1200W into 2 or 4 ohms per channel

AP4020

1. Parts List

2. Pot Board
M1128 Schematic
M1128 PCB layout

3. Input Board
M1129 Schematic
M1129 PCB layout
WEB: www.yorkville.com
4. Power Supply Board
M1127 Schematic
M1127 PCB layout
WORLD HEADQUARTERS
CANADA U.S.A. 5. Power Amp Module
M1126 Schematic
Yorkville Sound Yorkville Sound Inc. M1126 PCB layout
550 Granite Court 4625 Witmer Industrial Estate 4. Service Kit
Pickering, Ontario Niagara Falls, New York M1146/m1126
L1W-3Y8 CANADA 14305 USA

Voice: (905) 837-8481 Voice: (716) 297-2920

Fax: (905) 837-8746 Fax: (716) 297-3689

SERVICE MANUAL
s-ap4020.pdf v3.3 6/2002

Quality and Innovation Since 1963

Printed in Canada
 IMPORTANT SAFETY INSTRUCTIONS AP4020 Parts List 2/16/99
YS # Description Qty. YS # Description Qty. YS # Description Qty.
3570 14 PIN SCKT 641261/3 OR W3114T 1 2448 15.0 AMP CIRCUIT BREAKER 1 4629 1/2W 10K 5% T&R RES 8
5906 RED 3MM LED 1V9 20MA .4 SPACER T&R 3 3820 4UH COIL 14AWG ZOBEL HORIZONTAL 2 4800 1/4W 10K0 1% T&R RES 5
5908 GRN 3MM LED 1V9 20MA .4 SPACER T&R 3 3601 RING TERMINAL 16AWG WIRE & #8 SCREW 1 4829 1/4W 10K 5% T&R RES 8
6408 GREEN 3MM LED 1V9 5MA FROSTED 3 3615 STAR RING TERMINAL 18 AWG #10 SCREW 4 4983 1/4W 10K 5%MINI T&R RES 3
6419 BRIDGE 35A 400V WIRE LEAD GI3504 2 3410 RED ON LEFT DUAL BINDING POST TPP4 1 6116 1/4W 10K0 1%MINI MF T&R RES 12
6425 BAV21 200V 0A25 DIODE T&R 4 3415 RED ON RIGHT DUAL BINDING POST TPP4 1 4856 1/4W 12K 5% T&R RES 4
6438 1N4004 400V 1A0 DIODE T&R 11 3918 1/4" SLIM JACK PC MOUNT W/SCREW 2 4901 1/4W 13K 5% T&R RES 4
6825 1N4148 75V 0A45 DIODE T&R 51 3628 PC-MOUNT 250TAB SPEAKON #4SCREW GRY 3 4830 1/4W 15K 5% T&R RES 4
6934 MR854 400V 3A0 DIODE FAST RECOV 20 3657 FEMALE XLR PC MOUNT HORIZONTAL 2 4771 1/4W 17K8 1% T&R RES 2
6439 1N5225B 3V0 0W5 ZENER 5% T&R 2 3860 FAN 80MM X 80MM 40CFM 12VDC 1 6125 1/4W 18K 5%MINI T&R RES 2
INSTRUCTIONS PERTAINING TO A RISK INSTRUCTIONS RELATIVES AU RISQUE 6440 1N750ARL 4V7 0W5 ZENER 5% T&R 9 3894 AAVID 5972-B H/S W/TAB B.O. 8 6123 1/4W 20K0 1%MINI MF T&R RES 2
6450 1N5242B 12V0 0W5 ZENER 5% T&R 4 3501 B52200F006 COMP WASH #4 SMALL 23 4832 1/4W 22K 5% T&R RES 6
OF FIRE, ELECTRIC SHOCK, DE FEU, CHOC LECTRIQUE, OU 6822 1N4745A 16V0 1W0 ZENER 5% T&R 4 3552 NYLON SPRING CLAMP 1 6118 1/4W 22K 5%MINI T&R RES 1
OR INJURY TO PERSONS. BLESSURES AUX PERSONNES. 6824 1N5246B 16V0 0W5 ZENER 5% T&R 2 3827 SQUARE BUMPER BUTTON BLACK 11 4833 1/4W 27K 5% T&R RES 3
6432 1N5248B 18V0 0W5 ZENER 5% T&R 2 8433 AP SERIES PLASTIC KNOB 2 4840 1/4W 33K 5% T&R RES 3

CAUTION: AVIS: 6429

6465
1N4747A 20V0 1W0 ZENER 5% T&R
1N5250B 20V0 0W5 ZENER 5% T&R
1
2
8661 BUTTON KNOB FLAT GREY
3468 8? 3/16 SJT AC LINE CORD STRIP 17"
3
1
4853 1/4W 39K 5%
6119 1/4W 47K 5%MINI
T&R RES
T&R RES
4
3
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO AFIN DE REDUIRE LES RISQUE DE CHOC ELECTRIQUE, 6463 1N5251BRL 22V0 0W5 ZENER 5% T&R 1 3821 HEYCO #1200 STRAIN RELIEF 1 4835 1/4W 56K 5% T&R RES 4
6433 1N5257B 33V0 0W5 ZENER 5% T&R 3 3638 12 CIR CABLE HOLDER .098 1 4836 1/4W 68K 5% T&R RES 4
NOT REMOVE COVER (OR BACK). N'ENLEVEZ PAS LE COUVERT (OU LE PANNEAU 5101 BC550C TO92 NPN TRANS. T&R 14 3676 8 CIR CABLE HOLDER .098 2 4838 1/4W 100K 5% T&R RES 2
NO USER SERVICEABLE PARTS INSIDE. ARRIERE). NE CONTIENT AUCUNE PIECE REPARABLE 5102 BC560C TO92 PNP TRANS. T&R 14 8701 4-40 KEPS NUT ZINC 20 6120 1/4W 100K 5%MINI T&R RES 2
PAR L'UTILISATEUR. 5103 MPSA06 TO92 NPN TRANS. T&R 3 8793 4-40 HEX NUT ZINC 3 4851 1/4W 120K 5% T&R RES 2
5107 2N5551 TO92 NPN TRANS. T&R 2 8760 6-32 KEPS NUT TIN PLATED 64 4790 2.0W 150K 5%10MM BODY T&R RES 2
REFER SERVICING TO QUALIFIED CONSULTEZ UN TECHNICIEN QUALIFIE 5108 2N5401 TO92 PNP TRANS. T&R 4 8800 6-32 KEPS NUT ZINC 2 4886 1/4W 200K 5% T&R RES 1
6854 2N6517 TO92 NPN TRANS. 2 8720 #8 SPRING NUT 2 4841 1/4W 220K 5% T&R RES 2
SERVICE PERSONNEL. POUR L'ENTRETIENT. 5105 MPSA13 TO92 NPN DARLINGTONT&R 1 8797 5/16-18 KEPS NUT JS500 1 6126 1/4W 220K 5%MINI T&R RES 6
5106 MPSA63 TO92 PNP DARLINGTONT&R 1 3797 TO-247 THERMO CONDUCTIVE PAD 4 4843 1/4W 470K 5% T&R RES 2
6814 MJF6668 221D- PNP DARLINGTON 1 3815 TO3 PREGREASED MICA 56-03-2AP 32 4844 1/4W 1M 5% T&R RES 1
6815 MJF6388 221D- NPN DARLINGTON 2 3823 TO-220 THERMO PAD SMALL HOLE 4 4948 1/4W 1M 5% .2"U T&R RES 1
6873 MJE340 TO126 NPN TRANS 6 3846 TO220 THERMO PAD LARGE HOLE 56359B 4 4951 1/4W 4M7 5% .2"U T&R RES 2
Read Instructions: Veuillez lire le manuel: 6874 MJE350 TO126 PNP TRANS. 6 3580 12 CIR WAFER W/LCK VT 0.1" 1 6132 1/4W 8M2 5%MINI T&R RES 2
The Owner's Manual should be read and understood Il contient des informations qui devraient tres comprises avant 6752 MTP10N15L TO220 N CHAN MOSFET 2 3583 8 CIR WAFER W/LCK 0.1" 2 3700 RELAY 2C 01AMP DC24 ???MA PC-S 1
before operation of your unit. Please, save these l'opration de votre appareil. Conservez S.V.P. ces instructions 6933 MTP23P06 TO220 P CHAN MOSFET 2 4745 5.0W 0R1 5% BLK RES 12 3721 RELAY 1A 16AMP DC24 022MA PC-C 1
6900 YS6900 (22) TO3 NPN TRANS. 16 4749 5.0W 0R15 5% BLK RES 4 3604 21" 14C-28AWG DIP HDR CABLE .050" 1
instructions for future reference. pour consultations ultrieures 6989 MJL1302A T03P PNP TRANS PWR 2 4974 1.0W 0R47 5%FLAME PROOF T&R RES 2 3706 13" 8C-26AWG RIB 1 W/LCK HDR 0.1" 2
Packaging: Emballage: 6990 MJL3281A T03P NPN TRANS PWR 2 4677 1/2W 1R 5% T&R RES 4 3740 15" 12C-26AWG RIB 1 W/LCK HDR 0.1" 1
6927 YS6927 (23) TO3 PNP TRANS. 16 4973 1.0W 1R 5%FLAME PROOF T&R RES 4 8865 4-40 X 5/16 PAN PH MS SJ500 2
Keep the box and packaging materials, in case the unit Conservez la boite au cas ou l'appareil devait tre 6840 MC33078P IC DUAL OP AMP 5 4688 1/2W 2R2 5% T&R RES 3 8742 4-40 X 3/8 PAN PH TAPTITE JS500 2
needs to be returned for service. retourner pour rparation. 5190 MBS4992 TO92 8V5 DIAC T&R 2 4911 1/4W 2R2 5% T&R RES 8 8861 4-40 X 3/8 PAN PH MS SJ500 8
Warning: Warning: 6444
6859
MAC224-4 TO220 40A TRIAC 200V
NSL-28AA OPTO-COUPLER
2
2
4748 2.0W 3R9 5%
4733 5.0W 5R6 5%
BLK RES
BLK RES
2
2
8741 4-40 X 1/2 PAN PH MS JS500
8827 4-40 X 1/2 FLAT PH TAPTITE SJ500
11
6
When using electric products, basic precautions should Attention: Lors de l'utilisation de produits lectrique, 6880 4N35 OPTO-COUPLER 4 4605 1/8W 10R 5% T&R RES 1 8871 4-40 X 5/8 PAN PH MS SJ500 8
always be followed, including the following: assurez-vous d'adhrer des prcautions de bases 6478 AS35FN-TO92 TEMPERATURE SENSOR 2 4610 1/4W 10R 2%FLAME PROOF T&R RES 8 8799 #6 X 1/4 PAN PH TYPE B JS500 2
Power Sources: incluant celle qui suivent: 6489 5R0 20% NTC THERMISTOR 2 4875 1/4W 10R 5% T&R RES 2 8832 6-32 X 1/4 PAN PH TAPTITE SJ500 1
5200 _10P 200V 5%CAP T&R RAD CER.2"NPO 4 4930 1/4W 10R 5% .2"U T&R RES 1 8801 6-32 X 3/8 PAN PH TAPTITE SJ500 4
Your unit should be connected to a power source only of the Alimentation: 5410 100P 100V 10%CAP T&R BEAD NPO 2 4591 1/8W 22R1 1%FLAME PROOF T&R RES 2 8829 6-32 X 3/8 FLAT PH TAPTITE BO#4 HEA 18
voltage specified in the owners manual or as marked on the unit. L'appareil ne doit tre branch qu' une source d'alimentation 5197 220P 100V 2%CAP T&R RAD CER.2"NPO 1 4607 1/8W 39R 2%FLAME PROOF T&R RES 16 8761 6-32 X 1/2 PAN PHIL MS ZINC CLEAR 64
This unit has a polarized plug. Do not use with an extension cord or correspondant au voltage spcifi dans le manuel ou tel qu'indiqu 5412 220P 100V 10%CAP T&R BEAD NPO 13 4899 1/4W 39R 5% T&R RES 6 8806 6-32 X 1/2 PAN PH TAPTITE SJ500 2
receptacle unless the plug can be fully inserted. Precautions should sur l'appareil. Cet appareil est quip d'une prise d'alimentation 5417 330P 50V 10%CAP T&R BEAD NPO 2 4811 1/4W 68R 5% T&R RES 2 8837 6-32 X 1/2 ROUND PH MS SJ500 1
be taken so that the grounding scheme on the unit is not defeated. polarise. Ne pas utiliser cet appareil avec un cordon de 5201 470P 100V 5%CAP T&R RAD CER.2"NPO 2 4590 1/8W 100R0 1%FLAME PROOF T&R RES 4 8824 8-32 X 5/16 PAN QUAD TAPTITE SJ500 2
Hazards: raccordement moins qu'il soit possible d'insrer compltement les 5416 470P 50V 10%CAP T&R BEAD NPO 2 4859 1/4W 150R 5% T&R RES 4 8869 8-18 X 1/2 THRD CUTTING FOR PLASTIC 4
trois lames. Des prcautions doivent tres prises afin d'eviter que le 5422 __1N 50V 10%CAP T&R BEAD NPO 2 6201 1/4W 200R 1%FLAME PROOF T&R RES 6 8999 8-32 X 5/8 PAN PH TAPTITE SJ500 17
Do not place this product on an unstable cart, stand, tripod, bracket or
systme de mise la terre de l'appareil ne soit dsengag. 5273 __1N5 200V 5%CAP T&R RAD CER.2"NPO 2 4645 1/8W 220R0 1%FLAME PROOF T&R RES 4 8719 8-32 X 3/4 FILLISTER PHIL MS JS500 2
table. The product may fall, causing serious personal injury and serious
5427 __2N2 500V 10%CAP T&R RAD CER.2" YB 6 4857 1/4W 220R 5% T&R RES 4 8815 8-32 X 3/4 PAN PH TAPTITE SJ500 5
damage to the product. Use only with cart, stand, tripod, bracket, or table Hazard: 5209 __4N7 250V 5%CAP T&R RADIAL.2"FILM 2 4977 1/4W 220R 5%MINI T&R RES 7 8809 10-32 X 1/4 PAN PH TAPTITE SJ500 4
recommended by the manufacturer or sold with the product. Follow the Ne pas placer cet appareil sur un chariot, un support, un trpied ou une 6451 __4N7 250V 20%CAP AC Y ONLY RAD10MM 1 4606 1/8W 249R 2%FLAME PROOF T&R RES 8 8749 10-32 X 1/2 QDX PH TAPTITE JS500 2
manufacturer's instructions when installing the product and use mounting table instables. L'appareil pourrait tomber et blesser quelqu'un ou subir des 5834 _10N 250V 20%CAP RAD POLYFILM BULK 2 4867 1/4W 270R 5% T&R RES 4 8731 10-16 X 5/8 TYPE B HEX W/SLOT JS500 12
accessories recommended by the manufacturer. dommages importants. Utiliser seulement un chariot, un support, un trpied 5210 _22N 100V 10%CAP T&R RADIAL.2"FILM 11 4855 1/4W 330R 5% T&R RES 2 8736 5/16-18X2-3/4 GRD 5 HEX BOLT JS500 1
The apparatus should not be exposed to dripping or splashing ou une table recommands par le fabricant ou vendus avec le produit. 6435 _22N 275V 20%CAP AC X2 RAD BLK15MM 2 4821 1/4W 470R 5% T&R RES 4 8663 11/64 NYLON SPACER (MICRO PLASTIC) 66
water; no objects filled with liquids should be placed on the Suivre les instructions du fabricant pour installer l'appareil et utiliser les 5308 _47N 50V 10%CAP T&R BEAD X7R 2 4980 1/4W 470R 5%MINI T&R RES 5 8629 10-32 X 1/4 SPACER PHENOLIC 8
apparatus. accessoires recommands par le fabricant. 5226 _68N 100V 5%CAP T&R RADIAL.2"FILM 4 4891 1/4W 620R 5% T&R RES 2 3746 21/64 X .250 OD #6 SPACER ALUMINUM 2
Terminals marked with the lightning bolt are hazardous live; 5228 100N 100V 5%CAP T&R RADIAL.2"FILM 3 4823 1/4W 1K 5% T&R RES 6 3751 SNAP IN 5/16 SPACER RICHCO 3
Il convient de ne pas placer sur l'appareil de sources de flammes
the external wiring connected to these terminals require installation 5314 100N 50V 10%CAP T&R BEAD X7R 4 4981 1/4W 1K 5%MINI T&R RES 6 3739 CUSTOM .4 LED SPACER 6
nues, telles que des bougies allumes.
5229 150N 63V 10%CAP T&R RADIAL.2"FILM 4 4854 1/4W 1K2 5% T&R RES 1 3743 SNAP ON 0.5" SPACER RICHCO 10
by an instructed person or the use of ready made leads or cords. L'appeil ne doit pas tre expos des gouttements d'eau ou des 5231 220N 63V 10%CAP T&R RADIAL.2"FILM 2 4718 5.0W 1K5 5% BLK RES 4 3859 1/2 PLASTIC HEX SPACER #4 2
No naked flame sources, such as lighted candles, should be claboussures et qu'aucun objet rempli de liquide tel que des vases 5882 220N 250V 10%CAP RAD POLYFILM BULK 4 4988 1/4W 1K5 5%MINI T&R RES 6 3858 3/4 PLASTIC HEX SPACER #4 4
placed on the apparatus. ne doit tre plac sur l'appareil. 5255 __1U 63V 20%CAP T&R RADIAL ELE.2" 3 4791 1/4W 1K54 1% T&T RES 4 8667 SHOULDER WASHER SWS-229 LENGTH 1/8 4
Power Cord: Les dispositifs marqus d'une symbole d'clair sont des parties 5259 __4U7 63V 20%CAP T&R RADIAL ELE.2" 6 4683 1.0W 1K8 5% T&R RES 2 8818 3/4 OD X 5/16 ID X .08 THICK WASHER 2
The AC supply cord should be routed so that it is unlikely that it will dangereuses au toucher et que les cblages extrieurs connects 5281 _10U 16V 20%CAP NONPOLAR T&R .2" 2 4808 1/4W 2K 5% T&R RES 6 3511 #6 FLAT WASHER NYLON 5
be damaged. If the AC supply cord is damaged DO NOT ces dispositifs de connection extrieure doivent tre effectivs par un 5629 _10U 160V 20%CAP RADIAL ELECT BULK 4 4847 1/4W 2K2 5% T&R RES 2 8491 #10 SPLIT LOCK WASHER BO 17
oprateur form ou en utilisant des cordons dj prpars. 5945 _10U 63V 20%CAP T&R RADIAL ELECTR 2 4804 1/4W 3K 5% T&R RES 4 8850 #10 INT TOOTH LOCKWASHER BO 4
OPERATE THE UNIT.
5260 _22U 50V 20%CAP T&R RADIAL ELE.2" 10 6124 1/4W 3K 5%MINI T&R RES 2 3502 NYLON FLAT WASHER OD.158ID.110H.070 2
Service: Cordon d'alimentation: 5961 _33U 16V 20%CAP NONPOLAR T&R RAD 8 4826 1/4W 3K3 5% T&R RES 4 3436 DPDT PUSH SW PCMT H BREAK B4 MAKE 3
The unit should be serviced only by qualified service personnel. vitez d'endommager le cordon d'alimentation. N'UTILISEZ PAS 5267 100U 25V 20%CAP T&R RADIAL ELE.2" 3 4756 1/4W 4K120 0.1% *** T&R RES 2 3587 DPDT ROKR SW QUIK 250" AC/PWR IEC65 1
L'APPAREIL si le cordon d'alimentation est endommag. 5630 330U 25V 20%CAP RADIAL ELECT BULK 6 4827 1/4W 4K7 5% T&R RES 8 3705 4P3T SLID SW PCMT H 1
Service: 5621 470U 63V 20%CAP RADIAL ELECT BULK 4 4982 1/4W 4K7 5%MINI T&R RES 6 3417 PC SCREW TERMINAL PC MOUNT 1
5618 470U 25V 20%CAP RADIAL ELECT BULK 1 4887 1/4W 7K5 5% T&R RES 5 7584 SQUARE-CUT O RING FOR AP AIR FILTER 1
Consultez un technicien qualifi pour l'entretien de votre appareil.
5895 6800U 63V 20%CAP RADIAL ELECT BULK 16 4663 1/2W 8K2 5% T&R RES 2 8432 AP SERIES AIR GRILL 1
4520 10K TRIM POT (ENCLOSED) 2 4990 1/4W 8K2 5%MINI T&R RES 2 1196 AP4020 T?RD 1
SAFE_V4.doc Version 4.0 02/11/99 11:54 AM 4390 _10K AUDIO DETENT STYLE"P22"16MM 2 4762 1/4W 9K760 0.1% *** T&R RES 8

