SM2000

TECHNICAL DESCRIPTION

1 GENERAL DESCRIPTION

The SM2000 module is a high frequency switch mode rectifier. It converts the single phase
AC line voltage into an isolated DC voltage.
It can be used as a power supply or battery charger.

Key features
Parallel operation with SM1600: can be mixable with SM1600 in MTP 1600C and
MPS 1600C systems.
Constant power output: 2000 W at 48 VDC, reducing the number of modules
needed in the systems.
Optimal electronic and thermal design for telecom applications with wide output
voltage range for lead-acid battery types charging.
High power density 750 W/dm3
Wide operating input voltage range (80 V to 280 VAC).
Automatic stop on low and high mains voltage with automatic restart.
Hot plug capability.
High efficiency.
Sine wave input current.
Electronic fan speed (low noise extended fan life and very high reliability)
Full thermal management with fan speed control and automatic power de-rating.
Adjustable output voltage via analogical control loop.
Unlimited paralleling within 5%.
LEDs signalling.
Alarm loops.
CE marked, UL registered.
ROHS 5 compliant.

SM2000 TECHNICAL DESCRIPTION

BN 44 1067/01 Ed : C Date : 03.10.06 1/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
2 STANDARDS

Safety:

EN 60950-1

EMC:

Emission:
EN 55022
. complies with EN 61000.6-3 (generic residential)
. complies with EN 61000.6-4 (generic industrial)
. complies with EN 61000.3-2 (harmonics)
. complies with EN 61000.3-3 (flicker).

Immunity:
. complies with EN 61000.6-1 (generic residential)
. complies with EN 61000.6-2 (generic industrial)
. standard EN 61000.4-2
. standard EN 61000.4-3
. standard EN 61000.4-4
. standard EN 61000.4-5
. standard EN 61000.4-6
. standard EN 61000.4-11

Telecom
. complies with EN 300 386 (telecom standard).

Environmental:

EN 300 019.
. Transport EN 300 019-1-2 class 2.2
. Storage EN 300 019-1-1 class 1.2
. Operation EN 300 019-1-3 class 3.1E

Operating:

EN 300 132-2 (telecom standard).

SM2000 TECHNICAL DESCRIPTION

BN 44 1067/01 Ed : C Date : 03.10.06 2/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
3 CHARACTERISTICS

3.1 ENVIRONMENTAL CHARACTERISTICS

Temperature range:
Shipping and storage : -40C to +85C.
Operating : -10C to +45C (power derating of 1.2% per C
between 45C and 70C).

Humidity:
Shipping and storage : 10 to 95%.
Operating : 20 to 90% Relative humidity non-condensing.

Operating Altitude : 0 - 1000 m (above power derating of 1% each 100 m,

up to 3000 m).

Cooling : Forced air cooling with electronic speed control

Acoustic noise : < 60 dB (A).

3.2 MECHANICAL CHARACTERISTICS

Height : 43.6 mm (complies with 1U standard)

Width : 209.8 mm (2 rectifiers in horizontal location in 19 cabinet)
Depth : 298 mm (without handles)
Weight : 2.9 kg
Degree of protection : IP 20

W
Front view

Rear connectors

Input / output connector J1: Male DIN41612 H15

Control and signals J2: Male 15 pts sub D.

SM2000 TECHNICAL DESCRIPTION

BN 44 1067/01 Ed : C Date : 03.10.06 3/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
3.3 ELECTRICAL CHARACTERISTICS

DIELECTRIC STRENGTH
AC line to output 4200 VDC (3000 Vrms)
AC line to chassis 2100 VDC (1500 Vrms)
Output to chassis 700 VDC (500 Vrms)
INPUT
Nominal voltage 208 Vrms / 220 Vrms / 230 Vrms / 240 Vrms
Normal operating range 208 V to 280 Vrms single-phase.
Extended operating voltage 80 V to 280 Vrms with:
. power derating below 208 Vrms
. automatic disconnect on low (< 80 V) and
high (> 280 V) voltage out of range with
automatic re-start
Frequency 44 to 66 Hz
Nominal current 9.5 A at 230 Vrms - 2000 W
Inrush current < 20 A
Available power versus input voltage 1800 W at 187 Vrms
2000 W at 208 Vrms
Harmonic (typical) <5%
Power factor 0.99 at 2000 W
Leakage current Typical = 2.0 mA
AC network (earthing system) TT, TN, IT
OUTPUT
Output voltage Remotely by 2 8 V voltage loop
Adjustment range : 42 V to 58 V
Fall back voltage UDC = 52.5 V
when control loop < 1.5 V or > 8.5 V
Hold up time 5 ms at 52.5 V 2000 W
Static regulation accuracy < 1% (added mains and load variations)
Dynamic regulation accuracy < 5% UDC with load step 10% 90% and
90% 10%. Recovery to normal regulation
limit in 5 ms.
Psophometric < 2 mVrms weighted
Ripple and noise < 200 mV peak/peak with calibrated filter
Load sharing < 5% at P > Pn/2
Maximum output current 41.7 A at 48 VDC
Maximum output power at nominal input 2000 W constant power from 48 to 58 VDC
voltage up to +45C ambient temperature at
230 VAC.
EFFICIENCY
> 90% over 1000 W, 230 Vrms UDC = 54 V.

