You are on page 1of 13

Journal of Cleaner Production 141 (2017) 538e550

Contents lists available at ScienceDirect

Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Upgradable PSS: Clarifying a new concept of sustainable


consumption/production based on upgradablility
Olivier Pialot a, *, Dominique Millet a, b, Justine Bisiaux c
a
QUARTZ, Supmeca, France
b
COSMER, Universit
e de Toulon, France
c
COSTECH, UTC Compi egne, France

a r t i c l e i n f o a b s t r a c t

Article history: Confronted with the accelerated product obsolescence and the resulting waste of materials, the concept
Received 4 May 2015 of optimised/increased/hybridised upgradability is considered. In the literature, upgradability is used to
Received in revised form respond to local technical problems (updating norms, update because of a broken component etc.) or as
29 August 2016
an end-of-life option. In our view however, it constitutes the heart of a new and promising paradigm of
Accepted 30 August 2016
Available online 31 August 2016
production/consumption. This paper proposes to consider hybrid systems that are called Upgradable
Product Service System (Up-PSS) combining upgradability with optimised maintenance, with valor-
isation of end-of-life parts and with the servicisation of the offer. The promises of increasing attrac-
Keywords:
Upgradability
tiveness for clients, new businesses for manufacturers and a host of environmental benets make this
Sustainable consumption new concept highly pertinent compared to known models of production/consumption such as rema-
PSS nufacturable products, easily recyclable products, PSS, optimal maintenance products or basic upgrade
products. Moreover, Up-PSS is a new opportunity to switch to offers without ownership transfer that
facilitates the implementation of circular economy. In order to shed light on the eld of Up-PSS and
investigate the boundaries of this new paradigm, three actions are carried out: (1) focus groups with
consumers and workshops with two manufacturers (2) on the upgradability of real products and (3) on
the changes in business models. Our action research approach resulted in clarifying this new concept of
the product by dening key ideas based on three keystones: (i) upgrades should be scheduled according
to regular cycles of successive lines of functional improvements to satisfy the following themes of value
creation: utilitarian, emotional, ethical, and service-oriented. There should also be specic upgrades
chosen from a catalogue; (ii) the effects are strong environmental gains from multiple principles of
rationalisation materials use but also by encouraging users to eco-friendly usage of their products; this is
formalised by an eco-score to which both users and producers are committed. (iii) The above are
accompanied by continuous interaction between clients and manufacturers through a web platform,
offers of upgradable systems that would integrate bundles of services resulting in the system's growing
attractiveness in the eyes of clients. This in turn would set in motion new modes of contracts, offering
manufacturers new and more frequent ways of earning revenue; this would be conditional on setting up
an upgradability support service that would be attractive to clients as well as reorganising the value
chain with the participation of new partners. This transformation of the value network over time implies
developing new development paths for business models to facilitate the transition from current eco-
nomic models centred on material goods to models that are more service oriented.
2016 Elsevier Ltd. All rights reserved.

1. Introduction: from static, passive, throwaway objects to a


new category of sustainable systems with multiple upgrade
cycles

Our society has become more and more preoccupied with


environmental issues. The accelerating rhythm of product renewal
* Corresponding author.
E-mail address: olivier.pialot@supmeca.fr (O. Pialot). results in materials and energy being exploited ever more rapidly.

http://dx.doi.org/10.1016/j.jclepro.2016.08.161
0959-6526/ 2016 Elsevier Ltd. All rights reserved.
O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550 539

