压力容器基础知识讲义

JiangSu HengYuan International Engineering Co.
,Ltd

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JiangSu HengYuan International Engineering Co.,Ltd
18
38
42
43
51
57
62
65
71
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2009
2009 8 31
(200989 ) 2010 12
31
1 0.1MPa

2 2.5MPaL
1-2,1-3,1-4.
1 0.1MPaP1.6MPa L
2 1.6MPaP10.0MPa M
3 10.0MPaP100.0MPa H
4 P100.0MPa U
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1R
2E
3S
4C B
P MPa V L
1 A-1
2 A-2
HG 20660-2000
GB 5044-85
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1
4 / 76
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U
2.5 9
1 BEM 700 200 4 I
1.6 25
B
M B
700 700mm
2.5 2.5MPa
1.6 1.6MPa
2
200 200m
9 9m
25 25mm
4 4
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I
4.0 6
2 BIU 500 75 2
1.6 19
B
I U
U U
500 U 500mm
4.0 4.0MPa
1.6 1.6MPa
2
75 75m
6 6m
19 19mm
2 2
P4Mpa t300
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14mm
GB151 PN35MPa
M36 M36 250mm
RTUTMTPTET
(GB/T 25198-2010)
EHAEHB
THATHB
CHA(30)CHA(45)CHA(60)
HHA
7 / 76
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SDH
FHA
GB 150.4-2011 8.1.1
.2
0.25%0.6%
0.60%
2.3
3.5%
3.5%10%
10%
10.0350.05%0.0350.045%;
2 0.035%
30.02%0.03%0.027%0.035%A
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24
4
459
P g
S RC
J C
D H
F G
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b ZG
Z HT
TZ QT
A KT
R RT
2 ABC
Q235A Q235B Q235C
Fb

Q235AF Q235Ab Q235B
20g 16MnR
1.5%,, (
, 1 ),1.5%2.5%3.5%
5 C0.03% C0.08%00
Q235A BCD
QQ
235 Mpa
A ABCD
Q235ABCD
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%

Si S P
C Mn V

C J
0.14 0.30
A 0.05 0.045
0.22 0.65 Fb
0.12 0.30 Z
B 0.045 0.045 20 27
0.20 0.70
Q235 0.30
0.35
C 0.18 0.040 0.040 Z 0 27
0.80
0.35
D 0.17 0.035 0.035 TZ 20 27
0.80

1 ABCD

2CD AB

3A B C C D 20 C
4AB C D
08F
08
40Mn
Mn
40
15MnV
MnV1.5%()
15 15MnV 0.15%
4GB 24511-2009
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0Cr18Ni9
00.08%
Cr18 Cr 18%
Ni9 Ni 9%
00 Cr17Ni14Mo2
000.03%
Cr17 Cr 17%
Ni14 Ni 14%
Mo2 Mo 2%
%

C Si Mn P S Ni Cr Mo N
17
0Cr18Ni9 811
0.07 1.00 2.00 0.035 0.03 19
12 16 2.00 0.10
00Cr17Ni14Mo2
0.03 1.00 2.00 0.035 0.03 15 18 3.00 0.22
000.03%
00.08%
GB 713-2008 1
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GB 3531-2008 1
NB/T 47002-2009
GB 24511-2009 GB 150-2011
GB/T 8163
GB 6479
GB 9948
10 20 20g
GB 6479 GB 150.2-2011 5.1.5
GB 5310
16Mn 15MnV 15CrMo
GB 13296
GB/T 14976
0Cr18Ni9 00Cr17Ni14Mo2
NB/T 47008-2010
NB/T 47009-2010
NB/T 47010-2010
20 16Mn
MDMT
S30408 S31603

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3
16MnD08MnNiMoVD10Ni3MoVD09MnNiD08Ni3D
GB 150-2011 .
20 20
16Mn 16Mn
HB

b S 5 Akv
b S 5

Akv

b S 5 Akv

NB/T47010-2010 Akv
NB/T47008-2010
b Mpa
S Mpa
5 %
Akv J
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a
b 300mm III
IV
c-20 GB150 46
d JB4726 JB4728 II
f 60mm
1 Q235-A SS41 A36
2 Q235-B SS400 A285-C
3 16Mn SM50B
4 Q345R SPV36 A516-70

5 15MnVR HTP57VW A225-A
6 20II16MnII A105
7 10 A53-AA106-A
8 20 STPG38 A53-BA106-B
11 S30408 SUS304 A240-304
12 S32168 SUS321 A240-321
13 S31608 SUS316 A240-316
14 S31708 SUS317 A240-317

15 S30403 SUS304L A240-304L
16 S31603 SUS316L A240-316L
17 S31703 SUS317L A240-317L
18 S30408II A182-F304
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19 S31603II A182-F316L
20 0Cr18Ni9 A312-TP304
21 00Cr18Ni10 A312-TP304L
22 00Cr17Ni14Mo2 A312-TP316L
23 0Cr18Ni12Mo2Ti A312-TP316
24 0Cr18Ni9Ti A312-TP321
25 Q235-A A307-B
26 35 SA325-1
27 35CrMoA A193-B7
28 A2-70 A193-B8
29 A4-70 A193-B8(M)/316L
GB 1502011
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f C0.25%P0.035%S0.035%
P0.030%S0.020%
540MPa P0.025%S0.015%-20
540MPa P0.025%S0.012%-20
540MPa P0.020%S0.010%
GB15098
g 0.25%
2GB 1502011 Q235 D
194

