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Retrospective Theses and Dissertations

2006

Biological hydrogen production by anaerobic


fermentation
Wen-Hsing Chen
Iowa State University

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Biological hydrogen production by anaerobic fermentation

by

Wen-Hsing Chen

A thesis submitted to the graduate faculty

in partial fulfillment of the requirements for the degree of

DOCTOR OF PHILOSOPHY

Major: Civil Engineering (Environmental Engineering)

Program of Study Committee:


Shihwu Sung (Major Professor)
Kenneth J. Koehler
Say Kee Ong
Timothy Ellis
Dennis Bazylinski

Iowa State University

Ames, Iowa

2006

Copyright Wen-Hsing Chen, 2006. All rights reserved.


UMI Number: 3243819

UMI Microform 3243819


Copyright 2007 by ProQuest Information and Learning Company.
All rights reserved. This microform edition is protected against
unauthorized copying under Title 17, United States Code.

ProQuest Information and Learning Company


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P.O. Box 1346
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ii

TABLE OF CONTENTS
LIST OF FIGURES ........................................................................................................... iv

LIST OF TABLES............................................................................................................. vi

ABSTRACT...................................................................................................................... vii

CHAPTER 1. INTRODUCTION .......................................................................................1


1.1 Research Background................................................................................................1
1.2 Research Goals..........................................................................................................3
1.3 References .................................................................................................................5

CHAPTER 2. LITERATURE REVIEW ............................................................................8


2.1 Hydrogen Production ................................................................................................8
2.1.1 Water electrolysis...............................................................................................8
2.1.2 Thermal-chemical hydrogen production............................................................9
2.1.3 Biological hydrogen production ......................................................................10
2.2 Dark Fermentation ..................................................................................................11
2.2.1 Fundamentals of dark fermentation .................................................................11
2.3 Environmental Factors Affecting Hydrogen Production ........................................14
2.3.1 Inocula and start-up..........................................................................................14
2.3.2 Substrate...........................................................................................................15
2.3.3 pH.....................................................................................................................16
2.3.4 Hydraulic retention time ..................................................................................17
2.3.5 Product inhibition.............................................................................................18
2.4 Fluorescence in situ Hybridization..........................................................................19
2.4.1 Hybridization reaction kinetics ........................................................................20
2.4.2 Technical aspects of FISH ...............................................................................21
2.4.3 FISH application on wastewater treatment ......................................................23
2.5 References ...............................................................................................................25

CHAPTER 3. KINETIC STUDY OF BIOLOGICAL HYDROGEN PRODUCTION BY


ANAEROBIC FERMENTATION ............................................................40
3.1 Abstract ...................................................................................................................40
3.2 Introduction .............................................................................................................41
3.3 Materials and Methods ............................................................................................44
3.3.1 Seed microorganisms .......................................................................................44
3.3.2 Hydrogen production experiments...................................................................44
3.3.3 Analysis............................................................................................................45
3.3.4 Data analysis ....................................................................................................45
3.4 Results and Discussion............................................................................................46
3.4.1 Kinetic analysis of hydrogen production .........................................................46
3.4.2 Variations of biomass, pH and carbohydrate at different substrate
concentrations ..................................................................................................48
3.4.3 Growth kinetics of hydrogen-producing bacteria for three different
substrates..........................................................................................................49
3.5 Conclusions .............................................................................................................51
3.6 References ...............................................................................................................52
iii

CHAPTER 4. BIOLOGICAL HYDROGEN PRODUCTION IN ANAEROBIC


SEQUENCING BATCH REACTOR........................................................68
4.1 Abstract ...................................................................................................................68
4.2 Introduction .............................................................................................................69
4.3 Materials and Methods ............................................................................................71
4.3.1 Seed sludge and substrate preparation .............................................................71
4.3.2 Reactor operation .............................................................................................72
4.3.3 Analysis............................................................................................................73
4.4 Results and Discussion............................................................................................74
4.4.1 Effect of HRT ..................................................................................................74
4.4.2 Effect of pH......................................................................................................77
4.4.3 Effect of substrate concentration .....................................................................81
4.4.4 Effect of cyclic duration...................................................................................85
4.5 Conclusions .............................................................................................................87
4.6 References ...............................................................................................................88

CHAPTER 5. DIAGNOSIS OF HYDROGEN FERMENTATION BY


FLUORESCENCE IN SITU HYBRIDIZATION ...................................103
5.1 Introduction ...........................................................................................................103
5.2 Materials and Methods..........................................................................................105
5.2.1 Reactor operation ...........................................................................................105
5.2.2 FISH...............................................................................................................105
5.2.3 Microscopy and quantificantion analysis.......................................................106
5.3 Results and Discussion..........................................................................................107
5.3.1 Hybridization performance from different 16S rDNA probes.......................107
5.3.2 Quantification of bacteria community ...........................................................109
5.4 Conclusions ...........................................................................................................110
5.5 References .............................................................................................................110

CHAPTER 6. CONCLUSIONS ......................................................................................120


6.1 Closing Statements................................................................................................120
6.2 Recommendations for Future Work......................................................................123

ACKNOWLEDGEMENTS.............................................................................................125
iv

LIST OF FIGURES

Figure 2.1 Catabolic pathway of Clostridia in hydrogen fermentation (Jones and Woods,
1989; Mitchell, 2001).....................................................................................39
Figure 3.1 Cumulative hydrogen production with time: (a) sucrose, (b) NFDM, and (c)
food waste ......................................................................................................61
Figure 3.2 Hydrogen yield at different S/X ratios: (a) sucrose, (b) NFDM, and (c) food
waste ..............................................................................................................62
Figure 3.3 Specific hydrogen production rate at different S/X ratios: (a) sucrose; (b)
NFDM; and (c) food waste ............................................................................63
Figure 3.4 Metabolism of hydrogen-producing bacteria at different sucrose
concentrations: (a) mixed liquor volatile suspended solid concentration, (b)
final pH, (c) removed carbohydrate concentration, and (d) carbohydrate
removal efficiency..........................................................................................64
Figure 3.5 Metabolism of hydrogen-producing bacteria at different NFDM
concentrations: (a) mixed liquor volatile suspended solid concentration, (b)
final pH, (c) removed carbohydrate concentration, and (d) carbohydrate
removal efficiency..........................................................................................65
Figure 3.6 Metabolism of hydrogen-producing bacteria at different food waste
concentrations: (a) mixed liquor volatile suspended solid concentration; (b)
final pH; (c) removed carbohydrate concentration; and (d) carbohydrate
removal efficiency..........................................................................................66
Figure 3.7 Effect of substrate concentration on the hydrogen production rate from
different substrate...........................................................................................67
Figure 4.1 Performance of ASBR operated at HRT of 16 h with pH controlled of 6.7:
(a) Gas production rate; (b) gas content; (c) acid concentration; and (d)
solvent concentration .....................................................................................98
Figure 4.2 Performance of hydrogen fermentation at different pHs: (a) hydrogen yield;
(b) hydrogen conversion efficiency; (c) hydrogenic activity; (d) carbohydrate
removal efficiency..........................................................................................99
Figure 4.3 Variation of soluble microbial product concentration and MLVSS
concentration at different pHs: (a) soluble microbial product concentration;
(b) HBu/HAc ratio; and (c) MLVSS concentration .....................................100
Figure 4.4 (a) MLVSS and effluent VSS concentrations; (b) SRT; and (c) F/M ratio at
different sucrose concentration ....................................................................101
Figure 4.5 Effect of batch feeding on substrate concentration at different cyclic duration
in ASBR (Sung and Dague, 1995) ...............................................................102
v

