KV-Motion C 600A69 GB WW 1045-6

KV-M Series General Catalogue
AC Servo PLC
Compatible with Positioning/Motion Unit for
MECHATROLINK-II KV-5500/5000/3000
AC Servo System KV-M Series
SV Series
Positioning/Motion Control System

Motion control made even more free and simple
CPU Controller
DDR Super-high speed

Super-high speed bus communication field network
V-BUS RT MECHATROLINK-II
Communication speeds
between units is
twice the conventional speed
With high speeds of
10 Mbps, this open
network provides
highly synchronised
communication.
Realtime PLC Positioning/Motion Unit

KV-5500/5000/3000 Series KV-M Series
Various axis controls comprehensively covered by one unit
<Motion control Problem: Hardware>
Problem 1 Multi-axis system takes a long time for wiring
Problem 2 Complicated axis control is required in order to shorten cycle time
Problem 3
Use of different controllers is necessary according to the scale and
contents of the application
Solves all these problems! P.6
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AC Servo
System
Multi-range / High-speed
MECHATROLINK- / Pulse train type
Examples of Use
AC Servo System
SV Series
KV MOTION +
No more need to change software even for different applications
<Motion control problem: Software>
AC Servo System
Problem1 Axis control programming is complex
Problem2 Axis control debugging is particularly troublesome
Problem3 It's difficult to reuse programs for different applications

Specifications
Solves all these problems! P.12
3
Providing the multiple motor controls necessary for FA in a single unit
CPU Unit
KV-5500/5000/3000
Positioning/Motion Unit KV-M Series

*1 KV-MX1 required
800 10 Mbps
Basic 16-axis
Wire-saving type specification points/axis
transmission
rate
Compatible with Synchroni- Manual

Operation Positioning Speed Torque Fine
mode sation pulser*1
MECHATROLINK-II
KV-ML16V Interpolation Linear Arc Helical
Bezier
acceleration Unit
Other Virtual axis and Cache start Motion flow Teaching unit
function
conversion
deceleration
*1 KV-MX1 required
2-axis/ 4 MHz *2 KV-MC40V only

Basic 800 max.
Pulse train type specification 4-axis points/axis frequency
Differential line driver Synchroni- Manual

Operation Positioning Fine
output mode
sation pulser*1
2-axis
Interpolation Linear Arc Helical*2
KV-MC20V
4-axis
Bezier
acceleration Unit
KV-MC40V Other Virtual axis*3 and Cache start Motion flow Teaching unit conversion
function deceleration
KV-MC20V KV-MC40V
Function High-speed Direct I/O

SD memory
counter card
expansion
Function expansion Incremental type: 4 points, 6.4 MHz response frequency

unit
Absolute type: 2 points, 20 KHz response frequency
KV-MX1 Common input/output: 12 points/12 points
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AC servo system for higher precision
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Examples of Use
AC servo system SV Series
Wire-saving type Pulse train type
KV MOTION +
Compatible with MECHATROLINK-II Pulse/analogue input
SV-xxxL SV-xxxP
AC Servo amplifier lineup AC Servo amplifier lineup
50W SV-005L2 50W SV-005P2
100W SV-010L2 100W SV-010P2
200W SV-020L2 200W SV-020P2
400W SV-040L2 400W SV-040P2
200 V 200 V
750W SV-075L2 750W SV-075P2
Power Power
1kW SV-100L2 1kW SV-100P2
supply supply
1.5kW SV-150L2 1.5kW SV-150P2
AC Servo System
50W SV-005L1 50W SV-005P1
100 V 100 V
100W SV-010L1 100W SV-010P1
Power Power
200W SV-020L1 200W SV-020P1
supply supply
400W SV-040L1 400W SV-040P1
Specifications
<Other positioning units>
Simple positioning unit Built-in positioning function

CPU unit
Pulse train type positioning. The CPU unit has a built-in

Easy programming, simply simple positioning function for
specify parameters. 2 axes. Programming is made
simple with the parameter
2-axis 4-axis method. KV-5500/5000/3000/1000/700
KV-H20S KV-H40S
For details, see P. 42 to 43.
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Advanced functionality providing innovative change in motion
Motion controller
control applications
Wide range of functions available i n o n e s i m p l e u n i t .
Positioning Speed Torque Interpolation Fine Synchroni- Electric

control control (Linear, arc, control sation cam
helical) control
Multi-range Positioning to motion control, all performed with a single unit
Platform standardised to required motor control for Cost reduction for a motion control and multi-axis
factory automation control system
The KV-M Series can offer support for a wide range of motor As the unit provides motion control functions yet the price remains
control that is required for factory automation, from positioning similar to conventional positioning units, implementation costs can
control to synchronisation control. It brings a variety of advantages, be greatly reduced. And because the KV-ML16V can also perform
including the standardisation of development and inventory in a maximum 16-axis control, costs of multi-axis control can also be
identical environments. reduced.
Comparison of control ranges
KV-M Series
[Conventional] Advanced functions
Developed with special language
Expensive Cost image Positioning controller
Expensive
Function
Motion controller
General motion controllers
Synchronisation
control Motion
Improved equipment performance
Helical Wire-saving system controller
interpolation
required
Even during positioning control, advanced functions that are
usually only available for motion controllers can be used.
General positioning controllers Limited functions
Easy to use with parameters
Low price Example: Benefits of synchronising multiple axes
1-axis 4-axis 8-axis 16-axis 32-axis
Number of control axes Simplified mechanical Improved stopping
structure accuracy
[Control range of KV Motion] Supports entire range Shortened cycle time Less workload for
Easy to use with parameters changing parameters
Reasonable price
Function
General motion controllers

Software development without the use of special language
All controls including positioning and
Synchronisation control synchronisation are programmed by
Can be specifying parameters. Because the
Helical interpolation Wire-saving system expanded
to a max of special language is not necessary,
80 axes the unit can be integrated easily. All of
General positioning controllers the software for settings is included
KV MOTION+, which is supplied as
standard with KV STUDIO Ver.6.
1-axis 4-axis 8-axis 16-axis 32-axis
Number of control axes
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C l e a r l y d e fi n e d r o l e b o o s t s p r o c e s s i n g e ffi c i en cy
Examples of Use
High-speed Technological innovations in the pursuit of increase system speed
System optimized for high-speed CPU unit Faster positioning and motion unit
The system can be configured to squeeze every drop of speed In response to demands for improved cycle time and accuracy
KV MOTION +
from the KV-5500/5000/3000 CPU unit. The use of motion flow in production sites, the control cycle has been reduced to half of
and dedicated commands reduces the program, resulting in a conventional cycle, while functionality has been significantly
improved CPU scan time. The controller side is not affected by the enhanced. The time for pulse output is also reduced to half the
CPU scan. conventional time, which results in an overall acceleration of the
motor control system.
High-speed control while maintaining affinity with ladder programs Comparison of positioning start-up time Comparison of control cycles
I/O control Positioning and motion control 2 x faster than conventional model 2.5 x faster than conventional model
CPU unit Input Output KV-M Series KV-MX1
KV-5500/5000/3000 unit, unit, 2.0ms
AC Servo System
etc. etc.
Ladder program Motion flow
PLC
bus
1.5ms
Special
bus for
KV-M
Programs necessary for positioning and motion control Autonomic
1.0ms
Operation start/stop positioning and
Parameter change motion control
0.6ms
Specifications
Controls other than High-speed

Motor control
positioning and motion counter, etc.
KV-M Conventional KV-M Conventional

Shorter scan time and faster response High-speed control irrespective of Series (KV-H20S) Series (KV-H20S)
achieved by reducing motion programs the scan time of the CPU unit
* Comparison of 1-axis control *KV-MC20V/MC40V
* It is also possible to use conventional ladder programs, not motion flows, for positioning and
motion control.
Function expansion unit KV-MX1 Maximum 8 s high-speed start-up Cache start

KV-MX1 includes the industrys fastest 6.4 MHz high- In pulse train type models (KV-MC20V/MC40V), it takes a mere
speed counter, direct processing I/O, and SD memory 8 s in direct communication from the CPU unit to start up the
card slot. As it is compatible with the entire KV-M Series, motor. The wire-saving type (KV-ML16V) can also start up the
KV-MX1 can be directly controlled from any KV-M unit motor within the direct communication time + 1 to 2 control cycles.
without being affected by the scan time. Using such equipment that is designed for higher speeds and
accuracy drastically improves PLC response.
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Motion controller
Free choice of connection method
Positioning/Motion Unit [Wire-saving type] KV-ML16V [Pulse train type] KV-MC20V/MC40V
Fa s t e r a n d m o r e s i m p l e
About MECHATROLINK
MECHATROLINK is an open network

which serves as a motion field network. It
connects the controller and the controlled
devices while ensuring high-speed
communication and synchronisation, and
thus achieves high-speed performance
and advanced system functionality.
MECHATROLINK-II Wire-saving, high-speed control and flexible system configuration
Wire-saving High-speed control

Simple one-cable connection Maximum 1 ms high-speed start-up
KV-ML16V controller and AC servo amplifiers are connected easily KV-ML16V achieves both wire-saving (MECHATROLINK-II) and
with just one cable. As limit sensors and origin sensors are each fast start-up speeds equivalent to conventional pulse train type
connected to servo amplifies, wiring time is significantly reduced. models. Combined cache start function enables positioning to be
even faster.
MECHATROLINK-II
cache start 1ms*
Positioning
start-up MECHATROLINK-II
time normal start 1.5ms
Conventional pulse train

type (KV-H20S) 1.5ms
To motor To origin sensor, limit
sensor, etc.
* Control cycle 0.5 ms, first axis start-up time during independent operation
Flexible Multi control

Connect to MECHATROLINK-II compatible devices Can perform control with the combination of position,
speed, and torque control
Connections are not just limited to KEYENCE SV Series models. In
fact, a wide variety of MECHATROLINK-II compatible devices, such Not only can the KV-ML16V perform positioning control, it can
as Yaskawa Electric motors, can be connected. perform control via speed and torque commands as well. Because
it's possible to switch control modes from ladder programs and
Yaskawa Yaskawa Electric motion flows, it's easy to configure a system that mixes positioning,
Electric Direct drive
Servo motor Series speed, and torque control.
-V Series
Category Manufacturer Model An example of Approaches Return

KEYENCE SV series combined control workpiece action
Servo amplifier / / / series with position/torque Positioning Positioning
Yaskawa Electric [Component press-fitting control control
JUNMA series
Stepping motor Oriental Motor step AS series process]
Anywire Bit distributed I/O terminal AB023-M2 Switching control Press-fit
I/O modes simplifies
action
Yaskawa Electric JEPMC series mechanical functions
and can shorten Torque control
* Number of devices that can be connected and available functions differ depending on the
model.
completion time.
Company names and product names in this document are the trademarks or registered trademarks of their respective owners.
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R e a l i s a t i o n o f s u p e r- h i g h s p e e d c o n t r o l .
Examples of Use
Pulse train type Super hi g h - s p e e d c o n t r o l a n d h i g h s p e e d s t a r t u p
High-speed control High-speed pulse output
KV MOTION +
0.6 ms* Start-up time 4 MHz max. pulse output
By speeding up positioning pattern calculations, KV-MC20V/ KV-MC20V/MC40V can produce a max. 4 MHz pulse output, easily
MC40V achieves an astonishing 0.6 ms, startup time from meeting the demands of high-speed and high-precision positioning.
receiving the operation start command to outputting a pulse, a full It also supports control of motors such as linear and DD motors
2.5 times faster than conventional models. that demand both high resolution and speed.
* This enables motor drive with an even higher speed response.
KV-MC20V/MC40V 0.6ms KV-MC20V/MC40V

AC Servo System
4MHz
Start-up
Frequency
time Conventional plulse 1.5ms Conventional plulse 1MHz
train type train type
(KV-H20S) (KV-H20S)
*Time *Time
High-speed start-up High-speed response

Cache start (Common for all KV-M Series models) Speed override function
Specifications
By registering the point to output at high speed to the cache in (Common for all KV-M Series models)
advance, to start-up time can be vastly reduced without influencing Point speed can be changed in real time during operation.
CPU unit scan time or positioning pattern calculation time. Speed variation with a fast response is achieved by simply writing
the proportion (%) in the buffer memory.
Cache start 0.008ms 2000

Instruction
speed
1500
Start-up Normal
time start 0.6ms
Speed setting
* Example is of a pulse train type. In the wire-saving model 1000 500
(KV-ML16V), add 1 to 2 control cycles to the time above.
0
Time
Positioning
100 150 50 0 200
speed override
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Enhanced positioning control functions for high speed and
Motion controller
high accuracy
Enhanced positioning control functions
Positioning control
By simply setting point parameters, a wide range of controls from
point operation with a single axis to linear interpolation or arc
interpolation with multiple axes can be performed easily.
Transferring IC chips
to an IC tray
800 points/axis BEST IN ITS CLASS
Workpieces are
The number of points has greatly been increased to enable flexible transferred from the
adjustment to a growing number of items or increased operation conveyor to the tray using
patterns. All parameters are modifiable through ladder programs or continuous positioning
the HMI. operation.
Torque control and speed control (KV-ML16V)

Control can be performed using torque commands and speed
commands. The control mode can be changed and monitored
through ladder programs and motion flows, and multi controls such
as switching from positioning to torque can be easily performed.
Pressing bearings into
holders
A combination of
positioning and torque
controls.
Diversified origin return modes

Origin return modes are very diverse. In addition to the standard origin return mode and Z-phase
high-precision origin return, this model is also equipped with various other diverse origin return modes
including inching origin return and press-in origin return.
Normal origin return Inching origin return Press-in torque time

Origin sensor, limit switch and Z-phase input Near-point inching is used to conduct Check block is pressed, and the conduct origin is
are used for origin return. high-speed origin return. returned in accordance with the change in torque.
Origin return speed Origin return speed Origin return speed Complete
Speed
Speed origin return
Speed
Creeping speed Creeping speed
Coordinate Coordinate
Coordinate
Inching ON motion quantity Press-in torque time
Near-point inching Press-in torque threshold value

Origin sensor ON
Bezier curve acceleration/deceleration INDUSTRY FIRST

(Fine functions of acceleration and deceleration) Transporting workpieces
with a high centre of gravity
The Bezier curve is used for more
precise settings than the standard
S-shape acceleration/deceleration Mechanical load
when objects with a high centre of is minimised and
gravity are transported at high speeds. acceleration/
deceleration is
Advanced settings are made simple
conducted in a short
through visual settings without the time.
need for complex calculations.
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Various special functions
Helical interpolation (3-axis screw control)

While performing arc interpolation with 2 axes, the third axis can
be synchronised to enable drawing of a screw-shaped trajectory.
Screw-shaped control such as for metal processing or winding can
be achieved by setting simple parameters.
Winding electronic component
* Not available for 2-axis type KV-MC20V
coils
Fix the bobbin and winds
the component

Fine control
This function creates control points (command coordinates)
that change at a minimum 0.5ms cycles as fine control data. By
simply specifying this data number, this function connects specific
coordinates in order in accordance with the split control cycle.
Using fine control data, the action of multiple axes (from 1 to 16 Liquid gasket
axes) can be specified. (KV-ML16V). application
Examples of Use
Gasket is applied using
2 axes in the shape of
the product.
Conversion
DXF
KV MOTION +
CSV Conversion to
coordinate data
Imported data can
be modified in KV
DXF file or CSV file MOTION+.
Imported to KV MOTION+
Text data can be deleted after importing
AC Servo System
Now even easier to introduce synchronisation control from 2-axis to multi-axis.