= critical conponents
Yorkville Sound http://www.yorkville.com SERVICE MANUAL
Yorkville AP4020 Power Amplifier
M1129 THE INPUT BOARD
The input board processes the audio signal from the input jacks to the volume control
board, (M1128).
Each channel consists of a balanced gain stage, switchable subsonic filter, and a
stereo / mono / bridge switch.
Looking at the left channel, the balanced input, (XLR Jack) and unbalanced input
(phone jack) are wired in parallel to the input of a balanced operational amplifier, (U4).
The gain of this stage is 0.82 (-1.3dB) balanced and 1.6 (4.0dB) unbalanced. Resistors
R25, R27 along with capacitors C11 and C12 form a radio interference elimination filter.
Switch S1 selects the cutoff frequency of the hi-pass subsonic filter. The subsonic
filter provides a 20Hz or 40 Hz high pass filter. The filter consists of a tee network on
the input of U3 along with R10, R28, C29 and C30, C33 and C34. The gain is 1 (0dB)
in the passband, (above 100Hz).
The audio signals from the input board M1129 pass through the 14 conductor cable
to board M1128.
M1128 VOLUME CONTROL BOARD
This board contains:
the front panel audio gain controls
the front panel indicating LEDs (power, protect, activity and clip).
the audio limiters
Circuit Explanation:
The left channel of the circuit is explained.
(Refer to the schematic of M1128 as the sections of the circuit are explained.)
The audio signal out of M1129 passes through volume control P2 and the desired
level enters U2 through pin 6. U2 is set for a gain of 5 (14dB) when the volume control
is in the fully clockwise position.
The AP4020s defeatable limiter is built around LD8. LD8 is an opto-resistive cell
comprising of an LED that shines on a photocell. As the LED in the LD8 becomes
brighter, the resistance of the photocell decreases, placing more of the audio signal on
pin 5 (non-inverting input) of U2. This audio voltage gets subtracted from the signal on
the inverting input and less signal appears on the output of U2. Transistors Q5 and Q6
along with the surrounding passive parts provide the attack and release time constants
of the limiting function along with the drive currents for the clip LED and the LED
inside LD8. When an audio signal on the output of the power amplifier section (on
board M1126) enters clipping, pulses representing the duration of the clipped portion
appear at LCLIP. These pulses turn on transistor Q6, and Q6 provides current pulses
to turn on clip LED LD6. The pulses also pass through R7 and D6 to charge C3 and
C36. When the voltage across C3 reaches 0.5 volts then Q5 turns on providing a cur-
rent into the LED of the LD8 limiting the audio signal at U2. The charging (attack) and
discharging (release) times of the limiter are 80mS and 3.5 seconds respectively.
Resistors R50 and R7 provide the charging path, and resistor R51 provides the dis-
charge path. The limiter can be defeated by placing the limiter switch (S2) in the in
position which disconnects Q5 and the charging / discharging circuitry from V+.
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
1 4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
Yorkville Sound http://www.yorkville.com SERVICE MANUAL
The activity LED circuit consists of Q1 and the surrounding circuitry. The audio sig-
nal enters the activity LED circuit through R2. R2 and C21 form a differentiator that
turns Q1 on illuminating the activity LED whenever the audio signal increases in ampli-
tude. A constant current flows through R55A, R55B and when Q1 is off, the collector
current then flows through D1.
From M1128 the audio signal passes through a 12-conductor ribbon cable to circuit
board M1127.
On M1127 an operational amplifier U201 re-references the ground for the audio sig-
nal from LREF or RREF to the corresponding LOG (left output ground) or ROG (right
output ground). U201 also provides DC correction for DC offsets appearing on the out-
put binding posts. Feedback from the output binding posts appears on LFNB or RFNB.
Through R203A or R203B the DC offset achieves a gain of -1 from U201. The DC off-
set of opposite polarity on the output of U201 will compensate for the DC offset in the
amplifier section on M1146 resulting in 0 volts DC on the output binding posts.
The audio signal continues to M1146 via an 8-conductor ribbon cable.
M1126 THE VOLTAGE AMPLIFIER AND
CURRENT AMPLIFIER
This board contains:
a voltage amplifier section
a current amplifier section
amplifier current limit section
DC output protection
heatsink temperature sensing
Voltage Amplifier Section
The voltage amplifier amplifies the audio signals voltage from 8.1 volts peak (at the
output of U201) to approximately 70v peak, which is required to drive the current
amplifier section. The current amplifier provides the current required for the 70v peak
signal to drive 1200 watts into 2 ohms out of the binding posts.
Before the circuit is described in detail here is a quick rundown on the signals path
through the voltage amplifier stage. Refer to the schematic of M1126. Lets consider
that a positive going AC signal is present at the SIG input. The positive going signal
will turn on the positive side of the voltage amplifier. The signal at the SIG input turns
on Q12A (through R40A, D14A and D13A). The collector of Q12A pulls down on the
base of Q14A turns this transistor on further and allows a greater current to flow out of
Q14As collector. This increase in current passes through Q15A and its collector to
emitter voltage decreases. The collector of Q15A now being more positive in voltage
turns the base of Q18A on causing an increase in Q18As collector current resulting in
test point 1 going positive.
As the positive side of the amplifier was turning on the negative side would have
been turning off. This is how test point 1 was able to move positive following the input
signal. The reverse would hold true if a negative going signal were present on the input
of the voltage amplifier.
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
1
Yorkville Sound http://www.yorkville.com SERVICE MANUAL Yorkville Sound http://www.yorkville.com SERVICE MANUAL

CIRCUIT DESCRIPTION:
The voltage amplifier is a mirrored image with circuitry connected to the positive power
supply rail being identical (but opposite polarity) to the circuitry connected to the nega-
tive power supply rail.
For this reason we will look in detail at the positive side of the amplifier.
The audio signal enters the voltage amplifier at the SIG input. The signal passes
through R40A, D14A and D13A to the base of Q12A. Diodes D13A and D14A set up
the DC bias on Q12A to approximately 0.6 mA.
The first voltage gain stage consists of Q12A along with the resistor chain on its col-
lector and the emitter resistor (R44A).

Transistor Q12A drives the base of Q14A through the resistor chain. A DC current of
approximately 6 mA should flow through the collector of Q14A. The voltage drop
across Q14A remains constant and is derived from the voltage drop across the voltage
reference Q20A, resistor R58A, and the base/emitter junction of Q15A. This total volt-
age should equal approximately 3 VDC. Transistor Q14A is the second gain stage and
its output current flows through Q15A. Transistor Q15A is a common base stage with
the collector driving the base of output buffer Q18A.
Diode D17A is a clamping diode that prevents the maximum peak of the audio sig-
nal from coming within 4V of the 100 VDC rail. This is to prevent the output current
amplifier from going into saturation during clipping and therefore having storage delay
problems.
Transistor Q18A buffers the high impedance present on the collector of Q15A. The
output of the buffer provides a low output impedance at the junction of R61A and
R62A and is current limited to 23mA through the clamping action of D19A, D20A and
D23A. The signal at the junction of R61A and R62A drives the succeeding current
amplifier.
Current Amplifier Section
The current amplifier receives a high voltage audio signal from the voltage amplifier QUIESCENT CONDITION:
and provides the current drive necessary to drive speaker cabinets. This design is class A/B and therefore the output driver transistors must be forward
The current amplifier is a two-tier complimentary output driver design controlled by a biased to provide low crossover distortion. In most class A/B designs, a diode chain or
complimentary darlington stage. VBE multiplier is used to control the bias voltage and provide a means of adjusting the
bias. This design is different, as there isnt a diode chain or VBE multiplier. For simplici-
ty lets consider only the positive side of the current amplifier, that is all parts between
[CIRCUIT DESCRIPTION - REFER TO THE SIMPLIFIED SCHEMATIC #1 ON THE the positive power supply rails and the audio signal output/input terminals. The nega-
FOLLOWING PAGE] tive side is the same as the positive, except for polarity changes.
To bias Q14, greater than 0.5V is needed from base to emitter, (or for simplicity from
base to amplifier output). Points A and B are at the same potential, so consider them
to be connected. If this is true then 0.5V from test point 2 to the amplifier output must
appear across R12. There must be some way of developing this voltage across R12,
and there is using the darington (Q5 and Q40) driver along with local feedback.
Simplified schematic #1 shows the biasing circuit. The current needed to develop 0.5V
across R12 comes from the emitter of Q5. When the amplifier is first turned on the current
source (Q3) turns on Q5 and Q40) and current flows through R12 developing a voltage.
When this voltage approaches 0.5V Q1 turns on and robs current from the base of Q40.