Today, with an annual consumption of raw materials at about 60 for product upgradability, lays out the original positioning, prom-
billion tonnes (SERI Research center, 2009), the world's population ises and opportunities of our approach compared to alternative
consumes about 50% more natural resources than 30 years ago modes of CP/P proposed in the literature and the key questions
(Commissariat ge ne
ral au De
veloppement durable, 2010). In OECD dening the boundaries of upgradable offers. Section 3 presents the
countries,1 the volume of household waste ows increased by 40% three actions undertaken to determine the characteristics of an
between 1980 and 1997 (Commission of the European upgradable system: (1) focus groups with consumers and (2)
Communities, 2006). workshops with two industrial actors on the upgradability of real
The current mode of mass consumption and production that is products and (3) on the change in business models to understand
called the Accelerated Process of Renewal of New Throwaway their different points of view. Section 4 highlights what is learnt
Products (APRNTP) is no longer compatible with sustainable from the results, leading to a proposal for three keystone principles
development (World Commission on Environment and of our new concept of CP/P based on upgrades (section 5) with a
Development, 1987). Finding a solution requires to imagine new view to economic growth freed from consumption of resources.
models of production and consumption.
To support the idea of sustainability, another mode of con- 2. Issues about upgradable systems
sumption/production could be considered: the Dynamic of
Continuous Upgrades Integrated into Sustainable Products 2.1. Need for upgradable systems
(DCUISP), in other words a product whose end-of-life would be
projected over a longer term through optimal modularity. With The upgradability of an artefact is dened as an artefact that can
such products, any technical, functional or visual improvement upgrade its functionality during operation (like software) and/or at
could be easily integrated, and could even depend on the remanufacturing stage (Shimomura et al., 1999). Upgradability of-
changing needs of each user. The optimisation of modules' lifespan fers exibility in terms of adapting to change (changing needs,
would rationalise the use of materials and the most efcient wear, obsolescence etc.) that is promising for the consumer
technologies in terms of energy could be put to use at any time. This (attractiveness and system usability), for industrial actors (business
ideal picture is however difcult to achieve for many reasons. loyalty) and for the environment. To remain rooted in reality and
Notably, the exible structure it implies could make certain take what at this stage is only a theoretical projection further, it is
changes in the modules, but it would be difcult to alter interfaces necessary to conrm the potential need for systems upgradability
between modules or their basic form. Similarly, a system with a in the eld, with the stakeholders involved. A concrete study was
certain size can be hard to miniaturize: downsizing suggests the carried out with multi-national (France, Germany and Spain)
design of a system as a whole (Carey et al., 2011). More generally, viewpoints on a specic type of product: electrical household ap-
changes resulting from breakthroughs of technology or usage are pliances (Pialot and Millet, 2014).
difcult to anticipate. The results show:
Between these two models (no evolution in APRNTP and
continuous evolution in DCUISP), is suggested a middle way that  For the vacuum cleaner and the expresso machine, more than
considers products with certain xed structural characteristics 50% of products are thrown away, even if they still work (Fig. 1:
which discontinuously evolve through the integration of functional left). Functional improvements could thus respond to this
changes one, two, three or even four times during their life. dissatisfaction in order to extend product lifetimes.
Firstly, the concept of upgradability (functional improvements  The problems that lead to end of use are distributed unevenly
brought to a system over time) is considered as the foundation of a (Fig. 1: center). Each of these problems is important in its own
new paradigm of consumption/production (CP/P) that would way. The accumulation of problems is an important issue: nearly
satisfy at the same time the Environmental sustainability notably 50% of products accumulate 3 problems or more (Fig. 1: right).
due to the rationalisation of materials use over time and the added The concept of integrated functional improvements seems a
value of such systems both for clients and producers. good way to counter dissatisfaction as early as possible.
Secondly, the assumption is made that it is necessary to hy-
bridize (1) various strategies for rationalising materials use and (2)
value creation in order to maximise the potential of upgradable 2.2. Towards sustainable Upgradable-PSS, a new paradigm for
systems in terms of environmental sustainability and added value. consumption/production (CP/P)
In this spirit of multi-solutions that are exible over time through
upgrades, it can be considered: The quantitative study showed strong potential for applying the
concept of upgradability. Upgradability must be put into perspec-
(1) Different strategies for rationalising materials use exist; they tive with new alternative paradigms of CP/P proposed in the liter-
are centred on loops of material ows at end-of-life, the ature, such as Post Mass Production (Umeda et al., 2000) or the
extension of lifespan or the creation of dematerialised value. parsimony paradigm (Cucuzzella, 2009). The analysis of these
(2) Different strategies of value creation exist, from selling alternatives shows that they are associated with three main prin-
products to selling services. ciples of rationalisation of materials use (MRPr.) if the ratio value
of the system over Time/Material consumed is considered:
The aim of this paper is not to demonstrate the quantitative increased Time, Value and Material unchanged (MRPr.1); increased
superiority of this new mode of CP/P based on upgradability, but to Value, Time and Material unchanged (MRPr.2); reduction of Ma-
characterise certain promises, dene a perimeter of success and terial consumed, Value and Time unchanged (MRPr.3). Fig. 2 pre-
clarify certain aspects to show that such a concept is pertinent. sents these three principles of rationalisation of materials use and
In order to shed light on the potential, the perimeters and some links each of them with the existing models of CP/P in order to
of the ways of implementing this new paradigm based on up- compare concrete elements.
gradability (introduced in section 1), Section 2 shows the real need These different modes of CP/P (Remanufacturing, Recycling,
Maintenance, Upgrading, Product-oriented PSS, PSS related to
continued use and PSS related to intermittent/one-shot use)
1
Organisation of Cooperation and Economic Development. materialising the different principles of rationalisation of materials
540 O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550

use (MRPr.1-Time; MRPr.2-Value; MRPr.3-Material) are character- product is systematically retrieved at the end of its life (no collec-
ized in Fig. 3, according to the localisation of environmental gains tion problems). In other words, and following the spirit of Tukker,
(green column), potential attractiveness (orange column) in the migrate to functionality economy is a strategic way for the imple-
eyes of clients and difculties of implementation (grey column). mentation of the circular economy.
From the point of view of environmental gain, reductions of By aiming to maximise the potential of an upgradable system in
impacts are expected for each of the ve modes of CP/P under re- terms of environmental sustainability and added value, it is pro-
view, but their origin differs in terms of the life cycle phase con- posed to form hybrid systems called Upgradable PSS (Up-PSS)
cerned. It should be noted that the gain of a service-based strategy combining upgradability with the three following modes of CP/P:
(based on dematerialisation) be observed more easily by calcu-
lating the amount of material for a comparable price for the client. On the use phase:
From the point of view of attractiveness, remanufacturing,  1) Hybridisation with maintenance allows to adapt to systems
recycling and object sharing are not attractive for customers wear and tear and thus in the end, maximises systems' life-
because they do not allow for functional improvements. The times and performance consistency.
attraction for sharing and in some cases for remanufacturing lies in  2) Hybridisation with the PSS mode of servicisation increases
a reduced price. For maintenance, attractiveness is related to the the offer's value without adding a lot of material (demateri-
length of time the product continues to perform. The addition or alisation of value by added services)
improvements of functionalities generate more value, whether this  For us, beyond dematerialised value brought to the product,
is through upgrading the product or through services made avail- the challenge of this hybridisation is to lead consumers to
able (PSS). switch to offers without ownership transfer, that is to say
At this stage, each mode of CP/P has been considered in an towards the sale of services (from Product-oriented Up-PSS
isolated fashion. Since it is being tried to maximise the potential of to usage/result-oriented Up-PSS) for the reasons described
an upgradable system in terms of environmental sustainability and above.
added value by combining different strategies, it is necessary to On end-of-life/extraction of materials phases:
consider mixtures, combining upgradability with remanufactur-
ing/recycling, with maintenance, servicisation or sharing. For each To achieve maximum environmental performance, the whole of
mix considered in Fig. 4, it can be concluded on the possibility and the life cycle must be taken into account.
interest of a hybrid solution.
Fig. 4 highlights the exibility of upgradability: it not only allows  3) Hybridisation with remanufacturing and/or recycling allows
for hybridisation with all the modes of CP/P under consideration (environmental and economic) valorisation of worn modules
but also contributes elements that respond to the weaknesses/ and end-of-life products. This is even more so since upgradable
limitations of those other modes. products are easy to dismantle and collection of worn modules
The concept of upgradability makes the product more adaptable is made easier by the fact that certain actors are already involved
to changing needs, fashions and norms in the use phase and this in upgrades integration process.
contributes to the product's lifetime.
Other hybridizations may have benecial effects. This is for These Up-PSS are highly promising in terms of environmental
example the case of the Maintenance and Remanufacturing. Design impact and added value. The aggregation of value-creating strate-
efforts for a faster and less expensive maintenance by easy gies (addition of services and functional improvements) also lets us
dismantling facilitate also remanufacturing operations at end of life envisage a mass market for Upgradable-PSS that would be inac-
of the product. But the hybridisation between usage/result -ori- cessible for any of the modes taken in isolation. There is an
ented PSS (which underlies contracts without ownership transfer) increasing design effort involved because of the accumulated
and remanufacturing and/or recycling appears to be a more constraints of each mode, but this effort is quite similar to that of
attractive option. Indeed, the non-transfer of ownership means that designing the upgrading mode alone.
manufacturer-seller turns itself into product eet manager. Its re- The promising new mode of CP/P offered by Up-PSS needs to be
sponsibility and interest for maximizing end of life of its products further examined in terms of concrete identity markers and dened
and/or interest to extend the lifetime of its products become an in terms of its key notions.
essential point of its business. Moreover, in this conguration, the

