Professional Documents
Culture Documents
Accessories
KINGSPAN
offers you
a system solution
Introduction
A wide choice of accessories to Kingspan roofing and
wall sandwich insulated panels is presented in this
material. This catalogue should help you select right and
functional fittings and the ancillary of Kingspan Company
suitable for the details of the construction since they:
ROOFLIGHT PANELS
LOUVRES
2
Terms of delivery
Manufacture of supplementary fittings must be discussed by the
producer and customer not later than three weeks before the delivery.
Even nonstandard components can be supplied if it is agreed with the
Kingspan Technical department.
3
Tinsmith
flashing
elements
Flashing elements:
roof flashing elements
wall flashing elements
flashing profiles wall/roof
hole flashing
Lemovn otvor:
flashing of heads of windows, doors and gate
s
flashing of window lining, door and gate
scuncheon
window sill flashing
louvre flashing
4
Verge flashingss Crest elements Vertical cover strips
standard crest
gable
Kingspan flashing elements used for jacketing COLORCAT Pvf2, good quality finish,
are made of galvanised sheet with coating, its thickness of 27 , high colour stability
girth is max. 1,250 mm and length up to 6,000 mm.
coating on the inner (interior) side of the flashing
If Kingspan flashing elements are installed
element:
simultaneously with the roof and wall jacket of the
same manufacturer, the standard guarantees and polyester protective coating.
warranty are applied to these flashing elements
as well.
Colour design
All standard colours as given in the RAL colour
Material specification card are available
galvanised sheet with coating if nonstandard shades are required, please
sheet thickness in the standard Kingspan colour contact Kingspan Company
shades is 0.6 mm, other thicknesses can be
delivered too dependently on the suppliers
capacity (0.55 mm, 0.63 mm, 0.70 mm)
Note
coating on the external side of the flashing Complete technical details of tinsmith elements
element: are included in a CDROM and in Kingspan
PLASTISOL HPS 200, both unilateral and Technical Manual, Chapter 5.
twosided (available only in Hamlet shade), Engineering solution of nonstandard details can be
high quality coating with thickness of 200 , long consulted with Kingspan Technical department.
life and stability of colours, resistance against
damage during transportation and mounting,
PES/polyester 25, good quality finish, thickness
of 25 , with expected standard life
5
Accessories
required for
rainwater
removal
6
Roof draining systems
The way how rainwater is removed from the roof into the stormwater sewer is an important part of the
system. The system can be divided into two groups depending on the roof geometry and architectural
requirements.
A. Outside gutters
Kingspan offers the outside gutter system with a
square or semicircular profile for oneaisle and 35
pitch saddle roofs. 15
90
18 35
(89)
160o
External slopeless square Kingspan
gutter
1. External slopeless square Kingspan gutter 85
10
gutter capacity (standard profile) = 11,8 l/sec (84)
0
o
outlet capacity ( 100 mm) = 4,7 l/sec
175
kapacita vtoku ( 150 mm) = 9,1 l/sec
(173) Panel profile
max. pitch between outlets = 15 m 3 or 5 waves
panel profile
Profil panelu panelpanelu
Profil profile
33 waves(mm)
vlny (mm) r.girth(mm)
. (mm) 55 waves(mm)
vln (mm) r. girth(mm)
. (mm)
2 oo 140
140 590 145 595 This Table should be used for
4oo
4 146
146 596 151 601 determination of a suitable gutter type in
6oo
6 152
152 602 157 607 dependence on the pitch of the roof.
9oo
9 161
161 611 166 616 Contact Kingspan Technical department
12oo 169
169 619 174 624 for pitch higher that 21o.