550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8 550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8

4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305 4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
2 2
Yorkville Sound http://www.yorkville.com SERVICE MANUAL Yorkville Sound http://www.yorkville.com SERVICE MANUAL

This causes Q40 to turn off until the reduced current flowing through Q5 maintains amount of time was spent on the current limit circuitry so that it may simulate the safe
0.5V across R12. Q1 will turn off slightly causing Q5 and Q40 to increase their collector operating area of the output transistors (SOAR curve). No matter how reactive the load
currents. The circuit reaches a point of equilibrium with approximately 0.5V across R12. may be the phase shift that it presents, along with its resistive component is used to
set the output current limit of the output transistor stage.
Because all output devices are not identical and base emitter voltages vary, some
adjustment must be available to slightly adjust the 0.5V across R12. This is accom- Refer to the schematic of board M1126 while reading the following text. The current
plished with RT1. RT1 causes Q1 to turn on slightly more or less resulting in Q5 and limit circuitry is a mirrored image with circuitry connected to the positive power supply
Q40 turning on slightly more or less and therefore R12 s voltage will be slightly more rail being identical (but opposite polarity) to the circuitry connected to the negative
or less than 0.5v. The proper quiescent current voltage is 4mV (to be measured power supply rail. For this reason we will look at the positive side of the circuitry.
between test points 8 and 9). Transistor Q9 measures the peak current flowing through resistor R53. The voltage
across R53 (as a result of the current flowing through it) is scaled down by R55, R35,
The Second Tier and Tier Switching R35A, R36, R37, D7 and D11 these parts make up the safe operating area along with
Refer to the simplified schematic Fig. #1 while reading the following text. One way of the time constants of C30, R34, C12 and R26. Fig. #3 shows a waveform of the current
making an amplifier more efficient is to vary the Power Supply Voltage on the collec- that passes through R52 and R53 when the output of the amplifier is shorted to ground.
tors of the output transistors (Q14 & Q22). The lower the voltage from collector to emit- This can only be seen by using an oscilloscope to measure differentially across R52
ter, the lower the device dissipation. During quiescent conditions, there is 55VDC on and R53. The conditions of the measurement are contained on the diagram. During cur-
the collectors of output transistors Q14 and Q22. The peak AC voltage that can appear rent limit when Q9 turns on it reduces the voltage across R42. R42 is in series with a
on the amplifiers output is approximately 95V peak. How can an output transistor 16 volt zener (ZD7) and is also in parallel with the junction of Q8. The current that flows
deliver a 95V peak when its collector is only at 55VDC? It can if its collector is pulled through R20, ZD7, R42, and R22 normally saturates Q8. When Q9 reduces the voltage
up to 100VDC as the output signals peak rises above 55VDC. Refer to Fig. #2. The across ZD9 and R42 to below 16.6 volts, Q8 turns off allowing a charge to build up on
second tier voltage must remain above the amplifiers output voltage by amount Vm. C8 through resistors R24 and R25. If current limiting occurs for a long enough duration
Therefore the circuitry controlling the second tier voltage must increase the tier voltage to allow C8 to charge to 1.2 volts then Q7 will turn on tripping the relay circuit on board
before the amplifiers output voltage reaches 55VDC. This leading voltage is necessary M1127. As soon as the relay is tripped the audio signal will be turned off at the output
to compensate for time lag of the second tier circuit during fast rising amplifier output of the voltage amplifiers and will remain off for about 5 seconds before the relay turns
signals. on and allows the audio signal to pass through the amplifier. If a current limit condition
is still present then the whole cycle will occur again and repeat until the load conditions
The voltage between the amplifiers output on the amplifiers output are safe for the amplifier. When a safe load appears the ampli-
and test point 4 is approximately 12VDC fier will automatically reset and drive that load (the speaker cabinet).
derived from the voltage drop across ZD4. We
call this voltage the floating battery because it DC Protection
floats on top of the output audio signal with test If a DC voltage greater than 8 volts appears on the output of the amplifier for more
point 4 always being 12VDC greater than the than 200 milliseconds then triac Q30 will turn on holding the output at ground poten-
peak of the output signal. Test point 4 drives the tial. MBS4992 is a device that turns on at either + or - 8 volts DC.
gate of mos-fet Q11. Q11 controls the transis-
tors of the upper tier. As Q11 turns on its source
forward biases the base of Q13 and Q13 pulls
the collector of Q14 towards the 100 volt rail.
The gate to source voltage needed to turn on
Q11 is approximately 3.5 volts. When the peak
output signal is about 46.5vp (55v-(12v-3.5v))
then Q11 will start to turn on the second tier.
The second tier voltage will remain about 13
volts (Vm) above the peak of the output signal
to the point of clipping where this voltage is reduced to about 6 volts (measured dri-
ving an 8 ohm load). Zener ZD8 protects the gate source junction of Q11 and also pro-
vides a supply current path through R29 for the floating battery.
NOTE: The Power supply voltages given are those when the amplifier is not driving a
speaker load. This will allow yo to check the tier switching with the cover of the amplifi-
er off and the amplifier, therefore, running cool.
Current Limit Protection Circuitry
To have an amplifier drive 3000 watts into practically any combination of speaker cabi-
nets and know what is a safe load and what is not is a very difficult task. An extensive

550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8 550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8

4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
3 4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305 3
Yorkville Sound http://www.yorkville.com SERVICE MANUAL
NOTE: Every time you replace blown output transistors on a
M1126 board test the DC protection triac with the following circuit.
Conditions of test:
A) Pass a 100Hz 25v peak signal through the M1126 board under test with no load
connected to the amplifier output.
B) Connect points 1 and 2 as shown in the diagram. The amplifier should go into pro-
tect mode as the triac (if working) shorted the output of the amplifier to ground, and
the amplifier goes into current limit.
C) Disconnect the triac test circuit and allow the amplifier to complete its protect cycle.
D) Reverse connections 1 to 2 and 2 to 1 and test again. The same results as in B)
should be observed if the triac is working.
Only test the triac for one protect cycle as
prolonged testing will heat the triac to a high temperature.
M1127 SHUTDOWN CIRCUIT, FAN CONTROL CIRCUIT,
and SOFT TURN ON CIRCUIT:
The shutdown relay and its associated drive circuitry have two possible
operating states.
Amplifier on under normal operating conditions.
Amplifier power switch has just been turned OFF/ON, or the amplifier is in current
limit protecting the amplifiers output transistors, or the amplifier has overheated.
Shutdown Circuit
Here is how the circuit accomplishes these functions. The relays normally closed con-
tacts short the output of the voltage amplifiers to ground when the power switch is off.
When the power switch is turned on, the relay remains off (normally closed) for about
6 seconds. C203 charges to 35V and results in Q203 turning off allowing Q201 to turn
on. As Q201 turns on, it connects the negative terminal of the relays coil (Pin 16) to
ground energizing the relay and opening the normally closed contacts.
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
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Yorkville Sound http://www.yorkville.com SERVICE MANUAL
If prolonged current limiting occurs on the amplifiers output transistors then D204 or
D205 (depending on which channel is current limiting) will be forward biased turning on
Q202 (from its off state). Now +100VDC appears on the collector of Q202 and through
R210 and R211 turn on Q203 therefore turning off Q201 by shorting its base emitter
junction. Q201 turning off will turn the relay off and the normally closed contacts (off
state) will short the outputs of the voltage amplifiers to ground so as not to continuously
stress the amplifiers output transistors. A cycle now occurs. With the voltage amplifiers
now disabled there is no signal driving the output transistors (Q13 to Q28).
The current limit circuit protecting the output transistors (Q13 to Q28) turns off and
D204 and/or D205 are not forward biased and Q202 turns off. Through Q203 and
Q201 the relay is turned back on and the voltage amplifiers are now active again, dri-
ving the output transistors. If current limiting still occurs, then the same cycle will occur.
If the cause of current limiting (low impedance or short on the speaker output termi-
nals) has been removed, then the amplifier will continue to operate normally.
The third operation that the relay provides is overheat shutdown. If for some rea-
son the fan cannot keep the heatsinks in a safe operating temperature area then the
fan control circuit (on board M1127) will deliver through D207 a positive current to turn
Q203 on and turn Q201 off to turn off the relay and disable the voltage amplifiers.
When the fan has cooled down the temperature of the amplifier, then the signal
through D207 will disappear and the relay circuit will turn on the relay to resume nor-
mal operation. Anytime the relay is in the protect mode (due to the abnormal states)
then contact pin 4 of the relay will illuminate LD3 (the protect LED on the front panel).
Soft Turn On Circuit
To reduce the inrush current that flows through the line cord from the 120 VAC power
source (typical with large linear power supplies), a circuit provides a soft turn on func-
tion. When the power switch is turned on, the current that initially flows through the pri-
mary of the transformer must flow through SG201 and SG202. These are surgestors
that reduce the peak inrush current flow. After about 500 milliseconds a relays con-
tacts short across the surgestors so that they are not stressed by the current flowing
through them under normal operation. A circuit consisting of Q240, Q241, C215, and
the associated resistors provides the time delay for the turn on cycle of the relay. The
circuit is very similar to the shutdown time delay circuit. Refer to the section on the
shutdown circuit for a circuit description.
Fan Circuit
Looking at the schematic to board M1127, here is a
quick explanation of the fan control circuit. There is
a temperature sensor (AS35) on each M1126
board. When the amplifier is first turned on, Q207
and Q208 are off. The AS35 temperature sensors
are configured as temperature controlled current
sources. As either temperature sensor begins to
heat up, more current flows through D212 or D218
increasing the voltage drop across R235 or R236.
The hotter temperature sensor will provide more
current than the cooler sensor and therefore devel-
op a higher voltage across its associated 8K2
resistor. The higher voltage will forward bias D212
or D218 reverse biasing the cooler temperature
sensors diode so that the hotter sensor will control the fan speed. At 40 degrees C there
550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8
4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305
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is 10 volts across R235 or R236 which is enough to turn on Q210, Q208, and Q207 pro-
viding 7 DC volts to the fan. Further heating the temperature sensors results in a larger
DC voltage across the fan. To lower the dissipation of Q207, D215, D216, ZD205, ZD206
and R226 turn off Q207 and Q208 when the full wave rectified voltage present of the col-
lector of Q207 reaches approximately 45V by robbing current from the base of Q208.
The maximum fan voltage is 20.5 VDC. ZD207 and R228, R229 and R230 provide a cur-
rent limiting function. Figure #4 shows the current through these resistors when there is
12VDC across the fan. SPECIFICATIONS
Thermal Shutdown Circuit
The emitter of Q210 in the fan circuit is the measuring point for the shutdown voltage. Frequency Response: +/- 1dB, 20 Hz to 20 KHz
As the temperature sensing devices (AS35) that control the fan circuit heat up the volt- Hum and Noise: -103 dB below max output RMS voltage, unweighted
age on the emitter of Q210 rises until at 85 degrees Celsius on the M1126 heatsinks. THD (1 khz, 4Ohms): <0.01%
The voltage on the emitter of Q210 reaches 18 (85 degrees C) VDC and the amplifier THD(20Hz 20kHz, 4Ohms): <0.1%
must be shutdown to protect the output power transistors. ZD202 and D207 become High Pass Filter: 40Hz, 12 dB/octave
forward biased and Q203 turns on turning the relay off and muting the audio signal. Slew Rate: Power amp section: 25 V/uS, 50 V/uS in bridged mode
After the amplifier cools down the voltage will decrease until Q37 turns off turning the Damping Factor: > 600, 20 Hz - 400 Hz, into 8 ohms.
relay back on enabling the amplifier. Crosstalk: -75 dB below full output at 1khz, -60 dB below full output
(20 Hz - 20 KHz).

Identifying Defective Boards in the AP4020 Input Impedance:

Input Sensitivity:
20 KOhms balanced, 10 KOhms unbalanced
1.4 VRMS sine wave.
(AP4020: 36 dB, AP4040: 39 dB gain).
STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
Check to see whether the green power LED is lit. If not, the amplifier has a Rejection: CMRR@60Hz: minimum 48dB, typical 56dB
Controls: Rotary GAIN controls, MONO/STEREO/BRIDGE, FILTER,
power supply (M1127 board), transformer, A.C. switch or line cord problem.
and LIMITER switches.
If the red protect LED stays on or samples off and on, this usually indicates a
Displays: 2x CLIP, 2x ACTIVITY, PROTECT, POWER ON. (LEDS)
problem with the voltage amplifier or current amplifier sections on one or both of Input Connectors: 2 x XLR, 2 x 1/4 phone (TRS)
the M1126 boards. Check for misaligned pin connections or see if the ribbon Output Connectors: 2 x Binding Post, 3 x Speakon SP-4
cables have been cut or pinched through their insulation. Turn On/Off transients: < 15 milliwatt / seconds, 0.5 Wpk. (1s on delay)
If the fan is running at full speed at power up this usually indicates a problem Power Consumption: Typ 1130, Max 1800 Watts
with the fan circuitry on the M1127 board, but it can also be caused by M1126 cir- Transformer: Toroidal
cuit problems. A damaged AS35 temperature sensor located under the M1126 Protection: Fully protected: DC, LOAD and THERMAL
heatsinks can cause erratic fan behavior. Cooling: Aluminum Heatsinks with DC servocontrolled fan (in front, out rear)
No output on either or both channels could be caused by intermittent push Size: 44 cm x 48 cm x 9 cm (DWH)
switches on the input board. 17.5 in x 19 in x 3.5 in (DWH) (front panel to binding posts)
2 Rack Spaces
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS AND INITIAL TESTING Weight: 43.5 pounds. 19.8 Kilograms

After removing the lid, look for any signs of smoke, charring or burnt components.
Before powering up replace the burnt components, and check the associated circuitry
for damaged parts. Disconnect one M1127 board and test one board at a time to
reduce the possibility of further damage. Use a variac to slowly increase the 120 VAC
up from 0 volts while monitoring the quiescent current with a meter and the speaker
output with an oscilloscope. Watch the speaker output for large DC offsets, or oscilla-
tion. Watch the meter for large collector currents flowing. Remember under quiescent
conditions, there should only be 3 to 5 millivolts across test points 8 and 9 on the out-
put stage of the amplifier.

