Professional Documents
Culture Documents
Heavy work gloves when handling parts with sharp Do not operate below minimum rated flow, or with
edges, especially impellers suction/discharge valves closed
Safety glasses (with side shields) for eye protection, Do not open vent or drain valves, or remove plugs
especially in machine shop areas while system is pressurized
Steel-toed shoes for foot protection when handling Do not operate pump if installed safety devices have
parts, heavy tools, etc. been disconnected
Beware of corroded or loose fasteners Know and follow company safety regulations
Safe installation, operation, and maintenance of Goulds equipment are an essential end user responsibility. This Instruction,
Operation, and Maintenance (IOM) manual identifies specific safety risks that must be considered at all times during product
life. Understanding and adhering to these safety warnings is mandatory to ensure personnel, property, and/or the environment
will not be harmed. Adherence to these warnings alone, however, is not sufficient it is anticipated that the end user will also
comply with industry and corporate safety standards. Identifying and eliminating unsafe installation, operating and maintenance
practices is the responsibility of all individuals involved in the installation, operation, and maintenance of industrial equipment.
Specific to pumping equipment, two significant risks bear reinforcement above and beyond normal safety precautions.
! WARNING
Operation of any pumping system with a blocked suction and discharge must be avoided in all cases. Operation,
1 even for a brief period under these conditions, can cause superheating of enclosed pumpage and result in a violent
explosion. All necessary measures must be taken by the end user to ensure this condition is avoided.
! WARNING
Pumping equipment Instruction, Operation, and Maintenance manuals clearly identify accepted methods for
2 disassembling pumping units. These methods must be adhered to. Specifically, applying heat to impellers and/or
impeller retaining devices to aid in their removal is strictly forbidden. Trapped liquid can rapidly expand and result
in a violent explosion and injury.
Please take the time to review and understand the safe installation, operation, and maintenance guidelines outlined in this
manual.
The design, materials, and workmanship incorporated in the construction of Goulds pumps make them capable of giving
long, trouble-free service. The life and satisfactory service of any mechanical unit, however, is enhanced and extended by
correct application, proper installation, periodic inspection, condition monitoring and careful maintenance. This instruction
manual was prepared to assist operators in understanding the construction and the correct methods of installing, operating,
and maintaining these pumps.
ITT - Goulds Pumps is not liable for physical injury, damage or delays caused by a failure to observe the instructions
for Installation, Operation, and Maintenance contained in this manual.
! NOTE: When pumping unit is installed in a potentially explosive atmosphere, the instructions after the Ex symbol
must be followed. Personal injury and/or equipment damage may occur if these instructions are not followed. If
there is any question regarding these requirements or if the equipment is to be modified, please contact a Goulds
representative before proceeding.
Warranty is valid only when genuine ITT - Goulds Pumps parts are used.
Use of the equipment on a service other than stated in the order will nullify the warranty, unless written approval is obtained
in advance from ITT - Goulds Pumps.
Supervision by an authorized ITT - Goulds Pumps representative is recommended to assure proper installation.
Additional manuals can be obtained by contacting your local ITT - Goulds Pumps representative, by calling
1-800-446-8537, or visiting our website at www.gouldspumps.com.
7 SAFETY 11
11 GENERAL INFORMATION 2
15 INSTALLATION 3
23 OPERATION 4
31 PREVENTIVE MAINTENANCE 5
71 SPARE PARTS 7
81 APPENDIX 8
DEFINITIONS
This pump has been designed for safe and reliable EXAMPLES
operation when properly used and maintained in
accordance with instructions contained in this manual. A
pump is a pressure containing device with rotating parts
s
! WARNING
Pump shall never be operated without coupling guard
that can be hazardous. Operators and maintenance installed correctly.
personnel must realize this and follow safety measures.
ITT Industries - Goulds Pumps shall not be liable for
physical injury, damage or delays caused by a failure to
observe the instructions in this manual.
$ CAUTION
Throttling flow from the suction side may cause
cavitation and pump damage.
Throughout this manual the words WARNING,
CAUTION, ELECTRICAL, ATEX, and NOTE are used
to indicate procedures or situations which require special
operator attention: ! Improper impeller adjustment could cause contact
between the rotating and stationary parts, resulting
in a spark and heat generation.
s
! WARNING
Operating procedure, practice, etc. which, if not
correctly followed, could result in personal injury or
loss of life.
" Lock out driver power to prevent electric shock,
accidental start-up and physical injury.
$
life.
CAUTION
Operating procedure, practice, etc. which, if not
followed, could result in damage or destruction of
equipment.
! explosive
If equipment is to be installed in a potentially
atmosphere and these procedures are not
followed, personal injury or equipment damage from
an explosion may result.
EXPLOSION PREVENTION
! Intheorder to reduce the possibility of accidental explosions in atmospheres containing explosive gasses and/or dust,
instructions under the ATEX symbol must be closely followed. ATEX certification is a directive enforced in
Europe for non-electrical and electrical equipment installed in Europe. The usefulness of ATEX requirements is not
restricted to Europe. They are useful guidelines for equipment installed in any potentially explosive environment.
