Professional Documents
Culture Documents
Master of Philosophy
In
Commerce
Dated ..
CERTIFICATE
ACKNOWLEDGEMENT
I am unable to find words to adequate beauty & meaning that could even
fractionally, express my deep sense of gratitude & genuine regard for my Supervisor
Dr.Renu Sharma, Lecturer in S.D.College, Ambala Cantt for his entire co-
operation,guidance. Iis due to his uncanny knock of touching & pointing out the root
of the problem, that it has been possible to complete this work.
My words would not suffice to express my deep gratitude to my
father,Mr.Rajinder Goyal and my Brother Pankaj Goyal,Kurukshetra who not only
blessed me but helped me also in completing the project and also extended his
moral support & enabling guidance.
I express my sense of gratitude to Shri Ratal Jindal for his M.D.of JSL, for
allowing me all co-operation at various levels within the industry which has been the
base of the project.
Other than the above mentioned my project work was not possible to get the
face and shapes virtually without the invariable and constant help of the library of
Aggarwal Samiti.
Finally, what one can say in appreciation of the role of my family
members,must enivitably play in such an undertaking. My all family members have
given sincere encouragement and whole hearted support in completion of my work.
Rajni Goyal
CONTENTS
PAGE NO.
CHAPTER 1
INTRODUCTION
Strategic planning.
Product positioning.
Globalisation
Indian steel scenario
Past scenario.
Present scenario.
Future scenario.
Steel Global scenario
CHAPTER 2
STATUS OF INDIAN STAINLESS STEEL INDUSTRY
CHAPTER3
CORPORATE PROFILE AND SWOT ANALYSIS OF JINDAL STRIPS
LTD.
CHAPTER 4
RESEARCH METHODOLOGY
Research objectives.
Research Methodology.
Significance and Need of the study.
CHAPTER 5
APPLICATIONS OF STAINLESS STEEL
CHAPTER 6
MARKETING STRATEGY OF JINDAL STRIPS LTD.
Production.
Marketing Mix of JSL.
CHAPTER 7
CONCLUSION AND SUGGESTIONS
Conclusions.
Important suggestions.
ANNEXURE
ANNEXURE-1
ANNEXURE-2
ANNEXURE-3
ANNEXURE-4
ANNEXURE-5
ANNUXURE-6
ANNUXURE-7
ANNUXURE-8
ANNUXURE-9
ANNEXURE-10
ANNEXURE-11
BIBLIOGRAPHY
STRATEGIC PLANNING
Strategic planning involves developing a strategy for long survival and growth
of the product. Each company makes the strategic planning to increase the life of
cycle of product and to face the competition in the market. Strategic planning is also
must for the betterment of the positioning of the product in the domestic market and
global market. It consists of four steps:-
The stainless steel sector has undergone structural changes in the post
liberalization era forcing the existing stainless steel producers to modernize,
upgrade, cut-costs and to adopt modern technologies to tackle the emerging
competition from within and out side major stainless steel exports. The stainless
steel producers had acquired the much-needed exposure to international
competition.
As part of our new economy, service centres must continue to introduce new
business strategies in anticipation of sharper worldwide competition and soft profit
margins. According to recent forecast conference, The focus was to provide both
SSCI members and other business leaders with market-specific assessments in the
areas of stainless steel supply and demand.
* Nichols, Eugene H.Mc. : New Strategy for Steel Service Centres, www.
Steeltime.com
5. Online:- The internet has facilitated the creation of purchasing alliances that
gives business and stainless steel industry the ability to secure the best
deals on manufacturing and raw materials procurement.
It is strongly felt that the govt. should levy additional customs duty/dumping
duty for second and defective stainless steel products (Cold Rolled and Hot Rolled)
to faced this threat. Also since the use of such products is internationally not
accepted, import of seconds and defective stainless steel should be removed from
the Open General License (OGL) list. Other non-tariff measures could be setting up
a minimum floor price for the import of seconds and defective material. It is also
expected from the policy makers that strategic planning should be such type, which
face the competition in ythe market and may make a sound position in the market.
Product positioning is the act of seeking, placing and optimizing the product
of something in relationship to the competition and surrounding environment.
Product positioning is the mixture if two separate words-product and positioning.
Therefore to understand the meaning product positioning we have to understand
the separate concept of product and positioning.
1. Consumer Products
2. Industrial Products
Positioning :-
Types of positioning :-
1. Product positioning
2. Advertising positioning
3. Brand positioning
4. Image positioning
5. Market positioning
6. Competitive positioning
7. Price positioning
8. Corporate positioning
9. Channel positioning
Product Positioning :-
Product positioning deals with reality. It is a great comparison of product
features. New product development usually tries to create product differentiation
using quality control and production efficiency. The objectives of product positioning
is to capture a high-ranking position by optimizing the resources.
Product positioning is the act of seeking, placing and optimizing the product
of something in relationship to the comprtition and surrounding environment.
Product positioning is the mixture of two separate words-product and positioning.
Therefore to understand the meaning product positioning we have to understand
the separate concept of product and positioning.
GLOBALISATION
DRIVERS OF GLOBALISATION :-
(iii) Communication
Steel Industry is a booming Industry in the whole world. The increasing demand for
it was mainly generated by the development projects that have been going on along
the world especially the infrastructural works and real estate projects that has been
on the boom around the developing countries. The Asian Countries have their
respective dominance in the production of the steel all over the world. India being
one among the fastest growing economics of the world has been considered as one
of the potential global steel hub internationally. Over the year particularly after the
adoption of the liberalization policies all over the world, the world steel industry is
growing very fast.*
(ii) Giving us the distinction between the domestic market and foreign
market and developing a global outlook of the business.
The Indian Steel industry, in line with global trends, is at a cross roads witnessing a
resurgent phase of modernization, expansion and consolidation, mainly through
mergers and acquisition. Powered by an increased demand for steel from
neighbouring China, which has been clocking a 15% sectoral growth annually an
account of construction projects in preparation for the Olympics, the steel industry In
India has grown by about 10% in the past two years, compared with the global
growth rate of about 6% a year.*
According to this strategy the stainless steel industry should move up the
value chain for delivering high value-added products. In production terms,
this means producing thinner, stronger steel as well as a greater proportion
of coated products, to add more value to production.
4. TRY TO LOOK INWARDS INTO THE LOCAL MARKET:- The fourth visible
trend is try to look inwards into the local market rather than export or imports.
This is clearly seen in the synergy between the strategies pursued by China
and Japan.
INDIAN STEEL SCENARIO
At present India is the tenth largest producer of steel in the world. In India a
major part of steel is consumed in engineering applications, followed by
automobiles and construction. The growth of steel, as well as is know, is dependent
upon the growth of the economy, Industrial production and infrastructure sectors.
With the liberalization of the Indian economy, a number of industries like food
processing, transportation, heavy industries, pharmaceutical sector etc. are using
stainless steel in vast quantities for varied application which will further heighten the
potential of this new age material. The thrust area of stainless steel today includes
Architecture, Building and Construction, Indian Mint, Indian Railways and
Transportation in general.
Stainless steel is a value added steel and one of the most visible metal
alloys. Low long-term maintenance costs, durability, less environmental impact and
greater concern with life cycle costs make it the preferred choice of project
designers and engineers worldwide. Today only stainless steel has the strength and
dynamism to arrest the trend of plastic in various market segments and bring the
market back to steel family.
The metal industry in the world is quit old. Steel has a very specific place in
the metal industry. Almost 85% of all metals produced in the world accounted for
steel alone. This shows the relevance of steel both in terms of tonnage and
versatility of its quality in industrial application.