550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8 550 Granite Court, Pickering, Ontartio CANADA L1W-3Y8

4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305 4625 Witmer Industrial Estate, Niagara Falls, New York USA 14305 5
5
 +18
VOLUME CONTROL/ LIMITER ACTIVITY LEDS CIRCUIT
+18
C36 LVGND +18
D2
16v 220p 470K 3V0
500mW 22u R4 1N5225B
4.7V Q6 C2 D3
BC560 R51 C3 R53 C126 C127
220K 25V 220R 25V 50V
47n 100n 100n
R49 220n 15v Q2
R48 R52 A63
15K C22
4K7 470R
100K 8M2
(V+)-3v R7 D6 LD2
Q5 R1 R36 GREEN R_ACTIVITY
10K 4148 BC560 -18
LCLIP R50 R47 LVGND
15K 470R

LD6
L_CLIP RED 220R
LD8
NSL28AA C39 R55A

LVGND R43 C41 C17

22K 50V 330P 100P
L_GAIN R45 R35
25A C26
P2

CW
10K GAIN 16V 33u 4K12 20K0
R44
10K
6
7
LSPOST
LSPOST
5 U2 LSIG
C38 1/2 LREF LREF
15v 220p MC33078P RSIG
(4=V-,8=V+) RSIG
RREF RREF
LVGND LCLIP LCLIP
RCLIP RCLIP
C35 +18 +18V
LD3
+18 16v GND
+18 RED
22u PROTECT LVGND -18 -18V
R29
8 7 Q3 R31 C4 PRTCT
BC560 25V 220R ACT
LVGND 220K ACT
+18 RSPOST 47n
LD4
R32 R33 R30 BRPRTCT 220R
-18 LIMABLE GRN
-18 15K 4K7 470R R55B
POWER
LVGND RSIG
R8 D9 Q4
LSPOST BC560 +18
10K 4148 R136
BRPRTCT LSPRE RCLIP R39 R34 1K2
15K 470R
LREF
LD1
RREF RSPRE 8M2 GREEN L_ACTIVITY
-18 R5 3V0
14
1 100K 1N5225B
LD5 220n 15v Q1
R_CLIP RED C21 A13 D1
LD7 R2
NSL28AA 220p
470K
C1 R3
LVGND
R46 C40 ACT
C18
22K 50V 330P 100P
R_GAIN R40 R42
25A C25
P1
CW

10K GAIN 16V 33u 4K12 20K0 M1128.SCH_DATABASE_HISTORY

2
R41
1 MODEL(S):- AP4020/AP4040/AP2020
10K
C37
3 U2 # DATE VER# DESCRIPTION OF CHANGE
15v 220p
1/2 1 OCT/97 1.00 FIRST_PRODUCTION
MC33078P 2 APR/22/98 1.10 PC#5694_ADD_CONNECTIONS_FOR_BRPRTCT
(4=V-,8=V+)
3 . . BETWEEN_14_PIN_CONNECTOR_&_RIBBON
4 D V N
5 D V N
6 D V N
7 D V N
8 D V N
9 D V N
10 D V N
AP4020/AP4040/AP2020
DATE: APR/22/98 MODELS: SHEET OF 1 SCH VERSION: 1.10
POT-BOARD
YORKVILLE NAME: M1128.SCH PCB#&VER: M1128 TITLE: POT-BOARD
 LSPOST

LSPOST
BRPRTCT
PRTCT

LVGND
M1128

RCLP
LCLP
J12

LREF
RREF
RSIG

RREF
LREF
ACT
AP4020/4040

V-
V+

V-
V+
VER 3.00
TO P.S. PCB CONN3A J14
J7 R1 J13
J5 100K BLACK J1 14-PIN.SOCKET
J4 J9

RSPRE
Q6 15K R49 220p C2

LIMABLE
15K Q3

RSIG
LSPRE

RSPOST
4K7 R48 R50 15K R32 SPC2
BC560 15K R39
10K R7 4K7 R33
C1 220p 100K R2
470R R47 BC560 470R R34
J8 3V0 D1 10K R8
Q1 LD6 J11 A63 P1

220n
LD3 D6 4148 L_CLIP R4 470K R_CLIP

220n
PROTECT

0.4"
C22
J10 D9 4148

Q2

LD5
RED R5 8M2 RED -
RED -
A13 C21 R55A 220R

+
-
R3 470K L_GAIN
J6 D3 3V0 R36 8M2 R_GAIN
10K
POWER

C4 47N LD2

NSL-28AAR55B
220R P2
GRN GRN 470R R30 GRN

PT#3739
SPC1 L_ACTIVITY - -

SPACER
BC560 22u

NSL-28AA
LD4 LD1 10K 16v 220R R_ACTIVITY

LD7
#6859

BC560
C35 R29
Q5 LD8 #6859

LED
Q4
R31
1K2 R136 220K SPC3
220R R53 J3 4V7 100n
D2 100n 126
470R R52 C127
22u C26 33u 10K R44 R41 10K
16v 220K R51 16V 33u
220p C38 C37 220p 16V C25

33078P
47n C3 R43
C36 22K
4K12 R45 R40 4K12 R46
J2 20K0 R35 C18 100P 22K
330P
C39
100P C17 20K0 330P
U2 R42 C40

NOTES
VCD STYLE
"P22"
M1128.PCB_DATABASE_HISTORY 1 P1 AND P2 FOR NORTH
MODEL(S):- AP-4020 AMERICAN USE PART
# DATE VER# DESCRIPTION OF CHANGE #4390 P22
1 OCT/97 1.00 FIRST_PRODUCTION 2 P1 AND P2 -M1128VC POT
2 APR/17/98 2.00 PC#5664_RIBBON_CABLE_CONNECTIONS FOR VC2402 USE PART
3 . . CHANGED_FOR_PROTECT_CIRCUIT #4394
4 DEC/09/98 3.00 PC#5736_TRACES_CHANGED_POT_SUPPORT 3 ADD A STICKER OVER
5 . . SCREWS_ADDED THE AP-4020 LEGEND
6 D V N
7 D V N "M1128VC" TO AID PCB 3511
8 D V N IN IDENTIFYING WASHER 8870
9 D V N VC2402 BOARDS SCREW
10 D V N
11 D V N
 BALANCED INPUT FILTER
C103
+V 25V 100n
C15
LREF 25V 100n V- TO PIN 4 OF MC33078 2 TP2 V+
D7 1
R10 56K 3 U3 C23
LEFT CHAN C9 56K R28 4148 16V 33u V+
220p 1/2 14_PIN_CONNECTOR
MC33078P
1K54 9K760 9K760
LREF
C34 C33 (4=V-,8=V+) FILTER SWITCH LVGND RSPRE 1 RREF
JB4 16v 68N 16v 68N -1dB 6Hz LREF
R27 R22 R23 5
2 MC33078 R109B IN LVGND LSPRE BRPRTCT
LIN_XLR 3 C11
1/2 4M7 4
-1dB 40Hz V- LSPOST
NUTRIX 1 220p C30 C29 OUT 12Db/Oct RSIG LVGND-28
3 U4 6
1 16v 150N 16v 150N LIMABLE V-
2
S1 V- RSPOST V+
R20
. V+ LSPRE
C12 LREF S2 FROM_POT_PCB
LREF 220p C10 120K
220p THIS SIDE OUT
3
OUT
LREF
TP1 OF SWITCH 1
ENABLE
R25 9K760 9K760 NOT USED IN IN DISABLE
JB2 1 3 5 2 LREF
1K54 R26 R24
LIN_PH S R T R6 LIMABLE
STEREO,MONO: RSIG = RSPOST MC33078 33K
NO_GOLD 2 4 6 BRIDGED: RSIG = LSPOST 1/2
S3 U4 5 LIMITER
7 V+
L COM M R MONO-STEREO-BRIDGE GND_LIFT
1 2 3 4 (4=V-,8V+) 6
S3 RREF RSIG CHGND
S4 S4
L COM M R LREF C13 1 4
9 10 11 12 25V OUT OUT
10R RSPOST 100n 2 5
IN IN
S3 R111 (4=V-,8=V+) C116 22n
3 6 CHGND
L COM M R . 10R MC33078P R119 C14
5 6 7 8 1/2 LSPOST 25V
R112 5 10K0 RREF 100n
L COM M R U1
7
6 LREF
10K0 10K0 V-
LVGND
R37 R38
RIGHT CHAN RREF AND LREF CONNECT TO
C16 LVGND-28 LVGND AT THE INPUT JACKS
RREF 25V 100n
C39 BRPRTCT
NO_GOLD 2 4 6 V+ 25V 100n V- TO PIN 4 OF MC33078
M1129.SCH_DATABASE_HISTORY
RIN_PH S R T C8 C24 RSPRE MODEL(S):- AP4020
220p 16V 33u
JB1 1 3 5
1K54 9K760 9K760
RREF D4 6 RREF
# DATE VER# DESCRIPTION OF CHANGE
4148 7 1 OCT/97 1.00 FIRST_PRODUCTION
R13 R16 R15 5 U3 TP3 2 NOV/12/97 2.00 REVERSED_INPUT_POLARITY
C6 MC33078 R19 56K 1/2 RREF 3 D V AND_MADE_VALUE_CHANGES_FOR_AP2020
RREF JB3 1/2 56K R9 MC33078P 4 DEC/02/97 2.00 CHANGED_C27,C28,C29,C30_TO_150N
220p 3 U1 C31 C32 (4=V-,8=V+) FILTER SWITCH 5 APR/22/98 2.10 PC#5694_ADD_CONNECTIONS_AT_BRIDGE
2 -1dB 6Hz 6 . . SWITCH_FOR_BRPRTCT/LVGND-28
RIN_XLR 3 1 16v 68N 16v 68N
NUTRIX 1 2 R109A IN
2 7 D V N
4M7 1
-1dB 40Hz 8 D V N
C5 C7 C27 C28 OUT 9 D V N
220p 220p
3 12Db/Oct 10 D V N
TP416v 150N 16v 150N S1
R11 9K760 9K760 RREF
R18 DATE: APR/22/98 MODELS: AP4020/AP2020/AP4040
INPUT SHEET OF 1 SCH VERSION: 2.10
1K54 120K
R12 R14 YORKVILLE NAME: M1129.SCH PCB#&VER: M1129-2.00 TITLE: INPUT-BD
 S4
C14
M1129

EY2
JB1
PART#3918

100N
100N
RIGHT AP2020/AP4020/AP4040

R11
PART#3436

C13
J31
VER 4.00 FROM POTS
GND_LIFT

R12

TO_PS
1K54

J38
R14 J30 V+

14-PIN.SOCKET
V- RSPOST

BRIDGE
9K760 9K760 22N

RTV
1K54 J29 LIMABLE

R38

C116
275V

R13
RSIG

C24
9K760 220P

R16
J28 LSPOST

EY1
C15 C8

FUNCTION
C7

#3705
LSPRE

U1

TP4

STEREO
LREF 16V

S3
J27
16V 33U

J35
JB3
PART#3657

10K0
9K760
220P
220P
100n
220P
33U
VCD

CHASSIS
33078

C23
J26 RREF

MC2

R111 J9
RSPRE

MONO
10R

R112
TP3

10R
J42
J10
J25

C5
C6

R15

J13
J17

J12
J11
10K0

J40

J41

33K
J39
R37
10K0 J24

BRKT 1
R119

TP2

TP3

R6
J23

C27
100n

D4 C31
PART#3657

R24
J22
68N 150N
J16

C39

J15

R19
9K760
JB4

4148
33078
J43

4148
D7
R22 220P 56K
9K760 56K LIMITER
C10
J32
R26

PART#3436

R9
TP1
9K760
U3 120K

S2
R25

R20 120K

R18

R109A
JB2

150N
C32
68N

C28
4M7
150N C29

R109B
9K760

4M7
33078 R28 56K
220P
220P
100n

220P

J37
U4

68N
PART#3918

J34

R10 56K
J36
1K54

J20

C34 C30

C33
68N
R27

FILTER
1K54

PART#3436

J50
150N
C9
J33

C12
C16
R23
C11

J19

S1
LEFT J18

PRODUCTION NOTES M1129.PCB_DATABASE_HISTORY

1 FOR XLR #3657 USE SCREW PT#8829 MODEL(S):- AP4020/4040/2020/VX1200/2400/2402
UP THROUGH THE BOTTOM # DATE VER# DESCRIPTION OF CHANGE
2 FOR M1129B VX1200/2400/J/2402 1 OCT/97 1.00 FIRST_PRODUCTION
DO NOT STUFF J40 AND J41 2 NOV/97 2.00 SWITCH_RREF_WITH_LREF_AND
3 D V RSPRE_WITH_LSPRE_AT_14PIN_CONNECTOR
ADD WIRES IN BOARD ASSEMBLY 4 D V SWAP_INPUTS_TO_BE_NONINVERTING
5 DEC/02/97 2.00 CHANGE_C27_C28_C29_C30_TO_150N
6 APR/16/98 3.00 PC#5694_PINS_10-12_OF_MC2_CONNECTED

PCB MECH
ASSEMBLY
7 . . TO_BRIDGE_SWITCH
8 JUL/01/98 4.00 ISOLATE_PIN_OF_SWITCH_S3
9 D V N
10 D V N
11 D V N
 C214A
220P 50V
EY1 .
. PRTCT 1 PRTCT C201A R201A R203A
BR1 EY12 . +100 RED 16V 33U 10K0 10K0 4148
WC7 RCLIP 2 RCLIP D202A 33U
TR1 3 1 C207 .
. C202A
WC14 GREY 63v EY2 LCLIP 3 LCLIP 2 (4=V-,8V+) D201A 16V

HIGH CURRENT TO M1126

WC4 BLK 1 4148
WC2 RED
470U EY10 .
. +55 YELLOW -18 4 -18 3 U201
TYPE_H 4 2 C208 . LVGND 5 LVGND 1/2
1KVA 63v . MC33078
470U EY4 BLACK +18 6 +18
120VAC WC3 YELLOW 35AMP . R202A R204A
. LSIG 7
CSA YSL#1300 BR2 EY3 BLACK 10K0 10K0
C209 LREF 8 LREF C214B
3 1 63v . LOG
C1 22n WC6 RED 470U EY9 . -55 RSIG 9 220P 50V
WHITE C201B R201B R203B
EY5 . RREF 10
BLK GREY C210 .
4 2 63v ACT 11 ACT 16V 33U 10K0 10K0 4148
WC18 470U . D202B 33U
CSA WC10 EY11 . -100 BLUE
12
6 (4=V-,8V+)
C202B
35AMP . D201B
4148 16V
C2 4n7 EY6 . 7
WC13 TO VOLUME 5 U201
. BOARD 1/2
MC33078
15AMPS