Figure 5.1 Hydrogen-producing sludge hybridized with the EUB338 probe and stained
with DAPI. Scale bars. 5 m ......................................................................116
Figure 5.2 Clostridium pasteurianum hybridized with the ARC915 probe and stained
with DAPI. Scale bars, 5 m ......................................................................117
Figure 5.3 Escherichia coli hybridized with the ARC915 probe and stained with DAPI.
Scale bars, 5 m...........................................................................................118
Figure 5.4 (a) Hydrogen-producing sludge hybridized with the CLOST I probe labeled
by Oregon-green, and stained with DAPI; (b) hydrogen-producing sludge
hybridized with the CLOST I probe labeled by Texas-red, and stained with
DAPI; and (c) Clostridium pasteurianum hybridized with the CLOST I probe
labeled by Texas-red, and stained with DAPI. Scale bars, 5 m................119
vi

LIST OF TABLES
Table 1.1 Life time of fossil fuels with the current consumption rate (Lodhi, 1997)......7
Table 2.1 Summary of hydrogen production from thermo-chemical reactions (Srensen,
2005) ..............................................................................................................37
Table 2.2 Comparison of biological hydrogen production processes (Nath and Das,
2004) ..............................................................................................................38
Table 3.1 Characteristics of NFDM and food waste......................................................57
Table 3.2 Components of the food waste (on wet weight basis) (Li et al., 2003) .........58
Table 3.3 Estimated parameters of Gompertz equation for hydrogen production.........59
Table 3.4 Summary of growth kinetics of hydrogen-producing bacteria ......................60
Table 4.1 Summary of experimental design ..................................................................94
Table 4.2 Results of hydrogen production at different HRT .........................................95
Table 4.3 Hydrogen production and soluble microbial products in ASBR at each
influent sucrose concentration .......................................................................96
Table 4.4 Cyclic effect on hydrogen production and soluble microbial products in
ASBR .............................................................................................................97
Table 5.1 16S rDNA oligonucleotide probes used for hybridization...........................114
Table 5.2 Summary of the percentage of EUB338 to DAPI at different operating
conditions .....................................................................................................115
vii

ABSTRACT
Considering the energy security and the global environment, there is a pressing

need to develop non-polluting and renewable energy sources. Alternatively, hydrogen is

a clean energy carrier, producing water as its only by-product when it burns. Anaerobic

bioconversion of organic wastes to hydrogen gas is an attractive option that not only

stabilizes the waste/wastewater, but also generates a benign renewable energy carrier.

The purposes of this study were to determine the kinetics of hydrogen production using

different characteristics of substrates and to evaluate hydrogen production potential from

different operating conditions in continuous operation.

The growth kinetics of hydrogen-producing bacteria using three different

substrates including sucrose, non-fat dry milk (NFDM), and food waste were investigated

through a series of batch experiments. The results demonstrated that hydrogen

production potential and hydrogen production rate increased with an increasing substrate

concentration. The maximum hydrogen yields from sucrose, NFDM, and food waste

were 234, 119, and 101 mL/g COD, respectively. The low pH (pH < 4) inhibited

hydrogen production and resulted in lower carbohydrate fermentation at high substrate

concentrations. The Michaelis-Menten equation was employed to model the hydrogen

production rate at different substrate concentrations. The equation gave a good

approximation of the maximum hydrogen production rate and the half saturation constant

(KS) with correlation coefficient (R2) over 0.85. The values of half saturation constant

(KS) for sucrose, NFDM, and food waste were 1.4, 6.6, and 8.7 g COD/L, respectively.

Based on the Ks values, the substrate affinity of the enriched hydrogen-producing culture
viii

was found to depend on the carbohydrate content of the substrate. The substrate

containing high carbohydrates showed a lower KS value. The maximum hydrogen

production rate was governed by the complexity of carbohydrates in the substrate.

Biological hydrogen production from sucrose-rich substrate was investigated in an

anaerobic sequential batch reactor (ASBR). The goal of this study was to investigate the

effect of different hydraulic retention times (HRT) (8, 12, 16, 24, and 48 h), pHs (4.9, 5.5,

6.1, and 6.7), substrate concentrations (15, 25, and 35 g COD/L), and cyclic durations (4,

6, and 8 h) on biological hydrogen production. The maximum hydrogen yield of 2.53

mol H2/mol sucrose consumed and the maximum hydrogenic activity of 538 mL H2/g

VSS-d were obtained at HRT of 16h, pH 4.9, sucrose concentration of 25 g COD/L, and

feeding cycle of 4 h. Methane was detected in the biogas when solids retention time

(SRT) exceeded 100 h at pH of 6.7. Based on the low ethanol concentration of nearly

300 mg/L, the metabolic pathway shift to solvent fermentation was not observed at pH of

4.9. The ratios of butyrate (HBu) to acetate (HAc) decreased from 1.25 to 0.54 mol/mol,

when the sucrose concentration was increased from 15 to 35 g COD/L. This suggests that

the metabolic pathway of acetate fermentation was predominant at higher sucrose

concentrations. Hydrogen production was found to improve at a shorter feeding cycle of

4 h.

Fluorescent in situ hybridization (FISH) was applied for identifying and

quantifying the specific microbial populations in the study. Most bacteria successfully

identified by an EUB338 probe were counted and the percentages of 16S rDNA of

EUB338 to DAPI at different reactor operating conditions were determined. Due to the

false positive hybridization results, the ARC915 probe was found unsuitable for
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identifying cells belonging to the domain Archaea in this study. FISH results using the

probe CLOST I were not fully determined because of the difficulty of recognizing the

hybridized clostridia cluster I. Therefore, a correlation between hydrogen production and

the number of Clostridium belonging to clostridia cluster I was not determined.


