IMPLEMENTATION REPORT: PROJECT MANAGEMENT & MONITORING

MATERIAL Inspection Clearance Certificate IMICC! Cum Dispatch Instructions IDD

Part A (To be filled by WBSETCL Inspector after inspection as per the guideUnes)

I MJCC-cum-DJ No. CE/ENGG./MICC Cum DI/PKG-Z/TUOOS DT 13/08/2015

2 Letter of Award No. CEP/\'I'IISETCULINE/PACKAGE-7/ SUPPLY/2014-15/42 DATED 10.03.2015

LINE!- Construction ofD/C LILO ofBakreshwar Thennal Power Plant -Gokama 220kV D/C Transmission line at Sadaipur
200/132 kV sub-station with ACSR Zebra conductor

LINE 2-Construction of D/C LILO of Bolpur-Sainthia 132 kV Transmission line at Sadaipur 2201132 kV sub-station with
ACSR Panther conductor

LINE 3~ Construction of 132kV D/c transmission line with ACSR Panther conductor from Nazirpur 132 kV sub-station to
Domkal 132 KV sub-station along with its associated works and laying of 132 kV UG XLPE cable from end composite twr to
3 Name ofthe Job proposed 132 GIS equipment including composite tower for Nazirpur-Domka1132 kV D/C line

LINE 4-Construction of 132 KV D/c Transmission line from Maukar 132 KV sub-station to proposed Panagarh 132 kV sub-
station with ACSR panther conductor

LINE 5- Construction of 132kV D/c transmission line with ACSR Panther conductor from composite tower near Durgapur sub
station to proposed Panagarh 132 kV along with its associated works and laying of 132 kV UG XLPE cable in between
composite tower and gantry tower at Durgapur sub station

4 Name of the Contractor KEC International Ltd.

Name of the Material/ Equipment Galvanised Stubs & Earthing Flats, Super Structure
I
5

~~6 1\lanufacturer KEC International Ltd.- Butibori

Qty In Sets
7 Discription
Line-1 Line- 2 Line-3 Line- 4 Line-S Total
f-
1-
. DA Stubs (220 kV) 3 - - - - 3

b. DA Normal Tower (220 kV) 3 3

1- - - - -
c. DB Nonnal Towa- (220 leV) I I
1-
- - - -
d DC Normal Towa- (220 kV) I I
-
- - - -
e DD Stubs (220 kV) 4 4
- - - - -
f DD Normal Towa- (220 kV) 4 4
- - - - -
g +3.0 MBE ofTow" Type DD (220 kV) I I
-
- - - - --
h DA Stubs (132 kV) 20 10 10 40
- -
i DA Normal Towa- (132 kV) 20 10 10 40
- -
j +3.0 MBE ofTowcr Type DA (132 kV) 6 6 4 16
- -
k +6.0 MBE ofTower Type DA (132 kV)
- I 3 - 2 6
--
I DB Stubs (132 kV) 2 2 4
- - -
m DB Normal Tower (132 kV) 2 2 4
Quantity offered for Inspection - - -

c)D n
+3.0 MBE ofTowcr Twc DB (132 kV)

+1\ 0 MBR nfTnwff TJ11' nR(111 \V)

-
- -
- -
-
-
-
I

I
I

p DC Stubs (132 kV) 4 I 5

- - -
q DC Normal Tower (132 kV) 4 I 5
- - -
r +3.0 MBE ofTow" Type DC (132 kV) 2 2
- - - -
s +6.0 MBE ofTower Type DC(132 kV) 2 2
- - - -
I DD Stubs (132 kV) 3 3
- - - -
u DD Normal Towtt (132 kV) II II
- - - -
v +3.0 MBE ofTower T}'pe DD{132 kV) I 2 3
- - -
w +6.0 MBE ofTower Twc DD(132 kV) I I
- - - -
X +9.0 MBE ofTower Type DD(I32 kV) I I
- - - -
y DD Stubs foe 9115M (Set) (132 kV) I I
- - - -
z Earthing Flats (85lmm ) 7 24 16 0 13 60

aa Pipe Earthing Flats (3540mm ) 7 24 16 0 13 60

1 of2
 Remarks I Deviations
Material & Quantity Inspected Accepted I Rejected
Observed
8
Qty In Sets
Discription
Line-1 Line-2 Line-3 Line-4 Line-S Total
a DA Stubs (220 kV) 3 - - - - 3

b. DA Normal Tower (220 kV) 3 3

- - - -
c. DB Normal Tower (220 kV) I - - - - I

d DC Normal Towa (220 kV) I I

- - - -
e DD Stubs (220 kV) 4 4
- - - -
f DD Normal Tower (220 kV) 4 4
- - - -
+3.0 MBE ofTowa- Type DD (220
g I I
kV) - - - -
h DA Stubs (132kV) 20 10 10 40
- -
i DA Normal Tower (132 kV) 20 10 10 40
- -
+3.0 MBE ofTower Type DA (132
j 6 6 4 16
kV) - -
+6.0 MBE ofTower 1)pe DA (132
k I 3 2 6
kV) - -
I DB Stubs (132 kV) 2 2 4
- - -
m DB Normal Tower (132 kV) 2 2 4
- - - Accepted N/A
+3.0 MBE ofTower l)peDB (132
n I I
kV) - - - -
0 +6.0 MBE ofTowcr Twe DB(132 kV)
- - - - I I

c
\__~
}p DC Stubs (132 kV)
- - 4 - I 5

q DC Normal Tower (132 kV)