Implementation of synchronisation control in the same 16-axis max. synchronisation control
way as a positioning unit
Despite the very reasonable price, the KV-M Series provides Synchronisation control is available for all KV-M Series units.
synchronisation control as standard. As high-priced With the KV-ML16V, 16-axis max. synchronisation control can be
motion-specialised units are no longer required, synchronisation achieved with a single unit. Additionally, control using a virtual axis
Specifications
control can be introduced in the same way as a positioning unit. as the main axis can be achieved using the KV-MC40V and
KV-ML16V.
Connector pin insertion process

Multi-axis synchronisation control of
conveyor and processing parts
(transfer mechanism)
Lens polishing
process
Synchronisation control of
horizontal movement and
polishing parts
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Parameter setting
KV MOTION+, innovative software for minimising
software
programming time
Parameter setting software KV MOTION+
Positioning
(parameter
setting)
Synchronisation
control
Fine control
Motion flow
(pattern
operation)
No more need to change

AC servo
software, even for different setting
applications
Out of the box No special training required
KV MOTION+ User-friendly Motion Navigation

All controls from positioning to synchronisation can be set with In "Motion Navigation", simply choose the control you want to
this software. KVMOTION+ provides a flexible selection of conduct, and the navigation will tell you how to configure the
programming methods, unlike other systems in which programming corresponding settings. Even first-time users can configure settings
method and language are determined according to factors such as quickly and easily without needing to refer to a manual.
the application or number of axes.
Ladder language
Application and number of axis
The ladder language
can be used in controls
from positioning control Ladder Special motion
Conventional
to synchronisation language language
Instructions
control, just as in can be
positioning units. Select checked while
necessary configuring
Motion flow Ladder language control the settings
No special language
is necessary. Even or
complicated controls
are programmed easily Special motion language
by combining motion
blocks.
Included as standard with KV STUDIO

"KV MOTION+" parameter setting software is included as standard
with "KV STUDIO Ver.6" ladder support software. There is no need
to purchase special development tools. This software can be used to
manage design and maintenance in shared environments.
QUICK ONLINE USER REGISTRATION
KV STUDIO User Registration Site www.keyence.com/kvs/
User Registration Password : 01524
Registered User Advantages
FREE Software Upgrade
The latest software version can be downloaded anytime from the special site free of charge.
KV STANDARD service
KV STUDIO Ver.7
Site License
[About the license of KV STUDIO (KV-H5WE)]
Multiple users can use the software within the same business address (factory, division, office).
Complete
*You will require user registration to use the software.
KV STUDIO Ver.7
L A DDER SUPPORT SOF T WARE
Without registration, only one license is available for one computer.
L A D D ER SU PP O RT SO F T WA RE
Operating environment *1
OS Windows 2000SP3 or later/ XPonly the 32-bit version Windows Vistaonly the 32-bit version/ 7 Integrated Support Software Package KV-H5WE
CPU *2 1 GHz or more is recommended
Pentium at 800 MHz or higher Processor recommended by Microsoft
Memory *2 256 MB or more512MB or more is recommended Memory recommended by Microsoft
CD-ROM drive 2 or faster
setting
Hard drive space 950MB or more
Display XGA1024 768, 16-bit high color or more
*1 Microsoft Internet Explorer Ver.6.0 or later must be installed on your PC.

*2 Using the Remote XG display requires pentium4 1.4GHz or higher (2.4GHz or higher recommended) with 512MB or higher (2GB or higher recommended)
Software License Agreement
Site licence Free upgrade

Please read this software license agreement (this agreement) carefully. By using all or any portion of KV STUDIO (this software),
you are agreeing to be bound by all the terms and conditons of this agreement. If you do not agree to any terms of this agreement,
do not use this software.
Grant of License.
Conditioned upon compliance with all of the terms and conditions of this Agreement, KEYENCE grants you a nonexclusive
and nontransferable license to install this Software on all computers used in a single business addres (factory, division, office)
in order to use the KEYENCE product. You will require user registration to use the software. Without registration, only one license is
Integrated Support Software Package KV-H5WE
available for one computer.You may make one copy of this Software for backup or archive purposes only.
Intellectual Property Rights.
Except as expressly stated herein, KEYENCE reserves all right, title and interest in this Software, and all associated copyrights,
trademarks, and other intellectual property rights therein.
Restrictions.
1 Except for installation of updates or new functions provided by KEYENCE, you may not modify or add any function to this Software.
2 You may not reverse engineer, decompile or disassemble this Software.
3 You may not create derivative works based on this Software.
4 Other than expressly stated by KEYENCE, you may not resell, retransfer, rent or otherwise redistribute this Software to any third parties.
Disclaimer.
Keyence is licensing this Software to you AS IS and without any warranty of any kind. In no event will KEYENCE or its suppliers be liable
to you for any damages, claims, costs or any lost profits caused by using this Software.
Warning
Positioning Unit Paramater Configuration Software
KV STUDIO user registration provides

This disc is a CD-ROM. Do not play this disc in a standard audio player. KV MOTION+
Otherwise, the speakers and your hearing may be damaged by sudden high volume sound.
MOTION BUILDER
Internet support service MV LINK STUDIO
The latest version of CAD Data Software is available for download online. www.keyence.com
Please receive our Emails for the latest news. Communication Macro
Support Software
* Microsoft and Windows are registered trademarks of the Microsoft Corporation in the United States and other countries.
* Pentium is a trademark of the Intel Corporation in the United States.
* The names of other companies and products used herein are the registered trademarks of their respective owners.
PROTOCOL STUDIO
PROTOCOL BUILDER
Datalink Configuration Software

continuous support after purchase.
KEYENCE CORPORATION 1-3-14, Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, 533-8555, Japan
KV DATALINK+for EtherNet/IP
Phone: +81-6-6379-2211 Fax: +81-6-6379-2131
www.keyence.com 1013-1 96M*******
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Diverse parameter setting functions
Advanced parameter input method Simulated positioning

The parameter input method has been improved to provide more During parameter input, the acceleration/deceleration status and
intuitive settings. Time required for inputting parameters is reduced moving time of the specified positioning control, and the track of
through a wide range of additional functions such as copy & paste. 2-axis control can be confirmed in real-time. Inputting and checking
can be done simultaneously without complicated calculations of
acceleration/deceleration time or other values.

Speed settings at each point
Examples of Use
Point parameters such as speed, acceleration rate, and torque limit Trapezoidal control calculation 2-axis control display
can be set to each point individually.
Easy programming enables smooth implementation to synchronisation control
No need for special programming language Excellent compatibility with ladder programs
KV MOTION +
Synchronisation control settings of the KV-M Series are done by Synchronisation parameters can be easily modified through ladder
simply inputting parameters. It can be easily executed with ladder programs by modifying the buffer memory of the KV-M Series.
programs or motion flows, so there is no longer any need to deal The use of dedicated commands makes it even easier to read and
with difficult special languages required for conventional motion modify parameters.
control.
Examples of KV-M dedicated commands

Batch-read scynchronization parameter command
MR000 U_RDSPB KV-ML16V
AC Servo System
Unit No. Axis No. Storage
#2 #1 deviceDM0
Write scynchronization cam data No. command

MR100 U_WRSCAM KV-MC40V
Unit No. Axis No. Cam data No.
#1 #2 #2
KV-5500/5000/3000 (CPU unit) KV-M Series

Specifications
Standard program Pattern operation Synchronisation operation

Ladder program Motion flow Synchronisation parameters
- Scynchronization - Synchronisation
start command pattern control
- Modification of - High-speed direct - Execution of
parameters I/O processing synchronisation
- Operation status - Operation pattern - Cam operation
monitoring switching - Cam output
* Using only ladder programs (not using motion flows) is also possible.
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Parameter setting
software Choose the desired programming method
Motion control using only the ladder

Dedicated ladder commands for KV-M language
KV-M provides 40 dedicated commands for simplifying ladder programs

Various commands for facilitating the creation of ladder programs can be used to start operation, modify
parameters and perform other operations. Furthermore, the buffer memory setting is done without being
conscious of address No. The KV-M Series demonstrates outstanding compatibility with ladder programs.
Write positioning target coordinate change (speed) Write positioning start point No.
U_WRPPSS.L KV-ML16V U_WRPPNT KV-MC40V

Unit No. Axis No. Speed Unit No. Axis No. Start point No.
#1 #4 +1200 #1 #1 #3
KV-ML16V KV-MC40V
Write positioning target coordinate change (coordinate) Read current coordinate
U_WRPPS.L KV-ML16V U_RDFPOS.L KV-MC40V

Unit No. Axis No. Target coordinate Unit No. Axis No. Strage device
#1 #3 +1000 #1 #2 DM0
KV-ML16V KV-MC40V
Various controls from positioning to synchronisation can be completed with minimised settings and programs
Example of continuous point operation
Step 1
Target value, speed and parameters are set in
the KV MOTION+ point parameter window.
Step 2
Additional ladders are not necessary, even
when programming continuous operation of
multiple points.
The continuous mode and the next point No.
are simply set directly in the KV MOTION+
point parameter window, completing the
multi-point operation settings.
R000 R34800 R34802 U_WRPPNT KV-ML16V
Step 3 START Operation Error in

Unit No.
#1
Axis No.
#1
Start point No.
#3
KV-ML16V R32000
ready progress
The axis and point No. to be control are SET
specified using the KV-M dedicated command Ax1 Positioning ctrl start
Write positioning start point No. Positioning R32800 R32000
control can be executed when the request relay RES
turns on. Ax1 Positioning ctrl start comp Ax1 Positioning ctrl start
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Motion flow Autonomic operation with no effects of scan time
Motion Flow shortens ladder programs

Sequential operations such as continuous operation and conditional
branch can be programmed in the flow style instead of the ladder
program, as in conventional applications. High-speed processing
is made possible because the motion flow is executed by the KV-M
Series and not affected by the scan time of the CPU unit.
Simple programming in 3 steps

Creating motion flows
1 Drag and drop to arrange required motion blocks

2 Set the point NO. and branch conditions in the properties
3 Drag and drop to connect continuous motion blocks
* Tagged comments can be listed as necessary.
[Motion blocks] Creating the motion flow using drag and drop
Examples of Use
Executes positioning control Activates the block connected to the
Motion blocks
Connection blocks
according to the specified point branch destination when activated,

parameters when activated. which satisfies the selection condition.
Executes speed control when Activates all the blocks connected

activated.* to the branch destination when
activated.
Executes torque control when When the merge conditions

activated.* are satisfied, this activates the
KV MOTION +
component at the merge destination.
Starts or ends the synchronisation

Outputs the set data to the buffer
Control blocks
control when activated.

memory, MECHATROLINK-II slave
output or general output when activated.
Executes fine control when
activated. Fine control data needs Waits until the specified condition
to be read in advance. is established when activated.
Executes home point return when

AC Servo System
activated. Calls and executes another
motion flow as sub-routine when
* Not displayed when KV-MC40V/MC20V is selected. activated.
Faster positioning control

In conventional methods the ladder program accessed the motion unit at every motion control which
caused performance to be delayed due to scan times. The motion flow function limits the lost time
to the delay of control cycles inside the unit after motion flow is activated, resulting in faster motion
control.
Specifications
<Conventional> <When the motion flow function is used>

Motion flow
Control (1) program Program to start motion flow Start
Control (1)
Control (2) program
Motion unit Control (2)
Control (3) program Control (3)
Control (4)
Control (4) program Program to end motion flow
Communication between the CPU unit and the motion unit occurs at every motion control. Shorter scan time by ladder programs
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Parameter setting
software Everything simplified, from program creation to debugging
Positioning continuous operation Example application of program flow
Transferring IC chips to an IC tray

Continuous positioning is used to transfer workpieces from the conveyor to the tray.
Operation flow
IC tray
Move to workpiece supply position

Wait for workpiece arrival
Workpiece
Move along respective X and Y placement
axis lines to transfer position position.

Transfer Conveyor moving direction

Move to workpiece supply position IC chip Workpiece supply position
1 Creating point parameters 2 Creating the motion flow

Point parameters are created for 2 axes. Points of the workpiece Required motion blocks are arranged from the tool box. Each
supply position and the placement position are specified. block can be clicked to enter the point No. and other settings.
Drag and drop

a motion block.
Simply click to
display properties,
and set the point
Intuitive setting can be used for the target coordinates and
No. to be executed.
speed by displaying the values in mm/inch/deg/PLS.
Comments can
The point track display helps set the speed and acceleration/ be input for easy
deceleration by facilitating verification of the moving time. reference.
3 Creating the ladder program 4 Monitoring

In the ladder program, the relay assigned to the motion flow is Programming status is monitored in the motion flow monitor,
simply turned on. Ladders are completed in only 2 lines. and the current operating point can be quickly checked.
Example of starting the motion flow
MR000 R34800 R35200 R34000
Motion flow 1 Operation Motion flow 1 Motion flow 1

executed enabled start complete start request
R34000
Motion flow 1
start request Motion flow 1 Motion flow 1
start executed
KV-5500/5000/3000 KV-M Series
16
LINEUP
Monitor function Complete monitor function provides smooth debugging
Easy setup using various monitor screens

Monitor screens are provided for trial run, operation check, check-up in debugging, and more. The trial run function can be applied to the JOG
operation, point operation, and various controls such as synchronisation control and fine control. Operations can be checked before programs
are completed. Ladder program and parameter setting, monitoring and checking can be performed simultaneously, making debugging easier.
Motion flow monitor Trial run

The motion flow monitor enables visualisation of the Trial runs can be conducted on each axis without the
operation flow. The activities (ongoing) block is highlighted. need for ladder programs. The motor for JOG operation,
If an error occurs, the control block is displayed in red. positioning control, speed control, synchronisation control,

and fine control can be operated. A maximum of 16 trial
runs can be set up at the same time.
Examples of Use
Unit I/O monitor
The status of I/O signals that are assigned to the unit can
be confirmed, and wiring can be easily checked.
KV MOTION +
Axis basic monitor
The current values of each axis including the current
coordinate, command coordinate, current speed, command
speed, and feedback torque can be confirmed.
AC Servo System
Teaching
JOG/Teaching can be performed without ladder programs.
The operation ready signal and servo ready signal can be
turned on directly by operating the appropriate buttons.
Specifications
17
Parameter setting
software Everything simplified, from program creation to debugging
Trace function Powerful debugging tool enables reduced device setup time
Equipped with KV STUDIO's popular "Real-time chart monitor"

The oscilloscope function (trace function) allows intuitive operations similar to those in the
real-time chart monitor. Time axis and range can be changed easily, allowing immediate
understanding of the controller status and AC servo motor. It can be a powerful tool to assist
debugging.
Unit trace
Sampling data: KV-M Series data

Current coordinate and speed
Command coordinate and speed
Feedback position and speed
Current point No.
Positioning set time
Synchronised phases
Load ratio
ON/OFF of relays, etc.
Sampling cycle: Every control cycle
Trigger setting
Trigger settings that stop the unit trace can be configured at the desired timing, such as when
positioning is completed. The word device can also be selected instead of a bit device for the
trigger conditions, as with a standard oscilloscope. Triggers can also be set as a comparison
between threshold and trigger settings.
Zooming in and out of tracing results

The trace data display can be zoomed in and out, and the zoom in/out function ([Alt] + [->/<-]) assists in motion analysis.
18
LINEUP
Compatibility Outstanding compatibility you would expect from one manufacturer
Huge reduction in time required for parameter setting and monitoring

By combining the KV-ML16V and SV Series, all axes of the SV Series can be accessed via the PLC, which means that transferring and
monitoring controller parameters, setting, tuning, and monitoring servomotor parameters can be done without the need for cable rewiring.
Controller parameter setting
All settings Unit trace and servo trace
and monitoring
performed
through a
single cable
connection
Trial run
Examples of Use
Tuning
Setting and monitoring of servomotors
KV MOTION +
Teaching can also be performed.
SV setting
Simple file management with KV MOTION+ Centralised parameter management by KV-ML16V

All parameters of the KV-ML16V and SV Series can be set and The parameters of the SV Series are saved in KV-ML16V. In case
managed collectively. What was once complicated file management of failure, simply replace the servo amplifier to recover the system.
has now been drastically simplified. Modification of parameters through the access window of the SV
Series is automatically reflected and saved in the KV-ML16V side. AC Servo System
KV-ML16V
1st axis
servo
settings
Specifications
If a failure occurs, the system

is recovered simply by
2nd axis
replacing an amplifier
Controller servo Controller settings
settings settings Axis servo settings
Each file Settings are collectively

3rd axis
managed managed in a single file.
separately servo
settings
19
AC servo system improves cycle time and accuracy
AC Servo System
AC Servo System SV Series
Substantial lineup of 90 models ranging from 50 W to 5 kW
50W 100W 200W 400W 750W 1kW
High performance Feedback speed, torque, rotation speed, and resolution are all best in the class
Achieves 1.6 kHz response frequency Industry top level positioning accuracy
[3.2 times faster]
Combined with the motor, the speed of the servo [8 times faster]
Encoder resolution is improved 8 times more than
Feedback frequency amplifire has been increased to a response 20 bit the conventional level, with 20bit high accuracy.
1600 Hz
* time of 1600 Hz, 3.2x faster than conventional (1,048,576 resolution) Positioning accuracy is greatly improved, enabling
models. Response has been heightened through stable operation in low speed ranges.
positioning and speed commands, enabling to shorten the
completion time.
* SV-020xx, SVM020xxconfiguration, typical values when JM=JL Conventional SV Series
17 bit=131,072 pulses/rev 20 bit = 1,048,576 pulses/rev
8x
Command speed
Feedback speed
When using a 10 mm ball
screws with one motor 9.5 nm resolution
revolution (no deceleration)
Position deviation
A lineup of middle inertia/intermediate capacity motors
that demonstrate both high speed and high torque
Positioning complete
A lineup of intermediate capacity
motors with a rated revolution
speed of 1500 r/min and a
Pulse discharge complete maximum revolution speed
of 3000 r/min. Demonstrates
Stabilization time 0 to 4 ms* both high-speed and high-
*When stabilized with gain tuning PRO using the SV-020 or SV-M020 configuration.
torque, which are necessary
for the intermediate capacity
Stabilization time is greatly reduced range, making it easy to make
Stabilization timeThe delay in time until positioning is complete selections when designing.
for commands. The shorter this is, the more possible it is to *Specifications for the SV-M100Ax to
perform positioning at high speeds. SV-M500Ax.
20
LINEUP
1.5kW 2kW 3kW 5kW
Examples of Use
An AC servo amplifire that is great for setting up equipment
Setting changes and monitoring are possible without Easily brings out motor performance! Built-in with 3
tools! Built-in hyper access window tuning modes
KV MOTION +
Includes a built-in display function that can be useful in a variety of From "Auto tuning", which allows you
scenes including test runs and parameter changes during set-up, to run the motor without the need for
tuning, monitoring, and alarm confirmation. The display (English) adjustment, to "Gain tuning PRO"
makes it possible to perform operation even without a manual. which allows you to easy performing
tuning that reaches a level allowing
you to makes adjustments like a full-
Possible to arrange the causes of trouble! Built-in LED time manufacturing professional,
Gain Search Pro uses PC
that lights up during command input three tuning modes have been
software to perform work that
prepared. With a tuning function that in the past, was performed by
When pulse command input or MECHATROLINK-II commands meets your needs, it is possible to
AC Servo System
adjusters using their senses
have been accepted, the built-in LED will light up. Can greatly greatly reduce set-up time.
reduce time attributed to defect areas when trouble occurs.
Available in increment and absolute version
The motor can be selected from the increment type and absolute
type. The absolute type is equipped with an absolute position
Servo monitor
detection system* that does not need the equipment to return to the
English menu
base point at equipment start-up.
JOG operation
*The absolute position detection system requires a lithium battery with separate battery box.
*SV-M100A SV-M500A are only available in the absolute type.
Specifications
Alarm display
LED lights up during command
input
Compliance with Safety standards
All products comply with UL standard and