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GB
150.4-2011
GB 151-1999
12
1 mm
GB 713-2008GB 3531-2008
C1
GB 713-2008 1
GB 3531-2008 1
2 mm
GB3274-2007GB3280-92GB4237-1992GB4238-92
>5.57.5 >7.525 >2530 >3034 >3440 >4050 >5060 >6080
C1 0.6 0.8 0.9 1.0 1.1 1.2 1.3 1.8
GB3274-2007
GB3280-1992
GB4237-1992
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GB4238-1992
GB 24511-2009
1:3s
5% 2
3 3% 1
2b>540Mpa Cr-Mo
3 20
1s 3 100
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3( 2)
3%~5%Di, 1.25%Di 0.625%Di
4 GB/T 25198-2010 1
1AB b( 3) 1
2 b( 4) 50% 2

s b mm
mm A B
12 1/4s 1/4s
>1220 3 1/4s
>2040 3 5
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>4050 3 1/8s
>50 1/16s10 1/8s,5
3 E Di/6 300mm
() 5 6 E s/10+2 5
E 6
300 E
s/10+2 5
4B A
10mm 3 10
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30% 5mm 7
b 5.1 b
5(L) 1
30m 0.5L/1000+15
90180270
100mm
1.
a. 3000 3mm
b. L 15000 L/1000L15000
0.5L/1000+8
2.
L/1000L
L 6000mm 4.5mm
L6000mm 8mm
a) A s 3 100mm;
b) A A A
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s 3 100mm;
c) 300mm;
d)
1% 100mm 100mm
3mm
3mm
9 AB
10
11
a. Di 1%(
1) 25mm 9
b.
Di 1%( 1) 2% 25mm
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0.5%DN
DN1200mm 5mm
DN1200mm 7mm.
1 JB/T 4700JB4703
a. 0.6
2 :
b. 0.25%
c. GB/T 196GB/T 197
d.
Di < 600mm 6001200mm >1200mm
1.0 1.5 2.0
1 M36
2 JB/T 4707
3 M36 6.6.2.c)d)
a. GB 150.2-2011
b.
c. JB/T 4730
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1. GB/T1804 m c
2.
3.
1.
1 60%
a) 10m/s;
b) 2m/s;
c) 90%
d)
e) -20
3 0-20 100mm 15
2.
NB/T
47014
NB/T 47014
3 -100-196
0.10%
KV2 31J
-192-192
4V
NB/T 47014

25 / 76
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GB 150.2-2011
1 AB e1e2 3 11
2 CD
8mm 70%
8mm.
3)
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a) Rm540MPa
b) Cr-Mo
c)
e)
f)
g) 1.0
0.5mm
100mm 10%
4.
1 2
2 2 2
a)
b) Cr-Mo
c)
d)
4 3
s 1/3 13mm
3mm
1) PWHT
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GB 150.4(P331) 8.2.2
GB 150.4(P331) 8.2.2.1

Q345RQ370RP265GHP355GH >32mm
16Mn >38mm 100
07MnMoVR07MnNiVDR07MnNiMoDR >32mm
12MnNiVR08MnNiMoVD10Ni3MoVD >38mm 100
16MnDR16MnD >25mm
>20mm-30
20MnMoD
-30
15MnNiDR15MnNiNbDR09MnNiDR >20mm-45
09MnNiD
-45
18MnMoNbR13MnNiMoR20MnMo

20MnMoNb20MnNiMo
15CrMoR14Cr1MoR12Cr2Mo1R
12Cr1MoVR12Cr2Mo1VR15CoMo
14Cr1Mo12Cr2Mo112Cr1MoV
12Cr2Mo1V12Cr3Mo1V1Cr5Mo
S11306S11348 >10mm
08Ni3DR08Ni3D
GB 150.4(P331) 8.2.1
a)
b)
c)
d)
GB 150.3-2011 7-1g)
GB150.3-2011 D D12b)

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GB 150.4(P332) 8.2.2.2
GB 150.4(P332)
8.2.2.3
GB 150.4(P332) 8.2.2.4
2) GB
150.4(P332) 8.2.3
3)
GB 150.4(P332) 8.2.4
4)
GB 150.4(P332) 8.2.5
5) GB12337
P498.8.1
a)
b) 32mm 100 38mm 07MnCrMoVR
c) 30mm 100 34mm Q345R
d) 28mm 100 32mm 15MnVR
e)
f)
g)
6) 1/3
GB 151P92 6.8
7)
NaOH HG/T20581(P65) 7.8.1

