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TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS

PARAMETERS DESCRITION EXHAUS


MS PAR ESV CRH PAR T PAR
STAGE-II
SH O/L PR IN KSC 22.54 8.5 3.51 1.5
SH O/L PR IN KSC (ABS) 23.573 9.533 4.543 2.533
SH O/L TEMP IN DEG C 315 215 200 201
SPECIFIC VOLUME C.M/KG 0.1584 0.2182 0.4334 0.879
DIA of exhaust pipe bore ( D ) 0.59

EQUIVALENT LENGTH OF PIPE


STRAIGHT PORTION IN m 14.85
45 DEG BEND = 15XD 8.985
Equivalent Length (Le) in m 23.01

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.01148
N = (f X Le)/D 0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po 0.78
Td/To 0.945
G/G* 0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.80237742
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 322.105036
Pd in Ksc ( Abs ) 2.533
Pd in N/Sq.m ( Abs ) 248487.3
Dimensionless constant ( e ) 2.718
Gas constant for steam ( R ) 461.94
Exhaust temp in Kelvin ( Td ) 474
SQRT ( 1/( e X R X Td ) 0.00129626
Max mass flow ( G* ) in Kg.Sq.m.Sec 401.438311
Actual flow at exhaust ( G ) 381.366395
Actual flow in TPH 375.161793
Boiler MCR parametrs
MS FLOW in TPH 1494.2
MS FLOW in each pipe 747.1
MS PR IN Ksc 167.3
MS PR IN Ksc ( Abs ) 168.333
MS TEMP in deg C 540
MS Specific volume 0.020252
Flow in TPH IN RH 1397.4
Flow per pipe 698.7
CRH PR in Ksc 42.7
CRH PR in Ksc ( Abs ) 43.733
CRH TEMP in deg C 338
CRH Specific volume 0.05978
HRH PR in Ksc 40.8
HRH PR in Ksc ( Abs ) 41.833
RH temp deg C 540
HRH Secific volume 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point
divided by MCR Flow X MCR Flow X MCR spefic volume

SH DISTURBANCE FACTOR 1.97227283


ESV DISTURNACE FACTOR 1.97227283
CRH DISTURBANCE FACTOR 2.0902042
EXHAUST DISTURBANCE FACTOR 2.85707061

II STAGE - BLOW:8 - 29/08/03


TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS

PARAMETERS DESCRITION EXHAUST


MS PAR ESV CRH PAR PAR
STAGE-II
SH O/L PR IN KSC 27 25.8 3.84 1.5
SH O/L PR IN KSC (ABS) 28.033 26.833 4.873 2.533
SH O/L TEMP IN DEG C 330.5 260 229 229
SPECIFIC VOLUME C.M/KG 0.09547 0.08767 0.6067 1.568
DIA of exhaust pipe bore ( D ) 0.59

EQUIVALENT LENGTH OF PIPE


Equivalent Length (Le) in m 23.01

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.01148
N = (f X Le)/D 0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po 0.78
Td/To 0.945
G/G* 0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.80237742
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 312.993146
Pd in Ksc ( Abs ) 2.533
Pd in N/Sq.m ( Abs ) 248487.3
Dimensionless constant ( e ) 2.718
Gas constant for steam ( R ) 461.94
Exhaust temp in Kelvin ( Td ) 502
SQRT ( 1/( e X R X Td ) 0.00125959
Max mass flow ( G* ) in Kg.Sq.m.Sec 390.082196
Actual flow at exhaust ( G ) 370.578086
Actual flow in TPH 364.549003
Boiler MCR parametrs
MS FLOW in TPH 1494.2
MS FLOW in each pipe 747.1
MS PR IN Ksc 167.3
MS PR IN Ksc ( Abs ) 168.333
MS TEMP in deg C 540
MS Specific volume 0.020252
Flow in TPH IN RH 1397.4
Flow per pipe 698.7
CRH PR in Ksc 42.7
CRH PR in Ksc ( Abs ) 43.733
CRH TEMP in deg C 338
CRH Specific volume 0.05978
HRH PR in Ksc 40.8
HRH PR in Ksc ( Abs ) 41.833
RH temp deg C 540
HRH Secific volume 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point
divided by MCR Flow X MCR Flow X MCR spefic volume

SH DISTURBANCE FACTOR 1.12241474


ESV DISTURNACE FACTOR 1.12241474
CRH DISTURBANCE FACTOR 2.76279351
EXHAUST DISTURBANCE FACTOR 4.81230098
TALCHER UNIT IV/STAGE-I STEAM BLOWING CALCULATIONS
BLOW NUMBER Blow No.31 Blow No.32 Blow No.33 Blow No.33 Blow No.33
EXH EXH EXH
PARAMETERS DESCRITION SH O/L PAR SH O/L PAR SH O/L PAR
SH O/L PR IN KSC 28.7 6.5 27.8 6.5 28.2 6.5
SH O/L PR IN KSC (ABS) 29.733 7.533 28.833 7.533 29.233 7.533
SH O/L TEMP IN DEG C 388 288 336 283 336 277
SPECIFIC VOLUME C.M/KG 0.092 0.3346 0.094165 0.3313 0.093965 0.3396
DIA of exhaust pipe bore ( D ) 0.59 0.59 0.59
DIA of exhaust pipe bore ( D ) 0.33 0.33 0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT PORTION IN m 2.28 2.28 2.28
Reducer inlet restrictions 3.3 3.3 3.3
STRAIGHT PORTION IN m 1.31 1.31 1.31
45 DEG BEND = 15XD 1.47 1.47 1.47
Equivalent Length (Le) in m 8.35 8.35 8.35

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.011 0.011 0.011
N = (f X Le)/D 0.1557 0.1557 0.1557

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po 0.7 0.7 0.7
Td/To 0.924 0.924 0.924
G/G* 1.06 1.06 1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.73 0.73 0.73
Refering to Lapples Equation

Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec


g
Gd* = Pd x SQRT[ c/(e X R X Td)] 880.5176 884.4679 889.2792
Pd in Ksc ( Abs ) 7.533 7.533 7.533
Pd in N/Sq.m ( Abs ) 738987.3 738987.3 738987.3
Dimensionless constant ( e ) 2.718 2.718 2.718
Gas constant for steam ( R ) 461.94 461.94 461.94
Exhaust temp in Kelvin ( Td ) 561 556 550
SQRT ( 1/( e X R X Td ) 0.001192 0.001197 0.001203
Max mass flow ( G* ) in Kg.Sq.m.Sec 1209.138 1214.563 1221.17
Actual flow at exhaust ( G ) 1281.687 1287.437 1294.44
Actual flow in TPH 394.4408 396.2104 398.3657
Boiler MCR parametrs
MS FLOW in TPH 1494.2 1494.2 1494.2
MS FLOW in each pipe 747.1 747.1 747.1
MS PR IN Ksc 176.4 176.4 176.4
MS PR IN Ksc ( Abs ) 177.433 177.433 177.433
MS TEMP in deg C 540 540 540
MS Specific volume 0.0183 0.0183 0.0183
Flow in TPH IN RH 1397.4 1397.4 1397.4
Flow per pipe 698.7 698.7 698.7
CRH PR in Ksc 42.7 42.7 42.7
CRH PR in Ksc ( Abs ) 43.733 43.733 43.733
CRH TEMP in deg C 338 338 338
CRH Specific volume 0.05978 0.05978 0.05978
HRH PR in Ksc 40.8 40.8 40.8
HRH PR in Ksc ( Abs ) 41.833 41.833 41.833
RH temp deg C 540 540 540
HRH Secific volume 0.0887 0.0887 0.0887
Blow No.31 Blow No.32 Blow No.33
DISTURBANCE FACTOR COMPUTATIONS
Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol
at the point divided by MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR 1.401338 1.447214 1.459895
EXHAUST DISTURBANCE FACTOR 5.09615 5.091338 5.276222
TALCHER UNIT IV/STAGE-I STEAM BLOWING CALCULATIONS
BLOW NUMBER Blow No.35 Blow No.36 Blow No.37 Blow No.38
EXH EXH EXH
PARAMETERS DESCRITION SH O/L PAR SH O/L PAR SH O/L PAR SH O/L
SH O/L PR IN KSC 28.8 6.5 28.9 6.5 28.3 6.5 28.5
SH O/L PR IN KSC (ABS) 29.833 7.533 29.933 7.533 29.333 7.533 29.533
SH O/L TEMP IN DEG C 347 287 343 289 333 279 332
SPECIFIC VOLUME C.M/KG 0.09239 0.3458 0.09055 0.3462 0.09196 0.393 0.0905
DIA of exhaust pipe bore ( D ) 0.59 0.59 0.59 0.59
DIA of exhaust pipe bore ( D ) 0.33 0.33 0.33 0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT PORTION IN m 2.28 2.28 2.28 2.28
Reducer inlet restrictions 3.3 3.3 3.3 3.3
STRAIGHT PORTION IN m 1.31 1.31 1.31 1.31
45 DEG BEND = 15XD 1.47 1.47 1.47 1.47
Equivalent Length (Le) in m 8.35 8.35 8.35 8.35

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.011 0.011 0.011 0.011
N = (f X Le)/D 0.1557 0.1557 0.1557 0.1557

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po 0.7 0.7 0.7 0.7
Td/To 0.924 0.924 0.924 0.924
G/G* 1.06 1.06 1.06 1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.73 0.73 0.73 0.73
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 881.3034 879.7339 887.6667 904.1982
Pd in Ksc ( Abs ) 7.533 7.533 7.533 7.533
Pd in N/Sq.m ( Abs ) 738987.3 738987.3 738987.3 738987.3
Dimensionless constant ( e ) 2.718 2.718 2.718 2.718
Gas constant for steam ( R ) 461.94 461.94 461.94 461.94
Exhaust temp in Kelvin ( Td ) 560 562 552 532
SQRT ( 1/( e X R X Td ) 0.001193 0.00119 0.001201 0.001224
Max mass flow ( G* ) in Kg.Sq.m.Sec 1210.217 1208.062 1218.956 1241.657
Actual flow at exhaust ( G ) 1282.83 1280.546 1292.093 1316.156
Actual flow in TPH 394.7929 394.0898 397.6434 405.0489
Boiler MCR parametrs
MS FLOW in TPH 1498.5 1498.5 1498.5 1498.5
MS FLOW in each pipe 749.25 749.25 749.25 749.25
MS PR IN Ksc 176.4 176.4 176.4 176.4
MS PR IN Ksc ( Abs ) 177.433 177.433 177.433 177.433
MS TEMP in deg C 540 540 540 540
MS Specific volume 0.0183 0.0183 0.0183 0.0183
Flow in TPH IN RH 1397.4 1397.4 1397.4 1397.4
Flow per pipe 698.7 698.7 698.7 698.7
CRH PR in Ksc 42.7 42.7 42.7 42.7
TALCHER UNIT IV/STAGE-I STEAM BLOWING CALCULATIONS
Blow No.28 Blow No.29
CRH PR in Ksc ( Abs ) 43.733 43.733 43.733 43.733
CRH TEMP in deg C 338 338 338 338
CRH Specific volume 0.05978 0.05978 0.05978 0.05978
HRH PR in Ksc 40.8 40.8 40.8 40.8
HRH PR in Ksc ( Abs ) 41.833 41.833 41.833 41.833
RH temp deg C 540 540 540 540
HRH Secific volume 0.0887 0.0887 0.0887 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at
the point divided by MCR Flow X MCR Flow X MCR spefic volume

SH DISTURBANCE FACTOR 1.401713 1.368908 1.415409 1.445303


EXHAUST DISTURBANCE FACTOR 5.246371 5.233748 6.048887 5.950497
Blow No.38
EXH
PAR
6.5
7.533
259
0.3726
To Shri.D.S.Krishnamurthy/SDGM/COMMNG/BHEL/TALCHER

The disturbance factor calculated for some of the blows of Unit IV stage-I steam blowing given below.
TALCHER UNIT IV STAGE-I STEAM BLOWING CALCULATIONS

SH O/L EXHAUST EXHAUST FLOW SH Exhau


SH PR IN TEMP PR Ksc TEMP IN STEAM AT DISTUR DISTUR
DATE BLOW No. Ksc (g) DEG C (g) deg C MCR TPH FACTOR FACTOR
8/19/03 31 28.7 338 6.5 288 749.25 1.40 5.10
8/19/03 32 27.8 336 6.5 283 749.25 1.44 5.09
8/20/03 33 28.2 336 6.5 277 749.25 1.45 5.27
8/20/03 34 28.23 340 6.5 285 749.25 1.42 5.99
8/20/03 35 28.8 347 6.5 287 749.25 1.40 5.24
8/20/03 36 28.9 343 6.5 289 749.25 1.37 5.23
8/20/03 37 28.3 333 6.5 279 749.25 1.42 6.04
8/21/03 38 28.5 332 6.5 259 749.25 1.44 5.95
8/21/03 39 28.89 340 6.5 285 749.25 1.41 6.03
8/21/03 40 28.6 335.9 6.5 279 749.25 1.42 6.05
8/21/03 41 28.6 337 6.5 278 749.25 1.41 6.05
8/21/03 42 29.8 339 6.5 279 749.25 1.39 6.06
8/21/03 43 28.5 335 6.5 273 749.25 1.39 5.99
8/22/03 45 28 326 6.5 267 749.25 1.45 6.06
8/22/03 46 29 320 6.5 269 749.25 1.37 6.05
8/22/03 47 27 333 6.5 269 749.25 1.50 6.05
8/22/03 48 29.1 324 6.5 259 749.25 1.37 6.03

This is for kind information


Regards

8/25/03

P.K.THIRUVENGADAM/AGM/TSXPSSR BHEL/CHENNAI
TALCHER UNIT IV/STAGE-I STEAM BLOWING
CALCULATIONS
BLOW
TERS NU Blow No.31 Blow No.32 Blow No.33
DESCRIT
ION SH O/L EXH PAR SH O/L EXH PAR SH O/L EXH PAR
SH O/L PR 28.7 6.5 27.8 6.5 28.2 6.5
SH O/L PR 29.733 7.533 28.833 7.533 29.233 7.533
SH O/L TE 388 288 336 283 336 277
SPECIFIC 0.092 0.3726 0.094165 0.3458 0.093965 0.3346
DIA of exha 0.59 0.59 0.59
DIA of exha 0.33 0.33 0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT 2.28 2.28 2.28
Reducer inl 3.3 3.3 3.3
STRAIGHT 1.31 1.31 1.31
45 DEG BE 1.47 1.47 1.47
Equivalent 8.35 8.35 8.35

RESISTANCE FACTOR
Resistance factor (N)
friction fact 0.011 0.011 0.011
N = (f X Le 0.1557 0.1557 0.1557
BY REFERING TO STANDARD CURVE NOTE THE
FOLLOWING RATIOS CORRESPONDING TO N =
0.4638
Pd/Po 0.7 0.7 0.7
Td/To 0.924 0.924 0.924
G/G* 1.06 1.06 1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po 0.73 0.73 0.73
Refering to Lapples Equation

Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec


Gd* = Pd x SQRT[
880.5176 884.4679 889.2792
Pd in Ksc ( 7.533 7.533 7.533
Pd in N/Sq. 738987.3 738987.3 738987.3
Dimensionle 2.718 2.718 2.718
Gas constan 461.94 461.94 461.94
Exhaust tem 561 556 550
SQRT ( 1/( 0.001192 0.001197 0.001203
Max mass f 1209.138 1214.563 1221.17
Actual flow 1281.687 1287.437 1294.44
Actual flow 394.4408 396.2104 398.3657
Boiler MCR parametrs
MS FLOW i 1494.2 1494.2 1494.2
MS FLOW i 747.1 747.1 747.1
MS PR IN 176.4 176.4 176.4
MS PR IN K 177.433 177.433 177.433
MS TEMP i 540 540 540
MS Specifi 0.0183 0.0183 0.0183
Flow in TP 1397.4 1397.4 1397.4
Flow per pi 698.7 698.7 698.7
CRH PR in 42.7 42.7 42.7
CRH PR in 43.733 43.733 43.733
CRH TEMP 338 338 338
CRH Specif 0.05978 0.05978 0.05978
HRH PR in 40.8 40.8 40.8
HRH PR in 41.833 41.833 41.833
RH temp d 540 540 540
HRH Secifi 0.0887 0.0887 0.0887
Blow No.31 Blow No.32 Blow No.33
DISTURBANCE FACTOR COMPUTATIONS
Disturbance factor defined as Flow (actual) X Flow
( actual ) X Specific Vol at the point divided by MCR
Flow X MCR Flow X MCR spefic volume
SH DISTU 1.401338 1.447214 1.459895
EXHAUST 5.675421 5.314572 5.198539
TALCHER UNIT IV/STAGE-I STEAM BLOWING
CALCULATIONS
BLOW
TERS NU Blow No.35 Blow No.36 Blow No.37 Blow No.38
DESCRIT
ION SH O/L EXH PAR SH O/L EXH PAR SH O/L EXH PAR SH O/L EXH PAR
SH O/L PR 28.8 6.5 28.9 6.5 28.3 6.5 28.5 6.5
SH O/L PR 29.833 7.533 29.933 7.533 29.333 7.533 29.533 7.533
SH O/L TE 347 287 343 289 333 279 332 259
SPECIFIC 0.09239 0.3462 0.09055 0.393 0.09196 0.3396 0.0905 0.3313
DIA of exha 0.59 0.59 0.59 0.59
DIA of exha 0.33 0.33 0.33 0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT 2.28 2.28 2.28 2.28
Reducer inl 3.3 3.3 3.3 3.3
STRAIGHT 1.31 1.31 1.31 1.31
45 DEG BE 1.47 1.47 1.47 1.47
Equivalent 8.35 8.35 8.35 8.35

RESISTANCE FACTOR
Resistance factor (N)
friction fact 0.011 0.011 0.011 0.011
N = (f X Le 0.1557 0.1557 0.1557 0.1557
BY REFERING TO STANDARD CURVE NOTE THE
FOLLOWING RATIOS CORRESPONDING TO N =
0.4638
Pd/Po 0.7 0.7 0.7 0.7
Td/To 0.924 0.924 0.924 0.924
G/G* 1.06 1.06 1.06 1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po 0.73 0.73 0.73 0.73
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
Gd* = Pd x SQRT[
881.3034 879.7339 887.6667 904.1982
Pd in Ksc ( 7.533 7.533 7.533 7.533
Pd in N/Sq. 738987.3 738987.3 738987.3 738987.3
Dimensionle 2.718 2.718 2.718 2.718
Gas constan 461.94 461.94 461.94 461.94
Exhaust tem 560 562 552 532
SQRT ( 1/( 0.001193 0.00119 0.001201 0.001224
Max mass f 1210.217 1208.062 1218.956 1241.657
Actual flow 1282.83 1280.546 1292.093 1316.156
Actual flow 394.7929 394.0898 397.6434 405.0489
Boiler MCR parametrs
MS FLOW i 1498.5 1498.5 1498.5 1498.5
MS FLOW i 749.25 749.25 749.25 749.25
MS PR IN 176.4 176.4 176.4 176.4
MS PR IN K 177.433 177.433 177.433 177.433
MS TEMP i 540 540 540 540
MS Specifi 0.0183 0.0183 0.0183 0.0183
Flow in TP 1397.4 1397.4 1397.4 1397.4
Flow per pi 698.7 698.7 698.7 698.7
CRH PR in 42.7 42.7 42.7 42.7
CALCULATIONS
Blow No.28 Blow No.29
CRH PR in 43.733 43.733 43.733 43.733
CRH TEMP 338 338 338 338
CRH Specif 0.05978 0.05978 0.05978 0.05978
HRH PR in 40.8 40.8 40.8 40.8
HRH PR in 41.833 41.833 41.833 41.833
RH temp d 540 540 540 540
HRH Secifi 0.0887 0.0887 0.0887 0.0887