WC17 SL225R012 R202B R204B

+55 10K0 10K0
1N4004 1N4004 RREF
COM D213 D214 D215 D216
SURGISTOR 20V 1N4004 1N4004
WHITE GREEN 1W
SL225R012 NO C- C+ ZD211 R242 R243
120 VAC 60 Hz LINE BLACK 47K 27K ZD205
500mW ROG
1N4004 R240 20v
D240 10K ZD206 ROSIG
SURGISTOR CC215 500mW
4U7 63V 33v RNFB
4148
Q240 C212 LOG
MPSA06 Q241 R244 D212 Q210 63V
BC550 2N5401 4v7 1U LOSIG
LDRV RDRV 220K R235 R226
3 REL1 6 C216 R245 500mW LNFB
25V 8K2 ZD210 22K
WC14. 1M R234
GREY NC NC 100u 4K7
WC7.WC4. BLUE 2 7 R238 R225 ABOUT
WC2. 200K Q208 5 WATTS
RED COM C+ COM 470R A06 R213
TOROID LOG NO C- NO ROG R227 R215
4148 C204 Q207 +55 0.5W Q204 +18
CSA 1075VA WC3. 4 1 8 5 +100 4148 D210 25v 220R 8K2 1K
YELLOW D218 22n MJF6388 18V MJF6388 R217
230/245V_50Hz D204 D205 R236 4V7 FP
C1E 680n YSL#1196E 500mW 500mW 10R C205
WC6. ACT 8K2 ZD207 ZD208 25v
BROWN BLUE PRTCT
. +55 R208 R209 22V 100u
WC10. 500mW D211
1K5 1K5 R228 R229 R230

0.5W

0.5W

0.5W
WC18. ZD202
WHITE Q202 2R2 2R2 2R2
245V 20v 2N5401
CSA BROWN/BLK 1N4004 500mW C206
D203 ZD201 C213 18V LVGND 25v
4148 25v 470u 500mW R218 100u
C2E 4n7 C203 -55 ZD209 FP
230V 4u7 63v R210 D207 R214 Q205 10R
WC13. DUMMY R206 10K WC8 . EY7 . R216
10K
0.5W MJF6668 -18
. 40CFM . 8K2 1K
Q201
8AMPS

A06 R219
Q203 R211 1N4004 7K5
BC550 220K D206
WC17. R207 R237
4K7 1M F1

OVERHEAT SHUTDOWN
M1127.SCH_DATABASE_HISTORY
MODEL(S):- AP4020
# DATE VER# DESCRIPTION OF CHANGE
LC 1
LCLIP
RC 1
RCLIP 1 OCT/97 1.00 FIRST_PRODUCTION
AC LINE FILTER

TRANSFORMER SHOWN WIRED FOR NOTE: CAPACITOR VOLTAGE RATINGS SHOWN ARE MINIMUM REQUIRED. 2 NOV/27/97 2.00 PC#5532_ADD_RELAY_DELETE_TRIAC
EMF1E

LC 2 RC 2
LCLIM RCLIM 3 JAN/19/98 3.00 CORRECTIONS
GRN/YEL

ACTUAL PARTS MAY HAVE HIGHER VOLTAGE RATINGS.

245VAC INPUT VOLTAGE. FOR ALL UNMARKED DIODES ARE 1N4148. 4 APR/03/98 3.10 PC#5649_ADD_5R0_SURGISTORS_DELETE
BRN

BLU

LC 3 RC 3
230VAC INPUT VOLTAGE OPERATION LPRTCT LDRV RPRTCT RDRV
5 . . R233_&_THERMAL_BREAKER
LC 4 RC 4
LTSENS RTSENS 6 JUL/15/98 3.20 PC#5797_R235,R236_10K->8K2_ZD202_
1
3

BROWN LEAD TO WC10 AND

BROWN/BLACK LEAD TO GND
LC 5
GND
RC 5 7 . . 27v->22v_ZD210_6V2->4V7_ZD212->JMP
8 OCT/27/98 3.30 R241_4K7->C216_100u/25V
GRN/YELL

DUMMY TAB LC 6 RC 6
LNFB LNFB RNFB RNFB 9 NOV/17/98 3.40 CORRECT_C+,C-_AT_REL1
LSIG
LC 7
LOSIG RSIG
RC 7
ROSIG 10 JAN/21/99 3.50 XFMR_WIRE_COLOURS_UPDATED
230 VAC 50 Hz LINE MODELS: AP4020
LC 8 RC 8
DATE: JAN/21/99 . SHEET OF 1 SCH VERSION: 3.50
LOG ROG
YORKVILLE NAME: M1127.SCH PCB#&VER: M1127 TITLE: POWER_SUPPLY/FAN

PS
P:\1127V60.PRN
M1127.PCB_DATABASE_HISTORY
WC10
M1127 AP4020
WC13 WC7
SHEAR MODEL(S):-
FIRST
# DATE
AP4020
VER# DESCRIPTION OF
SHEAR
CHANGE
FIRST
WC4 EY4 EY3 1 OCT/97 1.00 FIRST_PRODUCTION

TRANS/PRIM

BLACK/AC

WHITE/AC
2 . . R232_150R->270R_R233_10R->2R

WC3B
FROM TB1

BLK

YEL/GND
BLACK

WC3
C207
3 NOV/13/97 1.01 PC#5514_R232_270R->470R
4 NOV/25/97 2.00 PC#_____DELETE_TRIAC_ADD_RELAY_R233
C1 RTV470u 5 . . 2R0->10R_ZD208/209_20V->18V_U201_TL

TP2
EY12 RED WC14
63V 6 . . -072->33078
TO TRANS PRIM
63V
RTV470u

+55
7 DEC/12/97 3.00 UPDATE_FOR_AP4040

GREY
RTVCSA EY1 8 JAN/21/98 4.00 PC#5578_CORRECT_SPACING_FOR_R228,

DUMMY
9 . . R229,R230_PC#5579_REDO_AC_FOR_4N7

DUMMY FOR CE
C208

+100
+100 TP1
10 . . ADD_DUMMY_TABS_FOR_CE_XFMR
11 MAR/27/98 5.00 PC#5649_ADD_SURGISTORS_DELETE_R233

GREEN/CHASS.GND
TP9

12 JUL/15/98 5.10 PC#5797_R235/R236_10K->8K2_ZD202_27K-

-100

DUMMY
250V
RTV RTV

4N7
TP10
->22K_ZD212->JUMPER_ZD210_6V2->4V7

C2
13 . .

470u

470u
63V

63V
GREEN

WC17
14 OCT/27/99 6.00 PC#5695_ADD_TP9,10_THICKEN_TRACKS

WC17B
15 D V N
V N

-55
C210 C209
16 D

D240

RTSENS

LTSENS
Q240
PRODUCTION NOTES:

RCLIP
RCLIM

ROSIG

LCLIP
LCLIM

LOSIG
1A(SPST-NO) J28

RDRV

RNFB

LDRV

LNFB
+ A06

ROG

ROG

LOG

LOG
NO2 NO1

C1

4004
J29
1 FOR C1 USE 22N

J24
EY11 TO BOTTOM
C2

Q241
RELAY
- BC550 AMP 1 1 J25 FOR NORTH AMERICAN
BLUE TO TOP AMP AND 680N FOR EURO.

GREY
REL2 C215 C214B 220P

TP4

TP3
63v J22

-100

VER 6.00
4u7 R203B 10K0

WC18
C201B
2 ADD RTV UNDER RELAY

AP4020
220K

R242
BLANK SIZE=14.150 X 7.350"

10K0 J27
J39

M1127
ACT
10K

47K
R240

EY10
20V/1W

YEL J21 33U

"053.7 X 051.41=EZIS KNALB

ZD211

EY6 R202B
TP5 4148 D201B
10K0
R201B
16V
RSIG
RREF
BEND LEADS FLAT TO PCB
PART#6489

PART#6489

1M

4148 D202B 4148 D201A

27K

TP6
LREF
R244
5R0

5R0

10K0 R204B 4148 D202A

63V R243

LSIG
RTV
.

R202A 10K0 RELAY

WC2
R234 R245

RED

16V
33U
+18
25V EY2
+55

33078
100U 10K0 R204A

C201A
LVGND
C202B

16V
33U
C216 PCB
R225

J20
1U

C212 -18
00.6-7211M

10K0 LCLIP
R201A

J10
U201

C202A
J19 33U RCLIP
ZD210

ZD205

16V

1
470R

R203A 10K0
4V7

4K7
22K

20V

PRTCT
33v
R238

J9 C214A 220P
J18 J26

WHITE
2N5401 REL1
ZD206 J17
C205
Q210

R226

J16
C206
200K

100U

100U
22V ZD202

25V

25V
AROMAT_RELAY
1N4148 D210 J8 C NC NO
7K5 R219 EY9
R214 8K2 18V ZD209
22N C204 0.5W
J15
FAN
BLK

1N4004 D203

SHEAR THIS WAY

1N4148
D205
-55

D204
RED

J14

4148
WC6

TP7

TP8

RT J11
1N4004

470u

SHEAR THIS WAY

25v V
R236
R235
D211

1N4004

J13
WC8

1N4004

C213 C203 J12

1N4004

EY5 R209 20v ZD201 18V ZD208

D216

D215
D213

D214

1K5 63v
1N4148

10K 4u7 1K R215

8K2
8K2

D212

2R2

0.5W
R216
8K2
0.5W R230 Q208 1K5 A06 R206

1K
D218

R208 Q201
J6

R213
R237 10R
A06

2R2 EY7 J2 J7
0.5W 1M 4K7 R217
R229 220R R227
Q202

R210 R207
4148

2R2 4V7 ZD207 J3 Q203

0.5W 10K R218
4148

J31
FAN J4 2N5401 BC550 10R
R228 1N4004
RED 4148
J38

J37

J36

J32

J30
D206

J35
J34
J33
D207 220K
R211
Q207

Q205

Q204
FAN -18V +18V
E B E B E B
MJF6388 MJF6668 MJF6388

VCD
U:\M1126V2.PRN

4N35
B A
R89 6 1
R80 ZD10

CLIP
C
180K C
5 2
220R 1N5225B
NC 3V0
4 E 3
U1
CLIP
D30
CLIM . 1N4004 B- B+
PRTCT
POWER MODULE A SHOWN M1126
TO POWER MODULE B
TSENS +100 OUTPUTS
GND +100 R30 C9 R31 C10
ISOTHERMAL
620R 200v 4N7 39R 100v 2N2
TO HEATSINK R57A 10K C26A R29
NFB 4v ACROSS R5 D
R49A 100R R67A 10v SPEAKON
4u7 R59A 5W G N Q11 D21
2K +F15

Q20A
FP 1K5 MTP10N15L 1+
SIG 10R C3 S
1-
R205 FP 10v MR854
3K3 R5 22u ZD8 Q13 Q15 Q17 Q19 2-

BC550
BC560 R6 R87
47K R68A 150R +55 2+
+55 10K:1% 470R 16v YS6909 YS6909 YS6909 YS6909
Q14A FP C34 1W A/BRIDGED
C27A R32
75mA IDLE
C22A 120v 1N 39R
R47A 200v 10u Q3 FP
1K5 10p BC560 R28 MR854 MR854 MR854 MR854
R38A D17A R58A FP 330u Q40 C11 TP6

RCLIM
0.5W
39K 39R R66A 16v MJE340 4 WATTS 120v 220n
C29A C2 1R D22 D13 D14 D15
R46A Q15A 10R FP
R55A Q5 R33 SPEAKON
4K7 6n8 Q14 Q16 Q18 Q20
R39A 10K:1% MJE350 1W 1+
16mA R7 R8 MJL3281A R26
7K5 Q18A C12 1R FP 270R YS6909 YS6909 YS6909 YS6909 1-
MJE340 150R 12K R82 D1 C30
Q12A 16v 22n 470R
2-
C18A 2N5551 50V 22n R34
1.6 WATTS 200R;FP R55
2+
16v D13A 150K D2 Q9
D19A
2WATT

22u R56A 39R BC550 B

D14A
R44A R60A FP R61A Q1 TP4 R20 R21 R35 +55 220R0:FP:1%
17K8:1% 1K BC550
R40A D22A R9 3K 2K2 R25 16v 1K TP8
C20A R43A 220K 500mW R36
16v 2N2 249R:1% C6
220R 3K D20A LIN 16v ZD7
13K
TP10
D15A R45A R1 R3 FP R11 R12 R85 330u Q7 R24 2R2 68K R53 R56 R58 R60

BAV21
R62A FP RT1 R40B

1W

5W

5W

5W

5W
1K FP 12V D7

CW
C19A 39R 39R 2R2 10K 22R1 39R 0R47 FP 2N6517 220K R27 R37 D11 0R15 0R1 0R1 0R1 BP2
16v D16A D23A 500mW 350V L1
FP FP ZD4
22u Q13A D21A 22K

R83
200R:FP
2N5401 Q19A R70 4uH
R41A MJE350 TP1 4V7 14V0 R38 R63
R2 500mW 18K
7K5 MJE340 R4 R10 R14 1N750 2R2 R52 R57 R59 R61

BAV21
R50A Q16A 68R R13 ZD5 Q8 D9 22K D10 R62 5W

5W

5W

5W

5W
2R2 4K7 39R ZD12 C7 R41 0R15 0R1 0R1 0R1 OUTPUTS

2W
4K7 43K R23 BC550 13K R39 3R9 5R6
D18A R19 16v R35A BP1
R42A C1 4K7 68K
R71 R63A FP 120v 330u R22 4K7
39K C23A 249R:1% R40 C19
100K R51A 200v 39R 1n5 Q2 3K C8 R42
1K
TP9 150v
C28A BC560 FP 63V -55 10n
1K5 10p TP5 D5 1u Q10 R51
Q17A 120v BC560
10u R84 D3 C31 270R 220R0:FP1%
-55 C13 R43 50V 22n R50
R15 R16 200R:FP D4 R49
BC550 3K3 16v 22n 470R
150R 12K Q22 Q24 Q26 Q28
R69A R65A Q6 1W
R53A 1R FP
Q21A 10R C4 YS6910 YS6910 YS6910 YS6910
2K MJL1302A
R64A BC560 FP R44
2N2 D16 D17 D18 D19
100R 10K C25A Q41 C14 0.5W
33K
FP R70A 10V MJE350 120v 220n R64
1R TP7 MR854 MR854 MR854 MR854