15 oo 178
178 628 183 633
18 oo 186
186 636 191 641
21 oo 194
194 644 199 649
7
Kingspan eaves gutter system without inclination
undereaves gutter
gutter support
square dopwnpipe
100 x 100 or 150 x 150 mm
(or with a circular section)
svod
K + D binding material
is between the gutter
gully and the gutter
2000 mm
Kingspan wall panel
max. 2000 mm
internal side
max. 2000 mm
external side
gutter
rivets of stainless
steel or A/E
8
2. Semicircular eaves gutter
Semicircular Kingspan gutters are usually ma be determined for specification of the system (con
nufactured from steel galvanised sheet, standard tact Kingspan Technical department).
thickness 0.6 mm with onesided coating PES/
polyester 25 microns thick. The internal side of eaves gutter
the sheet has polyester protective coating. Size (semicircular)
of the gutter as well as all the accessories must
08 10
110 P P minimum 190mm 14 02
K 30mm P P
16
P
107
K
a
109
K
07 System components:
P
undereavesgutter girth 330, 400 mm
07 193 circular downpipe 100, 120, 150 mm
P K
gutter hook 330/ 200, 400/200 mm
01 136
Z K frontal gutter hook 330, 400 mm
downpipe joint collar 100, 120, 150 mm
02
P rainwater header girth 330, 400 mm
conical or dilatation
cornice or outlet bend 100, 120, 150 mm
Insulated
Prefabricated Gutters
valley and parapet gutters
9
Set of standard prefabricated gutters
(contact Kingspan Technical department)
max.
misalignnment 150 mm
The detail of the gutter coupling
50 25
The detail of the gutter end
internal sheet
25 K + D joint my means of
with coating 50 adhesive
along the perimeter
pln utsnn
konc. elo labu
external
polyethylene
gutter sheet 38 12 plates of
packing
polyurethane
or mineral wool
Valley gutter
02
P
02
P Parapet gutter
530mm
08 21 135 130
50mm 02 K K
P P
P 50mm
01
max. 200mm
L
L
a
20 20
overflow 21
P P P
20 08
P P
03 02
gutter support L P
2m
10
SPECIFICATION OF STANDARD PREFABRICATED GUTTER
ELEMENTS
11
RW/GRP
Rooflights
Introduction
Rooflights bring daylight to the interior of the Crest arrangement
building. It is true especially in roofs with a large It provides adequate light distri
span where uniform daylight dispersion can be bution in halls of small width. Cir
achieved only using roof lights or rooflight panels. cular or saddle crest lights which
The roof light panels are laid at the roof level and should be mounted together with
in comparison with the lights the light loss is not Kingspan roof systems are sup
so great when they are applied (light stands, plied by specialized manufacturers.
oblique light walls).
Application
Doubleleaf rooflight panels KS 1000 RW/GRP Layout in the direction of the
can be used only with sandw ich insulated panels slope
Kingspan KS 1000 RW in roofs with pitch of 4 o This layout gives the easiest and
(7 %) or more. most reliable structure and ade
samolepic tsnic each 500 mm steel selfadhesive clamping quate light distribution. Arched and
pska (soust panelu) selfdrilling screw polyethylene weather strip stainless steel
nebo butylov tsnic JT3.2H5.5x25E29 (part of the panel) or butyl fastener each
saddle lights and rooflights are
pska strip (to be applied during
the mounting)
500 mm very suitable for this layout and
(aplikovat na monti)
can be easily incorporated into
Kingspan roof systems.
GRP RW GRP
panel panel
RW
panel panel
Materials
External/internal shell leaf of the
panel is made of profiled fibre
anticondensation selfadhesive glass plates with thickness of 1.2/0.8 mm and
bearing weather strip anticondensation weather bearing
structure
weather strip (to
be applied during strip (to be applied during structure
height of the upper wave of 35 mm, which are
selfadhesive
the mounting) the mounting)
weather strip connected to each other using polyethylene distan
From the viewpoint of the structural design, ce pieces.
the rooflights can be laid in chessboard or continu Butyl or PE weather strip must be inserted into
ous patterns in the direction of the roof pitch and the longitudinal joint (lock) between the panel.
12
Thermal insulations
Heattransmission value for all values of thickness
of rooflights is U = 3.0 W/m2 K.
Light transmittance
Kingspan KS 1000 RW/GRP rooflights transmit Fire protection
81 % of light and they are not transparent. Kingspan rooflights meet building regulations
and standards for technical parameters of
Structure construction products of GRP (fibreglass)
Maximum span of rooflight supports (purlins) is
L<1.2 m (consultation with Kingspan Technical de Assembly
partment is recommended). Procedures and instructions for the mounting at
the building site are given in Kingspan Technical
department.
