
Many additives are depleted during engine
operation and these additives need to be replaced. Table 2
This can be done through the addition of Cat Ethylene Glycol
Extended Life Coolant (ELC) Extender to Cat ELC,
or the addition of Supplemental Coolant Additives Concentration Freeze Protection Anti-Boil Protection
 
(SCA) to the Cat Diesel Engine Antifreeze/Coolant 50 Percent 37 C (34 F) 106C (223F)
(DEAC) .
60 Percent 51C (60F) 108 C (226F)
8
Maintenance Section
Cooling System Specifications

Table 3 Table 4
Propylene Glycol Service Life Before Flushing and Before Refilling
Concentration Freeze Protection Anti-Boil Protection Coolant Service Life
   
50 Percent 29 C (20 F) 106 C (223 F) Cat ELC 12000 hours or 6 years
Commercial coolant that 6000 hours or 6 years
NOTICE meets the Caterpillar EC-1
Do not use propylene glycol in concentrations that ex- specification
ceed 50 percent glycol because of propylene glycols Cat DEAC 3000 hours or 3 years
reduced heat transfer capability. Use ethylene glycol
in conditions that require additional freeze or anti-boil Commercial Heavy-Duty
Coolant/Antifreeze that
protection. 3000 hours or 1 year
meets ASTM D4985 or
ASTM D6210
Note: Propylene glycol coolant used in Caterpillar
Diesel Engine cooling systems must meet ASTM Note: Perform SOS coolant analysis (Level 2)
D6211-98 "Fully-Formulated Propylene Glycol-Based annually. Refer to the SOS Coolant Analysis topic
Engine Coolant for Heavy-Duty Engines. When in this publication.
Propylene glycol coolant is used in heavy-duty
diesel engines, regular addition of Supplemental
Coolant Additive (SCA) is required for liner cavitation i01615954
protection. Consult your Caterpillar dealer for more
information. Cat Extended Life Coolant
(ELC)
i01615191
SMCS Code: 1350; 1352; 1395
Coolant Recommendations
Caterpillar provides Cat Extended Life Coolant
SMCS Code: 1350; 1352; 1395 (ELC) for use in the following applications:

The following two types of coolants may be used in Heavy-duty diesel engines
Caterpillar machine engines:
Automotive applications
Preferred Cat Extended Life Coolant (ELC) or
a commercial heavy duty coolant that meets the The anti-corrosion package for Cat ELC is different
Caterpillar EC-1 specification from the anti-corrosion package for other coolants.
Cat ELC is an ethylene glycol base coolant.
Acceptable Cat Diesel Engine Antifreeze/Coolant However, Cat ELC contains organic corrosion
(DEAC) or a commercial heavy-duty inhibitors and antifoam agents with low amounts
coolant/antifreeze that meets ASTM D4985 of nitrite. Cat ELC has been formulated with the
or ASTM D6210 specifications correct amounts of these additives in order to
provide superior corrosion protection for all metals
in the cooling system of diesel engines.
NOTICE
Do not use a commercial coolant/antifreeze that only Cat ELC extends the service life of the coolant to
meets the ASTM D3306 or D4656 specification. This 12000 service hours or six years. Cat ELC does not
type of coolant/antifreeze is made for light duty auto- require the frequent additions of a Cat Supplemental
motive applications. Coolant Additive (SCA). Cat ELC Extender is the
only additional maintenance that is needed at 6000
Caterpillar recommends a 50/50 mixture of water service hours or one-half of the service life.
and glycol. This mixture of water and glycol will
provide optimum heavy-duty performance as a Cat ELC is available in a 50/50 premixed cooling
coolant/antifreeze. solution with distilled water or deionized water.
The 50/50 premixed cooling solution of Cat ELC
Note: Cat DEAC does not require a treatment provides a freezing point of 37C (34F). Cat ELC
with an Supplemental Coolant Additive (SCA) at Concentrate can be used to lower the freezing point
the initial fill. However, a commercial heavy-duty to 51C (60F) for arctic conditions.
coolant/antifreeze that meets ASTM D4985
or ASTM D6210 specifications may require a Consult your Caterpillar dealer for the part numbers
treatment with an SCA at the initial fill. of Cat ELC, Cat ELC Extender, and Cat ELC
Concentrate .
9
Maintenance Section
Cooling System Specifications

Cat ELC can be recycled. The drained coolant Note: For larger capacity cooling systems, use the
mixture can be distilled in order to remove the formula in Table 6 to determine the correct amount
ethylene glycol and the water. The ethylene of extender.
glycol and the water can be reused. Consult your
Caterpillar dealer for more information. Table 6
Equation for Adding ELC Extender to ELC
Commercial ELC V(1) 0.02 = X(2)
(1) V is the total volume of the cooling system.
If Cat ELC is not used, then select a commercial (2) X is the amount of ELC Extender that is required.
coolant that meets the Caterpillar EC-1 specification
and either the ASTM D6210 specification or the
ASTM D4985 specification. Do not use a long life Table 7 is an example for using the equation that is
coolant that does not meet the EC-1 specification. in Table 6.
Follow the maintenance guide for the coolant that is Table 7
provided by the supplier of any commercial coolant.
Follow the Caterpillar guidelines for the quality of Example of the Equation For Adding ELC
water and the specified coolant change interval. Extender to ELC
Total Volume Amount of ELC
ELC Cooling System Maintenance of the Cooling
System (V)
Factor for
Multiplication
Extender that is
Required (X)

Cat ELC Extender 946 L


0.02 19 L (5 US gal)
(250 US gal)
Cat ELC Extender is a liquid that is added to the
cooling system halfway through the Cat ELC service
life.
Changing to Cat ELC
To change from heavy-duty coolant/antifreeze to Cat
NOTICE ELC, perform the following steps:
When using Cat ELC, do not use standard Supple-
mental Coolant Additives (SCA) or SCA maintenance
elements. To avoid SCA contamination of an ELC sys- NOTICE
tem, remove the SCA element/canister base and plug Care must be taken to ensure that fluids are contained
off or by-pass the coolant lines. during performance of inspection, maintenance, test-
ing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before open-
The cooling system should be treated with the Cat ing any compartment or disassembling any compo-
ELC Extender at 6000 hours (one-half of the service nent containing fluids.
life). Use Table 5 to determine the required amount
of the Cat ELC Extender for the Cat ELC. Refer to Special Publication, NENG2500, Caterpillar
Tools and Shop Products Guide for tools and supplies
Table 5 suitable to collect and contain fluids on Caterpillar
Amounts of Cat ELC Extender the by Cooling products.
System Capacity
Dispose of all fluids according to local regulations and
Recommended Amount
Cooling System Capacity mandates.
of Cat ELC Extender
22 to 30 L (6 to 8 US gal) 0.57 L (20 fl oz)
1. Drain the coolant into a suitable container.
31 to 38 L (8 to 10 US gal) 0.71 L (24 fl oz)
2. Dispose of the coolant according to local
39 to 49 L (10 to 13 US gal) 0.95 L (32 fl oz)
regulations.
50 to 64 L (13 to 17 US gal) 1.18 L (40 fl oz)
65 to 83 L (17 to 22 US gal) 1.60 L (54 fl oz) NOTICE
Do not leave an empty SCA maintenance element on
84 to 114 L (22 to 30 US gal) 2.15 L (72 fl oz) a system that is filled with ELC.
115 to 163 L (30 to 43 US gal) 3.00 L (100 fl oz)
The element housing may corrode and leak causing
164 to 242 L (43 to 64 US gal) 4.40 L (148 fl oz) an engine failure.

Remove the SCA element/canister base and plug off


or by-pass the coolant lines.
10
Maintenance Section
Cooling System Specifications

3. Remove the empty SCA maintenance element Note: Clean water is the only flushing agent that is
and remove the element base. Plug the coolant required when the ELC is drained from the cooling
lines or bypass the coolant lines. system.

4. Flush the system with clean water in order to Contamination of the Cat ELC Cooling
remove any debris.
System
5. Use Caterpillar Cooling System cleaner to clean
the system. Follow the instructions on the label. NOTICE
Topping off or mixing Cat ELC with other products that
6. Drain the cleaner into a suitable container. Flush do not meet the Caterpillar EC-1 specification reduces
the cooling system with clean water. the effectiveness of the coolant and shortens coolant
service life.
Note: Deposits that remain in the system may be
loosened and removed by the ELC. Use only Caterpillar products or commercial products
that have passed the Caterpillar EC-1 specification for
7. In systems with heavy deposits, it may be pre-mixed or concentrate coolants. Use only Cat ELC
necessary to disconnect the hoses. Clean Extender with Cat ELC.
the deposits and debris from the hoses and
the fittings. Install the hoses and tighten the Failure to follow these recommendations can result in
hose fittings. Pipe threads may also need to shortened cooling system component life.
be cleaned and sealed. Seal the threads with
5P-3413 Pipe Sealant.
In cooling systems that use the Cat ELC, do not add
8. Fill the cooling system with clean water and the Cat Diesel Engine Antifreeze/Coolant (DEAC)
operate the engine until the engine is warmed to as a makeup coolant. Contamination of Cat ELC
49 to 66C (120 to 150F). by Cat DEAC or another conventional coolant will
defeat the advantages of Cat ELC. If the Cat ELC
in the cooling system becomes contaminated by
NOTICE more than 10 percent of the total system capacity
Improper or incomplete rinsing of the cooling system by conventional coolant or SCA, perform one of the
can result in damage to copper and other metal com- following operations:
ponents.
Drain the cooling system into a suitable container.
To avoid damage to the cooling system, make sure Dispose of the coolant according to local
to completely flush the cooling system with clear wa- regulations. Flush the system with clean water. Fill
ter. Continue to flush the system until all signs of the the system with the premixed Cat ELC.
cleaning agent are gone.
Drain a portion of the cooling system into a
9. Drain the cooling system into a suitable container suitable container according to local regulations.
and flush the cooling system with clean water. Then, fill the cooling system with the premixed
Cat ELC. This should lower the contamination to
Note: The cooling system cleaner must be less than 10 percent.
thoroughly flushed from the cooling system. Cooling
system cleaner that is left in the system will Maintain the system as a conventional Cat DEAC.
contaminate the coolant. The cleaner may also Treat the system with SCA. Change the coolant
corrode the cooling system. at the interval that is recommended for the
conventional Cat DEAC.
10. Repeat Steps 8 and 9 until the system is
completely clean.

11. Fill the cooling system with Cat ELC.

12. Operate the engine until the engine is warmed.


While the engine is running, inspect the engine
for leaks. Tighten hose clamps and connections
in order to stop any leaks.

13. Attach the Special Publication, PEEP5027,


Label - ELC Radiator Label to the radiator top
tank in order to indicate the use of Cat ELC.
11
Maintenance Section
Cooling System Specifications

i01621792
NOTICE
Cat Extended Life Coolant Do not use a conventional coolant to top off a cooling
(ELC) Cooling System system filled with Cat Extended Life Coolant (ELC) or
a coolant that meets the Caterpillar EC-1 specifica-
Maintenance tion.
SMCS Code: 1350; 1352; 1395 Do not use Supplemental Coolant Additives (SCA)
other than Cat ELC Extender in cooling systems filled
NOTICE with Cat Extended Life Coolant.
Use only Caterpillar products or commercial products
that have passed Caterpillar EC-1 specification for
premixed or concentrated coolants. Cat Extended Life Coolant (ELC)
Cooling System Cleaning
Use only Cat Extended Life Coolant (ELC) Extender
with Cat Extended Life Coolant (ELC). Note: If the cooling system is already filled with Cat
ELC, cleaning agents are not required to be used
Mixing Cat Extended Life Coolant with other prod- at the specified coolant change interval. Cleaning
ucts reduces the Cat Extended Life Coolant service agents are only required if the system has been
life. Failure to follow the recommendations can reduce contaminated by the addition of some other type of
cooling system components life. coolant or by cooling system damage.

In order to maintain the correct balance between Clean water is the only cleaning agent that is
the antifreeze and the additives, you must maintain required when Cat ELC is drained from the cooling
the recommended concentration of Cat Extended system.
Life Coolant (ELC). Topping off with water lowers the
proportion of the additive. This will lower the ability Cat ELC can be recycled. The drained coolant
of the coolant to protect the system from pitting, mixture can be distilled. The distillation process
cavitation, erosion, and deposits. Cooling systems can remove the ethylene glycol and the water.
filled with Cat ELC should only be topped off with The ethylene glycol and the water can be reused.
premixed Cat ELC or a commercial coolant which Consult your Caterpillar dealer for more information.
meets the Caterpillar EC-1 specification.
After you drain the cooling system and after you refill
the cooling system, operate the engine while the
Proper additions to the Extended radiator filler cap is removed. Operate the engine
Life Coolant until the coolant reaches the normal operating
temperature and until the coolant level stabilizes. As
Note: Do not add Cat ELC Concentrate as a needed, add the coolant mixture in order to fill the
makeup solution for maintaining the correct coolant system to the proper level.
level. The addition of the Cat ELC Concentrate will
increase the concentration of glycol in the cooling
i01622076
system.
Diesel Engine Antifreeze/
During daily maintenance, use the premixed
Cat ELC or use a coolant that meets Caterpillar Coolant (DEAC)
EC-1 specifications. Check the specific gravity
of the coolant with the 1U-7298 Coolant/Battery SMCS Code: 1350; 1352; 1395
Tester (Degrees Celsius) or with the 1U-7297
Coolant/Battery Tester (Degrees Fahrenheit). Use Caterpillar recommends using Cat Diesel Engine
Cat ELC Concentrate to restore the proper glycol Antifreeze/Coolant (DEAC) for cooling systems that
concentration in the coolant system. This should require a heavy-duty coolant/antifreeze. Cat DEAC
be done before the engine is exposed to freezing is an alkaline single-phase ethylene glycol type
temperatures. antifreeze that contains corrosion inhibitors and
antifoam agents.
12
Maintenance Section
Cooling System Specifications

Cat DEAC is formulated with the correct amount of i01622506


Supplemental Coolant Additive (SCA). Do not use
SCA at the initial fill with Cat DEAC. The coolant Cat Supplemental Coolant
should be sampled and tested after every 250 hours
of operation. The results of the coolant test should
Additive (SCA)
regulate the additions of the Cat SCA. The service SMCS Code: 1350; 1352; 1395
life of the Cat DEAC is 3000 hours or two years.
The Cat Supplemental Coolant Additive (SCA) has
Cat DEAC is available as a concentrate. If the following benefits:
concentrated Cat DEAC is used, Caterpillar
recommends dilution with distilled water or Prevention of corrosion to metals
deionized water. If distilled water or deionized
water is not available, refer to General Coolant Prevention of deposit formations of minerals
Information in order to determine the requirements
for acceptable water. Prevention of cavitation of the cylinder liners
Commercial Heavy-Duty Elimination of foaming of the coolant
Coolant/Antifreezes and SCA Test the Cat SCA concentration or submit a coolant
sample to your Caterpillar dealer at every oil
If Cat DEAC is not used, select a heavy-duty change. After every 250 service hours, a liquid Cat
coolant/antifreeze with a low silicate content that SCA or a Cat SCA maintenance element may be
meets ASTM D4985 or ASTM D6210. When needed. The addition of Cat SCA is based on the
a commercial heavy-duty coolant/antifreeze is result of coolant analysis. Your Caterpillar dealer
used, the system must be treated with the Cat has test kits that will evaluate the concentration of
SCA. Maintain a concentration level in the cooling additives in Cat DEAC.
system that is between 3 percent and 6 percent
by volume. If the Cat SCA is not used, select The following table indicates the amount of Cat SCA
a commercial SCA. The commercial SCA must that is needed at the initial fill to treat commercial
contain a minimum concentration of 1200 Mg/L heavy-duty coolant/antifreezes. The table also
(1200 parts per million) of nitrite content. Follow the shows the addition of an SCA for either liquid
recommended guidelines for adding SCA when you SCA or for the maintenance elements of a SCA.
maintain the coolant. In all cases, the Caterpillar These additions are for commercial heavy-duty
guidelines for acceptable water must be followed. coolant/antifreezes and for Cat DEAC.
Note: If you do not use the Caterpillar DEAC, you
must drain the cooling system annually. The cooling
system must be flushed at this time as well.

Cooling System Maintenance


NOTICE
Never operate without thermostats in the cooling sys-
tem. Thermostats maintain the engine coolant at the
proper operating temperature. Cooling system prob-
lems can develop without thermostats.

Check the solution of coolant/antifreeze (glycol


concentration) frequently in order to ensure
adequate freeze protection and protection from
boiling. Check the glycol level of the coolant system
with the 1U-7298 Coolant/Battery Tester (Degrees
Celsius) or with the 1U-7297 Coolant/Battery Tester
(Degrees Fahrenheit). Consult your Caterpillar
dealer for information on coolant testers.
13
Maintenance Section
Cooling System Specifications

Table 8
Cat SCA Requirements for Heavy-Duty Coolant/Antifreezes

Cooling System Caterpillar Liquid SCA Caterpillar Spin-on Element


Capacity in L 250 Service Hour 250 Service Hour
(US gal) Initial Fill(1) Initial Fill
Maintenance(2) Maintenance
22 to 30 (6 to 8) 0.95 L (32 oz) 0.24 L (8 oz) 112-0926 111-2370(3)
31 to 38 (8 to 10) 1.19 L (40 oz) 0.36 L (12 oz) 111-2373 111-2369(3)
39 to 49 (10 to 13) 1.42 L (48 oz) 0.36 L (12 oz) 9N-6123 111-2369(3)
50 to 64 (13 to 17) 1.90 L (64 oz) 0.47 L (16 oz) 9N-3367 9N-3368(3)
65 to 83 (17 to 22) 2.37 L (80 oz) 0.60 L (20 oz) 9N-3367 111-2371(3)
84 to 114 (22 to 30) 3.32 L (112 oz) 0.95 L (32 oz) 9N-3367 9N-3718(3)
115 to 163
4.75 L (160 oz) 1.18 L (40 oz) two units 9N-3367 two units 111-2371(3)
(30 to 43)
164 to 242
7.60 L (256 oz) 1.90 L (64 oz) two units 9N-3367 two units 9N-3718(3)
(43 to 64)
(1) Use a Cat SCA when you do not use a Caterpillar Antifreeze. You are not required to use the Cat SCA at the initial fill when you use
the Cat DEAC.
(2) Do not exceed the 6 percent maximum concentration. Check with the supplemental coolant additive test kit.
(3) Element assembly for engines that are initially equipped with a spin-on element

Note: Due to the individual engine applications, i01624132


the maintenance practices need to be periodically
reviewed in order to maintain the cooling system. Conventional Coolant/
Antifreeze Cooling System
Cleaning the Heavy-Duty Cooling Maintenance
System
SMCS Code: 1350; 1352; 1395
Caterpillar Cooling System Cleaners are designed
to clean the system of harmful scale and of When you initially fill the cooling system with
corrosion. Caterpillar Cleaners dissolve mineral Cat Diesel Engine Antifreeze/Coolant (DEAC),
scale, corrosion products, light oil contamination, it is not necessary to add a Cat Supplemental
and sludge. For the recommended service interval, Coolant Additive (SCA). Cat DEAC already
refer to the Operation and Maintenance Manual, contains supplemental coolant additive. When you
Maintenance Interval Schedule for your machine. initially fill the cooling system with a commercial
coolant that meets the requirements of ASTM
D4985, add a supplemental coolant additive. The
supplemental coolant additive in Cat DEAC and in
commercial coolants must be replenished at regular
service intervals. See the table for the Cat SCA in
order to determine the correct quantity of liquid
supplemental coolant additive to use.
14
Maintenance Section
Cooling System Specifications

i01624614 The following properties of the coolant are tested:


SOS Coolant Analysis Glycol concentration for freeze protection and
boil protection
SMCS Code: 1350; 1395; 7542
Ability to protect from erosion and corrosion
Testing the engine coolant is important to ensure
that the engine is protected from internal cavitation pH
and corrosion. The analysis also tests the ability of
the coolant to protect the engine from boiling and Conductivity
freezing. SOS Coolant Analysis can be done at
your Caterpillar dealer. Caterpillar SOS Coolant Visual analysis
Analysis is the best way to monitor the condition
of your coolant and your cooling system. SOS Odor analysis
Coolant Analysis is a program that is based on
periodic samples. The results are reported, and appropriate
recommendations are made.
NOTICE
Do not use the same vacuum sampling pump for ex- SOS Coolant Analysis (Level 2)
tracting oil samples that is used for extracting coolant
samples. A coolant analysis (Level 2) is a comprehensive
chemical evaluation of the coolant. This analysis is
A small residue of either type sample may remain in also a check of the overall condition of the inside of
the pump and may cause a false positive analysis for the cooling system.
the sample being taken.
The SOS Coolant Analysis has the following
Always use a designated pump for oil sampling and a features:
designated pump for coolant sampling.
Full coolant analysis (Level 1)
Failure to do so may cause a false analysis which
could lead to customer and dealer concerns. Identification of the source of metal corrosion and
of contaminants
New Systems, Refilled Systems, Water hardness
and Converted Systems
Identification of buildup of the impurities that
Perform a coolant analysis (Level 2) at 500 service cause corrosion
hours for new systems, for refilled systems, or
for converted systems that use Cat Extended Identification of buildup of the impurities that
Life Coolant (ELC) or use Cat Diesel Engine cause scaling
Antifreeze/Coolant (DEAC). This 500 hour check will
also check for any residual cleaner that may have The results are reported, and appropriate
contaminated the system. recommendations are made.