DISTURBANCE
Disturbance FACTOR
factor defined COMPUTATIONS
as Flow (actual) X Flow
( actual ) X Specific Vol at the point divided by MCR
Flow X MCR Flow X MCR spefic volume

SH DISTU 1.401713 1.368908 1.415409 1.445303


EXHAUST 5.25244 5.941256 5.226978 5.290928
TALCHER UNIT IV/STAGE-I STEAM BLOWING
CALCULATIONS
BLOW
TERS NU Blow No.34 Blow No.39 Blow No.40 Blow No.38
DESCRIT
ION SH O/L EXH PAR SH O/L EXH PAR SH O/L EXH PAR SH O/L EXH PAR
SH O/L PR 28.23 6.5 28.89 6.5 28.6 6.5 28.5 6.5
SH O/L PR 29.263 7.533 29.923 7.533 29.633 7.533 29.533 7.533
SH O/L TE 340 285 324 259 335.9 279 332 259
SPECIFIC 0.09387 0.3936 0.08828 0.3777 0.09255 0.393 0.0905 0.3777
DIA of exha 0.59 0.59 0.59 0.59
DIA of exha 0.33 0.33 0.33 0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT 2.28 2.28 2.28 2.28
Reducer inl 3.3 3.3 3.3 3.3
STRAIGHT 1.31 1.31 1.31 1.31
45 DEG BE 1.47 1.47 1.47 1.47
Equivalent 8.35 8.35 8.35 8.35

RESISTANCE FACTOR
Resistance factor (N)
friction fact 0.011 0.011 0.011 0.011
N = (f X Le 0.1557 0.1557 0.1557 0.1557
BY REFERING TO STANDARD CURVE NOTE THE
FOLLOWING RATIOS CORRESPONDING TO N =
0.4638
Pd/Po 0.7 0.7 0.7 0.7
Td/To 0.924 0.924 0.924 0.924
G/G* 1.06 1.06 1.06 1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po 0.73 0.73 0.73 0.73
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
Gd* = Pd x SQRT[
882.8814 904.1982 887.6667 904.1982
Pd in Ksc ( 7.533 7.533 7.533 7.533
Pd in N/Sq. 738987.3 738987.3 738987.3 738987.3
Dimensionle 2.718 2.718 2.718 2.718
Gas constan 461.94 461.94 461.94 461.94
Exhaust tem 558 532 552 532
SQRT ( 1/( 0.001195 0.001224 0.001201 0.001224
Max mass f 1212.384 1241.657 1218.956 1241.657
Actual flow 1285.127 1316.156 1292.093 1316.156
Actual flow 395.4997 405.0489 397.6434 405.0489
Boiler MCR parametrs
MS FLOW i 1498.5 1498.5 1498.5 1498.5
MS FLOW i 749.25 749.25 749.25 749.25
MS PR IN 176.4 176.4 176.4 176.4
MS PR IN K 177.433 177.433 177.433 177.433
MS TEMP i 540 540 540 540
MS Specifi 0.0183 0.0183 0.0183 0.0183
Flow in TP 1397.4 1397.4 1397.4 1397.4
Flow per pi 698.7 698.7 698.7 698.7
CRH PR in 42.7 42.7 42.7 42.7
CALCULATIONS
Blow No.28 Blow No.29
CRH PR in 43.733 43.733 43.733 43.733
CRH TEMP 338 338 338 338
CRH Specif 0.05978 0.05978 0.05978 0.05978
HRH PR in 40.8 40.8 40.8 40.8
HRH PR in 41.833 41.833 41.833 41.833
RH temp d 540 540 540 540
HRH Secifi 0.0887 0.0887 0.0887 0.0887

DISTURBANCE
Disturbance FACTOR
factor defined COMPUTATIONS
as Flow (actual) X Flow
( actual ) X Specific Vol at the point divided by MCR
Flow X MCR Flow X MCR spefic volume

SH DISTU 1.429271 1.409849 1.42449 1.445303


EXHAUST 5.992981 6.031945 6.048887 6.031945
blow12 1.555665976
blow13 1.54897494
blow14 1.56067391
blow15 1.353178526
blow16 1.165012601
blow17 D IS T U R B A N C E FAC T O R 1.152594334

II STAGE STEAM BLOW OF TALCHER UNIT-4

1.5

0.5

0
1 2 3 4 5 6 7
BLOWS
TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS

PARAMETERS DESCRITION
MS PAR ESV CRH PAR EXHAUST PAR
STAGE-II
SH O/L PR IN KSC 27.8 27.09 3.86 1.5
SH O/L PR IN KSC (ABS) 28.833 28.123 4.893 2.533
SH O/L TEMP IN DEG C 322 270 226 188
SPECIFIC VOLUME C.M/KG 0.09003 0.08295 0.4637 0.8595
DIA of exhaust pipe bore ( D ) 0.59

EQUIVALENT LENGTH OF PIPE


STRAIGHT PORTION IN m 14.85
45 DEG BEND = 15XD 8.985
Equivalent Length (Le) in m 23.01

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.01148
N = (f X Le)/D 0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING TO N =