PAST SCENARIO
During the last four decades the Indian iron an steel has made significant
progress in a planned manner. Besides seven integrated steel plants, India today
has more than 160 steel producing units with crud steel production of around 18
million tones from these installations.
India is one of the earliest manufactures and users of iron and steel in the
world. Till 18th century iron and steel making in India was at par with that of Europe
in the form of village crafts. The scene totally changes with the invention of
Bessemer process in 1856 and the basic open-hearth process in 1878. These
developments led to significant increase in the world steel production.
The modern Indian steel industry is due to J.N.Tata who made pioneering
efforts in setting up steel plants on modern lines in 1907. In 1981, the Indian iron
and steel co. started at Hirapur near Asansol. In 1936, this company acquired the
Bengal iron and steel co., Mysore iron and steel works came into existence in 1918
with a charcoal blast furnace at Bhadravati. With these three plants India produced
finished steel and attained more or less self-sufficiency in steel just prior to
independence in 1947.
After independence, in the first five-year plan, the govt. of India decided to
raise the ingot steel capacity by installing three integrated steel plants. Thus
Rourkela, Bhilai and Durgapur steel plant were setup.
PRESENT SCENARIO
Presently in India we have major public sector stainless steel producer SAIL,
having 5 stainless steel plants under its umbrella. We also have the large private
sector steel plants, which has undergone expansion and modernization recently.
Besides these, there are a large number of mini mills utilising scrap and
sponge iron and producing various categories of finished products of stainless steel.
Many other producers of quality stainless steel have also come up in the
secondary sector. Of which few industries based on product categories can be
divided into the following:-
Flat Stainless Steel Products:- SAIL, Tata Steel, Essar Steel, Ispat Industries and
JVSL are the major producers of hot rolled coils(HRC) SAIL, Tata Steel, Ispat
Industries, Jindal Strips Ltd., Uttam Steel and Bhusan Steel are the big producers of
cold rolled coils/sheets(CRC)and galvanized sheets (GP/GC).
Long Products:- RINL, SAIL and Tata steel are the major producers of long
products.
Alloy Steel Products:- Mukand, Mahindra ugine and kalyani carpenter are some of
the largest producers of alloy steel in the country, which is primarily used, in
automotive, and engineering applications.
Based on the routes productions, the industry can be classified into the following
categories:-
Integrated Producers:- SAIL, RINL, Tata Steel and JVSLare the largest primary
steel producers.
Secondary producers:- Essar steel, Ispat Industries of Lioyds steel are the largest
producers of steel through the secondary route.
FUTURE SCENARIO
Demand for better and better quality stainless steel by consumers will
increase due to more and more automation in processing technology. Also
increased global competition will demand attention towards marketing aspect of
stainless steel. The Indian steel industry should, therefore innovate with respect to
product positioning, distribution and promotion and quality to survive in an
increasing competitive market.
The stainless steel Industry in India has a bright future with 75% of the usage
coming from domestic kitchen segments alone which includes utensils etc. However
the use in industrial and other segments is comparatively low which is indication a
huge increase in the coming years.
The biggest boom in history of steel industry is that of the 1950s and 1960s
when the steel industry was driven by the post-war boom in the developed world.
Where as the current boom is being led by growth in the developing world,
particularly china, India and Brazil. Instead, the china factor is huge and gives the
impression that the boom has a broader basis than it actually has. In 2005, China
produced 349 million tones of crude steel, according for almost one third of global
steel output. Even this was not enough to feed the countrys appetite for growth. It
was the biggest importer of steel and the sixth biggest exporter of steel in the world;
in 2005, its net imports amounted to 12million tones and its consumption of steel
also amounted to a little less than one-third of the world consumption in Asia,
increased from 41%in 1999 to 57% in 2005.
The First Global Market Development Forum for stainless steel established in
1988 in London, an Australian company shared their experience of introducing
stainless steel auto LPG tanks in the country. Some time later, salem steel plant
(SAIL) approached the Bureau of Indian standards (BIS) and set the ball rolling to
have an Indian standard for the product.
In the Indian stainless steel industry the main producers of stainless steel are
following :-
Steel Authority Of India Limited (SAIL) is the leading steel making company
in India. It is fully integrated iron and steel maker, producing both basic and special
steel for domestic construction, engineering, power, railway, automotive and
defence industries and for sale in export markets. It produced 9.5 MT of stainless
steel 8.5 MT of pig iron in 2002. Steel can be made in two ways-from primary
minerals or secondary process i.e. re-cycling scrap along with sponge iron. Primary
steel making entails higher initial capital cost and lower variable cost, whereas
secondary steel making process involves lower capital cost but higher direct cost.
Key inputs in primary steel making are iron ore and the same in the secondary
process are scrap/sponge iron and electricity.
Financial Review:- The Financial Year 2008-09 started on a positive note with steel
demand and price reaching historic peaks. However, this upward trend for the
global steel, Industry was halted by the impact of a downswing in economic
activities and got reflected in the sharp decline in production by almost all the major
steel producers of the world in the second half. Though steel demand in the country,
which slided downward from September 2008, picked up from january2009 but
prices continued to remain low. A new record in achieving turnover of Rs 48,681cr.
During 2008-09 registering a growth of 7% over previous year.
Production Review:- The year 2008-09 has been unprecendented for steel
Industry Initially, the steel market showed increased demand and buoyancy in
prices along with sharp rise in input prices, followed by a sudden drop in the
demand since October,2008 due to overall slow down in the economy. SAIL- Plants
produced 12.5million tones of saleable steel, achieving 113% capacity utilization
during the year.
Sales and Marketing Review:- During the financial year 2008-09 company
achieved sales of 11.315million tones steel in spite of steel decline in demand from
sept.08. Exports of steel were limited to 2.5lakh tones to improve availability of steel
in the domestic market, during Apr.-Aug.08 when steel prices were very high. Sales
of special steel which constituted 29% of total domestic sales record 8% growth
over last year.
There was a significant increase in the sales of wire rod, structural plates, HR
coils, GP/GC sheet, pipes and railway material. The product mix was continuously
reoriented to keep pace with market demand. Hot rolling coils for cold reducing
segments etc. enabled SAIL to maintain and achieve larger market share in value
added segments. SAIL has endeavored to expand the customer base by entering
into Annual Tie up with major customers and project Authorities.
Raw Material :- During the year 2008-09, the prices of raw materials were at
unprecented peak. Coking coal in the coal blend and advancing part shipment of
imported coking coal for 2009-10, delivering period, which was at substantially lower
price as compared to price for 2008-09 delivery period, to Feb-March 2009. Select
plants by producing about 24.43million tones during 2008-09. The production of
limestone and dolomite from captive mines was at 2.45million tones. The
Production of coking and non-coking coal was at 1.015million tones during 2008-09.
Joint Venture:-
NTPC SAIL Power company Pvt. Ltd (NSPCL) : A 50:50 joint venture between
Steel Authority of India Ltd. (SAIL) and National Thermal Power Corporation Ltd.
(NTPC Ltd.), manages the captive power plants at Rourkela, Durgapur and Bhilai
with a combined capacity of 314megawatts (MW). It has installed additional
capacity by implementation of 500 MW(2 x 250MW units) power plant at Bhilai. The
commercial generation of 1st unit has commenced in April 2009 and 2 nd unit is likely
to start commercial generation by July 2009.
Mjunction Services Limited : A joint venture between SAIL and Tata steel on
50:50 basis. This company promotes e-commerce activities in steel and related
areas. New added services includes E- Assets sales, Events and conferences, coal
sales and logistics, publication etc.