ATEX IDENTIFICATION
For a pumping unit (pump, seal, coupling, motor and pump The code directly below these symbols reads as follows:
accessories) to be certified for use in an ATEX classified
environment, the proper ATEX identification must be II = Group 2
present. The ATEX tag will be secured to the pump or the
baseplate on which it is mounted. A typical tag will look 2 = Category 2
like this:
G/D = Gas and Dust present
Temperature class, can be
T4 = T1 to T6
(see following Table 1)
INTENDED USE
The ATEX conformance is only applicable when the pump any modification to the equipment or use of parts not
unit is operated within its intended use. All instructions provided by ITT/Goulds. If there is any question regarding
within this manual must be followed at all times. the intended use of the equipment, please contact an
Operating, installing or maintaining the pump unit in any ITT/Goulds representative before proceeding.
way that is not covered in this manual can cause serious
personal injury or damage to the equipment. This includes
CONDITION MONITORING
For assistance in selecting the proper instrumentation and
! For additional safety precautions, and where noted
in this manual, condition monitoring devices should
be used. This includes, but is not limited to:
its use, please contact your ITT/Goulds representative.
Pressure gauges
Flow meters
Level indicators
Motor load readings
Temperature detectors
Bearing monitors
Leak detectors
PumpSmart control system
PUMP DESCRIPTION
The Model 3600 is a high pressure, multi-stage, between with sleeve type journal bearings). When ball bearings are
the bearings, horizontal centrifugal pump designed to meet used (standard), the outboard bearing (thrust bearing) is
the rigorous demands of the petroleum and petrochemical shouldered and locked into place, thus enabling it to carry
market place. It is in full compliance with API 610 10th both radial and axial thrust loads. All fits are precision
Edition (ISO 13709). machined to both the shaft and bearing housing to industry
standards. Size 6x8-13 pumps come standard with
The model consists of 7 sizes. sleeve/ball bearing arrangement.
Casing - The casing is near centerline mounted with side Baseplate - The fabricated steel baseplate is designed to
suction and side discharge nozzles. ANSI class 900 pound support the pump, driver and accessories in accordance
raised face serrated flanges with a 125-250 rims finish are with API 10th Edition (ISO 13709) requirements.
standard. 600 and 1500 pound and ring type joint (RTJ)
flanges are available options. Direction of Rotation - Counterclockwise (left hand) as
viewed from the driver, looking at the pump shaft. (Check
Impeller - The impeller is a fully closed design and is key with the factory for clockwise rotation.)
driven.
Fig. 1
English
STORAGE REQUIREMENTS
Short Term (Less than 6 months)
Goulds normal packaging procedure is designed to protect
pump during shipping. Upon receipt, store in a covered and 2
dry location.
HANDLING
s
! WARNING
Pump and components are heavy. Failure to properly
lift and support equipment could result in serious
physical injury, or damage to pumps.
Fig. 6
! Equipment that will operate in a potentially explosive environment must be installed in accordance with the
following instructions.
SITE/FOUNDATION
GENERAL INFORMATION
Procedures for installation described in this section are
general in nature. More detailed procedures are described
! All equipment being installed must be properly
grounded to prevent unexpected static electric
discharge.
in various publications including API Recommended
Practice 686/PIP (Process Industry Practices) REIE 686, The location and size of foundation bolts are shown on the
"Recommended Practices for Machinery Installation and outline assembly drawing provided with the pump data
Installation Design." A pump should be located near the package.
supply of liquid and have adequate space for operation,
maintenance, and inspection. Be sure to allow for crane or Foundation bolts commonly used are sleeve type (Fig. 7)
hoist service. and J type. If using the sleeve type, the inside diameter of
the sleeve should be 2 1/2 - 3 times the bolt diameter. A
Baseplate mounted pumps are normally grouted on a washer should be placed between the bolt head and the
concrete foundation which has been poured on a solid sleeve. Both foundation bolt types permit movement for
footing. The foundation must be able to absorb any final bolt adjustment.
vibration and to form a permanent, rigid support for the
pumping unit.
Fig. 10
Fig. 9
ALIGNMENT TROUBLESHOOTING
Problem Probable Cause Remedy
Loosen pump hold down bolts and slide pump
Driver feet bolt bound. and driver until horizontal alignment is
Cannot obtain horizontal (Side-to-Side) achieved.
alignment, angular or parallel Determine which corner(s) of the baseplate are
Baseplate not leveled
properly, probably twisted. high or low and adjust leveling screws at the
appropriate corner(s) and realign.
Cannot obtain vertical (Top-to-Bottom) Baseplate not leveled Determine if center of baseplate should be raised or
alignment, angular or parallel properly, probably bowed. lowered and correct by adjusting leveling screws
equally at the center of the baseplate.
3
Fig. 12
Fig. 11
PIPING
Guidelines for piping are given in the Hydraulic Institute 3. The piping should be arranged to allow pump flushing
Standards, available from: prior to removal of the unit on services handling
hazardous liquids.