0.4638
Pd/Po 0.78
Td/To 0.945
G/G* 0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.8023774198
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 326.61507307
Pd in Ksc ( Abs ) 2.533
Pd in N/Sq.m ( Abs ) 248487.3
Dimensionless constant ( e ) 2.718
Gas constant for steam ( R ) 461.94
Exhaust temp in Kelvin ( Td ) 461
SQRT ( 1/( e X R X Td ) 0.0013144135
Max mass flow ( G* ) in Kg.Sq.m.Sec 407.05915323
Actual flow at exhaust ( G ) 386.70619557
Actual flow in TPH 380.41471779
Boiler MCR parametrs
MS FLOW in TPH 1494.2
MS FLOW in each pipe 747.1
MS PR IN Ksc 167.3
MS PR IN Ksc ( Abs ) 168.333
MS TEMP in deg C 540
MS Specific volume 0.020252
Flow in TPH IN RH 1397.4
Flow per pipe 698.7
CRH PR in Ksc 42.7
CRH PR in Ksc ( Abs ) 43.733
CRH TEMP in deg C 338
CRH Specific volume 0.05978
HRH PR in Ksc 40.8
HRH PR in Ksc ( Abs ) 41.833
RH temp deg C 540
HRH Secific volume 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by MCR
Flow X MCR Flow X MCR spefic volume

SH DISTURBANCE FACTOR 1.1525943344


ESV DISTURNACE FACTOR 3.340824E-005
EXHAUST DISTURBANCE FACTOR 2.8724693049
CRH DISTURBANCE FACTOR 2.2993989067

II STAGE - BLOW:17 - 29/08/03


TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS

PARAMETERS DESCRITION
MS PAR ESV CRH PAR EXHAUST PAR
STAGE-II
SH O/L PR IN KSC 28.32 26.1 3.84 1.5
SH O/L PR IN KSC (ABS) 29.353 27.133 4.873 2.533
SH O/L TEMP IN DEG C 326 260 215 188
SPECIFIC VOLUME C.M/KG 0.091 0.08404 0.4486 0.8595
DIA of exhaust pipe bore ( D ) 0.59

EQUIVALENT LENGTH OF PIPE


STRAIGHT PORTION IN m 14.85
45 DEG BEND = 15XD 8.985
Equivalent Length (Le) in m 23.01

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.01148
N = (f X Le)/D 0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING TO


N = 0.4638
Pd/Po 0.78
Td/To 0.945
G/G* 0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.8023774198
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 326.61507307
Pd in Ksc ( Abs ) 2.533
Pd in N/Sq.m ( Abs ) 248487.3
Dimensionless constant ( e ) 2.718
Gas constant for steam ( R ) 461.94
Exhaust temp in Kelvin ( Td ) 461
SQRT ( 1/( e X R X Td ) 0.0013144135
Max mass flow ( G* ) in Kg.Sq.m.Sec 407.05915323
Actual flow at exhaust ( G ) 386.70619557
Actual flow in TPH 380.41471779
Boiler MCR parametrs
MS FLOW in TPH 1494.2
MS FLOW in each pipe 747.1
MS PR IN Ksc 167.3
MS PR IN Ksc ( Abs ) 168.333
MS TEMP in deg C 540
MS Specific volume 0.01803
Flow in TPH IN RH 1397.4
Flow per pipe 698.7
CRH PR in Ksc 42.7
CRH PR in Ksc ( Abs ) 43.733
CRH TEMP in deg C 338
CRH Specific volume 0.05978
HRH PR in Ksc 40.8
HRH PR in Ksc ( Abs ) 41.833
RH temp deg C 540
HRH Secific volume 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by
MCR Flow X MCR Flow X MCR spefic volume

SH DISTURBANCE FACTOR 1.3085876421


ESV DISTURNACE FACTOR 1.3085876421
EXHAUST DISTURBANCE FACTOR 2.8724693049
CRH DISTURBANCE FACTOR 2.2245209177

II STAGE - BLOW:16 - 29/08/03


TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS

PARAMETERS DESCRITION
MS PAR ESV CRH PAR EXHAUST PAR
STAGE-II
SH O/L PR IN KSC 27.85 24.4 3.54 1.75
SH O/L PR IN KSC (ABS) 28.883 25.433 4.573 2.783
SH O/L TEMP IN DEG C 322.5 270 241 201
SPECIFIC VOLUME C.M/KG 0.09003 0.09403 0.4736 0.7304
DIA of exhaust pipe bore ( D ) 0.59

EQUIVALENT LENGTH OF PIPE


STRAIGHT PORTION IN m 14.85
45 DEG BEND = 15XD 8.985
Equivalent Length (Le) in m 23.01

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.01148
N = (f X Le)/D 0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING TO N =


0.4638
Pd/Po 0.78
Td/To 0.945
G/G* 0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.8023774198
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 353.895900366
Pd in Ksc ( Abs ) 2.783
Pd in N/Sq.m ( Abs ) 273012.3
Dimensionless constant ( e ) 2.718
Gas constant for steam ( R ) 461.94
Exhaust temp in Kelvin ( Td ) 474
SQRT ( 1/( e X R X Td ) 0.0012962636
Max mass flow ( G* ) in Kg.Sq.m.Sec 441.05914702
Actual flow at exhaust ( G ) 419.006189669
Actual flow in TPH 412.189210367
Boiler MCR parametrs
MS FLOW in TPH 1494.2
MS FLOW in each pipe 747.1
MS PR IN Ksc 167.3
MS PR IN Ksc ( Abs ) 168.333
MS TEMP in deg C 540
MS Specific volume 0.020252
Flow in TPH IN RH 1397.4
Flow per pipe 698.7
CRH PR in Ksc 42.7
CRH PR in Ksc ( Abs ) 43.733
CRH TEMP in deg C 338
CRH Specific volume 0.05978
HRH PR in Ksc 40.8
HRH PR in Ksc ( Abs ) 41.833
RH temp deg C 540
HRH Secific volume 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by MCR Flow
X MCR Flow X MCR spefic volume

SH DISTURBANCE FACTOR 1.3531785261


ESV DISTURNACE FACTOR 1.3531785261
CRH DISTURBANCE FACTOR 2.7571953358
EXHAUST DISTURBANCE FACTOR 2.8658199183

II STAGE - BLOW:15 - 29/08/03


TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS

PARAMETERS DESCRITION
MS PAR ESV CRH PAR EXHAUST PAR
STAGE-II
SH O/L PR IN KSC 24.46 15.01 3.22 1.75
SH O/L PR IN KSC (ABS) 25.493 16.043 4.253 2.783
SH O/L TEMP IN DEG C 321.89 240 214.42 208.6
SPECIFIC VOLUME C.M/KG 0.1055 0.1411 0.5615 0.7468
DIA of exhaust pipe bore ( D ) 0.59

EQUIVALENT LENGTH OF PIPE


STRAIGHT PORTION IN m 14.85
45 DEG BEND = 15XD 8.985
Equivalent Length (Le) in m 23.01

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.01148
N = (f X Le)/D 0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING TO