Fig. 1. Results of survey for vacuum cleaner (234 Questionnaires) based on (Pialot and Millet, 2014).
O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550 541


Fig. 2. The 3 principles of rationalising materials use - including the following references : (Gehin et al., 2008; Pigosso et al., 2010; Rose et al., 2002; Ijomah, 2002; Ostlin et al., 2008;
Xing et al., 2003; Umeda et al., 2007; Kondoh et al., 2009; Mont, 2002; Tukker, 2004).

Fig. 3. Comparison of existing modes of consumption/production (CP/P).

2.3. Structural elements of an upgradable system and consumer? This is a new mode of consumption that needs to be
explored. Four key dimensions/questions are distinguished to
These Up-PSS raise new questions about the upgradable side structure these ideas.
of products. What are the structural elements of such a system?
What types of offer can upgradability propose? How does up-  Which upgrades should be integrated?
gradability redene the market relationship between manufacturer
542 O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550

Fig. 4. Possibilities for hybridisation with a CP/P mode of upgradability - including the following references: (Tchertchian and Millet, 2012; Tchertchian et al., 2010; Pialot et al.,
2012).

A central question is the identity, shape and reason for the up- lifetimes of essential components and by the costs and environ-
grades integrated to an Upgradable-PSS over time. In the literature, mental impacts of changing modules and returning them to the
for an upgradable system based on a modular structure, Umeda factory for renovation. In the more accessible conguration of up-
distinguishes functional upgrades and parametric upgrades: func- gradability (modules being changed by a technician or even by the
tional upgrading, which adds or removes functions such as adding client, with no return to factory necessary), the denition of cycle
the two-sided copying function to a photocopier, and parametric becomes less constraining so that it is possible to imagine cycles
upgrading, which changes the performance of a product such as that are not prescribed in advance. These questions about the
increasing copying speed. (Umeda et al., 2005). With regard to the format of cycles (prescribed or not, regular or not ) provide a
objectives of upgrading, certain studies of functional analysis can sketch of what can be from now called the upgradability scenario
be enlightening. The question of which type of upgrades to inte- of modules that can be dened more precisely.
grate has a direct inuence on the offers that can be proposed; it
also raises essential questions during the design phase. A typology  What type of value proposition? What type of customer rela-
of upgrades is needed. tionship? What form of contract?

 When should upgrades be integrated? This set of questions is related to the consequences of upgrad-
ability on the standard mode of consumption. In fact, selling an
This question on the dates of integration leads to other related upgradable system implies selling a product that evolves but that
questions: should upgrades be integrated in regular cycles? What is sale also includes all of its functional improvements over time, and
the right rhythm for integrating upgrades? Should the quantity of even other related services. The upgradable character of the system
upgrading be the same from one sequence to another? In our totally changes the structure of the value proposition. From being
previous studies on remanufacturing (Pialot et al., 2012), well established and static, it becomes multi-form and dynamic. A
dened cycles were considered; these were constrained by the certain number of questions then concern the perception of
O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550 543