HG/T20581P65
7.8.1 1
8) H2S
HG/T20581P657.8.2 5 1
9)
HG/T20584P5266.0.3
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a) 15% 5%
Q345 Di 3%
Di 2.5%
Di 15%
b)
15%
HG/T20584(P526)6.0.3 2
c)
235HB
d)
e)
f)
10)HG/T20584
P5266.0.4
1.
1/2 10%
2. 5%
11)-100-196
10%
-100
15%
HG/T20585
P5998.3.4 HG/T20585P5844
12) HG/T20585(P599)8.3.2
HG/T20585P5998.3.4
13)-70
0.6MPa HG/T20585P6008.3.7
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1) a)~e 4
GB 150.4P3308.1.1
a)
b)
c) 16mm
d) 10%
e)
4

a
/% 5 15

12%=50[1-Rf/Ro]/Rf
12%=75[1-Rf/Ro]/Rf

,mm;
Rfmm
Romm
A -100 675 10%
2)
31 / 76
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3) 8.1.1
4)
5)
1.
1.1 AB s
a. 15MnNbR07MnCrMoVR 32mm 100
38mm
b. 16MnR 16Mn 30mm 100 34mm

c. 15MnVR 15MnV 28mm 100 32m

d. 18MnMoNbR13MnMoNbR15CrMoR14Cr1MoR12Cr2MolR
20MnMo20MnMoNb15CrMo12CrlMoV12Cr2Mol 1Cr5Mo
e. s
f.
1.2
1.3
1.4
2.
2.1 s
16MnR Di 3%
Di 2.5%
2.2
2.3
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2.4
a. 1/3
b.
3.1
3.2 1500
3.3 BCD A
s 2
s 6
3.4
a.
b.
c.
a) ;
b) Rm540MPa
c)
d)
33 / 76
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e)
B A
c GB 150.3-2011 6.1.3
e) DN250mm
100%
2.1
2.2
a.
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b
100% 250mm
100%
1.
2. 1.5~3
2 1.6 100mm
3. 0.40.5Mpa
4.
25mg/L.
4.3
4.4
a. Q345RQ370R07MnMoVR 5
15
20
b.
35 / 76
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30
4.5
a.
b.
30min
c.
d.
5.1
5.2
5.3
a 15
5.4
10% 0.05Mpa 5min
50% 10%
10min 87%
6.
b
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2U U
1JB/T 4710-2005
2JB/T 4731-2005
37 / 76
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1 373
2 TSG R0001-2009

3
22
4 2003194
5 2003194
6 2003194
7 2002109
8 2002235
1 GB1501998
2 GB1511999
3 JB/T47102005
4 JB/T47312005
5 NB/T 47003.1-2009
6 JB47452000
7 JB/T47342002
1 GB/T700
2 GB/T1591
3 GB/T3077
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4 GB/T3274
5 GB/T4237
6 GB7132008 1
7 GB/T3280
8 GB/T11251
9 NB/T 47002-2009
10 GB/T1591
11 GB132962007
12 GB/T149762002
13 GB/T81632008
14 GB/T127712000
15 GB99482006
16 NB/T 470082010
17 NB/T 47010-2010
18 GB/T5117
19 GB/T5118
20 GB/T5293
21 GB/T14958
22 GB/T8110
23 GB/T12470
24 GB/T984
1 NB/T 470142011
2 NB/T470152011
NB/T47019
3 NB/T 47018.1~47018.7-2011