MBS4992
4U7 Q4
-100 BC550 R48
C33 FP 39R MT1 Q30 MT2
16v Q29
1N R86 TRIAC_MAC224
R17 R18 1W Q21 Q23 Q25 Q27 G
150R 10K:1% C5 -55 MT2 G MT1
470R 10u R65
+55 FP 10v ZD9 YS6910 YS6910 YS6910 YS6910 C21
22u D20 10R
R45 S
-F15 G P Q12 16v
5W MR854
4v ACROSS R17 1K5 D MTP23P06
MJL1302A MTP10N15L BF871 MJE340 R46 C15 R47 C16
R72 Q31 YS6900 MJL3281A MTP23P06 MAC224 BF872 MJE350 1K 200v 2n2 39R 100v 470p
1K8 AS35 YS6927
1 IN OUT 3 BC550C 2N5551 3.0V/500mW D31 1N4004
REF MBS4992 BC560C 2N6517 2N5401 AS35 4N35 1N5225B -100
R81
C32 33V 2 B A
IDLE CURRENT
R74 R88
CLIP
6 1
63V 1N5257 C 220R ZD11 ADJUST FOR 3 TO 5 MILLIVOLTS
ZD13 330R B BOTTOM E GDS E CB 180K
10U
G
MT1
MT2

R73 C
VIEW
BCE 5 2
BETWEEN TESTPOINTS 8 & 9
MT2
MT1

C29 C22
REF

CBE EBC EBC R69 R68

NC

IN
OUT

+100

0.5W

0.5W
2K E
NC
63V 63V
4 3 10K 10K
U2 6800U 6800U
B CE
GND C28 C23
63V 63V +55
M1126.SCH_DATABASE_HISTORY M1126.SCH_DATABASE_HISTORY 6800U 6800U

MODEL(S):- AP-4020 MODEL(S):- AP-4020 C27

63V
C24
63V -55
# DATE VER# DESCRIPTION OF CHANGE # DATE VER# DESCRIPTION OF CHANGE 6800U 6800U
1 OCT/97 1.00 FIRST_PRODUCTION 1 MAY/31/01 1.60 PC#6385_C2,C4_1N->2N2
2 DEC/04/97 1.10 PC#5533_R36,39_68K->47K_R400B,R35A 2 SEP/06/01 1.70 C33,C34_220P->1N C26 C25 R66 R67

0.5W

0.5W
3 . . 20K->16K_R31_47R->39R_C10_680P->2N2 3 . . PC#6438_ADD_R88,R89 63V 63V
10K 10K -100
4 . . C8_2u2/10V->1u/63V 4 SEP/19/01 1.80 PC#6435_C2_2N2->6N8 6800U 6800U
5 DEC/17/97 1.20 PC#5550_R36,R39_47K->68K_R40A,R35B 5 JAN/24/02 1.90 PC#6506_ZD10/ZD11_4V7->3V0
6 . . 16K->13K 6 MAY/23/02 2.00 PC#6514_Q13->Q20_#6900->#6909
7 MAR/03/98 1.30 CORRECTIONS 7 . . Q21->Q28_#6927->#6910_R5/R17_249R-> AP4020
8 JUL/09/99 1.40 SPKON_JACKS_ADDED 8 . . ->150R_R13_27K->43K_ZD5_12V->14V DATE: MAY/23/2002 MODELS:
.
SHEET OF 1 SCH VERSION: 2.00
9 AUG/30/99 1.50 BRIDGED_SPKON_B->A 9 D V N
10 MAY/31/01 1.60 PC#6381_ADD_R86/R87_C33/C34 10 D V N YORKVILLE NAME: M1126.SCH PCB#&VER: M1126 TITLE: OUTPUT-BD
P:\1126V81.PRN PRODUCTION NOTES
M1126 AP-4020 1 MOUNTING DETAILS FOR 5W
YEL Q17 ADD #8629 SPACERS ONLY ON
MARCONI Q19 5 WATT RESISTORS

EY9
HOLE Q13
YS6900 YS6900 YS6900 R29, R29A R45 AND R45A
Q15 YS6900
. . . .
2
R56 R58 R60 R53
D13 D14 D15 D22 2 MOUNTING HARDWARE FOR Q5,Q6
MR854 MR854 MR854 MR854
1
Q14 #8871 4-40X 1/2" BOLT
Q18 Q20

5WATT

5WATT

5WATT

5WATT
0R15
0R1

0R1

0R1
MARCONI
YS6900 YS6900 YS6900 HOLE YS6900 J24
#3501 BELL WASHER
Q16 . . . . T264 DEVICE
#3797 THERMO PAD

WC6
BLUE HEATSPREADER
PCB

BC550
Q1 #8701 4-40 KEPS NUT
Q28 Q26 Q22 TORQUE 4 INCH/LB

5WATT

5WATT

5WATT

5WATT
0R15
0R1

0R1

0R1
YS6927

BC560
. . YS6927 Q2
1
Q24
YS6927
. . 3 MOUNTING HARDWARE FOR Q40,Q41
YS6927
R57 R61 R59 R52 #8741 4-40X 1/2" BOLT
MR854 MR854 MR854 MR854
D19 D18 D16
D17 #3501 BELL WASHER
Q21 T126 TYPE DEVICE

AS35
Q23 Q31 YS6927
. . . #3797 THERMO PAD
. HEATSPREADER
YS6927 YS6927 Q25 YS6927 PCB
Q27 #8701 4-40 KEPS NUT
NOTE #6 TORQUE 4 INCH/LB

D20

330R
R31

J10
2K
5WATT MJL1302A MJL3281A
TAB6
L1
R64

MR854
R6
4 MOUNTING HARDWARE FOR Q11,Q12
MAC224-4

5R6
DC_PROT
TRIAC

. .

C9
MTP10N15L
10R

33K

39R
HTP23P06

R74

1R/1W

1R/1W
MJE350 MJE340
R65

4uH

. .
REPPOC.zo2

G S
4N7

R73
R45
Q12 GG D FUNCTION FUNCTION

5WATT
OUTPUT

SQ11

R33
10K Q30 OUTPUT #8741 4-40X 1/2" BOLT

R49
10K J31

1K5
TAB7

2N2/500V
R69 0.5W R66 0.5W 16V G S Q41 J18
+ 5.5"PUR R84
WC6

J20
-

2N2/500V
10U Q40

R10
TP7
10K 10K 200R

R4

R3
R39 RT1
C21

R68 R67 R86

MR854

J23 Q6

R85
16V/1W
68K

16V/1W
0.5W 0.5W

R32
MBS4992

J26
16AWG Q5

C15

ZD9

C33
470P
ZD8

J22
WC7 470R 1N

39R
#3501 BELL WASHER

C16
Q29

BAV21 D10

200R
TP10
D21

R83 200R

39R
620R

10N 2WATT VBE

R5
5WATT

J17
BC550 BC560

39R
#8667 SHOULDER WASHER

R8
6800u 250V 3R9

1K5

R12
C19 7"YEL Q4

39R

2R2
4K7
2R2
R42 R19 249R

470R

0R47/1W
63V
R30

1N4004

R6
16AWG

R7 150R
D31

2N2
T-220 DEVICE

150R
#5895 R62 Q3

C4

1N
12K

22R1
22K

J16
4148
R29

R47

R48

1K
C2 6N8

249R
10K

D3

4148
249R
VTR VTR VTR 27K

4148
1K

R82
VTR

D7

12K
J6

4148
J5

#3846 MICA

249R

10K0
R13

10K0

C34
R87
6800u HEATSPREADER

1/2W
10V 22U 270R

1R

C3
63V

R44
R46
1/2W
22U 10V

R28
R34

C30
1R
6800u
#5895

R40
#5895

ZD10

D9
4148
TP6

R15
R16

R38

R11
63V

22N
PCB

R17
VTR

4148 D4
R37
22K
J2

D1

470R R9
BC550 J30

C5

220R0
R18
VTR C26

13K

39R

39R
D5 TP9

68R
270R
D2

4V7
TP5
#8701 4-40 KEPS NUT
6800u
#5895

TP1
TP4

J15
Q8 13K
9

J1
C24

22N
C13
C2

63V

4K7
VTR VTR R40B

ZD716V/.5W
220K
C22
TORQUE 4 INCH/LB

R35A

4148

R25
3K

J33
R72

ZD11
3V0
3V0
C28

J21

220R
+100V

ZD12
R50
VTR 16V

R51
C6

R43
R14
C23 VTR VTR 33V ZD13

R2
330U

R1
C27

R80
250V
250V

C32

R22

22N
6800u
#5895

C12
VTR 5 MOUNTING HARDWARE FOR TO3 OUTPUTS
63V

220N
220N
6800u
#5895

6800u
#5895

6800u
#5895

R81 22N

BAV21
63V
10U

BC560
63V

63V

63V

1U

220R0
C25

18K
TAB5

220K

JZD3

470R
12V

J29

4K7

2R2
2R2
12V
220R

3K
1K
63V

68K
C31

R55
D30 R36

ZD5
R21

BC550
VTR

Q7
U2

J32
VTR VTR
1W

C8
1K8
TAB1
R42A

Q10

1N5
C1
330U
VTR -55V

R70
4N35

1N4004
GND 16V
C11

C14

R23

R24
4N35
+55V -100V U1 2N6517 #8835 BOLT

Q9
R38A

J35 D11

R20
R35
R26
J9

M1126

R27
R41
ZD4
"058.01X"057.41=EZIS KNALB

TAB2
10R

C7
BLANK SIZE=14.750"X10.850"

TAB4 180K AP-4020

39K

2K2
TO-3 TRANSISTOR

J14
180K

J12
J13
R65A

R89
TAB3 01.8-6211M TP8
VER:8.10
R40A

R88
2N2/500V C20A
J3

HS2

R63A
#3815 MICA
39K

D19A
R71
100K

J11
01.8-6211M LLIRD
10R
R59A

220R

#3894
Q18A

Q19A
HEATSPREADER
C19A

#3894
MJE350 MJE340 01.8-6211M EDISREDLOS
22U
16V

BLK 3.5"
22N

39R
Q15A

R55A HS1
4148
Q16A
#3894

#3894
4148

C22A

Q12A MJE350

47K
#8663 SPACER
D15A

MJE340

R205
4148
C18A

D16A
22U
16V

D17A 10P

R62A BLK 18" MICA GREASE IS REQUIRED ON

R44A

R47A

D23A

J19
R58A
R46A

D22A
D20A

1
D18A

R69A

C26A

2N5551 39R MX1

R50A

BOTH SIDES OF THE MICA PAD

D21A
R45A

BLK

BLK
10P GND JB3 EGDIRB JB2
3K3

4U7
C23A RED 2.5"
7K5

39R
4148
R39A

SIG
4148

10V
4148
R41A

D13A

1K
7K5

1K5

R51A

R-
J4

4148

Q13A
4148
4K7
4K7

1K5

3K3

39R
4148

L+ #8800 6-32 KEPS NUT

150K

10K0
4148

1+. 1+.
Q21A R70A

NFB
10K

4148

RED
1K

2W

R68A
2N5401

GND
RED 13"

EY8

EY3
EY6 EY2
10V TSENSE 1- A 1- INITIAL TORQUE FOR TO-3S IS 8 INCH/LB
2K
100R0
D14A

4U7

6211M
BC550

PRTCT
FINAL TORQUE AFTER HEATSINK HAS
10R

EY1 EY5
C25A

R61A

CLIM
10K
BC550

R60A

Q20A

R66A

BLK 4" 2- 2-
BC560

330U BLK COOLED FROM WAVE SOLDER IS 6 INCH/LB

17K8

B
C27A

J25

120V 10u
ASSEMBLY M1126-8.10 CLIP
3K

BC560 16V
R53A

EY4
10u 120V 2K

EY7
R49A 2+ 2+
R64A

HOLDER=#3676

BLK14"
CABLE=#3706

100R0
B
Q17A

PCBMECH M1126-8.10

J28
R57A BLK

R+
Q14A

R67A

L-
R56A

C29A . .
R43A

C28A

YEL
6 USE #XXXX SMALL BODY 1R 1W

YEL
M1126 2 oz. COPPER TP5A . BRIDGE
.
FOR R33,R49
YELL YELL
VCD
M1126.PCB_DATABASE_HISTORY M1126.PCB_DATABASE_HISTORY DO NOT STUFF WIRES2.5" 19"
MODEL(S):- AP4020, MODEL(S):- AP4020, OR SPEAKON JACKS 7 MOUNTING DETAILS FOR Q30 TRIAC
# DATE VER#
DESCRIPTION OF CHANGE # DATE VER#
DESCRIPTION OF CHANGE FOR SERVICE BOARDS USE #8799 TO MOUNT TRIAC Q30
1 OCT/97 1.00 FIRST_PRODUCTION 1 OCT/06/98 3.00 TRACE_CHANGES_TO_ELIMINATE_SHORTS 1
2 NOV/10/97 1.01 PC#5520_R35A_16K->20K_ZD7_20V->16V- 2 . . PC#5729_J5-J6_MOVED
3 . . 1/2W 3 JAN/27/99 4.00 PC#5908_4N35_U1,U2->TLP621 IMPORTANT
4 NOV/19/97 1.10 ROUTING_ADDED_HOLE_SIZE_CHANGES 4 JUN/11/99 5.00 1_SPKON_JACK_DELETED AFTER MOUNTING DEVICE
5 DEC/04/97 1.20 PC#5533_R36,R39_68K->47K_R40B/R35A_ 5 JUN/23/99 . U1-U2_TLP621->4N35_SPKON_JK_PCB_
6 . . _20K->16K_R31_47R->39R_C10_680P 6 . . MOVED_TO_CLEAR_SHEAR 2 DO NOT CUT LEGS
7 . . ->2N2_C8_2u2->1u 7 AUG/12/99 6.00 CORRECT_BRIDGE_JACK_TO_A 3 BEND LEGS IN DIRECTION SHOWN
8 JAN/13/98 1.30 PC#5550_@R36,@R39_47K->68K_R40B, 8 MAY/31/01 7.00 PC#6381_ADD_C33/C34_R86/R87 IT IS IMPERATIVE THAT LEGS
9 . . R35A_16K->13K 9 . . PC#6385_C2,C4_1N->2N2
10 JAN/27/98 2.00 PC#5577_D21_MOVED_J31,J35_ADDED 10 SEP/06/01 8.00 PC#6435_C33,C34_220P-AXL->1N_->RAD MARKED 2 AND 3 ARE BENT FLAT
11 JUN/19/98 2.01 PC#5767_C10/15/20A_TO_PT#5427_2N2 11 . . C2_2N2->6N8_PC#6438_ADD_R88,R89 1/4" AGAINST THE COPPER SURFACE
12 . . PC#6438_ADD_R88,R89 BEND DOWN 1/4" FROM BODY
JAN/24/02 8.10
PC#6506_ZD10/ZD11_4V7->3V0 OF TRANSISTOR