- - 4
- I 5
+3.0 MBE ofTower Type DC (132
r 2 2
kV) - - - -
s +6.0 MBE ofTower Twe DC(I32 kV) 2 2
- - - -
t DD Stubs (132 kV)
- 3 - - - 3

u DD Normal Tow~ (132 kV) II II

- - - -
+3.0 MBE ofTower Type 00(132
v I 2 3
kV) - - -
+6.0 MBE ofTowcr Type 00(132
w I I
kV) - - - -
+9.0 MBE ofTower Type DD{132
X I I
kV) - - - -
y DD Stubs for 9/15M (Sct)(132 kV)
- I - - - I

..
z Earthing Flats (85lmm) 7 24 16 13 60
-
Pipe Earthing Flats (3540mm ) 7 24 16 13 60
-
As mentioned in column 7(a) to 7
9a Quantity offered for Inspection (Cumm) Repeat Inspection (Not Required)
(aa)
As mentioned in column 8(a) to 8
9b Quantity Inspected
(aa)

10 Quantity rejected NIL

II Quantity to be reworked NIL

As mentioned in column 8(a) to 8

12 Quantity now cleared for dispatch
(aa)

13 Total quantity now cleared for dispatch (Commutative) Cummulative Statement Enclosed

For Line I, 2, 4 & 5:- KEC International Limited,Vill- Beldanga (under Bankati Gram Panchayet),P.O.- Choto
Ramchandrapur,On Panagarh- Jlamhazar Road,Adjacent to Hotel Bananchai,P.S.- Kanksa, Dist- Burdwan,Pin-
14 Delivery destination 713148, West Bengal
For Line 3:- KEC International Limited, C/o- Mr. Pradip Kumar Saha,Vill & P.O.- Goas,Near Domkai,P.S.-
Islampur,Dist- Murshidabad, West Bengal

IS Remarks "MICC issued for fabricated memebers , Earthing Flat , Pipe Earthiug Flat and Bolt & Nuts"

Page I of2

2of2
Please check whichever applicable :

Material Accepted
I ~
I Material Rejected
~
CERTIFICATE

Certrified that the quantity of material offered is inspected and the

quantity cleared is authorized for dispatch For Line 1, 2, 4 & 5:-
KEC International Ltd.Vill - Beldanga (under Bankati Gram
Panchayet),P.O.- Choto Ramchandrapur,On Panagarh- Ilambazar
Road,Adjacent to Hotel Bananchal,P .S. - Kanksa, Dist -
Burdwan,Pin - 713148, West Bengal & For Line 3:- KEC
International Limited,C/o- Mr. Pradip Kumar Saha,Vill & P.O.-
Goas,Near Domkal,P.S. - Islampur,Dist - Murshidabad,West
Bengal

This MICC-cum-DI is issued subjected to condition that any

deviations observed during inspection have been properly disposed
off and defect that may crop up during commissioning shall be set
right by the contractor at free of cost

This certificate is issued for on account payment purpose only and

does not absolve the contractor of his contractual responsibilities

For and on behalf of For and on behalf of

West Bengal State Electricity Transmission
West Bengal State Electricity Transmission Company Ltd.
Company Ltd.

Signature: (Y) .r. J-:tr Signature:

,~AA \4-4b~/'6/'5 ~~o7>\\.J

'V'
I \

Name : A. R. Sil P.Das Name:

AE(Civil) , Engg Dept A.E(Civil), Tr. Project

WBSETCL WBSETCL Designation & Department

Date & Place: 13/08/2015 KECIL ,Butibori Date & Place

Part B ( to be tilled by the contractor at the time of actual dispatch of material)

Quantity Signature
Total
Quantity as per previously & Stamp
LOA No. Invoice No. Quantity despatched cumulative
contract cleared for of
Quantity
despatch contractor

Page 2 of2
 f

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Pipe Type Earthing Flats (851 mrr. )

Pipe Type Earthing Flats (3540rn.,
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 ANNEXTURE "C"