Hydraulic Institute
30200 Detroit Road 4. Carefully clean all pipe parts, valves and fittings, and
Cleveland, OH 44145-1967 pump branches prior to assembly.
and in API RP 686, and must be reviewed prior to pump 5. All piping must be supported independently of, and
installation. line up naturally with, the pump flanges. Table 2
shows piping flange alignment criteria.
s
! WARNING
Table 2
Never draw piping into place by forcing at the flanged
connections of the pump. This may impose dangerous Piping Flange Alignment
strains on the unit and cause misalignment between
pump and driver. Pipe strain will adversely affect the Type Criteria
operation of the pump resulting in physical injury and Axial Flange gasket thickness 0.8 mm (.03 in.).
damage to the equipment. 0.001 mm/mm (.001 in./in.) of flange diameter
Parallel
to a maximum of 0.8 mm (.03 in.).
Concentric Flange bolts should easily install by hand.
! Flange loads from the piping system, including
those from thermal expansion of the piping, must
not exceed the limits of the pump. Casing
In no case should loads on the pump flanges
exceed the limits stated in API Standard 610,
deformation can result in contact with rotating parts 10th Edition (ISO 13709).
which can result in excess heat generation, sparks
and premature failure. 6. Piping must not be connected to the pump until the
1. Piping runs should be as short as possible to minimize grout has thoroughly hardened and the foundation
friction losses. bolts, as well as driver and pump hold down bolts,
have been tightened.
2. It is suggested that expansion loops be properly
designed and installed in suction and/or discharge lines
when handling liquids at elevated temperatures, so
thermal expansion of piping will not draw pump out of
alignment.
$!
when the driver is turned off.
!! CAUTION
2. Increasers, if used, should be placed between pump
Pump must never be throttled on suction side. and check valves.
4. A suction screen should be installed prior to initial 3. Cushioning devices should be used to protect the pump
start-up and when suction system has been opened for from surges and water hammer if quick-closing valves
work. The screen should be of the cone type with a net are installed in system.
area equal to at least three (3) times the cross sectional
area of the suction pipe. The mesh of the screen BYPASS PIPING
should be sized to prevent particles larger than 1.6 mm
Systems that require operation at reduced flows for
(1/16 in.) from entering the pump and should be
prolonged periods should be provided with a bypass line
installed in a spool piece to allow removal for cleaning. connected from the discharge side (before any valves) to
The screen should remain in the system until periodic the source of suction.
inspection shows system is clean.
5. Separate suction lines are recommended when more A minimum flow orifice can be sized and installed in
than one pump is operating from the same source of bypass line to preclude bypassing excessive flows. Consult
nearest sales office or factory for assistance in sizing
supply.
orifice.
Suction Lift Conditions
1. Suction pipe must be free from air pockets. An automatic recirculation control valve and/or solenoid
operated valve should be considered if a constant bypass
2. Suction piping must slope upwards to pump. (i.e. orifice) is not possible.
! Rotate
flush system. Failure to do so will result in excess
heat generation and seal failure. shaft by hand to ensure it rotates smoothly
and there is no rubbing which could lead to excess
heat generation and or sparks.
! Cooling systems such as those for bearing
! Check
lubrication, mechanical seal systems, etc., where
provided, must be operating properly to prevent alignment, per alignment criteria outlined
excess heat generation, sparks and premature previously, to determine if pipe strain has affected
failure. alignment. If pipe strain exists, correct piping.
$
c. Scribe a third mark on the shaft half way between
scribe marks made in (a.) and (b.) above. CAUTION
d. Clamp the rotor in place. The bearings are NOT lubricated at the factory. (See
e. Move the motor as a unit towards the pump Maintenance of Bearings in Preventive Maintenance
until the end of the motor shaft is the correct Section.)
coupling spacer distance from pump shaft.
2. Install and lubricate coupling per manufacturers Assure that oil rings are properly located as described in
instructions. Disassembly & Reassembly section.
3. Check angular and parallel alignment of coupling
halves using a dial indicator and a feeler gauge. NOTE: See Preventive Maintenance section for
lubrication recommendations.
See Alignment and Alignment Criteria in
Operation Section.
Fig. 13
Fig. 14
Ensure that pump and systems are free of foreign 6. Pumpage temperatures in excess of 200F (93C) will
objects before operating and that objects cannot enter require warm-up of pump prior to operation. Circulate
the pump during operation. Foreign objects in the a small amount of pumpage (typically through the
pumpage or piping system can cause blockage of flow casing drain connections on the 3600) until the casing
which can result in excess heat generation, sparks and temperature at all points monitored is within 50F to
premature failure. 75F of pumpage temperature. As a guideline, warm
up the pump at a rate of 50F per hour. Average
NOTE: A build up of gases within the pump, sealing warming stream rates are based on observations at
system and or process piping system may result in an various operating sites and are indicated in Table 2 for
explosive environment within the pump or process
piping system. Ensure process piping system, pump and reference only.
sealing system are properly vented prior to operation.
1. All equipment and personal safety related devices and
Table 2
controls must be installed and operating properly.
Operating Temperature vs
Pump
2. To prevent premature pump failure at initial start-up Warming Stream Flow Rate
due to dirt or debris in the pipe system, operate the Discharge
(GPM) per Pump
pump continuously at full speed and flow for 2 to 3 Nozzle Size
200F 400F
hours with suction strainers installed.