upgradability by the client. Will this client anticipate future de- business relationship, Business Model workshops were held with
velopments, or will he react simply to short-term stimuli? Which two manufacturers. They were to rethink the business model
upgrades will be considered valuable? How will the conditions of possibilities for the rm in the short, medium and long term, taking
upgradability be perceived (price, environment, loss of ownership into account different modes of contracts (from the sale of products
etc.)? The client-producer relationship is also impacted, as is the to the sale of services). Starting off from a 9 blocks modelling of the
mode of contract of Up-PSS (Product, Usage or Result - oriented). business model (Osterwalder et al., 2010) and adopting a partici-
pative position with a constructivist and semi-directive approach,
 Which business model is appropriate? these workshops were held with a multidisciplinary team repre-
sentative of the rm (actors involved in the supply chain, sales,
From the point of view of business model, upgradability implies management of the business model and company strategy). The
that the manufacturer reconsiders customer relationships, adds following process was adopted:
one or several potential partners to materialize the support services
for upgradability and imagines several modes of contract to be able 1. Draw up the current business model (BM); (make an inventory
to build a strategy to lead consumer towards offers without of the current BM identifying its main focus with a view to
ownership transfer. gradually changing the business model.)
2. Think about what the future BM could be by using the 9 blocks-
3. Research method BM canvases (Osterwalder et al., 2010) and taking into account
the upgradability scenarios built in Workshop 3.1.
To respond to all these questions three sets of experiments with 3. Rene the different ideas for gradual change in the BM to come
both consumers and producers are carried out (Fig. 5). up with new BMs and position them in the short, medium and
long terms, with the intention to switch to offers without
3.1. Workshops design of upgrade scenario ownership transfer.
4. Dene a development path for BMs with the multidisciplinary
In order to understand how the design team should identify team.
which upgrades to add to the product and if they should be inte- 5. Specify the development path of the BM: assessment, time-
grated in the short, medium and long term, upgrade scenario frame for implementation etc.
workshops with a multidisciplinary team were held with two
manufacturers of mechatronics devices about one of their products. One of the challenges of these workshops was to build up new
The workshops followed the guidelines below. business models that would act as intermediaries in constructing a
development path leading to passing from business models focused
1. Generate a list of upgrades (considering the technological evo- on material goods to business models focused on services.
lution of modules making up the existing product and changes
in user needs) in the short, medium and long term 4. Results
2. Specify the upgrades (attractiveness, cost increase, environ-
mental impact (EI), feasibility, date of integration, type of up- The results of these experimentations are shown in line with the
grades etc.) way the questions were presented in Part 2.
3. Construct an upgrade integration scenario thinking about
various cycle formats (cycle number, duration etc.) 4.1. Typology of upgrades
4. Specify scenarios (attractiveness for client, economical costs and
environmental impacts) Thanks to the upgrade scenario workshops and the survey about
5. Compare scenarios and discuss the differences (cycle number, the replaced product (Section 2.1), it was possible to propose a
cycle duration, quantity of upgrades, type of upgrade etc.). typology of upgrades shown in Fig. 7.
Following these workshops, are distinguished upgrades relating
to utility, sensory aspects and environmental aspects. It is consid-
3.2. Focus groups on upgradability issues ered that (1) parametric upgrades that directly impact objects'
main performance, but these are quite difcult to integrate because
In order to hear what clients had to say, a qualitative approach they mean changing the module completely; (2) functional and/or
based on focus groups (2 groups respectively of 6 and 5 persons) generic upgrades are less easy to foresee but are often easier to
was held on the case of vacuum cleaner (Fig. 6). In the rst stage the integrate (by adding a module for example).
aim was to follow the evolution of consumers' criteria of choice Finally, from a consideration with manufacturers about the issue
according to what they knew and their view of the possible future of ideal upgrades, it seems that upgrades relative to the fashion
for new products; the goal was especially to better understand why for connected objects based on adding sensors e processing
consumers change products while the product is still in working transmitted data, are worthwhile because they contribute a wealth
order. of dematerialised functionalities, that is, a whole range of po-
In the second stage, after explaining upgradability, the focus tential new services with little need for material. Moreover, the
groups were used to understand and map consumers' apprehen- added value of these upgrades can be easily repeated (i.e. new
sions and fears of this new concept. The principle was one of semi- functionality added in app). That enables more frequent added
open discussion, that is, with guiding questions asked about, for value. In other words, such systems would offer a whole gamut of
example, the types of offers they expected, types of guarantee, the services to clients representing as many business opportunities for
time between each upgrade, contract conditions and how upgrades the manufacturer during the life of the product. Theses upgrades
should be integrated. are named service upgrades.

3.3. Workshops business model of upgradability 4.2. Forms of upgrade scenarios

To take account of the impacts of upgradability on the standard Upgrade scenario workshops with manufacturers show that the
544 O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550

Fig. 5. Structuration of the experimentations.

Fig. 6. Structuration of focus groups (left) around the presentation of a set of 11 innovations proposed to the group (right).

extended lifetime of an upgradable system is quite easily estimated  Clients who do not do what they say, or procrastinate about
and the issues of upgrade scenario focus on the programming of integrating the latest product upgrades. Upgradable products
upgrades, the rhythm of upgrades integration and how to choose thus become just like conventional products increasingly un-
the upgrades to integrate. The responses from the workshops attractive with no lengthening of their lifetime.
regarding these issues are the followings:
The interest of including upgrades over time, that is imposing
A. Programmed cycles? the right number of upgrades (not too few, not too many) optimises
product longevity, associates a guarantee to the upgrades, allows
From the manufacturers and environmental points of view, the manufacturers to anticipate the ows of used modules to be pro-
absence of upgrade cycles was judged to be risky because there is cessed, and ensures that the product maintains its attractiveness
no visibility on the upgrades brought to the product over time. Not along with the associated income for manufacturers.
having cycles means that consumers would choose the upgrades
they wanted, and when to integrate them. This presents several B. Cycle length?
problems. Two extreme cases come to mind:
The cycles must not be too short for technological reasons and
 Clients who always want their product to be the latest model; the time needed for new developments, but also because each
they know all the latest evolutions and are always doing up- novelty should represent a gap for the client. The cost/constraint of
grades. This situation has a negative impact on the environment. the operation on the product (at the client's home, parcel post etc.)
may also result in increasing the time between two changes. On the
O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550 545

Fig. 7. Complete typology of upgrades from upgrade scenario Workshops.

contrary, too long time between cycles means risking a lack of Some see only an improvement in preventive maintenance:
reactivity towards novelties introduced by competitors and a loss of they are unable to anticipate their future needs in terms of product
interest on the part of the client. evolutions. On the contrary, others worry about the over
complexity of managing all the evolutions of the product over time.
C. Choice of upgrades?
C. Problem of dependence
From an industrial point of view, products are designed with
priority given to criteria of performance or themes of value crea- The most important fear related to upgrading is that of depen-
tion. Depending on market requirements, the history of the brand dence related to a purchase in the form of guaranteed upgrades
and the product range, manufacturers highlight certain criteria over a lengthy period of time. This dependence relates to the choice
judged to be the most important. Of course, upgrades will be based of product made according to needs at a certain date, the brand, the
on these priority themes of value creation. The upgrade is an asset manufacturer's continued existence (it seems odd to commit
for any manufacturer who wants to become a leader or pro-active yourself for 20 years for a vacuum cleaner we don't know where
on this characteristic, for it offers repeated added value on an we will be living, or what our needs will be.)
aspect of the product over time. On a smaller time scale, this con-
nects with Hatchuel's lines of innovation (Le Masson et al., 2006) D. Environmental credibility
(Hatchuel et al., 2001).
Consumers are fairly sceptical about the eco-friendly nature of
upgrading. They can easily imagine a number of ways in which
4.3. Consumers' perception of upgrading manufacturers could drift into a sort of contractual built-in
obsolescence. Others focus on modules being changed while still
The focus groups gather consumer perceptions and points of in working order rather than thinking of the whole product that
view. would have a longer life (why change a part that still works?)