Stub Set's 8 2.14272

DA Normal tower 8 35.60784

+3.0MBE 3 2.53236

Stub Set's 0.50968

DB
Normal Tower 6.93451

Stub Set's 0.53844

DC Normal tower 7.23619

Extension Link for Tower 0 0.00000

Stub-set's 11 7.02108

Normal tower 11 101.08164

DD
Extension Link for Tower 0 0.00000

+3.0MBE 2.41216

Stub Set's 171 40.77324

Normal Tower 167 568.34108

A
+3.0MBE 47 26.99116

+6.0MBE 12 13.12128 61.40202

Stub Set's 14 5.27536

Normal Tower 13 48.78627

B
+3.0MBE 0.66912

+6.0MBE 1.26024

Stub Set's 24 9.00480

Normal Tower 22 92.93966

c
+3.0MBE 2 1.97320

+6.0MDE 2 3.67472

Stub Set's 44 19.01680

Normal Tower 43 227.03785

+3.0MBE 4 6.13072

D +6.0MBE 2.22999

+9.0MBE 3.47427

Stub for 9/15 M (set) 0.49428

Add! memforNTwith Stub 3,6 & 15 MBE 42 1.18608

Total 1238.39674 61.40202

Pipe Type Earthing Flats (85lmm) with

275
Bolt Nuts
Pipe Type Earthing Flats (3540mm) with
275
Bolt Nuts
 EC
KEC International Limited
B-190, MIDC Industrial Area, Butibori, Dist.: Nagpur- 441 108. INDIA
Tel.: +91-7104-662209 Fax +91-7104-662251 Web: www.kecrpg.com
CIN NO.: L45200MH2005PLC152061

MATERIAL INSPECTION REPORT

KEC W.O.: B 539 Date of Inspection: -12 to 13/08/2015
1/R. No. BB/005
PURCHASER :WEST BENGAL STATE ELECTRICITY TRANSMISSION COMPANY LTD.
PROJECT/LINE
LINEl- Construction ofD/C LILO ofBakreshwar Thermal Power Plant -Gokama 220kV D/C Transmission line
9 at Sadaipur 200/132 kV sub-station with ACSR Zebra conductor (approx Route length -6.5 km)
LINE 2-Construction ofD/C LILO ofBolpur-Sainthia 132 kV Transmission line at Sadaipur 220/132 kV sub-
station with ACSR Panther conductor (approx Route length -35 km)
LINE 3- Construction of 132kV D/c transmission line with ACSR Panther conductor from Nazirpur 132 kV sub-
station to Domkal132 KV sub-station(approx Route length- 30 km) along with its associated works and laying
of 132 kV UG XLPE cable from end composite twr to proposed 132 GIS equipment including composite tower
for Nazirpur-Domkal 132 kV D/C line(approx Route length -1.2 km)
LINE 4-Construction of 132 KV D/c Transmission line from Mankar 132 KV sub-station to proposed Panagarh
132 kV sub-station with ACSR panther conductor (approx Route length -5.5 km)
LINE 5- Construction of 132kV D/c transmission line with ACSR Panther conductor from composite tower near
Durgapur sub-station to proposed Panagarh 132 kV (approx Route length- 30 km) along with its associated
works and laying of 132 kV UG XLPE cable in between composite tower and gantry tower at Durgapur sub
0 station(approx Route length- 0.65 km)
LOA NO. : CEPIWBSETCLILINE PACKAGE- Z I SUPPLY/2014-15/42 DATED
10.03.2015
Inspection Call Reference No.: 1) CB/B539-540 I Engg /070 Dated 27/07/2015
PLACE OF INSPECTION : KEC INTERNATIONAL LIMITED, BUTIBORI

Regd. Off.: CEAT Mahal, 1st Floor, 463, Dr. Annie Besant Road, Worli, Mumbai- 400 030. INDIA
Tel.: +91-22-66670200 Fax +91-22-66670260 Web.: www.kecrpg.com

~>>R?Ci
 KEC
The details of offered imish goods is given as under in tabular form-

STEEL
BNA
Factory
Structures Under Inspection List
List Lot No.
Offered List Nos. Offered
Nos. Quantity Quantity
(MT) (MT)

) Tower Type 132kV"DA" Stubs = 40 Nos 48 9.53760 75 0.516160 24

Tower Type 132kV"DB" Stubs = 04 Nos 49 1.50736 76 0.047808 25

Tower Type 132kV"DC" Stubs = 05 Nos 50 1.87600 77 0.059760 26

Tower Type 132kV"DD" Stubs = 03 Nos 51 1.29660 78 0.038544 27

Tower Type 220kV"DA" Stubs = 03 Nos 52 0.80352 79 0.032232 28

Tower Type 220kV"DD" Stubs = 04 Nos 53 2.55312 80 0.046816 29

Tower Type 132kV"DA" Normal Tower = 40

56 136.12960 31
c 1 Nos

Tower Type 132kV"DA" 13.0 MilE = 16 Nos 57 9.18848 81 9.511748 31

Tower Type 132kV"DA" +6.0 MBE = 06 Nos 58 6.56064 31

Tower Type 132kV"DB" Normal Tower = 04

59 15.01116 82 0.724848 32
Nos
Tower Type 132kV"DC" Normal Tower = 05
60 21.12265 83 1.034635 33
Nos