For more information on SOS Coolant Analysis,


Recommended Interval for SOS consult your Caterpillar dealer.
Coolant Sample
Perform a coolant analysis (Level 1) at every 500
service hour interval. Perform a coolant analysis
(Level 2) annually, or perform a coolant analysis
(Level 2) when a problem is identified by a coolant
analysis (Level 1).

Note: Check the standard coolants Supplemental


Coolant Additive (SCA) at every oil change.

SOS Coolant Analysis (Level 1)


A coolant analysis (Level 1) is a test of the
properties of the coolant.
15
Maintenance Section
Fuel Specifications

Fuel Specifications i00814578

Fuel Information for Gasoline


i00814169 Engines
General Fuel Information SMCS Code: 1250; 1280
SMCS Code: 1250; 1280 Use a regular grade of fuel or use an unleaded
grade of fuel. These fuels must have a minimum
Purchase fuel from a reputable supplier. octane rating of 87.
Use fuel that meets the minimum Caterpillar
specifications for diesel fuel. The specifications i00814615
are included in the table Caterpillar Specifications
for Distillate Fuel. This table is included in the Fuel Information for LP Gas
recommendations for diesel fuel. These fuels
have a minimum lubricity level of 3100 g. This
Engines
result is obtained by conducting the Scuffing SMCS Code: 1250; 1280
Load Wear Test (SBOCLE). If a High Frequency
Reciprocating Rig (HFRR) is used for testing, Use grade HD5 LPB. LP Gas is a highly volatile
the maximum allowable wear scar is .45 mm fuel. LP Gas has an octane rating of 100 to 140.
(0.018 inch) at 60C (140F). The maximum Follow local ordinances regarding the storage of
allowable wear scar is .38 mm (0.0150 inch) at tanks of LP Gas. Follow local ordinances regarding
25C (77F). the filling of tanks for LP Gas.
Keep the fuel storage tank clean of water, debris
and sediment. i01757264

Drain water and sediment from the fuel storage Fuel Information for Diesel
tank weekly. Drain water and sediment before the
tank is refilled.
Engines
SMCS Code: 1250; 1280
Keep the area around the fuel tank filler neck
clean of debris in order to prevent contamination The two basic types of diesel fuel are No. 2 diesel
of the fuel tank. fuel and No. 1 diesel fuel. No. 2 diesel fuel is a
heavier diesel fuel than No. 1 diesel fuel.
As required, clean the inside of the vehicles fuel
tank. When diesel fuel is stored outdoors during cold
weather, the water will freeze after the water
Drain water and sediment from the vehicles fuel separates from the diesel fuel. Any effect that
tank daily. Drain the tank at the start of a shift. is caused by storing the fuel outdoors should
After the fuel tank has been filled, allow the fuel immediately appear in the fuel. Fuel that is stored in
to settle for ten minutes. This will allow the water underground tanks or fuel that is stored in a heated
and sediment to separate from the fuel. Then, area will be easier to pump. However, moisture
drain the water and sediment from the tank. in the fuel will not freeze until the fuel is in the
machine. Any effect that is caused by cold weather
Install water separators. will not appear until the fuel has cooled to the
outside temperature. It is preferable to determine
Drain the water from the water separator daily. any detrimental effects of temperature before the
fuel is in the machine.
For some applications, Caterpillar high efficiency
fuel filters are required in order to provide In cold weather, heavier fuels can cause problems
maximum life to the fuel system. with fuel filters, fuel lines, fuel tanks, and fuel
storage. During cold weather, fuel suppliers often
Change fuel filters at the scheduled interval. provide blends of No. 1 and No. 2 diesel fuel in
Never fill the new fuel filter with fuel before order to avoid these types of problems. For more
installation. Use the fuel priming pump to remove information on fuels which include blends of No. 1
air from the system. and No. 2 diesel fuel, consult your fuel supplier.
Install breather filters on the fuel tanks.
16
Maintenance Section
Fuel Specifications

When you use No. 2 diesel fuel or other heavier In some engine installations, small modifications
fuels, some of the fuels qualities may interfere can prevent problems that are caused by the cloud
with successful cold weather operation. However, point. One of the following changes can prevent
heavier diesel fuels such as No. 2 diesel fuel can problems in many conditions: a change in the
be used in diesel engines that operate in cold location of fuel filters and/or supply lines and the
temperatures. addition of insulation. In extreme temperatures,
heating of the fuel may be required to prevent the
There are several possible methods that can be filters from plugging. There are several types of fuel
used to compensate for the fuel qualities that heaters that are available. The heaters use either
may interfere with cold weather operation. These engine coolant or exhaust gas as a heat source.
methods include the use of starting aids, engine These systems may prevent filter waxing problems
coolant heaters, fuel heaters, and de-icers. There without the use of de-icers. These systems may be
are also additives which can be used to modify ineffective when the fuel contains a large amount
some of the characteristics of the diesel fuel. of dirt or of water. Use of a fuel heater can help
eliminate some cold weather problems. A fuel
heater should be installed so that the fuel is heated
Starting Aids before flowing into the fuel filter.
The use of a starting aid is a conventional method
Note: Only use fuel heaters that are controlled
of assistance for cold starts in low temperature
by thermostats or use fuel heaters that are
conditions. A variety of starting aids are available
for Caterpillar engines. Follow the recommendations self-regulated. Do not use fuel heaters in warm
temperatures.
that are provided by the manufacturer of the starting
aid. Information about the use of starting aids is
included in the Operation and Maintenance Manual Select a fuel heater that is mechanically simple, yet
adequate for the application. The fuel heater should
for your machine.
also prevent overheating of the fuel. Disconnect the
fuel heater or deactivate the fuel heater in warm
Engine Coolant Heaters weather. An unacceptable loss of fuel viscosity
and engine power will occur if the fuel supply
These heaters heat the engine coolant. The heated temperature is allowed to become too hot.
coolant flows through the cylinder block. The flow
of heated coolant keeps the engine warm. A warm For additional information on fuel heaters, see your
engine is easier to start in cold weather. Most Caterpillar dealer.
coolant heaters use electrical power. A source of
electricity is necessary for this type of heater. Other
heaters that burn fuel are available as a source of
De-Icers
heat. These heaters may be used in place of the
electrical heaters. De-icers lower the freeze point of the moisture in
the fuel. De-icers are not generally needed when
fuel heaters are used. If you experience trouble,
With either type of heater, starting aids and/or fuels
with higher cetane numbers are less important consult your fuel supplier for recommendations of
a compatible commercial de-icer.
because the engine is warm. Problems with fuel
cloud point can cause the plugging of fuel filters.
Problems with fuel cloud point cannot be corrected Aftermarket Fuel Additives
by engine coolant heaters. This is especially true for
machines that allow the fuel filter to be cooled by There are many different types of fuel additives that
air flow during operation. are available to use. Caterpillar does not generally
recommend the use of fuel additives.
Fuel Heaters
In special circumstances, Caterpillar recognizes
the need for fuel additives. Fuel additives need
The fuel cloud point is related to problems with
to be used with caution. The additive may not
fuel filters. The heater heats the fuel above the
be compatible with the fuel. Some additives may
cloud point before the fuel enters the fuel filter. This
precipitate. This action causes deposits in the fuel
prevents wax from blocking the filter. Fuel can flow
system. The deposits may cause seizure. Contact
through pumps and lines at temperatures below the
your fuel supplier for those circumstances when
cloud point. The cloud point is often above the pour
fuel additives are required. Your fuel supplier can
point of a fuel. While the fuel can flow through these
make recommendations for additives to use and for
lines, the wax in the fuel can still plug the fuel filter.
the proper level of treatment. For best results, your
fuel supplier should treat the fuel when additives
are needed.
17
Maintenance Section
Fuel Specifications

i01754423

Diesel Fuel Recommendations


SMCS Code: 1250; 1280

Diesel engines have the ability to burn a wide


variety of fuels. These fuels are divided into two
general groups. The two groups are called the
preferred fuels and the permissible fuels.

The preferred fuels are distillate fuels. Distillate


fuels provide maximum engine service life and
performance. These fuels are commonly called
diesel fuel, furnace oil, gas oil, or kerosene. Blends
of distillate fuels can be used.

Diesel fuels that meet the specifications in Table 9


will help to provide maximum engine service life
and performance. In North America, diesel fuel that
is identified as No. 1-D or No. 2-D in ASTM D975
generally meet the specifications. Table 9 is for
diesel fuels that are distilled from crude oil. Diesel
fuels from other sources could exhibit detrimental
properties that are not defined or controlled by this
specification.
18
Maintenance Section
Fuel Specifications

Table 9
Caterpillar Specifications for Distillate Diesel Fuel
Specifications ASTM Test ISO Test Requirements
Aromatics D1319 ISO 3837 35% maximum
Ash D482 ISO 6245 0.02% maximum (weight)
Carbon Residue on 10% D524 ISO 4262 0.35% maximum (weight)
Bottoms
Cetane Number D613 ISO 5165 40 minimum (DI engines)
35 minimum (PC engines)
Cloud Point D97 ISO 3016 The cloud point must not exceed
the lowest expected ambient
temperature.
Copper Strip Corrosion D130 ISO 2160 No. 3 maximum
Distillation D86 ISO 3405 10% at 282 C (540 F)
maximum
90% at 360 C (680 F)
maximum
Flash Point D93 ISO 2719 legal limit
API Gravity D287 N/A 30 minimum
No equivalent test
45 maximum
Pour Point D97 ISO 3016 6 C (10 F) minimum below


ambient temperature
Sulfur (1) D3605 ISO 8691 3% maximum
or
D1552
Kinematic Viscosity (2) D445 ISO 3104 1.4 cSt minimum and 20.0 cSt
maximum at 40 C (104 F)
Water and Sediment D1796 ISO 3734 0.1% maximum
Water D1744 N/A 0.1% maximum
Sediment D473 ISO 3735 0.05% maximum (weight)
Gums and Resins (3) D381 ISO 6246 10 mg per 100 mL maximum
Lubricity (4) D6078 N/A 3100 g minimum
D6079 ISO 12156 0.45 mm (0.018 inch) maximum
at 60 C (140 F)
0.38 mm (0.015 inch) maximum
at 25 C (77 F)
(1) Caterpillar fuel systems and engine components can operate on high sulfur fuels. Fuel sulfur levels affect exhaust emissions. High sulfur
fuels also increase the potential for corrosion of internal components. Fuel sulfur levels above 1.0 percent may significantly shorten the oil
change interval. For additional information, see this publication, Engine Oil topic (Maintenance Section).
(2) The values of the fuel viscosity are the values as the fuel is delivered to the fuel injection pumps. If a fuel with a low viscosity is used,
cooling of the fuel may be required to maintain a 1.4 cSt viscosity at the fuel injection pump. Fuels with a high viscosity might require fuel
heaters in order to bring down the viscosity to a 20 cSt viscosity.
(3) Follow the test conditions and procedures for gasoline (motor).
(4) The lubricity of a fuel is a concern with low sulfur fuel. To determine the lubricity of the fuel, use either the ASTM D6078 Scuffing Load
Wear Test (SBOCLE) or the ASTM D6079 High Frequency Reciprocating Rig (HFRR) test. If the lubricity of a fuel does not meet the
minimum requirements, consult your fuel supplier. Do not treat the fuel without consulting the fuel supplier. Some additives are not
compatible. These additives can cause problems in the fuel system.
19
Maintenance Section
Fuel Specifications

There are many other diesel fuel specifications that


NOTICE are published by governments and by technological
Operating with fuels that do not meet Caterpillars rec- societies. Usually, those specifications do not
ommendations can cause the following effects: start- review all the requirements that are addressed
ing difficulty, poor combustion, deposits in the fuel in- in this specification. To ensure optimum engine
jectors, reduced service life of the fuel system, de- performance, a complete fuel analysis should be
posits in the combustion chamber, and reduced ser- obtained before engine operation. The fuel analysis
vice life of the engine. should include all of the properties that are listed
in Table 9.
In the USA, 0.05 percent diesel fuels have been
used in all on-highway truck engines since 1 Biodiesel
January 1994. This low sulfur diesel fuel was
mandated as a means of directly reducing Biodiesel is a fuel that can be made from a variety of
particulate emissions from diesel truck engines. sources, primarily from soybean oil or rapeseed oil.
This low sulfur fuel will also be used in Caterpillar Without esterification, these oils gel in the crankcase
commercial diesel engines and in Caterpillar and fuel tank and may not be compatible with many
machine engines. This diesel fuel will be used when of the elastomers used in todays engines. In their
low emissions are required. This fuel will be used original form, these oils are not suitable for use as a
when the fuel supplier can provide this type of fuel. fuel in compression engines. To use these oils as
Caterpillar has not seen any detrimental effects with fuel, they must be esterified. Alternate base stocks
0.05 percent sulfur fuel in Caterpillar diesel engines. for biofuel may include animal tallow, waste cooking
oils, or a variety of other feedstocks.
NOTICE Caterpillar certifies its engines using the prescribed
Heavy Fuel Oil (HFO), Residual fuel, or Blended fuel EPA and European Certification Fuels. Caterpillar
must NOT be used in Caterpillar diesel engines (ex- does not certify engines on any other fuel. It is
cept in 3600 Series HFO engines). Severe component the users responsibility to use the correct fuel as
wear and component failures will result if HFO type fu- recommended by the manufacturer and allowed
els are used in engines that are configured to use dis- by EPA or other local regulatory agencies. It is the
tillate fuel. responsibility of the user to obtain the proper local,
regional, and/or national exemptions required for
In extreme cold ambient conditions, you may the use of biodiesel in any emissions regulated
use the distillate fuels that are specified in Table Caterpillar engine.
10. However, the fuel that is selected must meet
the requirements that are specified in Table 9. Warranty and the Use of Biodiesel Fuel in
These fuels are intended to be used in operating Caterpillar Engines
temperatures that are down to 54 C (65 F).
Table 10
Caterpillar neither approves nor prohibits the use
of biodiesel fuels. Caterpillar is not in a position
Distillate Fuels (1)
to evaluate the many variations of biodiesel
Specification Grade fuels, and the long-term effects on performance,
durability or emissions compliance of Caterpillar
MIL-DTL-5624T JP-5 products. The use of biodiesel fuels does not affect
ASTM D1655 Jet-A-1
Caterpillars materials and workmanship warranty.
Failures resulting from the use of any fuel are not
MIL-DTL-83133E JP-8 Caterpillar factory defects and therefore the cost
(1) The fuels that are listed in this Table may not meet the of repair would NOT be covered by Caterpillars
requirements that are specified in the Caterpillar Specifications warranty.
for Distillate Diesel Fuel Table. Consult the supplier for the
recommended additives in order to maintain the proper fuel
lubricity.

These fuels are lighter than the No. 2 grades of fuel.


The cetane number of the fuels in Table 10 must be
at least 40. If the viscosity is below 1.4 cSt at 38 C
(100 F), use the fuel only in temperatures below
0 C (32 F). Do not use any fuels with a viscosity
of less than 1.2 cSt at 38 C (100 F). Fuel cooling
may be required in order to maintain the minimum
viscosity of 1.4 cSt at the fuel injection pump.
20
Maintenance Section
Fuel Specifications

Recommendation for the Use of Biodiesel Biodiesel fuels may pose low ambient temperature
Fuel in Caterpillar Engines problems for both storage and operation. At low
ambient temperatures, fuel may need to be stored
For Caterpillar 3046, 3064, 3066, 3114, 3116, 3126, in a heated building or a heated storage tank.
3176, 3196, 3208, 3306, C10, C12, 3406, C15, The fuel system may require heated fuel lines,
C16, 3456, 3408, 3412, 3500 series, 3600 series, filters, and tanks. Filters may plug and fuel in the
CM20, CM25 and CM32 engines: Biodiesel meeting tank may solidify at low ambient temperatures if
the requirements listed in Caterpillars biodiesel precautions are not taken. Consult your biodiesel
specification or, meeting either ASTM D6751 or DIN supplier for assistance in the blending and
51606, are acceptable. They may also be blended attainment of the proper cloud point fuel.
in any percentage with an acceptable diesel
fuel, provided the biodiesel constituent meets the Biodiesel has poor oxidation stability, which can
requirements outlined in Table 11 prior to blending. result in long term storage problems. The poor
oxidation stability qualities may accelerate fuel
For Caterpillar 3003 through 3034, 3054 and 3056 oxidation in the fuel system. This is especially true
engines: Biodiesel meeting the requirements listed in engines with electronic fuel systems because
in Caterpillars biodiesel specification or, meeting they operate at higher temperatures. Consult the
either ASTM D6751 or DIN 51606, may be blended fuel supplier for oxidation stability additives.
with an acceptable diesel fuel at a maximum of 5%
biodiesel fuel blended with 95% diesel fuel. The Biodiesel fuel is an excellent medium for microbial
biodiesel fuel must meet the requirements listed in growth. Microbes cause fuel system corrosion
Table 11prior to blending. Use of more than a 5% and premature filter plugging. The effectiveness
biodiesel fuel can cause premature ffailures whose of conventional anti-microbial additives, when
repair would not be covered under Caterpillar used in biodiesel is not known. Consult your fuel
warranty. and additive supplier for assistance.

When burning biodiesel, or any blend of biodiesel, it Care must be taken to remove water from fuel
is the responsibility of the user to obtain the proper tanks. Water accelerates micrbial growth. Water
local, regional, and/or national exemptions required is naturally more prevalent in biodiesel fuels than
for the use of biodiesel in any emissions regulated in distillate fuels.
Caterpillar engine. When using a fuel that meets
Caterpillars Biodesiel specification, ASTM D6751,
or DIN 51606 specifications, and when adhering to
the following recommendations, the use of biodiesel
should pose no problems.

Recommendations

The oil change interval can be affected by the


use of biodiesel fuel. Use Scheduled Oil Sampling
(SOS) to monitor the engine oil condition and to
determine the optimum oil change interval.

Biodiesel provides approximately 5-7% less


energy per gallon of fuel when compared to
distillate fuels. To avoid engine problems when
the engine is converted back to 100% distillate
diesel fuel, do not change the engine rating to
compensate for the power loss.

Elastomer compatibility with biodiesel is still being


monitored. The condition of seals and hoses
should be monitored regularly.
21
Maintenance Section
Fuel Specifications

Caterpillar Biodiesel
Table 11
Property Test Method Test Method Units Limits
Fuel Specific
United States International Properties
Density @ 15C ASTM D1298 DIN/ISO 3675 g/cm3 0.86-0.90
Viscosity @ 40C ASTM D445 DIN/ISO 3104 mm2/s 4.0-6.0

Flash Point ASTM D93 DIN/ISO 22719 C 100 minimum
Cold Filter Plugging

- Summer ASTM D4539 DIN EN 116 C 0
- Winter 6 below ambient
Pour Point

- Summer ASTM D97 ISO 3016 C -9 maximum
- Winter -20 maximum
Sulfur Content ASTM D2622 ISO 8754 % weight 0.005 maximum
Distillation

- 10% Evaporation ASTM D1160 ISO 340 C To Be Determined
- 90% Evaporation 345
Carbon Residue, 0.5 maximum
ASTM D189 DIN/ISO 10370 % weight
Conradson (CCR)
Cetane Number ASTM D613 ISO 5165 45 minumum
Ash Content DIN 51575 0.02 maximum
ASTM D482 mg/kg
ISO 6245
Water Content DIN 51777-1 500 maximum
ASTM D1796 g/m3
ISO 3733
Particulate Matter DIN 51419 DIN 51419 15
Copper Corrosion ASTM D130 DIN/ISO 2160 No. 1
Oxidation Stability ASTM D2274 IP 306 mod. mg/100mL 15 maximum
Esterification % volume 98.0 minimum
Acid Value ASTM D664 DIN 51558 mg NaOH/g 0.5 maximum
Methanol Content GC Method DIN 51608 % weight 0.2 maximum
Monoglycerides GC Method DIN 51609 % weight 0.8 maximum
Diglycerides GC Method DIN 51609 % weight 0.2 maximum
Triglycerides GC Method DIN 51609 % weight 0.2 maximum
Free Glycerine GC Method DIN 51609 % weight 0.02 maximum
Total Glycerine GC Method DIN 51609 % weight 1.2 maximum
Iodine Number DIN 53241 or IP DIN 53241 or IP 110 maximum
cg I2/g
84/81 84/81
Phosphorus Content DGF C-VI4 DIN 51440-1 mg/kg 0.2

Note: Fuels meeting ASTM D6751 or DIN51606


may be used.
22
Maintenance Section
Fuel Specifications

i01754770 All low sulfur fuels do not have a low lubricity. The
fuels lubricity may be enhanced with additives.
Characteristics of Diesel Fuel Many fuel suppliers treat the fuel with these
additives. Do not use a fuel lubricity additive before
SMCS Code: 1250; 1280 you consult the fuels supplier. Some aftermarket
additives may not be compatible with the additives
Lubricity and Low Sulfur Fuel that are already in the fuel. Some additive packages
that are supplied by the aftermarket manufacturer
The fluids lubricity describes the ability of the fluid may not be compatible with the seals that are used
to reduce the friction between surfaces that are in fuel systems of some diesel engines. Other
under load. This ability reduces the damage that is additive packages that are supplied by aftermarket
caused by friction. Fuel injection systems rely on manufacturers cannot provide proper performance
the lubricating properties of the fuel. in high temperature conditions. These additives may
leave deposits because of the high temperatures
Note: The fuel lubricity is important. You should that exist in the fuel systems of diesel engines.
consider the fuels lubricity whenever you operate
the equipment in arctic weather. Also, you should Perform the following tasks in order to help achieve
consider the fuels lubricity whenever you use the maximum life of the fuel system. using a reliable
fuels that are lower in viscosity. There are many fuel supplier, performing proper maintenance of the
aftermarket additives that are available to treat fuel. fuel system, and installing Caterpillar high efficiency
If the fuels lubricity is an issue, consult your fuel fuel filters in the fuel system.
supplier for proper recommendations regarding fuel
additives. Note: Lighter fuels are frequently used in arctic
temperatures. Lighter fuels may include the following
The removal of sulfur from diesel fuel helps to fuels: Jet A-1, JP-8, JP-5, and kerosene. The fuel
reduce particulate emissions from diesel engines. lubricity is not a requirement of the specifications
For this reason, many governments have mandated for these fuels. Do not assume that a fuel meets
the use of low sulfur fuel. Lower sulfur limits can the minimum Caterpillar specification. Contact the
be expected in the future as regulations continue fuel supplier for proper recommendations on fuel
to become more stringent. Until fuel sulfur limits lubricity additives.
were mandated, the fuels lubricity was generally
believed to be a function of fuel viscosity. Viscosity
The process that is most commonly used to remove Viscosity is a measure of a liquids resistance to
sulfur from fuel is called hydro-treatment. Each flow. The viscosity of the fuel is significant because
source of crude oil contains different amounts the fuel serves as a lubricant for fuel system
of sulfur. Crude oils with low sulfur require little components. Fuels with the wrong viscosity can
hydro-treatment. Crude oils with high sulfur require cause engine damage. If the kinematic viscosity of
a more severe treatment. the fuel is lower than 1.4 cSt or greater than 20 cSt
as supplied to the fuel injection pump or to the unit
The Hydro-treatment removes the fuels sulfur as injectors, excessive scuffing and seizure can occur.
well as other components. The treatment removes
nitrogen compounds, polar materials, bicyclic
aromatics, polycyclic aromatics, and oxygen Cetane Number
compounds. While the removal of sulfur has shown
no detrimental effects to the engine, the removal of The cetane number of fuel is a measure of the
other compounds have lowered the lubricity of the ignition quality of the fuel. The ignition quality of
fuel. As a result of the lowered lubricity, the fuel is the fuel affects starting and acceleration. Also, the
less tolerant of contamination by water and dirt. The cetane number has an effect on the interval of
lower fuel lubricity can be seen as abrasive wear time before the engine runs smoothly. Generally, an
of fuel system components. Fuels that have a low increase of ten in the cetane number will allow the
lubricity may not provide adequate lubrication to engine to be started at a lower temperature. The
plungers, to barrels, and to injectors. This problem starting temperature can be improved approximately
may be compounded in areas that require winter 7 to 8C (12 to 15F) for every increase of ten in
blends of fuel. The lighter winter fuel blend has the cetane number. After the engine reaches the
the following characteristics: lower viscosity, lower normal operating temperature, a change in the
cloud point, and lower pour point. cetane from 40 to 50 will have a minimal effect on
engine performance.
23
Maintenance Section
Fuel Specifications

Most fuels that have a cetane number above 40 will The cloud point will determine the temperature that
permit acceptable engine starts in warmer outside will cause the fuel filter to begin to plug. A plugged
temperatures. The engine will start satisfactorily with fuel filter will stop the flow of fuel to the engine. The
this fuel when the engine is kept warm. The engine cloud point of the fuel must be below the outside
can be kept warm by using either a heated room temperature in order to prevent the filters from
or a coolant heater. plugging. The wax can alter the fuel characteristics
in cold weather. Solid wax can fill the fuel filters. The
During average starting conditions, direct injection solidified wax will stop the flow of fuel. Fuel filters are
engines require a minimum cetane number of 40. A necessary in order to remove dirt from the fuel. The
higher cetane value may be required for operation filter protects the parts of the fuel injection system
in high altitudes or for cold weather operation. The by blocking foreign material from entering the fuel
minimum fuel cetane number that is required for the injection system. Since fuel must flow through the
precombustion engine is 35. filters, installing a fuel heater is the most practical
way to prevent the problem. A fuel heater will keep
Modifying the Cetane Number the fuel above the cloud point as the fuel flows
through the fuel system. The fuel heater will permit
The cetane number of a fuel can be changed if the wax to flow through the filters with the fuel.
the fuel is mixed with a fuel that has a different
cetane number. Generally, the cetane number of Modifying the Cloud Point
the mixture will be in direct relation to the ratio of
the fuels that were mixed. Your fuel supplier can Note: Caterpillar does not recommend the use of
provide the information about the cetane number aftermarket fuel flow improvers because of possible
of a particular fuel. problems with compatibility.

Additives can also be used to improve the cetane The manufacturer of the fuel can add cold flow
number of a fuel. Additives are evaluated through improvers to the fuel. Cold flow improvers modify the
testing in special engines. However, the fuel wax crystals in the fuels. The cold flow improvers
characteristics of additives are not identical to a do not change the fuels cloud point. Cold flow
natural product. While both fuels may be rated as improvers keep the wax crystals small enough
having the same cetane number, starting may be to pass through standard fuel filters. For mixing
different. precautions, see the topic Pour Point.

A fuel that has a high cloud point can be diluted


Cloud Point with a fuel that has a low cloud point in order to
lower the cloud point. The cloud point of a No. 2
The fuel cloud point is the temperature when a
diesel fuel can be lowered by diluting with No. 1
haze appears in the fuel. When the temperature
falls below the melting point of the paraffins a haze diesel fuel or kerosene. This method is not the best
way to lower the cloud point of a fuel. The ratio of
results. Paraffins are a wax that naturally occurs in
the mixture is not directly related to the improvement
petroleum products. This wax is not a contaminant
in the fuel. The wax is an important element of No. 2 in cloud point, and the required amount of fuel with
low cloud point makes the process less preferable
diesel fuel. The wax has a high fuel energy content
to use.
and the wax has a very high cetane value. Removal
of the heavier wax lowers the cloud point of the fuel.
The following illustration contains a table that can be
Removal of the wax also increases the cost because
used to find the necessary mixture for two fuels with
less fuel can be made from the same amount of
crude oil. Basically, a No. 1 diesel fuel is formulated different cloud points. In order to use the table, you
must know the exact fuel cloud point of each fuel.
by removing the wax from a No. 2 diesel fuel. It
This specification can change from one purchase of
is important to understand that the cloud point of
a fuel is different from the pour point. There is no fuel to the next purchase of fuel. This specification
is normally available from personnel at the source of
relationship between cloud point and the pour point.
the fuel supply. When fuels that have a lower cloud
point are not available, this method cannot be used.
24
Maintenance Section
Fuel Specifications

6. Line C and line A intersect. Mark this point.


Draw a vertical line from this point. Stop the
line at the bottom of the table. Label this line
B. The point at the bottom of line B reveals
the percentage of lighter fuel that is required to
modify the pour point.

The above example shows that the blending will


require a thirty percent mixture of lighter fuel.

Pour Point
The pour point of the fuel is the temperature that is
3 C (5 F) above the temperature that is required
for fuel to flow. The fuels pour point is a temperature
below the fuels cloud point. Fuel stops flowing
below the pour point.

To measure the pour point, the fuel temperature


is lowered below the cloud point in steps of 3C
(5F) at a time. The temperature is lowered until
the fuel does not flow. The pour point is the last
temperature that is shown before the flow stops.
At the pour point, the wax has solidified out of the
fuel. This makes the fuel more solid than liquid. The
pour point of the fuel can be improved. This does
not require the removal of important elements. This
Illustration 1
g00592741 process is the same process that is used to improve
the cloud point of a fuel.
Cloud point of fuel mixtures
Generally, the most practical method that is used to prevent A fuels pour point should be at least 6C (10F)
problems that are caused by fuel cloud point at low temperatures
is the use of fuel heaters. In most applications, fuel heaters can
below the lowest ambient temperature that is
be used at a lower cost than fuel mixtures. required for engine start-up and for engine
operation. To operate the engine in extremely cold
In order to calculate the amount of lighter fuel that weather, No. 1 fuel or No. 1-D fuel may be necessary
is required to be blended with the heavier fuel, because of these fuels lower pour points.
perform the following steps:
Modifying the Pour Point
1. Obtain the specification for fuel cloud point of
both fuels from your fuel supplier. Note: Caterpillar does not recommend the use of
aftermarket fuel flow improvers because of possible
2. Locate the cloud point of the heavier fuel on the problems with compatibility.
left side of the table. Mark the point on the table.
The manufacturer of the fuel can add cold flow
3. Locate the cloud point of the lighter fuel on the improvers to the fuel. Cold flow improvers modify the
right side of the table. Mark the point on the wax crystals in the fuels. The cold flow improvers
table. do not change the fuels cloud point. However, the
cold flow improvers keep the wax crystals small
4. Draw a line between the two points that were enough to pass through standard fuel filters.
established. Label this line A.
Fuel heaters cannot normally solve problems that
5. Determine the lowest outside temperature are related to the high pour point temperatures.
for machine operation. Find this point on the The same table that was use for cloud point can
left side of the table. Mark this point. Draw a be used for an estimate of pour points. This is true
horizontal line from this point. Stop the line at the only if the fuels do not have additives which change
intersection of line A. Label this new line C. the pour point.
25
Maintenance Section
Fuel Specifications

Most diesel fuels have some dissolved moisture.


Just as the moisture in air, the fuel can only contain
a specific maximum amount of moisture at any
one temperature. As the temperature drops, the
amount of moisture that can be in the fuel will be
lower. For example, a fuel could contain 100 ppm
(0.010 percent) of water in solution at 18C (65F).
This same fuel can possibly hold only 30 ppm
(0.003 percent) at 4C (40F).

After the fuel has absorbed the maximum possible


amount of water, the additional water will be free
and dispersed. Free and dispersed moisture is
fine droplets of water that is suspended in the fuel.
Since the water is heavier than the fuel, the water
will slowly become free and settled at the bottom
of the tank. In the above example, when the fuel
temperature was lowered from 18C (65F) to 4C
(40F), 70 ppm of water became free and dispersed
in the fuel.

The small drops of water cause a cloudy


appearance in the fuel. If the change in temperature
is slow, the small drops of water can settle to the
bottom of the tank. When the fuel temperature
is lowered rapidly to freezing temperature, the
moisture that comes out-of-solution changes to very
fine particles of ice instead of small drops of water.
g00592741
Illustration 2
Cloud point of fuel mixtures The particles of ice are lighter than the fuel, and
the particles of ice will not settle to the bottom of
Additives are a good method to use in order to the tank. When this type of moisture is mixed in
lower the pour point of a fuel. These additives are the fuel, this moisture will fill the fuel filters. The ice
known by the following names: pour depressants, crystals will plug the fuel filters in the same way as
cold flow improvers, and wax modifiers. When the wax plugs the fuel filters.
additives are used in a low concentration, the fuel
will flow through pumps, lines, and hoses. These If a filter is plugged and fuel flow is stopped,
additives must be thoroughly mixed into the fuel at perform the following procedure to determine the
temperatures that are above the cloud point. The cause:
fuel supplier should be contacted in order to blend
the fuel with the additives. The blended fuel can be 1. Remove the fuel filters.
delivered to your fuel tanks.
2. Cut the fuel filters open.
Moisture Content 3. Inspect the fuel filter before the filter warms. This
inspection will show that the filter is filled with
Problems with fuel filters can occur at any time. The
particles of either ice or wax.
cause of the problem can be water in the fuel or
moisture in the fuel. At low temperatures, moisture
The moisture which is free and settled at the bottom
causes special problems. There are three types of
of the tank can become mixed with the fuel. The
moisture in fuel: dissolved moisture (moisture in
force of any pumping action will mix the moisture
solution), free and dispersed moisture in the fuel,
with the fuel whenever fuel is transferred. This
and free and settled at the bottom of the tank.
moisture then becomes free and dispersed water.
This moisture can cause ice in the filters. This
moisture can cause other problems with filters at
any temperature. Generally, the same force that
mixes the water into the fuel will also mix dirt and
rust from the bottom of the tank with the water. The
result is a dirty mixture of fuel and water which can
also fill the filters and stop fuel flow.
26
Maintenance Section
Fuel Specifications

Specific Gravity / API Gravity Note: Caterpillar recommends a maximum of one


year for fuel storage.
The specific gravity of diesel fuel is the weight of a
fixed volume of fuel in comparison to the weight of
the same volume of water at the same temperature.
A higher specific gravity correlates into a heavier
fuel. Heavier fuels have more energy or power per
volume for the engine to use.

Note: The settings for the fuel mixture should not


be adjusted in order to compensate for a loss of
power with fuels that are lighter. The life of fuel
system components can be decreased with fuels
that are very light because lubrication will be less
effective as a result of the lower viscosity. This is
compounded if the fuel does not have sufficient
lubricity. See the topic Operation and Maintenance
Manual, Lubricity and Low Sulfer Fuel.

The API gravity of a fuel is also a measure of the


density of the fuel or the relationship of the weight
to the volume. The scale for API gravity is inverse
to the scale for specific gravity. The API gravity will
become higher as the fuel becomes lighter.

Lighter fuels will not produce the rated power.


Lighter fuels may also be a blend of ethanol or
methanol with diesel fuel. Blending alcohol or
gasoline with diesel fuel will create an explosive
atmosphere in the fuel tank. In addition, water
condensation in the tank can cause the alcohol to
separate in the tank.

NOTICE
Blending alcohol or gasoline with diesel fuel will create
an explosive atmosphere in the fuel tank. Caterpillar
recommends against such blends.

Heavier fuels tend to create more deposits from


combustion. Deposits from combustion can cause
abnormal cylinder liner and ring wear. This is most
noticeable in smaller high speed engines.

Gums and Resins


The gums and resins that occur in diesel fuel are
the result of dissolved oxidation products in the
fuel that do not evaporate easily. The products that
are dissolved in the fuel also do not burn cleanly.
Excessive gum in the fuel will coat the inside of fuel
lines, pumps, and injectors. Excessive gum will also
interfere with the close tolerances of the moving
parts of the fuel systems. Gum and resin in the fuel
will also cause the filter to plug rapidly. Oxidation of
the fuel will occur and the formation of additional
gums and resins will occur during fuel storage. The
storage time for fuel needs to be minimized in order
to help reduce the formation of gums and resins.
27
Maintenance Section
Lubricant Specifications

Lubricant Specifications Diesel engine oils CC, CD, CD-2, and CE have
not been API authorized classifications since 1
January 1996. Table 12 summarizes the status of
i01753834 the classifications.