9 Q31 IS HAND INSERTED AND BENT OVER 8 TAB WIRE COLOURS

WITH FLAT SIDE UP AS SHOWN. TAB 1 RED 16AWG
TAB 2 YEL 16AWG
TAB 3 BLK 16AWG
10 TAB 4 WHT 16AWG
TAB 5 BLU 16AWG
TAB 6 OUTPUT +
TAB 7 OUTPUT -
 SERVICE BULLETIN SERVICE BULLETIN
AP4020 & AP4020 &
AP4040 AP4040

Quick Fix for M1146 & M1126

To speed up the servicing of the AP4020 or AP4040 on your bench, Yorkville
Sounds service department has developed a method to replace the compo-
nents most likely to fail when a M1146 amplifier board requires service.
This Quick Fix kit contains the procedure, assembly drawings, and compo-
nents to perform the Quick Fix to a M1146 or M1126 board.
It should be understood that the person using this procedure knows how to
test resistors, diodes, and transistors to determine if they are defective. This pro-
cedure is not intended to be a substitute for ones lack of electronic capability.
Before starting, look at the board for repair and locate the version number.
It is very important that you follow the procedure for the appropriate circuit
board version number.
A complimentary service manual for the AP4020 power amplifier is sup-
plied with this M1146KIT.
STEP 1. Locate the assembly drawing for the version number printed
on the M1146 or M1126 circuit board to be serviced.
Figure 1
STEP 2. Remove all of the transistors coloured RED on the assem-
bly drawing.
STEP 5. Measure the resistor coloured GREEN. The measured value
STEP 3. Measure and remove any of the diodes coloured BLUE on the should measure within + or 5% value listed in the table
assembly drawing that may be damaged. Replace a 1N4732A 1W below. Replace any resistor that measured beyond the + or
4V7 zener (#6459) ZD12 along with a series 0.5 ohm R85 resistor. 5% value listed in the table below.
STEP 4. Rotate the trim pot RT1 fully counter - clockwise as in figure 1.
Inspect and replace any resistors that look burnt. Measure all of
the resistor values coloured YELLOW on the assembly drawing. RESISTOR PRINTED CORRECT
The value that you measure may not be exactly what is shown NUMBER VALUE MEASURED VALUE
on the assembly drawing but if the resistor doesnt look dam-
aged it should measure within + or 5% of the printed value. R10 4K7 -5% +5%
3K08 3K25 3K41

Canada U.S.A. Canada U.S.A.

REAL Gear. Voice: (716) 297-2920
REAL Gear. Voice: (716) 297-2920
Voice: (905) 837-8481 Voice: (905) 837-8481
Fax: (716) 297-3689 Fax: (716) 297-3689
REAL People. Fax: (905) 837-8746 REAL People. Fax: (905) 837-8746

www.yorkville.com www.yorkville.com

Yorkville Sound Yorkville Sound Inc. Yorkville Sound Yorkville Sound Inc.
550 Granite Court 4625 Witmer Industrial Estate 550 Granite Court 4625 Witmer Industrial Estate
Pickering, Ontario Niagara Falls, New York Pickering, Ontario Niagara Falls, New York
L1W-3Y8 CANADA 14305 USA L1W-3Y8 CANADA 14305 USA

1 1
SERVICE BULLETIN SERVICE BULLETIN
AP4020 & AP4020 &
AP4040 AP4040

STEP 6. Measure across the pair of test points shown in the component
layout listed in the table below. If the measured value is not
within + or 10% of the value listed in the table then replace
the resistors shown in the table below.
TEST LAYOUT CORRECT LAYOUT
POINTS REFERENCE MEASURED VALUE REFERENCE
R10 4K7 -10% +10% R11, R12, R14
15ohm 17ohm 19ohm
STEP 7. Measure the resistors coloured ORANGE. Since the value of
these resistors is 0.1 ohm, your ohmmeter will measure the
higher series resistance of the test leads if the resistor is OK. If
the resistor is damaged your ohmmeter will read a very high
resistance (an open circuit). Replace any damaged resistors.
STEP 8. Measure the output TO3 transistors (Q13 to Q28) to deter-
mine if any are damaged. Mark any damaged transistors with
a marking pen.
STEP 9. Replace any output transistors that you have marked as being
damaged. Replace any diodes that you have found to be dam-
aged. Replace all of the red transistors that were removed.
STEP 10. Inspect the traces on the circuit board for any that have fused
open or looklike they got very hot. Bridge and solder a piece of
wire over any damaged traces.
AFTER YOU HAVE REPLACED ALL OF THE NECESSARY COMPONENTS INSPECT
THE REPAIRED BOARD FOR ANY MISSING PARTS, CORRECT VALUES IN THE COR-
RECT POSITION AND THAT ALL COMPONENTS ARE SOLDERED.
Testing Repaired Circuit Boards
Now that you have rebuilt the M1146 or M1126 circuit board. It is just as
important to properly power up the board. If the sinewave doesnt look right
check the signal at test point (1) to ensure that the voltage amplifier isnt dis-
torting the signal. If there is still a damaged part on the board instantly turn-
ing it on could blow up the board and you would be back where you started.
Connect the power wires and ground to the power supply. Connect a digi-
tal multimeter to test pins 8 and 9 to measure the bias quiescent current
and place a scope probe on the speaker output. Be sure to turn the quies-
cent current trimpot RT1 fully counter clockwise.
Now using a variac slowly turn up the AC main voltage while monitoring
the quiescent voltage and the speaker output trace on the scope. Watching
these two test points is a good indicator of the health of the board. If you
have a second multimeter connect it up from the speaker output to test
point 4 or 5. As you variac up also check these DC battery voltages to
ensure that they both increase in voltage to approximately +12 or 12 vdc.
If the board looks OK after variacing up to 120vac then slowly turn up the
bias (RT1 trimpot) to obtain 3 to 5 millivolts of bias voltage on test points 8
and 9. Check the speaker output with a 1KHZ sinewave with no load. If this
looks good place the minimum rated load (4 Ohm for M1126, 2 Ohm for
M1146) on the speaker output and increase the sinewave amplitude to the
point of clipping. If the signal looks free of oscillation, place a short across
the speaker posts. The amplifier should go into protect mode after 1/10 of a
second. Remove the short and the sinewave will appear 6 seconds later.
Reassemble the complete amplifier and run just clipping music or pink
noise into the minimum rated speaker load for that model of amplifier. Let
the amplifier heat up for 20 minutes. This will check the thermal mounting of
the transistors and for any weak parts not caught during troubleshooting.
If the amplifier passes this test the product is ready to
return to the customer.

Canada U.S.A. Canada U.S.A.

REAL Gear. Voice: (716) 297-2920
REAL Gear. Voice: (716) 297-2920
Voice: (905) 837-8481 Voice: (905) 837-8481
Fax: (716) 297-3689 Fax: (716) 297-3689
REAL People. Fax: (905) 837-8746 REAL People. Fax: (905) 837-8746

www.yorkville.com www.yorkville.com

Yorkville Sound Yorkville Sound Inc. Yorkville Sound Yorkville Sound Inc.
550 Granite Court 4625 Witmer Industrial Estate 550 Granite Court 4625 Witmer Industrial Estate
Pickering, Ontario Niagara Falls, New York Pickering, Ontario Niagara Falls, New York
L1W-3Y8 CANADA 14305 USA L1W-3Y8 CANADA 14305 USA

2 2
 M1146 KIT
MPSA92

MPSA42

2N6517
#5114

#5113

#6854

#5102

#5102

#5102

#5102
#5102
BC560

BC560

BC560

BC560

BC560
#6444 MAC224-4

22u/50V

22u/50V
#5260

#5260
#5101

#5101

#5101

#5101

#5101

#5101

MAC224-4
BC550

BC550

BC550

BC550

BC550

BC550

TRIAC
50V

50V
YS6927

#4749 0R15 5 WATT

Q30

#4749 0R15 5 WATT

#4973 1R/1W

5WATT
1R

5WATT
0R15

0R15
1WATT YS6900 YS6900
#4973 1R/1W
1R
1WATT
#4607 39R 1/8WFP R59
39R R52
Q22
#4607 39R 1/8WFP .
39R Q18 . .
#6201 200R 1/4WFP Q14
200R
#6201 200R 1/4WFP YS6927
200R YS6900

#4745 0R1 5 WATT

#4745 0R1 5 WATT

#6201 200R 1/4WFP

5WATT

5WATT
200R

0R1

0R1
#4645 220R0 1/8WFP
220R0
#4645 220R0 1/8WFP Q26
220R0
Q16 . R61 R58
#4911 2R2 1/4W . . Q20
2R2
#4911 2R2 1/4W
2R2
#4593 150R 1/8WFP
150R YS6900
#4593 150R 1/8WFP #6824 1N5246B-16V

#4745 0R1 5 WATT

#4745 0R1 5 WATT

150R 16V/.5W

5WATT

5WATT
#4977 220R 1/4W
0R1

0R1
220R #4974
0R47 0R47/1W
#4977 220R 1/4W 1WATT
220R
Q24 Q28
#4982 4K7 1/4W #6440 1N750A-4V7
BLANK SIZE=14.400"X7.700"

4K7 4V7 . . R60 R53

#4982 4K7 1/4W #4591 22R1 1/8WFP
4K7 22R1
#4804 3K 1/4W #6825 1N4148 YS6927
3K 4148 YS6927
Q5
Q6

#4804 3K 1/4W #6825 1N4148 Q40

3K 4148
Q41
#4606 249R 1/8WFP #6825 1N4148
MR854

MR854

MR854

249R 4148
#4606 249R 1/8WFP #6825 1N4148 MJE340 MJE350
249R 4148
MR854

MR854

MR854

#4606 249R 1/8WFP #6825 1N4148

249R 4148 MJL1302A MJL3281A
#6934

#6934

#6934

MJE340 MJE350
#4606 249R 1/8WFP #6825 1N4148 #6873 #6874
249R 4148
#6450 1N5242B #6450 D31N5242B
12V/.5W 12V/.5W MJL1302A MJL3281A
#6989 #6990
ASSEMBLY M1146-KIT
PCBMECH M1146-KIT
 SPEAKER
VOLTAGE AMP CURRENT AMP PROTECTION

4N35
B A

CLIP 1
6
C
1
R80 ZD10
CLIP 5 C 2
220R 1N750
CLIM 2
4 E
NC
3 4.7V D30
1N4004
PRTCT 3 U1

TSENS
GND
4

5
M1146 B- B+
R205 TO POWER MODULE B
NFB 6 +145 OUTPUTS
47K
SIG 7 33u +145 R30 C9 R31 C10
C30A
620R 200v 4N7 39R 100v 2N2
GND 8
16V R57A 10K C26A 4v ACROSS R5 R29
R49A R67A 10v D
150R 5W Q11 D21
2K 4u7 R59A +F15 G N

Q20A
33R FP 3K6 S MTP10N15L SPEAKON
10R
R72A FP MR854 1+
3K3 BC550 ZD8 Q13 Q15 Q17 Q19 1-
C3 5W
BC560 R68A R5 R6 +78 2-
249R:1% 10K:1% 10v 3K6 16v YS6900 YS6900 YS6900 YS6900
+78 Q14A 22u 2+
C27A 1W R32
75mA IDLE A/BRIDGED
C22A 160V
120v 39R
R47A 200v 10u Q3
1K5 10p BC560 R28 MR854 MR854 MR854 MR854
R38A D17A R58A Q40 C11 TP6
56K 39R C29A 0.5W
R66A 16v MJE340 4 WATTS 120v 220n

CLIM
C2 1R D22 D13 D14 D15
R46A Q15A 10R 330u 16mA SPEAKON
R55A 1N Q5 R33
4K7 Q14 Q16 Q18 Q20 1+
R39A 21K5:1% MJE350 1W
7K5 Q18A R7 R8 MJL3281A R26
1-
D1 C12 1R C30 270R YS6900 YS6900 YS6900 YS6900 2-
Q12A MJE340 150R 12K R82 16v 22n 470R 50V 22n 2+
C18A MPSA42 1.6 WATTS R34
16v D13A 200R D2 Q9 R55 B
D19A 220K
2WATT

22u R56A 47R BC550

D14A
R44A R60A
R61A Q1 TP4 R20 R21 R35 +145 +78 220R0:FP:1%
17K8:1% 1K BC550
R40A D22A R9 3K 2K2 R25 16V 1K TP8
C20A R43A 220K 500mW R36
16v 2N2 249R:1% C6
220R 3K D20A LIN 16v ZD7
20K
TP10
D15A R45A R1 R3 R11 R12 R85 330u Q7 R24 2R2 91K R53 R56 R58 R60

BAV21
R62A RT1 R40B

1W

5W

5W

5W

5W
1K 12V D7
CW
C19A 47R 39R 2R2 10K 22R 39R 0R47 2N6517 220K R27 R37 D11 0R15 0R1 0R1 0R1 BP2
16v
22u
D16A
Q13A
MPSA92
D23A
D21A
Q19A
A R83
200R 4V7
500mW
ZD4 350V
R70
27K
L1

4uH
R41A MJE350 TP1 1N750 12V R38 R63
R2 500mW 18K
7K5 R4 R10 R14 ZD12 2R2 R52 R57 R59 R61

BAV21
R50A Q16A 68R R13 ZD5 Q8 D9 27K R62 5W

5W

5W

5W

5W
2R2 4K7 39R R41 D10 0R15 0R1 0R1 0R1 OUTPUTS

2W
4K7 MJE340 27K C7 R23 BC550 20K R39 3R9 5R6
D18A R19 16v R35A BP1
R42A C1 4K7 91K
R71 R63A 120v 330u R22 4K7
56K C23A 249R:1% R40 C19
100K R51A 200v 39R 1n5 Q2 3K C8 R42
1K
TP9 150v
C28A BC560 10v -145 -78 R51 10n
1K5 10p TP5 D5 1U Q10
Q17A 160V BC560
10u R84 D3 C31 270R 220R0:FP1%
-78 C13 R43 50V 22n R50
R15 R16 200R D4 R49
BC550 3K3 16v 22n 470R
33u 150R 12K Q22 Q24 Q26 Q28
C31A R69A R65A Q6 1W
R53A 1R
Q21A 10R C4 YS6927 YS6927 YS6927 YS6927
2K 16V MJL1302A
R64A BC560 FP R44
470P D16 D17 D18 D19
R71A 150R 10K C25A Q41 C14 0.5W
33K
33R FP R70A 10V MJE350 120v 220n R64
1R TP7 MR854 MR854 MR854 MR854

