2013/4/2 Security Level:

ATS PRINCIPLES
BY
SALAWU MUIDEEN
HUAWEI/AIRTEL HYBRID TEAM

www.huawei.com

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential

Contents
Check Preparative
Prepare the tools & spare parts
ATS Internal Structure & Wiring
ATS Check Method
ATS Wiring Survey Process
Check Wiring From ATS to Gen-set
Changing InteliLite AMF20/25 to AMF NT 20/25
Checking preparative

Flat-head Phillips Electric Adjustable Bundling Drill bit(4 Pliers Heat gun
screwdrivers screwdrivers knife wrench tapes 1216)
(3*100mm,6* (3*100mm,6*2
200mm) 00mm)

Diagonal Wire stripper Ratchet Claw Insulation Multimeter Socket Heat

pliers crimp tool hammer tape wrench shrink
sleeves(
M6,M25,
M23)

Tape Gloves 12V90AH cable

measure Engine
Start
battery

Spare part include relay,contactor, AMF module, cable terminal,fuse, circuit

breaker, M5,M6,M8,bolt and nut
System internal structure & wiring
Signal Cable
D.G Fault
D.G on load
D.G running
D.G remote start
D.G remote reset

D.G
Contacter

Power Cable
to ATS
Contacter Power Cable
to ACDB
SAM2-GEN
Controller

Mains

ATS contain the AMF module which can get the remote start ATS

signal from SAM2-Gen Controller/SAU to start & stop D.G and to

make the system go into Hybrid cycles .
It can also supply alarm and D.G running information to SAM2 to
monitor the D.G status.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 4

ATS internal structure and wiring

NOTE: If AMF module is not AMF25, checking method is approximate.

ATS with AMF25 module AMF25 module rear panel

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 5

 ATS internal structure and wiring
Battery charger Intermedia Relay

Current
Breaker tranformer

AMF

contactor

Change
Switch for
MTS and Mobile Gen-set
ATS Connectors power input

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 6

 RS: Relay for Start
RC: Relay for Fuel on Coil
ATS internal typical structure and wiring RN: Relay for MCB
RG: Relay for GCB
RA: Relay for Alarm
Note: Relay mark maybe
wrong at site

charger

R1 R2 R3 R4 RS RC RG RN RA

MTS

MTS

MCB GCB

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 7

ATS internal typical structure & wiring

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 8

ATS internal typical structure & wiring for Dual Gen-sets
3 Tech
Fuse

time
intermediate relay
relay

AMF25
Controller

Current
transfermer

Line bank
4-Contactor

Double gen-set and mains ATS

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 9

ATS internal structure and wiring for Dual Gen-sets
Power Change-over Circuit

Correction: Connect to Valid GEN-set Supply No use the two contactor

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 10

 ATS internal structure & wiring for-Dual Gen-sets

Not used
circuit

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 11

 FL
ATS check method 12VDC
UK
E
Power source 87
mV .
- mA
V
A
V -
MCB and GCB can operate AMF25 can operate OFF

on 230 volts A.C. on 12 volts D.C.

POWE
R

AMF25

FLU
220VAC
KE
87

mV .
V
V
-
-
mA
A + -
OFF
12v BATTERY

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 12

ATS check method
How to confirm ATS bypass?

Note: If site battery can not supply power to site. Contact

authority and do the repair after the site battery is good.
Step1: If Gen-set is supplying power to site by ATS, check
which by-pass method was used on GCB.
1. Is something used to close contactor?
2. Is the relay closed with manual handle
3. Was Live wire connected directly to
GCB coil?
4. Was relay normally closed contact used to supply
power to GCB by changing the wire connection
5. Was negative looped to BO3?
6. Was negative looped to Fuel?
Note the contactor is power ,will get in the shock
HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 13
ATS check method
AMF25 port BO1 send signal to enable Engine Start Motor Cranking

FLU
12VDC
KE AMF25 AMF send start signal
87

mV .
- mA START contact close
V
- A
V
OFF
RS coil power on( Coil voltage =12VDC)

FUSE RS NO contact close,

ATS send start
12V DC command to engine.