Major units:-
Subsidiary
i. Maharastra Electrosmelt Limited (MEL) in Maharashtra.
Growth Plan:-
Considering the fast growing demand for steel, the company is currently
implementing growth plan to enhance its Hot Metal capacity from the level of
13.8million tonnes progressively to 26.2million tones. Under the ongoing phase-1 of
modernization and expansion plan, Hot metal production capacity will get expanded
to 23.46million tones by 2012.
Uttam has crossed several milestones in its journey from a small beginning
with 30,000 MT per year of galvanizing capacity in the year 1985 to more than
750,000 MT per year capacity for galvanizing today. It has gone for backward
integration to cold rolling of steel and also for down-stream value addition such as
colour-coated products etc.
The plant has facility of cold rolling HR coils, with a capacity of 1,000, 000
Tons/Year and Galvanizing of 750 000 Tons/Year. It does additional value addition of
color coating on CR or Galvanized coils.
All these facilities are also supported by a service center, which tailor makes
the coils to customer requirements by slitting & cutting and by delivering sheets/
coils to customer specifications
The company is The 1650mm Super Galvanising Line is the widest line in
India. This adds to the product range capability making UGSL probably the only mill
in the world having galvanizing range from 0.13mm to 3mm thickness under one
roof.
Four cold rolling mills that consist of one 4-hi mill, two 6-hi mills (One Twin
Stand) and one 20 Hi mill, which can handle thickness of 0.15mm to 2.5mm and a
width up to 1650 mm. The total capacity of all these mills together is 1,000,000
MT/Year. All these mills are supported by HR side slitters, three hi - speed
continuous pickling line, skin passes and stretch leveling facility .
Turnover of Uttam Steels Ltd:-
Company has recorded the highest ever sales Turnover during the year.
Owing to expansions and importance of timely execution of projects, coupled
with poor outlook of global economy, Board opinion that cash flow should be
conserved and hence has decided to plough back earnings for the being % not to
Company has exported to 140 countries across the globe and continue to expand
its wings. This year, company has serviced 333 export cusomers across the world,
of which 81 are new receipts of Uttam products. Inspite of global slowdown and
severe deterioration of apparent demand, our long term customer base has been
maintained globally and company has exported its highest ever quantity(in excess of
4,20,000 MT) in the Financial year 2008-09.* Company has registered growth in
exports to Europe by 50% & to USA by 27% mainly due to change in product mix
which came out of the new 64" Super Galvanizing Line (SGL).
ISO 9002:-
Essar Steel, part of Essar Group, is a fully integrated flat carbon steel
manufacturerfrom iron ore to ready-to-market products. Essar Steel has a current
capacity of 4.6 million tonnes per annum (MTPA). Its products find wide acceptance
in highly discerning consumer sectors, such as automotive, white goods,
construction, engineering and shipbuilding. Essar Steel produces highly customised
products catering to a variety of product segments and is Indias largest exporter of
flat products to the highly demanding US and European markets, and to the growing
markets of South East Asia and the Middle East. It has invested in downstream
capabilities to evolve from being a product based company to becoming a value
added service provider. It has a global network of retail steel outlets, called Steel
Hypermarts, and offers services, like cutting, slitting and blanking of steel sheets,
through specialised Steel Service Centres worldwide.c
Essar Steel is close to achieving financial closure for its Rs 6,500 crore
second steel plant at Hazira, Gujarat. With the new plant to have capacity of 3.9
million tonne a year, Essar's total steel manufacturing capacity will go up to 8.5
million tonne. And, this will make it the largest steel maker in a single location in the
country.
The plant is being set up under the aegis of Essar Steel (Hazira) Ltd - a part
of the Essar group. The plant will produce long as well as flat products. The
feasibility of the project has been done by Mecon For the project the company has
acquired some initial equipment from INI Steel, Korea. It expects to implement the
project within 36 months.
Over the last two decades, the Essar group has acquired substantial
expertise in setting up and operating a large integrated steel plant. The Hazira
location, where the project is coming up has the advantage of easy access to the
already well-developed infrastructure at the existing steel plant and availability of
key resources such as a captive port, power, natural gas and water. The layout of
the plant has been planned keeping in mind the need for smooth and uninterrupted
movement of raw materials and dispatch of finished products.
Domestic
Essar operates the widest Hot Strip Mill (HSM) in India (2000 mm)
Houses the only mill in India offering skin pass material for high end steel
applications
Cold Rolling Mill is strategically located adjacent to the Hot Strip Mill, yielding
significant competitive advantage.
There are certain customised lots and manufacture dimensions that only
Essar can produce to world-class quality standards. It has successfully replaced the
high-value, high-quality imports for cold rolling grades in the country and currently
enjoys a healthy market share. Essar's quality in boiler, API, corrosion resistant and
pressure vessel grades are well established in the domestic market.
The company is the largest exporter of Hot Rolled coils for the fourth
consecutive year. The company developed several new segments in the overseas
market such as HSLA grade. API grades steel and wide width coils. The main
objectives is to fetch premium over the base grade steel and prevent crorion of price
realization during the downturn.
Expansion plan:-
Doubling the steel capacity from 4.6 million tonnes to 9 million tonnes at
Hazira. We are also setting up a 5-metre plate mill and a pipe mill. We expect that
25-30 per cent of the steel we produce will be consumed by downstream
businesses. We are looking at various distribution channels to penetrate
consumption points to boost our sales volume.
.
MUKUND LTD
The history of Mukand Ltd is the history of its resilience, continual renewal
and resurgence. Mukand Iron & Steel Works Limited, re-christened Mukand Ltd.' on
and from March 23, 1989, was registered on November 29, 1937. The Company
then operated re-rolling mills and foundry in Lahore and at Reay Road, Bombay.
Two years later, Lala Mukand Lal who had the controlling interest in the Company
and had been doing constructive social work under the guidance of Mahatma
Gandhi, expressed his desire to leave the Company. The Mahatma asked Jamnalal
Bajaj and Jeevanlal Motichand to take over the Company which was then under
serious financial strain. They did so after some persuasion, in 1939.
Mukand Ltd. was the first in India to successfully adopt the vacuum oxygen
decarburisation technology for the manufacture of stainless steel. It was also the
first in the country to install an oxygen top and bottom blown converter for the
manufacture of stainless steel, there being only three other plants in the world that
used this technology.
Mukand's steel plant is the fourth in the world to introduce the easy draw
continuous cooling' system for wire rods.
The sales and other income of the company remained almost same at
Rs.21.50billion as against Rs.22.01billion on the previous year, despite the global
meltdown. The company is in the process of installing* a 15MW captive power
plant utilizing flue gases generated from the newly installed mini blast furnace to
reduce the cost of power by about 60% and it hopes to commence generation
power from this unit from November2009. The company has also acquired land for
its project for a captive coke oven plant which is expected to be completed during
FY2011.
Computer-controlled crane
A 34-metre long and 4.2-metre dia. rotary dryer, the largest now in use in Asia (for
Southern Petrochemicals Industries Corporation Ltd.)
A 40-metre high structure that moves on wheels, weighing about 700 tonnes, with
multi-level folding platforms and remote-controlled doors for vertical assembly of
augmented satellite launch vehicle (ASLV) a vertical workshop' with an array of
electronically controlled equipment at various levels for the Indian Space
Research Organisaion.
JSL is Private sectors first DD and EDD grade Mild Steel Wide
Strips:-
To make Deep Drawing (EDD) grades of steel is no mean task. It calls for
technology of highest order. In the private
JSL is private sectors first DD and EDD grade mild steel wide strips:-
To make Deep Drawing(DD) and Extra Deep Drawing(EDD) grades of steel
is no mean task. It calls for technology of highest order. In the private sector, jindal
were the first to master it. Jindals Vasind (Bombay) plant, where such steel is
made, is one of the largest in the country.
Besides this jindal have established a 15000 ton capacity sponge iron plant
at Hissar. Jindal were the first to develop an indigenous Argon Oxygen
Decarbonisation (AOD) converter. Jindal have also pioneered Indias first continous
slab casting machine and Indias first Hot steckel Mill to produce hot rolled stainless
coils.
The list of Jindal break through is almost limitless. That is why from the
industry point of view it has become axiomatic to say : where there is a challenge ,
theres jindal. And If it jindal, it must be first class.
Jindal were the first to introduce free housing subsidized meals, free
transport, medical benefits, recreational and other facilities for workers in the Hissar
Industrial belt. Jindal has also worked for the welfare of the community at large.
Jindal has made the aspiration of the town its own, specially in education and
health.
CORPORATION PROFILE OF JINDAL STRIPS LTD
Jindal Strips , now the largest producer of stainless steel in India, has its sight
set on brushing shoulders with the top 10 in the world. Jindal strips, the flagship
company of the Jindal group, has had to encounter two restructuring schemes.
Other than stainless steel, the company had power plants, a sponge iron plant and
a cold rolling facility.
In 1970 Jindal Strips Limited was established and mini steel plant was set up
at Hisar to manufacture coils and plates through the electric Arc furnace route. Near
about mid 70s huge chunk of Indias Stainless Steel requirements were met by
imports. The challenge was to produce high quality stainless steel at less the world
prices. In 1979-80, jindal were successful in using the Argon Oxygen Desalinization
converter, a stste of the art technology developed in house.
As a result, everything forms the conversion of raw material into billets and
slabs; hot rolling of strips and cold rolling was done in house.
Jindal Strips Ltd :-
JSL has very little time to feel technological advancement in the field of
stainless steel. Manufacturing and processing have been taking place at a very
rapid pace and the advanced countries have been reaping profits by exploiting there
advances. To successfully remain in the competition the process of installation of
ISO-9001quality system and ISO-14001 Environment system T.P.M.etc. have been
observed and established.
For instance trading and adapting the latest in world technology anticipating
customer needs with CST efficient, reliable solutions and promoting engineering
skill and manpower caliber.
Jindals R&D investment is one of the highest in the industry together with its
R&D capability has given it a head start over the others.
INNOVATION
No Doubt JSL is a large producer of stainless steel. But there are some
strength and some weaknesses of JSL, which are following:-
The company has gained a financial as well as operational strength due to its
specific achievements during the short span. Some important points supporting the
strength of the company are mark as follows
1. JSL has come very for from a single factory establishment strated in 1970.
Today JSL has seven factories under its wing. It is also largest integrated
manufacturer of stainless steel in India. It is single handedly meeting over a
1/3 of total demand for stainless steel in the nation with production capacity
of more than 4,00,000 TPA.
3. They are one of the major players in the steel sector and have a diversified
client base
4 They are one of the low cost producers of Hot Rolled coils which forms a key
input for their CRM projects. They also use the corex-BOF route for making
steel which require less amount of coke.
5 They have sourcing arrangement with suppliers of power and oxygen which
reduces vulnerability to fluctuations in the prices of these raw materials.
Majors Reasons For Buying the Product From Company:-
There are following three reasons due the which different companies like to buy the
product from JSL:-
It has been observed and concluded during the study that the
distributors/dealers have primarily considered the following points while buying the
product of the company.
JSL has certained specific characteristics as its product which has been
challenging the competitors and due to these specialties the competitors are
launching their scheme and changing their strategies to be successful in the global
market. The main peculiarities in Jindals product positioning are as follows:-
i. Better Finishing
Weaknesses of company
The study will remain in complete without indicating the weakness of the
company so few weakness have also been highlighted along with the strength of
the company which are as follows:-
Opportunities of company
1. Compared to the global per capita steel consumption average and the steel
consumption average for developed world. Indias per capita consumption of
steel is extremely low, to address this low consumption of steel the National
Steel Policy 2005 envisages steel production to grow at 7.3% CAGR to
110mtpa from the present levels of finished steel production at 38mtps. It
also envisages steel imports growing at 7% CAGR (compound Annual
growth rate) from the present level of 2mtpa to 6mtpa and steel exports to
grow at 13.35 CAGR from the prevailing 4mtpa (Metric tons per annum) to
26mtpa leading to a healthy apparent steel consumption of 90mtpa by the
Financial year 2019-20, a 6.9% CAGR growth. Several initiatives taken by
government of India in the form of infrastructural development program as
such as the National Highway Development Programme.
2. The cold rolled products are used in the automobile sector. There is a major
opportunity for them to market their products on a large scale to the
automobile sector resulting from robust growth in the demand for
automobiles combined with stringent regulations on pollution control
pertaining to old vehicles.
Threats of company
2. Operating margins could come under pressure if there is a fall in the demand
for steel and increased in input costs. However, since JSW is one of the
lowest cost producer in the market they may still be able to maintain
reasonable operating margins for their products
Jindal has the research and development department but their contribution
cannot be said to be satisfactory. The surface quality of stainless steel coils, flats
and M.S. Plates is found in rough surface and problems like search, scale pitting
and silvers are being experienced occasionally. Also there is a problem of thickness
variation in the finished product of the company. Thickness prone products cannot
get adequate market particularly in the present competitive era.
RESEARCH METHODOLOGY
Statement of problem;-
Stainless steel Industry is the basic industry for the development of any
economy. The infrastructure development, which is the backbone of industrial
development, depends upon the core industries, and Stainless steel is one of its
important parts. Prior to liberalization the industry has mainly focused on low value
areas and steel is used as one of the basic raw material for construction, Industrial
parts, Household products etc. With the increasing pase of liberalization and
globalization, the environment has opened new areas for its growth. There are
emerging opportunities in value added parts in India as well as global markets
products. To make use of the opportunities and to face the challenges, the industry
has to grow competitively. It is the right time for the Industry to change its focus
from low value production to value added products. This requires strategic planning
to prepare the industry for exploiting the opportunities. The present study will try to
explore how a steel company should decide its mission and prepare policies and
strategies to shift its focus to cater rich markets such as making steel for the
automobile industries, making steel for the white goods industries such as
Washing machines, Refrigerates, making auto components etc.
Keeping the above problem in mind, the researcher will focus more specially
on following objectives:-
Research Objectives
7. To study the factors which affects the positioning of stainless steel products
in domestic & international market.
Research Methodology:-
To attain the above objevtives and for getting first hand knowledge status of
Stainless Steel Industry in the new global environment, preliminary discussion had
been made with the managers, marketers and authorities of the industries in the
market. A survey about the positioning of stainless steel product had planned under
the study. The survey encompasses both the type of data i.e. primary and
secondary.
The study will help in better understanding of the stainless steel business
environment. The company will be able to understand the emerging competition
areas, the customers requirements and the product market and buying behaviour
of customers, which can prove to be more fruitful. This project helps in making
familiar with market potentials, market share in design of market segmentation
study, distribution channel study etc. It also helps us in determine the competitive
information.
This project will also helpful for consumers to know the various applications
of stainless steel and to know the main characteristics of stainless steel. The
consumers can know how the stainless steel is different from other steel. The
competition will increase in the market. It will be able to know the marketing mix of
company and the strategic, which are adopting for positioning in the domestic and
global market.