3 3 4
3. Variable speed drivers should be brought to rated 4-6 4 5
speed as quickly as possible.
4. Variable speed drivers should not be adjusted
or checked for speed governor or overspeed trip
settings while coupled to the pump at initial start-up.
If settings have not been verified, uncouple the unit
and refer to driver manufacturers instructions for
assistance.
STARTING PUMP
1. Make sure suction valve and any recirculation or 4. Slowly open discharge valve until the desired flow
cooling lines are open. is obtained.
2. Fully close or partially open discharge valve as
dictated by system conditions.
$ !CAUTION
Observe pump for vibration levels, bearing temperature
3. Start driver. and excessive noise. If normal levels are exceeded,
shut down and resolve.
$ CAUTION
Immediately observe pressure gauges. If discharge
pressure is not quickly attained, stop driver, reprime
and attempt to restart.
!
1. For ball bearings and sleeve radial/ball thrust bearing
Driver may overload if the pumpage specific gravity pumps, remove two oil ring inspection plugs (113B)
(density) is greater than originally assumed, or the
rated flow rate is exceeded. and verify that oil rings are turning and are throwing
oil. Replace plugs (See Fig. 15).
Fig. 15
SHUTDOWN
1. Slowly close discharge valve.
s
! WARNING
2. Shut down and lock out driver to prevent accidental When handling hazardous and/or toxic fluids, proper
rotation. personal protective equipment is required. If pump is
being drained, precautions must be taken to prevent
physical injury. Pumpage must be handled and
disposed of in conformance with applicable
regulations.
FINAL ALIGNMENT
3. Remove coupling guard. Refer to coupling guard
! NOTE: Alignment procedures must be followed to
prevent unintended contact of rotating parts. Follow
coupling manufacturer's installation and operation
installation and disassembly instructions in
Appendix II.
procedures. 4. Check alignment while unit is still hot per alignment
1. Run the unit under actual operating conditions for a criteria in the Installation section..
sufficient length of time to bring the pump and driver 5. Reinstall coupling guard. Refer to coupling guard
and associated systems to operating temperature. installation and disassembly instructions in
2. Shut down the pump and lock out the driver. Appendix II.
Bs
! WARNING
6. Unlock driver power.
2. Place the motor on the baseplate with the proper shaft HOT SERVICE APPLICATION
separation (DBSE = Distance Between Shaft Ends).
Refer to Fig. 16 for Steps 1 through 5.
3. Tighten down on the pump hold down bolts.
1. Remove the hold-down bolts from the pump feet
4. After correct motor location has been determined on furthest from the coupling.
the motor pedestals, transfer the location of the motor
2. Scribe a mark mid-way between the end of the pump
onto the pedestals by hole punching the motor pedestal
foot and the hold down bolt hole centerline, paralell
through the hold down bolt holes in the motor feet.
with the pump axis.
5. Remove the motor, then drill and tap the punched holes
3. Re-torque the hold down bolt between the pump foot
on the motor pedestal.
and the pump pedestal.
NOTE: Scribe the motor shims in order to return them 4. The pump foot and the outside of the pedestal will not
to the correct location on the motor pedestal. be flush. Mill or grind a spot on the pump pedestal to
6. Set the motor back onto the baseplate with the shims in make it flush with the pump foot.
the correct location. Tighten hold down bolts. 5. Drill and ream for a 1.00 inch dowel pin, keeping the
7. Loosen the pump and motor hold down bolts. Confirm that pin flush with the pump foot.
the pump and motor are not bolt-bound. This step assures
that the final drilled holes will be correctly located. NOTE: Drilling is best accomplished with a magnetic
based drill.
GENERAL COMMENTS
A routine maintenance program can extend the life of your pump. Well maintained equipment will last longer and require
fewer repairs. You should keep maintenance records as this will help pinpoint potential causes of problems.
5
! equipment.
The Preventive Maintenance section must be adhered to in order to keep the applicable ATEX classification of the
Failure to follow these procedures will void the ATEX classification for the equipment.
MAINTENANCE SCHEDULE
ROUTINE MAINTENANCE hours) or more often if there are any adverse
Bearing lubrication atmospheric conditions or other conditions which
might contaminate or break down the oil. Oil should
Seal monitoring also be changed if it is cloudy or contaminated.
Vibration analysis Check shaft alignment and realign if required.
Discharge pressure monitoring
Temperature monitoring ANNUAL INSPECTIONS
Check pump capacity, pressure and power. If pump
ROUTINE INSPECTIONS performance does not satisfy your process require-
ments, and process requirements have not changed,
Check for unusual noise, vibration and bearing pump should be disassembled, inspected, and worn
temperatures.
parts should be replaced. Otherwise, a system
Inspect pump and piping for leaks. inspection should be done.
Verify there is no seal chamber leakage.
! Inspection intervals should be shortened
appropriately if the pumpage is abrasive and/or
3 MONTH INSPECTIONS corrosive, or if the environment is classified as
potentially explosive.
Check foundation and hold down bolts for tightness.
If pump has packing and has been left idle, check
packing. Replace if required.