Relay NC
COIL

COM NO
- +
12v BATTERY

To Engine Start Relay Coil

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 14

 ATS check method
AMF25 port-- BO2 send signal to enable Engine Fuel Solenoid working

AMF25 AMF send Fuel on signal

Fuel on contact close

Relay RC coil power on

Note the alarm contact
12V DC
FUSE RC NO contact close,
ATS send Fuel on
COIL command to engine.

FLU
NC 12VDC
KE
87
COM
NO .
- + V
mV
- mA
12v BATTERY - A
V
To Engine Fuel ON Relay Coil OFF

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 15

 ATS check method
AMF25 port BO3 send signal to enable GCB close or open

AMF send GCB ON

LOAD signal

RG coil power on

AMF25 RG NO contact close

GCB coil power on

12V DC

Relay COIL FUSE

NC

COM NO
+ -
12v BATTERY

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 16

ATS check method
AMF25 port BO4 send signal to enable MCB to close or open

N L

AMF25

12V DC
FUSE

Relay COIL

COM
NC

NO
+ -
12v BATTERY

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 17

 ATS check method
AMF25 port BI1 receive signal for GCB/MCB closing

TO LOAD

GEN MAINS

AMF25

+ -
12v BATTERY

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 18

 ATS check method
AMF25 port GEN Voltage Signal Input wiring

FLU
Gen-set supply power to ATS 220VAC
KE
87

mV .
Close the breaker V - mA

- A
V
OFF

Measure phase voltage on the AMF

If wrong voltage, check

wiring and Gen-set.

AMF25

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 19

 ATS check method
AMF25 port MAINS Voltage Input

FLU
220VAC
KE MAINS
87

MAINS supply power to ATS mV .

- mA
V
- A
V
OFF
Close the breaker

Measure phase voltage on the AMF

If wrong voltage, check

wiring and MAINS Input

AMF25

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 20

ATS check method -----How to check the GCB coil

Check if GCB coil is 220~230VAC Check GCB controlling circuitry

OK

Change GCB

To GEN LINE To GEN Neutral

AC220V
Interlock dry FLUKE
contact point 87220 VAC

Relay Coil .-
mV
- mA
V
A
V
Coil OFF
A1 A2

Contactor

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 21

ATS check method -How to check Relay ?
Example:
1. #19RS1AMFBO1
2. RS1BO1 12VDC,0VDC.
3. 2
FL
12VDC
UK
E
87
mV . mA
V
V -
- A
OFF

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 22

ATS wiring survey process
Check the ATS manufactory and model. Record or take photos for
check report.

Check if you have wiring diagram for this type ATS, check the wire
number between wiring diagram and practical ATS. If there is
difference, correct it.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 23

ATS wiring survey process
If you dont have wiring diagram for this type of ATS, fill the
components name and the wire number on the typical wiring
diagram according to existing ATS in use. The diagram will
help you locate the fault part.
RS1RELAY FOR START
RC1REALY FOR FUEL COIL
RN1 RELAY FOR MCB( NEPA /MAINS)
RG1RELAY FOR GCB (GEN)
RA1RELAY FOR ALARM

Note: sometime the relay mark is wrong

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 24

ATS wiring survey process

The ATS survey wiring diagram and component location

diagram must be submitted to Huawei as part of repair report.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 25

Check wiring from Gen-set to ATS

Interface mark
GEN Interface

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 26

 Check wiring from Gen-set to ATS
There are 6 cable from ATS to Gen-set. Wrong wiring lead to start motor and fuel solenoid
damage and other accident. Check and confirm wiring properly.

#1 Battery Negative Wire--- Voltage between #1 wire and ground is 0VDC.

#2 Battery Positive Wire--- Voltage between #2 wire and ground is 12VDC.

Note:
Battery Positive wire connect to breaker first, then connect to AMF module, DC relay in ATS .

