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Article history: The specics of the thermophysical properties of single-phase supercritical pressure (SCP) coolants and
Received 2 September 2011 the typical ranges of their thermodynamic state that determine the peculiarities of their turbulent heat
Received in revised form 8 December 2011 transfer are considered. An assessment of the effect that dissolved gases with low critical parameters
Accepted 16 January 2012
have on water and carbon dioxide properties is given. A brief analysis is presented of experimental stud-
Available online 22 March 2012
ies on heat transfer of turbulent ows of SCP uids in tubes when heating. Specic features of typical heat
transfer modes (normal, deteriorated, and improved) are pointed out. The existing concepts concerning
Keywords:
the nature of heat transfer deterioration are discussed. A simple classication of heat transfer regimes
Variable physical properties
Single-phase near-critical region of uid
under high heat loads is proposed, which makes it possible to determine the reasons for and assess
state parameters the degree of danger of heat transfer deterioration
Supercritical pressure 2012 Elsevier Ltd. All rights reserved.
Turbulent ow
Round tube
Normal heat transfer
Heat transfer deterioration
Thermal acceleration
Archimedes (buoyancy) forces
Thermoacoustic oscillations
0017-9310/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijheatmasstransfer.2012.01.031
3062 V.A. Kurganov et al. / International Journal of Heat and Mass Transfer 55 (2012) 30613075
Nomenclature
Cp specic heat at constant pressure, kJ/(kg K) u and v longitudinal and transversal velocity components, m/s
C 0p specic heat in an ideal gas state (p ? 0) ub q pu= qb mass averaged ow velocity in tube, m/s
d = 2r0 inner diameter of tube, m v sw =q dynamic velocity
Eq = pb/(qCp) thermal expansion parameter V = 1/q specic volume
f 2 R 1 f R dR value of parameter f averaged over a tube cross x; ~x x=d dimensional (m) and relative longitudinal coordinate
0
section taken from onset of heating
g acceleration of gravity, m/s2 y, Y dimensional (r r0, m) and dimensionless (y/r0 = 1 R)
3 2
Ga = gd /m Galileo number distance from wall
Gr/q = gd3(1 qw/qb)/m/b2 Grashof number y+ = yv/m wall law coordinate
h enthalpy, kJ/kg
hm enthalpy at the specic-heat maximum, kJ/kg Greek symbols
hm0, hm1 lower and upper boundaries of the pseudophase transi- a = qw/(tw tb) heat transfer coefcient, W/(m2 K)
R R tion range, kJ/kg b thermal expansion coefcient of uid, 1/K
Ib 2 0 qu2 R dR momentum ow rate, Pa es, eq coefcients of turbulent transfer of momentum and
Ki = ni/nb thermal acceleration parameter heat, m2/s
K g Grq =nb Re2b parameter of effect of Archimedes forces f = nb + ni hydraulic resistance coefcient
Kig = Ki Kg effective parameter of vertical-ow acceleration k heat conductivity of uid, W/(m K)
Kr = ng/n = 2Ga/(nRe2) potential parameter of effect of Archimedes l dynamic viscosity coefcient, kg/(m s)
forces m = l/q kinematic viscosity coefcient, m2/s
L, ~L L=d dimensional, m, and dimensionless tube (channel) n 8sw =qb u2b friction coefcient
2
length ni 2dIb =d~x=qb ub inertial resistance coefcient of ow
l, l+ = lv/m 2
ng 2gd=ub hydrostatic resistance coefcient
3
dimensional, m, and dimensionless mixing length q R 1 uid density, kg/m
M molecular mass of substance qu 2 0 quRdR uid averaged mass ow rate in a tube, kg/
N molar concentration of gas admixture (m2 s)
Nu qw d=kt w t b Nusselt number Pb q =qb
p pressure, Pa uid density coefcient in a ow
pcr critical pressure, Pa s shear stress, Pa
Pr Prandtl number
Prt = es/eq turbulent Prandtl number Subscripts
q heat ow rate in radial direction, W/m2 in tube inlet
q qw b=C p =qu thermal acceleration parameter out tube outlet
r, R = r/r0 dimensional, m, and dimensionless radial coordinate in b mass averaged value, physical properties at hb
a round tube n values under normal heat transfer condition
Rl universal gas constant ult ultimate value
Re qud=l Reynolds number w wall, at wall temperature
Sb Ib =qb u2b mass averaged momentum coefcient of ow 0 reference value; at constant physical properties
T (K), t (C) temperature l molar values
Tm(K), tm (C) specic-heat maximum temperature (at SCP) t turbulent ow
to a considerable extent1. At present, we are seeing a certain revival or almost fully sufcient for condently developing of new reactor
of studies in this eld. However, the content and results of new and NPP projects. Indeed, as early as 1974, in Protopopovs review
experimental studies, which are of paramount importance for solv- [5] we nd more than 350 references. In the rather new biblio-
ing current mandatory problems, are presently at the level typical graphic survey by Pioro and Duffey [6] published in 2007, 440
of the 1960s1970s (naturally we, do not take into account the indis- publications are referenced and considerable part of them were
putable progress in designs found in publications). At best, experi- analyzed in [5] and certain other reviews, which will be discussed
mental studies on investigating regularities in hydrodynamics and further. Careful analysis shows, however, that there are few works
the turbulent transfer mechanism under the considerable effect of in which studies have been conducted within the ranges of param-