Oil should be changed at least every 3 months (2000
REQUIRED TOOLS
Open end wrenches Dial indicator Tap
Lifting sling Micrometers (inside and outside) Spanning type puller
Induction bearing heater Cleaning agents Soft face hammer
Brass drift punch Feeler gauges Press
Spanner wrench Torque wrench with sockets
Allen wrenches Drill
DISASSEMBLY
s
! WARNING
Pump components are heavy. Proper methods of lifting
and securing must be employed to avoid physical injury
and/or equipment damage.
s
! WARNING
The Model 3600 may handle hazardous and/or toxic
fluids. Trapped or undrained pumpage can cause
explosions when heat is applied. Never apply heat at
the pump site (Fig. 20) for this reason. Heat also can
distort machined surfaces. Proper personal protection
is required. Precautions must be taken to prevent Fig. 20
physical injury. Pumpage must be handled and
disposed of in conformance with applicable
regulations.
s
! WARNING
NOTE: Before disassembling the pump for overhaul, Lock out power supply to driver to prevent accidental
ensure all replacement parts are available. startup and physical injury.
Fig. 23
8. Using bearing puller, remove radial bearing (168) from 10. Remove seal plate nuts (355) and mechanical
shaft. seal (250) (per vendors instructions).
9. Remove the following items: inboard bearing cover
(160); inboard laby seal (333A); inner bearing cover
bolts (371C).
Fig. 24
Fig. 25
Fig. 27
469J
427J
Fig. 28
Fig. 29
Fig. 30
Fig. 31
Fig. 32
Fig. 33
DISASSEMBLY OF ROTATING
ASSEMBLY FROM CASING
Refer to Fig. 34 for Steps 1 through 3.
s
! WARNING
Do Not Use Heat (Refer to WARNING in Disassembly
Section).
3. Insert eye bolts (not supplied) in pre-drilled threaded
holes in perimeter of upper half. Remove upper half to
work area.
s
! WARNING
Eye bolt is to be used to lift upper half of casing only.
It will not support weight of the entire pump.
Refer to Fig. 35 for Steps 4, 6 and 8.
4. Using two slings [one between throttle bushing (129)
and impeller and the other one between first stage
impeller (101) and seal chamber (221)], lift rotating
assembly slightly to remove contact with wear parts.
Fig. 35
Fig. 36
6. Lift rotating assembly further to disengage stationary Refer to Fig. 38 for Step 2.
locks.
$! CAUTION
7. Remove seal chambers (220, 221), throttle bushing Use insulated gloves when removing impeller.
(129), first stage casing ring (164A) and series casing Impeller will get hot and can cause physical injury.
ring (164) on opposite side.
2. Remove the snap ring (361F) on first stage impeller
8. Lift rotating assembly out of lower half casing. (101). Heat impeller to 300 - 400F and slide towards
9. Remove casing studs (356A, 356C, 356K) and casing center or rotor exposing locting ring (361H). Quickly
gasket (351). remove locating ring and impeller. Remove
subsequent casing ring (164).
DISASSEMBLY OF ROTATING
ELEMENT
Refer to Fig. 37 for Step 1.
Fig. 37
Refer to Fig. 39 for Step 3 (6x8-13 pumps only) Refer to Fig. 40 for Step 4 (double suction pumps only).
Fig. 40
$! CAUTION
Use insulated glvoes when removing impeller. Impeller
will get hot and can cause physical injury.
3. On 6x8-13 pumps only, the first stage impeller is held
in place by two snap rings (361). Remove both, heat
impeller to 300 - 400F and slide impeller off.
Remove subsequent casing ring (164).
Fig. 41
INSPECTIONS
1
Model 3600 parts must be inspected to the following 1. Localized wearing or grooving greater than 8 in.
criteria before they are reassembled to ensure the pump will (3.2 mm) deep.
run properly. Any part not meeting the required criteria 1
2. Pitting greater than 8 in. (3.2 mm) deep.
should be replaced.
NOTE: Clean parts to remove oil, grease or dirt. 3. Irregularities in case gasket seat surface which could
Protect machined surfaces against damage during hinder or prevent sealing.
cleaning.
4. Wear ring clearances exceed values in Table 6.
CASING (100) NOTE: When clearances between the rings become
The casing should be inspected for excessive wear, excessive (increase by 50%), hydraulic performance
corrosion or pitting. Areas most susceptible are indicated decreases substantially.
by the arrows in Fig. 42. The casing should be repaired or
replaced if it exceeds the following criteria.
Fig. 42
Fig. 43
Table 6
Model 3600 Ball Bearing Fits
Bearing
Radial Thrust Housing Shaft
Size Bearing Bearing Bore Turn
4.7244 2.1664
3x4-8B 6311 7311/BEGAM
4.7253 2.1659
3x6-9 5.1181 2.3631
6312 7312/BEGAM
3x6-10 5.1191 2.3626
4x6-10 5.5118 2.5597
6313 7313/BEGAM
4x6-10D 5.5128 2.5592
4x6-11 5.9055 2.7565
6314 7314/BEGAM
4x6-11D 5.9065 2.7560
5.5118 2.5597
6x8-11 6313 7313/BEGAM
5.5128 2.5592
Fig. 45
Fig. 46
$ CAUTION
Excessive machining can damage ring fits and render
parts unusable.
