Professional Documents
Culture Documents
By
Shrikant Athavale
Prathith Consultants
Pune MS India
website : http://www.psadhesive.com , http://www.adhesivelabtesting.com,
Linkedin Profile
: https://www.linkedin.com/in/shrikantathavale4adhesiveconsu
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Back Ground
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Advantages :
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Higher Production Speeds
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Compact Coating Mc Design.
This is possible
No separate primer coating station and the curing tunnel,
No Accumulator,
no Freezer zone
..
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Compact Coating Mc Design.
No Primer Coating
Yes
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Compact Coating Mc Design.
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Compact Coating Mc Design.
Yes
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Compact Coating Mc Design.
No need of Accumulator
Yes
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Compact Coating Mc Design.
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Very Cost effective.
No Primer required
Adhesive is , Natural Rubber Latex based , its Water
borne . The properties of dry adhesive film at par with the
conventionally used Rubber Based adhesive
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Lower Manufacturing Over Heads
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Lower Manufacturing Over Heads
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Lower Manufacturing Over Heads
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Lower Adhesive Cost
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Lower Adhesive Manufacturing cost.
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Dry Rubber Adhesive Manufacturing
Process Flow Chart
filtered Water and
Natural
purified and rubber
Rubber Latex
coagulated separated
Masticated on
Two Roll Mill This is Dry Rubber sheets
For about 30-
30- Natural Rubber are then dried
40 minutes
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This means that
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This means
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Adhesive is 100% Eco Friendly.
No solvent used
Hence no solvent vapors after drying
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No loss in Physical Properties of PVC Film
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The Product is Highly eco Friendly
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NO Heat Treatment on Log Roll Necessary
And
Slicing
can be done
Immediately after Log Roll winding
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Conventional
PVC Tape Coating Plant
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Conventional
PVC Tape Coating Plant
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In short the PVC film is exposed to higher temperature like
110-120 deg c , two times
And
That too at a slow speed of 8 10 mtrs a minute.
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Our Innovative Coating plant
Much compact and easy to operate
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Our Innovative Coating plant
Much compact and easy to operate
The PVC Film is then coated with Latex based Natural Rubber
Adhesive
For Curing the Temp inside the Tunnel is again 75-80 deg C
Primer Curing at
110-120 deg C Annealing
Process
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Flow Chart for
existing Process of PVC Tape Manufacture :
PVC Tape
PVC Tape Log rolls under
Log rolls Heat Treatment
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PVC Tape Log rolls after
Hear Treatment for a min of
24 hrs
Next stage of
Production
i.e. Slicing
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50 mm
1250 mm
ID. 38 mm
ID. 38 mm
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Flow Chart for
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Rewinding Log rolls of required length , from the Jumbo rolls made as
above.
1250 mm
1250 mm
ID. 76 mm ID. 38 mm
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The Product Construction is given Below.
Natural Rubber
Latex Based PSA
Adhesive
PVC
Film
PVC Film
Magnified
View
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Further Process :
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Further Process :
Slicing in to 18 mm
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Packing Machine :
Shrink Wrapping
Box Sealing
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The Product Cost Analysis
Conventional Method
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The Product Cost Analysis
New Method
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Conclusion
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Thank
You
Please feel free to contact us
For more Information