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4 GB/T985

5 GB/T986
6 GB/T324
1 JB/T4730.162005
2 JB47442000
3 GB/T228
4 GB/T229
5 GB/T232

6 GB/T222

1 GB 167491997
2 JB/T4700~47072000
3 JB/T4712.1~4712.42007
4 JB/T47362002
5 GB/T 251982010
6 JB/T47181992
7 JB/T47191992
8 JB/T47201992
9 JB/T47211992
10 HG/T20592206352009
11 HG/T 21514215352005
12 HG 21594216401999
13 HG 215882159295
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14 HG/T2155093
15 HG/T216181998
15 HG/T215742008
16 HG215841995
17 HG215051992
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GB HB
GBn QJ
GBJ EJ
GJB NY
TJ LY
ZB DZ
JB WS
JBn SB
JB/Z LS
ZBY QB
NJ SG
JB/TQ FJ
JB/GQ JJG
JB/ZQ SD
GJ YD
SJ GN
JB/DQ LD
JJ KY
JC GD
YB GZ
HG
SY MT
TB CB
JT WJ
NB/T
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1. SERVICE
2. CODE
3. DESIGN PRESSURE
4. OPERATING PRESSURE
5. ATM
6. VAC/FV /
7. HYDRO TEST PRESSURE
8. PNEUMATIC TEST PRESSURE
9. DESIGN TEMPERATURE
10. OPERATING TEMPERATURE
11. CORROSION ALLOWANCE
12. DENSITY
13. RADIOGRAPHY X
14. NDT.
15. JOINT EFFICIENCY
16. HEAT TREATMENT
17. SURFACE TERATMENT
18. INSULATION
19. NUMBER OF PASSES
20. SURFACE AREA
21. CAPACITY
22. WEIGHT EMPTY
23. WEIGHT FULL OF WATER
24. OPERATING WEIGHT
25. DESIGN MEAN METAL TEMP.
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26. INSPECTION BY
27. WIND LOAD
28. HORIZONTAL SEISMIC CO-EFFICIENT
29. SIET CLASS
30. MIN. DESIGN METAL TEMP.
31. QTY. OF EQUIPMENT
32. ORINT
33. SHELL PLATE
34. ROOF PLATE
35. BOTTOM PLATE
36. DEND
37. STIFFENERS
38. CONE
39. TUBE
40. TUBESHEET
41. EXPANSION BELLOW
42. TIE RODS
43. SPACERS
44. BAFFLE
45. STUD / BOLT /
46. NUTS
47. GASKET
48. FLANGE
49. BLIND FLANCE / COVER
50. PIPE
51. NOZZLE
52. REINFORCEMENT PADS
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53. SUPPORTS
54. LIFTING LUG / LIFTING BAR
56 COUPLING / PLUG /
57 STIFFENER OF NOZZLES
58 INSULATION SUPPORT
59 EARTHING BOSS
60 JACK SCREW / DOWEL PIN /
61 PASS PARTITION PLATE
62 IMPINGEMENT PLATE
63 ANCHOR BOLT
64 INTERNALS
65 ELBOW
66 TEE
67 MANHOLE
68 BUFFING
69 MMA
70 SMAW
71 GTAW
72 WL.
73 TL.
74 FW
75 SAW
76 SW.
77 ELEVATION
78 ORIENTATION PIAN
79 NAME PLATE
80 WELD NECK FLANG
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81 FLAT FACEFULL FACE FF
82 FLANGE FACING
83 RAISED FACE RF
84 FAMALE FACE FMF
85 TONGUE FACE
86 GROOVE FACE
87 ROUGHNESS
88 MALE FACE MF
89 HYDROGN
90 METHANE
91 ETHYLENE
92 CRACKCD GASOLINE
93 C3 DISTILLATE C3
94 PROPYLENE
95 WASHING WATER
96 WASHING SOLUTION
97 WASTE WATER
98 WARM WATER
99 BUDROGEN
100 SIGHT GLASS
101 VENT
102 STEAM INLET
103 HANDHOLE
104 SMLS
105 TUHE BUNDLE
106 SHELL
107 STREGTH WELDED WITH LIHT EXPANDED OINTJ
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108 STAINLSS STEEL PIPE
109 ALLOY STEEL PIPE
110 CARBON STEEL PIPE
111 SCAL WCLDCD JOINT
112 STRENGTH WELDED JOINT
113 STRENGTH EXPANDED JOINT
114 PAD REINFORCEMENT
115 BRACKET
116 LADDER
117 GUSSET
118 JACKET
119 FEED
120 PACKING
121 INSPECTION DOOR
122 AIR
123 GAS
124 REACTOR
125 LIQUID
126 SADDLE SUPPORT
127 FIXED SADDLE
128 SLIDING SADDLE
129 WEAR PLATE
130 WEB PLATE
131 JACKET SHELL
132 CONICAL SHELL
133 STRAIGHT FLANGE
134 TANGENT LINE
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135 CONVEX HEAD
136 CONICAL HEAD
137 ELLIPSOIDAI HEAD
138 SPHERICALLY DISHED HEAD
139 FULL PENETRATION CONSTRUCTION
140 TORISPHRICAL HEAD
141 PACKED TOWER
142 ABSORBER
143 FRACTIONATING TOWER
144 KNOCKOUT DEUM
145 WIRE MESH DEMISTER
146 VESSEL
147 CONE BOTTOM
148 LEG SUPPORT
149 SKIRT SUPPORT
150 SKIRT
151 BASE RING
152 LUG SUPPORT
153 BRACKET SUPPORT
154 VESSEL CENTER LINE
155 JACKETED VESSEL
156 PLUG
157 VESSELS SUBJECTED TO EXTERNAL
158 INTERMITTENT WELDS
159 ADJACENT WELDS
160 TELLTALE HOLE
161 LIFTING LUGS
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162 STUD
163 POST WCLD HCAT TRCATMENT
164 INSULATION
165 BLIND FLANGE
166 ALIGNMENT OFFSET
167 FILLET WELD
168 LAP JOINT
169 PRESSURE
170 NONMETALLIC GASKET
171 DOUBLEJACKETSD GASKET
172 SPIRAL WOUND GASKET
173 FLANG FOR PRESSURE VESSEL
174 COIL
175 CAP
VESSELS SUBJECTED TO INTERNAL
176
PRESSURE
177 PRESSURIZING AIR
178 HEAT INSULATOR
179 EYEBOLT
180 COVER
181 SAFCTY VALVE
182 HYDRAULIC TESTING
183 PNEUMATIC TESTING
184 FIREBRICK
185 BACKUP LAYER
186 BOLT AND NUT
187 CONDENSATE OUTLET
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188 LOW PRESSURE STEAM
189 MEDIUM PRESSURE STEAM
190 AMMONIA
191 SUPERHEATED STEAM
192 HOT WATER
193 SYNTHESIS GAS
194 INERT GAS
195 LEVEL GAUGE
196 PRESSURE GAUGE
197 LIN
198 LOX
199 Reactor
200 Cooling Water
50 / 76
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1.

1 m
2 Kg
3 S
4 A
5
2
6 m
3
7 m
8 Pa
9 MPa
10 J
11 W
12 / m/s
3
13 / Kg/ m
2.
3 3 3 3
10 Kg/m 10 Kg/m
19.32 1.0
10.49 0.2
8.9 0.3-76
2.7 1.2
7.3 2.6-3.0
7.19 2.6-2.7
7.85 1.32-2.0
304 7.93 1.4-1.9
316 7.98 1.9-2.1
7.43 0.56
10.21 1.18
8.9 0.4-1.2
11.34 0.9
4.51 0.3-0.5
6.68 1.1
21.45 1.3-1.4
6.1 1.3
7.14 ABS 1.02-1.08
51 / 76
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7.19 1.13
3.
2 3
1m=10 cm=10 mm
1t()=1000Kg
3
1Kg=10 g=2.2046Ib()
2 4 2 6 2
1m =10 cm =10 mm
2 6
1Mpa=1N/ mm =10 pa=10 Bar()
2
1Atm()=1.03323 Kg/ cm
2 5
1Bar=1.0197 Kg/ cm =10 Pa
1in()=25.4mm
1ft()=12in()=308.4mm
4.
4.1
S=ab
a :
b :
4.2
2
S=a
a :
4.3
S=1/2 (a+b)h
a :
b :
h :
4.4
52 / 76
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S=1/2 ah
a :
h :
4.5
2
S= r
=3.14
r :
4.6
2 2
S= (R -r )
=3.14
R:
r :
4.7
2
S= (/360)r
=3.14
r :
:
4.8
53 / 76
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V=abh
a :
b :
h :
4.9
2
V=r h
=3.14
r :
h :
4.10 m=v
:
v:
4.11 (2:1)
D=1.21Di+2h+
Di :
h :
:
4.12
D=1.15Di+2h+
Di : h : :
4.13
54 / 76
KK

L=(D+2Z0)
=3.14 D : Z0 : (cm)
b :
4.14
2 2 0.5
R=((d/2) +h )
=180d/R
L=d=2R(/360)
R : : L :
d : h :
5.
5.1 DN1000x10 H/L=1500 H L
DN1000 ()
10
1500
5.2 219x6.3 L=500
219
6.3
500
55 / 76
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5.3 dN300x10-D
dN300
10
5.4 EHA 1000x12
EHA
1000
12
5.5 WN 2-300# RF Sch 40
WN
300#
RF
Sch 40
5.6 DN200 -Sch80 90EL GB/T 12459-2005
DN200
Sch80
90E(L )90
5.7 DN50 -Sch80 T(S) GB/T 12459-2005
DN50
Sch80
T(S)
5.8 BI 426-S
BI
426
56 / 76
KK

. ( 1)
(SO)(WN)(IF)(SW)
(Th)(LF/SE)(BL)
(SO) (WN) (IF)
(SW) (Th) (LF/SE)
(BL)
57 / 76
KK

.
1. PN2.0Mpa (Class 150) (SO) mm
NPS
in DN A D K D(RF) f1 L n Th C B N H kg
1/2 15 21.3 90 60.5 35 1.6 16 4 M14 11.5 22 30 16 0.41
3/4 20 26.9 100 70 43 1.6 16 4 M14 13 27.5 38 16 0.58
1 25 33.7 110 79.5 51 1.6 16 4 M14 14.5 34.5 49 17 0.8
1 1/4 32 42.4 120 89 63.5 1.6 16 4 M14 16 43.5 59 21 1.07
1 1/2 40 48.3 130 98.5 73 1.6 16 4 M14 17.5 49.5 65 22 1.37
2 50 60.3 150 120.5 92 1.6 18 4 M16 19.5 61.5 78 25 2.01
2 1/2 65 76.1 180 139.5 105 1.6 18 4 M16 22.5 77.5 90 29 3.32
3 80 88.9 190 152.5 127 1.6 18 4 M16 24 90.5 108 30 3.38
4 100 114.3 230 190.5 157.5 1.6 18 8 M16 24 116 135 33 5.4
5 125 139.7 255 216 186 1.6 22 8 M20 24 141.5 164 36 6.26
6 150 168.3 280 241.5 216 1.6 22 8 M20 25.5 170.5 192 40 7.5
8 200 219.1 345 298.5 270 1.6 22 8 M20 29 221.5 246 44 12.3
10 250 273 405 362 324 1.6 26 12 M24 30.5 276.5 305 49 16.2
12 300 323.9 485 432 381 1.6 26 12 M24 32 327.5 365 56 26.5
14 350 355.6 535 476 413 1.6 29.2 12 M27 35 359.5 400 57 34.5
16 400 406.4 600 540 470 1.6 29.5 16 M27 37 411 457 64 45.5
18 450 457 635 578 533.5 1.6 32.5 16 M30 40 462 505 68 48.5
20 500 508 700 635 584 1.6 32.5 20 M30 43 513.5 559 73 61.8
24 600 610 815 749.5 692 1.6 35.5 20 M33 48 616.5 664 83 87.7
58 / 76
KK