such specic factors as thermal acceleration and buoyancy that eters and geometric characteristics of cooling channels typical of
accompany heat transfer under SCP and form the origin of dangerous future SCP reactors, i.e., small passage sections and large lengths
deterioration of heat transfer, are merely under preparation or are of the channels, rod bundles, etc. We should also bear in mind that
only just being planned. In our publications, we have constantly many old studies were carried out with relatively poorly devel-
emphasized that expansion of knowledge in this eld is quite neces- oped and inadequate measurement devices with an antediluvian,
sary for developing more reliable methods of theoretical design and compared to the present state, computational basis, that could
increasing the pitiful level of empiric correlations that generalize not ensure a high quality of experiments. During the entire second
experimental and calculation data. half of 20th century, intense investigations and renement of the
At the rst glance it seems that intense studies of heat transfer thermophysical properties of substances in the near critical range
regularities that took place in different countries during 1960 of parameters took place. At the end of the century, even for such
1970s left a rich inheritance in published literature, which is fully thoroughly studied SCP coolants as water and carbon dioxide, the
necessity of considerably correcting standardized tabular data on
transfer properties, viscosity, and especially conductivity, was
1
It is very probable that the disaster at Japans Fukushima NPP will lead to certain revealed [79]. Meanwhile, the old experimental and calculated
additional changes in the development prospects of nuclear power engineering. data and empiric correlations for heat transfer under SCP that
V.A. Kurganov et al. / International Journal of Heat and Mass Transfer 55 (2012) 30613075 3063
3
Fig. 3. Some thermophysical properties of carbon dioxide as a function of enthalpy The enthalpies of water and carbon dioxide are taken according to the
[15]. corresponding tables in [14] and [15].
V.A. Kurganov et al. / International Journal of Heat and Mass Transfer 55 (2012) 30613075 3065
Fig. 4. Heat conductivity coefcient (a) and Prandtl number (b) for SCP CO2 in the region of the pseudophase transition.
Presently, there are few substances, for which rather detailed ues of SCP CO2. Fig. 4a shows the k(t) values calculated with the use
and reliable data on thermophysical properties in the near-critical of correlations from [9] and [15] at p = 7.7 and 9.0 MPa (p/pcr = 1.05
region are available. Water and carbon dioxide have been investi- and 1.23, respectively). It is clear that allowance for the excesses in
gated better than other uids. Recently, the near-critical region of k at pressures close to critical also considerably changes the com-
helium was rather intensely explored. For water and pure carbon monly used Prandtl number values in the vicinity of tm, Fig. 4b. For
dioxide (99.9% CO2 or more) mutually consistent tables of the ther- example, with p/pcr = 1.05, the Prandtl number decreases by a fac-
modynamic and caloric parameters of state have been elaborated tor of 1.8, and with p/pcr = 1.23, by 15%.
[14,15]. These tables are based on the vast experimental material When the hydraulic resistance coefcients and velocity elds
on p-V-T data, as well as those on enthalpy and specic heat. are determined experimentally by measuring the distribution of
Transport properties (l and k) in the near-critical region remain static and dynamic pressures in the ow, it is necessary to exactly
insufciently studied, even for water and CO2. Recently, the data know the uid density under the conditions of the experiment. In
on viscosity and heat conductivity of water and steam were con- this connection, we have always paid special attention to the prob-
siderably rened (see [7,8]). Since 1997, the new standard on the lem of determining the actual state and density of an SCP uid at
thermophysical properties of water IAWPS-97 (briey IF-97) has temperatures corresponding to the pseudophase transition region.
been in force. All calculations for industrial equipment must use We consider this problem as it relates to carbon dioxide, which
IF-97 data [14]. The new tables on the heat conductivity of water was used in our experiments as the working substance. Naturally,
have constructed with allowance for the existence of peak k values the main conclusions are applicable to the other SCP uids.
in the pseudophase transition region, which were recognized in If the state of the uid is determined from the measured ow
many experiments (Fig. 2). The region of elevated k values encom- temperature t and pressure p, the density of the uid is found using
passes a rather large interval of pressures and enthalpies. As is the thermal state equation (or p-V-T tables). For brevity, we call
clear from Fig. 2, the presence of k peaks considerably changes this method thermal. Since the p-V-T data in reference handbook
the value of the Prandtl number in the vicinity of tm. In the range [15] correspond to a pure substance, we shall introduce a certain
of p/pcr from 1.02 to 1.12, the decrease in the Pr(tm) value is by a error in determining q(p, t) for a substance containing some
factor of 2.51.9; in the range of p/pcr from 1.2 to 1.35, by amount of admixtures:
1.51.35. T !
It is easy to obtain, with the use of the known McAdams for- dq 1 @V 1 X V li
b1 dt dp 1 Ni ; 1
mula [18], for example, that such changes in the Prandtl number q V 1 @p T i
V l1
lead to a considerable increase in the calculated heat transfer coef-
cients, in the vicinity of tm, by a factor of 1.751.18. The conse- where dt and dp are the errors in measuring the temperature and
quences of these changes in the standard tabular thermophysical pressure, respectively; V li and Ni (Ni ? 0) are the partial molar vol-
properties on heat transfer calculations will be discussed in detail umes and molar concentrations of different admixtures. Subscript 1
in the third part of the paper. denotes a pure substance. For CO2, the usual admixtures are water,
Analysis of the experimental data on the heat conductivity of oil, and dissolved air. To remove air is the most difcult; therefore,
CO2 conducted in [15] also shows the presence of k peaks in the air is the most dangerous as regards the effect on CO2 properties in
pseudocritical region. For CO2, however, the discrepancy in the the near-critical region. Unfortunately, air is often present in a
experimental k values in these peaks is very large. Because of this, noticeable amount in the CO2 used. With p ? pcr and t tm, the val-
the interpolating equation for heat conductivity of CO2, which was ues of b1 and (oV1/op)t become abnormally large. Therefore, with the
used in constructing the tables [15], does not allow for the pres- measurement errors of dT = 0.20.3 K and dp 0.03 MPa, typical of
ence of k peaks in the near-critical region. Proceeding from the laboratory studies, the error in determining the value of q can be
well-acknowledged experimental data, the authors of [9], which signicant even in the case of a very pure substance if the working
was published later than [15], consider the presence of peaks on pressure is too close to critical. As it is known [19], partial molar
k(t) isobars doubtless and propose coordinating correlations to volume of the dissolved substance tends to innity, while
introduce proper corrections to the canonic heat conductivity val- approaching a critical point of the pure solvent (by any way).
3066 V.A. Kurganov et al. / International Journal of Heat and Mass Transfer 55 (2012) 30613075
Therefore, with p ? pcr, the third term in the right side of Eq. (1) can For a Van der Waals gas
be very high even with a small content of the air admixture. For the
above reasons, reliable determination of the density and other aii 27=64Rl T cri 2 =pcri ; bii Rl T cri =8pcri ; i 1; 2 7
properties of CO2 in the near-critical region by the thermal method
2
can be accomplished only at pressures not too close to critical, with pcr amix =27bmix ; V lcr 3bmix ;
obligatory monitoring of the air admixture and allowance for the Rl T cr 8amix =27Rbmix : 8
admixture effect on the uid properties. Recently, in experimental
works on SCP CO2 heat transfer, it became a good practice to indi- After the values of a11, b11, a22, and b22 have been calculated with
cate the data on the purity of the working uid. Judging from the the use of correlations (7) and reference data from [22] on the crit-
very good gures presented, these data are the manufacturers ical parameters of pure components, we can obtain from (8) for the
certicate, which does not guarantee the required purity of CO2 in mixture CO2N2 with N ? 0
the experimental rig circuit, because there are many small possi- pcr =pcr1 1 0:754N=1 0:069N2 1 0:616N;
bilities of the air components to enter the working uid (contam- 9
T cr =T cr1 1 0:754N=1 0:069N 1 0:685N:
inated cylinders, negligent washing of the test rig, the use of a
pressurizer (gas compensator of the volume) with a free gas-CO2 From the above, the correlations between the corresponding
contact surface, etc., in the rig circuit). Thus, the working uid pur- parameters of state (3) of the pure CO2 and the mixture CO2N2
ity must be constantly monitored directly in the course of experi- follow:
ments. A very simple way to measure gas content in SCP CO2 is
p1 p=1 0:616N and T 1 T=1 0:685N: 10
by passing some amount of CO2 through an alkali solution of a
known mass and catching the gas residue bubbles in the measuring Since with N 6 2% the molecular masses of the mixture and pure
receiver (microburet). By calculating (according to Avogadros law) CO2 are almost the same, we obtain from (2)
the amount of gas moles and determining the amount of CO2 moles,
qp; T; N q1 p1 ; T 1 : 11
dissolved in the alkali (from the overweight of the solution), one can
easily calculate the molar concentration of the gas admixture. With small N 6 0.02 (2%), the other similarity correlations (2) can
Unfortunately, we did not encounter any information in the litera- be also transformed and simplied in such a manner, so that to
ture regarding admixture monitoring. obtain nearly accurate solutions to them, one must know only the
To determine the actual properties of the binary CO2air mix- properties of pure CO2.