KS 1000 RW/GRP/MK1
doublesided selfadhesive weather strip
(between the upper and lower shells)
doublesided selfadhesive weather strip
(between the upper and lower shells)
polyethylene
profile and
distance piece
modul 1000
35
34
KS 1000 RW/GRP/MK3
doublesided self
adhesive weather
butyl weather strip (between the strip (between the butyl weather strip (between the
upper and lower shells) upper and lower upper and lower shells)
shells)
Note:
Fibreglass rooflight. The
shape and profile of the polyethylenov tvarov
jednostrann uzaven nt Al/E 3x6
distann prvek
exterior is the same as that of
RW panel. This type should modul 1000
be used in combination with
panels having thickness of 333
40 to 50 mm. 34 32 269 29
53,5 50
5
35
34
A
B
D
5
20 C
selftapping (self
Crosswise panel joint (minimum pitch 10%) Lower joint of GRP/MK 1 drilling) screw with
thread under its
Upper joint butyl min. 200 mm
head or a calotte
weather strip
selftapping (selfdrilling) screw
with thread under its head
butyl pa ne l
butyl min. 200 mm G RP
weather
weather
strip
strip
RW pa ne l
polyethlene
l weather strip
RW pa ne
6 pcs/panel
clamping fastener
G RP pa ne l polyethlene
weather strip
Lower joint of GRP/MK 3 selftapping (selfdrilling) screw
6 pcs/panel
permanently with thread under
clamping fastener
plastic adhesive its head
min. 200 mm
butyl
weather strip
G RP pa ne l
RW pa ne l
polyethlene
weather strip
6 pcs/panel
clamping fastener
13
Material specification
Kingspan Company provides the manufacture of
louvres as an accessory of sandwich panels. They
are made, as the standard, of galvanised steel
sheet with coating.
Characteristics
The same colour shade as that of the jacket
standard module width of 1,000 mm
standard module length between 500 and
3,000 mm
if required, atypical louvres systems can be
supplied meeting specific requirements of diffe
rent designs.
14
Standard louvre system
steel column
mm
00
10
1000mm
unilateral rivet
4x10 A/E
weather strip
B 20 x 5 mm
m
0m
00 Kingspan Louvres Z 08 (Z09) Kingspan wall panel
00
unilateral rivet 4x10 A/E
00 000mm
Z 08 (Z 09)
Kingspan
wall panel
steel transom
covering sill drip
angle bar
L50/50/1,5mm
80 mm
covering
sill drip
steel transom
15
Introduction
A good choice of fixing elements may influence to
great degree the quality of the finished construction.
Such components fix roof or wall panels to the
main or auxiliary bearing structure.
The following requirements must be met:
wall and roof panels must be attached to the
Fixing
main or auxiliary structure,
strength of the whole structure must resist to
the applied load,
damp tightness of the structure must be secured,
Elements
the life must be the same as that of the jacket
system
its appearance must go well with the whole
jacket.
selfdrilling fixing element selftapping fixing element screws for overlap joint safety screws
head
head
pad pad
(washer) (washer)
horn zvit
self clamping
drilling tip fastener for
joining
rooflights
16
Materials and service life 2. The screw is pulled out
Expected service life depends on their corrosion of the structure
rate; it can be affected by technical parameters of The element is pulled out
the material, by external and internal environments of the bearing structure due
and structure of the building. to the wind.
Carbon steel
Fixing elements made of carbon steel with coating
can serve reliably on roofs and walls for tens of 3. The fixing element
years. breaks owing to tensi
on
Stainless steel The element breaks and
Expected service life of fixing elements made of a part of its thread stays in
stainless steel will be at least 25 years. the bearing structure.
The following Table shows minimum expected
service life in years for different fixing elements in
various environments. 4. The fixing element breaks due to shear
A different way of
fixing element town country industry failure, which is not
Carbon steel 20 20 N associated to the wind,
is shear. In such case
Stainless steel 50 50 50
the element is broken
N = not recommended through the shear caused by the panel shift.