Can use general-purpose cables! Built-in standard EN standard.
B-type USB port
Built-in with a USB port that can be
used with ease, at highspeeds, and All models can be shipped on Free delivery for all products
is most typically use with PCs. Also, the day of order.
standard B-type connector shapes
All models including servomotors
Same-day shipping
are used, making it possible to use Purchase exactly what you need, when you
the most generic cables. Can share and servo amplifiers are shipped on need it. Costs reduced as no stocking required.
KEYENCE PLC or touch panel the day of order. So you don't have
cables. to wait for days before receiving
your products.
21
System configuration (KV-M Series)
MECHATROLINK-II type KV-ML16V
KV-5500/5000/3000 KV-ML16V KV-MX1

Input MIL connector 40-pin
OP-51404 (MIL connector)
Common input high-speed
SD memory card counter
KV-M1G
Absolute/
incremental
encoder
Manual pulser
Output MIL connector 14-pin

Common output
I/O MIL connector

20-pin
MECHATROLINK-II Communication cable
OP-22185
SV-LA5 0.5m SV-L1 1m
A maximum of
SV-L3 3m SV-L5 5m
16 units can be
SV-L10 10m SV-L20 20m connected
Ferrite core OP-84409

MECHATROLINK-
Terminal load
SV-LT1
Pulse train type KV-MC20V/KV-MC40V
KV-MC20V/
KV-5500/5000/3000 KV-MC40V KV-MX1
Input MIL connector 40-pin
SD memory card Common input high-speed
counter
KV-M1G
Absolute/
incremental
encoder
Manual pulser
Output MIL connector 14-pin

Cable
KV-HC1
Common output
Terminal block
connector conversion
unit
KV-HTC Series
*2 *3 Terminal block
motor driver cable
KV-HCx *3
Unit terminal Terminal block connector Mainboard module for Terminal block motor
Manufacturer Model
block cable (1 m) conversion unit*2 adding an axis*3 driver cable (1 m)*4
Mitsubishi Electric MELSERVO-J2, J2S_xA series KV-HTC1 KV-HM1 *5
Yaskawa Electric Servopack (SGDB), II (SGDM, SGDH, SGDP) KV-HTC2 KV-HM2 KV-HC4
MSD*EX series KV-HTC3 KV-HM3 KV-HC3
Panasonic
MINAS A series KV-HTC4 KV-HM4 KV-HC4
KV-HC1
-Step AS series KV-HTC5 KV-HM5
Oriental Motor KV-HC2
-Step ASC series KV-HTC6 KV-HM6
MV Series KV-HTC7 KV-HM7
KEYENCE KV-HC4
SV Series KV-HTC8 KV-HM8
*1 Use the MIL connector 40-pin OP-51404 for an AC servo motor/stepping motor not listed above, or when using customised cables. Use one connector for the KV-MC20V
and two for the KV-MC40V.
*2 The terminal block connector unit can be connected to a 1-axis motor amplifier.
*3 A mainboard module for adding axes is required for using 2 axes of the motor amplifier of the terminal block connector unit.
*4 Each axis requires one terminal block motor driver cable.
*5 When using the MELSERVO-J2, J2S_xA series (Mitsubishi Electric), use MR-J2TBLnnM as the conversion unit motor driver cable.
(nn indicates the cable length. E.g., 0.5 m = 05 and 1.0 m = 1)
22 Company names and product names in this document are the trademarks or registered trademarks of their respective owners.
System configuration (SV Series)
MECHATROLINK-II type SV-xxxL
LINEUP
Applied power supply
Analog monitor cable*1
Three-phase or single-phase 200 to 230 VAC
OP-84408 1m
Or single-phase 100 to 115 VAC
No fuse breaker
KV-5500/5000/3000 (NFB)
KV-ML16V PC
Windows 7/Vista/XP/2000
Electromagnetic
contactor Servo settings software SV-H1
(MC) or KV MOTION+
USB cable for PC connection
OP-35331
MECHATROLINK -II terminator SV-LT1

MECHATROLINK -II cable SV-Lx MECHATROLINK -II cable SV-Lx
Regenerative resistor*2*3 26-pin cable for I/O

OP-84399 50 W to 1 kW connector terminal
OP-87073 1.5 kW or more Motor power supply cable*7 block*3

KV-HC3
Encoder cable 26-pin I/O connector terminal block*4
OP-84411
Lithium battery with battery

compartment for the absolute
position detection system*5
Branch cable for battery connection*6 SV-B1
OP-84398 0.35m
Examples of Use
Pulse train type SV-xxxP
Applied power supply

Three-phase or single-phase 200 Analog monitor cable*1
to 230 VAC OP-84408 1m
Or single-phase 100 to 115 VAC
No fuse breaker
(NFB)
KV MOTION +
Electromagnetic
contactor
(MC)
PC
USB cable for
Windows 7/Vista/XP/2000
PC connection
OP-35331 Servo settings software
SV-H1 or KV MOTION+
50-pin cable for I/O connector

terminal block*3
KV-HC4 AC Servo System
Regenerative resistor*2*3
OP-84399 50 W to 1 kW
OP-87073 1.5 kW or more
Motor power supply cable*7
Encoder cable 50-pin I/O connector terminal block*4

OP-84410
Lithium battery with battery

compartment for the absolute
Specifications
position detection system*5

Branch cable for battery connection*6 SV-B1
OP-84398 0.35 m
*1 Used when analog monitor output (-10 to +10 V) is used and monitoring such as feedback speed or torque commands is performed.
*2 Used when you wish to improve the capabilities of the regenerative brake (220 W regenerative resistor capacity) A regenerative resistor is built-in to the 750 W to 5kW servo amplifires but it
is not built-in to the 50 W to 400 W servo amps.
*3 The OP-87073 regenerative resistor can even be used at 2 kW to 5 kW depending on operation conditions.
*4 An I/O connector cable (loose cables on one side) and connector only have been prepared as optional accessories.
*5 Used to keep the absolute position when using the absolute position system. Only a lithium battery has been prepared as an optional accessory for battery replacement. When using the
SV200x2/SV-300x2/SV-500x2, it is necessary to use the SV-B1 extension cable (OP-87074).
*6 Used if inserting/removing an encoder cable while the absolute position has been kept when using the absolute position system. It is possible to directly connect the cable for the lithium
battery with battery compartment to the servo amp without using the branch cable for battery connection but if this is done, absolute position data will be lost once the encoder cable has
been removed from the servo amp.
*7 The motor power supply cable and electromagnetic brake cable for the SV-100x2 to SV-500x2 are separate.
23
OPTIONAL ACCESSORIES
Motor power supply cable

Applied servo Cable model
Name Length (L) Cable diagram
amp capacity Standard Flex Unit: mm
3m SV-C3A SV-C3AG
50 W 5m SV-C5A SV-C5AG
100 W 10 m SV-C10A SV-C10AG
20 m SV-C20A Servo amp side Servo motor side
3m SV-C3B SV-C3BG Red: U phase 50 L
200 W 5m SV-C5B SV-C5BG White: V phase
Blue: W phase
400 W 10 m SV-C10B SV-C10BG
Green: FG Wire mark
20 m SV-C20B
3m SV-C3C SV-C3CG
5m SV-C5C SV-C5CG Outer diameter of cable:
750 W 70.3 mm for 50 to 400 W
Power supply cable 10 m SV-C10C SV-C10CG
80.3 mm for 750 W
for motors without 20 m SV-C20C
an electromagnetic 3m SV-C3D
brake 1 kW 5m SV-C5D
1.5 kW 10 m SV-C10D
Servo amp side Servo motor side
20 m SV-C20D
50 L
3m SV-C3E Red: U phase
5m SV-C5E White: V phase
2 kW Blue: W phase Wire mark
10 m SV-C10E
Green: FG
20 m SV-C20E
3m SV-C3F Outer diameter of cable:
3 kW 5m SV-C5F 11.80.36 mm for 1 kW to 1.5 kW
5 kW 10 m SV-C10F 13.90.40 mm for 2 kW
19.30.46mm for 3 kW to 5 kW
20 m SV-C20F
3m SV-D3A SV-D3AG
50 W 5m SV-D5A SV-D5AG
100 W 10 m SV-D10A SV-D10AG
20 m SV-D20A Red: U phase Servo amp side Servo motor side
Power supply cable 3m SV-D3B SV-D3BG White: V phase
50 L
for motors with an 200 W 5m SV-D5B SV-D5BG Blue: W phase
Black: Electromagnetic brake
electromagnetic 400 W 10 m SV-D10B SV-D10BG
Black: Electromagnetic brake
brake 20 m SV-D20B Green: FG Wire mark
3m SV-D3C SV-D3CG M4 crimp terminal
5m SV-D5C SV-D5CG Outer diameter of cable:
750 W 70.3 mm for 50 to 400 W
10 m SV-D10C SV-D10CG
80.3 mm for 750 W
20 m SV-D20C
3m SV-D3D Servo amp side 50 L Servo motor side
Electromagnetic
1 kW 1.5 kW 5m SV-D5D
brake power supply Outer diameter of cable:
2 kW 3 kW 5 kW 10 m SV-D10D
cable 7 mm
20 m SV-D20D
Encoder cable
Cable model
Name Length (L) Cable diagram
Standard Flex Unit: mm
3m SV-E3 SV-E3G
Servo amp side L Servo motor side Outer diameter of cable:
5m SV-E5 SV-E5G
Encoder cable (for 50 W to 750 W) Standard type 6.5 mm
10 m SV-E10 SV-E10G
Flex type 6.8 mm
20 m SV-E20
3m SV-E3A L
5m SV-E5A
Encoder cable (for 1 kW to 5 kW) Outer diameter of cable:
10 m SV-E10A
6.8 mm
20 m SV-E20A
350
Branch cable for battery connection 0.35 m OP-84398 Outer diameter of cable:
100 6.5 mm
Lithium battery with battery Branch cable for battery Regenerative resistor I/O connector
compartment connection OP-84399(50 to 750 W) terminal block
SV-B1*1 OP-84398 0.35 m OP-87073(1.5 kW or more) OP-84410 50-pin
OP-84411 26-pin
Cable for I/O connector terminal block I/O connector cable (loose OP-51419 Encoder/Motor power supply
KV-HC4 50-pin wires on one side) 50-pin connector set*2
KV-HC3 26-pin OP-84400 50-pin1 m OP-84407 OP-84404
OP-84401 50-pin3 m 26-pin 50 W/100 W
OP-84402 26-pin1 m OP-84405
OP-84403 26-pin3 m 200 W/400 W
OP-84406
750 W
OP-84408 1 m MECHATROLINK -II cable MECHATROLINK -II MECHATROLINK -II
SV-LA5 0.5 m terminator cable ferrite
SV-L1 1 m SV-LT1 OP-84409
SV-L3 3 m
SV-L5 5 m
SV-L10 10 m SV-L20 20 m
*1 When used with 2 kW to 5kW, the SV-B1 extension cable (OP-87074) is required. *2 Connector kits for 1kW to 5kW are available.
24
Safety Precautions
General Precautions Note
LINEUP
Verify that this device functions correctly at startup and during operation. When use as per the condition or environment shown below, operating method with rating,
From the viewpoint of failsafe, safety circuit should be set, even if servo amplifier function margin Or fault self-recovery (Safety measures) etc safety countermeasures, at the
itself fails, the whole system could implement failsafe. same time, contact and negotiate with business personnel of our company.
Output circuit or internal circuit malfunctions sometimes prevent control from Use of the product under conditions not described in this manual.
being performed normally. Be sure to provide a safety circuit in control systems Use of the product in nuclear power control, railroad facilities, aviation facilities, vehicles,
where circuit malfunction may lead to fire or other serious accidents. combustion devices, medical equipment, entertainment machinery, safety equipment, etc.;
Proceed with care when using it in a manner that falls outside of the ranges Use of the product in applications that may have a significant impact on human
indicated in its specifications, since KEYENCE is unable to guarantee device life or property, or that place a high priority on safety.
functionality or performance in such situations.
Use this product in combination with other devices only after careful Model Selection and Operation
consideration, since the product may fail to satisfy its functionality and
The system selection shall be done by a designer with professional knowledges
performance capabilities as a result of the conditions and environment in which
it is used. and rich experiences based on the specifications, operation condition,
Do not use the product with the purpose of protecting human beings. environment and application. If necessary, corresponding analysis and test are
When KV-ML/MC setting tool and SV series setting software are used, please required.
first verify that servo amplifier and servo motor function normally.
Please Use it Correctly The following precautions must be followed when using SV series.
Be sure to perform trial run for servo motor in advance to avoid unexpected accidents.
Danger Otherwise, it may result in personal injury.