Lubricant Information
SMCS Code: 1000; 1300; 7000; 7581

General Information
The information that is provided is the latest
recommendations for Caterpillar engines and for
Caterpillar machine compartments. This information
supersedes all previous recommendations which
have been published for Caterpillar machines.
Special lubricants are required for some machine
compartments and it will be necessary to continue
to use these special products. Illustration 3 g00546535

This information is only for Caterpillar machines. Table 12


For more lubricant recommendations, see Special
Publication, SEBU6251, Caterpillar Commercial API Classifications
Diesel Engine Fluid Recommendations, Special Current Obsolete
Publication, SEBU6385, Caterpillar On-Highway
Diesel Truck Engine Fluid Recommendations, CH-4, CG-4, CF-4 CE
Special Publication, SEBU6400, Caterpillar CF CC, CD
Gaseous Fueled Spark Ignited Engines Lubricant
Recommendations, and Special Publication, CF-2 (1) CD-2 (1)

SEBU7003, Caterpillar 3600 Series Diesel Engine (1) CD-2 and API CF-2 are classifications for two-cycle diesel
Fluid Recommendations. Always check with your engines. Caterpillar does not sell engines that utilize CD-2 and
Caterpillar dealer to ensure that you have the API CF-2 oils.
current revision level of the publication.
Note: API CF is not the same classification as
API CF-4. API CF oils are only recommended for
Global DHD-1 Caterpillar machine engines with precombustion
chamber fuel systems (PC).
The Association des Constructeurs Europens
dAutomobiles (ACEA), the Engine Manufacturers
Association (EMA), and the Japan Automobile Transmission/Drive Train Oil
Manufacturers Association (JAMA) have jointly
developed a lubricant recommendation for Transmission/drive train oils are classified by the
heavy-duty diesel engines. For detailed information TO-4 / TO-4M specification. This specification was
about this lubricant recommendation, see the latest developed by Caterpillar for use in Caterpillar
edition of the Global DHD-1 recommendation at transmissions and in most Caterpillar final drives.
the ACEA, EMA, or JAMA websites. Application
of oils meeting these guidelines is subject to Final Drive and Axle Oil
the recommendation of the individual engine
manufacturers. Caterpillars recommendations can Final Drive and Axle Oils are classified by the FD-1
be found later in this section under the Commercial specification. This specification was developed
Oils heading (maintenance section). by Caterpillar for use in certain highly loaded
Caterpillar final drives and axles that do not contain
friction material.
API Oils
The Engine Oil Licensing and Certification System Gear Oil
by the American Petroleum Institute (API) is
recognized by Caterpillar. For detailed information Gear lubricants are classified by the API service
about this system, see the latest edition of the API classification and by the SAE viscosity grade that is
publication No. 1509. Engine oils that bear the API defined in SAE J306.
symbol are authorized by API.
28
Maintenance Section
Lubricant Specifications

Grease i01771932

The classifications of grease are based on the Engine Oil


ASTM D217 worked penetration characteristics.
These characteristics for grease are given a defined SMCS Code: 1300; 1348
consistency number.
Applications
Caterpillar Fluids
D300, 3000, 3100, 3176, 3196, 3200, 3300, 3400,
Caterpillar fluids have been approved by Caterpillar and 3500 series of diesel engines
in order to increase the performance of Caterpillar
components and the life of Caterpillar components. Caterpillar Diesel Engine Oil (DEO)
Caterpillar fluids that are currently used for engines
and for machines are offered by Caterpillar dealers. Caterpillar oils have been developed and tested in
Caterpillar fluids are also offered for continued order to provide the full performance and service
refills. Consult your Caterpillar dealer for more life that has been designed and built into Caterpillar
information on these Caterpillar fluids. Engines. Caterpillar oils are currently used to fill
diesel engines at the factory. These oils are offered
Caterpillar recommends the use of the following by Caterpillar dealers for continued use when the
Caterpillar fluids: engine oil is changed. Consult your Caterpillar
dealer for more information on these oils.
Caterpillar Multigrade Diesel Engine Oil (DEO)
Due to significant variations in the quality and in
Caterpillar Transmission/Drive Train Oil (TDTO) the performance of commercially available oils,
Caterpillar makes the following recommendations:
Caterpillar Transmission Multi-Season Oil
(TDTO-TMS)
Caterpillar Diesel Engine Oil (DEO) (SAE
10W-30)
Caterpillar Final Drive and Axle Oil (FDAO)
Caterpillar Diesel Engine Oil (DEO) (SAE
Caterpillar Multipurpose Tractor Oil (MTO) 15W-40)
Caterpillar Hydraulic Oil (HYDO) Caterpillar multigrade Diesel Engine Oil is
formulated with the correct amounts of detergents,
Caterpillar Biodegradable Hydraulic Oil (HEES) dispersants, and alkalinity in order to provide
superior performance in Caterpillar Diesel Engines.
Caterpillar Gear Oil (GO)
Caterpillar multigrade Diesel Engine Oil is available
Caterpillar Multipurpose Lithium Grease (MPG) in two viscosity grades (SAE 10W-30 and SAE
15W-40). In order to choose the correct oil viscosity
Caterpillar Multipurpose Molybdenum Grease to use for the ambient temperature, refer to
(MPGM) the tables for Lubricant Viscosities for Ambient
Temperatures (Maintenance Section). Multigrade
Caterpillar Special Purpose Grease (SPG) oils provide the correct viscosity for a broad range
of operating temperatures.
Caterpillar Auto-Lube Grease (AL)
Multigrade oils are effective in maintaining low oil
Caterpillar Desert Gold Grease (DG) consumption and low levels of piston deposits.
Caterpillar Arctic Platinum Grease (AP) Caterpillar multigrade Diesel Engine Oil can be
used in other diesel engines and in gasoline
Caterpillar Water and Temperature Resistant engines. See the engine manufacturers guide for
Grease (WTR) the recommended specifications. Compare the
specifications to the specifications of Caterpillar
Caterpillar Extended Life Coolant (ELC) multigrade Diesel Engine Oil. The current industry
standards for Caterpillar Diesel Engine Oil are listed
Caterpillar Diesel Engine Antifreeze/Coolant on the product label and on the data sheets for the
(DEAC) product.

Consult your Caterpillar dealer for part numbers


and for available sizes of containers.
29
Maintenance Section
Lubricant Specifications

Note: Caterpillar SAE 15W-40 multigrade DEO Global DHD-1 The Association des Constructeurs
passes the tests for the following API classifications: Europens dAutomobiles (ACEA), the Engine
API CH-4, CG-4, CF-4, and CF. Cat SAE 15W-40 Manufacturers Association (EMA) and the Japan
multigrade DEO also passes additional proprietary Automobile Manufacturers Association (JAMA) have
tests that include the following tests: sticking of the together developed a lubricant recommendation
piston ring, oil control tests, wear tests, and soot for heavy-duty diesel engines. Global DHD-1 is a
tests. Proprietary tests help ensure that Caterpillar recommended guideline that defines a level of oil
multigrade oil provides superior performance in performance that is required for high speed, four
Caterpillar Diesel Engines. In addition, Caterpillar cycle, heavy-duty diesel engines. Global DHD-1
multigrade oil exceeds many of the performance may also be used under light-duty application. Oils
requirements of other manufacturers of diesel that comply with this specification are designed to
engines. Therefore, this oil is an excellent choice for meet 1998 and newer exhaust emission standards
many mixed fleets. True high performance oil is worldwide. Whenever API CH-4, API CG-4, and API
produced by using a combination of the following CF-4 oils are recommended for use in Caterpillar
factors: industry standard tests, proprietary diesel engines, oils meeting Global DHD-1 may be
tests, field tests, and prior experience with similar used.
formulations. The design and the development
of Caterpillar lubricants that are both high Global DHD-1 oils will meet the needs of high
performance and high quality are based on these performance Caterpillar diesel engines operating
factors. in many applications. The tests and test limits
defining Global DHD-1 are similar to those in the
API CH-4 classification with additional tests that
Commercial Oils address deposits, linear wear, oil consumption, cam
The performance of commercial diesel engine oils lobe wear, and roller follower wear. These oils will
meet the requirements of current diesel engines
is based on the classifications of the American
that have low emissions levels. Global DHD-1
Petroleum Institute (API). These API classifications
are developed in order to provide commercial requires that oils be designed to control both ferrous
and nonferrous corrosion, wear, piston deposits,
lubricants for a broad range of diesel engines that
oxidation, thickening, aeration, and viscosity loss
operate at various conditions.
due to shear.
If Caterpillar multigrade Diesel Engine Oil is not
Note: Caterpillar, ACEA, EMA, and JAMA require
used, only use commercial oils that meet the
following classifications: that any engine oil claiming to meet Global DHD-1
must have adequate performance data to support
the claim and must make such performance data
API CH-4 multigrade oil (preferred oil) reasonably available upon request.
Global DHD-1 multigrade oil (preferred oil) API CH-4 API CH-4 oils were developed in
order to meet the requirements of the new high
API CG-4 multigrade oil (preferred oil) performance diesel engines. Also, the oil was
designed to meet the requirements of the low
API CF-4 multigrade oil (acceptable oil) emissions diesel engines. API CH-4 oils are also
acceptable for use in older diesel engines and in
Note: API CF-4 oil should NOT be used in 3500
diesel engines that use high sulfur diesel fuel. API
Series diesel engines.
CH-4 oils may be used in Caterpillar engines that
use API CG-4 and API CF-4 oils. API CH-4 oils will
Note: Refer to the engine Operation and
generally exceed the performance of API CG-4 oils
Maintenance Manual for guidance when API CF-4
oil will be used in Caterpillar diesel engines that are in the following criteria: deposits on pistons, control
of oil consumption, wear of piston rings, valve train
not part of the 3500 Series.
wear, viscosity control, and corrosion.

NOTICE
In selecting oil for any engine application, both the oil
viscosity and oil performance category as specified by
the engine manufacturer must be defined and satis-
fied. Using only one of these parameters will not suff-
icently define oil for an engine application.

In order to make the proper choice of a commercial


oil, refer to the following explanations:
30
Maintenance Section
Lubricant Specifications

Three new engine tests were developed for the


API CH-4 oil. The first test specifically evaluates NOTICE
deposits on pistons for engines with the two-piece Do not use single grade API CF oils or multigrade
steel piston. This test (piston deposit) also measures API CF oils in Caterpillar Direct Injection (DI) Diesel
the control of oil consumption. A second test is Engines (Except Caterpillar 3600 Series Diesel En-
conducted with moderate oil soot. The second gines).
test measures the following criteria: wear of piston
rings, wear of cylinder liners, and resistance to API CF is not the same oil classification as API CF-4.
corrosion. A third new test measures the following API CF oils are only recommended for Caterpillar
characteristics with high levels of soot in the oil: 3600 Series diesel engines and Caterpillar engines
wear of the valve train, resistance of the oil in with precombustion chamber (PC) fuel systems.
plugging the oil filter, and control of sludge.

In addition to the new tests, API CH-4 oils have NOTICE


tougher limits for viscosity control in applications Failure to follow these oil recommendations can cause
that generate high soot. The oils also have improved shortened engine service life due to deposits and/or
oxidation resistance. API CH-4 oils must pass an excessive wear.
additional test (piston deposit) for engines that use
aluminum pistons (single piece). Oil performance is
also established for engines that operate in areas i01758827
with high sulfur diesel fuel.
Total Base Number (TBN) and
All of these improvements allow the API CH-4 oil
to achieve optimum oil change intervals. API CH-4
Fuel Sulfur Levels for Direct
oils are recommended for use in extended oil Injection (DI) Diesel Engines
change intervals. API CH-4 oils are recommended
for conditions that demand a premium oil. Your SMCS Code: 1348
Caterpillar dealer has specific guidelines for
optimizing oil change intervals. The Total Base Number (TBN) for an oil depends
on the fuel sulfur level. For direct injection engines
API CG-4 API CG-4 oils were developed primarily that use distillate fuel, the minimum TBN of the new
for diesel engines that use a 0.05 percent level of oil must be 10 times the fuel sulfur level. The TBN
fuel sulfur. However, API CG-4 oils can be used is defined by ASTM D2896. The minimum TBN
with higher sulfur fuels. The TBN of the new oil of the oil is five (5) regardless of fuel sulfur level.
determines the maximum fuel sulfur level for API Illustration 4 demonstrates the TBN.
CG-4 and API CF-4 oils.
Note: The 10 times fuel sulfur level rule that is
API CG-4 oils are the first oils that are required to used for determining the TBN level for new diesel
pass industry standard tests for foam control and engine oil for DI engines is based only on the fuel
viscosity shear loss. API CG-4 oils must also pass sulfur content. Portions of the additive package that
tests that were developed for corrosion, wear and contribute to the TBN also serve other functions.
oxidation. Diesel engine oils with a TBN in the range of 10 to
12 TBN are preferred to diesel engine oils with a
API CF-4 These oils service a wide variety of TBN in the range of 5 to 9 TBN.
modern diesel engines. API CF-4 oils provide more
stable oil control and reduced piston deposits in
comparison to API CF and the obsolete CE and CD
classifications of oil. API CF-4 oils provide improved
soot dispersancy in comparison to API CF and
obsolete CD oils. The API CF-4 classification was
developed with a 0.40 percent sulfur diesel fuel.

Note: Do not use API CF-4 oils in 3500 Series diesel


engines.

Note: Some commercial oils that meet the API


performance classifications may require reduced
oil change intervals. To determine the oil change
interval, closely monitor the condition of the oil and
perform a wear metal analysis. Caterpillars SOS
oil analysis program is the preferred method.
31
Maintenance Section
Lubricant Specifications

i01764413

Total Base Number (TBN)


and Fuel Sulfur Levels for
Precombustion Chamber (PC)
Diesel Engines
SMCS Code: 1348

The Total Base Number (TBN) for an oil depends on


the fuel sulfur level. For precombustion chamber
engines that use distillate fuel, the minimum TBN
of the new oil must be 20 times the fuel sulfur
Illustration 4
g00104890 level. The TBN is defined by ASTM D2896. The
minimum TBN of the oil is five (5) regardless of fuel
(Y) TBN by ASTM D2896
(X) Percentage of fuel sulfur by weight sulfur level. Illustration 5 demonstrates the TBN.
(1) TBN of new oil
(2) Change the oil when the TBN deteriorates to 50 percent of
the original TBN.

Use the following guidelines for fuel sulfur levels


that exceed 1.5 percent:

Choose an oil with the highest TBN that meets


one of these classifications: API CH-4, Global
DHD-1, API CG-4, and API CF-4.

Reduce the oil change interval. Base the oil


change interval on the oil analysis. Ensure that
the oil analysis includes the condition of the oil
and a wear metal analysis.
g00274867
Illustration 5
Note: API CF-4 oil should NOT be used in 3500 (Y) TBN by ASTM D2896
Series diesel engines. (X) Percentage of fuel sulfur by weight
(1) TBN of new oil
(2) Change the oil when the TBN deteriorates to 50 percent of
Note: Refer to the engine Operation and the original TBN.
Maintenance Manual for guidance when API CF-4
oil will be used in diesel engines that are not part Use the following guidelines for fuel sulfur levels
of the 3500 Series. that exceed 1.5 percent:
Excessive piston deposits can be produced by an
oil with a high TBN. These deposits can lead to a
Choose an oil with the highest TBN that meets
one of these classifications: API CH-4, Global
loss of control of the oil consumption and to the DHD-1, API CG-4, and API CF-4.
polishing of the cylinder bore.
Reduce the oil change interval. Base the oil
NOTICE change interval on the oil analysis. Ensure that
Operating Direct Injection (DI) diesel engines with fuel the oil analysis includes the condition of the oil
sulfur levels over 1.0 percent may require shortened and a wear metal analysis.
oil change intervals in order to help maintain adequate
wear protection. Excessive piston deposits can be produced by an
oil with a high TBN. These deposits can lead to a
loss of control of the oil consumption and to the
polishing of the cylinder bore.

NOTICE
Operating PC engines at fuel sulfur levels over 1.0
percent may require shortened oil change intervals to
maintain adequate wear protection.
32
Maintenance Section
Lubricant Specifications

i01754651 CF engine oils that have a minimum zinc additive


of 0.09 percent (900 ppm)
Hydraulic Oil
Note: Industrial hydraulic oils are not recommended
SMCS Code: 5095 for service fill in Caterpillar machine hydraulic
systems.
Applications
Caterpillar Biodegradable
Hydraulic Systems
Hydraulic Oil (HEES)
Hydrostatic Transmissions
Caterpillar has a biodegradable hydraulic oil that
is available for use in machine hydraulic systems.
Caterpillar Hydraulic Oil (HYDO) This fluid is recommended for the hydraulic systems
when environmental compliance is required or
Caterpillar Hydraulic Oil is formulated with a desired.
balanced additive system. The system includes
the following agents: detergents, rust inhibitors,
antiwear agents, and defoamers. Caterpillar
Hydraulic Oil offers the following benefits: protection
against mechanical wear, rusting, corrosive wear
in hydraulic systems, and wear in hydrostatic
transmission systems. Caterpillar Hydraulic Oil
should be used to achieve maximum life and
maximum performance from hydraulic system
components and from hydrostatic transmissions.
Caterpillar Hydraulic Oil is recommended in most
hydraulic systems and in most hydrostatic systems.

Caterpillar Hydraulic Oil


g00103844
If a different viscosity is required due to ambient Illustration 6
temperatures, the following Caterpillar oils can be
used: Machines with this symbol are filled with
biodegradable hydraulic oil. This symbol is located
Caterpillar Multigrade Diesel Engine Oil (DEO) on the hydraulic tank.

Caterpillar Single Grade Diesel Engine Oil (DEO) This fluid is formulated with the following
components: a saturated HEES (Hydraulic
Caterpillar Transmission/Drive Train Oil (TDTO) Environmental Ester Synthetic), synthetic base
stock, and selected additives.
Caterpillar Transmission Multi-Season Oil
(TDTO-TMS) Note: Use this oil only in hydraulic systems.

Caterpillar Multipurpose Tractor Oil (MTO) Caterpillar Biodegradable Hydraulic Oil (HEES)
may become darker in color throughout the service
Commercial Oils life of the oil. Analysis is required to determine the
quality of the oil.
If Caterpillar oils cannot be used, the following
commercial classifications can be used in hydraulic The maximum recommended water content for
systems and in hydrostatic transmission systems: hydraulic systems that are filled with Caterpillar
Biodegradable Hydraulic Oil (HEES) is 0.10 percent.
If the water levels exceed 0.10 percent, the water
CH-4 engine oils that have a minimum zinc should be removed or the oil should be replaced.
additive of 0.09 percent (900 ppm)
Consult your Caterpillar dealer for additional
CG-4 engine oils that have a minimum zinc information on this product and on the potential use.
additive of 0.09 percent (900 ppm)

CF-4 engine oils that have a minimum zinc


additive of 0.09 percent (900 ppm)
33
Maintenance Section
Lubricant Specifications

E Series II Articulated Trucks


NOTICE
Do not use Caterpillar Biodegradable Hydraulic Oil 700 Series Articulated Trucks
(HEES) or commercial oils that meet the BF-1 specifi-
cation in compartments containing friction material ex- AD 45 Underground Articulated Trucks
cept Hydraulic Excavators. Refer to the machine Op-
eration and Maintenance Manual or contact your local AE 40 Underground Articulated Trucks
Caterpillar dealer for guidance before using Caterpillar
Biodegradable Hydraulic Oil (HEES) or commercial AD 55 Underground Articulated Trucks
oils that meet the BF-1 specification in Hydraulic Ex-
cavators. Off-Highway Tractors
Off-Highway Trucks
Commercial Biodegradable Hydraulic Oil
(HEES) Caterpillar Transmission/Drive
If Caterpillar Biodegradable Hydraulic Oil (HEES) is Train Oil (TDTO)
not used, commercial oils that meet the Caterpillar
BF-1 specifications should be used. Caterpillar Transmission/Drive Train Oil is balanced
in order to give maximum frictional material
life in power shift transmissions. Caterpillar
i01763283 Transmission/Drive Train Oil also helps eliminate
brake chatter in wet brake applications in Caterpillar
Transmission/Drive Train Oil machines. This oil has passed the requirements
for the TO-4 oil specification which includes the
SMCS Code: 3080; 4000-OC frictional requirements and gear wear requirements.
This oil is offered in several lubricant viscosity
Applications grades.

The information relates to the following products: NOTICE


This oil is formulated for transmissions and drive trains
Power Shift Transmissions only, and should not be used in engines. Shortened
engine life will result.
Direct Drive Transmissions
Winches Note: Do not use the Caterpillar Gear Oil or
commercial gear oil in the machines that are
This information relates to the final drives for the listed above. The gear oil can cause seals to fail.
following products: The seals can also leak. The gear oil may not
be compatible with friction materials. The oil can
Track-Type Tractors reduce the efficiency of the transmission and the
brake performance.
Pipelayers
Note: Multigrade oils must meet the requirements of
Skidders the Caterpillar TO-4M/TO-4M specification in order
to be used in transmissions. Multigrade oils that use
Loaders high molecular weight polymers as viscosity index
improvers may lose the viscosity effectiveness.
Track-Type Excavators This effectiveness may be lost by the temporary
shear of the polymer viscosity index improver.
This information relates to the differentials and the Permanent shear of the polymer viscosity index
final drives for the following products: improver may also occur. These types of multigrade
oils are not recommended for Caterpillar drive
Wheel Tractors train compartments. The Caterpillar TO-4/TO-4M
specification includes a test for the shear stability of
Loaders multigrade oil.

Skidders
Compactors
Motor Graders
34
Maintenance Section
Lubricant Specifications

Commercial Transmission/Drive Physical properties and chemical properties


Train Oils FDAO also has the following qualities:
Commercial oils that are substituted for the
Caterpillar Transmission/Drive Train Oil must comply Compatible with the TDTO oils and the seals for
the related compartments
with the requirements for the TO-4/TO-4M Caterpillar
specification.
Excellent protection against rust
Final Drive and Axle Oil Excellent protection against copper corrosion
Use this oil in the following applications. Minimizes foaming

Applications Extended life of the oil due to low rate of oxidation

This information is for the final drives for the Reduced downtime due to extended oil change
following products: intervals

Large Track-Type Tractors (Machines with steel Commercial Final Drive and Axle
tracks that have Elevated Final Drives except for
the D5M and the D6M)
Oil
Commercial oils that are substituted for Caterpillar
Pipelayers (Machines with steel tracks that have Final Drive and Axle Oil must comply with the
Elevated Final Drives except for the 561M)
Caterpillar FD-1 specification.
Track Skidders (Machines with steel tracks that
have Elevated Final Drives) i01755669

This information is for the Differentials and Final Gear Oil


Drives for the following products:
SMCS Code: 7000; 7551; 7581
Off-Highway Tractors
Applications
Off-Highway Trucks
Direct Drive Transmissions for Pavement Profilers
Front Wheels on Off-Highway Trucks
Differentials and Final Drives for Wheel
Caterpillar Final Drive and Axle Oil Tractor-Scrapers, Auger and Elevator Speed
Reducers, Wheel Type Excavators, Mini Hydraulic
(FDAO) Excavators, certain Backhoe Loaders, Pavement
Profilers, and Articulated Trucks (except for
Caterpillar Final Drive and Axle Oil is blended the E Series II Articulated Trucks, 700 Series
specifically for applications with high load and high Articulated Trucks, and AD45, AE40, AD55
temperature conditions. In these conditions,the Underground Articulated Trucks)
protection of gears and bearings is a primary
concern. This is the preferred lubricant for Caterpillar
final drives and axles that formerly specified TO-4
Certain Vibratory Compactor Drum Bearings
oils, and that do not contain friction materials. This
oil should not be used in compartments that contain
friction material unless FDAO has been specified
because FDAO does not develop a sufficient friction
coefficient in order to satisfy the requirements of
most clutches and brakes.