SM2000 TECHNICAL DESCRIPTION

BN 44 1067/01 Ed : C Date : 03.10.06 4/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
 3.4 PROTECTIONS

Input
Caution: double pole/neutral fusing.
Hot pluggable.
Soft-start.
Module shutdown below 80 Vrms and above 280 Vrms with automatic restart.
Surge suppression by Varistors (L/N), (L/Gnd), (N/Gnd).

Output
Hot pluggable.
DC overvoltage selective and memorised shutdown.
Output power limit.
Over-current and short-circuit electronic protection.
Reverse polarity protection.

Thermal
Automatic power derating on high temperature.
Automatic shutdown on high temperature and automatic restart with hysteresis.

Fan
Rectifier stop on fan fail.
Fan speed control versus temperature.

4 SIGNALLING

Fan Fail
Green LED Alarm 1 Alarm 2
Event Red LED on loop
on loop closed loop closed
closed
UDC > 40 V Yes No Yes No
-
UDC < 40 V No No No No
-
Voltage loop
Yes No No No
> 8.5 V and < 1.5 V -
UAC
Yes No Yes Yes
< 185 V and > 280 V -
Fan stop No Yes No No Yes
Rectifier fault No Yes No No

Alarm 1: Photo transistor open on fault emission 2pts 330 . - 60 Vmax 15 mA

potential free.
Alarm 2: Open collector - mains fail; pull down to -48 VDC on fault.
Alarm 3: Open collector - fan fail, pull down to -48 VDC on fault.
Red LED: Powered by 48 VDC.

SM2000 TECHNICAL DESCRIPTION

BN 44 1067/01 Ed : C Date : 03.10.06 5/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
5 DETAILED DESCRIPTION

5.1 SYNOPTIC

~ =

= =
Precharge and start Power factor correction DC /DC converter

System
managem ent
Unit

Auxiliary

Sub D

To controller

5.2 TECHNOLOGY

The rectifier module converts the AC mains supply into direct current. The function is
achieved using the latest high-frequency-switching and results in reduced volume.
The forced convection design offers high power density of 0.750 W/cm3 up to 45C, as
well as high efficiency and low weight.
Each rectifier module is factory pre-set and can operate independently or in parallel with
other rectifiers.
The modules share their nominal power between the load or the battery.

5.3 OPERATING DESCRIPTION

The rectifier module consists of four sub-assemblies:

- An input circuit with protection devices, a rectifying circuit, an EMI filter and a filtering
and storage capacitor.
The input circuit includes an active power factor correction (boost chopper at 50 kHz)
which ensures a sinusoidal input current as well as a power factor better than 0.99.

- A full bridge phase shift converter connected to an RF transformer converting DC

voltage from the storage capacitor into high-frequency AC voltage (100 kHz).

- An output circuit with EMI filter and rectifying devices converts the transformed
secondary voltage into DC voltage.

- A control and regulation circuit drives the full bridge on the basis of output voltage
and current information using pulse-width modulation devices.

SM2000 TECHNICAL DESCRIPTION

BN 44 1067/01 Ed : C Date : 03.10.06 6/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
6 PACKAGING AND PRODUCT REFERENCE

6.1 PACKAGING

In carton.

6.2 PACKING TABLE

SM2000 packed dimensions and weight

WxDxH mm 230 x 360 x 200
Gross Weight kg 3.5
3
Volume m 0.016

6.3 PRODUCT REFERENCE

Designation SPSs Code

SM2000 B1801011000B

7 ASSOCIATED PRODUCTS

Designation SPSs Code

Fan kit B05363140000

8 SUPPLIER

Saft Power Systems

10, rue Jean Perrin BP359
37173 Chambray Les Tours Cedex
FRANCE
Phone : 33(0)247808860
Fax : 33(0)247280719
Internet : www.powersupplysystems.com

Saft Power Systems offers installation, customization and technical support services.
Contact your local re-seller.

END OF DOCUMENT

SM2000 TECHNICAL DESCRIPTION

BN 44 1067/01 Ed : C Date : 03.10.06 7/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation