Professional Documents
Culture Documents
(A6LFx, A6MFx)
Yalta 2012
Automatic Transmission 2
Power-train
Plant Ulsan (#5) KMS BHMC(#2)
Category Area DOM(09.8) NA(09.10) GEN(09.10) Aust.(09.10) GEN(10.4) EU(10.2) China(10.4)
Spec. DOM NA GEN Aust. EU EL(ix35) China
Engine T/M 2WD 4WD 2WD 4WD 2WD 4WD 2WD 4WD 2WD 4WD 2WD 4WD 2WD 4WD
1.6 GDI 140/17.0 M5CF1-1
(Hwasong) (PS/kg.m) (HMMC) (10.11~)
M5GF1
-II 2.0 MPI 161/19.8 (Ulsan) (10.4~)
M6GF2
R-2.0 VGT (H) 173/38.0 (Hwasong) (~10.10) (~10.10)
(Ulsan) (PS/kg.m)
DSL
A6LF2
(HPT) (~10.10)
M6GF2
(Hwasong)
R-2.0 VGT (L) 136/32.0
(Ulsan) (PS/kg.m) A6LF2
(HPT) (10.11~)
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 3
Variation
,
Category
A6LF1 A6LF2 A6LF3 A6MF1 A6MF2
-II 3.5 2.7
-II 4.0 -II 2.0/2.4
Engine 3.3 3.8 -II 2.4
R2.2
R2.0 2WD 4WD 2WD 4WD
Max. Torque (kgfm) 33.5 36.5 40.0 23.5 28.5
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 4
Internal Structure
Internal Structure
Pressure inlet
26 brake
O/D clutch U/D brake
piston
OWC (roller type) chamber
LR brake
Specification
Category A6LFx A6MFx A5HF1
3.3, 3.8 / -II 3.5, 4.0
Engine -II 2.0, 2.4 / 2.7 3.3, 3.8
R2.0, 2.2
Type *WIDE *CLOSE *WIDE *CLOSE -
1ST 4.651 4.252 4.639 4.212 3.789
2ND 2.831 2.654 2.826 2.637 2.065
Gear 3RD 1.842 1.804 1.841 1.800 1.421
ratio 4TH 1.386 1.386 1.035
5TH 1.000 1.000 0.728
6TH 0.772 0.772 -
R 3.393 3.385 3.808
Spec. SP-IV SP-III
Qty About 7.8 About 7.1 About 10
ATF
100,000km /
Service Maintenance free (Harsh condition: 100,000km/60,000miles)
40,000km
TCM (KEFICO; Separated): , , R
TCM/PCM Maker PCM (DELPHI): -II DELPHI PCM
PCM (CONTINENTAL/SIEMENS):
* LM (EL): Wide type (R-2.0), Close type (-II 2.0/2.4)
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 7
New Features
New Features
46307-3B010 (A6LFx)
46307-3B610 (A6MFx)
Overflow plug
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 9
New Features
Oil pump
Pipe seal
8
12
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 10
Drive
shaft
A6LMFx
Very long side gear it directly contacts with the oil seal.
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 11
To UD brake
To LR brake
Accumulator
Oil temperature sensor
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 12
Accumulator
Rated Line Pressure: 4~16kgf/
Inner valve body
N-D accumulator
spring & piston
Accumulator spring
& piston (5EA)
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 13
P/N
NC
R
S 1ST
D 1ST X
2ND
3RD
D/S 4TH
5TH
6TH
VFS (UD)
Battery Power
VFS (OD)
VFS (26)
Speed sensors
(Input, Output) VFS (PCV)
TCM
Output
VFS (T/C)
Input
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 15
0.7V 1.4V
Color A
Input speed sensor
Color B Color C
Variant
Model Part Number
Color A Color B Color C
42620-3B100 Black
A6LF1/2
42620-3B110 Green
42620-3B300 Black Green
A6LF3
42620-3B310 Green Black
42620-3B600 Blue
A6MF1/2 42620-3B610 Brown
42620-3B620 Gray
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 17
Inhibitor Switch
Combination of output signals from 4 terminals
Mail side S2
42700-3B000
S1
S3 IG1
S2 S4 S1 IG1 S3
S4
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 18
46386-.B000
Solenoid Valve
Line Pressure
Control Solenoid 35R Solenoid N.H
Valve (VFS) Valve (VFS)
N.H
N.L
Shift Control
Solenoid Valve A
(On-Off)
N.L
N.L
Shift Control
Torque Converter
Solenoid Valve B
Solenoid Valve (VFS)
(On-Off)
OD Solenoid
Valve (VFS) Internal resistance () at RT
N.H UD Solenoid
Valve (VFS) 26 Solenoid - VFS: 5.10.3
Solenoid is energized.
Solenoid Valve Operation Table ON (8kph), OFF (6kph).
F: Feedback control
VFS On-Off
Range UD OD 35R 26
SSA SSB
Normal High Normal Low
P/N
NC F
R
S 1ST
D 1ST
2ND
3RD
D/S 4TH
5TH
6TH
Failsafe of solenoid valve failure: 4th gear hold.
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 21
16
UD VFS (-)
5
Sol. Power 1 18 pin connector
(Male side connector)
11
26 VFS (-)
Pin Description Pin Description
12
SS-B (-) 1 - 10 Solenoid power 2
2 T/C VFS (-) 11 26 VFS (-)
2 3 Power (output speed) 12 SS-B (-)
T/C VFS (-)
4 Signal (output speed) 13 OTS (-)
7
OD VFS (-) 5 Solenoid power 1 14 Power (input speed)
6 35R VFS (-) 15 -
10
Sol. Power 2 7 OD VFS (-) 16 UD VFS (-)
6 8 Signal (input speed) 17 Line pressure VFS (-)
35R VFS (-)
9 OTS (+) 18 SS-A (-)
18
SS-A (-)
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 22
Starter
motor VB
Back-up lamp
Starter relay
TCM
ST
IG
P/N relay IG
(Sub Starter relay)
Back-up lamp relay
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 23
Neutral Control
*HAC: Hill start Assist Control
Longitudinal acceleration
TCM Brake master cylinder pressure ESC
*HAC Status
HAC ON
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 24
Neutral Control
N range NC entry:
1.7sec Neutral Control zone
D range
Engine speed
Target Slip:
50rpm
Turbine speed
APS
Brake pressure
PG-B
UD brake pressure
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 25
Overflow plug
7. Otherwise, add some oil and repeat from step 1 Gasket
until it drops. [Caution]
- Overflow gasket should be replaced with new one.
If oil was totally drained, pour 5 and then perform
- Tightening torque of overflow plug: 3.5~4.5 Nm
the above procedure.
- Tightening torque of drain plug:3.9~4.9Nm
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 26
TCM Learning
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.
Automatic Transmission 27
Questions?
End of Presentation
Thank you.
Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company.