ture (from here on, we shall consider the dissolved air to be nitro- As is clear from Figs. 2 and 3, the dependence of the thermo-
gen, whose solubility in CO2 is higher than that of oxygen). A physical properties on the enthalpy is not as sharp as that on tem-
special method based on the principle of corresponding states perature. Therefore, if it is possible, in determining the mass-
[20] was developed and successfully mastered. averaged properties of the ow in the vicinity of Tm, it is expedient
To calculate the properties of the CO2N2 mixture from the ta- to apply the calorimetric method of determining the uid state. In
bles and equations for pure carbon dioxide, the following known this case, pressure and enthalpy are considered as the state param-
correlations of thermodynamic similarity are used: eters, with the latter being determined from the heat balance,
V l p; T; N=V l;cr V l1 p1 ; T 1 =V lcr1 ; X
h h0 p0 ; T 0 Dh h0 p0 ; T 0 Q =G; 12
C pl p; T; N C 0pl T; N C pl1 p1 ; T 1 C 0pl1 T 1 ;
0 0
hl p; T; N hl T; N hl1 p1 ; T 1 hl1 T 1
; 2
Rl T cr Rl T cr1
lx; s l1 x1 ; s1 ;
kx; s k1 x1 ; s1 ;
where Rl is the gas constant; subscript l denotes molar quantities;
superscript 0 denotes the parameters in the perfect-gas state; sub-
script 1 denotes the properties of the pure solvent (CO2); p and T are
the actual (measured) parameters of state of the mixture; and p1
and T1 are the corresponding parameters of the pure CO2 deter-
mined from the following similarity conditions:
p p=pcr p1 p1=pcr1 ; s T=T cr s1 T1=T cr1 ;
3
1=x V l =V lcr 1=x1 V l1 =V lcr1
The critical parameters of the mixture, pcr, Tcr, and Vlcr, were deter-
mined from the Van der Waals equation for binary mixtures [21]:
pV l Rl T=1 bmix =V l amix =V l ; 4
where
Fig. 6. Specic heat of CO2N2 mixture according to data in [23] in comparison to calculations by the thermodynamic similarity method (a) and estimate of the specic heat
of the H2OO2 solution at p = 24.5 MPa as a function of temperature and oxygen concentration (b).
where p0 and T0 are some reference parameters beyond the region erately remains in the single-phase supercritical region of the
of the pseudophase transition (T0 Tm, h0 hm), G is the uid ow state. However, with considerable concentrations of N2 (about 4%
P
rate, and Q is the total heat supplied to the uid at the length or more), already at p/pcr 1.05 and a temperature less than
from the reference state to that under consideration. It is supposed, approximately 20 C, the solution converts into the subcritical
naturally, that the values of G and Q are measured with sufciently state [24]. In this case, we observe the changes not only in uid
high accuracy. properties but in the heat transfer mechanism as well, which ac-
From Eqs. (2) with N 6 0.02, within the range of 300 6 T 6 quires a clearly seen two-phase pattern (it complies with the
800 K, for the corresponding enthalpy of the pure CO2, we can ob- heat transfer regularities in a two-phase liquidvapor mixture).
tain the following correlation: The consequences of such a transformation can be very trouble-
some (see below).
h1 p1 ; T 1 h01 p01 ; T 01 Dh1 0:364N=1 0:685N; 13 In nuclear reactors cooled by SCP water, radiolysis of water mol-
ecules is a source of the dissolved gases. This process is especially
where p1, T1 and p01, T01 are related to the observed mixture param- intense at h < h/m, that is, in the zone of the most high rate of nu-
eters p, T and p0, T0 by similarity correlations (10). From the corre- clear reaction [4]. The products of radiolysis, in particular, oxygen
sponding parameters p1 and h1 using the tables of properties of pure and hydrogen, readily dissolve in SCP water and should cause cor-
CO2 and similarity correlations (2)(10), the temperature and other responding changes in its thermophysical properties.
thermophysical properties of the CO2N2 mixture are determined. It follows from the assessments in [25,26] that the solubility of
The cofactor at Dh in (13) slightly differs from unity, and it can often H2 and O2 in region I in Fig. 2 at a pressure of approximately
be neglected. 25 MPa can reach 1013 ncm3/g, which corresponds to a molar
The effect of the air admixture on the carbon dioxide density is concentration of 0.81%. At such a concentration, a gas admixture
shown in Fig. 5. The data in the gure have been obtained using the already considerably affects the thermodynamic parameters of an
above technique. It is clear from the gure that the air admixture SCP solution. The application of thermodynamic similarity correla-
produces such a strong effect on the dependence q (p, T) that it ap- tions (2)(8) to an H2OO2 solution at small oxygen concentrations
pears impossible to reliably determine the CO2 density using the (N < 0.02), at which the solution deliberately retains the supercrit-
thermal method without measuring and accounting for the admix- ical state, gives the following approximate correlations (here, as
ture content. At the same time, the air admixture hardly affects the above, p, t, q, etc., are the observed parameters of the state of the
dependence q (p, h1), where h1 is the corresponding enthalpy of solution, while the subscript 1 denotes the corresponding parame-
pure CO2. This emphasizes the advantages of the calorimetric meth- ters of the state and properties of pure water, which comply with
od of determining the SCP uid state in the vicinity of Tm. We the reference data from handbooks:
should also note (see the dashed lines in Fig. 5) that the air admix-
ture signicantly affects the correlation h1(t); it noticeably (by sev-
p1 p=1 1:38N and T 1 T=1 1:02N;
eral degrees) decreases the temperature of the specic heat qp; T; N q1 p1 ; T 1 1 0:78N=1 0; 36N; 14
maximum (at a given pressure). x qp; T; N=qcr q1 p1 ; T 1 =qcr1 ;
From Fig. 6a we see that, within the accuracy of calculations, the
thermodynamic similarity method gives results that qualitatively where qcr1 = 322 kg/m3 [14]. The caloric properties can be
and quantitatively match the experimental data [23]. The consid- determined by the following formulas:
ered method of determining CO2 properties with the presence of C p p; T; N C p1;T 1 =1 0:78N;
an air admixture made it possible to considerably increase the 15
h1 p1 ; T 1 h01 p01 ; T 01 1 1:8NDh;
accuracy of the thermal and especially hydraulic and sounding
measurements and to ensure receipt of reproducible and internally where p01 and T01 are certain reference parameters far from the
P
consistent experimental data on the structure of a turbulent SCP pseudocritical temperature; Dh = Q/G is the change in uid en-
CO2 ow under conditions of intense heating. thalpy while being heated from the reference state to that being
In the considered case of small nitrogen concentrations at considered. It is assumed that the value of Dh is measured with a
pressures that are not very close to pcr, the CO2N2 solution delib- high accuracy.