Fig. 47
2. Heat new impeller wear rings to 180 - 200F 5. Confirm bore of throttle bushing (129), center bushing
(132 - 143C) using a uniform method for heating (155), diaphragm (146), casing ring (164, 164A), and
(e.g. - oven) and place on impeller (101-101M) wear stage ring (144).
ring seats (Fig. 47).
6. Turn impeller wear rings (202, 202B, 203) to size after
3. Tack weld ring in place in three equidistant places. mounting on impeller (101-101M).
s
! WARNING NOTE A: All replacement impeller wear rings, except
those hard faced, are supplied .020 in. (0.51 mm) to
Use insulated gloves to handle rings. Rings will be hot .030 in. (0.76 mm) oversize. See Table 5 for final
and can cause physical injury. running clearances. Machine impeller rings
Refer to Fig. 48 for Steps 4 and 5. accordingly.
NOTE B: Spare hard faced impeller wear rings are
! The impeller and wear ring clearance setting
procedure must be followed. Improperly setting the
clearance or not following any of the proper
not supplied oversize but are supplied to pre-
established proper running clearances when both
impeller and casing wear rings are renewed.
procedures can result in sparks, unexpected heat
generation and equipment damage. NOTE C: When impeller assembly is supplied as a
spare part (impeller with wear rings), wear rings are
4. Check throttle bushing (129), center bushing (155), machined to the required dimension.
diaphragm (146), case ring (164, 164A), and stage ring
(144) runout/distortion by measuring bore at three
locations with inside micrometers or vernier calipers.
Fig. 48
! Leakage
place and slide impeller back snug against locating
of process liquid may result in creating an ring. Assemble snap ring (361F).
explosive atmosphere. Follow all pump and seal
assembly procedures.
$ CAUTION
! Check
Use insulated gloves when removing impeller.
for magnetism on the pump shaft and degauss Impeller will get hot and can cause physical injury.
the shaft if there is any detectable magnetism.
Magnetism will attract ferritic objects to the impeller, 2. Assemble center sleeve (205). Not applicable on
seal, and bearings which can result in excess heat
generation, sparks, and premature failure. 6x8-13 pumps.
3. Repeat Step 1 for all subsequent impellers making sure
ASSEMBLY OF ROTATING to assemble casing ring (164) on previous impeller.
ELEMENT
NOTE: Allow shaft and impeller to cool to ambient
s
! WARNING temperature before assembling the next impeller.
Pump components are heavy. Proper methods of
lifting and securing must be employed to avoid physical
injury and/or equipment damage.
NOTE: Make sure that all parts and threads are clean
and that all directions under Inspections have been
followed.
Fig. 49
Fig. 50
Fig. 51
Fig. 52
Fig.53
INSTALLATION OF ROTATING
ELEMENT
1. Fit casing gasket (351) around all hydraulics, bores and
through holes using the upper half as a template. Sheet
gasket thickness is 1/32" except for 6x8-13 pumps
which is 1/64". Applicable gasket materials are 6
Gralock Style 3000 or Flexitallic SF 3500.
2. Assemble all casing studs (356A, 356C, 356K).
Fig. 55
Fig. 56
4. Assemble first stage impeller casing ring (164A), final Refer to Fig. 57 for Step 7.
series casing ring (164), throttle bushing (129) and 7. Lower upper half of casing using taper pins to
both seal chambers (220, 221). correctly align to lower half.
5. Lower rotating assembly making sure all stationary NOTE: Apply Never Seize to studs and to face of
parts fit into groove locks. casing where nuts make contact.
6. While maintaining tension on the rotating assembly, 8. Torque casing nuts (425) to values found in Table 9.
slide lower half of all stage rings (144), enter bushing Start at the center of the casing and work from side to
(155) and diaphragm (146), if applicable, into lower side working out to each end.
half. Assemble upper half of each component and
tighten socket head cap screws.
Fig. 57
Fastener Size 2210 Material 2229 Material 2239 & 38 Material 2228 Material
Diameter (In.) (Foot Pounds) (Foot Pounds) (Foot Pounds) (Foot Pounds)
Lub. Unlub. Lub. Unlub. Lub. Unlub Lub. Unlub
3
8 8 12 14 21 23 35 7 10
7
16 13 20 22 33 38 57 11 16
1
2 20 30 30 45 58 87 17 25
9
16 29 43 39 59 83 125 24 36
5
8 39 59 65 97 115 173 33 49
3
4 70 105 87 130 204 306 58 87
7
8 113 170 135 202 330 495 94 141
1 170 255 181 271 495 742 141 212
1 18 241 631 272 408 701 1052 500 300
1
1 4 339 509* 336 504 989 1484 283 424
1 38 445 667 412 618 1297 1945 370 555
1 12 590 885 488 732 1721 2582 492 738
1 58 735 1103 N/A N/A 1967 2950 N/A N/A
1 34 931 1397 N/A N/A 2212 3318 N/A N/A
1 78 1167 1750 N/A N/A 2457 3686 N/A N/A
2 1400 2100 N/A N/A 2703 4055 N/A N/A
Note: Lubricated values are 2 3 of the unlubricated values
Fig. 58
Fig. 60
Fig. 61
6
$ CAUTION 3x4-8B
3x6-9
7311 BE
7312 BE
N-11
N-12
1997.5
3375
50
110
Use insulated gloves when using a bearing heater.