Be sure to perform the trial run according to the procedure/description in the manual.
Application scope
Otherwise, it may result in equipment damage or personal injury.
This servo motor can't be used in any application directly relative with human body Be sure to set up matched parameter for equipment during parameter adjustment.
protection e.g. life-maintaining device. Otherwise, it may result in personal injury or equipment damage.
Installing and wiring If the motor stops suddenly during operation, then restores operation, whereas sudden
The wiring can be done only by those with electricity knowledge.Otherwise, it may cause
operation might occur, do not approach the servo motor. In this way, even if the motor
electric shock or personal injury. runs again suddenly, measures for personal safety may also be implemented. Otherwise,
Do not use it in explosive gas. Otherwise, it may cause fire or electric shock.
it may result in personal injury.
Do not touch the regenerative resistor as its temperature may be very high. Otherwise, it
Do not use it in the environment with water and corrosive gases. Otherwise, it may cause
fire or electric shock. may result in burn injury.
Do not block the opening of servo amplifier and not insert any foreign matter. Otherwise,
No scratch on cable! Don't drag, place heavy load over and extrude cable! Otherwise, it
may result in electric shock or failures. it may cause fire.
T he radiating fin, regenerative resistor and servo motor of servo amplifier are of
Don't collide the servo motor vigorously. Otherwise, it may result in accidents.
Don't use damaged servo amplifier and servo motor. Otherwise, it may cause fire or
high temperature under power ON and not long after power OFF, do not touch them.
electric shock. Otherwise, it may result in burn injury.
For trial run, firstly, be sure to fix servo motor, cut off the machine system, confirm the
Examples of Use
Combine servo amplifier and servo motor as specified. Otherwise, it may cause fire or
failure. equipment movement, then mount it to the machine. Otherwise, it may result in personal
Don't measure the insulation resistance and insulation withstand voltage. Otherwise it
injury.
When any alarm occurs, firstly, be sure to remedy the cause and release the alarm while
may damage the servo motor. If you do need to measure that, please contact us.
ensuring safety, then restart the servo motor. Otherwise, it may result in personal injury.
Install the servo motor first, then wire power and motor. Otherwise, it may cause electric Other
shock or personal injury.
Be sure to cut off the power supply before wiring. Otherwise, it may cause fire or electric It is not allowed to disassemble and modify the unit. Otherwise, it may cause fire,
shock. personal injury or electric shock.
Be sure to connect the grounding line. Otherwise, it may cause fire or electric shock. Don't operate the servo amplifier by wet hands. Otherwise, it may result in electric shock.
Wire power cable according to the wiring diagram. Otherwise, it may cause fire or electric shock. Don't touch the terminal of servo amplifier when it is live. Otherwise, it may result in
Stop equipment must be equipped for guaranteeing safety. Electromagnetic brake of servo electric shock.
motor is not the stop function based on failsafe, so other stop equipment must be installed. Never touch the rotating part of servo motor during operation. Otherwise, it may result in
Otherwise, it may result in personal injury. personal injury.
The grounding terminal of servo amplifier must be connected to grounding. Otherwise, it may Never disassemble the connector during operation.Otherwise, it may result in electric
cause fire or electric shock. shock.
KV MOTION +
Install safety protection unit when using it in any installation for which any fault in this
product may result in major accident or loss. Be sure to cut off the power at side of servo amplifier when servo amplifier is in fault.
Do not install the servo motor and regenerative resistor on or near any inflammables. Continuous high current may result in fire.
Otherwise, it may cause fire. Be sure to use abnormal signals to cut the power when regenerative resistor is used.
Do not place any inflammables near servo motor and regenerative resistor. Otherwise, it Failure in servo amplifier, etc. may cause abnormal high temperature in regenerative
may cause fire. resistor, hence fire.
For environment temperature of servo motor, the servo amplifier is: 55C or less and servo Be sure to use it based on rated power voltage. Otherwise, it may cause fire or failure.
motor: below 40C.Otherwise, it may result in fire or accidents. Be sure always to take shielding measures when used in the following places.
For installation space, direction of the servo motor, use it according to the specifications. Places where noise is anticipated due to static electricity etc causes
Otherwise, it may result in fire or accidents. Places where strong electric field or magnetic field is anticipated
Install the servo motor at a place that can bear its dead weight. Otherwise, it may result Places that might suffer from radiation energy
in personal injury or accidents. Power cable side
Be sure to install fuseless breaker. Otherwise, it may cause fire. Be sure to connect the polarity of battery correctly. Otherwise, it may result in damage or
Please do tighten the screws of power terminal of main circuit and that of control circuit. explosion for battery, servo amplifier or servo motor.
Otherwise, it may result in accidents or personal injury. When replacing servo amplifier, firstly, be sure to transfer parameters of the new servo
Be sure to make correct connection when using regenerative resistor. Otherwise, it may amplifier, then begin operation. Otherwise it may damage the equipment.
cause fire. AC Servo System
Be sure to check the object consistent with the ordered product. If different product is Caution
installed, it may result in personal injury and equipment damage.
The distance between the amplifier and the control panel or other machines must meet Installing/Wiring
the specified distance. Otherwise this may result in failure. Do not supply electricity under separate status of servo motor. Otherwise it may
Be sure to secure the servo motor first, and then operation. Otherwise, it may result in damage the servo motor.
personal injury due to motor movement at rapid acceleration/deceleration. Be sure to unload the cable line/shaft/encoder firstly when handling servo motor.
When inserting the cable, please take care to avoid the ratchet of lines touching Otherwise it may damage the servo motor.
surrounding cables (to become short-circuiting). Otherwise it may result in fault. When installing coupling at shaft end of servo motor, don't use hammer, etc. to knock.
Be sure to install safety protection unit to avoid short-circuit for external wiring. Otherwise, To use the hammer knocking, please always follow the specification in this Manual.
it may cause fire. Otherwise it may result in fault of encoder.
Do not apply any load above the allowable load on the servo motor shaft. Otherwise it
Maintenance and Inspection
may damage the shaft.
The wiring can be done only by those with electrical knowledge. Be sure to check that the power type/voltage of the equipment is consistent with
Specifications
Be sure to disconnect the input power and inspect after 5 minutes when confirming power voltage. Otherwise, it may result in failure in equipment.
the "CHARGE" indicator is OFF. Otherwise, it may result in electric shock. Main/control circuit power supply connector, motor power supply connector do not
Don't wear such metallic objects as watch, ring, etc. and use insulation tools at support hot swap (namely, swap connector in power on status). Otherwise, it may
working. Otherwise, it may cause electric shock or personal injury. result in failure in equipment.
Do not change wiring during operation. Otherwise, it may cause electric shock or Operation
personal injury.
Do not operate/stop servo motor by turning ON/OFF main circuit power supply. Otherwise,
Warning it may result in failure in equipment.
Don't turn ON/OFF power frequently. Otherwise, it may result in damage in servo amplifier.
Operation Don't apply static and high voltage, etc. on encoder cable. Otherwise it may result in fault.
The noise in servo amplifier, servo motor and wiring, etc. may result in malfunction
Be sure the servo motor under such a condition that can be emergency stopped at any of equipment surrounding. Be sure to use noise filter, etc. to reduce electromagnetic
time when installed on equipment for start operation. Otherwise, it may result in personal influence.
injury or equipment damage. Be sure to confirm and adjust each parameter before operation. Otherwise, unexpected
D on't insert any electrically conductive objects e.g. screws, metallic chips and operation might occur on some equipment.
inflammable substances e.g. oil or other foreign matters in servo amplifier.Otherwise,
it may result in fire or personal injury. Be sure to keep them at a place that is free from direct sunshine, the ambient temperature
Never touch the inside of servo amplifier with hands. Otherwise, it may result in and humidity shall meet requirements; servo amplifier: -20C to +70C (no icing), 90%RH
electric shock. below (no condensation); servo motor: - 20 to +60C(no icing), 20%RH to 80%RH (no
Never touch the rotating part of servo motor during operation. Otherwise, it may result condensation).
in personal injury. Others
Be sure to check for damaged or lost components in the equipment before use. B e sure to regard it as industry waste and observe the stipulation from local
Otherwise, it may result in fire, accidents or personal injury. authorities when discarding it.
25
Specifications - KV-ML16V/MC40V/MC20V
General specifications
Main unit: DC 24 V10% (supplied through the CPU unit) Type KV-ML16V KV-MC40V KV-MC20V
Power voltage
External I/O side: DC 24 V10% Input: Photocoupler input, Output: Open-collector output
External
(DC 30V 50mA)
KV-ML16V: Main unit: 200 mA or less interface
Internal current KV-MC40V: Main unit: 180 mA or less MECHATROLINK-II port
consumption KV-MC20V: Main unit: 120 mA or less Input time constant Sets each input to 11-grade for every block
KV-MX1: Main unit: 30 mA or less, External I/O: 100 mA or less Axis control function
Ladder program, motion flow
Operating execution method
*1*2
surrounding 0 to +50C (No freezing) Positioning control block, synchronisation control block, fine control block,
air temperature speed control block, torque control block, origin return block, data transfer block,
Block
Ambient storage sub-routine block, standby block, change current coordinate block, change
-20 to +70C*1 type
temperature speed block, change target coordinate block, display fine control block, start
block, end block, selection branch block, parallel branch block, merge block
Operating
10 to 95%RH (No condensation) Program
ambient humidity Motion 768KB
capacity
Ambient storage flow
10 to 95%RH (No condensation) Max. amount
humidity A total of 256 blocks with all flows
of blocks
AC 1500 V for 1 minute Max. amount
Withstand Between power terminals and I/O terminals or external terminals and housing 32
of flows
voltage AC 500 V for 1 minute Amount of
Between power terminals and MECHATROLINK-II communications port or FG (KV-ML16V) Connectable Axes x2
coactivity
1500Vp-p Pulse width 1s, 50ns (based on noise simulator) mm, deg (angle), PLS (pulse number), decimal place from
Noise immunity Position units
IEC standard compliant (IEC61000-4-2/3/4/6) 0 to 9 digits, unit conversion function available
Intermittent vibration Scan times Cumulative address -2147483648 to +2147483647 Command units
Frequency Acceleration Half amplitude Positioning
Absolute value/incremental value
5 to 9 Hz 3.5 mm mode
Shock Follow 9 to 150 Hz 9.8 m/s2 10 times for Position
-2147483648 to +2147483647 Command units
resistance IEC61131-2 Continuous vibration X/Y/Z direction setting range
Frequency Acceleration Half amplitude (For 100 min)) Interpolation Linear interpolation (max. 16 axes), arc interpolation, helical interpolation
5 to 9 Hz 1.75 mm Single operation
-2147483648 to +2147483647 Command units
9 to 150 Hz 4.9 m/s2 address
Acceleration/
Insulation 50 M and above (measured between PLC power terminals and I/O
deceleration Linear, S-shaped, Bezier
resistance terminals or external terminals and housing with a 500 V DC megohmmetre)
curve
Hold-up time 10 ms (Conforms to CPU unit) Acceleration/
Operating atmosphere Without dust and corrosive gas deceleration 0 to 65535 ms
Operating altitude 2000 m or less Positioning period
Overvoltage category II (When using the KV-U7) control Independent: 500 to 600 sec
Pollution degree 2 Interpolation (linear, 2-axis):
Independent/
600 to 700 sec
interpolation: 2 to 3
KV-ML16V: Approx. 220 g, KV-MC40V: Approx. 225 g, Interpolation (arc, 2-axis): 700 to 800 sec
Weight Start-up control cycles (When
KV-MC20V: Approx. 170 g, KV-MX1: Approx. 160 g Interpolation (helical, 3-axis):
time 1st axis is activated)
800 to 900 sec (KV-MC40V only)
*1 This is the range of warranty for the system. (When 1st axis is activated)
*2 According to the temperature on the lower side of the unit in control panel. Cache start: 1 to 2 Zero start: Input time constant +2 sec
control cycles Direct cache start: Max. 8 sec
M-code 1 to 65000, WITH/AFTER mode
Sensor
Speed based on external input to position switching control
positioning
Amount of points 800 points/axis
Input Counter (KV-MX1 required), command coordinates, current coordinates (KV-ML16V only)
Performance specifications Clutch Select from direct, slide, and follow-up
Type KV-ML16V KV-MC40V KV-MC20V Synchronisation Cam Resolution: 2048 to 32768, Number of data: 4 to 64 (Changes depending on resolutions)
Number of 16 axes (total including 4 axes+1 axes (virtual control Contact output 16 points (out of 16 points, 8 external output points) x2
2 axes
control axes virtual axis) axis) Working Adjustment via auxiliary input, phase adjustment, and angle
Connectible CPU units KV-5500/5000/3000 adjustment adjustment
Max. number of Fine data
5 units 12 units 17 units 8MB
connected units workpiece area
16 axes in use Built-in ROM
Relay: 512 kB
Fine capacity
2688 points (168 ch) control Amount of
Data memory: Built-in ROM: 100, SD memory card: 1000
settings
222 words (high speed) Data capacity
1242 words (simple) Built-in ROM:512 KB, SD memory card: 8 MB (KV-MX1 required)
of 1 setting
8 axes in use Relay: Relay: Origin Origin return Point of origin sensor edge/mid-point, push origin return, DOG
Relay: 1280 points (80 ch) 896 points (56 ch) return method type (can specify presence/absence of Z-phase), data set type
Appropriated 1644 points (104 ch) Data memory: Data memory:
Speed Speed command -100000 to 100000
devices Data memory: 90 words (high 54 words (high
control range (x0.01 min-1)
222 words (high speed) speed) speed)
Torque Torque command -80000 to 80000
762 words (simple) 582 words (simple) 402 words (simple)
control range (x0.01%)
4 axes in use
JOG/inching Inching (can specify pulse number), JOG (high speed/low speed)
Relay:
1152 points (72 ch) Teaching Supports current coordinate teaching and teaching from counter current value
Data memory: Point parameters 800 points (each axis), synchronisation
parameters (each axis), fine settings (built-in ROM- 512 kB,
222 words (high speed)
Memory data expandable with SD card)
522 words (simple)
Settings such as cam data motion flow settings can be read
Differential line driver output
and written during RUN (with some restrictions)
Output format MECHATROLINK-II (Can switch between 1-pulse method,
2-pulse method, and A/B phase method) High-speed When KV-MX1 is connected INC 4ch/ABS grey
Max. output pulse 4MHz counter 2ch (switches based on settings) Max. 6.4 MHz (2-phase, 4 times)
Position control 5 V power output 5 V5%, Max. 100 mA (total value)
Error status/
Torque control
Output display MECHATROLINK-II Error status/Pulse output status
Control mode Speed control Position control
communication status
ML-II command Self-diagnosis Can give diagnosis through hardware error, various
I/O control function parameter errors, error number, and messages
0.5 ms (up to 2 axes) Parameter settings <KV STUDIO> Can perform settings from a ladder program
1.0 ms (up to 4 axes) Coordinates, error/warning history backup, parameter
1.5 ms (up to 6 axes) Data backup
Control cycle 1.0 ms settings backup via flash ROM, 100,000 times switching
2.0 ms (up to 8 axes)
26
KV-ML16V MECHATROLINK-II communication specifications Terminal assignment and wiring of KV-ML16V
Communication Pin Signal
MECHATROLINK-II Function*2 I/O
standard No. name
1 11
Transmission rate 10 Mbps 2 12
1 INPUT0 Common input0 Input
LINEUP
3 13
4 14
Number of ports Supports 1 port end connection only 5 15 2 INPUT1 Common input1 Input
6 16
Max. transmission 7 17 3 INPUT2 Common input2 Input
15 slave units or less: 50 m, 16 slave units: 30 m, can be extended with repeater 8 18
distance 9 19
10 20
Minimum distance
0.5 m
between stations 5 OUTPUT0 Common output Common output Sync contact Output
(Ladder) 0 (MF) 0 Output 1_0 Load
Transmission
Specialised 2-core shield twisted-pair cable
media/ cable I/O
OUTPUT1 Common output Common output Sync contact Output
6 Load
Max. 16 slave units connector (Ladder) 1 (MF) 1 Output 1_1
32-byte mode
OUTPUT2 Common
Amount of output Common output Sync contact Output
0.5 ms (up to 2 axes), 1.0 ms (up to 4 axes), 1.5 ms (up to 6 axes), 7 Load
connected (Ladder) 2 (MF) 2 Output 1_2
2.0 ms (up to 8 axes), 2.5 ms (up to 12 axes), 3.0 ms (up to 16 axes)
stations
OUTPUT3 Common output Common output Sync contact Output
17-byte mode 8 Load
(Ladder) 3 (MF) 3 Output 1_3
Unsupported
Transmission 9 FSTOP Forced stop input Input
32-byte mode 10 +COM Power supply 24 VDC Input
byte number
Distance 14 INPUT7 Common input7 Input
between
SV series stations 15 OUTPUT4 Common output Common output Sync contact Output
servo amplifiers (Ladder) 4 (MF) 4 Output 1_4 Load
16 OUTPUT5 Common output Common output Sync contact Output



19 COM*1 Power supply 0 VDC Input

20 COM*1 Power supply 0 VDC Input
*1 Internally common for COM.
MECHATROLIMKII
*2 Output functions can be switched according to the setting of
terminator
KV-ML/MC setting tool (KV MOTION+).
Max transmission distance
Examples of Use
Assignment and wiring of KV-MC20V/MC40V terminals Assignment and wiring of KV-MC40V terminals
Pin Pin
Signal name Function I/O Signal name Function I/O
No. No.
1 21 1 21
2
3
22
23 1 1 LSF Axis 1 (+) limit switch Input 2
3
22
23 1 3LSF Axis3 (+) limit switch Input
4 24 4 24
5 25 2 1 LSR Axis 1 (-) limit switch Input 5 25 2 3LSR Axis3 (-) limit switch Input
6 26 6 26
7
8
27
28
3 1 ORG Axis 1 Origin sensor Input 7
8
27
28
3 3 ORG Axis3 Origin sensor Input
9 29
9
10
29
30 4 1 STOP Axis 1 Stop sensor Input 10 30 4 3STOP Axis3 Stop sensor Input
11 31 11 31
12 32 5 1 ZEROST Axis 1 Zero start Input 12 32 5 3ZEROST Axis3 Zero start Input
13 33 13 33
14
15
34
35
6 1 Z+ Axis 1 Positioning Z-phase + Input 14
15
34
35
6 3Z+ Axis3 Positioning Z-phase + Input
16 36
KV MOTION +
16
17
36
37 7 1 Z- Axis 1 Positioning Z-phase - Input 17 37 7 3Z- Axis3 Positioning Z-phase - Input
18 38 *1 18 38 *1
19 39 8 1 SVEND Axis 1 Servo end Input 19 39 8 3SVEND Axis3 Servo end Input
20 40 20 40
*1 *1
9 1 SVRDY Axis 1 Servo ready Input 9 3SVRDY Axis3 Servo ready Input
10 1 ALM Axis 1 Driver alarm Input 10 3ALM Axis3 Driver alarm Input
Axis 1/Axis 2 11 1 ALMRES
*1
Axis 1 Driver alarm reset Output Load Axis3/Axis4 11 3ALMRES
*1
Axis3 Driver alarm reset Output Load
connector 12 1 SVON Axis 1 Servo ON Output Load connector 12 3SVON Axis3 Servo ON Output Load
13 1 CLR Axis 1 Clear deviation counter Output Load 13 3CLR Axis3 Clear deviation counter Output Load
14 1 FP+ Axis 1 Forward pulse output + Output Pulse 14 3FP+ Axis3 Forward pulse output + Output Pulse
input input
15 1 FP- Axis 1 Forward pulse output - Output 15 3FP- Axis3 Forward pulse output - Output
16 1 RP+ Axis 1 Reversal pulse output + Output Pulse 16 3RP+ Axis3 Revarsal pulse output + Output Pulse
input input
17 1 RP- Axis 1 Reversal pulse output- Output 17 3RP- Axis3 Revarsal pulse output - Output
AC Servo System
18 - Free 18 - Free
*2 *2
19 +5V_OUT Output power DC5V Output 19 +5V_OUT Output power DC5V Output
*2 *2
20 +COM Input power DC24V Input 20 +COM Input power DC24V Input
21 2 LSF Axis 2 (+) limit switch Input 21 4LSF Axis4 (+) limit switch Input
22 2 LSR Axis 2 (-) limit switch Input 22 4LSR Axis4 (-) limit switch Input
23 2 ORG Axis 2 Origin sensor Input 23 4ORG Axis4 Origin sensor Input
24 2 STOP Axis 2 Stop sensor Input 24 4STOP Axis4 Stop sensor Input
25 2 ZEROST Axis 2 Zero start Input 25 4ZEROST Axis4 Zero start Input
26 2 Z+ Axis 2 Positioning Z-phase + Input 26 4Z+ Axis4 Positioning Z-phase + Input
27 2 Z- Axis 2 Positioning Z-phase - Input 27 4Z- Axis4 Positioning Z-phase - Input
*1 *1
28 2 SVEND Axis 2 Servo end Input 28 4SVEND Axis4 Servo end Input
Specifications
*1 *1
29 2 SVRDY Axis 2 Servo ready Input 29 4SVRDY Axis4 Servo ready Input
30 2 ALM Axis 2 Driver alarm Output 30 4ALM Axis4 Driver alarm Output
31 2 ALMRES Axis 2 Driver alarm reset Output Load 31 4ALMRES Axis4 Driver alarm reset Output Load
*1 *1
32 2 SVON Axis 2 Servo ON Output Load 32 4SVON Axis4 Servo ON Output Load
33 2 CLR Axis 2 Clear deviation counter Output Load 33 4CLR Axis4 Clear deviation counter Output Load
34 2 FP+ Axis 2 Forward pulse output + Output Pulse
34 4FP+ Axis4 Forward pulse output + Output Pulse
input DC24V input DC24V
35 2 FP- Axis 2 Forward pulse output - Output 35 4FP- Axis4 Forward pulse output - Output
36 2 RP+ Axis 2 Reversal pulse output + Output Pulse
36 4RP+ Axis4 Revarsal pulse output + Output Pulse
37 2 RP- Axis 2 Reversal pulse output- Output input 37 4RP- Axis4 Revarsal pulse output - Output input
*3 *3
38 FSTOP Forced stop input 38 - Free Input
*2 *2
39 -COM Input power DC0V Input 39 -COM Input power DC0V Input
*2 *2
40 -COM Input power DC0V Input 40 -COM Input power DC0V Input
*1 Do not connect when stepping motor is used.