2. PN5.0Mpa (Class 300) (SO) mm
NPS
in DN A D K d(RF) f1 L n Th C B N H kg
1/2 15 21.3 95 66.5 35 1.6 16 4 M14 14.5 22 38 22 0.63
3/4 20 26.9 120 82.5 43 1.6 18 4 M16 16 27.5 48 25 1.16
1 25 33.7 125 89 51 1.6 18 4 M16 17.5 34.5 54 27 1.37
1 1/4 32 42.4 135 98.5 63.5 1.6 18 4 M16 19.5 43.5 64 27 1.75
1 1/2 40 48.3 155 114.5 73 1.6 22 4 M20 21 49.5 70 30 2.47
2 50 60.3 165 127 92 1.6 18 8 M16 22.5 61.5 84 33 2.9
2 1/2 65 76.1 190 149 105 1.6 22 8 M20 25.5 77.5 100 38 4.17
3 80 88.9 210 168.5 127 1.6 22 8 M20 29 90.5 448 43 5.92
4 100 114.3 255 200 157.5 1.6 22 8 M20 32 116 146 48 9.73
5 125 139.7 280 235 186 1.6 22 8 M20 35 141.5 178 51 12.4
6 150 168.3 320 270 216 1.6 22 12 M20 37 170.5 206 52 16
8 200 219.1 380 330 270 1.6 26 12 M24 41.5 221.5 260 62 23.9
10 250 273 445 387.5 324 1.6 29.5 16 M27 48 276.5 321 67 34
12 300 323.9 520 451 381 1.6 32.5 16 M30 51 327.5 375 73 49.1
14 350 355.6 585 514.5 413 1.6 32.5 20 M30 54 359.5 426 76 69.1
16 400 406.4 650 571.5 470 1.6 35.5 20 M33 57.5 411 483 83 88.9
18 450 457 710 628.5 533.5 1.6 35.5 24 M33 60.5 462 533 89 107.2
20 500 508 775 686 584 1.6 35.5 24 M33 63.5 513.5 587 95 132.9
24 600 610 915 813 692 1.6 42 24 M39*3 70 616.5 702 104 198.7
59 / 76
KK

3. PN2.0MPa (Class150)(WN) mm
NPS
in DN A D K d(RF) f1 L n Th C N B H kg
1/2 15 21.3 90 60.5 35 1.6 16 4 M14 11.5 30 15.5 48 0.91
3/4 20 26.9 100 70 43 1.6 16 4 M14 13 38 21 52 0.91
1 25 33.7 110 79.5 51 1.6 16 4 M14 14.5 49 27 56 1.14
1 1/4 32 42.4 120 89 63.5 1.6 16 4 M14 16 59 35 57 1.14
1 1/2 40 48.3 130 98.5 73 1.6 16 4 M14 17.5 65 41 62 1.81
2 50 60.3 150 120.5 92 1.6 18 4 M16 19.5 78 52 64 2.72
2 1/2 65 76.1 180 139.5 105 1.6 18 4 M16 22.5 90 66 70 4.45
3 80 88.9 190 152.5 127 1.6 18 4 M16 24 108 77.5 70 5.22
4 100 114.3 230 190.5 157.5 1.6 18 8 M16 24 135 101.5 76 7.49
5 125 139.7 255 216 186 1.6 22 8 M20 24 164 127 89 9.53
6 150 168.3 280 241.5 216 1.6 22 8 M20 25.5 192 154 89 11.8
8 200 219.1 345 298.5 270 1.6 22 8 M20 29 246 203 102 19.1
10 250 273 405 362 324 1.6 26 12 M24 30.5 305 255 102 24.5
12 300 323.9 485 432 381 1.6 26 12 M24 32 365 303.5 114 39.9
14 350 355.6 535 476 413 1.6 29.2 12 M27 35 400 127 51.8
16 400 406.4 600 540 470 1.6 29.5 16 M27 37 457 127 64.5
18 450 457 635 578 533.5 1.6 32.5 16 M30 40 505 140 74.9
20 500 508 700 635 584 1.6 32.5 20 M30 43 559 145 89.4
22 550 559 750 692 641 1.6 35.5 20 M33 46 610 149 103.5
24 600 610 815 749.5 692 1.6 35.5 20 M33 48 664 152 121.7
60 / 76
KK

4. PN5.0MPa (Class300)(WN) mm
NPS
in DN A D K d(RF) f1 L n Th C N B H kg
1/2 15 21.3 95 66.5 35 1.6 16 4 M14 14.5 38 15.5 52 0.91
3/4 20 26.9 120 82.5 43 1.6 18 4 M16 16 48 21 57 1.36
1 25 33.7 125 89 51 1.6 18 4 M16 17.5 54 27 62 1.82
1 1/4 32 42.4 135 98.5 63.5 1.6 18 4 M16 19.5 64 35 65 2.27
1 1/2 40 48.3 155 114.5 73 1.6 22 4 M20 21 70 41 68 3.18
2 50 60.3 165 127 92 1.6 18 8 M16 22.5 84 52 70 3.36
2 1/2 65 76.1 190 149 105 1.6 22 8 M20 25.5 100 66 76 5.45
3 80 88.9 210 168.5 127 1.6 22 8 M20 29 448 77.5 79 8.17
4 100 114.3 255 200 157.5 1.6 22 8 M20 32 146 101.5 86 12.1
5 125 139.7 280 235 186 1.6 22 8 M20 35 178 127 98 16.3
6 150 168.3 320 270 216 1.6 22 12 M20 37 206 154 98 20.4
8 200 219.1 380 330 270 1.6 26 12 M24 41.5 260 203 111 31.3
10 250 273 445 387.5 324 1.6 29.5 16 M27 48 321 255 117 45.4
12 300 323.9 520 451 381 1.6 32.5 16 M30 51 375 303.5 130 64.5
14 350 355.6 585 514.5 413 1.6 32.5 20 M30 54 426 143 93.5
16 400 406.4 650 571.5 470 1.6 35.5 20 M33 57.5 483 146 113.1
18 450 457 710 628.5 533.5 1.6 35.5 24 M33 60.5 533 159 138.9
20 500 508 775 686 584 1.6 35.5 24 M33 63.5 587 162 167.5
22 550 559 840 743 641 1.6 42 24 M39*3 66.5 640 165 199.4
24 600 610 915 813 692 1.6 42 24 M39*3 70 702 168 235.6
61 / 76
KK