1

CHAPTER 1. INTRODUCTION

1.1 Research Background

For more than a century, fossil fuels have been extensively used to satisfy the

needs of humans. Today, applications of fossil fuels in humans daily lives are very

diverse fossil fuels furnish electricity, power transportation, provide materials for

clothes and construction, etc. However, there is apprehension that the worlds fossil fuels

are declining and soon will disappear. Based on current consumption rates, they will last

for some finite periods as shown in Table 1.1. As shown in the table, humans must face

the possibility of an oil shortage within 60 years. Even without an immediate risk of

exhausting fossil fuels, fossil fuels might be exhausted within a few centuries.

Another problem is that serious environmental consequences of the extensive use

of fossil fuels have already begun to surface. The excessive use of fossil fuels is one of

the primary causes of global warming and acid rain, which have started to affect the

earths climate, weather conditions, and vegetation and aquatic ecosystems (Hansen et al.,

1981). Some researchers believe that greenhouse gas emissions have already caused a

global warming of 0.5C to 1.5C. Meanwhile, the issue of ozone depletion in the

stratospheric zone is becoming critical, due to the breakage of ozone by N2OX gases

emitted by the combustion of fossil fuels. In addition to this environmental damage, the

economic loss by environmental damage worldwide has been evaluated (Barbir et al.,

1990), and was estimated at $2,360 billion per year or $460 per capita per year in 1990.

It is believed and likely that the cost will be higher sixteen years later2006.
2

Considering todays energy security and needs and the global environment, there

is a pressing need to develop non-polluting and renewable energy sources. Hydrogen is a

reasonable alternative energy carrier producing water as its only by-product when it burns.

Therefore, hydrogen is an excellent energy substitute for fossil fuels. The complete

concept of hydrogen production, application, and its scientometric analysis has been

studied since the middle 1980s. The concept comprises hydrogen production from non-

renewable and renewable energy sources, hydrogen transportation and storage, hydrogen

utilization, and hydrogen safety issues (Goltsov et al., 2006). As an aspect of the impact

of hydrogen on human society, some researchers are currently evaluating the future of a

hydrogen economy (Winter, 2005; Milciuvience, et al., 2006), and are beginning to

predict the development of hydrogen civilization and its culture (Ohta, 2006).

As mentioned previously, hydrogen can be produced from non-renewable (coal,

nuclear energy) and renewable energy sources (sun, hydro, wind, biomass, tides, and so

forth). One aspect that must be addressed is that the non-renewable energy sources will

be depleted completely at some point in the future. The process of hydrogen production

from non-renewable sources still has a chance to release environmentally unfriendly or

hazardous wastes. However, renewable energy sources are unlimited, and the process of

hydrogen production has little impact on the environment. Therefore, unquestionably, a

worldwide research goal is the use of hydrogen as a carrier of energy generated from

renewable energy sources (Da Silva et al., 2005; Sherif et al., 2005; Tsai, 2005).

Biological processes evolving hydrogen gas are categorized as a renewable

energy source. This has been the subject of basic and applied research for several

decades. In these biological processes, hydrogen production is carried out by


3

microorganisms; those that can split water into hydrogen and oxygen molecules or those

different that can ferment organic materials into hydrogen (Levin et al., 2004). Based on

the metabolic pathways performed by different groups microorganisms, biological

hydrogen production processes can be classified as: (1) biophotolysis of water using

algae and cyanobacteria, (2) photo fermentation of organic materials by photosynthetic

bacteria, and (3) dark fermentation of organic materials using fermentative bacteria

(Hallenbeck and Benemann, 2002). A novel hybrid system of combining dark and photo

fermentations has also been investigated to enhance hydrogen production (Das and

Vezirolu, 2001).

Hydrogen can be produced from renewable raw materials such as organic wastes.

This is advantageous because there is a need to dispose of human-derived wastes in an

environmentally friendly manner. Some of these wastes are by-products/residuals of

food processing plants and agricultural entities. As an aspect of waste stabilization and

waste reuse, hydrogen production through anaerobic fermentation couples waste

reduction/treatment with recovery of renewable bioenergy. The goal of the proposed

project is to develop an anaerobic fermentation process that generates hydrogen gas from

organic wastes. A process like this may significantly enhance economic viability either

by utilizing hydrogen as a fuel source or as a raw material for industries that consume

hydrogen.

1.2 Research Goals

Hydrogen production through dark fermentation has many advantages compared

to other biological hydrogen production methods because of its ability to continuously


4

produce hydrogen from renewable sources, such as carbohydrate-rich wastes, without an

input of an external energy. Therefore, the proposed research focuses on hydrogen

production through dark fermentation. The main goal of the proposed study is to

understand growth kinetics of hydrogen-producing bacteria through a series of batch

assays, and to explore the potential of hydrogen production in a continuously operating

bioreactor. Fluorescence in situ hybridization (FISH0 technique will be applied to link

specific microbial types with hydrogen production in a continuous bioreactor. The

specific objectives of this study are:

(1) To investigate the effects of different substrates (sucrose, nonfat dry milk (NFDM)

and food waste) on hydrogen production potential with naturally occurring

inocula, i.e., anaerobic digested sludge, and to study the kinetics of hydrogen

production with these substrates, using modified Gompertz and Michaelis-Menten

equations.

(2) To determine the optimal conditions needed to operate an anaerobic sequencing

batch reactor (ASBR) for hydrogen production. Hydraulic retention time (HRT),

pH, substrate concentration, and cyclic durations of ASBR are the primary

parameters optimized for maximizing hydrogen production.

(3) To apply the molecular technique, e.g., FISH to identify and quantify the

hydrogen producing population in the ASBR. The change in microbial population

diversity in the reactor will be continuously monitored, using specific gene probes

with unique sequences.


5

1.3 References

Barbir, F., Veziroglu, T.N., Plass, H.J., Jr., 1990. Environmental damage due to fossil

fuels use. Int. J. Hydrogen Energy 15, 739-749.

Das, D., Vezirolu, T.N., 2001. Hydrogen production by biological processes: a survey of

literature. Int. J. Hydrogen Energy 26, 13-28.

Da Silva, E.P., Neto, A.J.M., Ferreira, P.F.P., Camargo, J.C., Apolinario, F.R., Pinto,

C.S., 2005. Analysis of hydrogen production from combined photovoltaics, wind

energy and secondary hydroelectricity supply in Brazil. Solar Energy 78, 670-677.

Goltsov, V.A., Veziroglu, T.N., Goltsova, L.F., 2006. Hydrogen civilization of the

future a new conception of the IAHE. Int. J. Hydrogen Energy 31, 153-159.