N = 0.4638
Pd/Po 0.78
Td/To 0.945
G/G* 0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.8023774198
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 351.09242819
Pd in Ksc ( Abs ) 2.783
Pd in N/Sq.m ( Abs ) 273012.3
Dimensionless constant ( e ) 2.718
Gas constant for steam ( R ) 461.94
Exhaust temp in Kelvin ( Td ) 481.6
SQRT ( 1/( e X R X Td ) 0.0012859949
Max mass flow ( G* ) in Kg.Sq.m.S 437.56519005
Actual flow at exhaust ( G ) 415.68693055
Actual flow in TPH 408.9239536
Boiler MCR parametrs
MS FLOW in TPH 1494.2
MS FLOW in each pipe 747.1
MS PR IN Ksc 167.3
MS PR IN Ksc ( Abs ) 168.333
MS TEMP in deg C 540
MS Specific volume 0.020252
Flow in TPH IN RH 1397.4
Flow per pipe 698.7
CRH PR in Ksc 42.7
CRH PR in Ksc ( Abs ) 43.733
CRH TEMP in deg C 338
CRH Specific volume 0.05978
HRH PR in Ksc 40.8
HRH PR in Ksc ( Abs ) 41.833
RH temp deg C 540
HRH Secific volume 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by
MCR Flow X MCR Flow X MCR spefic volume

SH DISTURBANCE FACTOR 1.5606739096


ESV DISTURNACE FACTOR 2.0873088971
CRH DISTURBANCE FACTOR 3.2173437562
EXHAUST DISTURBANCE FACTO 4.2790958453

II STAGE - BLOW:14 - 29/08/03


TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS

PARAMETERS DESCRITION EXHAUST


MS PAR ESV CRH PAR PAR
STAGE-II
SH O/L PR IN KSC 26 15.62 3.31 1.75
SH O/L PR IN KSC (ABS) 27.033 16.653 4.343 2.783
SH O/L TEMP IN DEG C 370 220 193 192
SPECIFIC VOLUME C.M/KG 0.1011 0.1251 0.5063 0.714
DIA of exhaust pipe bore ( D ) 0.59

EQUIVALENT LENGTH OF PIPE


STRAIGHT PORTION IN m 14.85
45 DEG BEND = 15XD 8.985
Equivalent Length (Le) in m 23.01

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.01148
N = (f X Le)/D 0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING TO N


= 0.4638
Pd/Po 0.78
Td/To 0.945
G/G* 0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.8023774198
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 357.3042862503
Pd in Ksc ( Abs ) 2.783
Pd in N/Sq.m ( Abs ) 273012.3
Dimensionless constant ( e ) 2.718
Gas constant for steam ( R ) 461.94
Exhaust temp in Kelvin ( Td ) 465
SQRT ( 1/( e X R X Td ) 0.0013087479
Max mass flow ( G* ) in Kg.Sq.m.Sec 445.3070056958
Actual flow at exhaust ( G ) 423.041655411
Actual flow in TPH 416.1590215025
Boiler MCR parametrs
MS FLOW in TPH 1494.2
MS FLOW in each pipe 747.1
MS PR IN Ksc 167.3
MS PR IN Ksc ( Abs ) 168.333
MS TEMP in deg C 540
MS Specific volume 0.020252
Flow in TPH IN RH 1397.4
Flow per pipe 698.7
CRH PR in Ksc 42.7
CRH PR in Ksc ( Abs ) 43.733
CRH TEMP in deg C 338
CRH Specific volume 0.05978
HRH PR in Ksc 40.8
HRH PR in Ksc ( Abs ) 41.833
RH temp deg C 540
HRH Secific volume 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by
MCR Flow X MCR Flow X MCR spefic volume

SH DISTURBANCE FACTOR 1.5489749396


ESV DISTURNACE FACTOR 1.916684124
CRH DISTURBANCE FACTOR 3.0046172592
EXHAUST DISTURBANCE FACTOR 4.2372046673

II STAGE - BLOW:13 - 29/08/03


#DIV/0!
TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS

PARAMETERS DESCRITION EXHAUST


MS PAR RH INLET CRH PAR PAR RH OUTLET
STAGE-II
SH O/L PR IN KSC 22.59 6.11 9.84 1.1 3.69
SH O/L PR IN KSC (ABS) 23.623 7.143 10.873 2.133 4.723
SH O/L TEMP IN DEG C 328 323 233 252 274
SPECIFIC VOLUME C.M/KG 0.114 0.388 0.209 1.15 0.538
DIA of exhaust pipe bore ( D ) 0.581

STRAIGHT PORTION IN m 10.18


45DegreeBEND=15D 8.715
Equivalent Length (Le) in m 18.86

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.01148
N = (f X Le)/D 0.3726554217

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING


TO N = 0.539
Pd/Po 0.77
Td/To 0.94
G/G* 0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.7941943596
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 257.728650608
Pd in Ksc ( Abs ) 2.133
Pd in N/Sq.m ( Abs ) 209247.3
Dimensionless constant ( e ) 2.718
Gas constant for steam ( R ) 461.94
Exhaust temp in Kelvin ( Td ) 525
SQRT ( 1/( e X R X Td ) 0.001231694
Max mass flow ( G* ) in Kg.Sq.m.Sec 324.515841099
Actual flow at exhaust ( G ) 308.290049044
Actual flow in TPH 294.092486415
Boiler MCR parametrs
MS FLOW in TPH 1494.2
MS FLOW in each pipe 747.1
MS PR IN Ksc 167.3
MS PR IN Ksc ( Abs ) 168.333
MS TEMP in deg C 540
MS Specific volume 0.020252
Flow in TPH IN RH 1397.4
Flow per pipe 698.7
CRH PR in Ksc 42.7
CRH PR in Ksc ( Abs ) 43.733
CRH TEMP in deg C 338
CRH Specific volume 0.05978
HRH PR in Ksc 40.8
HRH PR in Ksc ( Abs ) 41.833
RH temp deg C 540
HRH Secific volume 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by
MCR Flow X MCR Flow X MCR spefic volume

SH DISTURBANCE FACTOR 0.8722627334


HRH DISTURBANCE FACTOR 0.7749871071
CRH DISTURBANCE FACTOR 0.6194079101
EXHAUST DISTURBANCE FACTOR 2.2969978689
RH OUT LET DIS/FACTOR (B40*B40*G9)/B49*B49*B57)