3068 V.A. Kurganov et al. / International Journal of Heat and Mass Transfer 55 (2012) 30613075
The values of Cp(t, N) and q(t, N), q(h1, N) and t(h1, N) calculated intensively investigated. We should note that regarding a change
using the above correlations at p = 24.5 MPa (p/pcr1 = 1.1) and in the state of a substance, a once-through power unit with water
N = 0; 0.005; and 0.012 are presented in Fig. 6b and Fig. 7. As in as a working uid operates within a very wide range of enthalpies,
the case of the CO2N2 solution, the presence of a gas admixture from 200300 (h hm0) to 3500 kJ/kg (h
hm1). It is difcult to
leads to a considerable shift in Cp maxima toward lower tempera- simulate such a large range of enthalpies using other SCP coolants.
tures and to a decrease in the Cp value in the maximum. Fig. 7a For example, at room temperature (20 C), the enthalpy h of carbon
shows that with the thermal method of determining the uid state, dioxide is already higher than hm0; therefore, this substance is
i.e., from the measured p and t, the actual values of density q(p, t, N) suitable for simulating heat transfer only in the pseudophase tran-
can differ considerably from the reference values q1(p, t) of pure sition and gaseous regions. To simulate heat transfer in the
water. We see that the measurement of and allowance for the pseudoliquid region and in the vicinity of Tm, refrigerants can be
gas admixture are needed here also. At the same time, from applied.
Fig. 7b we see that with the caloric method of determining the These investigations have revealed the extraordinary complex-
mass-averaged state of the SCP uid ow with the use of (15), ity of the regularities of SCP heat transfer as compared with the
qb q1(h1b), and when this happens, with deliberately low N, we classical ideas concerning turbulent heat transfer in tubes. In
can assume in (15) h1b h01(p0, T0) + Dhb. However, in this case [16,27], preliminarily sorting of heat transfer regimes under SCP
as well, it is necessary to know concentration N to determine the uid heating was accomplished. According to this classication,
mass-averaged temperature of the ow. depending on the heat load and thermodynamic state of a uid,
As in the case of the CO2N2 mixture, with an increase in pres- three typical modes of heat transfer can occur: the normal, deteri-
sure the effect of gas admixture on thermophysical properties of orated, and improved.
SCP water becomes smaller. Analysis of the experimental data and the results of calculation
Unfortunately, presently, we do not know of any data on the and theoretical studies shows that regularities of the normal heat
phase equilibrium in H2OO2H2 solutions. Therefore, now, we transfer of SCP coolants correspond qualitatively to the existing
can say nothing about the danger of accumulating a large amount ideas on turbulent heat transfer in tubes with constant or slightly
of dissolved gases (about several molar percents), which can con- variable physical properties of a uid. In particular, under condi-
vert water at h < hm into the subcritical state with corresponding tions of normal heat transfer and the boundary conditions
negative subsequences for heat transfer. However, as the above qw = const, which are most often achieved in experiments, with
estimates show, even with moderate concentrations of gas admix- any hin we observe monotonic change in the wall temperature
tures, considerable distortion of the h(t) and q(t) dependences can along the tube length, which is common for linear heat transfer
cause certain difculties in determining the location of the pseudo- problems. At a fairly small distance from the tube inlet (x/d > 20
phase transition region proceeding from the data of temperature 40) stabilization of heat transfer intensity is observed (it is better
measurements. Therefore, studying the radiolysis of SCP water to say heat transfer regularization, in analogy with the processes
and its consequences must be included into the list of serious prob- of nonsteady heat conductance). In the zone of stabilized heat
lems that must be solved to ensure the development of SCP nuclear transfer, it (as well as the wall temperature) depends only on local
power engineering. parameters of the process and hardly at all depends on the temper-
ature (enthalpy) of the uid at the inlet of a tube and the geometric
3. Experimental data on regularities of turbulent heat transfer characteristics of the inlet. In tw(hb) coordinates, with identical qw,
in tubes under SCP conditions d, and qu, stabilized values of the wall temperature are described
by a single monotonic curve, irrespective of hin (see curves with
It was pointed out in the Introduction that by now, a large qw 6 300 kW/m2 in Fig. 8 and curve 1 in Fig. 9). The effect of a start-
amount of experimental works on heat transfer to near-critical ing section remains qualitatively the same as in the case of con-
pressure coolants in tubes and channels have been conducted. stant uid properties, i.e., within 1520 gages of the tube we see
Reviews of many of these works can be found in [5,6,16,2735]. a relative decrease in heat transfer rate, which is caused by the for-
Water, carbon dioxide, oxygen, nitrogen, hydrogen, ammonia, mation of the temperature eld in the liquid ow [39]. The degree
and different kinds of hydrocarbons have been studied. In the last of the inuence of the type of boundary condition (a change in the
decades of 20th century, heat transfer to SCP helium was qw value along the tube length, in particular) and of the wall
Fig. 7. Dependence q(t) of density of H2OO2 solution on temperature (a) and dependences q(h/1) and t(h/1), where h/1 is the corresponding enthalpy of pure water (b) at
p = 24.5 MPa (p/pcr = 1.1) and different oxygen concentrations.