Hallenbeck, P.C., Benemann, J.R., 2002. Biological Hydrogen Production; Fundamentals

and Limiting Processes. Int. J. Hydrogen Energy 27, 1185-1193.

Hansen, J., Johnson, D., Lacis, A., Lebedeff, S., Lee, P., Rind, D., Russell, G., 1981.

Climate impact of increasing atmospheric carbon dioxide. Science 213(4511),

957-966.

Levin, D.B., Pitt, L., Love, M., 2004. Biohydrogen production: prospects and limitations

to practical application. Int. J. Hydrogen Energy 29, 173-185.

Lodhi, M.A.K., 1997. Photovoltaics and hydrogen: future energy options. Energy

Convers. 38, 1881-1893.

Milciuviene, S., Milcius, D., Praneviciene, B., 2006. Towards hydrogen economy in

Lithuania. Int. J. Hydrogen Energy 31, 861-866.


6

Ohta, T., 2006. Some thoughts about the hydrogen civilization and the culture

development. Int. J. Hydrogen Energy 31, 161-166.

Sherif, S.A., Barbir, F., Veziroglu, T.N., 2005. Wind energy and the hydrogen economy.

Solar Energy 78, 647-660.

Tsai, W.T., 2005. Current status and development policies on renewable energy

technology research in Taiwan. Renewable and Sustainable Energy Reviews 9,

237-253.

Winter, C.J., 2005. Into the hydrogen energy economy milestones. Int. J. Hydrogen

Energy 30, 681-685.


7

Table 1.1 Life time for fossil fuels (Lodhi, 1997)

Fossil types Annual rate of consumption Period to last

Oil 2 109 barrels 60 yrs


12 3
Natural gas 2 x 10 m 120 yrs
Coal 3 x 109 metric tons Several centuries
8

CHAPTER 2. LITERATURE REVIEW

2.1 Hydrogen Production

Hydrogen is the most abundant element on earth. It can be found in a many

sourceswater, hydrocarbon fuels, inorganic substances, etc. Based on diverse sources

of hydrogen, different technologies have been developed to produce hydrogen gas: (1)

water electrolysis, (2) thermo-chemical hydrogen production, and (3) biological hydrogen

production.

2.1.1 Water electrolysis

Water electrolysis has been a well-known method to uses electric energy to

convert water into molecular hydrogen oxygen gases (Busby, 2005). Since water

electrolysis needs intensive electric energy input, the cost of water electrolysis depends

on the cost of electricity derived from varieties sources. It is common to generate

electricity by combusting fossil fuels (oil, coal, and natural gas) in power plants. In the

U.S., over 50% of the electricity is generated from coal-fired power plants. However,

such combustion is accompanied with an emission of air pollutants, including the

greenhouse gases CO2 and N2O. Other approaches for electrolysis are electricity from

either nuclear power or solar/wind power. Yet, some problems from these sources

include dealing with the production of nuclear waste from the nuclear plants and the

upfront capital costs and maintenance expenses for solar/wind power plants. In sum, the

electrolysis of water to generate hydrogen gas is only cost-effective in some areas where
9

cheap electricity is available or in some applications that demand pure molecular

hydrogen.

2.1.2 Thermo-chemical hydrogen production

Current technologies using thermo-chemical reaction to generate hydrogen gas

include steam reforming, partial oxidation/autothermal reforming, and gasification of

coal and woody biomass (Srensen, 2005). Steam reforming of natural gas is the process

by which methane and water are heated to a temperature of between 700-1,100 C and

exposed to a pressure between 3-25 bar with a catalyst. The products are a mixture of

hydrogen and carbon monoxide (Song and Guo, 2006). The mixture of hydrogen and

carbon monoxide is called synthesis gas.

In the process of partial oxidation, methane and oxygen react at high temperatures

and pressure without a catalyst to produce hydrogen and carbon monoxide. A

combination of partial oxidation and steam reforming is an autothermal reforming

process. An autothermal reforming process has been demonstrated to pose higher energy

efficiency than the partial oxidation process (Docter and Lamm, 1999). In addition, it

provides advantages of smaller reaction units and is a more cost-effective for synthesis

gas production (Song and Guo, 2006).

Gasification is the oldest known method for hydrogen production. Gasification

starts with the conversion of coal and woody biomass in the presence of steam and

oxygen at high temperatures into a mixture of hydrogen and carbon monoxide (Stiegel

and Ramezan, 2006). Table 2.1 summaries the main stochiomatric equations of hydrogen

production from thermo-chemical reactions (Srensen, 2005).


10

2.1.3 Biological hydrogen production

It is well-known there exists three microbial groups that have the potential for

hydrogen production in a biochemical reaction. The first group consists of the

photosynthetic green algae and cyanobacteria. These organisms are autotrophs and

directly split water to molecular hydrogen and oxygen in the presence of light

(Hallenbeck and Benemann, 2002). This biological reaction of splitting water into

hydrogen and oxygen is classified as two categories: (1) direct photolysis by green algae

and (2) indirect photolysis by cyanobacteria (Levin et al., 2004). Since this reaction

requires only water and sunlight, and generates oxygen, it is an attractive option from the

perspective of environmental protection. However, there are still some limitations for the

photolysis. The drawback encountered using green algae is the inhibition by the presence

of oxygen accompanied with the production of hydrogen during direct photolysis (Nath

and Das, 2004). In addition, the cyanobacteria examined so far shows lower

photochemical efficiency, due to the complicated reaction systems needed to overcome

the large Gibbs free energy (+237 kJ/mol hydrogen) requirements (Miyake, 1998).

The second and third groups of bacteria are heterotrophs that use organic

substrates for hydrogen production. These heterotrophic microorganisms produce

hydrogen under anaerobic conditions, either in the presence or absence of light.

Accordingly, this process is classified as photo fermentation or dark fermentation.

Photosynthetic purple non-sulfur bacteria carry out photo fermentation using organic

acids as a carbon source while light is supplied as an energy source (Levin et al., 2004).

Therefore, thermodynamically, hydrogen production through photo fermentation is not

favorable without light as a source of energy.


11

On the other hand, anaerobic non-photosynthetic fermentative bacteria use

carbohydrate-rich substrates as sources of carbon and energy driving dark fermentation

(Hawkes et al., 2002). Research reports that hydrogen production can be achieved from

renewable feedstock, such as biomass-derived sugars, organic wastes, etc. (Nandi and

Sengupta, 1998; Lay et al., 1999). From an environmental engineering viewpoint, dark

fermentation is of great interest not only for stabilizing human-derived organic

wastesbut producing a clean and sustainable energy carrier. The comparison of the

aforementioned biological hydrogen production is listed in Table 2.2.