The performance of the FDAO equaled the


performance of TDTO or the performance of the
FDAO exceeded the performance of TDTO in 18 of
18 tests for the following characteristics.

Gear and bearing protection


35
Maintenance Section
Lubricant Specifications

Caterpillar Gear Oil (GO) Caterpillar Multipurpose Tractor Oil


Caterpillar Gear Oil offers maximum protection
(MTO)
against the following damage: scoring of the gear
Caterpillar Multipurpose Tractor Oil (MTO) is
teeth, pitting of the gear teeth, and pitting of
available for use in the backhoe loader rear
the parts in roller bearings. Caterpillar Gear Oil drive axle. This oil provides the proper frictional
provides excellent stability under high temperature
requirement for the brakes that require oil cooling in
conditions. Caterpillar Gear Oil also has superior
this compartment.
low temperature performance. This oil also gives
protection against rust and corrosion. Some
This oil is also used in Challenger Agricultural
applications require additives for the extreme
Tractors for the implement hydraulic system and for
pressures that can occur at the edges of the the steering control mechanism. Many agricultural
components. For these applications, Caterpillar
tractors have hydraulic systems that are common
Gear Oil provides the extra protection.
with the transmission and with the drive train. By
using Caterpillar Multipurpose Tractor Oil, you will
When the use of gear oil is specified, use Caterpillar
be able to interchange hydraulically actuated tools.
Gear Oil in order to maximize the component life.
This oil provides the performance that is required of
these multifunction compartments that use a single
NOTICE fluid.
Caterpillar Gear Oil (GO) is not the same as
Caterpillar Transmission/Drive Train Oil, and does NOTICE
not meet Caterpillars specifications for TO-4 oil. Caterpillar Multipurpose Tractor Oil (MTO) is not the
Caterpillar GO or commercial gear oils should not be same as Caterpillar Transmission/Drive Train Oil, and
used in compartments that specify TO-4 oil. does not meet Caterpillars specifications for TO-4 oil.
Caterpillar MTO should not be used in compartments
that specify TO-4 oil.
NOTICE
Caterpillar Gear Oil (GO) is not the same as
Caterpillar Final Drive and Axle Oil, and does NOTICE
not meet Caterpillars specifications for FD-1 oil. Caterpillar Multipurpose Tractor Oil (MTO) is not the
Caterpillar GO or commercial gear oil should not be same as Caterpillar Final Drive and Axle Oil, and
used in compartments that specify FD-1 oil. does not meet Caterpillars specifications for FD-1 oil.
Caterpillar MTO should not be used in compartments
that specify FD-1 oil.
Commercial Gear Oils
If the Caterpillar Gear Oil cannot be used, Commercial Multipurpose Tractor
select a commercial oil that meets the API GL-5
specification. Oils
If Caterpillar Multipurpose Tractor Oil is not
i01755696 available, use an oil that meets the Ford/New
Holland M2C134-D specification. The oil must also
Multipurpose Tractor Oil satisfy the requirements of the following machine
systems:
SMCS Code: 7000; 7581
Multipurpose tractor transmission
Applications
Hydraulic drives on agricultural tractors and on
Backhoe Loader Rear Drive Axle industrial tractors

Challenger Agricultural Tractor Hydraulic System Final drives on agricultural tractors and on
and Steering Mechanism industrial tractors
36
Maintenance Section
Lubricant Specifications

i01758229 The process that is used to make re-refined oil


should adequately remove all wear metals and all
Synthetic Base Stock Oils additives that are in the used oil. Vacuum distillation
and the hydrotreating of used oil are acceptable
SMCS Code: 1300; 1348; 7000; 7581 processes that are used for producing a re-refined
base oil. Filtering is inadequate for the production
Synthetic base oils are acceptable for use in of high quality, re-refined base oils from used oil.
Caterpillar engines and in Caterpillar machines if
these oils meet the performance requirements that
are specified for a particular compartment. Each i01755834
compartment has specific lubrication specifications
in order to ensure proper lubrication and life of the Aftermarket Oil Additives
system.
SMCS Code: 1300; 1348; 7000; 7581
Synthetic base oils generally perform better than
conventional oils in the following two areas: Caterpillar does not recommend the use of
aftermarket additives in oil. It is not necessary
to use aftermarket additives in order to achieve
Synthetic base oils have improved flow at low
temperatures especially in arctic conditions. the machines maximum service life or rated
performance. Fully formulated, finished oils consist
of base oils and of commercial additive packages.
Synthetic base oils have improved oxidation
stability especially at high operating temperatures. These additive packages are blended into the base
oils at precise percentages in order to help provide
Some synthetic base oils have performance finished oils with performance characteristics that
characteristics that enhance the service life of meet industry standards.
the oil. However, Caterpillar does not recommend
automatically extending the oil drain interval for There are no industry standard tests that evaluate
any machine compartment for oils with synthetic the performance or the compatibility of aftermarket
base stock. Oil drain intervals for Caterpillar diesel additives in finished oil. Aftermarket additives may
engines can only be adjusted after an oil analysis not be compatible with the finished oils additive
program that contains the following data: package, which could lower the performance of the
finished oil. The aftermarket additive could fail to
mix with the finished oil. This could produce sludge.
Oil condition and wear metal analysis (Caterpillar
SOS Oil Analysis) Caterpillar discourages the use of aftermarket
additives in finished oils.
Trend analysis
To achieve the best performance from Caterpillar
machines, conform to the following guidelines:
Fuel consumption
Oil consumption Select the proper Caterpillar oil or select
commercial oil that meets the specifications for
the compartment.
i01145510
See the appropriate Lubricant Viscosities table
Re-refined Base Stock Oils in order to find the correct oil viscosity grade for
the machine compartment.
SMCS Code: 1300; 1348; 7000; 7581
At the specified interval, service the engine or
Re-refined base oils are acceptable for use in service the other machine compartments. Use
Caterpillar engines and in Caterpillar machines new oil and install a new oil filter.
if these oils meet the performance requirements
that are specified for a particular compartment. Perform maintenance at the intervals that are
Each compartment has requirements for lubrication specified in the Operation and Maintenance
and requirements for lubrication specifications Manual, Maintenance Interval Schedule.
in order to ensure proper lubrication and life of
the system. Re-refined base oils can be used
exclusively in finished oil or in a combination with
new base oils. The U.S. military specifications
and the specifications of other heavy equipment
manufacturers also allow the use of re-refined base
oils that meet the same criteria.
37
Maintenance Section
Lubricant Specifications

i01761875 Multipurpose Grease w/ MoS2 (MPGM)


Lubricating Grease Cat Multipurpose Grease with 3% MoS2 (MPGM)
is a petroleum oil based, lithium complex, NLGI
SMCS Code: 1000; 7000; 7581 grade 2 grease with 3% Molybdenum disulfide for
use in applications with medium to high severity
Caterpillar provides a variety of greases in order and at moderate temperatures. Cat MPGM meets
to service the entire range of conditions where the NLGI certification of GC-LB (extended service
Caterpillar machines may be used. Consult your intervals in automotive chassis points and in wheel
Caterpillar dealer for part numbers and for available bearings with disc brakes in automobiles, in vans
sizes of containers. and in light trucks).
Note: Because some greases are not compatible Cat MPGM grease will pump through centralized
with other greases, it is generally recommended auto-lube systems at ambient temperatures down
to purge all of the old grease from the application to 18 C (0 F) and will perform well in medium to
when you switch from one type of grease to another, high severity applications up to 41 C (105 F). In
and/or from one supplier to another. If you wish to less severe applications, this grease can be used
avoid this step, consult with the grease supplier to at much higher temperatures.
determine if the greases are compatible.
Note: For applications where water washout,
When in doubt, Purge! extremely heavy loads or very frequent oscillations
are experienced and/or where grease intervals are
Note: All greases that are supplied by Caterpillar longer than normal, Cat has greases with calcium
are compatible with each other and these greases sulfonate complex thickener which will provide more
do not require purging. load carrying (galling resistance) and longer wear
life.
Always use a grease that meets or exceeds the
recommendations for the machine. Note: If MPGM is not available, consult the grease
data sheet and use a substitute that meets or
Multipurpose Grease (MPG) exceeds the performance characteristics of the
recommended grease.
Cat Multipurpose Grease (MPG) is a petroleum oil
based, lithium complex, NLGI grade 2 grease for Cat Auto-Lube Grease
use in applications with low to medium severity
and at moderate temperatures. Cat MPG meets the Cat Auto-Lube Greases w/ 5% MoS2 (AL) are
NLGI certification of GC-LB (extended service petroleum oil based, with calcium sulfonate complex
intervals in automotive chassis points and in wheel thickener, tackifier and 5% Molybdenum disulfide
bearings with disc brakes in automobiles, in vans (MoS2). Cat Auto-Lube Greases are available in
and in light trucks). NLGI grades: 0, 1, and 2; so that the appropriate
viscosity can be used for the ambient temperature
Cat MPG grease will pump through centralized range.
auto-lube systems at ambient temperatures down
to 23 C (10 F) and will perform well in low to Cat Auto-Lube Greases are recommended for use at
medium severity applications up to 41 C (105 F). moderate ambient temperatures in extremely heavily
In less severe applications, this grease can be used loaded pin joints and high impact applications such
at much higher temperatures. as on: Scrapers, Large Wheel Loaders, Excavators,
and Shovels.
This product is also available in an extra
tacky version for use in assembling engines, Cat Auto-Lube 2 (AL-2), an NLGI grade 2 grease,
transmissions, etc. as Cat MPWAG (Multipurpose will pump through centralized auto-lube systems at
White Assembly Grease) ambient temperatures down to 1 C (30 F) and
will perform well in severe applications up to 41 C
(105 F).

Cat Auto-Lube 1 (AL-1), an NLGI grade 1 grease,


will pump through centralized auto-lube systems at
temperatures down to 18 C (0 F) and will perform
well in severe applications up to 30 C (86 F).
38
Maintenance Section
Lubricant Specifications

Cat Auto-Lube 0 (AL-0) NLGI grade 0 grease, will Arctic Platinum (AP)
pump through centralized auto-lube systems at
ambient temperatures down to 29 C (20 F) and Cat Arctic Platinum Greases (AP) are synthetic
will perform well in severe applications up to 10 C fluid based, calcium sulfonate complex thickened
(50 F). greases with tackifier and 5% MoS2. These
greases were developed for use in extremely
In less severe applications, AL greases can be cold to moderate temperatures, especially in wet
used successfully at much higher temperatures. and/or high severity applications such as the
Cat Auto-Lube Greases are environmentally friendly extremely heavily loaded pin joints and high impact
greases, which do not contain the following applications found on: Scrapers, Large Wheel
materials: antimony, free sulfur, barium, zinc, lead, Loaders, Excavators, and Shovels.
and phosphorus.
Cat Arctic Platinum Greases are available in grades
Note: If Cat Auto-Lube Greases are not available, 000, 00, 0, and 1. These grades ensure pumpability
consult the grease data sheet and use a substitute in central lube systems and the ability to stay in
which meets or exceeds the performance the joint and resist load and wear in a wide range
characteristics of the recommended grease. of ambient temperatures. For example, AP-000
is pumpable through standard auto lubrication
Caterpillar Desert Gold (DG) systems at temperatures down to 60 C (76 F).

Cat Desert Gold (DG) is a synthetic fluid based, Because of the calcium sulfonate complex thickener
calcium sulfonate complex thickened grease with and 5% MoS2, these greases also have extremely
high galling resistance and wear resistance along
tackifier and 5% Molybdenum disulfide (MoS2).
Desert Gold is available in NLGI grade 2. Desert with water resistance and resistance to breakdown
Gold is recommended for use in moderate to from mechanical working.
extremely high temperatures, especially in wet
and/or high severity applications such as the These greases are also sometimes used in
extremely heavily loaded pin joints and high impact applications where a high viscosity gear or hydraulic
oil would otherwise be used, such as, track joints
applications found on: Scrapers, Large Wheel
Loaders, Excavators, and Shovels. on excavator undercarriage.

Arctic Platinum greases are environmentally friendly


Cat Desert Gold grease will pump through
centralized auto-lube systems at ambient and do not contain the following materials: antimony,
temperatures down to 10 C (40 F) and will perform free sulfur, barium, zinc, and phosphorous.
well in extremely severe applications with ambient
temperatures up to 66 C (150 F). In less severe Water and Temperature Resistant
applications, Desert Gold grease can be used
successfully up to approximately 232 C (450 F).
Grease (WTR)
Water and Temperature Resistant Grease (WTR) is
Cat Desert Gold is formulated with a very high
a petroleum oil based, calcium sulfonate complex
viscosity, synthetic base fluid, which, along with
thickened grease available in NLGI grade 2. Water
the calcium sulfonate complex thickener, provides
and Temperature Resistant Grease is designed
a much thicker lubricant film than regular grease.
for use whenever the loads are high and the
Because of the synthetic base fluid, which does not
following conditions are a concern: water washout,
thin out as quickly as regular petroleum base oils,
severe corrosion, and high operating temperatures.
this film stays in the joint, even in the most severe
Water and Temperature Resistant Grease has no
applications. Because of the extra film thickness,
Molybdenum disulfide (MoS2), but still provides
Desert Gold also withstands even more load at
a high level of extreme pressure protection (in
moderate temperatures than Auto-Lube Greases.
between that of regular MPGM and Auto-Lube
Desert Gold grease also is much more resistant to
Grease). Being a calcium sulfonate complex
mechanical and thermal breakdown than regular
grease, rust protection and corrosion protection are
lithium complex greases. This makes Desert Gold
excellent, (similar to that of Desert Gold, Auto-Lube
a better choice for those applications that may not
and Arctic Platinum greases).
always be serviced at the recommended intervals.

Desert Gold is an environmentally friendly grease


which does not contain the following materials:
antimony, free sulfur, barium, zinc, lead, and
phosphorous.
39
Maintenance Section
Lubricant Specifications

Water and Temperature Resistant Grease has


excellent thermal and mechanical shear stability,
even in the presence of water. Water and
Temperature Resistant Grease works in any
application where a conventional lithium complex
grease could be used and provides the additional
benefits of higher galling resistance, more wear
resistance, and very good resistance to breakdown
from mechanical working.

This product meets the NLGI certification of


GC-LB.

Water and Temperature Resistant Grease is


environmentally friendly and does not contain the
following materials: antimony, free sulfur, barium,
zinc, lead, and phosphorous materials.

Special Purpose Grease (SPG)


Cat Special Purpose Grease (SPG) is a petroleum oil
based, polyurea thickened grease, and is available
in NLGI grade No. 2. This grease is recommended
for lightly loaded, high speed roller and ball bearing
applications where long life is very desirable, such
as electric starting motors, alternators, fan drives,
and generators. Special Purpose Grease (SPG) is
environmentally friendly grease, which does not
contain the following materials: antimony, free sulfur,
barium, zinc, lead, and phosphorous materials.

Grease Application Chart


Grease Application Chart
2
Severe 3
1 2 2 2 Extreme 5 7
NLGI Low Temp. Severe Severe Severe Applications with 2 4 Environnmentally 6 Water Washout
Grease Name Severe Applications Pressure Service Life Corrosion Protection
Grade Pumpability Applications Applications Applications Extremely Heavy Friendly Resistance
(EP)
Loads

[In Centralized Extremely Low Low Moderate Moderate High


Recommended Operating (Anti-Wear (Shear
(Auto-Lube) to to to to to
Conditions Protection) Stability)
Systems] Low Temps ModerateTemps High Temps High Temps Extremely High Temps
Optimum Operating
-75oF to 0oF -10oF to +85oF +65oF to +105oF +65oF to +105oF +100oF to +450oF
Temperature Range
Desert Gold 2 above +50oF N/R Excellent Excellent Excellent Excellent Excellent Excellent Yes Excellent Excellent
o
Auto Lube Grease 2 2 above +30 F Good Excellent Excellent Very Good Good Excellent Excellent Yes Excellent Excellent
Auto Lube Grease 1 1 above 0oF Good Excellent Good Good Fair Excellent Excellent Yes Excellent Excellent
Auto Lube Grease 0 0 above -20oF Very Good Excellent Fair Fair Fair Excellent Excellent Yes Excellent Excellent
o
Arctic Platinum 1 1 above -30 F Excellent Very Good N/R N/R N/R Excellent Excellent Yes Excellent Excellent
Arctic Platinum 0 0 above -45oF Excellent Very Good N/R N/R N/R Excellent Excellent Yes Excellent Excellent
Arctic Platinum 00 00 above -60oF Excellent Good N/R N/R N/R Excellent Excellent Yes Excellent Excellent
Arctic Platinum 000 000 above -75oF Excellent Good N/R N/R N/R Excellent Excellent Yes Excellent Excellent
o
MPGM 2 above 0F Fair Fair Poor N/R N/R Good Good No Fair Fair
MPG 2 above -10oF N/R N/R N/R N/R N/R Fair Good No Fair Fair
WTR 2 above -10oF Good Good Good Fair Fair Very Good Very Good Yes Excellent Excellent

1
Based on USS Mobility and Lincoln Ventmeter Tests
Performance may vary depending on lubrication equipment and length of lines

2
Severe Applications are those with: very heavy loads, frequent oscillations,and heavy shock loads.

3
Extreme pressure (EP), refer to Shell 4-Ball Weld point in technical data sheet

4
Service Life, refer to % change after 100,000 strokes in technical data sheet

5
Does not contain: Lead, Zinc, Barium, Chlorine, Phosphorous, or free Sulfur

6
Resistance to Salt water and Salt Spray

7
Water Washout Resistance, refer to Roll Stability with Water, % Change

N/R = Not Recommended

Note : For additional performance data on these greases refer to NEHP5621.