A. Consumers' perception of evolutions E. Extra cost

The results of the rst part of the focus groups dealt with a list of The fear of being caught up in a system of regular spending on
innovations that the participants desire a priori (step 1) enriched by upgrades that end up costing a lot more is a real one (it's even
11 specic innovations suggested in a second time (step 2 in Fig. 6). cheaper just to buy a new one). Depending on the manufacturer's
For the two groups, these 11 specic innovations are different from strategy (niche luxury product, popularisation of upgradable
the innovations imagined by the group. Results show that con- products etc.) the price level could vary. The attraction of an up-
sumer choice is inconstant as Fig. 8 illustrates: the innovations gradable product depends above all on the added value of each
desired in the second round are largely those that were suggested. upgrade.
This result may explain how any novelty may be enough to incite
purchase of a new product. It shows the lack of understanding or F. Easy & Fast to change
vision of consumers and their difculty in foreseeing future pos-
sibilities. This type of short term consumer perception leaves us How upgrades actually happen is a matter of great interest for
thinking that they react to stimuli without anticipating the future consumers (How do we know when the parts are available?
(Fig. 8). Who changes the parts?) When it is possible, some customers are
The second part of the focus groups dealt with consumers' ready to change the parts themselves, others do not want to and
perception of upgrading regarding not only the change in offer and prefer this to be done by a certied technician.
their relationship with manufacturers but also with environmental The results of the focus groups and the Upgrade scenario
or operational aspects: Workshop converge towards dening a sort of schedule of up-
grades' integration over time in order to:
B. General perception of upgradability
546 O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550

Fig. 8. Consumers' perception of evolutions (results from focus groups 1 & 2).

 Integrate right number of upgrades (not too few, not too many) identication of the four following principles:
and to give a visibility of business and design efforts to manu-
facturer (Result 4.2.A)  Change the key elements of the business model towards ser-
 Help consumers to have a vision of future functionalities (Result vices: needs analysis and establishing better tracking of client
4.3.A) relations; rethinking the offer with a product with a longer
 Avoid the apprehensions of extremes perceptions of upgrad- lifetime and upgrade scenarios based on upgrade lines related to
ability (Result 4.3.B) value criteria (utilitarian; sensory; environmental; ser-
 Plan a reasonable future credible on environmental aspects vice); reconguring the value network for the implementation
(Result 4.3.D) of upgradability; changing modes of remuneration in favour of
 Help consumers to have a visibility of the costs of upgradability service-based models such as rental.
and to avoid the fear of being caught up in a system that end up  Dene a gradual pathway enabling businesses to transform from
costing a lot more (Result 4.3.E). a business model focused on the product to one focused on
services. This transformation is made up of different hybrid-
This schedule would be composed of upgrade lines (Result isations of business models covering the short to the long term
4.2.C) each of which would relate to a criterion of value creation and avoids having to implement a sudden radical organisational
among utilitarian (utility value), sensory (emotional value), and strategic change.
environmental (ethical value), service (dematerialised utili-  Enable the co-existence of different business models by varying
tarian value) (Result 4.1). The rhythm of upgrades' integration their relative importance (% of turnover generated) over time.
should be neither too fast nor too slow (Result 4.2.B). A number of  Dene strategic transitional upgrades to support the transition
upgrade line(s) would be required and the others would be between two successive business models from the listing of
whichever the customer selects such as X upgrades lines chosen upgrades forming the dened upgrade lines. These transitional
among the whole proposed lines. A catalogue of single/autono- upgrades facilitate effective technological implementations
mous upgrades chosen by the client on demand would enable involved in changing the business model (putting sensors into a
consumers to integrate more specic and/or more optional up- product to gradually offer software services or a catalogue of
grades (especially functional upgrades), and would enable manu- smartphone apps for example).
facturers to offer innovations proactively or reactively over time.
For each of the manufacturers, the result is a service oriented
grading of business models as illustrated in Fig. 9. Note that this
4.4. Change of business model for manufacturers
study was carried out with two manufacturers who do have neither
the same business congurations (B2C and B2B), nor the same
The two manufacturers took account of several client segments,
market dynamics (in recession or progression) and dissimilar client
different markets or distribution channels and tried to anticipate
relations (existing distributor or not). One of the manufacturers
new more service-oriented businesses. The Up-PSS offering, which
found it more difcult to change his business model over the long
includes one product, the upgrades that must be integrated over
term and envisage a more service-oriented future. These studies on
time and associated services, may be sold as product-oriented Up-
the business model seem accessible to any type of business inter-
PSS (a product with a support service and/or with a set of associ-
ested in upgrades.
ated services ), as usage-oriented Up-PSS (all-inclusive services'
offer with different options to choose) or as result-oriented Up-PSS
(pay-per-result ). 5. Discussion
To pass from business models focused on goods to those focused
on services, the Business model workshops resulted in Our results enable us to clarify the denition of key structural
O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550 547