V.A. Kurganov et al. / International Journal of Heat and Mass Transfer 55 (2012) 30613075 3069
Fig. 8. Wall-temperature regimes under SCP water heating in a tube 3.9 mm in diameter (p = 24.5 MPa) [36,37].
Fig. 10. Temperature difference as a function of heat load in a smooth tube and in a
tube with spiral inserts [42].
deterioration occurs at inlet enthalpies hin that are both lower or deterioration. As the experimental data [65] on heat transfer under
higher than hm (see Fig. 9). Hydraulic measurements, which will heating SCP CO2 in a smooth tube have shown (d = 6 mm,
be considered in detail in the second part of our paper, have shown qu 1180 2350kg=m2 s , in a circuit with a gear-type pump,
that, in deteriorated heat transfer regimes like that under consider- pressure oscillations yielded an increase in the heat ow rates in
ation, the drop in pressure Dpi due to ow acceleration is consid- the deteriorated heat transfer regimes (at a wall-temperature level
erably higher than the friction resistance Dpn; that is, the ow is similar to experiments [38,66]) and a shift in the tw maximum to
signicantly gradient in nature in contrast to normal heat transfer the region hb > hm.
regimes (Fig. 12). The data in [65] also showed that the wall roughness results in a
At moderate mass ow rates (200 < qu < 1000 kg/(m2 s), for noticeable lag in the transition to the deteriorated heat transfer
water and CO2) with the ow enthalpies hb corresponding to the regime and makes it possible to increase the allowable level of heat
region of the pseudophase transition, heat transfer considerably loads by 1520%. However, with further increment in the heat
depends on the orientation of the ow in the eld of gravity. As load, heat transfer deterioration, nevertheless, occurred and the
the experiments show, with an increase in the heat ow rate, the wall temperature increased even more sharply and to a greater va-
greatest danger of heat transfer deterioration exists in the upward lue. Thus, the uncontrolled roughness of the commercial-grade
ow. Fig. 8 shows that, under the same heating conditions, strong smooth tubes used in the most researchers tests without addi-
peaks of Tw are observed in the upward ow (Fig. 8a), while in the tional treatment could be a source of considerable discrepancy in
downward ow, the wall temperature distribution remains mono- the experimental data on deteriorated heat transfer. In the scarce
tonic (Fig. 8b); when this happens, local heat transfer coefcients cases when the tube hydraulic resistance was preliminarily mea-
differ by several times. At low values of the uid inlet enthalpy sured under adiabatic conditions, most often the considerable
(hin hm), in long tubes with a rather large diameter with an up- inuence of the wall roughness on hydraulic resistance was recog-
ward ow, two wall-temperature peaks can be observed, that is, nized in the same range of Reynolds numbers, within which the
the inlet peak and that in the region of the pseudophase transition abnormal heat transfer data were subsequently obtained.
[44,48]. With an increase in hin, these regions of heat transfer dete- In the case of water, deposition of dissolved salts on the heated
rioration are brought together and, as a result, we can observe a wall, as well as fouling of the wall by foreign particles, can signif-
wall-temperature distribution with two (sometimes even with icantly affect heat transfer deterioration. Water chemistry of the
more than two) Tw peaks, which follow immediately one after an- coolant can considerably change the conditions and the pattern
other [43,53] (see also [30,58]). Such a picture is typical of CO2, be- of heat transfer deterioration and induce instability in the wall
cause, as a rule, in this case hin P hm0. temperature over time [6769].
In horizontal and inclined tubes with moderate mass ow rates, These circumstances should be taken into account when com-
heat transfer in the region of high heat loads qw =qu demonstrates paring the quantitative data on deteriorated heat transfer available
some specic features, which are due to the presence of secondary in the literature.
free-convective ows and steady density distribution near the As it was pointed out in Section 2, if due to some reasons an SCP
upper generatrix (see [5962]). In particular, the region of deterio- uid is contaminated by dissolved gases, then at high concentra-
rated heat transfer is localized near the upper generatrix of the tions of the latter, which convert the solution into a subcritical
tube, while near the lower generatix, rather a high level of the heat state, a gas admixture can provoke a sharp heat transfer deteriora-
transfer rate is retained. The temperature difference between the tion (as compared to the heat transfer level in the supercritical re-
upper and lower generatrices can reach 200 K for CO2 and H2O. gion), which resembles heat transfer crisis under subcooled liquid
The general feature of deteriorated heat transfer is the strong boiling. Corresponding experimental data for a CO2N2 mixture
dependence of the local heat transfer on the previous history of with a nitrogen concentration from 0.5 to 4.0 mol% can be found
the process. As a result, the Tw(hb) curves corresponding to differ- in [70].