The market potential is the total amount of a product or product group, which
could be sold to a market in a specified time period and under given
conditions. It is applicable in case of a new product, or an existing product to
be introduces in a new geographical market.
Market research can be used to determine the most effective and profitable
distribution channel for different types of products.
4. Product Research:-
Product Research can be used for evaluation of new product ideas and
testing for new product acceptance. Product Research is useful in testing for
product positioning.
5. Pricing Studies:-
It estimates the demand level at different prices. Such studies level those
limits for which customers are sensitive to price changes and provide
valuable dues to the market or in assessing the impact of price increase or
decrease in sales.
The first cost of stainless steel was used for the production of cutlery knives
in the year 1913. Subsequently the First World War was broken out in 1914 and it
found its application in the fighter plane components and various defense
equipments. Gradually the stainless steel applications invaded in almost all areas of
our home, office, industry, service and almost all sectors of human life.
As on today stainless steel is being used from kitchen stoves to nuclear
reactors, bicycle component to spacecrafts, coins to large marine ships, orthopedic
implants to heavy structures, gynogenic equipments to high temperature furnace
components or any area you imagine you will find stainless steel in some form or
the other.
In the early 80s over 95% of stainless steel produced in India were being
used for the utensils, now gradually trend is positively shifting and as on today
about 80% goes for utensils and 20% goes for various industrial and service sector
applications. It means these there is tremendous potential of Stainless Steel
applications in areas of architecture, transportation, power generation, railways
mining etc.
A. UTENSILS SECTOR
Stainless steel utensils are the true consumption item in India and are used
across social, economic and geographical divides. Kitchen in middle class
households are dominated by stainless steel. Most of the storage boxes and cans,
all cooking vessels (including frying pans and pressure cookers), most of the sizes
of serving plates and cutlery are all made from stainless steel. It is estimated that
the average urban middle class household, especially in the south, easily have 30
to 40 kg or more of stainless steel household items.
Stainless steel products are common wedding gifts. Especially in the south;
these products help newly weds set up their homes. During Diwali, a very important
Hindu festival, a large tonnage of stainless household items changes hands in form
of gifts. Even corporate bodies use thousands of tones stainless steel as gifts for
employees.
The kitchen sink market for stainless steel made a very modest start in 1972,
but it began picking up only around 1984. Since then, especially in the last five
years or so, stainless steel has set itself to beat all competitive materials including
mineral resin composites, porcelain, marble, granite, etc., decisively. Kitchen sinks
also enjoy a very strong demand in the replacement market. Considering the
present trends, we are sure that future of the kitchen sink market is firmly in the
hands of stainless steel.
C. PROCESSING SECTOR
The Processing sectors (chemical, oil and gas, petrochemical, food and
beverage) are all expanding and naturally require a lot of stainless steel. The food
processing industry is critically important, as, unlike the developed world, India has
only recently begun manufacturing products like frozen and ready-to-cook foods.
The growth of this sector would lead to greater consumption of stainless steel. As
an indication of the projected growth of heavy industry, it is estimated that there will
be demand of over 103 millions tones for petroleum products, an increase of some
53%. This will of course require significant amounts of stainless steel. There are
presently thirteen refineries(state owned). The current domestic demand of
petroleum products is 67 million tones including 14 million tones import.
Stainless steel is widely used in paper industry to make grinder, water sprays
and showers, screening and dewatering equipment, cooking and washing towers,
pulper etc. The pulper is critical instrument in the paper recyling industry. It is a first
stage equipment, which literally makes pulp of waste paper raw material and has a
rotating component inside. The Jumbo pulper has been manufactured for ITC Ltd.,
Badrachalan, A.P. It is named Jumbo, as the units has a volume of 50 cubic meters
and uses stainless steel plates of 8,10,12,15,20 and 45 mm thickness.
D. AUTO INDUSTRY
The auto industry does not as yet use much stainless steel, but we anticipate
growth in near future, especially with exhaust systems. The reasons for this
optimism are government pollution control measures and the entry of North
American, European and far Eastern manufacturers into the Indian Market,
passenger cars are expected to grow from a base of 264,000 cars produced .* It is
expected that the quality standard of the developed world will eventually by applied
in India.
As in developed countries India has also started using stainless steel for
solid construction and beautiful architecture. But this is only in the starting stage.
India has to go a long way in this field. So the demand of steel is going to increase
manifold with the growth of this sector.
DURABILITY:
Resistance to the effect of atmospheric corrosion and deicing salts over the
life the bridge of 80 years.
STRUCTURAL INTEGRITY:
MAINTENANCE:
To be minimized
SESA Goa Limiteds corporate headquarters at panaji, eight storeys tall, has
used stainless steel for cladding the exterior walls (RCC Beams and columns
around the windows) sheets of S.S. 304 (0.9 MM thickness) were used for the
panels while the concealed fixtures for mounting the panels was of 430 grade. A
total of 12 tones of stainless steel was used in the building.
medical institutions for paneling of operation theater, intensive care units, wall trolley
height, scrub and toilet area for surgical instruments, sterilizers, disposable injection
needles, cots, bed pans, furniture, ducts etc.
Stainless steel has fascinated architects for its highly aesthetic appeal and
durability. Flexibility is design in considerably enhanced once the SS is coloured.
Now stainless steel items are produced in the form of tiles and plaques with
different designs, motifs and slogans.
MISCELLANEOUS
Playground slides
Hinges
Furniture
Shaving blade
MALLS :- From 25 malls in 2003, India expects to commission more than 220 malls
by 2006 (estimated 40million sq. ft) and 600 malls by 2010 (100million sq. ft).
2. Upgrading the skills of work force by offering better technical know how.
CONSUMPTION GROWTH
The NSP had conservatively estimated the countrys steel production to grow
by 7.3% with an annual consumption growth of 6.9%. Considering that the past two
years have already witnessed a demand growth of over 10%, the government
expects the healthy trends to continue during the Eleventh Plan period (2007_12),
provided an annual gross domestic product (GDP) growth of 9% is achieved during
the period as projected by the planning commission. Clearly the primary steel
producer, India is the place to be in as it has the greatest growth potential. There
are two other major factors. One, India is bestowed with the largest reserves of
high-quality iron ore in the world. Secondly the annual per capita consumption of
steel in the country is still one of the lowest in the world, at 35kilogram against the
global benchmark of 250-400kg. In effect the growth story in India is here to stay for
quite a few decades in view of the sheer disparity in consumption level.
If all the pledges materialize, the countrys installed steel production capacity
will surge to anywhere between 150million and 180million tones by 2014-15,
compared with the conservative NSP target of 110million tones by 2019-20
The Pattern of stainless steel end use consumption in India vis--vis the
western countries show an interesting comparison, which is as follows:-
GLOBAL CONSUMPTION
Imports
India has been annually importing about 4.0 million tones of finished steel.
The imports mainly include hot rolled coils, cold rolled coils and semis. Import of
finished steel during 2008-09 (Provisionally was 5.72 million tones compared to the
7.03 million tones in 2007-08.
Exports
__________________________________________________________________
(April December)*
PRODUCTION
EXPORTS
IMPORTS
CONSUMPTION
Source: JPC
FACTORS AFFECTING THE PRODUCT POSITIONING OF
SATINLESS STEEL PRODUCTS
1. COST OF FUNDS :-
2. TECHNOLOGICAL UPGRADATION:
3. COST REDUCTION:
The main producers are increasingly laying emphasis on cost control and
cost reduction. The yields and the quality are being benchmarked with international
standards. Energy efficiency has been improving with contemporary technologies
being inducted. As already highlighted, the success of the stainless steel producers
lies in their ability to reduce their costs and remain competitive.