bricks (brick shape in Fig. 10) and characteristics associated with desired functional evolution for an upgradable system have been
upgradability (oval shape in Fig. 10). Our reections enable us to identied: As well as conventional performance criteria such as
propose additional bricks (marked with an asterisk in Fig. 10) to utilitarian (utility value) and sensory (emotional value), are
consolidate the new mode of consumption/production material- added environmental (ethical value), essential when considering
ized by Up-PSS. Important new concepts (underlined text in Fig. 10) a product that is upgraded over the long term, and the service
are presented in the form of denition. value (dematerialised utilitarian value) that improves the system's
Considering the three stakeholders of a sustainable mode of functionalities.
CP/P that are Customer, Business and Environment (O'Hare A catalogue of Single upgrades: To complete the above upgrade
et al., 2007), the big picture of Up-PSS is represented as based lines, a catalogue of single/autonomous upgrades chosen by the
on three keystones (Fig. 10): client on demand enables consumers to integrate more specic
and/or more optional upgrades (especially functional upgrades),
 KEYSTONE 1 (Customer point of view): an improved offer based and enables manufacturers to offer innovations proactively or
on a dynamic of upgrades and service reactively over time. The modular structure can be used to t the
 KEYSTONE 2 (Environment point of view): a lower environ- product to the consumer, proposing customisation from the start.
mental impact based on strategies of rationalisation of material An offer of services: ideas of services that can be associated to an
use and eco-learning upgradable product, notably those based on the addition and/or
 KEYSTONE 3 (Business point of view): a dynamic of upgrad- evolution of sensors in the product, open the possibility to
ability based on client-producer interaction and the develop- completely new lines of increasing functionalities (that are dema-
ment path of business models terialised as tting with the environmental dimension). The
themes of value creation related to services can be new compared
to the product's conventional functions. This potential bundle of
5.1. KEYSTONE 1: an improved offer based on a dynamic of services, accumulated with the service of upgrades, constitutes a
upgrades and service value proposition based on services.
A sustainable value proposition with growing attractiveness:
The rst keystone of an Up-PSS relies on a programming of Instead of customers having a product whose attractiveness de-
upgrades that must be integrated over time. This programming is creases (from wear and obsolescence), and that they must change
characterized by the key notions upgrade lines of modules and to access renewed attractiveness, they obtain a system that im-
Themes of Value Creation (VaCT). The proposal of a catalogue of proves over time with a more robust and reliable product base
single upgrades completes an offer that becomes servicised thanks to successive upgrades over time and also access to new
(including a set of services) and delivers a sustainable value prop- services. With the power to improve products, users of upgradable
osition with a growing attractiveness (Fig. 11). systems benet from objects with increasing functionalities. To
Denition of Upgrade lines: a succession of upgrades whose this functional attractiveness is added that of environmental gains
integration is programmed over time and which feed the same that increase with each extension of the products' lifetime. These
Themes of VAlue Creation. attributes are what make upgradable systems increasingly
These upgrade lines enable consumers to anticipate the prod- attractive.
uct's evolution, and allow manufacturers to manage prolonged
product lifetime, guarantees, ows of worn module returns or other 5.2. KEYSTONE 2: a lower environmental impact based on
aspects where value can be created in order to be perceived as strategies of rationalisation of material use and eco-learning
innovative. The upgrade lines rely mainly on parametric upgrades
that are foreseeable and directly impact the primary performances The second keystone of an Up-PSS is an environmental gain
of the apparatus in question. The idea is to be specic enough about derived from the hybridisation of rationalisation strategies in the
these upgrades to convince clients but not to deliver too many use of the material relative to extended life time, optimisation of
details because of the uncertainty of technological roadmap beyond end-of-life and dematerialisation (hypothesis of Up-PSS in section
the short term and the risk to give away plans for innovations to 2.2). To complete and consolidate this environmental gain, the
competitors. adding of two supplementary bricks is proposed: eco-learning
Denition of Theme of VAlue Creation (VaCT): The intended strategy and eco-scorecard/passport that aggregates all envi-
target with a view to a future ideal system that contributes value. ronmental performances and engages both manufacturer and user
Four types of themes of value creation characteristic of the towards a common green objective. Firstly, the Up-PSS are char-
acterized by:
Rationalisation of use of material through extending product
lifetime: Integrating upgrades over the lifetime of the product
prolongs product lifetime because the 2 phenomena that reduce
product attractiveness for clients, wear and obsolescence, are
countered by products' adaptability. It is estimated that this
extension of lifetime could be important, that the environmental
gain will be built into the right number of upgrades at the right time
and that the scheduling of these upgrades will be from 2 to 5 cycles
of use (1e4 cycles of upgrade).
Rationalisation of use of material through optimising end-of-
life: Added to this extension of lifetime is an optimised end-of-life.
This schedule of upgrades, carried out by a support service that
collects worn modules at the same time as it implants improved
modules, facilitates the end-of-life processing of these modules for
Fig. 9. Illustration of a path of business model development using transitional the following reasons: ows are known (no uncertainty), the state
upgrades. of the modules is known (they thus do not have to be sorted) and
548 O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550

Fig. 10. Bases of the Upgradable-PSS mode of consumption/production.

Fig. 11. (a) Structure of an Upgradable-PSS. (b) Illustration of the increasing attractiveness of an Upgradable-PSS.

the dismantling has already been done. Moreover, this scheduling counter the intended long lifetime. These situations of poor usage
of worn out modules for processing forms a perennial network of can evolve along with the integration of new upgrades. To help
actors in end-of-life channel and facilitates the end-of-life pro- users to graduate towards eco-usage, upgrades provide the op-
cessing of the product structure. portunity to change strategies over time. This could be eco-usage-
Rationalisation of use of material through dematerialisation: feedback via a smartphone for example, but it is possible to
Upgrades enable value propositions based on more services: a envisage systems that would prevent product use if usage in-
bundle of linked services can be accumulated with the service of structions were not respected.
upgrading. Through this value based on service, increase in revenue Denition of eco-scorecard/passport: A booklet/passport
is no longer linked to use of materials. linked to the upgradable product that aggregates the scores of
Secondly, to go beyond the rationalisation of use of material, it environmental impacts due to upgrades, their impact on the
could be added an eco-learning strategy and an eco-scorecard/ extension of product lifetime, eco-usage and the dematerialisation
passport to dispel fears about potential excesses and legitimize and optimisation of end-of-life of worn modules and the basic
the efforts of stakeholders to obtain environmental gain. product structure.
Denition of an eco-learning strategy: a strategy that aims to To be credible on environmental aspects and avoid the appre-
involve users in the eco-friendly usage of products by making eco- hensions about environmental drifts of upgradability (Result 4.3.D),
usage-feedback to make them aware of the environmental impacts a permanent record of the environmental impacts of Upgradable-
they generate. PSS is imagined: this booklet commits both the manufacturer and
To go beyond the rationalisation of material, it is important to user towards a common green objective; this is true even in cases of
aim for energy efciency in the use of a device destined for a long changed ownership or termination of contract, the booklet being
lifetime. To involve users in eco-friendly usage of their devices, they linked to the product, not to the owner. This passport/health
need to be made aware of poor usage, situations where they could booklet of the upgradable product could aggregate the environ-
be more sparing with energy but also with material in order not mental impacts over and above the rationalisation of materials. In
O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550 549