1. 45
2. 90
3. 180
4.
62 / 76
KK

5.
6.
7.
63 / 76
KK

8.
9.
64 / 76
KK


1.
(Kg/m) (Kg/m)
6.5 0.260 28 4.83
8.0 0.395 30 5.55
10 0.617 36 7.99
12 0.888 40 9.87
14 1.21 50 15.42
16 1.58 60 22.20
18 2.00 80 39.50
20 2.47 100 61.70
22 2.98 120 88.80
24 3.55
: 1.
2. 304 1.0064
3. 316 1.019
2.
(Kg/m) Z0(cm) (Kg/m) Z0(cm)
40x40x4 2.42 1.13 100x100x8 12.28 2.76
40x40x5 2.98 1.17 100x100x10 15.12 2.84
50x50x4 3.06 1.38 100x100x12 17.90 2.91
50x50x5 3.77 1.42 100x100x14 20.61 2.99
50x50x6 4.47 1.46 100x100x16 23.26 3.06
63x63x5 4.82 1.74 110x110x8 13.53 3.01
63x63x6 5.72 1.78 110x110x10 16.69 3.09
63x63x8 7.47 1.85 110x110x12 19.78 3.16
65 / 76
KK

63x63x10 9.15 1.92 110x110x14 22.81 3.24
70x70x5 5.40 1.91 125x125x8 15.5 3.37
70x70x6 6.41 1.95 125x125x10 19.13 3.45
70x70x7 7.4 1.99 125x125x12 22.7 3.53
70x70x8 8.37 2.03 140x140x10 21.49 3.82
75x75x5 5.82 2.04 140x140x12 25.52 3.90
75x75x6 6.91 2.06 140x140x14 29.5 3.98
75x75x7 7.98 2.11 140x140x16 33.4 4.06
75x75x8 9.03 2.15 160x160x10 24.73 4.31
75x75x10 11.09 2.22 160x160x12 29.39 4.39
90x90x6 8.35 2.44 160x160x14 34.0 4.47
90x90x7 9.66 2.48 160x160x16 38.52 4.55
90x90x8 10.95 2.52 200x200x14 42.9 5.46
90x90x10 13.48 2.59 200x200x16 48.68 5.54
: 1.
2. 304 1.0064
3. 316 1.019
3.
(Kg/m)
1 100x75x7 9.32
2 100x75x10 13.00
3 100x75x13 16.50
4 125x75x7 10.7
5 125x75x9 13.5
6 125x75x10 14.9
7 125x75x13 19.1
8 125x90x7 11.5
66 / 76
KK

9 125x90x9 14.6
10 125x90x10 16.1
11 125x90x13 20.6
12 150x75x7 12.1
13 150x75x9 15.3
14 150x75x12 20.1
15 150x90x9 16.4
16 150x90x12 21.5
17 150x90x15 26.5
18 150x100x9 17.1
19 150x100x12 22.4
20 150x100x15 27.7
: 1.
2. 304 1.0064
3. 316 1.019
4.
(Kg/m)
1 50x25x5 3.66
2 75x40x5 6.92
3 100x50x5 9.36
4 125x65x6 13.4
5 150x75x6.5 18.6
6 150x75x9 24.0
7 180x75x7 21.4
8 200x75x8.5 25.3
9 200x80x7.5 24.6
10 200x90x8 30.3
11 250x90x9 34.6
12 300x90x9 38.1
13 300x90x10 43.8
14 300x100x10 46.8
15 380x100x10.5 54.5
16 380x100x13 67.3
67 / 76
KK

: 1.
2. 304 1.0064
3. 316 1.019
5. H
(Kg/m)
1 100x100x6x8 17.2
2 150x100x6x9 21.4
3 200x150x6x9 31.2
4 200x100x5.5x8 21.7
5 200x200x8x12 50.5
6 250x125x6x9 29.7
7 250x175x7x11 44.1
8 250x250x9x14 72.4
9 300x200x8x12 57.3
10 300x300x10x15 94.5
: 1.
2. 304 1.0064
3. 316 1.019
6.
(Kg/m)
1 150x75x5.5 17.1
2 150x125x8.5 36.2
3 200x100x7.0 26
4 200x150x9 50.4
5 250x125x7.5 38.4
6 250x125x10 55.5
7 300x150x8 48.3
8 300x150x10 65.5
9 300x150x11.5 76.8
10 350x150x9 58.5
11 350x150x12 87.2
12 400x150x10 72.0
13 400x150x12.5 95.8
68 / 76
KK

14 450x175x11 91.7
15 450x175x13 115.0
16 600x190x13 133.0
17 600x190x16 176.0
: 1.
2. 304 1.0064
3. 316 1.019
7.