ent hin (all other conditions being equal) have an individual pattern During the transition to the deteriorated heat transfer regime,
and coincide with one another only at hb hm1or more. This is one in a heated tube excitation of a self-oscillating process is often ob-
of the main sources of difculties that arise in generalizing the served. Practically all referenced studies contain such information.
experimental data on deteriorated heat transfer. Nevertheless, in The appearance of acoustic instability in the ow, which often
the cases of water and, possibly, refrigerants [63], we can point leads to the development of resonance thermoacoustic oscillations
out a certain regularity in heat transfer deterioration in certain en- (TAOs) of pressure in tubes at a natural frequency and overtones, is
thalpy regions within the range hm0 < hb < hm regardless of the va- also a feature of heating of turbulent SCP uids ows in tubes,
lue of the inlet enthalpy, if a uid is heated from the tube section especially of small diameter, with hb < hm0. The span of pressure
with hin hm0; that is, the tube has an economizer (heating) sec- oscillations in the antinodes of standing waves can be very high
tion of considerable length. This regularity is apparently explained (up to 50% of the absolute pressure) and is dangerous for the tube
by the fact that in these cases, a ow enters the vapor-generation strength (see review in [71]). Strong TAOs contribute to heat trans-
section with approximately the same internal hydrodynamic struc- fer enhancement [72]. Due to this, these were called regimes of en-
ture because, in the heating zone, tw < tm and the scale of variation hanced heat transfer [16] or heat transfer with pseudoboiling.
of density and other physical properties over the tube cross section Experiments conducted by different researchers showed that that
and length is relatively small. the necessary conditions of TAO development are the existence
In studying turbulent heat transfer deterioration at SCP, it was of the turbulent mode of the ow, considerable subcooling of the
recognized that the ultimate heat load value below which the cri- uid relative to Tm, and a level of heat ow rates measuring
teria of normal heat transfer and qualitative description of the Tw > Tm; that is, there are ultimate changes in density and other
deterioration process are retained strongly depends on certain properties of the uid in the wall layer. Experiments [73] recog-
additional factors that do not affect normal heat transfer. Among nized the existence of both the lower and upper boundaries of
them are the conditions at the tube inlet, wall roughness, and the acoustic instability in regard to the heat ow rate. Attempts
existence of forced pressure oscillations (ow rate) due to pump to develop theoretical models for this phenomenon and the corre-
operation. In [64], articial damping of pressure oscillations down- sponding bibliography can be found in [72,74].
stream of the pump under water heating in a rising tube yielded a TAO development was repeatedly observed in tests by different
sharp change in the temperature regime of the wall tube at the authors on deteriorated heat transfer in steam-generating tubes,
same regime parameters and led to the well seen heat transfer including those in [53] (CO2, p = 7.7 and 9 MPa, tin = 20 C). In a
3072 V.A. Kurganov et al. / International Journal of Heat and Mass Transfer 55 (2012) 30613075
tube 8 mm in diameter, TAO appeared at qu = 1000 and 1350 kg/ effects of Archimedes forces, which will be analyzed in the third
(m2 s) with the transition to the deteriorated heat transfer regime. part of our paper.
Frequencies of f 50 and 350 Hz with an amplitude of up to 0.5 MPa At that time, calculation and experimental works appeared
were observed. When this happened, the distribution of static [76,77] that demonstrated that in deteriorated heat transfer re-
pressures along the tube length took the specic form shown in gimes, complete rearrangement of the averaged ow takes place,
Fig. 13. As hout approached hm1, acoustic oscillations ceased. No sig- with the velocity prole becoming M-shaped. Heat transfer deteri-
nicant effect of these oscillations on heat transfer was recognized. oration develops at the phase of velocity prole rearrangement
Only in a tube 22.7 mm in diameter, did TAO considerably improve when the zone with very small values of product st(ou/oy) appears,
heat transfer in the inlet peak region of the wall temperature. which is responsible of the gradient generation of turbulent en-
ergy, that is, a certain barrier layer formes in the ow. We now ob-
tain an estimate depicting the above ideas.