Bearing will get hot and can cause physical injury. 3x6-10
4x6-10 7313 BE N-13 3825 140
NOTE: Coat internal surfaces of bearings with 4x6-10D
lubricant to be used in service.
4x6-11 7314 BE N-14 4400 170
4x6-11D
$ CAUTION 6x8-11 7313 BE N-13 3825 140
Do not use torch and do not force.
2. Install oil ring sleeve (443B), lockwasher (382) and 6. Install bearing end cover (109A) and bearing end
locknut (136). cover gasket (360A) with end cover cap screws
(371C).
NOTE: Thrust bearings are duplex bearings, mounted
back-to-back. Install in the correct orientation so that NOTE: On installation of new bearings, axial end play
outer races barely turn against one another after must be measured. Clearances are required as shown
tightened to shaft with locknut. in Table 12.
NOTE: After bearing and shaft have cooled to ambient
temperature, torque bearing locknut to values provided Table 12
in Table 11. Bend any tang of bearing lockwasher Thrust Bearing End
(382) into a slot of locknut (136). Cover Clearance to
3. Install Bearing Housing (134) over bearings. Finger Bearing
tighten nuts (427J) on studs (371T). Insert dowel pins
Ball/Ball .001 to .005
(469J), then tighten nuts (427J).
Sleeve/Ball .001 to .005
$ CAUTION Sleeve/Kingsbury .010 to .013
Bearing housing flange must fit metal to metal (no
gap) to bearing saddle flange. NOTE: Bolt end cover to thrust housing, then move
shaft axially from coupling end. Axial movement is
NOTE: Bearing housing is doweled to the head (184) measured by affixing a dial indicator on the radial
during the original build to assure the correct running bearing housing and measuring the shaft axial
position of the shaft. movement.
Fig. 63
$ CAUTION
Bearing housing flange must fit metal to metal (no
gap) to bearing saddle flange.
9. Install oil ring (114), end cover gasket on the outboard
side (360A), end cover (160) and laby seal (332A)
tighten all end cover cap screws (371C).
Fig. 64
6
Fig. 65
3. Install ball bearings (112A), oil ring sleeve (438B), NOTE: Thrust bearings are duplex bearings, mounted
locknut (136) and lockwasher (382). Note all pumps back-to-back. Install in the correct orientation so that
have a bearing spacer (217). See Step 9 in Installation outer races barely turn against one another after
of Rotating Assembly. tightened to shaft with locknut.
NOTE: After bearing and shaft have cooled to ambient
NOTE: Bearings are interference fit onto shaft. Use temperature, torque bearing locknut to values provided
oil bath or electronic induction heater to preheat in Table 11. Bend any tang of lockwasher (382) into a
bearings. Note that induction heater will also slot in lockwasher (136).
demagnetize bearings.
4. Lift lower half of the bearing housing (134A) into
$ CAUTION place, positioning the two inboard oil rings (323) in the
bearing housing grooves. Place the installed inboard
Use insulated gloves when using a bearing heater.
Bearing will get hot and can cause physical injury. laby seal (333A) in the lower housing. Finger tighten
the lower housing to the head bearing flange with head
NOTE: Coat internal surfaces of bearings with to bearing housing studs (371T) and nuts (427J).
lubricant to be used in service.
NOTE: Explosive port in laby seal (333A) must be at 6
$ CAUTION o'clock position.
Do not use torch and do not force.
Fig. 66
Fig. 68
17. Install dowel pins (469J) in the pre-drilled dowel pin 21. Install the upper half of the bearing housing (166).
holes between the housing flange and the case bearing
22. Position the dowel pins between the upper and lower
flange.
halves of the bearing housing, then tighten down on
18. Tighten nuts (427J) on bearing housing to case studs the bearing housing hex screws.
(371T).
For the rarely-supplied sleeve/Kingsbury
19. Place the upper half of the sleeve bearing (117) on the arrangement, refer to the included sleeve/ball
shaft, moving the oil rings off to the side, then back arrangement for sleeve bearing assembly and
into the bearing housing and sleeve grooves once the disassembly, and see the included instructions
bearing top half is in place. from Kingsbury for specific instructions 6
regarding this tilting pad hydrodynamic
20. Install outboard laby seal (332A). bearing.
NOTE: Explosion port laby seal (332A) must be at 6
o'clock position.
An alternative approach is to stock a complete rotating element. This is a group of assembled parts
which includes all rotating components except the bearings (and parts), mechanical seals, and coupling.
Cross-sectional drawings supplied with the Goulds drawing package indicates commissioning spares, 2
year spares, and the components of the spare rotating assembly.