4. MARKET ORIENTATION :
With the export thrust, there has been a change of focus form being
production driven to becoming customer driven. The Stainless steel producers will
increasingly lose pricing power. The focus has to shift towards manufacturing and
providing the right quality and quantity of stainless steel to the customer at the right
price.
5. DEVELOPMENT OF INFRASTRUCTURE:-
The Government, realizing the importance, has in the last two years taken
adequate steps to increase investment in the infrastructure sector by offering
numerous fiscal incentives.
Trade policies, rules and regulations in the banking system with respect to
the opening of Licensing and other related transaction can be eased to facilitate
faster adherence. Sooner or later, India will also develop service centers with added
services. It could also be beneficial to develop certain markets in the neighboring
countries which do not have the steel making facilities.
Both the government and industry will have to draft strategies to complement
each others efforts to achieve market share.
SLABS: Cast in single strand slab caster of Steel Melt Shop 1. Liquid steel is
produced through Electric Arc Furnace-ASM convertor/VOD-Ladle Refining Furnace
Route.
BLOOMS: Cast from bloom casters both in Steel Melt Shop1and 2. Liquid steel is
produced through Electric Arc Furnace-ASM convertor-Ladle Refining Furnace
Route.
HOT ROLLED PRODUCTS:
HR COILS: As cast/ground slabs, they are first heated and soaked in reheating
furnace, rolled in roughing mill to intermediate thickness and to the final thickness in
the steckel mill.
HRAP COILS: Hot Rolled Annealed Pickled coils are produced after continuous
annealing and pickling.
HRAP PLATES: Plate are finished after annealing and pickling or by cutting Hot
Rolled Annealed Pickled coil to desired lengths.
Cold Rolled Coils and sheets are produced after being processed in the 20
Hi mill, continuous anneal and pickle line, slitting line and cut to length lines.
Absolute flat sheets are produced after being put through the Voss Leveler. Sheets
and Hot Coils are available in different finish.
BLADE STEEL:
The company is the exclusive producer of stainless steel strips for making
Razor Blades and surgical Blades in India. The plant has a capacity to produce
15,000 metric tones per annum.
CUSTOMISED PRODUCTS:
Jindal Strips Ltd. Has developed the capability to supply customized products
for critical applications. This has helped customers in their indigenization efforts.
TAILOR MADE PRODUCTS:
Niobium stabilized grade austenitic stainless steel was developed for critical
components to be used in turbines and other engine components. This steel was
required to have specified chemical characteristics with mechanical and impact
properties.
Jindal strips produced Ferritic Stainless Steel AISI 430 for coin making.
These are plain chromium stainless steel with varying chromium content between
11% and 18%, but with low carbon content. They have a moderate to good
corrosion resistance, are not hard enable by heat treatment and always used in the
annealed condition. They are magnetic. The formability is not as good as the
austenitics. These are commonly used in computer floppy disk hubs (430),
automotive trim (430), automotive exhausts (409), material handling equipment
(3cr120 and is hot water tanks (444).
At Hisar, Jindal Stainless Ltd. has Indias only composite stainless steel plant
for the manufacture of flat products, with a stainless steel melting capacity of
4,00,000 metric tones per annum and Hot Rolling production capacity of 4,00,000
metric tones per annum. The plant has a cold rolling capacity of 1,00,000 metric
tones per annum of Blade Steel.
INSTALLED CAPACITIES* :-
The Stainless Steel Industry is consolidating worldwide and the top five-
producer account for nearly 45% of the Stainless Steel produced globally. Jindal
Stainless Ltd. Is a ISO 9002 and ISO 14001 certified company it is the highest
producer of stainless steel in India.
Rapid pace and the advanced countries have been reaping profits by
exploiting these advances. JSL has always been keeping its eyes and ears wide
open to these sea of changes and would never let opportunities of continuing its
leadership in the stainless steel sector to slip off. JSL has been seriously working on
revamping its entire set up, to successfully remain in the competition and in the
process of installation of ISO- 9000 quality system.
Production Target
The production target of hot metal, crude steel and saleable steel after Expansion
is indicated below:
__________________________________________________________________
Indian Stainless Steel Market Growth Perspectives, july,2002,
www.steelworld.com
Presently, JSL is equipped with a 5 tones EAF and a 40 tones AOD converter,
with the production capacity of 72000 tones per year and 1,00,000 tones per year
respectively. The stainless steel production at JSL. By the EAF-AOD route, in the
last several years has been consistently more than 50,000 tones per year, which
consistently nearly about 20% of the stainless steel produced in India.
The present 25 tones EAF to be augmented by installation of a more ultra high
power EAF of 35 tones capacity. This is being done to-
To keep the melt shop working for all 30 days during relining of furnace.
Modernising the scrap handling area, with appropriate segregation and grade
wise strong facilities.
Modern slag handling and disposal system to copy with 150 tones of slag
produced per day.
AOD CONVERTER:-
It will be finished soon and then we can accept better productivity for
increased production and less refractory consumption.
EAE-CONVERTER-VOD-CC:-
In such case c burden will be reduced to around 30 in converters followed
by final treatment in VOD. With introduction of VOD there will be marked
improvement in the quality of steel with respect to gas content indusious. Availability
of converter will be thus bettered leaking to increased production. All this existence
in the steel melt shop is being done to increase the production from 7 heats/day of
38 tons to finally cost 150,000 ton/year of finished quality wise acceptance slabs
and blooms.
1. The tundish which receives the hot metal is being redesigned from 3 ton
capacity to 5 ton will flow control like dams and weirs to improve steel
deanliness.
2. Automatic mould level control is being introduced and is being supplied by
STERT, FRANCE.
3. To achieve dimensional accuracy the solls in the curved segments are being
replaced segments rolls. Rolls changing will be easier leading to low down
time is case of changing.
The entire job of refurbishing the hot mills have given to UNITED
ENGINEERING INCORPORATE, PITTSBURGH, USA They have studied the
entire plant and are engineering to update the technology to incorporate.
ROUGHING MILL :-
1. A new slab reheating zone furnace with full electronic control is already in the
March 1994 only.
3. High pressure descending system at three places will be installed for better
surface finish.
4. New set of motors and electronic controls for main mill and conveyer tables
are being added.
STECKEL MILL :-
3. The hot coiler furnace and coiler drums are being redesigned on modern
concept.
4. Crown in and crown out for roll behind are being incorporated.
All these are being done to give a boost to the quality commitment. These
programs will be able to deliver coils of :-
To improve the dimensional accuracy increase the coil weight and increase
production capacity the hot strips tendon mill is going to be modernized from first
week of May,94 to July,94.
2. The three high mills is being replaced by two high slabing mill with forward
and pull head passes.
3. The finished train of stands in tandem is getting new motors and controls.
This being done to go in a big way for production of razor blade steel to the
tune of :-
The blue print for the razor blade cold rolling project to produce 12000
ton/year of finished strips has been finalized on a green field location at Hisar.
The equipments have been ordered and of erection is going to start shortly.
OXYGEN PLANT:-
To support the steel melting shop in achieving its capacity the present
oxygen plant is being replaced by a new oxygen plant of higher capacity from AIR
CRYO INC. New Jersey, USA. The salient features of the plant are given below-
D.G.SET :-
The power situation in Haryana is far from satisfactory. The power cut
averages to nearly 40% two additional D.G. sets of 6 MW each are being installed
to produce 20.6 MW when coupled to the existing two D G sets of 4.3 MW each.