<:J>>R?Ci
 KEC
STEEL
BNA
Factory
Structures Under Inspection List List
Offered Offered Lot No.
List Nos.
Nos. Quantity Quantity
(MT) (MT)
Tower Type 132kV"DD" Normal Tower = 11
61 58.07945 34
Nos
Tower Type 132kV"DD" Addl mem for NT
c )with Stub 3,6 & 15 MBE = 10Nos
62 0.28240 84 2.592704 34

Tower Type 132kV"DD" +3.0 MBE = 03 Nos 63 4.59804 34

Tower Type 220kV"DA" Normal Tower = 03

64 13.35294 85 0.773973 35
Nos
Tower Type 220kV"DB" Normal Tower = 01
65 6.93451 86 0.362101 36
Nos
Tower Type 220kV"DC" Normal Tower = 01
' 66 7.23619 87 0.289785 37
Nos
Tower Type 220kV"DD" Normal Tower = 04
67 36.75696 38
Nos
c r
Tower Type 220kV"DD" +3.0 MBE = 01 Nos 68 2.41216
88 1.504388
38
-------

Tower Type 132kV"DB" +3.0 MBE = 01 Nos 69 0.66912 111

89 0.070732
Tower Type 132kV"DB" +6.0 MBE = 01 Nos 70 1.26024 111

Tower Type 132kV"DC" +3.0 MBE = 02 Nos 71 1.97320 112

90 0.223488
Tower Type 132kV"DC" +6.0 MBE = 02 Nos 72 3.67472 112

<t~>>R?G
 EC
STEEL
BNA
Factory
Structures Under Inspection List
List Offered Lot No.
Offered List Nos.
Nos. Quantity Quantity
(MT) (MT)

Tower Type 132kV"DD" +6.0 MBE = 01 Nos 73 2.22996 113

91 0.198286
Tower Type 132kV"DD" +9.0 MBE = 01 Nos 74 3.47360 113

QTower Type 132kV"DD" Stubs for 9/15 M

93 0.49428 94 0.012848 39
(Set)= 01 Nos

TOTAL 349.01450 18.040856

Factory Lot
Accessories Total List No.
No.
EARTHING FLAT FOR STUBS (851mm) 60 54 30
PIPE TYPE EARTHING FLAT (3540mm) 60 55 &92 30

0 MATERIAL: Galvanized Parts of Stubs, Tower, Extension,Earthing Flats & Bolts & Nuts.

INSPECTION DETAILS

VISUAL INSPECTION

Galvanized Super Structure and Dolts & Nuts were visually inspected and found satisfactory.

DIMENSIONAL INSPECTION

Dimensional checks were carried out on randomly selected samples with respect to shop sketches and
were found to be in order.
Atmc.x.we I, VI , VII, VIII & IX .

~>>R?Ci
 KEC
TESTS FOR GALVANIZATION

Galvanizing tests were conducted as per the standard specification on the samples selected at random
from the lot of finished material and the results were found to be satisfactory. Results attached in
Annexure- II (a), II(b), II(c) II(d) & IV.

TESTS FOR MECHANICAL PROPERTIES

Random samples were selected for mechanical testing and the test results were found to be satisfactory.
Results attached in Annexure - III & V .
Q
FINAL REMARKS:

As all the samples passed the tests, hence Quality of material is Acceptable and cleared for dispatch.

For KEC International Ltd Witnessed Witnessed

'\~ ~~~ ~3}2/15 r~)

N. Manusmare A. R. Sil P.Das
Sr. Manager (QA) AE(Civil), Engg Dept AE(Civil), Tr. Project
KEC Int. Ltd WBSETCL WBSETCL

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 EC
ANNEXURE- "I"

DIMENSIONAL REPORT
KEC W.O.:B 539 Date of test : 12 to 13.08.2015

As per BOM & Drg. Actual Observations

Sr. No. Mark No. Section

Length Length
Section
(mm) (mm)
F1 T1 F2 T2

1 PKZD321 MS45X45X4 1637 45.10 4.00 45.20 4.20 1637

2 PKZA184 MS45X45X5 1279 44.90 4.90 45.00 5.00 1280

3 PKZA166X MS50X50X5 2329 50.10 5.00 50.20 5.10 2329

4 PKZDA132X MS55X55X5 4685 55.00 5.00 55.00 5.00 4685

PKZA1 MS100X100X7 3823 100.10 7.10 100.15 7.20 3823

'"' 5
:L
6 PKZBY1 MS130Xl30X10 490 129.86 10.05 130.00 10.20 491

7 PKZDD251 MS150X150X12 2990 150.10 12.00 150.20 12.00 2990

8 PKZB73 MS8mmPLATE 366X105 - 8.10 - 8.16 366X105

9 PKZDD126 MS16mmPLATE 379X328 - 16.10 - 16.20 379X328

SPECIFIED VALUES AS PER IS 802 PART II & IS 7215

Authorised By Witnessed By: Witnessed By:

~4;
Narendra Manusmare A.R. Sil P.Das
r. Manager (QA) AE(Civil), Engg Dept AE(Civil), Tr. Project
KEC International Limited WHS.Kl'CL WHSKl'CL