II STAGE - BLOW:12 - 29/08/03


RH OUTLET
PARAMETERS DESCRITION EXHAUS
MS PAR CRH HRH IN HRHOUT T PAR
STAGE-II
SH O/L PR IN KSC 22.59 9.84 6.11 3.69 1.1
SH O/L PR IN KSC (ABS) 23.623 10.873 7.143 4.723 2.133
SH O/L TEMP IN DEG C 328 233 323 274 252
SPECIFIC VOLUME C.M/KG 0.114 0.2103 0.388 0.538 1.15
DIA of exhaust pipe bore ( D ) 0.581

EQUIVALENT LENGTH OF PIPE


STRAIGHT PORTION IN m 14.85
45 DEG BEND = 15XD 8.985
Equivalent Length (Le) in m 18.86

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.01148
N = (f X Le)/D 0.37265542

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po 0.78
Td/To 0.945
G/G* 0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.80237742
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 559.082346
Pd in Ksc ( Abs ) 4.723
Pd in N/Sq.m ( Abs ) 463326.3
Dimensionless constant ( e ) 2.718
Gas constant for steam ( R ) 461.94
Exhaust temp in Kelvin ( Td ) 547
SQRT ( 1/( e X R X Td ) 0.00120667
Max mass flow ( G* ) in Kg.Sq.m.Sec 696.782252
Actual flow at exhaust ( G ) 661.94314
Actual flow in TPH 631.458928
Boiler MCR parametrs
MS FLOW in TPH 1494.2
MS FLOW in each pipe 747.1
MS PR IN Ksc 167.3
MS PR IN Ksc ( Abs ) 168.333
MS TEMP in deg C 540
MS Specific volume 0.020252
Flow in TPH IN RH 1397.4
Flow per pipe 698.7
CRH PR in Ksc 42.7
CRH PR in Ksc ( Abs ) 43.733
CRH TEMP in deg C 338
CRH Specific volume 0.05978
HRH PR in Ksc 40.8
HRH PR in Ksc ( Abs ) 41.833
RH temp deg C 540
HRH Secific volume 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point
divided by MCR Flow X MCR Flow X MCR spefic volume

SH DISTURBANCE FACTOR 4.02132964


ESV DISTURNACE FACTOR 2.51313666
CRH DISTURBANCE FACTOR 5.30132639
EXHAUST DISTURBANCE FACTOR 10.5896827
HRH DISTURBANCE FACTOR (B40*B40*F9)/(B49*B49*B57)

II STAGE - BLOW:10 - 29/08/03


TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS

PARAMETERS DESCRITION
MS PAR CRH HRH hrh - iv exhust
STAGE-II
SH O/L PR IN KSC 23.6 9.8 6.3 3.75 1.7
SH O/L PR IN KSC (ABS) 24.633 10.833 7.333 4.783 2.733
SH O/L TEMP IN DEG C 340 265 353 316 296
SPECIFIC VOLUME C.M/KG 0.112 0.226 0.397 0.574 0.975
DIA of exhaust pipe bore ( D ) 0.581

EQUIVALENT LENGTH OF PIPE


STRAIGHT PORTION IN m 14.85
45 DEG BEND = 15XD 8.985
Equivalent Length (Le) in m 14

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.01148
N = (f X Le)/D 0.276627

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po 0.74
Td/To 0.934
G/G* 1
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.765699
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 317.2013
Pd in Ksc ( Abs ) 2.733
Pd in N/Sq.m ( Abs ) 268107.3
Dimensionless constant ( e ) 2.718
Gas constant for steam ( R ) 461.94
Exhaust temp in Kelvin ( Td ) 569
SQRT ( 1/( e X R X Td ) 0.001183
Max mass flow ( G* ) in Kg.Sq.m.Sec 414.2635
Actual flow at exhaust ( G ) 414.2635
Actual flow in TPH 395.1856
Boiler MCR parametrs
MS FLOW in TPH 1494.2
MS FLOW in each pipe 747.1
MS PR IN Ksc 167.3
MS PR IN Ksc ( Abs ) 168.333
MS TEMP in deg C 540
MS Specific volume 0.020252
Flow in TPH IN RH 1397.4
Flow per pipe 698.7
CRH PR in Ksc 42.7
CRH PR in Ksc ( Abs ) 43.733
CRH TEMP in deg C 338
CRH Specific volume 0.05978
HRH PR in Ksc 40.8
HRH PR in Ksc ( Abs ) 41.833
RH temp deg C 540
HRH Secific volume 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point
divided by MCR Flow X MCR Flow X MCR spefic volume

SH DISTURBANCE FACTOR 1.547373


CRH DISTURBANCE FACTOR 1.057785
HRH DISTURBANCE FACTOR 1.431818
HRH DISTURBANCE FACTOR 2.070185
EXHAUST DISTURBANCE FACTOR 3.516428

II STAGE - BLOW:9 - 29/08/03


TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS

PARAMETERS DESCRITION EXHAUST


MS PAR ESV CRH PAR PAR
STAGE-II
SH O/L PR IN KSC 27.9 27.59 3.92 1.5
SH O/L PR IN KSC (ABS) 28.933 28.623 4.953 2.533
SH O/L TEMP IN DEG C 326 250 200 201
SPECIFIC VOLUME C.M/KG 0.09099 0.0752 0.4334 0.879
DIA of exhaust pipe bore ( D ) 0.59

EQUIVALENT LENGTH OF PIPE


STRAIGHT PORTION IN m 14.85
45 DEG BEND = 15XD 8.985
Equivalent Length (Le) in m 23.01

RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f ) 0.01148
N = (f X Le)/D 0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po 0.78
Td/To 0.945
G/G* 0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To) 0.8023774
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
g
Gd* = Pd x SQRT[ c/(e X R X Td)] 322.10504
Pd in Ksc ( Abs ) 2.533
Pd in N/Sq.m ( Abs ) 248487.3
Dimensionless constant ( e ) 2.718
Gas constant for steam ( R ) 461.94
Exhaust temp in Kelvin ( Td ) 474
SQRT ( 1/( e X R X Td ) 0.0012963
Max mass flow ( G* ) in Kg.Sq.m.Se 401.43831
Actual flow at exhaust ( G ) 381.3664
Actual flow in TPH 375.16179
Boiler MCR parametrs
MS FLOW in TPH 1494.2
MS FLOW in each pipe 747.1
MS PR IN Ksc 167.3
MS PR IN Ksc ( Abs ) 168.333
MS TEMP in deg C 540
MS Specific volume 0.020252
Flow in TPH IN RH 1397.4
Flow per pipe 698.7
CRH PR in Ksc 42.7
CRH PR in Ksc ( Abs ) 43.733
CRH TEMP in deg C 338
CRH Specific volume 0.05978
HRH PR in Ksc 40.8
HRH PR in Ksc ( Abs ) 41.833
RH temp deg C 540
HRH Secific volume 0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point
divided by MCR Flow X MCR Flow X MCR spefic volume