4. On the nature and classication of deteriorated heat transfer According to the Prandtl and Boussinesq hypotheses, the fol-
regimes lowing correlations exist:
es @u 2 @u @u
Naturally, the accumulation of experimental data on deterio- sl 1 l 1l : 16
m @y @y @y
rated heat transfer was accompanied by attempts to explain the
nature of this phenomenon. Initially, it was suggested that the rea- If we exclude the velocity gradient from these coupled correlations,
son for turbulent heat transfer deterioration in the ow is the we obtain the expression for the turbulent momentum transfer
localization of the Tm region in certain zones of the ow, which coefcient:
can cause certain difculties in transferring heat through the zone q
with elevated values of b and Cp. Specic generalized variables es =m 1 4js=sw jl 2 1 2: 17
were proposed for this case by Goldman in 1954 and Shlykov in
1971. However, local analysis of the problem based on the above From here it follows that a decrease in shear stresses in the wall
concept appeared to be unsuccessful. region of the ow also promotes a reduction in turbulent transfer
In 19731975, Polyakov [75] suggested that, in nonisothermal and heat transfer. Hall and Jackson [30] showed that the factors
uid ows with variable properties, turbulent heat transfer that determine these trends are thermal acceleration of the
changes due to the action of mass forces induced by thermal accel- heated ow (if we are dealing with an SCP uid or gas) and, in
eration of the ow (this effect is typical of SCP media and gases) vertical tubes, lifting Archimedes forces (buoyancy forces). In-
and Archimedes forces originated due to a nonuniform density dis- deed, in this case, the pressure gradient that provides uid mo-
tribution over the ow cross section. It was assumed that these tion is determined not only by friction resistance, as is the case
forces immediately act on the intensity of turbulent transfer. The with constant properties of a uid (hydrostatic pressure here
correlation q0 u0 in the equation of the turbulent energy balance, plays a passive role), but by additional dynamic factors that ap-
in the term q0 u0 g u@u=@x, was considered an agent of this pear due to density changes over the tube cross section and along
effect, which can, as was supposed in [75], considerably change its length:
the local parameters of turbulent transfer, uid ow, and heat
dp dIb
transfer; this happens prior to the distortion of the averaged ow 4sw gdq
: 18
d~x d~x
according to the equation of motion. On this basis, in [75],
estimates were obtained for the boundaries of the effect of mass From here on, a plus sign in the gravitation term relates to an up-
forces on friction and heat transfer in tubes and expressions were ward ow, and a minus sign, to a downward ow. Explaining
presented for specic criteria of thermal acceleration and the Ib Sb qu2 =qb , we can obtain dIb =d~x ni qb u2b , where
qw b dSb dSb
ni 8Sb 2 8Sb qb 2 19
qu C p b d~x d~x
is the coefcient of inertial ow resistance. As is seen from (19), in
the inertial resistance of nonisothermal SCP ows, the momentum
coefcient Sb and its changes along the tube length play an active
role. Due to these reasons, actual ni values can considerably differ
from mass-averaged estimates (in the second part of the paper,
these questions will be considered in detail).
The solution to the equation of motion of an axisymmetric ver-
tical ow,
@u @u dp 1 @
qu qv r s qg ;
@x @r dx r @r
in the wall region (R ? 1), where convective terms can be ne-
glected, will be as follows:
" #
s n Grq
R 21 R i 2C ; 20
sw R!1 nb nb Re2b
Table 1
Approximate classication of deteriorated heat transfer regimes under mixed convection of SCP uids in vertical heated tubes.
Group Character of wall-temperature regime in vertical heated tubes under SCP conditions in the region of (ng/n)in References
considerable effect of buoyancy forces and thermal acceleration at qw const.
1 Weak symptoms of the inlet peak of tw at a section of x/d < 20 under upward ow, which disappear with 800 and [45], [49], [52], [53]
further increase in heat load. Monotonic change in tw under downward ow. In both cases a considerable more
decrease in heat transfer coefcients at hb P hm. Stabilization of heat transfer at a far distance from the tube
inlet (x/d > 2030)
2 Inlet peaks of tw under upward ow, which appear in the region of the initial thermal section (x/d<20) and shift 800 120 [4547], [49], [50], [52], [53]
to the very inlet with an increase in qw. In the lower half of this range, the regimes in which the second, more
extended region of heat transfer deterioration is formed in addition to the inlet peak of tw. Heat transfer
stabilization occurs beyond the above regions. Monotonic distribution of tw and heat transfer stabilization
under downward ow
3 Inlet peaks of tw beyond the boundaries of the initial thermal section (x/d < 20) under upward ow, which shift 120 25 [37,41], [43,44], [4648], [50],
to the tube inlet with an increase in qw. The second (or more) peak(s) of tw, which are more eroded over the [52], [53], [64] [70]
length, often follows the rst. At tube sections of considerable length, heat transfer depends on the inlet
enthalpy. Under downward ow and other conditions being equal, monotonic distribution of the wall
temperature and heat transfer stabilization are observed
4 Wall-temperature peaks (of considerable length along the tube). At hin < hm0, these peaks occur at the 25 4 [37], [39,41], [43], [53,57], [64],
beginning of the region of the pseudophase transition < hb < hm); at hin > hm0 the peaks often develop from the [66], [77]
tube inlet intself, similarly to the inlet peaks. A considerable dependence of heat transfer on the inlet enthalpy,
especially in the second case. Under downward ow there is no heat transfer deterioration or the deterioration
is weak
5 A wide region of heat transfer deterioration with a maximum of tw developed in the vicinity of hb = hm at 4 0.5 [37], [38,53], [57], [66],
hin < hm or from the tube inlet itself at hin P hm regardless of the ow direction in the eld of gravity. A
considerable effect of the ow direction on the heat load value, which corresponds to the beginning of heat
transfer deterioration, as well as on the local heat transfer in the region of its deterioration. Dependence of
heat transfer on the inlet liquid enthalpy, which increases at hin > hm0
6 The same. Gradual degeneration of the effect of ow direction on deteriorated heat transfer 0.5 and [38], [57]
less
The smaller the ratio Kg/Ki, the closer Formula (21) to reality. Anal-
ysis of the results of hydraulic and sounding measurements (see
part 2 of the paper) showed that in normal heat transfer regimes,
the shear-stress prole satises the following condition:
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