(:J.))R?Ci
 KEC
ANNEXURE "II(a)"

GALVANIZING TEST REPORT OF TOWER PARTS

KEC W.O.:B 539 Date oftest : 12 to 13.08.2015

UNIFORMITY OF ZINC COATING (PREECE TEST)

Observation after every dip of one minute each in copper sulphate solution
Sr. No. Mark No. of specific gravity of 1.186 at temp. 18 C 2C Remarks
Section
1st lind Illrd IVth

1 PKZD321 MS45X45X4 NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT PASS

2 PKZA184 MS45X45X5 NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT PASS

PASS
C.) 3 PKZA166X MSSOXSOXS. NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT

'---
4 PKZDA132X MS55X55X5 NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT PASS

5 PKZAI MSIOOXIOOX7 NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT PASS

6 PKZBYl MS130X130XIO NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT PASS

7 PKZDD251 MS150X150X12 NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT PASS

8 PKZB73 MS&mmPLATE NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT PASS

9 PKZDD126 MS16mmPLATE NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT NO COPPER DEPOSIT PASS

SPECIFIED VALUES AS PER IS 2629

{f~s
Authorised By Witnessed By:

' '\~~
C1arcndra Manusmare A.R. Sil P.Das
Sr. Manager (QA) AE(Civil), Engg Dept AE(Civil), Tr. Project
KEC International Limited WBSETCL WBSETCL

~>>R?Ci
 KEC
ANNEXURE "IJ(b) "

GALVANIZING TEST REPORT OF TOWER PARTS

KEC W.O.:B 539 Date of test : 12 to 13.08.2015

ADHERENCE OF ZINC COATING

Blow of hammer at 6mm spacing of impressions at a common axis

Sr. No. Mark No. Section Remarks
1st lind IIIrd IVth

1 PKZD321 MS45X45X4 NOPEEUNGOFF NO PEEUNG OFF NOPEEUNGOFF NO PEEUNG OFF ACCEPTED

2 PKZA184 MS45X45X5 NOPEEUNGOFF NO PEEUNG OFF NOPEEUNGOFF NOPEEUNGOFF ACCEPTED

3 PKZA166X MS50X50X5 NOPEEUNGOFF NO PEEUNG OFF NOPEEUNGOFF NO PEELING OFF ACCEPTED

4 PKZDA132X MS55X55X5 NO PEEUNG OFF NOPEEUNGOFF NO PEEUNG OFF NO PEELING OFF ACCEPTED

Q 5 PKZAI MSIOOXIOOX7 NOPEEUNGOFF NO PEELING OFF NOPEEUNGOFF NO PEEUNG OFF ACCEPTED

6 PKZBYI MS130X130X10 NO PEEUNG OFF NOPEEUNGOFF NOPEEUNGOFF NOPEEUNGOFF ACCEPTED

7 PKZDD251 MS150X150X12 NO PEEUNG OFF NO PEELrnG OFF NO PEEUNG OFF NOPEEUNGOFF ACCEPTED

8 PKZB73 MS8mmPLATE NOPEEUNGOFF NOPEEUNGOFF NOPEEUNGOFF NOPEEUNGOFF ACCEPTED

9 PKZDD126 MS16mmPLATE NOPEEUNGOFF NO PEEUNG OFF NOPEEUNGOFF NOPEEUNGOFF ACCEPTED

EFFECTIVE WEIGHT OF THE HAMMER 210 Gm

SPECIFIED VALVES AS PER IS 2633

Authorised By Witnessed By: Witnessed By:

0 '\~
Narcndra Manusmarc
~'f'd_cz \2-Ju t~/11 5
0
A.R. Sil
~
~~
P.Das
Sr. Manager (QA) A F.(c:ivil), F.ngg 01':pt AF.(Civil), Tr. Projl':r.t
KEC International Limited WBSETCL WBSETCL

~>>R?G
 KEC
ANNEXURE "II(c)"

GALVANIZING TEST REPORT OF TOWER PARTS

KEC W.O.:B 539 Date oftest : 12 to 13.08.2015

WEIGHT OF ZINC COATING (BY STRIPPING METHOD>

Weight of Zinc
Sr. Surface Area Galvd Wt. BlackWt. WtofZinc
Mark No. Section coating
No. (Sq Mtr) (Gms) (Gms) (Gms)
(Gms/Mtr.Sq.)