129 Throttle Bushing 1 410SS/ H.F. 316L 410SS/ H.F. 316L H.F. Duplex (1)
(Hardened) SS (1) (Hardened) SS (1)
134 Housing, Bearing - Radial 1 Carbon Steel
134A Housing Bearing - Thrust 1 Carbon Steel
136/382 Bearing Locknut & Lockwasher 1 Steel
144 Stage Ring (3) 410SS/ H.F. 316L 410SS/ H.F. 316L H.F. Duplex (1)
(Hardened) SS (1) (Hardened) SS (1)
155 Center Bushing 1 410 SS H.F. 316L 410 SS H.F. 316L H.F. Duplex (1)
(Hardened) SS (1) (Hardened) SS (1)
164,164A Casing Wear Rings (3) 410 SS H.F. 316 410 SS H.F. 316L SS(1) H.F.
(Hardened) SS (1) Duplex(1)
178 Impeller Key (3) 316 SS 316 SS 410 SS 316 SS Duplex
202, 202B, Impeller Wear Rings (3) 17-4PH H.F. 316L 17-4PH H.F. 316L SS H.F
203 SS(1) (1) Duplex (1)
205 Center Sleeve 1 Nitronic 60 H.F. 316L Nitronic 60 H.F. 316L SS H.F
SS (1) (1) Duplex (1)
217 Bearing Spacer 1 Carbon Steel
323 Oil Ring, Sleeve 4 Brass
332A Labyrinth Seal - Outboard 1 Bronze
333A Labyrinth Seal - Inboard 2 Bronze
351 Gasket - Casing 1 Garlock 3000
353/355 Stud and Nut - Gland 8 4140
356A,356C,3 Stud and Nut - Casing (3) 4140
56K,425
360A Gasket - Bearing End Cover 6 Vellumoid
361F Snap Ring (3) 316 SS Zinc Dichromate
on Steel
361H Lantern Ring (3) 316SS Duplex
371T/427J Stud and Nut, Bearing Housing to 8 Carbon Steel
Casing
371C Cap Screw, Bearing Hsg. End Cover 4 Carbon Steel
400 Coupling Key 1 Carbon Steel
443B Thrust Collar 1 Carbon Steel
520 Shaft Nut 1 Carbon Steel
NOTES:
Hardface with Colmonoy #6.
ASTM A890 Grade 3A Duplex material will be supplied unless otherwise specified.
Quantity varies with pump model.
FASTENERS/PLUGS
Goulds Pumps
Material Material Code ASTM
Carbon Steel 2210 A307 Grade B
4140 Steel 2239 A193 Grade B7
4140 Steel 2285 A194 Grade 2H
A. Purge Mist Lubrication: Intermittent oil mist in NOTE: In both housings, the inboard channel
(channel beneath Radial and Thrust Fig. IA) must
housing. Oil sump in housing is utilized, and oil ring be 1/4" plug epoxied to prohibit rapid oil drainage.
and constant level oiler are required. Drill a 1/8" hole for required but restricted drainage.
Radial Housing: Replace the 1/4" NPT plug with an
oil mist fitting provided by the oil mist system
manufacturer. The 1/2" NPT connection remains
plugged since it is not required in the oil mist system.
Fig. IA
INSTALLATION
NOTE: If end plate (pump end) is already installed,
make any necessary coupling adjustments and then
proceed to Step 7.
8
1. Remove spacer portion of coupling. Refer to coupling
manufacturers instructions for assistance.
Fig. II-C
Fig. II-B
Fig. II-F
Fig. II-D
Fig. II-G
Fig. II-E
Fig. II-H
DISASSEMBLY
The coupling guard must be removed for certain
maintenance and adjustments to the pump, such as
adjustment of the coupling. The coupling guard should be
replaced after maintenance is completed.
s
! WARNING
Before assembly or disassembly of the coupling guard is
performed, the driver must be de-energized, the driver
controller / starter put in a locked-out position and a 8
caution tag placed at the controller / starter indicating the
disconnect. Replace coupling guard before resuming
normal operation of the pump. ITT Industries - Goulds
Pumps assumes no liability for avoiding this practice.
s
! WARNING
DO NOT resume normal pump operation with the
coupling guard removed.
Fig. III-A
MEASUREMENT
To ensure accuracy of indicator readings:
Fig. III-B
1. Always rotate both coupling halves together so
indicators contact the same point on coupling half Y.
Fig. III-C
3b. Positive Reading - Coupling half Y is to the right of 3. Make corrections as outlined previously.
coupling half X. Correct by sliding driver evenly to
the left a distance equal to half of the indicator reading 4. Zero indicators A and P on the left side of coupling
(Fig. III-E). half Y, 90 from top dead center (9 oclock).
5. Rotate indicators through top dead center to the right
side, 180 from the start (3 oclock). Observe the
needles and record the readings.
6. Make corrections as outlined previously.
7. Recheck both vertical and horizontal readings to
ensure adjustment of one did not disturb the other.
8. Correct as necessary.
Fig. III-E NOTE: With experience, the installer will understand
the interaction between angular and parallel
alignments and will make corrections appropriately.
NOTE: Failure to slide driver evenly will affect
horizontal angular alignment.
4. Repeat steps 1 through 3 until indicator P reads 0.05
mm (.002 in.) or less.
5. Re-check both horizontal and vertical readings to
ensure adjustment of one did not disturb the other.
Correct as necessary.
EMERGENCY SERVICE
Emergency parts service is available
24 hours / day 365 days / year . . .
Call 1-800-446-8537