The D.G. sets would have all the modern concept of fuel efficiency by using (H.P.S.)
and reliability of operation. The above modernization program which is likely to cost
over 100crores rupees, would definitely help us to improve our product quality and
market share with increased supply of finished products supply of finished products
from our plant.
The 90s will see Jindal seek and scale even higher peak of endeavor, with
products and technology that will continues to give it a pioneers lead. And like a
true pioneer, it will continuous to open up new pointers, and move in new directions.
A 0.6 million ton capacity fully integrated iron and steel plant at Raigarh, Madhya
Pradesh for manufacturing sponge iron, pig iron, hot rolled steel strips.
Marketing mix is the term used to describe the combinations of the four
inputs, which constitute a companys marketing system, the product, the price
structure, the promotional activities and the place distribution system.*
In most of the firms marketing mix decision are led by the marketing
department but other functional areas play a key role. Research and development
management are significantly involved in product mix innovation finance, production
and other department influence pricing and distribution decision.
The elements of marketing mix as-product, price, place, and promotion are
called as the firms controllable variables. These are activities that an organization
plan, organize and control. Not all marketing mix variables can be adjusted in the
short run. They vary in their adjustability. Typically the firm can change its price,
sales force size and advertising expenditure in the short run. It can develop new
products and modify its distribution channels in long run. They marketing mix
variable are as follows :-
__________________________________________________________________
The most basic marketing mix tool is product, which stands for the firms
tangible offer to the market including the product quality, design, features and
branding. A product mix is the set of all items that a particular seller offers for to
buyers. A companys product mix will have certain width, length, breadth and
consistency.
JSL producers almost all principal grades of stainless steel at Hissar plant.
The specification of product mix of Jindal Strips is as under *:-
__________________________________________________________________
Sizes :
Thickness : 11.0 mm to 20 mm
Width : 180-350 mm
Sizes :
Thickness : 5,6,8-10/12-100MM
Width : 1000/1250/1500 mm
Product Details :-
Size :
Thickness : 0.20-3.5 mm
Width : 250-500 mm
Cold Rolling Mill is separate sector or process under the Jindal Stainless Ltd.
There are basically three different processes under the cold rolling Mill section.
These processor are called basically.
(i) SMS-I
(ii) SMS-II
(iii) SMS-III
(1) SMS-I
Under the SMS-I, there are SS cold rolling process is done. Under this
section, there are austenitic steel is used for bright purpose. The main process is
basically in the SMS-I is this:-
Tandem Mill consists of live standard arranged in a row. The two high 457mm
mill is powered by 2000 HP D.C motors in first two stands and by 1800 D.C. Motors
in the remaining three stands. The mill is continue type with transfer bar from
roughing mill fed into first standard and finished coil being rolled out from the cast
strands. The mill drive is fully automated with PLC control.
PRICE MIX OF JSL
Price is the only element in the marketing mix that produces revenue, the
other elements only include the cost but the price is also one of the most flexible
elements of the marketing mix and it can be changed quickly. The main objective
pursued by the JSL through pricing is to achieve maximum sales growth and hence
the maximum market share. A company can pursue any of six major objectives
through:
i. Pricing survival
ii. Maximum current profit
iii. Maximum current revenues
iv. Maximum sales growth
v. Maximum market skimming
vi. Product-quality leadership
ELEMENTS OF PRICE:-
Steel Scrap : INR 500 Per tonne to INR 1421 per tonne
Sponge Iron : INR 733 Per tonne to INR 1500 per tonne
Pencil evigot : INR 533 Per tonne to INR 2700 per tonne
PI Product Index
__________________________________________________________________
www.Steelworld.com,23,Dec,2009
PI (Product Index)
PAYMENT PERIOD:-
Jindal Stainless Ltd. has very tight credit standards that is it sell mostly on
the credit basis, and extend credit only to the most reliable and financially strong
customers. Such standards will result in no bad debt losers and less cost of credit
administration. Mostly the payment has to be done after the delivery of the goods.
So the payment period depends upon the delivery of the products.
(A) SS Flats:- 100% full payment within 7days from the date of dispatch from
Hisar unit.
(B) M.S. Plates:- Interest will be changed for the period starting from 3 rd day
from the date of receipt of material at destination up to the date of actual
payment @24% per annum on the invoices as applicable.
B. S.S. Coils:- 100% full payment in advance along with order confirmation.
C. S.S. Plates:- 100% full payment within 7 days from the date of dispatch from
Hisar unit.
D. M.S. Plates:- 100% full payment within 2 days from the date delivery of
material at destination.
Now when J.S.L had started to capture the global market places, in SS the
price factor involve is being taken very sentitive at the same time. JSL is working
just on the bred-butter basis, which mean the profit is being over sight. Only to
Enter the tough competition JSL makes the products price efficient by selling
the product (steel) on the cost to cost price only and the international pricing keeps
on fluctuating according to the circumstances and making trends.
Globally JSL do the basis on letter of creditAt sight for 100% of invoice value
i. Credit for 100% of the invoice value payable at 90 day from b/I date , freely
available
Place, another key marketing mix tool, stands for the various activities. The
company undertakes to make the product easily accessibly and available to target
customers decision such as which distribution channels to maintain between
producer and customer, which whole sellers and retailers to select, and how to gain
the cooperation of these intermediaries. The most important in the element of place
is the distribution channel in a steel industry.
1. Direct Selling
3. Physical distribution
DIRECT SELLING:-
In direct selling the organization directly sells the products to the final
customers, which are mostly O.E.M such as BHEL, ISGEC, Metro Rail and Govt. of
India (Mint).
Under this type of selling, the organization sells its products on consignment
basis. For this purpose the company has appointed a number of agencies spread
through out India. Some of these are:-
The stock is held on consignment by the agencies and the property remains
with the seller until it is sold. Such consignment agents are called consignees. They
charge some fixed amount of commission which usually varies between 2% to 4%
of sales.
The company has chosen this channel because steel being basic raw
materials for many industries is bought by number of buyers. Hence, it is difficult to
reach all them directly.
PHYSICAL DISTRIBUTION:-
The products of JSL are sent to various agent via road and rail this is
because road transportation highly flexible, fast and can deliver the goods to the
very doors of the customers where as rail transportation is cost effective only in the
cases where it is directly reachable and approachable to the customers.
Although the company has some of it own vehicle for this purpose yet many
private carrier are also attached to the company for this purpose.
But for the purpose of international marketing and for the shipment of the
goods we have a totally different route of logistics and supply chain management.
LOGISTICS ACTIVITIES OF JSL FOR EXPORT :-
For the export shipment JSL has altogether a different logistics route and
separate team to handle the physical distribution. Basically at JSL the factors, which
we are more concerned, are following
a- Cost factor
b- Time factor
c- Safety factor
Taking all the above factors in the consideration the logistics team, which is
a part of Export Deptt. Manages for the movement of the goods and ensure the
proper shipment of the international cargo. Which again is a out come of as smart
team work it self centrally the activities are monitored from the head (corporate
office). Where as manufacturing sights and regional offices are the real movements
operation centers for the activation of logistics plan.
Practically for any export shipment at JSL the safe supply of cargo is ensured
to the overseas customers and for the same keeping the above mentioned factors is
compared that:
a. Which mode will be more viable and effective i.e. by road, by rail, by road
and rail(containers) both.
b. Through which port sending the shipment will be more efficient (i) Bombay
port,(ii) Kandla port, (iii) Chennai port,
c. And from which sight (Plant location the cargo should be lifted up) as a part
from main plant JSL is sending the material for job work to various job
workers like SAIL(SALEM), Real strips (Ahamedabad Swastik Foils,
(Delhi)etc.