I PKZD321 MS45X45X4 0.0193 316 289 27 1402

2 PKZA184 MS45X45X5 0.0200 390 373 17 851

3 PKZA166X MS50X50X5 0.0234 433 412 21 897

4 PKZDA132X MS55X55X5 0.0282 535 509 26 923

8 5 PKZA1 MS100X100X7 0.0352 937 898 39 1108

6 PKZBY1 MS130X130X10 0.0125 474 464 10 801

7 PKZDD251 MS150X150X12 0.0636 2895 2821 74 1164

8 PKZB73 MS8mmPLATE 0.0141 448 430 18 1274

9 PKZDD126 MS16mm PLATE 0.0224 1380 1358 22 981

SPECIFIED VALVES AS PER IS 4759

Authorised By Witnessed By: Witnessed By:

~ ~~f:
Q Narendra Manusmare P.Das
Sr. Manager (QA) AE(Civil), Engg Dept AE(Civil), Tr. Project
KEC International Limited WBSETCL WBSETCL

(:)))R?Ci
 EC
ANNEXURE "II(d)"

GALVANIZING TEST REPORT OF TOWER PARTS

KEC W.O.:B 539 Date oftest : 12 to 13.08.2015

TIDCKNESS OF ZINC COATING

Zinc Coating in Microns

Sr. Avg. Thickness of
Mark No. SECTION
No. Zinc Coating
1st lind lllrd IVth Vth

I PKZD321 MS45X45X4 191 198 180 182 193 189

2 PKZA184 MS45X45X5 149 126 159 145 129 142

3 PKZA166X
Q 4 PKZDA132X
MS50X50X5

MS55X55X5
162 157 165 148 138 154

165
177 182 166 152 147

5 PKZA1 MS100X100X7 165 192 182 180 191 182

6 PKZBY1 MS130X130X10 159 142 124 152 130 141

7 PKZDD251 MS150X150X12 158 162 138 145 136 148

8 PKZB73 MS8mmPLATE 164 162 161 148 155 158

9 PKZDD126 MS16mmPLATE 134 130 132 109 liS 124

SPECIFIED VALUES AS PER IS 4759

Authorised By Witnessed By: Witnessed By:

~~~
Narendra Manusmare
jrM~~ ~
13)"Z{L5
A.R. Sil
~~~
P.Das
0 Sr. Manager (QA) AE(Civil), Engg Dept AE(Civil), Tr. Project
KEC International Limited WBSETCL WBSETCL

~>>R?Ci
 KEC
ANNEXURE- "III"

MECHANICAL TEST REPORT

KEC W.O.:B 539 Date of test: 12 to 13.08.2015

Width Thickness Area GL FGL YL UTL YS UTS %of Bend

SrNo. Item Number Section (mm)
(mm) (mm) (mm) (mm) (mm) (KN) (KN) (N/mml) (N/nun?) Elong Test

1 PKZD321 MS45X45X4 22.49 4.31 96.93 56 74.20 33.00 44.00 340.45 453.93 33.39 OK

2 PKZA184 MS45X45X5 22.27 5.16 114.91 61 80.00 42.00 55.00 365.49 478.62 32.09 OK

3 PKZA166X MSSOXSOXS 22.47 5.02 112.80 60 78.40 40.00 53.00 354.61 469.86 30.65 OK

4 PKZDA132X MS55X55X5 22.57 5.00 112.85 60 79.20 41.00 53.60 363.31 474.97 31.96 OK

5 PKZA1 MS100X100X7 22.37 7.04 157.48 71 92.60 57.00 78.60 361.94 499.10 30.60 OK

lc\
I~-;;'
PKZBY1 MS130Xl30Xl0 22.25 10.02 222.95 84 107.60 71.00 105.90 318.46 475.01 27.55 OK

7 PKZDD251 MS150X150X12 22.29 12.11 269.93 93 122.40 85.00 130.00 314.89 481.60 31.86 OK

8 PKZB73 MS8mmPLATE 22.30 8.35 186.21 77 100.80 66.00 92.00 354.45 494.08 30.74 OK

9 PKZDD126 MS16mm PLATE 18.15 16.41 297.84 98 127.10 106.00 147.00 355.89 493.55 30.35 OK

SPECIFIED VALVES AS PER IS 2062 & IS 1757

Authorised By Witnessed By: Witnessed By:

'\~ ~yJ~ ~Jo ~JQ/IS c;y~<j

-
Narendra Manusmare
Sr. Manager (QA)
A.R. Sil
AE(Civil), Engg Dept
P.Das
AE(Civil), Tr. Project
KEC International Limited WBSETCL WBSETCL
{)

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 KEC
ANNEXURE " IV"

GALVANISING TEST REPORT OF BOLT I NUT, & SPRING WASHERS

KEC W.O.:B 539 Date of test : 12 to 13.08.2015

Uniformity Coating Thickness Coating Thickness by

Adhesion Test
Test by Elcometer Stripping Test
No. of Reqd: Min(Avg) 375
Item Size 4 dips of 1 min. Prying by Stout
Samples Reqd: Min.(Avg) gram/m2; For Pack
each in CuS04 Knife : no peeling
54 Microns Washer Min(Avg) 610
Solution off.