fact, upgrading contributes towards product energy efciency over manufacturer can collect and prioritise client dissatisfaction; track
time because it is possible to integrate the most efcient technol- changes in client needs, nd out more about purchase choice
ogies at any time (lters with less energy loss, more efcient bat- criteria and suggest potential innovations. As well as expressing
tery charging strategy etc.). It can also generate strategies to lead himself on the above subjects, the customer can access user guides,
users towards true eco-friendly usage through the long-term tips, or congure choices for future upgrades, access question and
relationship between product and user and upgrades guided by answer workshops with other consumers, swap shops or loans of
eco-feedback. Involving users in a process of eco-friendly usage in certain upgrades, competitions for designing future upgrades etc.
which they are actors of their environmental impacts seems a good Unlike a conventional product where there is practically no inter-
way of conveying a system's eco friendliness. action between the client and the producer once the product has
been unwrapped, an upgradable system would be regulated by
5.3. KEYSTONE 3: a dynamic of upgradability based on client- almost continuous interactions that could be increased by
producer interaction and the development of new business models connection to intelligent systems and sensors making products
connected, or by envisaging a system of rewards encouraging
The third keystone of an Up-PSS is a dynamic of upgradability consumers to interact.
based on the key brick strategic transitional upgrades, and char- Innovative models of contracting: Because of upgrades and the
acterized by Development paths for changing business models more service oriented offer, the model of revenue is obviously
(Result 4.4). To consolidate this dynamic, three additional bricks are different. With an upgradable system, there are numerous oppor-
suggested: support service of upgrades, UpWebPlatform to tunities to make income. In terms of upgrades, the offer is made up
facilitate the more frequent consumer-manufacturer interaction of upgrade lines that are programmed over time and one-off
due to the dynamic of upgrades, and innovative models of upgrades from a catalogue; upgrade lines suggest a contract
contracting. structure. The servicisation of the offer becomes even more sig-
Strategic transitional upgrades: These are upgrades integrated nicant if one considers connected upgrades (based on adding
strategically into the system and seen as transitional supports be- dynamic sensors e processing of service data transmitted). This
tween two successive business models. Because the system is contributes a wealth of dematerialised functionalities in the form of
evolutionary, the idea is to achieve upstream integration of the services that can be adapted to user needs. Many models of con-
functionalities on which the business or businesses of the future tract/remuneration are possible if one considers the conditions of
will be built. Integrating sensors to propose services is one way of contracts for modules, sales of points, lengths of guarantee or
anticipating a more service oriented offer. even the sale or hiring of the upgradable product itself. Faced with
Denition of development path to change business models: A the fear of dependence with the manufacturer of upgradable sys-
scenario of a succession of several business models in the short, tem over a lengthy period of time (Result 4.3.C), a sort of
medium and long terms, with a potential coexistence of several of dependenceefree link is proposed. For the client, the ability to
them at a certain date, and using upgradability as a transitional change a contract easily or modify conditions is a possibility to have
support towards transformation to avoid radical organisational and this dependenceefree relationship with manufacturer (gradual
strategic change. decreasing pricing of contracts to encourage re-subscription,
The change in value proposition, offer, mode of contract, renewable/extendable guarantee depending on choice of up-
remuneration and systemised end-of-life both of used modules and grades, resalable or stoppable contracts etc.). For the manufacturer,
upgradable product structure involve a change in the value chain these new systems involve more stakeholders and several sales
and the actors in play. This whole business model has to be thought opportunities during the product's lifetime, both of which consti-
out anew. These changes are deep enough to raise questions about tute more potential sources of revenue.
the vision of the company's business in the long term. Upgrad-
ability appears as a trigger for a change in modes of consumption 6. Conclusion/perspectives
towards models that are more service oriented. At the same time
upgrades are an opportunity because they make systems more This paper has consolidated a new mode of consumption/pro-
evolutionary. duction based on upgradability: Upgradable-PSS. These new sys-
To facilitate this upgradability dynamic, three additional blocks tems are based on multiple upgrade cycles scheduled in the form of
are considered: upgrade line chosen by the consumer on themes of utilitarian,
New support services for upgradability: The support services for sensory, environmental and service oriented value. Upgradable-PSS
upgradability must be set up. These are necessary for the implan- relies on several principles of rationalisation of materials use
tation of new upgraded modules and EOL processing of used (prolonging lifetime, adding value to EOL material through rema-
modules. This obviously implies organisational transformations nufacturing and/or recycling, dematerialisation through adding
and changes in the value chain. Multiple congurations are possible service-oriented value such as services with connected objects).
involving stakeholders from producers to consumers along with They could also encourage users in eco-friendly usage of their de-
distributers. Certain users are happy to change their modules vices. Upgradable-PSS thus maximise potential in terms of envi-
themselves while others prefer that this be done by a certied ronmental gain. Moreover, the potential attractiveness of the offer,
technician (Result 4.3.F). This should not be experienced as a based on upgrades with added services, can be a trigger to push the
constraint, only as a way of upgrading a product; the manufacturer client into offers without ownership transfer; this implies changing
could leave the choice up to the client; this new and necessary all or part of the business model centred on a standard market
organisation implies new logistics. model. These changes of business model are not to be made
Denition of Up-Web-Platform: A platform of direct and abruptly but following more gradual transformation paths. It
continuous exchange between producer and client, based on a should be noted that the principle of sharing objects (MRPr3) that
website enabling stakeholders to gather useful information and seems to be emerging today might provide a promising approach
interact. for optimising Upgradable-PSS in the future; it constitutes a break
To help consumers choose upgrades and the way how to up- with traditional customer usage and for manufacturers it entails a
grade (Result 4.3.F), it is proposed to create a direct link between transformation from an organisational and business point of view.
manufacturers and consumers based on a web interface. The Designing such upgradable systems demands considerable
550 O. Pialot et al. / Journal of Cleaner Production 141 (2017) 538e550

efforts, because a whole new eco-system has to be put in place. It is 278e298.


