Job Hazard Analysis (JHA) DATE: 12 / 10 / 2013

REGISTERED No.
ENTITY: Direct Hire / SUBCONTRACTOR NAME__SMOE__________
PROJECT: Australia Pacific LNG Module Yard Project
ADDRESS: Jln. Hang Kesturi VI lot 5 -1 Kabil

LOCATION: APLNG Mod Yard PHONE:

JOB DESCRIPTION: Welding & Grinding Work. (Rev001)

EMERGENCY ACTION PLAN: As per site Emergency Response and Preparedness Plan (25509-100-GPP-GHX-00003) and site specific emergency response plans.

SMOE - Medical Clinic : 07788074112, Pisa ES&H : 08127027441

PLANNED HIGH RISK ACTIVITY:
Excavation entry Explosives use Confined space entry Hazardous substance use Work at heights
Roof work Tilt Up/Precast use Structural alterations Mobile plant operations Work in/over water
Road/Rail work Gas/Chemical/Fuel line work Energised electrical work Temperature extremes Flammable/contaminated
Demolition work Marine activities Asbestos removal atmosphere
Demolition Cert. No. Asbestos Removal Cert. No.
DEVELOPED BY: REVIEWED BY:
Certificate
No Name Signature Position No Name Signature Position Date.
No.
1 Pahala Sirait Welding Supervisor 1 Joko Priono ES&H Supervisor 14 October 2013

2 Fred Seale Propane Area Mgr. 2 Koko Biantoro ES&H Supervisor 14 October 2013

3 Mike Murphy Cryo Area Mgr. 3

4 Waylon Johnson OSBL Area Mgr. 4
Welding
5 Billy Moor
Superintendent 5
6 Damsen Welding Supervisor 05.09.2013 6
APPROVAL BY:
Name: Mike Dorris Signature: Position: General Superintendent Date: 14 October 2013
REVIEW: (NOTE: Work SHALL NOT proceed until the JHA is signed and dated by the HSE Manager or nominee and Construction Superintendent or nominee)
Name: Beng Kee Tan Signature: Position: ES&H Manager Date: 14 October 2013

HSE-FORM-012 5 July 2012 1

 P.P.E REQUIREMENTS PLANT, EQUIPMENT & TOOLS FOR JOB TAGGING & SIGNS PERMITS &
INSTRUCTION
Check Check Check Check
Electrical power Welding
Hard hat Long pants Barrier mesh Confined Space
tools machine
Clear safety
Sock/Boot protectors Fans Winch Flagging Excavation
Glasses
Tinted safety
Safety Boots Fire controls Information tags Floor/Roof Opening
glasses
Face shield/ welding Out of Service High Pressure /
Hearing protection First aid kit
hood tags Abrasive Blasting
Long sleeve HiVis Personal Danger
Particulate dust mask Hand tools Hot Work
shirt Tags
Gloves -leather Ladder Personal locks HV Access
Gloves Hyflex Persons working
Mobile plant Instruction Manual
(Nitrile) above
Gloves - PVC Scaffold Road cones Isolation

Sunscreen Shovel Cofined Space MSDSs

Suspended
Insect repellent Spill kit
Personnel Platform

Skills/Competencies/Authorisations
Check
Integrated Tool
Asbestos Removalist Dozer Rigger Intermediate Skid Steer
Carrier
Backhoe EWP Light Vehicle Roller Spreader

Compactor Excavator Marine craft Scaffolder Advanced Other

Concrete Placing boom Front end loader Materials hoist Scaffolder Basic
Crane type and
Forklift Personnel hoist Scaffolder Intermediate
capacity:
Demolisher Grader Rigger Advanced Scraper

Dogger Heavy vehicle Rigger Basic Skidder

HSE-FORM-012 5 July 2012 2

 RISK SCORE CALCULATOR
Use the Risk Score Calculator to determine the level of risk of each hazard
What would the What is the LIKELIHOOD of an occurrence? Hierarchy of Controls
CONSEQUENCE of an Can the hazard be Eliminated or removed from
occurrence be? Unlikely Rare Possible Likely Almost Certain
the work place?
Minor Can the product or process be Substituted for
Low Low Low Low Medium
First aid treatment a less hazardous alternative?
Medium Can the hazard be Engineered away with
Low Low Medium Medium High
Medical treatment guards or barriers?
Serious Can Administration Controls be adopted
Low Medium Medium High High
Lost time incident ie procedures, job rotation etc
Major Low Medium High High High
Fatality or permanent impairment Can Personal Protective Equipment & Clothing
Catastrophic be worn to safe guard against hazards?
Medium High High High High
Multiple fatalities or permanent impairment