2.2 Dark Fermentation

Dark fermentation is a catabolic process in which bacteria convert sugars and

proteins to carboxylic acids, hydrogen gas, carbon dioxide and organic solvents. This

biological chemical reaction inhibited by the presence of oxygen and thus is only carried

out under anaerobic conditions (Levin et al., 2004).

2.2.1 Fundamentals of dark fermentation

In dark fermentation, different groups of bacteria are known to be responsible for

hydrogen production such as Enterobacter, Clostridium, and Bacillus. Fang et al. (2002)

reported that in a mixed culture study where hydrogen was produced, about 70% of the

population was of the genus Clostridium and 14% belonged to genus Bacillus. A study

conducted in our laboratory also showed that hydrogen production was correlated to the

presence of Clostridium species in the bioreactor (Duangmanee et al., 2002).


12

Clostridium is an anaerobic spore former. In response to hostile conditions, such

as the presence of oxygen, heat, low or high pH, alcohol, toxic compounds, etc.,

Clostridium species are changed from vegetative cells to endospores, which is a stress-

resistant state with greatly reduced metabolic activity. Due to endospore production, the

members of genus Clostridium can be isolated from mixed cultures by heating the

cultures to 70C for 10 min to kill vegetative Clostridium cells and nonspore-forming

organisms (Bergeys manual, 1984). In addition to the selection process of Clostridium

by heat treatment, some species require heat activation for endospore prior to germination

(Mead, 1992).

According to its catabolism, Clostridium can be classified as two groups

saccharolytic and proteolyticof fermenting bacteria. Saccharolytic clostridia ferment

carbohydrates, consisting of simple sugars, disaccharides, oligosaccharides, and cellulose;

whereas, proteolytic clostridium hydrolyzes protein and ferments amino acids (Ljungdahl

et al., 1989). However, most proteolytic clostridium can also ferment carbohydrates, and,

hence, carbohydrates are very common substrates for the genus of Clostridium.

With regard to dark fermentation, saccharolytic Clostridium species metabolize

simple sugars using the Embden-Meyerhof-Parnas (EMP) glycolytic pathway, where

glucose is converted to pyruvate, an intermediate of hexose metabolism (Schroder et al.,

1994). Pyruvate is then oxidized by the enzyme pyruvate-ferredoxin oxidoreductase to

yield acetyl CoA, carbon dioxide, and reduced ferredoxin (Hallenbeck and Benemann,

2002). The re-oxidation of reduced ferredoxin is catalyzed by the enzyme hydrogenase

and generates hydrogen gas. The fermentation pathway is shown in Fig. 2.1.
13

Using glucose as a model substrate, hydrogen production is accompanied with

either acetate formation (Eq. 2.1) or butyrate formation (Eq. 2.2) (Miyake, 1998). In

acetate fermentation, 4 ATP molecules are produced; whereas, 3 ATP molecules are

produced in butyrate fermentation. Thus, for the microorganisms, it seems that the

acetate fermentation is energetically more favorable than the butyrate fermentation.

However, based on Gibbs free energy change, butyrate fermentation is the more

dominant reaction, where it only yields 3.3 ATP molecules and the maximum hydrogen

production of 2.5 moles H2/mole glucose stoichiometrically (Eq. 2.3) (Wood, 1961).

Possible explanations why clostridia use the butyrate fermentation pathway during

hydrogen production are 1) the formation of one equivalent butyrate leads to less

acidification of microorganisms environment than the two equivalents of acetate and 2)

generation of a higher amount of butyrate may deplete excess reducing equivalents

(Ljungdahl et al., 1989).

C6H12O6 + 2H2O 2 CH3COOH + 2CO2 + 4H2 G-184 kJ (2.1)

C6H12O6 CH3CH2CH2COOH + 2CO2 +2H2 G-257 kJ (2.2)

C6H12O6 + 0.5 H2O 0.75 CH3CH2CH2COOH + 0.5 CH3COOH + 2 CO2 + 2.5 H2 (2.3)

As evident from Fig. 2.1, saccharolytic Clostridium species can convert glucose

not just into hydrogen and organic acids, but solvents as well. In a batch culture,

Clostridium sp. produced hydrogen and organic acids at an exponential growth phase;

whereas, the metabolism shifted to solvent production during the stationary growth phase

(Afschar et al., 1986; Brosseau et al., 1986). Clostridium acetobutylicum, a species know

to produce hydrogen and organic acids, is favored to produce organic solvents at pHs

below 5 (Gottwald and Gottschalk, 1985). In addition, the metabolic pathway of


14

Clostridium pasteurianum showed an abrupt shift from hydrogen and acid production to

solvent production under iron and phosphate limitations, high substrate concentrations

(125 g glucose/L), and the appearance of carbon monoxide (an inhibitor of hydrogenase)

(Dabrock et al., 1992).

2.3 Environmental Factors Affecting Hydrogen Production

In dark fermentation, there are several factors can heavily impact the performance

of biological hydrogen production. They mainly include inocula, substrate, pH, hydraulic

retention time (HRT), and product inhibition.

2.3.1 Inocula and start-up

To carry out biological hydrogen production, abundance of Clostridium species

could be extracted from soil, anaerobic digested sludge, compost, etc. (Van Ginkel et al.,

2001; Lay et al., 2003; Khanal et al., 2005). Since Clostridium can tolerate heat ,which

its morphology and physiology shift to endospore, the heat shock method is a common

treatment to select spores forming Clostridium, while killing nonspore forming bacteria,

such as methanogens, sulfate reducing bacteria, etc. Boiling anaerobic digested sludge

has been broadly used to differentiate Clostridium from other microbial populations in

hydrogen fermentation studies (Lay, 2000; Duangmanee et al., 2002). Meanwhile,

baking compost or soil is the other heat shock method, while the inoculum is obtained

from the solid phase (Fan and Chen, 2004; Khanal et al., 2004; Lay et al., 2005).

In addition to heat shock treatment, acid and base treatments have been developed

as alternative processes for the selection of Clostridium. Research reported that adjusting
15

pH of inocula to 3 or 10 efficiently selected Clostridium and inhibited methanogens

(Chen et al., 2002). Meanwhile, a successful hydrogen production was observed from

different types of pre-acidified inocula including activated sludge, anaerobic digested

sludge, refuse compost, watermelon soil, kiwi soil, and lake sediment (Kawagoshi et al.,

2005). Another study adopted acid-pretreated anaerobic digested sludge for investigating

the effect of sludge immobilization by ethylene-vinyl acetate copolymer to achieve the

goal of preventing biomass washout at a low hydraulic retention time (Wu et al., 2005).