BOLT M12X30 3 Satisfactory Satisfactory 76-83 535-584

BOLT M16X35 8 Satisfactory Satisfactory 70-79 493-556

BOLT M16X40 5 Satisfactory Satisfactory 63-74 443-521

BOLT M16X45 5 Satisfactory Satisfactory 82-88 577-620

BOLT M16X50 5 Satisfactory Satisfactory 93-101 655-711

BOLT M16X55 5 Satisfactory Satisfactory 82-89 577-627

BOLT M16X60 5 Satisfactory Satisfactory 85-91 598-641

BOLT M16X65 3 Satisfactory Satisfactory 72-78 507-549

STB M16X175 5 Satisfactory Satisfactory 89-93 627-655

NUT M 16 8 Satisfactory Satisfactory 63-72 443-507

PKW M16X4 3 Satisfactory Satisfactory 96-103 676-725

PKW M16X5 5 Satisfactory Satisf.1~tory 9?.-98 648-690

PKW M16X6 5 Satisfactory Satisfactory 101-106 711-746

- - . ----- -

0 PKW Ml6X8 5 Satisfactory Satisfactory 95-104 669-732

PKW Ml6Xl0 5 Satisfactory Satisfactory 97-106 683-746

SPW 12MM 3 Satisfactory Satisfactory 63-71 443-500

SPW 16MM 8 Satisfactory Satisfactory 70-78 493-549

SPECIFIED VALVES AS PER IS 1367 (PART 3 & 6)