SH DISTURBANCE
HRH DISTURBANCEFACTOR
FACTOR 1.1329363
2.0659318
ESV DISTURNACE FACTOR 1.1329363
CRH DISTURBANCE FACTOR 2.0902042
EXHAUST DISTURBANCE FACTOR4.2392466

II STAGE - BLOW:7 - 29/08/03


TALCHER UNIT IV/STAGE-I STEAM BLOWING
CALCULATIONS
BLOW
TERS NU Blow No.41 Blow No.42 Blow No.43 Blow No.43 Blow No.45
DESCRIT
ION SH O/L EXH PAR SH O/L EXH PAR SH O/L EXH PAR SH O/L EXH PAR SH O/L
SH O/L PR 28.6 6.5 29.8 6.5 28.5 6.5 28.5 6.5 28
SH O/L PR 29.633 7.533 30.833 7.533 29.533 7.533 29.533 7.533 29.033
SH O/L TE 337 278 339 279 335 273 335 273 326
SPECIFIC 0.09155 0.393 0.09025 0.3936 0.08942 0.3854 0.08942 0.3854 0.09196
DIA of exha 0.59 0.59 0.59 0.59 0.59
DIA of exha 0.33 0.33 0.33 0.33 0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT 2.28 2.28 2.28 2.28 2.28
Reducer inl 3.3 3.3 3.3 3.3 3.3
STRAIGHT 1.31 1.31 1.31 1.31 1.31
45 DEG BE 1.47 1.47 1.47 1.47 1.47
Equivalent 8.35 8.35 8.35 8.35 8.35

RESISTANCE FACTOR
Resistance factor (N)
friction fact 0.011 0.011 0.011 0.011 0.011
N = (f X Le 0.1557 0.1557 0.1557 0.1557 0.1557
BY REFERING TO STANDARD CURVE NOTE THE
FOLLOWING RATIOS CORRESPONDING TO N =
0.4638
Pd/Po 0.7 0.7 0.7 0.7 0.7
Td/To 0.924 0.924 0.924 0.924 0.924
G/G* 1.06 1.06 1.06 1.06 1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po 0.73 0.73 0.73 0.73 0.73
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
Gd* = Pd x SQRT[
888.4718 887.6667 892.5307 892.5307 897.4755
Pd in Ksc ( 7.533 7.533 7.533 7.533 7.533
Pd in N/Sq. 738987.3 738987.3 738987.3 738987.3 738987.3
Dimensionle 2.718 2.718 2.718 2.718 2.718
Gas constan 461.94 461.94 461.94 461.94 461.94
Exhaust tem 551 552 546 546 540
SQRT ( 1/( 0.001202 0.001201 0.001208 0.001208 0.001214
Max mass f 1220.061 1218.956 1225.635 1225.635 1232.425
Actual flow 1293.265 1292.093 1299.173 1299.173 1306.371
Actual flow 398.0041 397.6434 399.8223 399.8223 402.0374
Boiler MCR parametrs
MS FLOW i 1498.5 1498.5 1498.5 1498.5 1498.5
MS FLOW i 749.25 749.25 749.25 749.25 749.25
MS PR IN 176.4 176.4 176.4 176.4 176.4
MS PR IN K 177.433 177.433 177.433 177.433 177.433
MS TEMP i 540 540 540 540 540
MS Specifi 0.0183 0.0183 0.0183 0.0183 0.0183
Flow in TP 1397.4 1397.4 1397.4 1397.4 1397.4
Flow per pi 698.7 698.7 698.7 698.7 698.7
CRH PR in 42.7 42.7 42.7 42.7 42.7
CALCULATIONS
Blow No.28 Blow No.29
CRH PR in 43.733 43.733 43.733 43.733 43.733
CRH TEMP 338 338 338 338 338
CRH Specif 0.05978 0.05978 0.05978 0.05978 0.05978
HRH PR in 40.8 40.8 40.8 40.8 40.8
HRH PR in 41.833 41.833 41.833 41.833 41.833
RH temp d 540 540 540 540 540
HRH Secifi 0.0887 0.0887 0.0887 0.0887 0.0887

DISTURBANCE
Disturbance FACTOR
factor defined COMPUTATIONS
as Flow (actual) X Flow
( actual ) X Specific Vol at the point divided by MCR
Flow X MCR Flow X MCR spefic volume

SH DISTU 1.411656 1.389089 1.391439 1.391439 1.446862


EXHAUST 6.059865 6.058122 5.997097 5.997097 6.063732
Blow No.45 Blow No.46 Blow No.47 Blow No.48

EXH PAR SH O/L EXH PAR SH O/L EXH PAR SH O/L EXH PAR
6.5 29 6.5 27 6.5 29.1 6.5
7.533 30.033 7.533 28.033 7.533 30.133 7.533
267 320 267 333 269 324 259
0.3854 0.0868 0.3854 0.09547 0.386 0.08569 0.3777
0.59 0.59 0.59
0.33 0.33 0.33

2.28 2.28 2.28


3.3 3.3 3.3
1.31 1.31 1.31
1.47 1.47 1.47
8.35 8.35 8.35

0.011 0.011 0.011


0.1557 0.1557 0.1557

0.7 0.7 0.7


0.924 0.924 0.924
1.06 1.06 1.06

0.73 0.73 0.73

897.4755 895.8181 904.1982


7.533 7.533 7.533
738987.3 738987.3 738987.3
2.718 2.718 2.718
461.94 461.94 461.94
540 542 532
0.001214 0.001212 0.001224
1232.425 1230.149 1241.657
1306.371 1303.958 1316.156
402.0374 401.2949 405.0489

1498.5 1498.5 1498.5


749.25 749.25 749.25
176.4 176.4 176.4
177.433 177.433 177.433
540 540 540
0.0183 0.0183 0.0183
1397.4 1397.4 1397.4
698.7 698.7 698.7
42.7 42.7 42.7

43.733 43.733 43.733


338 338 338
0.05978 0.05978 0.05978
40.8 40.8 40.8
41.833 41.833 41.833
540 540 540
0.0887 0.0887 0.0887

1.365677 1.496545 1.368487


6.063732 6.050762 6.031945

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