The element can seriously damage the panel even
In case of industrial pollution or if there is a danger before it is cut. Sometimes the strength of the element
of chemical corrosion from inside (e. g. in swimming represents the force limiting the permissible spacing
pools) consult the problem with the manufacturer of of sandwich panels especially at the corners of the
the elements. building where draught of the wind is strong (see
the design example in Section 2).
Warranty
The designs for which Kingspan Co. grants
Mounting devices for selfdrilling
prolonged tenyear warranty must meet the strict
requirement that only stainless steel fixating elements screws and other tools
are specified and used.
It is important to use tools made for the given
purpose, i. e., correct mounting of the fixing elements.
Screws and pads (washers) are manufactured
Strength for such application when the pad is pressed
Primary fixing elements anchor the panels to the uniformly and thus the protection against the weather
building and must be strong enough to resist the is ensured. The electric screwdriver must have a
applied load. The most significant load is usually special bit with adjustable depth which automatically
wind suction through which panels are taken out of switches off when the correct degree of the element
the building structure. Here the joint can fail in three tightening is achieved.
different ways.
Correct mounting of primary
1. The screw head is forced through the pad and secondary element
The external surface of the panel is gradually Loose screw, the pad The screw is Overtightened
is not tightened screw
deformed around the head and pad and the hole compressed correctl
can get so large that the
panel is pulled out. The
fixing elements, however,
stays at its place.
17
Prefabricated
Kingspan
Sandwich Panels
Detail: Detail:
Kingspan KS 1000 SF vertical anchoring of the Kingspan KS 1000 SF horizontal
cladding anchoring of the cladding
Concealed (secret) joint Note:
Maximum length
Concealed (secret) joint
of the panel = 8000 mm Note:
Angle = 3001000 Maximum length
Module is 1000 mmm of the panel = 8000 mm
R max. = 446 mm Angle = 3001000
17
for 90o angle (it is necessary to 08
P
Module is 1000 mmm
P R max. = 446 mm
consult that with Kingspan 04
164 (it is necessary to consult that with
Technical department) K P
Kingspan Technical department)
A min. C min = 150 mm
PUR deska 04
A min. C min = 150 mm
R min. = D of the panel
(pilepit) P R min. = D of the panel
A
17
08 P
P
Smr monte
PUR deska
The direction of the assembly
(pilepit)
R
06 04
P P
17 17
P P
C
08 164 08
P K P
18
Packing
Introduction and Filling
The shell of the building is designed and furnis
hed in such a way that it is weatherproof.
Besides that, the building jacket must also
keep inner conditions, i. e., to prevent excessive
sunshine heat, control temperature and eliminate
air leakage.
For this reason it is very significant to choo
se, specify and install all suitable packing, strips,
adhesives and filling of the panel to ensure a
reliable function of the shell.
Packing
Butyl rubber packing
butyl rubber packing with foam core
polyethylene (PE) strips
weather strips of PVC foam
packing silicon sealant
polyurethane expanded strip
butyl packing material
the other specific packing materials
Hole filling
Where the end section of the panel is furnished
with flashing, the panel is laid only at the highest
point of the section and, therefore, free space
appears between the profiles and flashing. Filling
of appropriate dimensions thus must be inserted
into the profile to be packed so that penetration of
the wind, water and insect could be prevented. Delivery terms
The following materials are available for this purpose: Packing and filling materials can be
ordered directly from Kingspan Company.
The choice of the material depends on the
polyethylene filling suppliers production capacity (please contact
the other filling materials Kingspan Technical Department). A detailed
description of all types is given in Kingspan
Technical Manual, Chapter 3/material
specification).
19
Kingspan offers
a complete system solution
Roof systems Detail of the joint
KS 1000 RW (SX)
inclined roof
sheet
KS 1000 SM
flat roof, PUR
water repellent sheet
KS 1000 RS
inclined roof, mineral
insulation, sheet
KS 1000 RM
flat roof, mineral insulation
water repellent sheet
KS 1000 LP (CR)
inclined/bent roof,
PUT, sheet
Wall systems
KS 1000 SF
concealed joint, PUR
KS 1000 TF
standard joint, PUR
KS 1000 FR
standard joint, mineral wool
KS 1000 RW
trapeze wall, PUR