2.3.2 Substrate

Research investigating hydrogen fermentation has been conducted using various

types of substrates. Several studies on the biological hydrogen production from simple

sugars, e.g., glucose, and sucrose have been reported (Majizat et al., 1997; Mizuno et al.,

2000; Van Ginkel et al., 2001; Duangmanee et al., 2002; Lin and Jo, 2003; Khanal et al.,

2004). Some investigators also studied the hydrogen production potential of complex

substrates, e.g., food and food processing wastes (Shin et al., 2004; Van Ginkel et al.,

2005; Wu and Lin, 2004), cellulose containing waste (Okamoto et al., 2000), municipal

solid wastes (Ueno et al., 1995), activated sludge (Wang et al., 2003), etc.

In addition to testing the availability of hydrogen production from different

feedstocks, Lay et al. (2003) compared hydrogen production from carbohydrate-rich,

protein-rich, and fat-rich organic solid wastes. Their batch study results indicated that

hydrogen producing microbes could evolve much more hydrogen from carbohydrate-rich

organic waste. The same conclusion was also obtained from the study of converting bean

curd manufacturing waste (protein-rich waste), rice and wheat bran (carbohydrate-rich
16

waste) into hydrogen, where rice and wheat bran were more favorable for hydrogen

fermentation (Noike and Mizuno, 2000). On the other hand, many studies have already

concentrated on studying the utilization of carbohydrate-rich organic wastes, e.g., rice

winery wastewater (Yu et al., 2002; Yu et al., 2003), and starch-manufacturing

wastewater (Yokoi et al., 2002; Hussy et al., 2003) to carry out hydrogen fermentation.

2.3.3 pH

As mentioned in Section 2.2.1, research reported that pH could affect the

metabolic pathway of dark fermentation in a pure culture. Hence, there is a need to

investigate the effect of pH on hydrogen production in mixed cultures. Many studies

determined the optimal pH from various types of substrates. Batch studies indicated that

the optimum initial pH for hydrogen production using sucrose as a limiting substrate

ranged from 5.5 to 5.7 (Van Ginkel et al., 2001; Khanal et al., 2004; Wang et al, 2005).

Zhang et al. (2003) reported that the optimal initial pH for converting starch to hydrogen

was found at 6.0 under thermal conditions. In addition, a study showed that an initial pH

6.0 was favorable for hydrogen production from cheese whey (Ferchichi et al., 2005).

Fang et al. (2006) found that a better performance of hydrogen production from rice

slurry was obtained at an initial pH of 4.5. Based on these studies, it can be concluded

that an initial pH at slightly acidophilic conditions helps to enhance hydrogen production.

Even though there have been many investigations of the initial pH on hydrogen

production in batch studies, the optimal pH determined from continuous operation is still

limited. In a continuous operation, a pH of 5.5 was found to be the optimum for

hydrogen production from glucose (Fang and Liu, 2002). Lay (2000) optimized
17

hydrogen production by controlling the pH at 5.2 in a starch-synthetic wastewater. In

addition, Lay and his coworkers determined the optimum pH of 5.8, based on the

statistical contour plot analysis in a complete mixed bioreactor converting beer

processing wastes into hydrogen (Lay et al., 2005).

2.3.4 Hydraulic retention time (HRT)

A kinetic study of hydrogen production using sucrose as a limiting substrate

showed the maximum specific growth rate of 0.172 h-1 for hydrogen producers, which

allowed them to retain a continuous stirred tank reactor (CSTR), operating at a short HRT

(Chen et al., 2001). An investigation of the effects of HRT on hydrogen production

indicated that the maximum hydrogen yield of 1.76 mol H2/mol glucose was obtained

from a CSTR operated at HRT of 6 h (Lin and Chang, 1999). In addition to the hydraulic

effect on CSTR, hydrogen fermentation could be carried out at further shorter HRT in the

high rate bioreactor, which can maintain the biomass with an unlimited sludge retention

time. In a three-phase fluidized-bed bioreactor, HRT could be reached as short as 2 h to

accomplish the best hydrogen yield of 2.67 mol H2/mol sucrose (Wu et al., 2003). On the

other hand, a maximal hydrogen yield of 3.03 mol H2/mol sucrose was found at a HRT of

0.5 h in a carried-induced granular sludge bed bioreactor (Lee at al., 2004).

Since varying HRT altered the organic loading rate simultaneously, there is a

concern with the ambiguity between the effect of HRT and the organic loading rate on

hydrogen production. Therefore, a study, examining the influence of HRT and substrate

concentration on continuous hydrogen production by the granular acidogenic sludge at a


18

constant organic loading rate, reported that the maximum yield occurred at HRT of 13.7 h

with a sucrose concentration of 14.3 g/L (Liu and Fang, 2002).

At short HRT, hydrogen consumers, primarily methanogens, could essentially be

washed-out or depleted. Control of HRT could be another strategy to limit the hydrogen

consumers without a pretreatment of seed sludge. Lin and Jo (2003) operated a hydrogen

producing anaerobic sequencing batch reactor (ASBR) with a gradually reducing HRT

until 8 h to completely inhibit methane production.

2.3.5 Product inhibition

During hydrogen fermentation, acetate and butyrate productions are always

accompanied with hydrogen production. However, these products could result in the

feedback of product inhibition to the microbes activities. Therefore, product inhibition

is always the critical factor leading to a worse performance scenario in biological

hydrogen reactions. In an early study, Heyndrickx and his coworkers (1987) reported no

significant difference of hydrogen production was found when adding acetic acid up to

18.0 g/L. However, the addition of butyric acid higher than 17.6 g/L began to inhibit the

activity of Clostridium butyricum. In addition, van den Heuvel et al. (1988) agreed with

these results that only butyric acid up to 17.6 g/L inhibited the mixed culture acidogenic

bacteria growth, but acetic acid did not inhibit bacteria growth. An investigation reported

that the IC50 values, which the butyric concentration cause 50% inhibition at bioactivity

of hydrogen producing bacteria, were estimated as 19.39 and 20.78 g/L with respect to

hydrogen production rate and hydrogen yield (Zheng and Yu, 2005).
19

Hydrogen partial pressure in the liquid phase is another factor that might interfere

with biological hydrogen production. Lamed et al. (1988) studied the effect of stirring on

hydrogen production from cellulose and cellobiose. They found a three-fold hydrogen

content with less hydrogen production in the unstirred culture broth when compared to

that in the stirred culture. Accordingly, Lay (2000) demonstrated that increasing the

agitation speed from 100 to 700 rpm in a lab-scale completed mixed reactor could double

the daily hydrogen production rate from starch. The other approach reducing the

hydrogen content showed that the process of nitrogen gas sparging could help enhance

hydrogen yield from 0.85 mol H2/mol glucose to 1.43 mol H2/mol glucose (Mizuno et al.,

2000).