MBS4992
4U7 Q4
-145 BC550 R48
39R MT1 Q30 MT2
16v Q29
TRIAC_MAC224
R17 R18 1W Q21 Q23 Q25 Q27 G
C5 -78 G MT1
249R:1% 10K:1% 5W 10u MT2 R65
10v ZD9 YS6927 YS6927 YS6927 YS6927 C21
22u 3K6 D20 10R
R45 S
-F15 G P Q12 16v
5W MR854
4v ACROSS R17 3K6 D IRF9520
+78 R46 R47
C15 C16
ISOTHERMAL 1K 200v 2n2 39R 100v 470p
TO HEATSINK 4.7V/500mW D31
4N35 R81 1N750 1N4004 IDLE CURRENT -145
R72 Q31 B A
4K7 AS35 6 1
220R
ADJUST FOR 3 TO 5 MILLIVOLTS
1 IN OUT 3 CLIP C ZD11 BETWEEN TESTPOINTS 8 & 9
MJL1302A MTP10N15L BF871 MJE340 5 C 2
REF YS6900 MJL3281A MTP23P06 MAC224 BF872 C29 C22 R69 R68 +145

0.5W

0.5W
33V MJE350 NC
80V 80V
C32 2 YS6927 4 E 3 22K 22K
1N5257 R74 U2 4700U 4700U
63V
10U ZD13 330R
R73
2K C28 C23
B BOTTOM E
80V 80V +78
GDS E CB M1146.SCH_DATABASE_HISTORY 4700U 4700U
G
MT1
MT2

VIEW
BCE
GND
MODEL(S):- AP4040 C27
80V
C24
80V -78
B CE
# DATE VER# DESCRIPTION OF CHANGE 4700U 4700U
BC550C 2N5551 1 DEC/97 1.00 FIRST_PRODUCTION
MBS4992 BC560C 2N6517 2N5401 AS35
2 AUG/26/98 1.10 PC#5806_ADD_33u/16V_33R_IN_SERIES C26 C25 R66 R67

0.5W

0.5W
3 . . ACROSS_R57A_AND_ACROSS_R64A 80V 80V
22K 22K -145
4 JUL/12/99 1.20 SPKON_JACKS_ADDED 4700U 4700U
5 AUG/30/99 1.30 BRIDGED_SPKON_B->A
MT2
MT1

REF

CBE EBC EBC

NC

IN
OUT

6 D V N
7 D V N AP4040
8 D V N DATE: AUG/30/99 MODELS:
.
SHEET OF 1 SCH VERSION: 1.30
9 D V N
10 D V N YORKVILLE NAME: M1146.SCH PCB#&VER: M1146 TITLE: OUTPUT-BD

M1146kit Version 1.0

 P:1146V50.PRN
PRODUCTION NOTES
M1146 AP-4040 1 MOUNTING DETAILS FOR 5W
YEL Q17 ADD #8629 SPACERS ONLY ON
MARCONI Q19 5 WATT RESISTORS

EY9
HOLE Q13
YS6900 YS6900 YS6900 R29, R29A R45 AND R45A
Q15 YS6900
3. TEST THIS ROW THIRD CHECK
. .
CHECK CHECK . .
CHECK
2
R56 R58 R60 R53
D13 D14 D15 D22 2 MOUNTING HARDWARE FOR Q5,Q6
MR854 MR854 MR854 MR854
1
Q14 #8871 4-40X 1/2" BOLT
Q18 Q20

5WATT

5WATT

5WATT

5WATT
0R15
0R1

0R1

0R1
MARCONI
YS6900 YS6900 YS6900 HOLE YS6900 J24
#3501 BELL WASHER
1. TEST THIS ROW FIRST Q16 CHECK
. CHECK
. . .
CHECK T264 DEVICE
CHECK #3797 THERMO PAD

WC6
BLUE HEATSPREADER
PCB

BC550
Q1 #8701 4-40 KEPS NUT
Q28 Q26 Q22 TORQUE 4 INCH/LB

5WATT

5WATT

5WATT

5WATT
0R15
0R1

0R1

0R1
YS6927

BC560
. . YS6927 Q2
2. TEST THIS ROW SECOND Q24 .
1
. 3 MOUNTING HARDWARE FOR Q40,Q41
YS6927 YS6927
CHECK CHECK CHECK
CHECK R52 #8741 4-40X 1/2" BOLT
R57 R61 R59
MR854 MR854 MR854 MR854
D19 D18 D16
D17 #3501 BELL WASHER
Q21 CHECK T126 TYPE DEVICE
CHECK

AS35
Q31 YS6927
Q23
. CHECK
. . #3797 THERMO PAD
3. TEST THIS ROW FOURTH CHECK
. HEATSPREADER
YS6927 YS6927 Q25 YS6927 PCB
Q27 #8701 4-40 KEPS NUT
NOTE #6 TORQUE 4 INCH/LB

D20

330R
R31

J10
R29A

2K
5WATT
R29 MJL1302A MJL3281A
TAB6

L1
R64

MR854
R6
4 MOUNTING HARDWARE FOR Q11,Q12
MAC224-4

5R6
SOLDER
DC_PROT
TRIAC

. .

4N7 C9
MTP10N15L MTP8P20 WIRE TO
10R

33K

39R

Q12
R74

1R/1W

1R/1W
MJE350 MJE340

Q11
R45
JUMPER
R65

4uH
. .
REPPOC.zo2

200V
G S

R73
G D FUNCTION FUNCTION

2N2/500V C15
5WATT

5WATT
OUTPUT

R33
Q30 OUTPUT #8741 4-40X 1/2" BOLT

R49
22K 22K

3K6

3K6
TAB7

C10 2N2/500V
R69 0.5W R66 0.5W 16V G S G S Q41 J18
+ 5.5"PUR

WC6

J20

TP7
-

10U Q40

R10
22K 22K 200R

R4

R3
R39 RT1
C21

J22
R68 R67

MR854

Q6

R85
16V/1W
91K

ZD8 16V/1W
0.5W 0.5W

R32
MBS4992

J26
16AWG R84 Q5

5WATT ZD9

470P
WC7

39R
#3501 BELL WASHER

C16
Q29

BAV21 D10

200R
TP10

J23
200R

39R
620R
2WATT R83

R8
R7
10N VBE

R5
5WATT

J17
BC550 BC560

39R
250V A #8667 SHOULDER WASHER

D21
3R9

3K6

3K6
C19 7"YEL Q4

39R

2R2
4K7
2R2
249R
470P
150R

R47/1W
R30

1N4004

12K

R6
16AWG

D31
R62 Q3 T-220 DEVICE

4148
4148

27K

22R
J16
4148
R47

R48

4148

1K
150R

249R
D3
10K

12K
249R
VTR VTR VTR 27K

1K

1N
R82
VTR

D7

10K0
J6
J5

#3846 MICA

249R

10K0
4700u R13

R12
R42 R19
HEATSPREADER

R50
1/2W
80V 10V 22U 270R

1R

C3
4700u

R46

R44

R15
R16
1/2W
22U 10V

BC550 J30 C4
R28
#5896 R34

C30
1R
4700u
#5896

#5896

R40
80V

ZD10

D1

D9
4700u

4148
TP6

R38

R11
80V

22N
PCB

R17
VTR

4148 D4
80V

C2
D2
R37

R18
#5896

27K
J2

470R R9
R45A

C5

220R0
VTR C26

20K

39R

39R
D5 TP9

68R
270R
4V7
TP5
#8701 4-40 KEPS NUT

TP1
TP4

J15
Q8 20K
9

J1
C24

22N
C13
C2

ZD7 16V/.5W
4K7
VTR VTR R40B

220K
C22
TORQUE 4 INCH/LB

R35A

4148

R25
3K

J33
R72

ZD11
4V7
4V7
C28

J21

220R
+145V

ZD12
VTR 16V

R51
C6

R43
R14
C23 VTR VTR 33V ZD13 330U

R1
C27

R80

R2
250V
250V

C32

R22

22N
C12
VTR 5 MOUNTING HARDWARE FOR TO3 OUTPUTS

220N
220N
4700u
#5896

R81 22N

BAV21
63V
10U
4700u
#5896

4700u
#5896

BC560
80V

1U

220R0
C25
80V

80V

18K
TAB5

220K

JZD3

470R
4700u
#5896

12V

J29

4K7

2R2
2R2
12V
220R

3K
1K
63V
80V

91K
C31

R55
ZD5
R21

BC550
VTR

Q7
4K7

J32
VTR VTR

1W

C8
TAB1
R42A

Q10

1N5
C1
330U
VTR -78V

R70
GND 4N35

1N4004
16V

J34
C11

C14

R23

R24
4N35
+78V -145V 2N6517 #8835 BOLT

R41
Q9

R27
R38A

D11

R20
R35
R26
J9
M1146

ZD4
"058.01X"057.41=EZIS KNALB

TAB2

R36
10R

C7
BLANK SIZE=14.750"X10.850"

TAB4 U1 AP-4040
56K

2K2
TO-3 TRANSISTOR

J14
U2

J12
J13
R65A 00.5-6411M TP8

D30
TAB3 VER:5.00
2N2/500V C20A
R40A
J3

HS2

R63A
THIS CAPS IS #3815 MICA
56K

USED AS A
R59A

D19A
R71
100K

J11
SPACER
10R

220R

#3894
00.5-6411M LLIRD

Q18A

Q19A
HEATSPREADER

#3894
MJE350 MJE340
22U
16V

BLK 3.5"
C19A

Q15A Q16A

22N

39R

R55A HS1
4148
C23A
R47A 500V
#3894

#3894
4148

Q12A MJE350

47K
#8663 SPACER
D15A

500V MJE340

R205
00.5-6411M EDISREDLOS
4148

C22A

10P
D16A
22U
16V

D17A 10P

BLK 18"
C18A

R68A

R62A
C26A
MICA GREASE IS REQUIRED ON
R44A

D23A
R58A

D20A
R61A
1
D18A

R69A
MPSA42 R70A MX1
39R
B BOTH SIDES OF THE MICA PAD

D21A
4U7
R50A

BLK
R45A

BLK
10V JB3

3K3
220K
R51A

GND JB2
R53A

R67A
2W

J19
RED 13"
R60A
EBRIDGE
GDIRB

47R5
J4
7K5

4148
R39A

SIG

4148
4148

R-
R41A

D13A

1K
7K5

1K5

4148
Q13A
4148
4K7
4K7

33R

L+ 1+. 1+.
1K5

3K3

47R
4148

#8800 6-32 KEPS NUT

21K5
4148

EY8

EY3
NFB

RED
10K

4148
1K

2K

10V
MPSA92

4U7 GND
RED 2" A

EY6 EY2
10K
1- 1- INITIAL TORQUE FOR TO-3S IS 8 INCH/LB

BC550
TSENSE
R71A

C25A

6211M
D14A

Q20A
150R

BC560

D22A
PRTCT
R46A

FINAL TORQUE AFTER HEATSINK HAS

EY1 EY5
CLIM
2- 2-

10R
16V Q21A BLK 2.5" BLK
COOLED FROM WAVE SOLDER IS 6 INCH/LB

R66A
33u 2K R49A 330U
17K8

160V 10u
ASSEMBLY M1146-5.00 CLIP
3K

16V

EY4
C27A

EY7
10u 160V R57A 150R 2+ 2+
BC550
Q17A

C31A 16V BLK 14"

B
R64A

HOLDER=#3676
BC560

CABLE=#3706
33R
Q14A

PCBMECH M1146-5.00 BLK

R+
33u C29A
R72A L- . .

YEL
R56A
R43A

YEL
C28A
M1146 2 oz. COPPER C30A TP5A . . 6 USE #XXXX SMALL BODY 1R 1W
YELL
FOR R33,R49
YELL
VCD
M1146.PCB_DATABASE_HISTORY 2.5" 19"
MODEL(S):- AP4040 7 MOUNTING DETAILS FOR Q30 TRIAC
# DATE VER# DESCRIPTION OF CHANGE USE #8799 TO MOUNT TRIAC Q30
1 FEB/12/98 1.00 RENAMED_M1126A->M1146 1
2 JUN/19/98 1.01 PC#5767_C10/C15/C20A_2N2_TO_PT#5427
3 JUL/45/98 1.02 PC#5798_R72_4K7_1/2W->4K7_1W IMPORTANT
4 SEP/10/98 2.00 PC#5806_ADD_33R_33u/16V_ACROSS_R57A AFTER MOUNTING DEVICE
5 . . R64A_C30A/R72A_C31A/R71A
6 JAN/27/99 3.00 PC#5908_U1,U2_4N35->TLP621 2 DO NOT CUT LEGS
7 JUL/08/99 4.00 SPKON_JACKS_RE-CONFIGURED 3 BEND LEGS IN DIRECTION SHOWN
8 AUG/12/99 5.00 CORRECT_ERROR_IN_SPKONS
9 D V N IT IS IMPERATIVE THAT LEGS
10
11
D
D
V
V
N
N M1146kit Version 1.0 1/4"
MARKED 2 AND 3 ARE BENT FLAT
AGAINST THE COPPER SURFACE
BEND DOWN 1/4" FROM BODY
OF TRANSISTOR

9 Q31 IS HAND INSERTED AND BENT OVER 8 TAB WIRE COLOURS

WITH FLAT SIDE UP AS SHOWN. TAB 1 RED 16AWG
TAB 2 YEL 16AWG
TAB 3 BLK 16AWG
10 TAB 4 WHT 16AWG
 L N

A P4020CE AC WIRING OCT,24,2000

4" S HOWN WIRE D FOR 230V

BROWN/BLACK
GREEN/YELLOW

17"

17"

GREY G R EY
RED
1196E
YELLOW G R EY

GREY RE D

RED

BLUE

680n
M 1127-5. 00
BROWN

15 " BLACK

WHITE
17"
 L N

A P4020CE AC WIRING OCT,24,2000

4" S HOW N WIRE D FOR 245V

BROWN
GREEN/YELLOW

17"

17"

GREY G R EY
RED
1196E
YELLOW G R EY

GREY RE D

RED

BLUE

BROWN/BLACK

680n
M 1127-5. 00

15 " BLACK

WHITE
17"