*2 +COM, -COM and +5V_OUT are internally common.
*3 Axis 3/axis 4 connector doesn't have FSTOP.
27
Specifications - KV-MX1
KV-MX1 Performance specifications

Type KV-MX1
Supported units KV-ML16V/KV-MC40V/KV-MC20V
Max. number of
1 unit per positioning/motion unit, right-side only
connected units
Number of input
Max. 6.4 MHz (when 2-phase, 4 times)
cycles
Number of
INC 4 points, ABS 2 points (Set in <KV STUDIO>)
counter points
Terminal assignment and wiring of KV-MX1 [Input connector] Terminal assignment and wiring of KV-MX1 [Output connector]
Pin Signal *2 Pin Signal *1
Function I/O Function I/O
No. name No. name
1 21 1 8
2
3
22
23
1 1A+ INC encoder1 A-phase+ ABS encoder Input 2
3
9
10 Common Common
4 11 Sync contact Counter1
4
5
24
25 2 1A- INC encoder1 A-phase- 2_0 Input 5 12 1 OUTPUT0 output output Output Load
6 26 6 13 output 2_0 SEN
7 27 3 1B+ INC encoder1 B-phase+ ABS encoder Input 7 14 (Ladder) 0 (MF) 0
8 28
9 29 4 1B- INC encoder1 B-phase- 2_1 Input Common Common
10 30 Sync contact Counter2 Load
11 31 5 1Z+ INC encoder1 Z-phase+ ABS encoder Input 2 OUTPUT1 output output Output
12 32 output 2_1 SEN
13 33
6 1Z- INC encoder1 Z-phase- 2_2 Input Output (Ladder) 1 (MF) 1
14 34
15 35 *3 connector Common Common
16 36 7 2A+ INC encoder2 A-phase+ ABS encoder Input Sync contact Counter3 Load
17 37 3 OUTPUT2 output output Output
18 38 8 2A- INC encoder2 A-phase- 2_3 Input output 2_2 SEN
19 39 (Ladder) 2 (MF) 2
20 40
9 2B+ INC encoder2 B-phase+ ABS encoder Input Common Common
2_4 Sync contact Counter4 Load
10 2B- INC encoder2 B-phase- Input 4 OUTPUT3 output output Output
output 2_3 SEN
11 2Z+ INC encoder2 Z-phase+ ABS encoder Input (Ladder) 3 (MF) 3
Input 12 2Z- INC encoder2 Z-phase- 2_5 Input Common Common Counter3
connector Sync contact Load
Common input 0 ABS encoder 5 OUTPUT4 output output comparator Output
13 INPUT0 Input output 2_4
(Input capture) 1_0 (Ladder) 4 (MF) 4 match output 0
Common input 1 ABS encoder Common Common Counter3
14 INPUT1 Input Sync contact Load
(Input capture) 1_1 6 OUTPUT5 output output comparator Output
output 2_5
(Ladder) 5 (MF) 5 match output 1
Common input 2 ABS encoder
15 INPUT2 Input
(Input capture) 1_2 7 +5V_OUT*2 Output power DC5V Output
Common input 3 ABS encoder Common Common Sync contact Counter4
16 INPUT3 Input
(Input capture) 1_3 8 OUTPUT6 output output output comparator Output Load
Common input 4 ABS encoder (Ladder) 6 (MF) 6 2_6 match output 0
17 INPUT4 Input
(Input capture) 1_4 Common Common Sync contact Counter4
Common input 5 ABS encoder 9 OUTPUT7 output output output comparator Output Load
18 INPUT5 Input (Ladder) 7 (MF) 7 2_7 match output 1
(Input capture) 1_5
Common Common Counter1
19 +5V_OUT *1
Output power DC5V - Output
10 OUTPUT8 output output comparator Output Load
20 +COM Input power DC24V - Input
(Ladder) 8 (MF) 8 match output 0
21 3A+ INC encoder3 A-phase+ ABS encoder Input
Common Common Counter1
22 3A- INC encoder3 A-phase- 2_6 Input 11 OUTPUT9 output output comparator Output Load
23 3B+ INC encoder3 B-phase+ ABS encoder Input (Ladder) 9 (MF) 9 match output 1
24 3B- INC encoder3 B-phase- 2_7 Input Common Common Counter2
25 3Z+ INC encoder3 Z-phase+ ABS encoder Input 12 OUTPUT10 output output comparator Output Load
26 3Z- INC encoder3 Z-phase- 2_8 Input (Ladder) 10 (MF) 10 match output 0
*3
27 4A+ INC encoder4 A-phase+ ABS encoder Input Common Common Counter2
28 4A- INC encoder4 A-phase- 2_9 Input 13 OUTPUT11 output output comparator Output Load
29 4B+ INC encoder4 B-phase+ ABS encoder Input (Ladder) 11 (MF) 11 match output 1
30 4B- INC encoder4 B-phase- 2_10 Input
14 -COM*2 Input Power DC0V Input
31 4Z+ INC encoder4 Z-phase+ ABS encoder Input
24V
32 4Z- INC encoder4 Z-phase- 2_11 Input
DC24V *1 I/O functions can be switched according to the setting of KV-ML/MC setting
Common input 6 ABS encoder tool (KV MOTION+).
33 INPUT6 Input
(Input capture) 1_6 *2 5 V_OUT and -COM of input connector and output connector are respectively
common.
34 INPUT7 Input
(Input capture) 1_7
35 INPUT8 Input
(Input capture) 1_8
36 INPUT9 Input
(Input capture) 1_9
37 INPUT10 Input
(Input capture) 1_10
38 INPUT11 Input
(Input capture) 1_11
*1
39 -COM Input power DC0V - Input
40 -COM*1 Input power DC0V - Input
*1 +5V_OUT and -COM of input connector and output connector are respectively
common.
*2 I/O functions can be switched according to the setting of KV-ML/MC setting
tool (KV MOTION+).
*3 Input mode selector switch can be used to switch between line driver
connection and open collector connection.
28
Specifications - SV Series
Servo Amplifier Specifications

200 V type SV-005x2 SV-010x2 SV-020x2 SV-040x2 SV-075x2 SV-100x2 SV-150x2 SV-200x2 SV-300x2 SV-500x2
Model
100 V type SV-005x1 SV-010x1 SV-020x1 SV-040x1
Capacity 50 W 100 W 200 W 400 W 750 W 1.0 kW 1.5 kW 2.0 kW 3.0 kW 5.0 kW
LINEUP
Main 200 V type 3-phase or single-phase, 200 to 230 VAC, 50/60 Hz 270 to 320 VDC 3-phase, 200 to 230 VAC, 50/60 Hz, 270 to 320 VDC
Voltage/ circuit 100 V type Single-phase, 100 to 115 VAC, 50/60 Hz
Input power supply
frequency Control 200 V type Single-phase, 200 to 230 VAC, 50/60 Hz

circuit 100 V type Single-phase, 100 to 115 VAC, 50/60 Hz
Allowable voltage Main circuit/ 200 V type 170 to 253 VAC
fluctuation Control circuit 100 V type 85 to 127 VAC
Allowable frequency Main circuit/
5% max.
fluctuation Control circuit
Allowable momentary Main circuit Full (100% down): 0.5 cycle, Partial (50% down): 1 cycle
power failure Main circuit Approx. 100 ms (200 V), Approx.65ms (100 V) Approx. 100 ms
Overvoltage category III
Control system 3-phase full-wave rectification, IGBT PWM control, sinusoidal current drive system
Feedback 20-bit serial encoder (incremental/absolute) transmission
Surrounding Air temperature 0 to +55C (No freezing)
Storage ambient temperature -20 to +70C(No freezing)
Operating/storage ambient humidity 90% RH max. (No condensation)
Environment
Resistance to vibration 4.9 m/s2 (Complies to JIS C60068-2-6)

Shock resistance 19.6 m/s2 (Complies to JIS C60068-2-27)
Pollution degree: 2 (Inside the industrial control panel with IP54 or higher)
Operating atmosphere
- No corrosive or flammable gas.
(Enclosure rating, Pollution
- Do not splash water, oil, or chemicals onto the unit.
degree)
- No dust in the operation area.

Altitude 1,000 m max. above sea level
UL/CSA Standard UL508C, CSA C22.2 No.14
Applicable
standards
Low-voltage Directive EN50178

CE Marking
EMI EN55011 Class A, EN61800-3
EMS EN61800-3, EN61000-6-2
North American EMI Regulation FCC Part15 B, ICES-003. Class A
Installation Base mount
Structure
Protection Open, forced cooling
Minimum insulation resistance 1 M min. with 500 VDC megohmmeter
1500 VAC min. (between primary side and ground)
Insulation withstand voltage
Examples of Use
1800 VAC min. (between primary side and secondary side)
Model SV-005x2 SV-010x2 SV-020x2 SV-040x2 SV-075x2 SV-100x2 SV-150x2 SV-200x2 SV-300x2 SV-500x2
Weight Approx. 0.9 kg Approx. 1 kg Approx. 1.5 kg Approx. 1.5 kg Approx. 2.4 kg Approx. 2.9 kg Approx. 2.9 kg Approx. 4.7 kg
Weight
Model SV-005x1 SV-010x1 SV-020x1 SV-040x1
Weight Approx. 1 kg Approx. 1.5 kg
Power Supply/Current Capacity and Power Loss
Maximum Power Output current Main Built-in Control Input rated
KV MOTION +
Main circuit Total Incrush current *
applied motor supply (Ams) circuit regenerative circuit current
power Model power loss
capacity capacity power loss resistor power power loss Main circuit Control Main circuit Control
supply (W)
(W) (VA) per unit Continuous Maximum (W) loss (W) (W) (Arms) circuit (Arms) (Arms) circuit (Arms)
50 SV-005x1 200 0.66 2.1 5.4 22.4 1.5
Single phase 100 SV-010x1 300 0.91 2.9 7.8 24.8 2.5
17 0.38 16.5 35
100 V 200 SV-020x1 700 2.1 6.5 14.4 31.4 5
400 SV-040x1 1400 2.8 9.3 25.6 42.6 10
50 SV-005x2 200 0.66 2.1 5.1 22.1 1
100 SV-010x2 300 0.91 2.9 7.3 24.3 1
70
200 SV-020x2 600 1.6 5.8 13.5 30.5 2
17 0.2
400 SV-040x2 1000 2.8 9.3 24.0 41.0 3
3-phase 750 SV-075x2 1600 5.5 16.9 43.8 68.8 6 33 AC Servo System
8
200 V 1.0k SV-100x2 2300 7.6 17 53.6 78.6 6
1.5k SV-150x2 3200 11.6 28 65.8 10 97.8 7.3
33
2.0k SV-200x2 4000 18.5 42 111.9 22 149.9 9.7 0.25
16
3.0k SV-300x2 5900 19.6 56 113.8 151.8 15
5.0k SV-500x2 7500 32.9 84 263.7 36 27 326.7 25 0.3 65.5
50 SV-005x2 200 0.66 2.1 5.2 22.2 2
100 SV-010x2 300 0.91 2.9 7.4 24.4 2
Single phase 70
200 SV-020x2 700 1.6 5.8 13.7 17 30.7 3 0.2 33
200 V
400 SV-040x2 1200 2.8 9.3 24.9 41.9 5
750 SV-075x2 1900 5.5 16.9 52.7 8 77.7 9 33
Specifications
* When the above current is used, the duration of the incoming current is 20 ms at maximum.
29
Servo amplifier performance specifications Servo amplifier I/O specifications [Pulse/analog input type SV-xxxP]
Speed control range 1:5000 (Under the condition when rated torque is greater than load torque) No. of channels 13 channels
When the load fluctuates 0.01% max. with a load fluctuation from 0 to 100% (at rated rotation speed) Forced stop (FSTOP), deviation clear (CLR), servo ON (SVON), alarm reset (RESET),
Speed When the main circuit 0% with the rated voltage fluctuation of 10% proportional control (PCN), positive torque limit selection (PTL), negative torque limit
fluctuation voltage fluctuates (at rated rotation speed) selection (NTL), forward start (ST1), reverse start ST2, forward selection RS1, reverse
Perfor- rate When the ambient 0.1% max. at an ambient temperature between 0 and Input selection RS2, limit switch positive (LSP), limit switch negative (LSN), gain selection
mance temperature fluctuates +50C (at rated rotation speed) signal Function (GAIN), speed selection 1 to 3 SPD1, SPD2, SPD3), control mode selection (CSEL),
electronic gear selection GEAR1, GEAR2, command pulse inhibition (INHIBIT), zero
Torque control accuracy(repeatability) 1% Control clamp (ZCLAMP), Absolute position data request (SEN)
1.6 kHz (when JL = JM) I/O * Signal assignment can be changed except for forced stop (FSTOP) and deviation clear (CLR).
Speed frequency response *JL: Motor shaft converted load at moment of inertia, JM: * Input polarity setting can be changed except for deviation clear (CLR).
Motor moment of inertia
No. of channels 5 channels
Dynamic brake Incorporated
Alarm (ALARM), operation ready (RDY), in-position (INPOS), velocity matching
Built-in regenerative resistor: 50 W to 400 W models: Not provided Output
(VCMP), electromagnetic brake timing (BRAKE), limiting torque (TLM), limiting
750 W model: Provided signal Function
Regenerative resistor speed (VLM), warning (WARN), zero speed detection (ZSP), near range (NEAR)
External regenerative resistor: OP-84399(50 : 50W to 1.0kW) * Signal assignment and output polarity can be changed except for alarm (ALARM).
OP-87073(20 : 1.5kW*1)
A phase (A+/A-), B phase (B+/B-), Z phase (Z+/Z-): Line driver output*1
Analog monitor output for Built-in monitor output for monitoring motor rotation speed/torque command, etc. Encoder frequency
Z phase (ZOC): Open collector output
observation No. of channels: 2 division pulse output
No. of frequency division pulses: 1.6 Mpps max. (6.4 MHz in 2-phase quadruple mode)*2
Access window Status monitor, parameter setting, tuning, etc.
Command Sign + Pulse train, 2-pulse, A phase + B phase * Either of
Display CHARGE LED indicator CHARGE LED indicator (orange) for indicating the main circuit power supply input Pulse pulse form positive logic or negative logic can be selected for each form.
Position
function Status Pulse/analog input type Servo ON, command input, warning train
control Input form Line driver*1/open collector
indicator MECHATROLINK-II type Servo ON, command input, warning, MECHATROLINK communication input
Input frequency Line driver 1-pulse train : 4MHz Phase difference : 4MHz Open collector : 200kHz
Communi- Connection device Personal computer Command voltage Rated input voltage rang: -12 V to +12 V
USB Analog
cation Input impedance Approx. 14 k min.
communication Function Status display, parameter setting, tuning, etc Speed
function input
control Circuit time constant 30 s
Protective functions Overcurrent, overvoltage, low voltage, overload, regeneration error, etc. Speed selection Internal speed 1 to 7 can be selected with SPD1, SPD2, and SPD3 signals.
Other functions Automatic tuning, absolute position system, etc.
Command voltage Rated input voltage rang: -12 V to +12 V
Torque Analog
*1 2kW to 5kW can also be used depending on operational conditions. Input impedance Approx. 14 k min.
control input
Circuit time constant 16 s
*1 Equivalent to AM26C31
Servo amplifier I/O specifications [Input terminals] *2 Frequency division ratio can be set with parameters as desired.
DI-1 DI-2 DI-3 DI-P
Open collector
Circuit Common 2-wire 2-wire high- Differential
External resistor External resistor External resistor Communication Specification [MECHATROLINK-II type SV-xxxL]
input input speed input line driver
2.2k 1k 180
Communication
Max. input MECHATROLINK-II MECHATROLINK-I
DC26.4V DC24V+5% DC12V+5% DC5V+5% protocol
voltage
41H to 5FH (Maximum No. of connectable slave stations: 30)
Rated input DC24V DC24V DC24V Station
DC24V DC12V DC5V (The first digit is selected with access window, and the second
voltage (5mA) (9mA) (11mA) Equivalent MECHATROLINK address digit is selected with the rotary switch.)
Min. ON to AM26C31 communication
DC19V 18.3 V 9.9 V 4.2 V Transmission speed 10 Mbit/s (selected with access window) 4 Mbit/s (selected with access window)
voltage
Transmission cycle 250s, 0.5 to 4.0 ms (multiples of 0.5) 2ms
Max. OFF No. of transmission 17 bytes/station, 32 bytes/station
0.1mA 1.5mA 0.1 mA 17 bytes/station
current bytes (selected with access window)
Single phase: Operation specification Position/speed/torque control with MECHATROLINK communication
Response
4MHz, phase 200 kHz
frequency Command MECHATROLINK commands
difference: 4MHz Command
method (For setting/displaying, monitoring, and adjustment of
input
sequence, motion, and data)
Servo amplifier I/O specifications [Output terminals]