Le Masson Pascal, Weil Benot, Hatchuel Armand, Les processus d'innovation:
necessary to develop a design methodology specic to Upgradable-
conception innovante et croissance des entreprises, 06e2006, Lavoisier Ed,
PSS (design for upgradecycling). This method would be structured 2006.
around a backbone of a scenario of upgradability of modules that Mont, O., 2002. Clarifying the concept of product-service system. J. Clean. Prod. 10,
constitute the upgradable system and the elaboration of new 237e245.
Osterwalder, A., Pigneur, Yves, Smith, Alan, 470 practitioners from 45 countries,
upgradability business models (strategies of commercial offering, 2010. Business Model Generation. Wiley published.
contracting and upgradability support networks). Formalising this
Ostlin, J., Sundin, E., Bjo rkman, M., 2008. Importance of closed-loop supply chain
specic process would be carried out in the form of a SADT. With a relationships for product remanufacturing. Int. J. Prod. Econ. 115, 336e348.
Elsevier.
view to helping design teams in their efforts, micro-tools are being O'Hare, J., Dekoninck, E., Liang, H., Turnbull, A., 2007. An empirical study of how
developed to ensure a wide spectrum exploration, to calculate innovation and the environment are considered in current engineering design
certain indicators automatically and therefore simulate a great practice. In: Proceedings of the 14th CIRP Conference on Life Cycle Engineering.
Waseda University, Tokyo, Japan, p. 213. June 11th-13th.
number of possibilities. O. Pialot, D. Millet, Why Upgradability should be considered for Rationalizing Ma-
terials?, Procedia CIRP, Volume 15, 2014, Pages 379e384, 21st CIRP Conference
Acknowledgement on Life Cycle Engineering, Trondheim, June 2014.
Pialot, O., Millet, D., Tchertchian, N., 2012. How to explore scenarios of multiple
upgrade cycles for sustainable product innovation: the Upgrade Cycle Ex-
The Design for upgradecycling project (IDCyclUM) is an in- plorer tool. J. Clean. Prod. 22.
dustrial research project (40 months) coordinated by Prof. Millet Pigosso, D.C.A., Zanette, E.T., Filho, A.G., Ometto, A.R., Rozenfeld, H., 2010. Ecodesign
methods focused on remanufacturing. J. Clean. Prod. 18 (1), 21e31.
(LISMMA) nancially supported by the French Research Agency
Rose, C., Ishii, K., Stevels, A., 2002. Inuencing design to improve product end-of-life
(Ref 11-ECOT-001-IDCyclUM-01). The consortium is composed of 7 stage. Res. Eng. Des. 13, 83e93.
partners: the laboratories LISMMA, G-SCOP, COSTECH, GAEL, IWF SERI Research center, 2009. Amis de la Terre Europe, Amis de la Terre Autriche,
(Germany) and industrial companies ROWENTA and NEOPOST. Report : Overconsumption? Our use of the world's natural resources, p. 3.
Shimomura, Y, Umeda, Y., Tomiyama, T., A proposal of upgradable design, Envi-
ronmentally Conscious Design and Inverse Manufacturing, 1999. Proceedings.
References EcoDesign '99, Tokyo, 1999, p. 1000e1004.
Tchertchian, N., Millet, D., 2012. Design for Remanufacturing: what performances
Carey, C., McAllister, M., Sandford, M., Richardson, S., Pierson, S., Darnton, N., can be expected? Int. J. Environ. Technol. Manag. 15 (1), 28e49.
Bredda, S., Akehurst, S., Brace, C., Turner, J., 2011. Extreme engine downsizing. Tchertchian, N., Millet, D., El Korchi, A., 2010. A Method Helping to Dene Eco-
Innovations in Fuel Economy and Sustainable Road Transport 135e147. innovative Systems (Product Architecture Reverse Supply Chain Structure
Commissariat ge  ne
ral au Developpement durable, 2010. Le point sur le recyclage et Use Cycles Scenario). LCE, Hefei - China.
le reemploi, une e conomie de ressources naturelles, p. 1. Arnold Tukker (2004-07-13). Frances Hines and Otilia Marin, ed. Eight types of
Commission of the European Communities, 2006. In: Report from the Commission product-service system: eight ways to sustainability? Experiences from Sus-
to the Council and the European Parliament on Implementation of the Com- ProNet. Business Strategy and the Environment (John Wiley & Sons, Ltd and
munity Waste Legislation for the Period 2001-2003. COM, 406 nal, Brussels, ERP Environment) 13(4): 246e260.
2006. Umeda, Y., Nonomura, A., Tomiyama, T., 2000. Study on life-cycle design for the post
Cucuzzella, C., 2009. The limits of current evaluation methods in a context of sus- mass production paradigm. Articial Intelligence for Engineering Design. Anal.
tainable design: prudence as a new framework. Int. J. Des. Eng. 2 (3). Special Manuf. 14 (2), 149e161.
Issue on From Green Design to Eco-Innovation and Sustainable Product Design. Umeda, Y., Kondoh, S., Shimomura, Y., Tomiyama, T., 2005. Development of design
Gehin, A., Zwolinski, P., Brissaud, D., 2008. A tool to implement sustainable end-of- methodology for upgradable products based on functionebehaviorestate
life strategies in the product development phase. J. Clean. Prod. 16 (5), 566e576. modelling, Articial Intelligence for Engineering Design. Anal. Manuf. 19,
Hatchuel A., Le Masson P. & Weil B. (2001), From R&D to RID: Design Strategies and 161e182 (Printed in the USA).
the Management of Innovation Fields, 8th International product development Umeda, Y., Daimon, T., Kondoh, S., 2007. Life Cycle Option Selection Based on the
management conference, Enschede, the Netherlands, 11e12th June. Difference of Value and Physical Lifetimes for Life Cycle Design. ICED, Paris.
Ijomah, W.L., 2002. A Model-based Denition of the Generic Remanufacturing World Commission on Environment and Development, 1987. Our Common Future.
Business Process. University of Plymouth. Oxford University Press, Oxford, UK.
Kondoh, S., Mishima, N., Masui, K., Matsumoto, M., 2009. Total performance design Xing, K., Abhary, K., Luong, L., 2003. IREDA: an integrated methodology for product
of product life cycle considering future uncertainties. Int. J. Des. Eng. 2 (3), recyclability and end-of-life design. J. Sustain. Prod. Des. 3 (3), 149e171.

You might also like