41
Maintenance Section
Lubricant Specifications

i01758349
NOTICE
Specialty Lubricants DOT-3 or DOT-5 fluids are not compatible with petro-
leum based products.
SMCS Code: 7000; 7581
Table 13
Do not use DOT-3 or DOT-5 brake circuit actuation
fluids in compartments that contain friction material or
Special-Purpose Caterpillar Lubricants wet brake systems.
Item Size
Do not use DOT-3 or DOT-5 brake circuit actuation flu-
6V-4876 Lubricant(1) 500 g (17.6 oz) ids in compartments where hydraulic oil or TO-4 fluids
5P-3931 Thread Compound(2) 150 g (5.3 oz) are recommended.
(1) Recommended for use on typical components such as head
bolt threads and washers. Refer to the machine Operation and Maintenance
(2) Recommended for mating connectors such as exhaust manifold Manual for guidance when DOT-3 or DOT-5 brake
studs and exhaust manifold nuts. circuit actuation fluids are required.
Table 14
i01157683
Special Additive Requirement for Axles
on Wheel Loaders Dry Film Lubricant
Required Volume of 1U-9891 Oil Additive
for Wheel Loader Axles with Wet Disc, Axle SMCS Code: 7581
Shaft Speed Brakes (1)
1U-8268 Dry Film Lubricant has the following
Number of bottles
Machine Model per axle characteristics: superior lubricity, excellent adhesion
to most surfaces, fast dry times, and easy
All Small (910-928) application
Wheel Loaders.
IT28-IT62 machines The dry lubricant can be used for the following
938-950, 966F, 970F 0.5 applications: backhoe extendable stick, blade
Wheel Loaders
circles for motor graders, shift mechanisms, masts
815, 816 Compactors
814 Wheel Dozer for lift trucks, slides that require frequent lubrication,
locks that have tumblers, and applications that
966G and 972G 1.0 require a press fit. This lubricant is recommended
980G, 824G, 825G, 826G 1.5 for use on the Compact Wheel Loaders. Use the
dry film lubricant for the following applications: all
988FII, 834B, 836 2 moving door latches, hinges, door locks, lock for
988G, 834G, 836G 3 the hood, hinges for the hood, and throttle pedal
linkage.
990 Series II, 844 4
992G, 854G 5
Use this lubricant in a well ventilated area.
(1) 1U-9891 Oil Additive is not to be used in brake compartments
where the service brake is also used as the parking brake i01771930
unless specifically recommended by Caterpillar.
Cold Weather Lubricants
i01755653 SMCS Code: 1000; 1300; 1348; 7000; 7581
Dry Brake Shoe Applications Before attempting to start the engine, make sure
that the oil in the engine, oil in the transmission, and
SMCS Code: 4250-OC; 7579
the oil in the hydraulic system are fluid enough to
flow. Check the oil by removing the dipsticks. If the
DOT-3 or DOT-5 fluids are used as a brake
oil will drip from the dipstick, then the oil is fluid
actuation fluid on certain equipment with dry brake
enough to start the engine. Do not use oil that has
shoes. (DOT = US Department Of Transportation)
been diluted with kerosene. Kerosene will evaporate
in the engine. This will cause the oil to thicken.
Kerosene will cause swelling and softening of the
silicone seals. If your machine is equipped with a
gasoline starting engine (earlier machine), make
sure that the oil is fluid enough to flow.
42
Maintenance Section
Lubricant Specifications

If the viscosity of the oil is changed for colder


weather, also change the filter element. If the NOTICE
filter is not changed, the filter element and the Units that use fluid or pan heaters, or shelters, or
filter housing can become a solid mass. Drain all are kept running under load, etc. can, and should
hydraulic cylinders and lines. After you change the use higher viscosity oil. The "Lubricant Viscosities
oil, operate the equipment in order to circulate the for Ambient Temperatures" tables (Maintenance Sec-
thinner oil. tion) "Minimum" viscosity for ambient temperature
recommendations are for "cold soaked" conditions.
When you start an engine or when you operate Use the highest viscosity oil that is allowed for the am-
an engine in ambient temperatures that are bient temperature when you start the machine - BUT,
below20C (4F) use base oils that can flow in low under "Continuous Usage (Multiple Shifts/Day)",
temperatures. These oils have lubricant viscosity and/or when using fluid or pan heaters, etc., use a
grade of SAE 0W or of SAE 5W. higher viscosity oil, NOT the oil with the minumum rec-
ommended viscosity for "cold soaked" starting condi-
When you start a machine or when you operate tions. The higher viscosity oil will maintain the highest
a machine in ambient temperatures that are possible oil film thickness.
below 30C (22F), use a synthetic base stock
multigrade oil. The oil should have a lubricant Example: The oil viscosity recommended for use in
viscosity grade of SAE 0W or SAE 5W. Use an oil Caterpillar machine deisel engines for "cold soaked"
with a pour point that is lower than 50C (58F). starts at 40 C (40 F) is multigrade oil of the SAE
0W viscosity grade (SAE 0W-20, SAE 0W-30, etc.).
Because the number of acceptable lubricants is If the diesel engine is run continuously, SAE 15W-40
limited in arctic conditions, Caterpillar has special viscosity grade diesel engine oil can be used - and is
recommendations for arctic conditions. Caterpillar the preferred oil viscosity in this situation.
recommends the following lubricants for use in
Arctic conditions: (The lubricants are listed by
preference.) NOTICE
Some machine compartments do not allow the use
Note: Use the highest oil viscosity grade that is of SAE 0W, SAE 5W or certain other viscosity grade
allowed for the ambient temperature when you start oils. Refer to the tables for Lubricant Viscosities for
the machine. If a different oil viscosity grade is Ambient Temperatures that are in this manual.
specified in the tables for Lubricant Viscosities for
Ambient Temperatures, use the viscosity grade that
is specified in the table for Lubricant Viscosities for NOTICE
Ambient Temperatures. In arctic applications, the If ambient conditions warrant, a higher viscosity oil of
preferred method of lubrication is to use machine the recommended specification/classification for a giv-
compartment heaters that are the correct size and en compartment may need to be installed in order to
to use an oil that is a higher viscosity grade. Refer provide adequate film thickness.
to the Selecting Lubricant Viscosities section for
further details (Maintenance Section).
NOTICE
Recommended compartment warm-up procedure
must be followed. Refer to the machine Operation
and Maintenance Manual. Also refer to to the relevant
"Lubricant Viscosities for Ambient Temperatures" ta-
bles footnotes in this publication and to the "Machine
Warm-up Procedures - Generic" topic (Maintenance
Section) in this publication.

Engine Oils

NOTICE
Using oils that are not recommended as first choice
oils could result in shortened life of the engine.
43
Maintenance Section
Lubricant Specifications

First Choice use a CH-4 oil that is licensed by API First Choice Caterpillar FDAO (Final Drive and
with one of the following lubricant viscosity grades: Axle Oil) of the recommended viscosity grade
SAE 0W-20, SAE 0W-30, SAE 0W-40, SAE 5W-30,
and SAE 5W-40. Oil that meets the Global DHD-1 Second Choice commercial oil of the
requirements, or CG-4 oil that is licensed by API recommended viscosity grade that meets the
with an SAE 0W-20, SAE 0W-30, SAE 0W-40, SAE Caterpillar FD-1 specification
5W-30, or SAE 5W-40 lubricant viscosity grade may
also be used. NOTICE
FDAO or commercial oil meeting the Caterpillar FD-1
Second Choice use oil that contains the CH-4, specification should not be used in compartments that
CG-4, or CF-4 additive package although the oil contain friction material unlsess otherwise specified,
has not been tested for the requirements of the because they do not develop sufficient friction coeffi-
API license. The oil must have one of the following cient to satisfy the requirements of most clutches and
lubricant viscosity grades: SAE 0W-20, SAE 0W-30, brakes.
SAE 0W-40, SAE 5W-30, and SAE 5W-40.

Note: Do not use API CF-4 oils in 3500 Series diesel Multipurpose Tractor Oil (MTO)
engines.
Caterpillar Multipurpose Tractor Oil is available for
Transmission/Drive Train Oils use in the following systems for the Challenger
tractor: implement steering, hydraulic systems, and
NOTICE steering control mechanisms. Multipurpose Tractor
Use of oils that are not recommended as first choice Oil is also recommended for use in the rear drive
oils could result in reduced performance and short- axles of the Caterpillar Backhoe Loader. This oil has
ened life to the transmission, differential, and final an ambient temperature range of 25C (13F ) to
drive. 40C (104F) for these applications.

For ambient conditions that are below 25C (13F),


First Choice use an oil that meets the following check with your supplier. The Multipurpose Tractor
requirements: formulated from a full synthetic Transmission fluids that are commercially available
base stock without the viscosity index improvers, must meet the required ambient temperature
meets the performance requirements of the TO-4 capability for your area. These fluids must also meet
specification, and requirements for the SAE 30 the Ford/New Holland specification of M2C134-D.
lubricant viscosity grade. Typical lubricant viscosity
grades are listed below: SAE 0W-30, SAE 5W-30,
and SAE 0W-20. NOTICE
Caterpillar Multipurpose Tractor Oil (MTO) is not the
Second Choice use an oil with a TO-4 type same as Caterpillar Transmission/Drive Train Oil, and
additive package and use one of the following does not meet Caterpillars specifications for TO-4 oil.
lubricant viscosity grades: SAE 0W-30, SAE 5W-30, Caterpillar MTO should not be used in compartments
and SAE 0W-20. These oils have not been tested that specify TO-4 oil.
against the TO-4 specifications.
NOTICE
Third Choice use API CF/TO-2 oils with an Caterpillar Multipurpose Tractor Oil (MTO) is not the
SAE 0W-20, SAE 0W-30, or SAE 5W-30 lubricant same as Caterpillar Final Drive and Axle Oil, and
viscosity grade. does not meet Caterpillars specification for FD-1 oil.
Caterpillar MTO should not be used in compartments
Note: For maximum service life, use an oil with the that specify FD-1 oil.
highest lubricant viscosity grade that is allowed for
the ambient temperature. Refer to the tables for
Lubricant Viscosities for Ambient Temperatures in Warm-Up Procedures for Machines
order to determine the recommended oil viscosity.
that are used in Cold Weather
Hydraulic Oils (Generic)
Any of the oils that have a minimum zinc additive Note: For recommendations that are specific to your
of 0.09 percent (900 ppm) are acceptable. These machine, refer to the Operation and Maintenance
oils are listed under the heading of Engine Oils or Manual for your machine.
Transmission/Drive Train Oils.

Final Drive and Axle Oil


44
Maintenance Section
Lubricant Specifications

After the engine is warm, warm up the other system. i01753414


Start with the hydraulic system. Run the engine
at less than one-third throttle and slowly move Contamination Control
the control lever in order to lift the attachment.
Initially, lift the control lever for a few centimeters SMCS Code: 1280; 1348; 3080; 5095
(inches). Lower the attachment slowly. Continue the
following sequence: raising, lowering, extending, Defining Contamination
and retracting. Extend the travel during each cycle.
Perform this operation for all hydraulic circuits. Contaminants are anything in the system that is not
Alternate between all of the attachments. intended to be in the system. Contamination is the
wear particles, water, fibers, dirt, dust, or products
Exercise the transmission and the power train. If of combustion that are suspended in the oil or the
you cannot move the control for the transmission, fuel. The size of these particles is much smaller
perform the following steps: than the size of a human hair. A human hair is 80
microns in diameter. The newer machine systems
Engage the parking brake or apply the parking operate at higher pressure. The newer machine
brake. systems are designed with closer tolerances. This
emphasizes the importance of filter maintenance as
Run the engine slightly above LOW IDLE. well as clean fuels and clean lubricants.

Shift the transmission several times from FIRST Measuring Cleanliness


GEAR FORWARD to FIRST REVERSE.

Release the brake. Move the equipment forward Cleanliness can be measured by taking fluid
and backward for several meters (feet). Exercise samples. These samples are obtained from
the machine for several minutes. hydraulic components and from drive train
components. These samples can then be analyzed
In order to reduce the total warm up time, start by your Caterpillar dealer. The analysis is similar
exercising the entire machine before you complete to monitoring the engine oil with SOS oil analysis.
the hydraulic warm up time. The amount of particulate matter is expressed in
ISO (International Organization for Standardization)
Operate under a light load until the systems reach units. This standard of cleanliness is expressed
normal operating temperatures. as two numbers. An example of a standard for
cleanliness is ISO16/13. The first number (16)
If the engine temperature is not high enough, relates to the number of particles that are larger
enclose the engine and block the radiator. A than 5 microns in size. The second number (13)
thermostat that opens at a higher temperature will relates to the number of particles that are larger
not increase the engine temperature if the engine than 15 microns in size. There are 28 code numbers
is not under load. in the ISO Code system. Each code has a given
range of particles per milliliter. The smaller code
In order to prevent seal damage and gasket number designates fewer particles.
damage, keep the engine crankcase breather pipe
clear of blockage. Standards for Machine Systems
In extreme conditions, use a canvas over the engine Maintain the machine systems as close as possible
compartment. Heat the engine area with a space to the standards for the new machines.
heater. This will aid in starting the engine. Extending
the canvas over the hydraulic components will Maintain the hydraulic systems to ISO 18/15.
provide initial warming of the components.
Maintain a transmission system without
Running the engine at low idle will not keep the electro-hydraulic valves to ISO 21/17.
hydraulic systems warm.
Maintain a transmission system with electro-hydraulic
Cold weather operations require more time for valves to ISO 18/15.
completion than other operations. The extra time
that is spent in properly caring for the equipment Note: Do not use the particle count for the evaluation
can prolong the life of the equipment. Longer of the engines oil. Large amounts of soot are
equipment life will decrease overall cost. This is produced within an engine. Evaluate the engines
especially true in extreme conditions. oil by using SOS Oil Analysis.
45
Maintenance Section
Lubricant Specifications

Recommendations or Practices i01771787

Some guidelines to use for controlling contaminants Lubricant Viscosities


are listed. By maintaining a low contaminant level, a
machines maintenance cost can be controlled. The SMCS Code: 1000; 7000; 7581
machines productive life may also be increased.
Selecting the Viscosity
Follow the general guidelines for controlling
contaminants. Ambient temperature is the temperature of the
air in the immediate vicinity of the machine. This
1. Use fuels that meet Caterpillar diesel fuel may differ, due to machine application, from the
specifications. Filter all diesel fuel through a 6 generic ambient temperature for a geographical
micron filter when you refuel the machine. Make region. When selecting the proper oil viscosity for
sure that you use High Efficiency Fuel Filters use, review both the regional ambient temperature
for all engines that have a high pressure fuel and the potential ambient temperature for a given
injection system. machine application. Use the higher temperature as
the criterion for the oil viscosity selection. Use the
Note: High pressure fuel injectors (EUI) require 2 highest oil viscosity that is allowed for the ambient
micron filtration. This filtration is available with High temperature when you start the machine. In arctic
Efficiency Fuel Filters. applications the preferred method is to use properly
sized machine compartment heaters and higher
2. Use only coolants that are recommended viscosity grade oil.
by Caterpillar for your machine. Follow the
recommended maintenance procedure for the The proper oil viscosity grade is determined by the
cooling system in the Operation and Maintenance minimum outside ambient temperature. This is the
Manual for your machine. temperature when the machine is started and while
the machine is operated. In order to determine the
3. When you add oil to a machine, filter the oil to a proper oil viscosity grade, refer to the Min column
minimum of ISO 16/13. in the table. This information reflects the coldest
ambient temperature condition for starting a cold
4. Maintain the hydraulic systems to a cleanliness machine and for operating a cold machine. Refer
of ISO 18/15, or cleaner. The implement system to the Max column in the table in order to select
and the steering system should be maintained to the oil viscosity grade for operating the machine at
this standard. the highest temperature that is anticipated. Unless
specified otherwise in the Lubricant Viscosities for
5. Refer to the machines Operation and Ambient Temperatures tables, use the highest oil
Maintenance Manual for the required viscosity that is allowed for the ambient temperature
maintenance for final drives and for differentials. when you start the machine.
6. Maintain the engines intake air filters. This will Machines that are operated continuously should
minimize contamination at the engines air intake use oils that have the higher oil viscosity in the final
system. drives and in the differentials. The oils that have the
higher oil viscosity will maintain the highest possible
7. Maintain a transmission system without oil film thickness. Consult your dealer if additional
electro-hydraulic valves to ISO 21/17, or information is needed.
cleaner. Maintain a transmission system with
electro-hydraulic valves to ISO 18/15, or cleaner. Note: SAE 0W and SAE 5W oils where allowed for
use in non-hydraulic system compartments are
8. Perform scheduled SOS analysis for not recommended for use in machines that are
contamination in order to maintain the operated continuously and/or are heavily loaded.
recommended ISO cleanliness level. The These viscosity grades are also not recommended
particle count analysis can be performed by for use in hydraulic hammers. The oils that have the
your Caterpillar dealer. Particle count can be higher oil viscosity will maintain the highest possible
conducted during the scheduled SOS oil oil film thickness. Consult your dealer if additional
analysis for the compartment. Extra oil samples information is needed.
are not required for the particle count sampling.
46
Maintenance Section
Lubricant Specifications

Note: Oil viscosity grade selection is also machine Note: Different brand oils may use different additive
compartment specific. Some machine models packages to meet the various machine compartment
and/or machine compartments do not allow the performance classification/specification
use of all available viscosity grades. For guidance recommendations. For the best results, do not mix
on selecting oil viscosity, refer to the Lubricant oil brands.
Viscosities for Ambient Temperatures tables and to
the associated footnotes. Note: After considering the information found in
the associated footnotes, Caterpillar oils are the
NOTICE preferred oils. ALL other oil type and classification
Proper oil viscosity AND oil type/classification are oils are acceptable oils.
required to maximize machine compartment perfor-
mance and life. Do NOT use only oil viscosity, or
only oil type to determine the machine compartment
oil selection. Refer to the Lubricant Viscosities for
Ambient Temperatures tables and to ALL of the
associated footnotes.

NOTICE
The footnotes are an integral part of the Lubricant
Viscosities for Ambient Temperatures tables - read
ALL footnotes!

NOTICE
In colder ambient conditions a machine warm-up pro-
cedure may be required. Machine specific warm-up
procedures can typically be found in the Operation
and Maintenance Manual for the machine. In addition,
generic machine warm-up procedures can be found
in this publication, "Cold Weather Machine Warm
Up Procedures - generic" topic (Maintenance Sec-
tion). Some of the Lubricant Viscosities for Ambient
Temperatures tables in this publication include foot-
notes that address compartment warm-up.

Lubricant Viscosities for Ambient


Temperatures
NOTICE
Do NOT use only the Oil Viscosities column when
determining the recommended oil for a machine com-
partment. The Oil Type and Classification column
MUST also be used.

NOTICE
The footnotes are a key part of the Lubricant
Viscosities for Ambient Temperatures tables. Read
ALL footnotes that pertain to the machine compart-
ment in question.

Note: Only use the oil type and classification


that is recommended for the various machine
compartments.