Control Methods & Monitoring Residual

Step
Describe the job step by step?
Preapare welding & grinding tools
Hazard Risk Risk
What are the hazards of each What control measures will be used? Action By
Score Score
step? How will the effectiveness of the controls be determined?
(Inspection & ongoing monitoring)
Watch your hands/body before placing in between two
objects (specifically one has potential to move)
Pinch point
M Wear leather gloves when carrying materials. L Work crew
Always keep the body parts away from potential pinch
point or moving objects.
Assess weight of tools, equipment, materials youre
going to move (25 kg maximum per person).
Keep your back straight when lifting/pulling tools or
Back injury M material. L Work crew
Use lifting aid or other people to help when lifting
heavy materail (eg welding machine).
Adopt proper manual lifting technique when lifting.
Clear all access path free from cables,
hoses,materials or arrange them properly with warning
Tripping hazard M sign. L Work crew
Maintain good cable / hose management.
Maintain good housekeeping in the workplace.

HSE-FORM-012 5 July 2012 3

 Control Methods & Monitoring Residual
Step Hazard Risk Risk
What are the hazards of each What control measures will be used? Action By
Describe the job step by step? Score Score
step? How will the effectiveness of the controls be determined?
(Inspection & ongoing monitoring)
Wear Particulate dust mask. Supervisor /
Dust & toxic gases H Only trained worker will be involved for welding & L ES&H / Work
grinding activity. crew
Check inspection sticker on the electrical tools and
visual check conditon of the tools and cables.
Ensure that all electrical equipment connected with
Electrical shock H L Work crew
ELCB.
Ensure that grounding is in place prior to start using
any electrical tools.
Using welding apron.
Spark/burn M L Welder
Use fire blanket to control the slag / spark.
Wear leather gloves while carry out welding or
grinding work.
Stay away from line of fire when using grinding
Cutting Hazard M L Welder
machine.
Correct type of disc for the material.
Correct Disc speed (rpm) rating for the Grinder

Welding & grinding works Vibration M Handle must be fitted and used while grinding work L Welder

Obtain Hot Work Permit prior to start the work

(especially for confined space & work over water)
Remove all flammable substances prior to start hot
Work crew /
Fire/explosion M work L
ES&H
No synthetic cloth.
Use fire blanket to control the slag / spark.
Fire extinguisher shall be put in place.

Noise M Wear ear protection. L Welder

Wear welding visor with correct shaded lens

UV exposures/eye irritation
Limited access
Wear double eye protection. E.g. welding hood and
safety glasses.
M L Welder
Before remove eye protection equipment, close your
eyes and brush the dust away from your face and
eyes prior to open eyes again.
Provide elevated platform (if needed) to ease to
L L Work crew
access.

HSE-FORM-012 5 July 2012 4

 Control Methods & Monitoring Residual
Step Hazard Risk Risk
What are the hazards of each What control measures will be used? Action By
Describe the job step by step? Score Score
step? How will the effectiveness of the controls be determined?
(Inspection & ongoing monitoring)

Hot surface / Burn M Wait until the welded joint cool down prior to leave.. L Work crew

Sharp edges
Work finished & house Keeping
Body injury from crawling (knees,
elbow and head)
Hazardous waste from welding
rod waste
M Wear leather gloves and maintain long sleeves shirt. L Welder
Wear leather gloves, maintain long sleeves shirt and
M L Welder
pants.
M Dispose of welding rod waste in proper container. L Supervisor

HSE-FORM-012 5 July 2012 5

 Job Hazard Analysis (JHA)
SIGN OFF SHEET
All persons performing any activity covered by this JHA MUST sign off prior to commencement of this task as recognition of having read and understood the work steps and
preventative actions required to reduce the risk of harm, and ensure safe work practices are maintained.
I, the undersigned, declare that I have read and understand the requirements of this JHA and will work in accordance with the prescribed controls.
Name Signature Position Date Name Signature Position Date

HSE-FORM-012 5 July 2012 6