25 32 38 50 65 75 90 100 150 200 250 300

3 0.59 0.75 0.9 1.18 1.53 1.77 2.12 2.4 3.53 4.7 5.9 7.1
6 1.18 1.51 1.79 2.36 3.06 3.53 4.24 4.7 7.1 9.42 11.8 14.3
8 1.57 2.01 2.39 3.14 4.08 4.71 5.65 6.28 9.42 12.6 15.7 18.4
10 1.96 2.51 2.98 3.93 5.1 5.9 7.06 7.85 11.7 15.7 19.6 23.6
13 2.55 3.27 3.88 5.1 6.63 7.65 9.2 10.2 18.3 20.4 25.5 30.6
16 3.14 4.02 4.77 6.28 8.16 9.42 11.3 12.6 18.8 25.1 31.4 37.7
19 3.73 4.78 5.67 7.46 9.7 11.2 13.4 14.9 22.3 29.8 37.3 44.7
22 4.32 5.53 6.56 8.64 11.2 12.9 15.5 17.2 25.9 34.5 43.2 51.8
25 6.28 7.46 9.81 12.8 14.7 17.7 19.6 29.4 39.3 49 58.9
32 9.55 12.6 16.3 18.8 22.6 25.1 37.7 50.2 62.8 75.3
38 14.9 19.4 22.4 26.8 29.8 44.7 59.7 74.6 89.5
45 17.6 22.7 26.5 31.8 35.2 53 70.7 88.3 106
50 25.5 29.4 35.3 39.3 58.4 78.5 98 118
65 38.3 45.9 51 76.5 102 127 153
75 53 59 88.3 118 147 177
90 70.7 106 141 176 212
100 118 157 196 236
69 / 76
KK

125 147 196 245 294
150 236 294 373
165 259 324 389
180 283 353 424
200 393 471
: 1.
2. 304 1.0064
3. 316 1.019
70 / 76
KK

.
1.
2.
3.
A.
3 100mm
B.
300mm
4.
5.
.
1. R
2.
3. 200mm
R
4. R
5. 1mm
6.
600mm
7. R R
8.
A10+2 5mm
B 1% 25mm 300mm
71 / 76
KK

R
C
.
1.
+2mm
2. 100mm
600mm

3.
3 100mm
090180270
4. 2mm
.
1. 090180270
2.
3.
4. 3
5.
6.
7.
2000 600 2 R 2
2000 600 2.5 R 3
.
1.
A. 090180270
B.
2.
3.
4. 10%
2mm
5.
72 / 76
KK

6.
7.

8

30
80%
A.

B.
C.
D.
E. 25mg/L

F.

G.
.
1.
2.
3. 80%
4.
5. 30
6. 30
1
2
3
4
73 / 76
KK

7
8 WQ WQ
1
2
3
1

5 10 20 30 5
5 10 5 10
10 10 20 20 30
10 10 20

2

1
2
3
4 1-1.5

5
3

1

2 0.5Mpa(
0.7 Mpa) 0.05 Mpa. (
0.7 Mpa).
3
74 / 76
KK


4

5

6

5.

1
2
3
4
5
75 / 76
KK

压力容器基础知识讲义

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压力容器基础知识讲义

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Available Formats

JiangSu HengYuan International Engineering Co.

M36 M36 250mm

Q235A Q235B Q235C

Q235AF Q235Ab Q235B

GB 6479 GB 150.2-2011 5.1.5

16Mn 15MnV 15CrMo

1 Q235-A SS41 A36

2 Q235-B SS400 A285-C

4 Q345R SPV36 A516-70

11 S30408 SUS304 A240-304

12 S32168 SUS321 A240-321

13 S31608 SUS316 A240-316

14 S31708 SUS317 A240-317

16 S31603 SUS316L A240-316L

17 S31703 SUS317L A240-317L

2GB 1502011 Q235 D

>5.57.5 >7.525 >2530 >3034 >3440 >4050 >5060 >6080

C1 0.6 0.8 0.9 1.0 1.1 1.2 1.3 1.8

3%~5%Di, 1.25%Di 0.625%Di

>50 1/16s10 1/8s,5

c. GB/T 196GB/T 197

Di < 600mm 6001200mm >1200mm

1.0 1.5 2.0

b) 32mm 100 38mm 07MnCrMoVR

c) 30mm 100 34mm Q345R

d) 28mm 100 32mm 15MnVR

NaOH HG/T20581(P65) 7.8.1

a. 15MnNbR07MnCrMoVR 32mm 100

b. 16MnR 16Mn 30mm 100 34mm

c. 15MnVR 15MnV 28mm 100 32m

10% 0.05Mpa 5min

7. HYDRO TEST PRESSURE

8. PNEUMATIC TEST PRESSURE

10. OPERATING TEMPERATURE

11. CORROSION ALLOWANCE

15. JOINT EFFICIENCY

16. HEAT TREATMENT

17. SURFACE TERATMENT

19. NUMBER OF PASSES

20. SURFACE AREA

22. WEIGHT EMPTY

23. WEIGHT FULL OF WATER

24. OPERATING WEIGHT

25. DESIGN MEAN METAL TEMP.

27. WIND LOAD

28. HORIZONTAL SEISMIC CO-EFFICIENT

29. SIET CLASS

30. MIN. DESIGN METAL TEMP.

31. QTY. OF EQUIPMENT

33. SHELL PLATE

34. ROOF PLATE

35. BOTTOM PLATE

41. EXPANSION BELLOW

42. TIE RODS

45. STUD / BOLT /

49. BLIND FLANCE / COVER

52. REINFORCEMENT PADS

54. LIFTING LUG / LIFTING BAR

60 JACK SCREW / DOWEL PIN /

61 PASS PARTITION PLATE

80 WELD NECK FLANG

81 FLAT FACEFULL FACE FF

84 FAMALE FACE FMF

100 SIGHT GLASS