Note: Some machine compartments allow the use


of more than one oil type. For the best results, do
not mix oil types.
47
Maintenance Section
Lubricant Specifications

Table 15
Lubricant Viscosities for Ambient Temperatures
C F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
Final Drive SAE 0W-20 (1) 40 0 40 32
(Differential Gearboxes)
Including SAE 0W-30 (1) 40 10 40 50
Oval Track-Type Tractors, SAE 5W-30 (1) 30 10 22 50
D5M, D6M and 561M,
Track Type Hydraulic SAE 10W 30 0 22 32
Excavators,
Motor Grader Tandem Drives SAE 30 25 25 13 77
Except for the following SAE 50 15 50 5 122
machines (not all inclusive):
Caterpillar TDTO
Off-Highway Trucks,
Caterpillar TDTO-TMS
Mini Hydraulic Excavators,
commercial TO-4
Small Wheel Loaders,
Medium Wheel Loaders,
Large Wheel Loaders,
Large Wheel Tractors,
TDTO-TMS (2) 30 25 22 77
Articulated Trucks,
Steel Tracked Track-Type
Tractors with Elevated Final
Drives (except the D5M
and D6M),
Wheel Tractor Scrapers
Hoist (Ejector), Steering SAE 0W-20 (1)(4) 40 40 40 104
and Brake System
for
E Series II Articulated Trucks
700 Series Articulated Trucks
Hoist, Torque Converter, Caterpillar TDTO
and Brake System commercial TO-4 SAE 10W(4) 20 50 4 122
for
Off-Highway Trucks
Except for:
793C Torque Converter(3)
797 Torque Converter(3)
Hoist, Torque Converter, SAE 0W-20 (1) 40 40 40 104
and Brake System
for SAE 10W 20 50 4 122
AD45, AE40 Underground
Articulated Trucks Caterpillar TDTO
Hoist, Steering and Brake commercial TO-4
System SAE 30 15 50 5 122
for
AD55 Underground Articulated
Trucks
Differential, Front Wheels SAE 50 (7) (7) 32 (7) 90
and Final Drives Caterpillar FDAO(5)
for commercial FD-1(6) SAE 60 (7) (7) 50 (7) 122
Off-Highway Trucks
Differentials and Final Drives SAE 50 (8) 15 40 5 104
for Caterpillar TDTO
E Series II Articulated Trucks commercial TO-4 SAE 60 (8) 10 50 14 122
700 Series Articulated Trucks
(continued)
48
Maintenance Section
Lubricant Specifications

(Table 15, contd)


Lubricant Viscosities for Ambient Temperatures
C F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
Differentials and Final Drives SAE 50(9) -10 32 14 90
for
Caterpillar TDTO
AD45, AD55, and AE40
commercial TO-4 SAE 60(9) -5 50 23 122
Underground Articulated
Trucks
SAE 50(8) (8) 32 (8) 90
Caterpillar TDTO
Non-Driven Scraper Wheels
commercial TO-4 SAE 60(8) (8) 50 (8) 122
Direct Drive Transmissions SAE 75W-90 30 40 22 104
for
Pavement Profilers, SAE 80W-90 20 40 4 104
Differentials and Final Drives SAE 85W-140 10 50 14 122
for
Wheel Tractor- Scrapers,
Auger and Elevator Speed
Reducers,
Caterpillar GO (Gear Oil)
Wheel Type Excavators,
API GL-5 gear oil
Mini Hydraulic Excavators, (10)
certain Backhoe Loaders,
Pavement Profilers, SAE 90 0 40 32 104
Articulated Trucks (except
for E Series II Articulated
Trucks, 700 Series Articulated
Trucks, and AD45, AE40,
and AD55 Underground
Articulated Trucks)
(1) First Choice: Oils of full synthetic base stock without viscosity index improvers that meet the performance requirements of the TO-4
specification for the SAE 30 viscosity grade. Typical lubricant viscosity grades are SAE 0W-20, SAE 0W-30, and SAE 5W-30. Second
Choice: Oils that contain a TO-4 additive package and a lubricant viscosity grade of SAE 0W-20, SAE 0W-30, or SAE 5W-30.
(2) TDTO-TMS Transmission Multi-Season (exceeds the TO-4/TO-4M multigrade specification requirements).
(3) The 793C and 797 Off-Highway Truck torque converters have a common sump with the transmission. By default, the 793C and 797 torque
converters will use the same fluid recommendations as the transmission.
(4) The maximum allowable oil viscosity at 100 C is 6.6 cSt (ASTM D445).
(5) FDAO Final Drive and Axle Oil (exceeds the FD-1 specification requirements)
(6) TDTO or commercial TO-4 oil may be used as second choice oil in place of the recommended FDAO or commercial FD-1 oil.
(7) FDAO or commercial FD-1 SAE 60 is preferred in most applications, particularly continuous operation. If the ambient temperature is below
10C (14F), warm up the oil prior to operation. The oil must be maintained to a temperature above 10 C (14F) during operation. If the
ambient temperature is below 10C (14F), perform the procedures in the Operation and Maintenance Manual, Differential Warm-up and
Break-in prior to operation. If the ambient temperature is below 25C (13F), consult your Caterpillar dealer for instructions. Failure to
warm up the oil prior to operation will cause damage to the machine.
(8) TDTO or TO-4 SAE 50 is preferred in most applications, particularly continuous operation. If the ambient temperature is below 15C
(5F), warm up the oil prior to operation. The oil must be maintained to a temperature above 15C (5F) during operation. If the ambient
temperature is below 15C (5F), perform the procedures in the Operation and Maintenance Manual, Differential Warm-up and Break-in
prior to operation. If the ambient temperature is below 25C (13F), consult your Caterpillar dealer for instructions. Failure to warm
up the oil prior to operation will cause damage to the machine.
(9) If the ambient temperature is below 15 C (5 F), warm up the oil prior to operation. The oil must be maintained to a temperature above
15 C (5 F) during operation. If the ambient temperature is below 15 C (5 F), perform the procedures in the Operation and Maintenance
Manual, Differential Warm-up and Break-in prior to operation. If the ambient temperature is below 25C (13F), consult your Caterpillar
dealer for instructions. Failure to warm up the oil prior to operation will cause damage to the machine.
(10) Certain Wheel Type Excavators require the addition of Caterpillar Limited Slip (LS) additive. Refer to the machines Operation and
Maintenance Manual.

g00905955
Illustration 8
49
Maintenance Section
Lubricant Specifications

NOTICE
Do NOT use only the Oil Viscosities column when
determining the recommended oil for a machine com-
partment. The Oil Type and Classification column
MUST also be used.

NOTICE
The footnotes are a key part of the Lubricant
Viscosities for Ambient Temperatures tables. Read
ALL footnotes that pertain to the machine compart-
ment in question.

Note: Only use the oil type and classification


that is recommended for the various machine
compartments.

Note: Some machine compartments allow the use


of more than one oil type. For the best results, do
not mix oil types.

Note: Different brand oils may use different additive


packages to meet the various machine compartment
performance classification/specification
recommendations. For the best results, do not mix
oil brands.

Note: After considering the information found in


the associated footnotes, Caterpillar oils are the
preferred oils. ALL other oil type and classification
oils are acceptable oils.
50
Maintenance Section
Lubricant Specifications

Table 16
Lubricant Viscosities for Ambient Temperatures
C F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
SAE 0W-20 40 10 40 50
SAE 0W-30 40 30 40 86
SAE 0W-40 40 40 40 104
Engine Crankcase for Caterpillar DEO Multigrade
all Machines API CH-4 Multigrade SAE 5W-30 30 30 22 86
and Global DHD-1 Multigrade
Splitter Box (Pump Drive API CG-4 Multigrade SAE 5W-40 30 40 22 104
Gearbox) for TTL API CF-4 Multigrade(1)
SAE 10W-30 20 40 4 104
SAE 10W-40 20 50 4 122
SAE 15W-40 15 50 5 122
SAE 0W-20 (2) 40 10 40 50
SAE 0W-30 (2) 40 20 40 68
Power Shift, Manual SAE 5W-30 (2) 30 20 22 68
Transmissions, and Winch
Gear Case (including Caterpillar TDTO SAE 10W 20 10 4 50
Track-Type Tractors) Caterpillar TDTO-TMS
Except for: commercial TO-4 SAE 30
(3)
0 35 32 95
Off-Highway Trucks
Articulated Trucks SAE 50
(3) (4)
10 50 50 122

TDTO-TMS (3) (5) 10 43 14 110


Power Shift Transmissions SAE 0W-20 (2) 40 10 40 50
in Off-Highway Trucks and
Articulated Trucks SAE 0W-30 (2) 40 20 40 68
Except for: SAE 5W-30 (2) 30 20 22 68
Caterpillar TDTO
768C, 769C, 771C, 768D,
Caterpillar TDTO-TMS
769D, 771D, and 797 SAE 10W 20 10 4 50
commercial TO-4
Off-Highway Trucks
and SAE 30 0 50 32 122
Except for 700 Series and
D400EII Articulated Trucks TDTO-TMS (5) 10 50 14 122

Power Shift Transmission Caterpillar TDTO (6) (6)


SAE 30 50 122
in 797 Off-Highway Truck commercial TO-4
SAE 0W-20 (2) 40 22 40 72
Power Shift Transmission
SAE 0W-30 (2) 40 30 40 86
in 700 Series and D400EII
Articulated Trucks Caterpillar TDTO SAE 5W-30 (2) 30 30 22 86
And the following Caterpillar TDTO-TMS
Off-Highway Trucks: commercial TO-4 SAE 10W 20 22 4 72
768C, 769C, 771C, 768D,
SAE 30 10 50 50 122
769D, and 771D
TDTO-TMS (5) 10 50 50 122
(continued)
51
Maintenance Section
Lubricant Specifications

(Table 16, contd)


Lubricant Viscosities for Ambient Temperatures
C F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
SAE 0W-20 40 40 40 104
Caterpillar HYDO SAE 0W-30 40 40 40 104
Caterpillar DEO
Hydrostatic Transmission Caterpillar MTO SAE 5W-30 30 40 22 104
Except for: Caterpillar TDTO-TMS SAE 5W-40 30 40 22 104
Challenger C35, C45, Caterpillar TDTO
and C55 (7) API CH-4 SAE 10W 20 40 4 104
Pneumatic Compactors API CG-4
PS-150B, PS-200B, and API CF-4 SAE 10W-30 20 40 4 104
PS360B (8) API CF SAE 15W-40 15 50 5 122
Global DHD-1
commercial TO-4 Caterpillar MTO 25 40 13 104
TDTO-TMS (5) 20 50 4 122
SAE 0W-20 40 40 40 104
Hydraulic Systems, SAE 0W-30 40 40 40 104
Hydraulic Excavator
Caterpillar HYDO
Swing Motor and Travel SAE 5W-30 30 40 22 104
Caterpillar DEO
Motor Systems,
Hydraulic Hammers, (9)
Caterpillar MTO SAE 5W-40 30 40 22 104
Caterpillar TDTO
Off-Highway Truck SAE 10W 20 40 4 104
Caterpillar TDTO-TMS
Steering Systems(10)
Caterpillar Biodegradable
Except for the following SAE 30 10 50 50 122
Hydraulic Oil (HEES)
machines:
E Series II Articulated
API CH-4 SAE 10W-30 20 40 4 104
API CG-4
Trucks, SAE 15W-40 15 50 5 122
API CF-4
700 Series Articulated
API CF
Trucks, Caterpillar MTO 25 40 13 104
Global DHD-1
Challenger Tractors,
commercial TO-4 Cat Biodegradable
Pneumatic Compactors
PS-150B, PS-200B, and
commercial BF-1(11)(12) Hydraulic Oil 40 43 40 110
PS360B (8) (HEES) (11)(12)
TDTO-TMS (5) 20 50 4 122
SAE 75W-90 30 40 22 104
Equalizer Bar End, Pin
Joint, Bogie Cartridge Caterpillar GO (Gear Oil) SAE 80W-90 20 40 4 104
Pins, Track Pins, and API GL-5 gear oil SAE 85W-140 10 50 14 122
Motor Grader Circle Drives
SAE 90 0 40 32 104
SAE 0W-20 (2) 40 0 40 32
SAE 0W-30 (2) 40 10 40 50
SAE 5W-20 (2) 35 0 31 32
Track Roller Frame Recoil Caterpillar TDTO SAE 10W 30 0 22 32
Spring and Pivot Shaft Caterpillar TDTO-TMS
Bearings commercial TO-4 SAE 30 20 25 4 77
SAE 40 10 40 14 104
SAE 50 0 50 32 122
TDTO-TMS (5) 25 25 13 77
(continued)
52
Maintenance Section
Lubricant Specifications

(Table 16, contd)


Lubricant Viscosities for Ambient Temperatures
C F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
Track Idlers and Track Caterpillar DEO SAE 30 20 25 4 77
Rollers, API CH-4
Wheel Tractor-Scrapers API CG-4 SAE 40 10 40 14 104
Auger Lower Bearings and API CF
Elevator Lower Rollers Global DHD-1 SAE 5W-40 35 40 31 104
(1) Do not use API CF-4 oil in 3500 Series Diesel Engines. API CF-4 oil is a fourth choice oil for other machine diesel engines. S-O-S Oil
Analysis is recommended when using API CF-4 oil for drain intervals above 125 hours.
(2) First Choice: Oils of full synthetic base stock without viscosity index improvers that meet the performance requirements of the TO-4
specification for the SAE 30 viscosity grade. Typical viscosity grades are SAE 0W-20, SAE 0W-30, and SAE 5W-30. Second Choice: Oils
with a TO-4 type additive package and a lubricant viscosity grade of SAE 0W-20, SAE 0W-30, or of SAE 5W-30.
(3) Except for the hydraulic drive winch gear case. Use SAE 30 viscosity grade for 0C (32F) to 43C (110F) or TMS for 10C (14F) to
50C (122F).
(4) Do not use SAE 50 viscosity grade oil in ICM controlled transmissions. Do not use SAE 50 viscosity grade oil for the hydraulic drive
winch case.
(5) TDTO-TMS Transmission Multi-Season (exceeds the TO-4/TO-4M multigrade specification requirements).
(6) SAE 30 viscosity grade TDTO or commercial TO-4 oil is required for all ambient temperatures in the Transmission/Torque Converter
compartment of the 797 Off-Highway Truck. The 797 Transmission will not shift beyond first gear until the oil warms to greater than
40 C (104  F).
(7) Challenger Tractor hydraulic systems share a common sump with the farm implements that they hook up to. If these implements are never
shared with non-Challenger farm tractors, then oil from the Hydraulic Systems, or the Hydrostatic Transmission sections may be used in
place of Caterpillar MTO (Multipurpose Tractor Oil) or commercial oil that meets the "Ford/New Holland M2C134-D" specification.
(8) Pneumatic Compactors PS-150B, PS-200B, and PS-360B hydrostatic drive/hydraulic systems require TDTO-TMS (Transmission
Multi-Season) or commercial oil that meets the TO-4/TO-4M specification requirements.
(9) In cases where hammer utilization is above 10%, higher viscosity oil is recommended. Caterpillar TDTO-TMS or SAE 15W-40 viscosity
grade diesel engine oil is recommended for high severity applications and/or for high ambient temperature operation. Refer to the Operation
and Maintenance Manual for the Hammer for further information. SAE 0W- and SAE 5W- viscosity grade oil is not acceptable for use in
Hydraulic Hammers.
(10) Off-Highway Truck (OHT) Steering Systems only, do not use this table section for other OHT compartments.
(11) Commercial Biodegradable Hydraulic Oil (HEES) must meet the Caterpillar BF-1 specification. The listed ambient temperature range is for
the current Caterpillar Biodegradable Hydraulic Oil (HEES), not for commercial BF-1 oil.
(12) Refer to the machine Operation and Maintenance Manual or contact your local Caterpillar dealer before using Biodegradable Hydraulic Oil
(HEES) or commercial BF-1 oil in Caterpillar Hydraulic Excavators.

g00905955
Illustration 9

Note: Some machine compartments allow the use


NOTICE of more than one oil type. For the best results, do
Do NOT use only the Oil Viscosities column when not mix oil types.
determining the recommended oil for a machine com-
partment. The Oil Type and Classification column Note: Different brand oils may use different additive
MUST also be used. packages to meet the various machine compartment
performance classification/specification
recommendations. For the best results, do not mix
NOTICE oil brands.
The footnotes are a key part of the Lubricant
Viscosities for Ambient Temperatures tables. Read Note: After considering the information found in
ALL footnotes that pertain to the machine compart- the associated footnotes, Caterpillar oils are the
ment in question. preferred oils. ALL other oil type and classification
oils are acceptable oils.
Note: Only use the oil type and classification
that is recommended for the various machine
compartments.
53
Maintenance Section
Lubricant Specifications

Table 17
Lubricant Viscosities for Ambient Temperatures
NOTICE: Caterpillar FDAO (SAE 60) oil is recommended for maximum component life for the final drive assemblies.
 
Compartment or Oil Type and C F
Application Oil Viscosities
System Classification Min Max Min Max
SAE 60 7 50 19 122
Caterpillar FDAO(1)(2)
Moderate or
commercial FD-1(1) SAE 50 15 32 5 90
Final Drives Caterpillar TDTO
Intermittent Usage SAE 30 25 15 13 59
for: Caterpillar TDTO-TMS
commercial TO-4
Large Track-Type TDTO-TMS 35 15 31 59
Tractors,
Pipelayers, 25 13
SAE 60 (3) 50 (3) 122
and Track Skidders
(Steel Tracked
Severe or
Caterpillar FDAO(1)(2) 33 27
Machines with commercial FD-1(1) SAE 50 (3)
14 (3)
58
Elevated Final Drives Continuous Usage
Caterpillar TDTO
except the D5M, D6M (Multiple Shifts/ 40 40
Caterpillar TDTO-TMS SAE 30 0 32
and 561M) Day) (3) (3)
commercial TO-4
40 40
TDTO-TMS (3)
0 (3)
32

(1) Caterpillar FDAO or commercial FD-1 are the preferred oil types to maximize gear and bearing life. Do not use FDAO or FD-1 in
compartments containing clutches and brakes. TDTO, TDTO-TMS, or commercial TO-4 oil types must be used in any compartment
containing friction material.
(2) FDAO Final Drive and Axle Oil (exceeds the FD-1 specification requirements)
(3) WARM-UP Required - Exercise the final drives for several minutes with the engine at partial throttle in order to warm up the oil prior to
production operation.

g00905955
Illustration 10

Note: Different brand oils may use different additive


NOTICE packages to meet the various machine compartment
Do NOT use only the Oil Viscosities column when performance classification/specification
determining the recommended oil for a machine com- recommendations. For the best results, do not mix
partment. The Oil Type and Classification column oil brands.
MUST also be used.
Note: After considering the information found in
the associated footnotes, Caterpillar oils are the
NOTICE preferred oils. ALL other oil type and classification
The footnotes are a key part of the Lubricant oils are acceptable oils.
Viscosities for Ambient Temperatures tables. Read
ALL footnotes that pertain to the machine compart-
ment in question.

Note: Only use the oil type and classification


that is recommended for the various machine
compartments.

Note: Some machine compartments allow the use


of more than one oil type. For the best results, do
not mix oil types.
54
Maintenance Section
Lubricant Specifications

Table 18
Lubricant Viscosities for Ambient Temperatures
C F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
Drive Axles SAE 0W-20(1) 40 0 40 32
for:
Small (910-928) and SAE 0W-30 (1) 40 10 40 50
Medium (938-980) Wheel SAE 5W-30 (1) 35 10 31 50
Loaders and Dozers Caterpillar TDTO
(814,824), Caterpillar TDTO-TMS SAE 10W 25 15 13 59
IT12-IT62 Machines, commercial TO-4
Medium Compactors SAE 30 20 43 4 110
(815-825), SAE 50 (2) 10 50 50 122
and Wheel Log Skidders
(515-545) TDTO-TMS (3) 30 43 22 110
SAE 0W-20 (1) 40 10 40 14

Drive Axles SAE 0W-30 (1) 40 0 40 32


for: SAE 5W-30 (1) 35 0 31 32
Large Wheel Loaders Caterpillar TDTO
(988-992) and Dozers Caterpillar TDTO-TMS SAE 10W 25 0 13 32
(834-854), commercial TO-4
and Large Compactors SAE 30 20 20 4 68
(836) SAE 50 10 50 14 122
TDTO-TMS (3) 25 22 13 72
SAE 10W 25 0 13 32
SAE 30 20 20 4 68
Drive Axles Caterpillar TDTO
for: Caterpillar TDTO-TMS SAE 50 10 43 14 110
994 Wheel Loader commercial TO-4
SAE 60 5 50 23 122
TDTO-TMS (3) 25 22 13 72
SAE 30 20 20 4 68
Drive Axles
for: Caterpillar TDTO SAE 50 10 43 14 110
Load Haul Dumps Caterpillar TDTO-TMS
(R2900(4), R1300, R1600, commercial TO-4 SAE 60 5 50 23 122
R1700G)
TDTO-TMS (3) 25 22 13 72
(1) First Choice: Oils of full synthetic base stock without viscosity index improvers that meet the performance requirements of the TO-4
specification for the SAE 30 viscosity grade. Typical lubricant viscosity grades are SAE 0W-20, SAE 0W-30, and SAE 5W-30. Second
Choice: Oils that contain a TO-4 additive package and a lubricant viscosity grade of SAE 0W-20, SAE 0W-30, or SAE 5W-30.
(2) Cannot be used in wheel loaders or tractors with axle oil cooling except for 966G and 972G.
(3) TDTO-TMS Transmission Multi-Season (exceeds the TO-4/TO-4M multigrade specification requirements).
(4) Uses SAE 50 if equipped with axle oil cooling.

Special Applications
NOTICE
NOTICE The footnotes are a key part of the Lubricant
Do NOT use only the Oil Viscosities column when Viscosities for Ambient Temperatures tables. Read
determining the recommended oil for a machine com- ALL footnotes that pertain to the machine compart-
partment. The Oil Type and Classification column ment in question.
MUST also be used.
Note: Only use the oil type and classification
that is recommended for the various machine
compartments.
55
Maintenance Section
Lubricant Specifications

Note: Some machine compartments allow the use


of more than one oil type. For the best results, do
not mix oil types.

Note: Different brand oils may use different additive


packages to meet the various machine compartment
performance classification/specification
recommendations. For the best results, do not mix
oil brands.