2.4 Fluorescence in situ Hybridization (FISH)

In recent years, culture-independent molecular techniques have been successfully

applied to study the microbial community structure. In particular, fluorescence in situ

hybridization (FISH) technique with 16S rRNA-targeted oligonucleotide probes has been

broadly used to evaluate the phylogenetic identity, morphology, and to quantify and

verify the presence of microorganisms in the environment (Olsen et al., 1986; Amann et

al., 1995). It is a unique and powerful technique, due to its convenient and precise

targeting to specific microbial groups or species. Compared with other hybridization

techniques, there is no need to process RNA or DNA extraction. Therefore, carrying out

FISH saves more time than other hybridization techniques.


20

2.4.1 Hybridization reaction kinetics

Hybridization is a dynamic reaction where denatured target sequences and

complementary single stranded DNA or RNA probes anneal, forming stable double

stranded hybrid molecules (Swiger and Tucker, 1996). Successful hybridization is

performed at just below the melting temperature (Tm) of probes and their targets. The

Tm is the temperature at which half the DNA is present in its single stranded (denatured)

form. It has been well understood that the Tm of any given strand duplex depends on its

base composition and sodium concentration (Schildkraut and Lifson, 1965). The

relationship among these parameters to predict the Tm is determined by:

Tm (C) = 16.6 log M + 0.41 (%G+C) + 81.5 (2.4)

where M is the sodium concentration and % G+C is the base composition. However, at

high sodium concentrations (above 0.4 M), sodium concentration has a minor effect on

the Tm. Therefore, the equation can be modified as:

Tm (C) = 0.41 (%G+C) + 81.5 (2.5)

In practice, formamide is added to the hybridization solution to reduce the Tm of

probes and targets, so that hybridization can be carried out at lower temperatures. Within

the range of experimental conditions, the Tm is decreased by about 0.7C for each

percentage of formamide present in the hybridization solution (Chan et al., 1990).

However, a disadvantage of adding formamide to the hybridization solution may require

a longer hybridization time.

In addition, Swiger and Tucker also (1996) concluded that hybridization can be

optimized by pH, probe length, and probe concentration. Typically, pH of the

hybridization solution is maintained at 6.5 to 7.5. A higher pH can be used to achieve


21

more stringent hybridization conditions, where the binding between the probe and the

target sequence is more specific. Regarding the effect of the probe on hybridization, the

hybridization rate is proportional to the square root of the probe fragment length, while

the higher probe concentration contributes to the higher hybridization rate (Wetmur, 1975;

Wetmur and Davidson, 1968; Britten and Davidson, 1985). On the other hand, the probe

length and the probe concentration affect the rate of formation of the initial short

specifically based-paired region (nucleation reaction).

2.4.2 Technical aspects of FISH

The methodology of FISH technique involves the development of oligonucleotide

probes to permeate microbial cells (Hugenholtz et al., 2002). The probes can be designed

to target microorganisms from species to domain. The probes enter the cells to only

hybridize with their complementary target sequence in the ribosomes. The common

length of an oligonucleotide probe is between 15 and 30-base pair (bp). Probes are

typically labeled with a fluorochrome at the 5end through an aminolinker during

synthesis (Moter at al., 1998). Therefore, the cells retaining the probes can be observed

under either epifluorescence microscope or confocal laser scanning microscope.

Several crucial steps contribute to FISH work, which include: (1) fixing the

specimen, (2) hybridizing the specific target sequences by the respective probes, (3)

removing unbound probes by a washing step, and (4) mounting and visualizing (Moter

and Gbel, 2000). Fixation of living cells simply means an immediate stop of life

processes taking place within and around the cells. Fixation must be carried out prior to

hybridization in order to achieving good permeabilization for probe penetration,


22

sustaining the maximum level of the target RNA, and maintaining the cells integrity. In

general, chemicals used for fixation can be categorized into two groups. For Gram-

negative bacteria, paraformaldehyde of 3 to 4% (v/v) is sufficient for fixation. For Gram-

positive bacteria, either ethanol of 50% (v/v) or ethnol/formalin of 9 to 1 (v/v) is

recommended to use (Jurtshuk et al., 1992; Brown-Howland et al., 1992).

As mentioned previously about hybridization kinetics, the maximum

hybridization reaction with the minimum degree of potential nonspecific targeting with

other sequences can be achieved by adjusting the sodium concentration and the

formamide concentration in the step of hybridization. In addition, hybridization time

must be determined experimentally to optimize hybridization. After hybridization, a

post-hybridization wash is required. This helps remove unbound probes and nonspecific

binding, but does not dissociate the perfectly matched hybrid molecules. Such stringency

of the wash can be regulated by adjusting the sodium concentration in the washing

solution (Lathe, 1985).

Most fluorochromes labeled on the probes will quench rapidly with UV light

excitation. Therefore, prior to making visualization under an epifluorescence microscope,

one must alleviate the quenching problem by mounting antifading agents on the

specimens (Johnson and Nogueira Araujo, 1981). The function of antifading agents is to

extend the intensity of the photon emissions from fluorochromes. Antifading agents are

now commercially available.

For visualization, an epifluorescence microscope, equipped with a lamp and

narrow-band-pass filters, is used to tool the observation. The fluorochrome excited by

the lamp emits the fluorescent light, while the special filter allows the specific
23

wavelength of fluorescent light transmission to obtain the unique signal. Therefore, the

cells containing the hybrid molecules can be observed under the microscope.

2.4.3 FISH application on wastewater treatment

The biological treatment process has been developed for nearly a century. The

first activated-sludge system was built to remove organic matter in Manchester (Ardern

and Lockett, 1914). Thereafter, the outline of the role of microbial consortia in the

biological treatment process was approximately developed regarding the stabilization of

organic matters, but the entire microbial community in the treatment process is still not

completely understood. Nevertheless, a progressive improvement in molecular

biotechnology during the past two decades helps to deeply inspect every part of microbial

populations and their functions in the treatment process.

FISH has been applied to quantify and identify microbial populations in

biological nutrient removal process. Pijuan et al. (2003) confirmed that the

polyphosphate accumulating organisms (PAOs), Accumulibacter, made up about 55% of

the total biomass in a lab-scale enhanced biological phosphorus removal (EBPR) reactor;

whereas, Wong et al. (2005) found that Rhodocyclus-related PAOs of 4 to 18% of

EUBmix-stained cells were the predominant population in full-scale enhanced biological

phosphorous removal plants. Meanwhile, other researches also proved the presence of

Rhodocyclus-related PAOs in biological phosphorous removal process (Onuki et al., 2002

and Zilles et al., 2002).