Circuit DO-1 DO-2 DO-E
Output mode Transistor NPN output Non-isolation open collector output Differential line driver output*1
1.6 Mpps (6.4 MHz or equivalent
Output frequency
for 2-phase quadrupled )
Rated load 30 VDC/30 mA
Leak current at OFF 0.1mA

Residual voltage at ON 1.6 VDC or less
Output frequency 50 kHz
Servo amplifier I/O specifications[MECHATROLINK-II type SV-xxxL]

No. of channels 8 channels
Forced stop (FSTOP), limit switch positive (LSP), limit switch negative (LSN),
Input external latch signals 1 to 3 (EXT1, EXT2, EXT3), positive torque limit selection
signal Function (PTL), negative torque limit selection (NTL), origin return deceleration switch (DEC)
* Signal assignment can be changed except for forced stop (FSTOP).
Control * Input polarity setting can be changed for all signals.
I/O No. of channels 4 channels
Alarm (ALARM), operation ready (RDY), in-position (INPOS), velocity matching
Output (VCMP), electromagnetic brake timing (BRAKE), limiting torque (TLM), limiting
signal Function speed (VLM), warning (WARN), zero speed detection (ZSP), near range (NEAR)
* Signal assignment can be changed except for alarm (ALARM).
* Input polarity setting can be changed for all signals except for the alarm (ALARM) signal.
A phase (A+/A-), B phase (B+/B-), Z phase (Z+/Z-): Line driver output*1
Encoder frequency
Z phase (ZOC): Open collector output
division pulse output
No. of frequency division pulses: 1.6 Mpps max. (6.4 MHz in 2-phase quadruple mode)*2
*2 Frequency division ratio can be set with parameters as desired.
30
General Specifications
Standard motor SV-M005xx SV-M010xx SV-M020xx SV-M040xx SV-M075xx SV-M100Ax SV-M150Ax SV-M200Ax SV-M300Ax SV-M500Ax
Model
Electromagnetic brake motor SV-B005xx SV-B010xx SV-B020xx SV-B040xx SV-B075xx SV-B100Ax SV-B150Ax SV-B200Ax SV-B300Ax SV-B500Ax
SV-300x2
LINEUP
Supported servo amplifier SV-005xx SV-010xx SV-020xx SV-040xx SV-075xx SV-100x2 SV-150x2 SV-200x2 SV-500x2
SV-500x2
Rated output*2 50 W 100 W 200 W 400 W 750 W 0.85 kW 1.3 kW 1.8 kW 2.9 kW 4.4 kW
Rated torque [Nm]*1*2 0.159 0.318 0.637 1.27 2.39 5.39 8.34 11.5 18.6 28.4
Momentary maximum torque [Nm] 0.557 1.11 2.23 4.46 8.36 13.8 23.3 28.7 45.1 71.1
Rated current [Arms]*2 0.61 0.84 1.6 2.7 4.7 6.9 10.7 16.7 23.8 32.8
Instantaneous maximum current [Arms] 2.1 2.9 5.8 9.3 16.9 17 28 42 56 84
-1
Rated rotation speed [min ] 3000 1500
-1
Maximum rotation speed [min ] 6000 3000
Torque constant [Nm/Arms] 0.285 0.413 0.435 0.512 0.544 0.859 0.891 0.748 0.848 0.934
-4 2
Rotor inertia moment [x 10 kg/m ]
0.0414 0.0665 0.259 0.442 1.57 13.9 19.9 26 46 67.5
Values in parentheses indicate the values
(0.0561) (0.0812) (0.323) (0.506) (1.74) (16) (22) (28.1) (54.5) (76)
for an electromagnetic brake motor.
20.9 35.0 50.9 75.2 119
Rated power rate [kW/s] 6.11 15.2 15.7 36.5 36.3
(18.2) (31.6) (47.1) (63.5) (106)
2 3880 4190 4420 4040 4210
Rated angle speed [rad/s ] 38400 47800 24600 28800 15200
(3370) (3790) (4090) (3410) (3740)
Excitation method Permanent magnet
Encoder for Resolution 20 bits
position/speed
detection Type Absolute Type (ABS) or Incremental Type (INC) Absolute Type (ABS)
Enclosure rating Totally enclosed, self-cooling, IP65 (excluding connectors and shaft opening) Totally enclosed, self-cooling, IP67 (excluding connectors and shaft opening)
Operating ambient temperature

0 to +40C (No freezing)
Storage ambient temperature -20 to +60C (No freezing)
Operating/storage ambient humidity 20 to 80%RH (No condensation)
Environment Operating atmosphere Indoors (No corrosive gas, flammable gas, oil mist, or dust)
Altitude 1,000 m max. above sea level
Vibration class V15
Resistance to vibration 49 m/s with the servo motor flange used as reference surface (3 directions: up/down, right/left, and forward/backward) 49 m/s2 with the servo motor flange used as reference surface (2 directions: up/down and right/left) 24.5 m/s2 (direction:forward/backward)
2
Shock resistance 490 m/s2 for two times with the servo motor flange used as reference surface
Insulation class Class B Class F
Insulation resistance 10 M min. with 500 VDC megohmmeter
Withstand voltage 1500 VAC for 1 minute
Examples of Use
UL/CSA Standard UL1004 C22.2 No.100
Low-voltage
EN60034-1, EN60034-5
Applicable CE Directive
standards Marking EMI EN55011 Class A, EN61800-3
EMS EN61800-3
North American EMI Regulation FCC Part15 B, ICES-003. Class A
The ratio of allowable load to moment of inertia 20 times 15 times 10 times 5 times
Standard motor Approx. 0.3 kg Approx. 0.4 kg Approx. 0.9 kg Approx. 1.3 kg Approx. 2.7 kg Approx. 5.5 kg Approx. 7.1kg Approx. 8.6 kg Approx. 13.5 kg Approx. 17.5 kg
Weight
Electromagnetic brake motor Approx. 0.6 kg Approx. 0.7 kg Approx. 1.5 kg Approx. 1.9 kg Approx. 3.6 kg Approx. 7.5 kg Approx. 9.0kg Approx. 11.0 kg Approx. 19.5 kg Approx. 23.5 kg
*1 Rated torque is the value in the following conditions:

Ambient temperature : 40C
KV MOTION +
Attached aluminum heatsink:
50 W to 100 W : 200 x 200 x 6 [mm]
200 W to 750 W : 250 x 250 x 6 [mm]
1 kW/1.5 kW/2 kW : 400 x 400 x 20 [mm]
3 kW/5 kW : 550 x 550 x 30 [mm]
*2 When SV-300x2 is combined with SV-M300Ax or SV-B300Ax, the following rating values are different.
Rated output: 2.4 [kW]
Rated torque: 15.1 [Nm]
The ratio of allowable load to moment of inertia: 3 times
Rated current: 19.6 [Arms]
AC Servo System
Electromagnetic Brake Specifications
Model SV-B005xx SV-B010xx SV-B020xx SV-B040xx SV-B075xx SV-B100Ax SV-B150Ax SV-B200Ax SV-B300Ax SV-B500Ax
Capacity [W] 5.5 5.5 6 6 6.5 10 10 10 18.5 18.5
Rated voltage DC24V 0% to +10%
Rated current [A] (at 20C) 0.23 0.23 0.25 0.25 0.27 0.41 0.41 0.41 0.77 0.77
Holding torque [Nm] 0.159 0.318 0.637 1.27 2.39 12.7 19.6 19.6 43.1 43.1
Release time [ms] 60 60 60 60 100 100 100 100 170 170
Operating time [ms] 100 100 100 100 80 80 80 80 100 100
Specifications
31
Torque-rotation Speed Characteristic

A:Operation region for continuous operation B:Operation region for short time operation*1
50W (SV-M005xx*2) 100W (SV-M010xx) 200W (SV-M020xx)
0.6 1 2
Torque (Nm)
Torque (Nm)
Torque (Nm)
0.45 0.75 1.5
B B B
0.3 0.5 1
0.15 0.25 0.5

A A A
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Rotation speed (min-1) Rotation speed (min-1) Rotation speed (min-1)
400W (SV-M040xx) 750W (SV-M075xx)
4 8
Torque (Nm)
Torque (Nm)
3 6
B B
2 4
1 2
A A
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Rotation speed (min-1) Rotation speed (min-1)
1kW (SV-M100Ax) 1.5kW (SV-M150Ax) 2kW (SV-M200Ax)

16 25 35
14 30
20
12 B
B 25
B
Torque (Nm)
Torque (Nm)
Torque (Nm)
10 15 20
8
15
6 10
10
4
A A A
5
2 5
0 0 0
0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500
3kW (SV-M300Ax) 3kW (SV-M300Ax)

*When SV-500x2 is used *When SV-300x2 is used 5kW (SV-M500Ax)
50 50 80
45 45 70
40
B
40
B B
60
35 35
Torque (Nm)
Torque (Nm)
Torque (Nm)
30 30 50
25 25 40
20 20 30
15 15
A A 20
10 10 A
10
5 5
0 0 0
0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500
*1 These graphs show the characteristics in the servo motor operation region for short time operation.
50W to 750W. . . . . . . . .Solid line : when a 3-phase, 200 VAC or a single-phase 230 VAC is input.
Dotted line : when a single-phase, 200 VAC is input.
Dash-and-dot line : when a single-phase, 100 VAC is input.
1kW to 5kW. . . . . . . . . . .When 3-phase, 200 VAC is input.
*2 Except for the SV-M005xx, the same characteristic is obtained when a 3-phase, 200 VAC or a single-phase, 200 VAC is input.
32
Pin Assignment of I/O connector [Pulse/analog input type SV-xxxP]
1 26 Pin Terminal Pin Terminal

I/O Name I/O Name
No. Position Speed Torque No. Position Speed Torque
27
LINEUP
2
1 - SG Signal ground 26 Output A+ Encoder pulse A-phase +
2 - - - 27 Output A- Encoder pulse A-phase -
3 Input V-REF Position: Speed feedforward Speed: Analog speed command Torque: Analog speed limit 28 Output B+ Encoder pulse B-phase +
4 - SG Signal ground 29 Output B- Encoder pulse B-phase -
5 Input T-REF Position/Speed: Analog torque limit/Torque feedforward Torque: Analog torque command 30 Output Z+ Encoder pulse Z-phase +
6 - SG Signal ground 31 Output Z- Encoder pulse Z-phase -
24 49 7 Input NP+ - - Negative pulse input+ 32 Output ZOC Open collector of encoder pulse Z-phase
8 Input NO- - - Negative pulse input- 33 - SG Signal ground
9 - SG Signal ground 34 - PL1 - - Power supply for open collector command
10 Input PP+ - - Positive pulse input+ 35 - PL2 - - Power supply for open collector command
11 Input PP- - - Positive pulse input- 36 - - -
12 - SG Signal ground 37 - - -
13 - - - 38 Output RDY Ready to operate
25 50 14 Output ALARM Alarm 39 Output ZSP Zero speed detection
Connector view 15 Output TLM TLM VLM Position/Speed: Torque limit in progress Torque : Speed limit in progress 40 - - -
seen from the 16 Output INPOS VCMP - Position : Inposition Speed : Speed match 41 Input - ST1 RS1 Speed : Forward start Torque : Forward selection
outer side of 17 - COM1 Output common 42 Input LSP Forward limit switch
SV series 18 Input FSTOP Forced stop 43 Input LSN Reversal limit switch
19 Input CLR - - Deviation clear 44 Input RESET Alarm reset
20 Input - SPD1 SPD1 Speed selection 1 45 Input PTL Forward torque limit selection
21 Input - SPD2 SPD2 Speed selection 2 46 Input NTL Reversal torque limit selection
22 Input SEN Absolute position data request 47 - - -
23 Input - ST2 RS2 Speed : Negative start Torque : Negative selection 48 - - -
24 Input SVON Servo ON 49 - - -
25 - COM0 Input common 50 - - -

Pin Assignment of I/O connector [MECHATROLINK-II type SV-xxxL]
1 14 Pin Terminal Pin Terminal

I/O Name I/O Name
No. Position Speed Torque No. Position Speed Torque
2 15
1 Output BREAK Electromagnetic brake timing 14 - - -
Examples of Use
2 Input FSTOP Forced stop 15 - - -
3 Output ALARM Alarm 16 - SG Signal ground
4 - - - 17 Output A+ Encoder pulse A-phase +
5 - - - 18 Output A- Encoder pulse A-phase -
6 - COM0+ Input common (+24 V input) 19 Output B+ Encoder pulse B-phase +
7 Input LSP Forward limit switch 20 Output B- Encoder pulse B-phase -
12 25 8 Input LSN Reversal limit switch 21 Output Z+ Encoder pulse Z-phase +
9 Input PTL Forward torque limit selection 22 Output Z- Encoder pulse Z-phase -
13 26
10 Input EXT1 External latch signal1 23 Output RDY Ready to operate
Connector view 11 Input EXT2 External latch signal2 24 Output ZOC Open collector of encoder pulse Z-phase
seen from the 12 Input DEC Origin return deceleration switch 25 Output WARN Warning
outer side of 13 Input NTL Reversal torque limit selection 26 - COM1 Output common
SV series
KV MOTION +
Overload Protection Characteristics
l 50 W to 750 W l 1 kW to 5 kW
10000 10000
AC Servo System
1000 1000
SV-x100Ax/x150Ax/
Detection time (S)
Detection time (S)
x200Ax/x300Ax
100 100
SV-x500Ax
Specifications
10 10
1 1
100 150 200 250 300 350 Rated torque Maximum torque
Rated torque + Momentary maximum torque
Torque command (rate ratio) (%) Approx.
2
The above are overload detection level characteristics when the ambient temperature is 40C and using the hot start setting.
33
Outline Dimensions
Positioning/Motion unit Unit: mm Positioning unit Unit: mm
KV-ML16V KV-MC20V KV-H20S

2.8 2.8
2.8
27.3 27.3 27.3
90 35.9 90 35.9 90 35.9
3.5
3.5 97 3.5 80
(130) 4.4 97
4.4 96.3
9 45 3 (150) 9 35 3 (130)
9 29 3 (130) (4.4)
KV-MC40V KV-MX1 KV-H40S

2.8 2.8 (92)
2.8
27.3 27.3 27.3
90 35.9 90 35.9 90 35.9
80 3.5
3.5 3.5 96.3 80
97 4.4
9 45 3 (130) 9 35 3 (130) 4.4 96.3
9 35 3 (130) (4.4)
CPU unit Unit: mm Connector transformation with terminal block Unit: mm
KV-5500/5000/3000/1000 KV-700 KV-HTC