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 27

Check wiring from Gen-set to ATS
#3 Gen START ---From ATS connect to Gen start relay

#4 Gen Running----- From ATS connect to Gen Fuel ON relay

Confirm each wire according to below list then mark properly.

Gen-set Gen-set Gen-set

Gen-set Status Stopping Cranking Running

Voltage between #3 wire and battery negative 0VDC 12VDC 0VDC

Voltage between #4 wire and battery negative 0VDC 12VDC 12VDC

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 28

 Check wiring from Gen-set to ATS
#5 Low Oil Pressure Alarm Wire---From ATS To Low Oil Pressure SW

#6 High Engine Temperature Alarm Wire---From ATS To High Engine Temperature SW

Confirm each wire according to below list then mark properly.

Gen-set Gen-set Gen-set

Gen-set Status Stopping Cranking fault
Resistance between #5 wire and ground 0 0

Resistance between #6 wire and ground 0

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 29

 Check cables from ATS to SAM2-Gen Controller

Sometime the Inala Team member already connect wire to AMF module
or terminal in the ATS. These wires maybe effect AMF module working
properly. Remove these wires and insulate each wire.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 30

 REPLACING INTELILITE AMF25/25 WITH
INTELILITE 25/20 NT

BINARY OUTPUT CONSISTS OF 4

BINARY OUTPUT PORTS FOR START AND FUEL, AND
PORTS IS 7 PORT ANOTHER 5 PORTS FOR OTHER
OUTPUTS

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 31

Binar BI 1 Remove existing wire at old GCB BI 1
y module terminal then connect Feedback
Input BI 2 it to the corresponding port onMCB BI 2
(7PIN) the new module terminal Feedback
BI 3 Remove existing wire .Connect Remote BI 3
to SAM2-GEN KB1 #. TEST
BI 4 No connect wire Test On BI 4
Load
BI 5 Remove existing wire. Loop to Mains Fault BI 5
BI3 Block
BI 6 Remove existing wire . Connect Fault Reset BI 6
to SAM2-GEN KB1 #. Button
BI 7 Loop to BI6 Remote BI 7
OFF

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 32

Binary BO1(Start) It is dry contact at IL-AMF25, There are two BO1
Outputs wires, one wire connects to relay and BINARY
BO1(Start) No
(4 PIN another wire connect battery positive or OUTPUTS
negative. Remove the wire connected to 7 PIN
relay and connect to BO1 port at new IL-
NT AMF25 module. Insulate another wire.
Note: If another wire connected to battery
positive, must correct the relay circuit or the
relay will not work.
BO2(Fuel) It is dry contact at IL-AMF25, There are two BO2
wires, one wire connects to relay and another
BO2(Fuel) No
wire connect battery positive or negative.
Remove the wire connected to relay and
connect to BO2 port at new IL-NT AMF25
module. Insulate another wire.
Note: If another wire connected to battery
positive, must correct the relay circuit or the
relay will not work.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 33

Binary BO3 Remove existing wire at old BINARY BO3
Outputs module terminal then connect it OUTPUTS
(5 PIN BO4 to the corresponding port at 7 PIN BO4
new module terminal

BO5 Remove existing wire at old BO5

module terminal and insulate it.
BO6 BO6

BO7 Remove existing wire at old BO7

module terminal and insulate it.
BO7 port will be set ALARM and
connect wire to Alarm Relay.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 34

Connect AMF module and PC then use
LiteEdit software to configure binary input
and output port.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 35

CONFIGURE THE PORTS (SITE WITHOUT PHCN)

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 36

CONFIGURING SITES WITH PHCN

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 37

 Module parameter setting

Press the parameter setting button and go into Set points page and begin to
set according to following figure

Set value according to

CT spec
h to zero
Set Gear Teeth to 0h
to zero

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 38

Setting engine parameters sample

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 39

Setting generator protection parameter
sample

HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential Page 40

Thank you
www.huawei.com