The logistic activities involved, takes care not only for the physical distribution
but also for the proper documentation and customs clearance etc. that is
sequentially defined below.
In any Export Shipment following steps are followed:
b. After the stuffing and customs examination they are taken back to
I.C.D(International container Dept.)
c. In ICD after the inspection and customs clearances the containers are
handover to concore (containers corporation of India) a sub division of
Indian Railways.
d. Concore further rail out the container for the port of sailing.
e. Reaching on the port the shipping line take care of containers which are
further loaded on the vassal and sailed out.
f. After the vassal is sailed the Bill of Lading is issued by the shipping line,
on the basis of which the payments are released.
g. All the above activities of logistics are covered under the marine
Insurance policy which is again an important part of logistics and
distribution management.
The marketing communication mix is also called promotion mix, which consists
of four major tools-
1. Advertising
2. Sales promotion
3. Public Relation
4. Personal Selling
The product of Jindal Stainless Ltd., being the industrial product the
emphasis is on the Direct Marketing and sales promotion tolls of the promotion mix.
In case of direct marketing they contact the consumers with mail telephone and with
non-personal contacts. Also the seminars, fairs, trade shows and workshops with
customers and agents are held at national and international level as a part of sales
promotion with help of these, customers are made aware of different products, their
unique features and their additional usages.
The Jindal Stainless Steel Design center has been established by Jindal
Stainless Ltd. to introduce the increased the use of stainless steel in trend settings
and path breaking ways. It aims to work as a nucleus among designers, architects,
fabricators, and producers. Innovative steel products are designed and developed in
association with professional designers and premier design institutes, who are
involved in the conceptualization, design, fabrication, execution and installation over
50 designer products in the area of giftware, environmental are, stainless art bar
essentials, fusion with other material and utility products have been designed and
produced by the center.
The founding of ISSDA was a very essential for the Industry to move forward
and begin catching up with the rest of the world by introducing stainless steel into a
whole new range of applications.
Thus the JSL is the member of the above association which is helping JSL in
the promotion mix and a part from this recently a utility and final product
manufacturing unit is established under the JSL at Tekri (Delhi Border) which also
working as a factory out let for retail customers and also a demonstrating unit to
further acknowledge the increasing use of and application of stainless steel.
This is the very first effort made by any S.S. Co. in India to get an other
breakthrough to enhance the product promotion.
The JSL has developed several strategies to capture the market, which are,
as following:-
4. Quality & price:- The JSL is giving more attention to improve on the
quality to get a better realization & to be at par with certain developed
countries. The JSL is building in flexibility in the production process to suit
market niches. High degree of flexibility in the production process facilitates
quick response to the customers diverse requirements related to quantity,
quality grades & delivery schedules.
5. Globalisation:- The plan of JSL is to be globally competitive. The
winds of change sweeping across the world have seen the emergence &
acknowledgement of Indian exports by the global community. Reaping rich
benefits in the company markets. Exports registered a whooping 55%
increase over the previous year. This phenomental growth is the recognition
of the quality acceptance of products of JSL, which has resulted in repetitive
orders from overseas customers.
It is certain that the company has a robust strategy & are concentrating in
implementing it with excellence. In doing so the company have excellent &
dedicated employees, a vast network of trade & supplier partners as well as
goodwill of customers who believe in brand of company. The plan of JSL is to set up
Green Field Integrated stainless steel manufacturing facilities, in the state of Orissa,
which would start from the mining stage to production of Ferro Chrome, stainless
steel slab making facilities along with power generation. It is definite that this move
will make Jindal Stainless globally cost competitive & put the company in the league
of top ten producers.
CONCLUSION
With the context to our study we tried to find out the areas for the potential
markets for stainless steel sector in domestic & international perspective and
after the study made out we can conclude on this particular point that, just by
taking certain initiate to highlight the stainless steel and by showing a little
enthusiasm to cope up with the certain core competencies such as quality,
price, finish & by giving more research & development facilities to the
customers & to make the people more educated and introduced by the use of
stainless steel, we can definitely find the scope & growth in domestic &
international market. As the current trend of the market towards the stainless
steel is very positive. Taking care that we do not mess-up with the other
steels (M.S. & Hi Carbon steel, which are very low price steel) the stainless
steel is specialty steel due to the specified use. The demand of the stainless
steel cannot be substituted by any other type of steel or any other product.
Thus certainly there is a High potential of perspective growth in the domestic
& global market.
As our study is inspired and based on the Jindal Stainless Ltd. We have tried
to review that in comparison to the current steel trends what we have
observed in our study, how far the JSL is able to explore the market and to
move out to the different reasons in order to penetrate the different areas of
stainless steel. And what are the fields where the JSL is lacking and
particularly how to company is doing best to make a mark to get it identified
as a unique different producer of stainless steel. As we have already
discussed in our report in the previous chapters that in India the Jindal is a
trendsetter for stainless steel. Apart from feeding the Domestic demands
Jindal has performed well to get noticed at the international charts. The
current trend shows that India is a largest exporter of stainless steel to china
in which the major shore is captured by Jindal Stainless Ltd. An other
breakthrough of Jindal is attracting the overseas co. to buy the stainless steel
from India. Getting an trial order of 200mt from Gillette International of Blade
steel is a an out standing achievement. A part from this the supply of
stainless steel. To Metro Rail Project, Government of India Mint for fifty
paise & 5Rs. Coins are example of market lead of JSL.
The Indian stainless steel industry is taking a terrible beating. Excess capacities
huge workforces and inefficient practices plague the sector. It is an industrial goods
manufacturing industry and no doubt, its marketing is industrial marketing. Stainless
steel is a profit making industry and from last few years the production of stainless
steel is increasing very rapidly. But there are some problems, which the stainless
steel industry has to face.
The main problem is the industry has been increasing its price very
frequently. In the existing market dealing in cash term basis and frequent
price revision may effect the position of the company. Comparatively the cost
o stainless steel products is increasing very rapidly so it has to face many
problems to capture the market.
It the competition of stainless steel products there are many substitutes like
simply steel, plastic, mild steel etc. No body understands the difference
between stainless steel and other steel. Due to lack of proper knowledge
nobody understand the importance of stainless steel products.
Stainless steel industry is still in growth stage of product Life Cycle, so there
are tremendous growth opportunities. Only care should a taken to develop good
marketing strategies.
3. The Pricing policies of the industry should be framed very cautiously. The
policy should be consistent along with flexibility in prices. There must be
provisions for changes in the prices in certain specific situations It will
enable the Industry to fix always the competitive prices.
4. The industry must improve its decision making system to such an extent
that it can be possible for the industry to make frequent decisions to cope
with the market conditions.
10. Stainless Industry should try to penetrate substitutes position. They have
to convince users of other brands to shift to them. So the strategy must
be competitive on all sides.
11. One suggestion for the company is that the company can separately
employ and employee for the purpose that will be responsible for listening
to all the complaints along with his own suggestions will be forwarded to
upper level.
12. All these care some suggestions for the company that can help the
company to survive for long.
13. The Industry should keep on eagles eyes on the various advancement in
technology.
14. Product innovation is another vital factor for the Industry to face the
competition developing new products rapidly is not an option, it necessity
for survival.
The scholar hopes if these suggestions are applied in the respective units,
the steel industry will achieve fruitful results and the industry will successfully
achieve the growth and development in the changing scenario.