85
27.3 27.3
90 35.9 90 35.9
35.4
90
3.5 3.5
72 80 80 4
84 55 3 96.3 3.8
96.5 110 22 43
(131.3) (4.4)
(130)
19.4
12
34
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Servo amplifier Unit: mm
LINEUP
SV-005x2 SV-150x2
SV-010x2
SV-020x2
Mounting hole details
Mounting hole details
5 2-5
(4) 5 4-5
160 160 150 150

(189) 0.5 0.5
160
160
(189)
23 35
2-M4 screws (55) (4) 5 800.5
45 (75) 140 45
2-M4 screws (25) 23 95
Battery (option) 95 (55)
(75) 180
Battery (option)
SV-040x2 SV-200x2

SV-005x1 SV-300x2
SV-010x1
Mounting hole details Mounting hole details
SV-020x1 5 2-5 4-5
(4) 5
150 170
0.5 0.5
160 180
(189) 160
(209) 180
Examples of Use
5 30 0.5 5 90 0.5
23 105
2-M4 screw (55) (4) 2-M4 screw 105
45 (75) 170 45 5 (55)
(75) 180
Battery (option) Battery (option)
SV-075x2 SV-500x2
SV-100x2
KV MOTION +
SV-040x1
Mounting hole details Mounting hole details
(5) 6 4 -6
(4) 5 3-5
150
160 0.5 238.5
(189) 160 0.5
250
250
AC Servo System
58
6 0.5
23
2-M4 screw (55)
70 (75) 180 70
Battery (option) 2-M4 screw
110 5 100 0.5
(75) 210
Battery (option) 110
Installation direction Installation regulation
The amplifier is fixed on [Installing from front] [Cooling]

Specifications
According to the following diagram, enough

the installing face with Mounting hole Tightening torque: 1.2 to 1.4 (Nm) Fan Fan 40 mm
space must be kept to ensure the cooling effect
M4 (M5 for SV-500x2)
2 to 4 mounting holes of fan and natural convection.
(number of mounting Be sure that temperature is uniform in the
400 W 400 W 750 W 1.5 kW
control panel.
holes depends on 30 mm or below or below 1 kW* or more
400 W
models). [When installing multiple servo amplifiers
side by side in the control panel]
When installing, The 40 mm The space between two servo amplifiers is
1 mm 1 mm 10 mm
front face (access port) M4 (M5 for SV-500x2)
about 1 mm.
Mounting hole * 100 V input type only However, at least 10mm space must be kept
of amplifier must be
on the right side of the 750W, 1kW and 400W
close to the installing (100 V input) servo
personnel in installation. amplifier to ensure cooling with cooling fan. In
addition, at least 10mm space should be left on
both sides of 1.5kW to 5kW servo amplifier.
35
Outline Dimensions
Servo motor
[ Standard motor ]
SV-M005xx/M010xx 2-B SV-M100Ax/SV-M150Ax/SV-M200Ax/SV-M300Ax/SV-M500Ax

C
A
G F
D
J J
Motor power cable
(option)
N H E
Encoder cable (option)
K
M L I L I
K J C
M A 4-B
2-P 2-O
N
G FP
H
SV-M020xx/M040xx/M075xx 4-B
C E
A
G F
Q
D
J J
Motor power cable
(option)
N E
Encoder cable (option) H
M L I
K
2-P 2-O
Model SV-M005xx SV-M010xx SV-M020xx SV-M040xx SV-M075xx Model SV-M100Ax SV-M150Ax SV-M200Ax SV-M300Ax SV-M500A
(A) R3.7 R3.7 R5.3 R5.3 R8.2 (A) R23 R23 R23 R30 R30
(B) 4.3 4.3 5.5 5.5 7 (B) 9 9 9 13.5 13.5
(C) M3, depth 6 M3, depth 6 M5, depth 8 M5, depth 8 M6, depth 10 (C) M5 depth 12 M5 depth 12 M5 depth 12 M12 depth 25 M12 depth 25
(D) 46 46 70 70 90 (D) 145 145 145 200 200
(E) *40 *40 *60 *60 *80 (E) 130 130 130 180 180
(F) 30h7 30h7 50h7 50h7 70h7 (F) 110 0-0.035 110 0-0.035 110 0-0.035 114.3 0-0.025 114.3 0-0.025
(G) 8h6 8h6 14h6 14h6 19h6 (G) 19 0-0.013 22 0-0.013 24 0-0.013 35 +0.01
0 35 +0.01
0
(H) 2.5 2.5 3 3 3 (H) 6 6 6 3.2 3.2
(I) 25 25 30 30 40 (I) 58 58 58 79 79
(J) (14) (14) (14) (14) (15) (J) 12 12 12
(K) 94 107.5 110 128.5 155 (K) 194.5 210.5 228.5 239 263
(L) 69 82.5 80 98.5 115 (L) 136.5 152.5 170.5 160 184
(M) 27.5 27.5 30.8 30.8 39.3 (M) 39 39 39 39 39
(N) 9.4 9.4 10.5 10.5 13.5 (N) 28 28 28
(O) M2 M2 M2 M2 M2.5 (P) (226) (226) (226) (282) (282)
(P) M2 M2 M2 M2 M2 (Q) 16.5 16.5 16.5 16.5 16.5
[ Axis end - axis with keyway ]

Model SV-x005xK SV-x010xK SV-x020xK SV-x040xK SV-x075xK
(a) 14 14 14 14 22
AA (b) 8h6 8h6 14h6 14h6 19h6
A c (c) 3 3 5 5 6
d (d) 1.8 1.8 3 3 3.5
(e) 3 3 5 5 6
b e
A Model SV-x100AK SV-x150AK SV-x200AK SV-x300AK SV-x500AK

a (a) 25 25 25 60 60
(b) 19 0-0.013 22 0-0.013 24 0-0.013 35 +0.01
0 35 +0.01
0
(c) 5 6 7 8 8
(d) 3 3.5 4 5 5
(e) 5 6 8 10 10
36
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Unit: mm
[Electromagnetic brake motor]
LINEUP
SV-B005xx/B010xx 2-B SV-B100Ax/SV-B150Ax/SV-B200Ax/SV-B300Ax/SV-B500Ax
C
A
G F
D
J J
H
Motor power cable Encoder cable
N (option) (option) E
K
M L I
J I C
K L A 4-B
M
2-P 2-O
N
G FP
H
SV-B020xx/B040xx/B075xx 4-B E
C
A
G F

D Q
J J R
Motor power cable Encoder cable
N (option) (option) H E
M L I
K
2-P 2-O
Examples of Use
Model SV-B005xx SV-B010xx SV-B020xx SV-B040xx SV-B075xx Model SV-B100Ax SV-B150Ax SV-B200xA SV-B300Ax SV-B500Ax
(A) R3.7 R3.7 R5.3 R5.3 R8.2 (A) R23 R23 R23 R30 R30
(B) 4.3 4.3 5.5 5.5 7 (B) 9 9 9 13.5 13.5
(C) M3, depth 6 M3, depth 6 M5, depth 8 M5, depth 8 M6, depth 10 (C) M5 depth12 M5 depth12 M5 depth12 M12 depth25 M12 depth25
(D) 46 46 70 70 90 (D) 145 145 145 200 200
(E) *40 *40 *60 *60 *80 (E) 130 130 130 180 180
(F) 30h7 30h7 50h7 50h7 70h7 (F) 110 0-0.035 110 0-0.035 110 0-0.035 114.3 0-0.025 114.3 0-0.025
(G) 8h6 8h6 14h6 14h6 19h6 (G) 19 0-0.013 22 0-0.013 24 0-0.013 35 +0.01
0 35 +0.01
0
KV MOTION +
(H) 2.5 2.5 3 3 3 (H) 6 6 6 3.2 3.2
(I) 25 25 30 30 40 (I) 58 58 58 79 79
(J) (14) (14) (14) (14) (15) (J) 12 12 12 - -
(K) 139 152.5 150 168.5 200 (K) 230.5 246.5 264.5 287 311
(L) 114 127.5 120 138.5 160 (L) 172.5 188.5 206.5 208 232
(M) 27.5 27.5 30.8 30.8 39.3 (M) 44.5 44.5 44.5 36 36
(N) 9.4 9.4 10.5 10.5 13.5 (N) 28 28 28 - -
(O) M2 M2 M2 M2 M2.5 (P) (226) (226) (226) (282) (282)
(P) M2 M2 M2 M2 M2 (Q) 16.5 16.5 16.5 16.5 16.5
(R) 11 11 11 11 11
I/O connector terminal block Unit: mm Regenerative resistor Unit: mm AC Servo System
OP-84411 OP-84399/OP-87073
109 2-4.5 (mounting hole) 200 2-4.5(mounting hole) 230 315
12 20
85 160 220 5 Regenerative resistor
4.3 4.3 wire (black)
14 14 200 (Mounting hole)
(Mounting hole)
40 40
6
7.62 7.62 60 6
1.27 1.27
Specifications
270
6.35 6.35 20 Thermostat output wire (white)
(54) (54)
36 36
11 11
1.2
35.2 35.2
37
List of Related Equipments
Positioning/motion unit
Support Refer to
Name/type Model direct Remarks
refresh (External dimensions)
MECHATROLINK-II communication, Max.16 axes, position control, speed control, torque control,
KV-ML16V I/O control, MECHATROLINK-II command, linear interpolation,
arc interpolation, helical interpolation, synchronisation control, fine control, motion flow support
P.2 to 19
KV MOTION 2-axis pulse train, position control, linear interpolation, arc interpolation, helical
KV-MC20V P.22
Positioning/ Positioning/motion unit interpolation, synchronisation control, fine control, motion flow support
motion 4-axis pulse train+1 virtual axis, position control, linear interpolation, P.26 to 28
KV-MC40V arc interpolation, helical interpolation, synchronisation control, fine control, (P.34)
motion flow support
Incremental encoder input (high-speed counter) 4ch, absolute encoder 2ch, memory
KV-MX1
card slot, common input: 12 points, common output: 12 points
KV-H20S 2-axis pulse train (with linear interpolation) P.5, P.42 to 43
Positioning Simple positioning unit
KV-H40S 4-axis pulse train (with linear interpolation) (P.34)
Positioning/Motion Unit Options

Refer to
Name/type Model Remarks
(External dimensions)
MIL connector, 40-pin OP-22184 With standard contacts, vertical type, for KV-MC40V/MC20V/MX1
MIL slender connector, 40-pin OP-51404 With standard contacts, inclined type, for KV-MC40V/MC20V/MX1
MIL connector, 20-pin OP-22185 With standard contacts, for KV-ML16V P. 22()
Positioning/
MIL connector, 14-pin OP-27284 With standard contacts, for KV-MX1
Motion Unit
Contact OP-22186 For standard cable AWG22-24, 200 pieces per pack
Common
Fine wire contact OP-30594 For fine cable AWG26-28 200 pieces per pack
MIL connector dedicated crimping tool OP-21734
SD memory card KV-M1G 1GB P. 22()
KV-HTC1 For MELSERVO-J2, J2_xA series (Mitsubishi Electric)
KV-HTC2 For Servopack (SGDB), II (SGDM, SGDH, SGDP) (Yaskawa Electric)
KV-HTC3 For MSD*EX series (Panasonic)
Terminal block connector KV-HTC4 For MINAS A series (Panasonic)
P. 22(P.34)
conversion unit KV-HTC5 For -Step AS series (Oriental Motor)
KV-HTC6 For -Step ASC series (Oriental Motor)
KV-HTC7 For MV Series (KEYENCE)
KV-HTC8 For SV Series (KEYENCE)
KV-HM1 For MELSERVO-J2, J2_xA series (Mitsubishi Electric)
KV-HM2 For Servopack (SGDB), II (SGDM, SGDH, SGDP) (Yaskawa Electric)
Positioning/ KV-HM3 For MSD*EX series (Panasonic)
Motion Unit
Mainboard module for KV-HM4 For MINAS A series (Panasonic)
Pulse train type P. 22()
adding KV-HTC axis KV-HM5 For -Step AS series (Oriental Motor)
KV-HM6 For -Step ASC series (Oriental Motor)
KV-HM7 For MV Series (KEYENCE)
KV-HM8 For SV Series (KEYENCE)
KV-HC1 Special connecting cable between KV-HTC and positioning unit
KV-HC2 For -Step AS series/ASC series (Oriental Motor)
KV-HTC dedicated KV-HC3 For MSD*EX series (Panasonic) P. 22 to 24
connecting cable For MV Series/SV Series (KEYENCE) ()
KV-HC4 For Servopack (SGDB), II (SGDM, SGDH, SGDP) (Yaskawa Electric)
For MINAS A series (Panasonic)
Software List
Refer to
KV STUDIO Ver.7 English version CD-ROM, Windows 7/Vista/XP/2000 compatible
Ladder Support Software
KV-H5WE *Equipped with positioning/motion unit setting tool KV MOTION+ (KV-ML/MC setting tool)/
(English)
simple positioning unit setting tool/MOTION BUILDER (KV-H setting tool) as standard
KV STUDIO Ver.7 CD-ROM, Windows 7/Vista/XP/2000 compatible P.12 to 19
KV-H5W *Equipped with positioning/motion unit setting tool KV MOTION+ (KV-ML/MC setting tool)/
(Japanese) ()
KV STUDIO Ver.7 Chinese version (simplified Chinese) CD-ROM, Windows 7/Vista/XP/2000 compatible
KV-H5WC *Equipped with positioning/motion unit setting tool KV MOTION+ (KV-ML/MC setting tool)/
(Chinese)
CPU unit
Support Refer to
Name/type Model direct Remarks
refresh (External dimensions)
CPU unit I/Os: 3096 (24 I/Os built in CPU unit) Program size: 260k steps
(supporting Ethernet/IPTM KV-5500 Executing speed of LD instruction: 0.010s Data memory capacity: 272k words
and built-in I/O 24 points) Built-in Ethernet/IP ports Built-in special functions
CPU unit I/Os: 3096 (24 I/Os built in CPU unit) Program size: 260k steps
(Ethernet/FL-net port, KV-5000 Executing speed of LD instruction: 0.010s Data memory capacity: 272k words
built-in 24-point I/O) Built-in Ethernet/FL-net ports Built-in special functions
I/Os: 3096 (24 I/Os built in CPU unit) Program size: 160k steps P.5
CPU KV-3000 Executing speed of LD instruction: 0.010s P.42 to 43
CPU unit Data memory capacity: 272k words Built-in special functions (P.34)
(Built-in 24-point I/O) I/Os: 3096 (24 I/Os built in CPU unit) Program size: 160k steps
KV-1000 Executing speed of LD instruction: 0.025s Data memory capacity: 160k words
Built-in special functions
I/Os: 3086 (14 I/Os built in CPU) Program size: 16k steps (can be expanded to
CPU unit
KV-700 32k steps) Executing speed of LD instruction: 0.1s Data memory capacity: 20k
(Built-in 14-point I/O)
words (40k words when expanding memories) Built-in special functions
*KV-1000/700 do not support the KV-M Series.
Company names and product names in this document are the trademarks or registered trademarks of their respective owners.
38
AC servo system SV Series
Refer to
Name/type Model Description
SV-005P1 50 W motor
LINEUP
SV-010P1 100 W motor
Single phase, 100 to 115 VAC, 50/60 Hz
SV-005P2 50 W motor
Pulse/analogue input type
Three phase or single phase, 200 to 230 VAC, 50/60 Hz
SV-100P2 1 kW motor
SV-150P2 1.5 kW motor
SV-200P2 2 kW motor
SV-300P2 3 kW motor
SV-500P2 3 kW/5 kW motor
Servo amplifier
SV-005L1 50 W motor
SV-010L1 100 W motor
Single phase, 100 to 115 VAC, 50/60 Hz
SV-005L2 50 W motor
MECHATROLINK-II type
Three phase or single phase, 200 to 230 VAC, 50/60 Hz
SV-100L2 1 kW motor

SV-150L2 1.5 kW motor
SV-200L2 2 kW motor
SV-300L2 3 kW motor
SV-500L2 3 kW/5 kW motor
SV-M005CS Incremental
Straight axis
SV-M005AS Absolute
50 W
SV-M005CK Incremental
Axis with keyway
SV-M005AK Absolute
Straight axis
SV-M010AS Absolute
100 W
Axis with keyway
SV-M010AK Absolute
Examples of Use
Straight axis
SV-M020AS Absolute
200 W
Axis with keyway
SV-M020AK Absolute
Straight axis
SV-M040AS Absolute
400 W P.5
Standard motor Axis with keyway P.20 to 23
SV-M040AK Absolute
SV-M075CS Incremental P.29 to 33
Straight axis
SV-M075AS Absolute
750 W (P.35 to 37)
Axis with keyway
SV-M075AK Absolute
KV MOTION +
SV-M100AS Straight axis Absolute
1 kW
SV-M100AK Axis with keyway Absolute
1.5kw
2 kW
3 kW
5 kW
Servo motor
SV-B005CS Incremental
Straight axis
SV-B005AS Absolute
50 W
AC Servo System
SV-B005CK Incremental
Axis with keyway
SV-B005AK Absolute
Straight axis
SV-B010AS Absolute
100 W
Axis with keyway
SV-B010AK Absolute
Straight axis
SV-B020AS Absolute
200 W
Axis with keyway
SV-B020AK Absolute
Straight axis
SV-B040AS Absolute
400 W
Specifications
Motor with SV-B040CK Incremental