Authorised By Witnessed By: Witnessed By:

~~~ }-vJl ,jo ~1('5 ~(

Narendra Manusmare A.R. Sil P. Das
Sr. Manager (QA) AE(Civil), Engg Dept AE(Civil), Tr. Project
KEC International Limited WBSETCL WBSETCL

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 KEC
ANNEXURE- "V"

MECHANICAL TEST REPORT OF BOLTS/NUTS & SPRING WASHERS

KEC W.O.:B 539 Date oftest : 12 to 13.08.2015

Hex Bolts as per ISO 898 part I Hex Nuts as per ISO 898 part ll
Specified Values for Property Class 5.6/5
No. of pes. Wedge load Head Proof load Shear load Hardness Hardness
Material Detail Proof Load KN
Tested test in KN Soundness KN MPA HRB HRB
IS 2614
M16 78.5 No Crack 44.0 310 79-99.5 95.8 72-105
Observed Values

BOLT Ml2X30 5 NA OK NA NA 82-89 - -

Q BOLT Ml6X35 32 NA OK NA NA 93-97 - -

BOLT Ml6X40 20 98-106 NA OK 356-362 92-96 - -
BOLT Ml6X45 20 101-110 NA OK 349-358 90-95 - -

BOLT Ml6X50 13 93-105 NA OK 351-367 88-93 - -

BOLT Ml6X55 13 102-114 NA OK 360-372 89-95 - -

BOLT Ml6X60 5 105-116 NA OK 357-374 91-96 - -

BOLT Ml6X65 5 100-112 NA OK 362-369 94-98 - -

NUT M 16 32 -- -- -- -- -- OK 88-96

Spring Washer:-
Test
Permanent Set Test at
Permanent Load Test
Item No. of Twist Test 90 Hardness
(56.3KN Load for
0 Piece (No Crack) HRC
(43-50)
2Min)/ Min Free
Height-5.6mm
at (56.3KN Load for 48
hr) - No Crack

Spring Washer 12mm 5 OK 44-46 OK OK

Spring Washer 16mm 32 OK 45-47 OK OK

S tep B 0 It :-
Test
Item Wedge load Hardness
No. of
test in Min HRB Cantilever Test 30Mic
Piece
(62.8KN) (67-99.5)
Step Bolt Ml6Xl75 13 96.8 86-93 OK

SPECIFIED VALUES AS PER IS 898 & IS 12427

Authorised By Witnessed By: Witnessed By:

Narendra Manusmare
~ ~ \4Jo ~t3l5?(t5
A.R. Sil
~~l-
P.Das
Sr. Manager (QA) AE(Civil), Engg Dept AE(Civil), Tr. Project
KEC International Limited WBSETCL
1
KEC
I
i

ANNEXURE- VI

DIMENSIONAL REPORT OF BOLTS/NUTS

KEC W.O.:B 539 Date of test : 12 to 13.08.2015

DIMENSIONAL TEST HEX BOLT: ( M16)

Bolt Nut

Min(mm) -----+ 23.16 26.17 9.25 15.3 * 23 23.16 26.17 14.1

Grade
5.6/5 Max(mm) -----+ 24 10.75 16.7 * 24.0 15.9
- - -
No. of
Sr. No. Size AIF A/C H D L TL AIF A/C H
sample

g I Ml6X35 200 23.56 26.28 10.28 15.93 35.12 23.08 - - -

2 Ml6X40 125 23.78 26.34 9.93 15.82 40.05 23.22 - - -
3 Ml6X45 125 23.82 26.25 10.11 16.22 45.23 23.18 - - -
4 Ml6X50 80 23.59 26.30 10.08 16.10 50.18 23.14 - - -
5 Ml6X55 80 23.63 26.41 10.34 16.08 55.36 23.20
- - -
6 Ml6X60 32 23.44 26.29 10.21 16.15 60.27 23.17 - - -
7 Ml6X65 8 23.58 26.25 10.15 16.31 65.18 23.ll - - -
8 HNM16 200 - - - - - - 23.69 26.27 15.24

DIMENSIONAL TEST HEX BOLT: ( Ml2)

Bolt Nut

Min (mm) -----+ 17.57 19.85 7.05 11.30 20 17.57 19.85 11.00
Grade
-
5.6/5 Max(mm) -----+ 18.0 - 7.95 12.70 - - 18.00 - 11.30
0 Sr. No. Size
No. of
sample
AIF A/C H D L TL AIF A/C H

I Ml2X30 13 17.7 19.97 7.42 12.05 30.1 20.23 17.83 20.1 11.12

Note :- Tolerance in Total Lenth for different Size are as follow:-

I) Bolt Size (M35-M50) = +/-1.25; 2) Bolt Size (M50-M80) = +/-1.5; 3) Bolt Size (M80-Ml20) = +/-1.75
REMARKS:THE TEST RESULTS ARE SATISFACTORY AS PER IS 1367 Part III & IS 12427

Authorised By Witnessed By: Witnessed By:

~~ ?uJo 'Y:3J'6l5 ~tS

Narendra Manusmare A.R. Sil P.Das
Sr. Manager (QA) AE(Civil), Engg Dept AE(Civil), Tr. Project
KEC International Limited WBSETCL WBSETCL

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 EC
ANNEXURE- VII

DIMENSIONAL REPORT OF SPRING WASHERS

KEC W.O.:B 539 Date of test : 12 to 13.08.2015

DIMENSIONAL TEST SPRING WASHERS: ( M16)

ID (dl) OD (d2) b s

Material Min(mm) -----+ 16.20 4.80 3.30

-
Q Detail
(Specification) Max(mm) -----+ 17.00 27.40 5.20 3.70

Sr. No. Size No. of sample

Spring
M 16 200 16.59 27.24 5.11 3.54
Washers

DIMENSIONAL TEST SPRING WASHERS: ( M12)

ID (dl) OD (d2) b s

Material Min (nun) -----+ 12.20 - 3.80 2.35

Detail
(Specification) Max(mm) -----+ 12.70 21.10 4.20 2.65

0 Sr. No. Size No. of sample

Spring
M 12 13 12.46 21.00 4.05 2.55
Washers

Authorised By Witnessed By: Witnessed By:

'\~~ .~~ fuJn

'iJ-
i3l1 51 ~~rJ'
Narendra Manusmare A.R. Sil P.Das
Sr. Manager (QA) AE(Civil), Engg Dept AE(Civil), Tr. Project
KEC International Limited WBSETCL WBSETCL

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 KEC
ANNEXURE - VIII

DIMENSIONAL REPORT OF PACK WASHERS

KEC W.O.:B 539 Date of test : 12 to 13.08.2015

DIMENSIONAL TEST PACK WASHERS:-

ID OD Thickness

Nominal Size 4.00 5.00 6.00 8.00 10.00

- -
Material Detail
Min(mm)
_____. 18.00 28.90 3.00 4.00 5.00 6.80 8.80
(Specification)
Max(mm)
_____. 18.43 30.00 5.00 6.00 7.00 9.20 11.20
No. of
Sr. No. Size
sample

Pack Washer M16X4 13 - 18.23 29.56 4.21 - - - -

Pack Washer M16X5 50 18.05 29.38 5.38

- - - -

Pack Washer M16X6 80 18.11 29.44

. - - 6.08 - -

Pack Washer M16X8 50 18.24 29.47 8.24

- - - -

Pack Washer M16X10 50 18.17 29.56 - - - - 10.18

~
\2/

Authorised By Witnessed By: Witnessed By:

~ Jo ~t~J 'i!ft5
'-\~r-~ ftvw.~ ~
Narendra Manusmare A.R. Sil P.Das
Sr. Manager (QA) AE(Civil), Engg Dept AE(Civil), Tr. Project
KEC International Limited WBSETCL WBSETCL

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 KEC
ANNEXURE- IX

DIMENSIONAL REPORT OF STEP BOLT

KEC W.O.:B 539 Date oftest: 12 to 13.08.2015

DIMENSIONAL TEST STEP BOLT :-

Diameter Thread Total

OD Head Thick
(d) Length (b) Length (I)
Material Min(mm) -----. 35.00 6.00 15.30 60.00 +/- 4.0
Detail
~
(Specification) Max(mm) -----. 37.00 7.00 17.10 65.00 +/-4.0
cy-
No. of
Sr. No. Size
sample

Step Bolt M16X175 80 36.27 6.54 16.20 63.40 175.48

Authorised By Witnessed By: Witnessed By:

~~~
-
Narendra Manusmare
JW-~ ~ ~JJ/15
A.R. Sil
~~~
P.Das
Sr. Manager (QA) AE(Civil), Engg Dept AE(Civil), Tr. Project
KEC International Limited WBSETCL WBSETCL
<i)
'

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