Note: After considering the information found in


the associated footnotes, Caterpillar oils are the
preferred oils. ALL other oil type and classification
oils are acceptable oils.
56
Maintenance Section
Lubricant Specifications

Table 19
Lubricant Viscosities for Ambient Temperatures
C F
Compartment or System Oil Type and Classification Oil Viscosities
Min Max Min Max
Rear Axle of the Backhoe
Caterpillar MTO(2) 25 40 13 104
Loader (1)
Implement Steering,
Hydraulic Systems,
and Steering Control
Caterpillar MTO(3) 25 40 13 104
Mechanisms
for
Challenger Tractors
SAE 75W-140 30 45 22 113
SAE 80W-140 25 40 13 104
Vibratory Compactor Caterpillar GO (Gear Oil)
SAE 85W-140 5 50 23 122
Drum Bearings API GL-5 gear oil
SAE 80W-90 20 20 4 68
4C-6767 Synthetic Oil (4) 20 50 4 122
SAE 0W-20 40 40 40 104
API SH SAE 0W-30 40 40 40 104
Starting Engine API SJ
API SL SAE 5W-20 30 10 22 50
SAE 10W 20 30 4 86
Caterpillar HYDO SAE 0W-20 40 10 40 50
Caterpillar DEO
Caterpillar TDTO SAE 0W-30 40 10 40 50
Caterpillar MTO SAE 5W-20 30 10 22 50
Starting Engine API CH-4
Transmission API CG-4 SAE 10W 30 20 22 68
API CF-4
API CF
Global DHD-1 SAE 30 10 25 14 77
commercial TO-4
Caterpillar Full Synthetic SAE 0W-40 (5) 40 50 40 122
Multigrade DEO,
commercial Full Synthetic
Multigrade Diesel Engine SAE 5W-40 (5) 40 50 40 122
Variable Pitch Fan Oil meeting either API CH-4,
API CG-4, API CF-4

Caterpillar TDTO SAE 30 (6) 15 25 5 77


commercial TO-4 SAE 50 (6) 10 50 14 122
(1) Except All Wheel Steer (AWS). See the OMM for AWS requirements.
(2) Use Caterpillar MTO (Multipurpose Tractor Oil) or commercial oil that meets the "Ford/New Holland M2C134-D" specification.
(3) Challenger Tractor hydraulic systems share a common sump with the farm implements that they hook up to. If these implements are never
shared with non-Challenger farm tractors, then oil from the Hydraulic Systems, or the Hydrostatic Transmission sections may be used in
place of Caterpillar MTO (Multipurpose Tractor Oil) or commercial oil that meets the "Ford/New Holland M2C134-D" specification.
(4) 4C-6767 Synthetic Oil is a premium PAO (Polyalpaolefin) synthetic gear and a bearing lubricant with no viscosity improvers. This lubricant
has an ISO Viscosity Grade of 220, and a minimum viscosity index of 150. All Asphalt Compactors require synthetic gear and bearing
lubricant. All 500 Series Soil Compactors with the new pod style drum, and any earlier 500 Series without oil pockets in the old style
drum, also require synthetic gear oil.
(5) First Choice Oil: Full synthetic oils are recommended. Synthetic oils may provide longer service life for the fan. Synthetic oils allow for
increased service intervals over non-synthetic oils.
(6) Second Choice Oil: Caterpillar TDTO or commercial oils that meet the Caterpillar TO-4 specification. Caterpillar TDTO is non-synthetic.
Commercial TO-4 oils are typically non-synthetic.
57
Maintenance Section
Lubricant Specifications

i01624856 Note: Cooling system problems will also reduce


the life of engines, transmissions, and hydraulic
SOS Oil Analysis systems. SOS Coolant Analysis together with
SOS Oil Analysis provide a complete and
SMCS Code: 1000; 1300; 1348; 7000; 7542 accurate method for monitoring the health of all
machine systems. Refer to the SOS Coolant
Caterpillar has developed a maintenance Analysis information in this publication. A properly
management tool that evaluates oil degradation administered SOS Services program will reduce
and detects the early signs of wear on internal repair costs and lessen the impact of downtime.
components. The Caterpillar tool for oil analysis is
called SOS Oil Analysis and the tool is part of the Table 20
SOS Services program. SOS Oil Analysis divides
SOS Oil Analysis Guidelines
oil analysis into four categories:
Test Parameter Guideline
Wear Analysis Oxidation (1)

Oil condition Soot (1)

(1)
Sulfation
Oil cleanliness analysis
Wear Metals Trend Analysis and Cat
Additional tests Wear Table(1) norms
Water 0.5% maximum
The wear analysis monitors metal particles, some oil
additives, and some contaminants. Glycol 0%
Fuel Dilution 4% maximum
Oil condition uses infrared (IR) analysis to evaluate
the chemistry of the oil. Infrared analysis is also Viscosity - engines by +/-3 centistoke (cSt)
used to detect certain types of contamination. ASTM D445 measured at change from new oil
100 C (212 F) viscosity.
Oil cleanliness analysis determines if abrasive Viscosity - hydraulics & +/-2 cSt change from new
contaminants are causing wear in compartments power train by ASTM oil viscosity
that are not engines. Particle count analysis is D445 measured at 100 C
used to measure cleanliness in hydraulic systems, (212 F)
transmission systems, and gear compartments.
Total Base Number (TBN) 50% of new oil TBN
by ASTM D2896
Additional tests are used to measure contamination
levels from water, fuel, or coolant. Oil viscosity and Total Acid Number (TAN) 2.0 greater than new oil
corrosion protection can be evaluated, as needed. by ASTM D664 TAN or 3.0 maximum
Hydraulic System ISO 18/15 maximum(2)
These four types of analysis are used to monitor the Cleanliness
condition of your equipment and potential problems
can be detected. A properly administered SOS Oil Transmission System ISO 21/17 maximum(2)
Analysis program will reduce repair costs and the Cleanliness without
program will lessen the impact of downtime. electro-hydraulic valves
Transmission System ISO 18/15 Maximum (2)
The SOS Oil Analysis program uses a wide range Cleanliness with
of tests to determine the condition of the oil and the electro-hydraulic valves
condition of the lubricated compartment. (1) Acceptable values for these parameters are proprietary to the
SOS Oil Analysis program.
Guidelines that are based on experience and (2) Refer to the , Contamination Control section in this document.
a correlation to failures have been established
for these tests. See the following chart for the Consult your Caterpillar dealer for complete
guidelines. Exceeding one or more of these information and assistance about the SOS Oil
guidelines could indicate serious fluid degradation Analysis program.
or a pending component failure. A trained person
at your Caterpillar dealership should make the final
analysis. Obtaining SOS Oil Samples
Before you obtain an SOS oil sample, operate the
machine until the oil is warm and the oil is well
circulated. Then obtain the SOS oil sample.
58
Maintenance Section
Lubricant Specifications

In order to obtain a good oil sample, do not take i01687599


the oil sample from the drain stream. The drain
stream method can allow a stream of dirty oil from Sampling Interval and Location
the bottom of the compartment to contaminate the
sample. Likewise, never dip an oil sample from an
of Sampling Valve
oil container or pour a sample from a used filter. SMCS Code: 1000; 7000; 7542

NOTICE Take the oil samples as close as possible to the


Do not use the same vacuum sampling pump for ex- standard intervals. In order to receive the full
tracting oil samples that is used for extracting coolant value from SOS oil analysis, you must establish
samples. a consistent trend of data. In order to establish
a pertinent history of data, perform consistent oil
A small residue of either type sample may remain in samplings that are evenly spaced.
the pump and may cause a false positive analysis for
the sample being taken.

Always use a designated pump for oil sampling and a


designated pump for coolant sampling.

Failure to do so may cause a false analysis which


could lead to customer and dealer concerns.

There are two ways to obtain SOS oil samples.


The following methods are listed in the order that
is preferred:

Use an in-line sampling valve for pressurized oil


systems.

Use a sampling gun that is inserted into the sump.


Use of the in-line sampling valve is the preferred
method. This method provides samples that are
less likely to be contaminated. Whenever you obtain
the samples, obtain the samples from the same
point. This makes the samples more representative
of the oil that is in the system.

In order to obtain an oil sample from the engine


compartment, it may be necessary to increase the
engines speed. Normally, the oil sample is taken at
low idle. If the flow rate is too low, increase engine
speed to high idle in order to obtain the oil sample.

In-line sampling valves cannot be used on


nonpressurized oil systems such as differentials
and final drives. Use of the sampling gun is the
preferred method for nonpressurized oil systems.

Refer to the Operation and Maintenance Manual,


Maintenance Interval Schedule for the proper
interval.
59
Maintenance Section
Lubricant Specifications

Table 21
Compartment Recommended Sampling Sampling Valve Oil Type Recommended Oil
Interval Change Interval
(2)
Engine 250 Hours(1) Yes DEO

(2)
Transmission 500 Hours Yes TDTO

(2)
Hydraulics 500 Hours Yes HYDO

(2)
Differential and 500 Hours No TDTO
Final Drive FDAO
(1) For best results, engine oil samples should be taken at 250 hour intervals. A 250 hour sampling interval can provide a timely indication
of oil contamination and oil degradation. Under certain conditions, the Caterpillar dealer or the Operation and Maintenance Manual
may allow a longer interval between oil samplings.
(2) Consult the Operation and Maintenance Manual that came with your machine for the recommended oil change intervals for each
compartment.

Consult your Caterpillar dealer for complete Optimizing the Component Life Cycle
information and assistance in establishing an SOS
program for your equipment. An increase in the number of oil samples provides
a better definition of the trends in data between oil
change intervals. More oil samples will allow you to
More Frequent SOS Sampling closely monitor wear patterns of components. This
Improves Life Cycle Management action will ensure that the full life of the components
are achieved.
Traditionally, the suggested SOS sampling
intervals have been at each oil change, 250
hours for engines, or every 500 hours for all other
compartments. However in severe applications,
more frequent oil sampling is recommended. If the
machine is operated under a high load and/or high
temperature condition, sample all compartments at
every 250 hours of operation.

Application
Studies have revealed that obtaining oil samples at
every 500 hours is too long a time interval in some
applications in order to predict potential failure
modes. A sampling interval at every 250 hours
provides more data between oil change intervals.
More data increases the chance for detecting a
potential failure.

Determining Optimum Oil Change


Intervals
Sampling the compartments at every 250 hours
provides information for oil condition and for oil
performance. This information is used to determine
the optimum usable life of a particular oil. Also,
more points of data will allow closer monitoring
of component wear rates. Close monitoring also
allows you to obtain the maximum use of the oil.
For detailed information on extending oil change
intervals, please contact your Caterpillar dealer.
60
Reference Information Section
Reference Materials

Reference Information Special Publication, NEHP6015, Product Data


Sheet for Special Purpose Grease (SPG) Bearing
Section Lubricant

Special Publication, NEHP6011, Product Data


Sheet for Arctic Platinum (AP) Grease
Reference Materials
Special Publication, NEHP6012, Product Data
Sheet for Desert Gold (DG) Grease
i01758305

Caterpillar Reference Material Special Publication, PECP9061, One Safe Source


(English language for use in NACD)
SMCS Code: 1000; 7000
Special Publication, PECP9068, One Safe Source
Special Publication, PEHP9536, Product Data (English language for use in EAME)
Sheet for Caterpillar Diesel Engine Oils (DEO)
CH-4 diesel engine oils (International markets) Special Publication, PECP9067, One Safe
Source(World English language for use in non
Special Publication, PEHP7062, Product Data NACD and non EAME)
Sheet for Caterpillar Full Synthetic Diesel Engine Oil
(DEO) CH-4 diesel engine oils (North American Special Publication, SEBD0640, Oil and Your
Markets) Engine

Special Publication, PEHP6047, Product Data Operation and Maintenance Manual, SEBU5898,
Sheet for Caterpillar Biodegradable Hydraulic Oil Cold Weather Recommendations
(HEES) (not available in all markets)
Special Publication, PEHP7076, Understanding the
Special Publication, PEHP7508, Product Data S-O-S Oil Analysis Tests
Sheet for Caterpillar Gear Oil (GO)
Special Publication, PEHP6001, How to Take a
Special Publication, PEHP3050, Product Data Good Oil Sample
Sheet for Caterpillar Multipurpose Tractor Oil (MTO)
Special Publication, NEHP6013, S-O-S Fluid
Special Publication, PEHP7506, Product Data Analysis Products
Sheet for Caterpillar Transmission / Drive Train Oil
(TDTO) Exceeds the Caterpillar TO-4 specification Special Publication, PEDP7035, Optimizing Oil
requirements. Change Intervals (diesel engines)

Special Publication, PEHP8035, Product Data Special Publication, PEDP7036, S-O-S Services
Sheet for TDTO Transmission Multi-Season (TMS)
Exceeds the Caterpillar TO-4/TO-4M specification Special Publication, PEDP7052, Making the Most
requirements. of Your S-O-S Program

Special Publication, PEHP9530, Product Data Special Publication, PEHP7057, SOS Coolant
Sheet for Caterpillar Final Drive and Axle Oil Analysis
(FDAO) Exceeds the Caterpillar FD-1 specification
requirements. Special Publication, PEHP4036, Product Data
Sheet for Caterpillar ELC (For North and South
Special Publication, PEHP9570, Product Data America)
Sheet for Caterpillar Final Drive and Axle Oil
Synthetic (FDAO Syn) Exceeds the Caterpillar FD-1 Special Publication, PEHP9557, Product Data
specification requirements. Sheet for Caterpillar ELC (For Europe, Africa, and
Middle Eastern Countries)
Special Publication, NEHP5621, How To Select The
Right Grease For Any Job. This publication lists Special Publication, REHS1063, Special Instruction
the typical characteristics for eleven of Caterpillars - Know Your Track-Type Tractor Cooling System
greases.
Special Publication, PEEP5027, Label - ELC
Special Publication, NEDG6022, Product Data Radiator Label
Sheet for Multipurpose Lithium Complex Grease
with Molybdenum (MPGM)
61
Reference Information Section
Reference Materials

Special Publication, PELE0761, Hydraulic Fluid


Recommendations (service fill)

Special Publication, AECQ1042, Caterpillar Product


Line Brochure

i01771358

Additional Reference Material


SMCS Code: 1000; 7000

Engine Manufacturers Association, Engine Fluids


Data Book

Engine Manufacturers Association


Two North LaSalle Street, Suite 2200
Chicago, Illinois, USA 60602
E-mail: ema@enginemanufacturers.org
(312) 827-8700
Facsimile: (312) 827-8737
62
Index Section

Index
A E

Additional Reference Material ............................... 61 Engine Oil .............................................................. 28


Aftermarket Oil Additives ....................................... 36 Applications........................................................ 28
Caterpillar Diesel Engine Oil (DEO)................... 28
Commercial Oils................................................. 29
C

Cat Extended Life Coolant (ELC) ............................ 8 F


Commercial ELC.................................................. 9
ELC Cooling System Maintenance ...................... 9 Foreword.................................................................. 5
Cat Extended Life Coolant (ELC) Cooling System Literature Information........................................... 4
Maintenance ........................................................ 11 Maintenance ........................................................ 4
Cat Extended Life Coolant (ELC) Cooling System Safety ................................................................... 4
Cleaning ........................................................... 11 Fuel Information for Diesel Engines ...................... 15
Proper additions to the Extended Life Coolant .. 11 Starting Aids ...................................................... 16
Cat Supplemental Coolant Additive (SCA) ............ 12 Fuel Information for Gasoline Engines .................. 15
Cleaning the Heavy-Duty Cooling System......... 13 Fuel Information for LP Gas Engines .................... 15
Caterpillar Reference Material............................... 60 Fuel Specifications ................................................ 15
Characteristics of Diesel Fuel................................ 22
Cetane Number.................................................. 22
Cloud Point ........................................................ 23 G
Gums and Resins .............................................. 26
Lubricity and Low Sulfur Fuel............................. 22 Gear Oil ................................................................. 34
Moisture Content................................................ 25 Applications........................................................ 34
Pour Point .......................................................... 24 Caterpillar Gear Oil (GO) ................................... 35
Specific Gravity / API Gravity ............................. 26 Commercial Gear Oils........................................ 35
Viscosity............................................................. 22 General Coolant Information ................................... 6
Cold Weather Lubricants ....................................... 41 Additives .............................................................. 7
Warm-Up Procedures for Machines that are used Glycol ................................................................... 7
in Cold Weather (Generic) ............................... 43 Water ................................................................... 6
Contamination Control........................................... 44 General Fuel Information....................................... 15
Defining Contamination...................................... 44
Measuring Cleanliness ...................................... 44
Standards for Machine Systems ........................ 44 H
Conventional Coolant/Antifreeze Cooling System
Maintenance ........................................................ 13 Hydraulic Oil .......................................................... 32
Coolant Recommendations ..................................... 8 Applications........................................................ 32
Cooling System Specifications ................................ 6 Caterpillar Biodegradable Hydraulic Oil
(HEES) ............................................................. 32
Caterpillar Hydraulic Oil (HYDO) ....................... 32
D Commercial Oils................................................. 32

Diesel Engine Antifreeze/Coolant (DEAC) ............ 11


Commercial Heavy-Duty Coolant/Antifreezes and I
SCA.................................................................. 12
Cooling System Maintenance ............................ 12 Important Safety Information ................................... 2
Diesel Fuel Recommendations.............................. 17
Biodiesel ............................................................ 19
Dry Brake Shoe Applications................................. 41 L
Dry Film Lubricant ................................................. 41
Lubricant Information............................................. 27
API Oils .............................................................. 27
General Information ........................................... 27
Global DHD-1..................................................... 27
Lubricant Specifications ........................................ 27
63
Index Section

Lubricant Viscosities.............................................. 45 Transmission/Drive Train Oil .................................. 33


Lubricant Viscosities for Ambient Applications.................................................. 3334
Temperatures ................................................... 46 Caterpillar Final Drive and Axle Oil (FDAO)....... 34
Selecting the Viscosity ....................................... 45 Caterpillar Transmission/Drive Train Oil
Special Applications........................................... 54 (TDTO) ............................................................. 33
Lubricating Grease ................................................ 37 Commercial Final Drive and Axle Oil ................. 34
Arctic Platinum (AP)........................................... 38 Commercial Transmission/Drive Train Oils......... 34
Cat Auto-Lube Grease ....................................... 37 Final Drive and Axle Oil ..................................... 34
Caterpillar Desert Gold (DG) ............................. 38
Grease Application Chart................................... 39
Multipurpose Grease (MPG).............................. 37
Special Purpose Grease (SPG)......................... 39
Water and Temperature Resistant Grease
(WTR)............................................................... 38

Maintenance Section ............................................... 6


Multipurpose Tractor Oil ........................................ 35
Applications........................................................ 35
Caterpillar Multipurpose Tractor Oil (MTO) ........ 35
Commercial Multipurpose Tractor Oils ............... 35

Re-refined Base Stock Oils ................................... 36


Reference Information Section .............................. 60
Reference Materials .............................................. 60

SOS Coolant Analysis ......................................... 14


New Systems, Refilled Systems, and Converted
Systems ........................................................... 14
Recommended Interval for SOS Coolant
Sample ............................................................. 14
SOS Coolant Analysis (Level 1)....................... 14
SOS Coolant Analysis (Level 2)....................... 14
SOS Oil Analysis ................................................. 57
Obtaining SOS Oil Samples............................. 57
Sampling Interval and Location of Sampling
Valve .................................................................... 58
More Frequent SOS Sampling Improves Life
Cycle Management .......................................... 59
Specialty Lubricants .............................................. 41
Synthetic Base Stock Oils ..................................... 36

Table of Contents..................................................... 3
Total Base Number (TBN) and Fuel Sulfur Levels for
Direct Injection (DI) Diesel Engines ..................... 30
Total Base Number (TBN) and Fuel Sulfur Levels for
Precombustion Chamber (PC) Diesel Engines.... 31
64
Index Section
Product and Dealer Information
Note: For product identification plate locations, see the section Product Identification Information in the
Operation and Maintenance Manual.

Delivery Date:

Product Information
Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information
Name: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:
2002 Caterpillar
All Rights Reserved Printed in U.S.A.

You might also like