Axis with keyway
electromagnetic brake SV-B040AK Absolute
Straight axis
SV-B075AS Absolute
750 W
Axis with keyway
SV-B075AK Absolute
SV-B100AS Straight axis Absolute
1 kW
SV-B100AK Axis with keyway Absolute
1.5kw
2 kW
3 kW
5 kW
39
List of Related Equipments
SV series AC Servo System

Refer to
SV-E3 Cable length 3m
Standard cable
Encoder cable
(For 50 W to 750 W)
SV-E3G Cable length 3m
SV-E5G Flexible cable Cable length 5m
SV-E10G Cable length 10m
SV-E3A Cable length 3m
Encoder cable SV-E5A Cable length 5m
Standard cable
(For 1 kW to 5 kW) SV-E10A Cable length 10m
SV-E20A Cable length 20m
SV-C3A Cable length 3m
Standard cable
SV-C3AG Cable length 3m
SV-C5AG Flexible cable Cable length 5m
Motor power cable SV-C10AG Cable length 10m
(For 50 W/100 W) SV-D3A Cable length 3m
SV-D5A Standard cable for electromagnetic Cable length 5m
SV-D10A brake Cable length 10m
SV-D20A Cable length 20m
SV-D3AG Cable length 3m
Flexible cable for electromagnetic
brake
SV-C3B Cable length 3m
Standard cable
SV-C3BG Cable length 3m
SV-C5BG Flexible cable Cable length 5m
Motor power cable SV-C10BG Cable length 10m
(For 200 W/400 W) SV-D3B Cable length 3m
SV-D5B Standard cable for electromagnetic Cable length 5m
SV-D10B brake Cable length 10m
SV-D20B Cable length 20m
SV-D3BG Cable length 3m
brake
SV-C3C Cable length 3m
Motor cable
Standard cable
SV-C3CG Cable length 3m P. 22 to 24
SV-C5CG Flexible cable Cable length 5m ()
Motor power cable SV-C10CG Cable length 10m
(For 750 W) SV-D3C Cable length 3m
SV-D5C Standard cable for electromagnetic Cable length 5m
SV-D10C brake Cable length 10m
SV-D20C Cable length 20m
SV-D3CG Cable length 3m
brake
SV-C3D Cable length 3m
Motor power cable SV-C5D Cable length 5m
Standard cable
(For 1 kW/1.5 kW) SV-C10D Cable length 10m
SV-C20D Cable length 20m
SV-C3E Cable length 3m
Motor power cable SV-C5E Cable length 5m
Standard cable
(For 2 kW) SV-C10E Cable length 10m
SV-C20E Cable length 20m
SV-C3F Cable length 3m
Motor power cable SV-C5F Cable length 5m
Standard cable
(For 3 kW/5 kW) SV-C10F Cable length 10m
SV-C20F Cable length 20m
SV-D3D Cable length 3m
Electromagnetic brake power
cable Standard cable
(For 1 kW to 5 kW)
OP-84404 For 50 W/100 W
Connector set for encoder /motor Connector set for encoder /motor
OP-84405 For 200 W/400 W
power supply power supply
OP-84406 For 750 W
Connector set for motor power OP-87063 For 1 kW/1.5k/2 kW
supply (Straight connector) OP-87070 For 3 kW/5 kW Connector for motor power supply
Connector set for motor power OP-87064 For 1 kW/1.5k/2 kW only
supply (Angle connector) OP-87071 For 3 kW/5 kW
Connector set for encoder(Straight connector) OP-87065 For 1 kW to 5 kW
Connector for encoder only
Connector set for encoder (Angle connector) OP-87066 For 1 kW to 5 kW
Connector set for electromagnetic brake (Straight connector) OP-87067 For 1 kW to 5 kW Connector for electromagnetic brake
Connector set for electromagnetic brake (Angle connector) OP-87068 For 1 kW to 5 kW only
SV-LA5 Cable length 0.5m
SV-L1 Cable length 1m
MECHATROLINK-II cable
MECHATROLINK-II
MECHATROLINK-II terminator SV-LT1 Termination resistor
Ferritic core OP-84409 For MECHATROLINK-II cables
40
SV series AC Servo System
Refer to
Category Model Remarks
OP-84400
LINEUP
Cable length 1 m, single-end barbed wire
50pin
OP-84401 Cable length 3m, single-end barbed wire
I/O connector cable
Components for I/O 26pin
connection of
OP-51419 50pin
servo amplifier I/O connector Connector only
OP-84407 26pin
(ML-II : 26 pin
PLS : 50 pin) Terminal block for I/O OP-84410 50pin
Relay terminal block unit for I/O connector
connector OP-84411 26pin
Terminal block cable for I/O KV-HC4 50pin P. 22 to 24
Cable length 1m
connector KV-HC3 26pin
()
Lithium battery with battery case SV-B1 For absolute position system
SV-B1 extention cable OP-87074 For 2kW to 5kW, SV-B1 may be used
Used if inserting/removing an encoder cable while the absolute
Branch cable for battery connecting OP-84398 position has been kept when using the absolute position system.
Other servo amplifiers Lithium battery option OP-51422 Lithium battery
OP-84399 For 50 W to 1 kW
Regenerative resistor
OP-87073 For 1.5 kW
Analog monitor cable OP-84408 Used when analog monitor out
Terminal kit OP-87075 For 5 kW
Software

Refer to
Category Model Remarks
AC Servo System SV series setting software SV-H1 CD-ROM, supporting Windows 7/Vista/XP/2000
Model Series
Examples of Use
Two types of servo amplifier is available: wire-saving
MECHATROLINK-II type and pulse/analog input type.
SV- 0 05 P 2
Models depend on rated output and supply voltage. Rated output Supply voltage
Models of servo amplifier are shown as follows. 005:50W 100:1.0kW 1:100V
010:100W 150:1.5kW Interface specification 2:200V
020:200W 200:2.0kW L:MECHATROLINK-II type
040:400W 300:3.0kW P:Pulse/analog input type
KV MOTION +
075:750W 500:5.0kW
Models of servo motor depend on rated output, whether or not

equipped with electromagnetic brake, shape of axis
SV - M 0 05 A K
end and encoder type. Type of servo motor Axis type
AC Servo System
Models of servo motor are shown as follows. M: Standard motor S : Straight axis
B : Electromagnetic brake motor K : Axis with keyway
Encoder type
Applicable capacity of servo amplifier A : 20-bit ABS encoder
005:50W 100:1.0kW C : 20-bit INC encoder
010:100W 150:1.5kW
020:200W 200:2.0kW
040:400W 300:3.0kW/5.0kW
075:750W 500:5.0kW
Specifications
41
Simple positioning function
CPU unit built-in motor control function
Super high-speed multi-function CPU unit

Dedicated commands for motor control
Positioning setteings are completed with a single instruction.
KV-5500/5000/3000/1000/700
Twelve dedicated commands are available.
Pulse train Open collector 2-axis 32-point
output output control memory Positioning instruction Teaching instruction Jogging instruction
Value/DM JOGX
Stop sensor Output frequency PLSX TCHX CW
input 100 KHz CCW
HIGH
Origin return instruction Home positioning instruction* Speed change instruction*

Value/DM
ORGX HOMEX CHGSPX
Amazingly fast 30 s start-up time (KV-5500/5000/3000)
Enabled by CPU built-in function
Shortened installation cycle time leads to improved production efficiency. Specialised point parameter window
Reduced cycle time No need for programming such as troublesome DM intermediate
High speed
specifications, simply enter parameters. Assignment of parameters to
KV-3000 2.3 times compared to KV-700
devices can also be confirmed easily by simply checking the CM display.
Conventional
product
Built-in two-channel motor control function supports both

position control and speed control.
Position control
Speed control Built-in 5 V power supply*

50 kHz
30 kHz
No need for an external power supply when connecting with the motor
20 kHz
driver thanks to the insulated built-in 5 V power supply.
5 kHz
0 Hz 0 Hz
* Except KV-700
Simply settable positioning unit
Specialised system macro and parameter setting software

Simple positioning unit
Reduced program creation requirements
KV-H20S/KV-H40S
Example simplified process using the system macro
Pulse train Line driver 2 to 4-axis Electronic gear
output output control conversion
400-point S-shape acceleration/ Linear interpolation Stop sensor

memory deceleration operation input
2-axis 4-axis
Zero start Output frequency control unit control unit
Palletising
input 1 MHz KV-H20S KV-H40S
Simple setting window <Parameter setting>

Startup speed only 1 s or less Settings are completed by simply specifying a few types of parameters.
And as specified parameters can easily be checked in a list, the time
If start signal input terminal ZERO_ST of the unit is used, start 1 s.
Since the unit uses direct signal input, scanning time is not completely required for creating programs is greatly reduced.
influenced. It is compatible with the previous ultra high-speed
communication.
Start-up with a normal operation start command

Operation start command ON
CPU unit scanning time Positioning pattern calculation Start time
1.2ms
Start-up with zero start input

Zero start input
Positioning pattern calculation Input response time Start time

Shortens these processing time
25 s 1 s
The positioning pattern is calculated before a start-up signal is input.
42
Specifications of the CPU unit built-in motor control function
Item Specifications
Independent positioning control (PTP: point to point)
Control method
Speed control (independent), speed control positioning control (independent)
LINEUP
Number of controlled axes 2 axes
Number of positioning points 32 points/2 axes
Target value/moving distance -2147483648 to 2147483647 pulse, incremental, absolute
Start-up speed 50 to 65535 p/s
Operation speed 50 to 100000 p/s
Acceleration/deceleration time 0 to 4000 ms, acceleration/deceleration control cycle 1 ms
Acceleration/deceleration method Linear
Start-up time KV-5500/5000/3000: 30 s, KV-1000: 35 s, KV-700: 70 s
Pulse output mode Transistor NPN output (1 pulse, 2 pulse switching)
General specification
Item Specification
Supply voltage DC24V(10%)
Internal current consumption (except CPU unit KV-5500: 320mA or less KV-5000: 320mA or less KV-3000: 320mA or less KV-1000: 320mA or less KV-700: 160mA or less
the drive current for input loop) Expansion unit KV-EB1S: 15mA or less KV-EB1R: 25mA or less
Operating Surrounding air temperature 0 to +50C (no icing)*1 *2
Storage temperature -20 to +70C*1
Operating humidity 10 to 95% RH (no condensing)*1
Storage humidity 10 to 95% RH (no condensing)*1
Withstand voltage AC 1500V For 1 min Between power terminals and I/O terminals or external terminals and housing

Noise immunity 1500 or more Vp-p pulse width 1s, 50ns(based on noise simulator) IEC standard compliancy (IEC61000, 4-2/3/4/6)
Intermittent vibration Scan times
Frequency Acceleration Half amplitude
5 to 9Hz 3.5 mm
Follow JIS B 3502 9 to 150Hz 9.8m/s2 10 times for X/Y/Z
Shock resistance
IEC61131-2 Continuous vibration direction
Frequency Acceleration Half amplitude (For 100 min)
5 to 9Hz 1.75 mm
9 to 150Hz 4.9m/s2
Insulation resistor 20M above (measured between power terminals and I/O terminals or external terminals and housing with 500V DC megohmmeter)
Working environment Without dust and corrosive gas
Examples of Use
Operating altitude 2000m or less
Overvoltage category II (when using KV-U7)
Pollution degree 2
KV-5500:Approx. 320g KV-5000:Approx. 320g KV-3000:Approx. 300g KV-1000:Approx. 290g KV-700:Approx. 240g
CPU unit
Expansion memory for KV-700 (OP-42138): Approx.10g
Weight End unit Approx. 30g
Start unit Start unit for KV-5500/5000/3000: Approx. 20g Start unit for KV-1000/700: Approx. 30g
Expansion unit KV-EB1S: Approx. 90g KV-EB1R:Approx. 115g
*1 The range in which the system is used. *2 According to temperature on lower side of the unit in control panel.
KV MOTION +
Model KV-5500 KV-5000 KV-3000 KV-1000 KV-700
Positioning pulse output 2 points (maximum output frequency 100 kHz)
CPU unit I/O Input: 16 points, output: 8 points Input: 10 points, output: 4 points
Power failure hold Program memory Flash memory be written for 100,000 times
function Device* Based on battery 5 years (operating ambient temperature 25C, in power failure hold mode)
Self-diagnosis function CPU damaged, RAM damaged, other
* Target device R/LR/CR/T/C/DM/EM/FM/CTH/CTC/CM
Specification positioning unit /simplify setting

Model KV-H20S KV-H40S
AC Servo System
Positioning (PTP: point to point) control (independent, linear
Control mode interpolation) speed control (independent), speed control
positioning control (independent)
2-axis/unit independent 2-axis/ 4-axis/unit independent 4-axis/
No. of axis controlled
Linear interpolation with 2-axis Linear interpolation with 4-axis
Number of positioned points 400 points/axis 200 points/axis
99,999,999 (pulse, mm, degree) increment, absolute value
Position Instruction
coordinate management scope (- 2,147,483,648 to 2,147,483,647)
Speed Instruction 1 to 1,000,000p/s
Acceleration/Deceleration 1 to 65,000 (however, 65,000 is set as instant acceleration/
(p/s/ms, mm/s/ms, deg/s/ms) deceleration) control period 2ms
Acceleration/deceleration mode Linear, S shape sine curve
Specifications
Starting time Independent operation: 1.5ms linear interpolation operating: 1.8ms

Pulse output state Differential line driver output (1 pulse, 2 pulse switching)
Memory backup Flash memory
Terminal block connector conversion unit KV-HTC (suitable for
External device
servo drive of different manufacturers) parameters setup
Test run function, sensor interruption stop function, continuous
Others
action, approach rotation control
KV-H20S: 120mA or less
Current consumption
KV-H40S: 130mA or less
Weight Approx. 150g Approx. 200g
43
WW1-1035
Copyright (c) 2012 KEYENCE CORPORATION. All rights reserved. KVMotion-WW-GC-GB 1045-6 600A69 Printed in Japan

KV-Motion C 600A69 GB WW 1045-6

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KV-M Series General Catalogue

Positioning/Motion Control System

DDR Super-high speed

Realtime PLC Positioning/Motion Unit

Various axis controls comprehensively covered by one unit

<Motion control Problem: Hardware>

Problem 1 Multi-axis system takes a long time for wiring

Problem 2 Complicated axis control is required in order to shorten cycle time

Solves all these problems! P.6

<Motion control problem: Software>

Problem2 Axis control debugging is particularly troublesome

Problem3 It's difficult to reuse programs for different applications

Solves all these problems! P.12

Positioning/Motion Unit KV-M Series

Compatible with Synchroni- Manual

2-axis/ 4 MHz *2 KV-MC40V only

Differential line driver Synchroni- Manual

Function High-speed Direct I/O

Function expansion Incremental type: 4 points, 6.4 MHz response frequency

Wire-saving type Pulse train type

<Other positioning units>

Simple positioning unit Built-in positioning function

Pulse train type positioning. The CPU unit has a built-in

Wide range of functions available i n o n e s i m p l e u n i t .

Positioning Speed Torque Interpolation Fine Synchroni- Electric

Multi-range Positioning to motion control, all performed with a single unit

General motion controllers

Controls other than High-speed

KV-M Conventional KV-M Conventional

Function expansion unit KV-MX1 Maximum 8 s high-speed start-up Cache start

MECHATROLINK is an open network

MECHATROLINK-II Wire-saving, high-speed control and flexible system configuration

Wire-saving High-speed control

Conventional pulse train

Flexible Multi control

Category Manufacturer Model An example of Approaches Return

High-speed control High-speed pulse output

KV-MC20V/MC40V 0.6ms KV-MC20V/MC40V

High-speed start-up High-speed response

Cache start 0.008ms 2000

Enhanced positioning control functions

Torque control and speed control (KV-ML16V)

Diversified origin return modes

Normal origin return Inching origin return Press-in torque time

Near-point inching Press-in torque threshold value

Bezier curve acceleration/deceleration INDUSTRY FIRST

Helical interpolation (3-axis screw control)

MECHATROLINK- / Pulse train type

Now even easier to introduce synchronisation control from 2-axis to multi-axis.

Connector pin insertion process

No more need to change

Out of the box No special training required

KV MOTION+ User-friendly Motion Navigation

Included as standard with KV STUDIO

Without registration, only one license is available for one computer.

*1 Microsoft Internet Explorer Ver.6.0 or later must be installed on your PC.

Software License Agreement

Site licence Free upgrade

KV STUDIO user registration provides

Datalink Configuration Software

Advanced parameter input method Simulated positioning

MECHATROLINK- / Pulse train type

Easy programming enables smooth implementation to synchronisation control

Sampling data: KV-M Series data

Regenerative resistor23 26-pin cable for I/O