In addition to removing phosphorous, researchers also investigated the microbial

populations working on nitrification in the biological nitrogen removal process. The


24

study of nitrification in a full-scale activated sludge plant explored Nitrosospira genus,

ammonia oxidizing bacteria (AOB), and Nitrobacter genus, nitrite oxidizing bacteria

(NOB), which were predominant in the activated sludge system (Coskuner and Curtis,

2002). However, a controversy result showed that Nitrosomonas (AOB) and Nitrospira

(NOB) were more dominant in a fixed biofilm reactor (Kim et al., 2004). With regard to

nitrification efficiency, Hall et al. (2003) attempted to establish a correlation between

Nitrospira quantitative data and nitrate production rate determined in batch tests. A

further investigation of two continuous systems indicated that the proportions of AOB in

a combined activated sludge-rotating biological contactor process (AS-RBC) was 2.6

times that in A2O system, where the ratio was close to the ammonia oxidization rate of

2.9 times (You et al., 2003).

Recently, FISH was used to diagnose the sludge bulking problem in an activated

sludge system. Gaval et al. (2002) carried out FISH to explore the effects of oxygen

deficiencies and loading shocks on filamentous bacteria in activated sludge. Additionally,

Gaval and Pernelle (2003) further studied the impact of the repetition of oxygen

deficiencies on the filamentous bacteria. Since the competition between filaments and

floc formers has been well described using kinetic selection, a study combining the

substrate uptake test and quantitative FISH re-evaluated the differences in kinetic growth

of bulking and non-bulking activated sludge (Lou and de los Reyes III, 2005). To be

more specific, the ratios of the filaments Eikelboom Type 021N to activate sludge in

terms of concentration and in terms of fluorescent signal were determined for

constructing their own relationship (Guan et al., 2003). By applying FISH technique to

identify the filamentous bacteria, environmental engineers designed new oligonucleotide


25

probes for detecting the filamentous Nostocoida limicola population (Liu and Seviour,

2001).

In anaerobic digestion studies, FISH has been used for purposes, e.g., the

determination of the ratio of Bacteria and Archaea (Tay et al., 2001), the effects of

micro-aeration on the phylogenetic diversity in a thermophilic anaerobic digester (Tang

et al., 2004), hydrolytic activity of alpha-amylase in anaerobic digested sludge (Higuchi

et al., 2005), and so forth. Furthermore, many studies have elaborated on the structure of

the microbial community using FISH. Kuang et al. (2002) studied the influence of co-

substrates on methanogenic activity and their structure in anaerobic digesters treating

oleate. Shigematsu et al. (2003) analyzed the structure of acetate-degrading

methanogenic consortia at different HRTs. OSullivan et al. (2005) investigated an

enriched cellulose degrading bacterial community from an anaerobic batch reactor. A

comparable study was performed by Song et al. (2005), but he and his coworkers worked

on both cellulolytic microbial community and methanogenic populations. In sum, FISH

technique has been broadly used in anaerobic digestion, and it is believed that it may

become an essential tool to evaluate the performance of anaerobic digesters.

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37

Table 2.1 Summary of hydrogen production from thermo-chemical reactions (Srensen,


2005)

Thermo-chemical reaction Stochiomatric equation

Steam reforming CH4 + H2O CO + 3H2 H = -252.3 kJ / mol

Partial oxidation CH4 + 1/2O2 CO + 2H2 H = -35.7 kJ / mol

Autothermal reforming CH4 + 3/2O2 CO + 2H2 H = -519.3 kJ / mol

Gasification and woody C + H2O CO + H2 H = -138.7 kJ / mol


biomass conversion
Table 2.2 Comparison of biological hydrogen production processes (Nath and Das, 2004)

Biological process Type of microorganisms Advantages Disadvantages


Direct biophotolysis Green algae Produce H2 directly from Require high intensity of light
water and sunlight
Solar conversion energy O2 can be dangerous for the
increased by tenfolds as system
compared to trees, crops
Indirect biophotolysis Cyanobacteria Produce H2 from water Lower photochemical
efficiency
Has the ability to fix N2 from Uptake hydrogenase enzymes
atmosphere are to be removed to stop
degradation of H2
About 30% O2 present in gas
mixture
38

O2 has an inhibitory effect on


nitrogenase
Photo fermentation Photosynthetic bacteria A wide spectral light energy Light conversion efficiency is
can be used by these bacteria very low, only 1 to 5 %
Use different waste materials O2 is a strong inhibitor of
like distillery effluents, waste hydrogenase
etc
Dark fermentation Fermentative bacteria Produce H2 without light Relatively lower achievable
yields of H2
A variety of carbon sources CO2 in gas mixture has to be
separated
Produce valuable metabolites
Anaerobic process with no O2
limitation problem
39

Glucose
2 NAD+
2 ADP
2 ATP 2 NADH
NAD+ NADH

Lactate Pyruvate H2

Fd Ox Fd Ox NAD+
COA
Fd Red Fd Red NADH

2CO2

ATP ADP NADH NAD+

Acetate Acetyl-COA Ethanol

COA COA
COA
CO2

Acetone Acetoacetate Acetoacetyl-COA

NADH

NAD+
2 NADH

Isopropanol 2 NAD+

ATP ADP NADH NAD+

Butyrate Butyryl-COA Butanol

COA COA

Fig. 2.1 Catabolic pathway of Clostridia in hydrogen fermentation (Jones and Woods,
1989; Mitchell, 2001)
40

CHAPTER 3. KINETIC STUDY OF BIOLOGICAL

HYDROGEN PRODUCTION BY ANAEROBIC

FERMENTATION

A paper published to International Journal of Hydrogen Energy

Wen-Hsing Chen, Shen-Yi Chen, Samir Kumar Khanal and Shihwu Sung

3.1 Abstract

The growth kinetics of hydrogen-producing bacteria using three different

substrates, namely sucrose, non-fat dry milk (NFDM), and food waste were investigated

in dark fermentation through a series of batch experiments. The results showed that

hydrogen production potential and hydrogen production rate increased with an increasing

substrate concentration. The maximum hydrogen yields from sucrose, NFDM, and food

waste were 234 mL/g COD, 119 mL/g COD, and 101 mL/g COD, respectively. The low

pH (pH < 4) inhibited hydrogen production and resulted in lower carbohydrate

fermentation at high substrate concentration. Michaelis-Menten equation was employed

to model the hydrogen production rate at different substrate concentrations. The equation

gave a good approximation of the maximum hydrogen production rate and the half

saturation constant (Ks) with correlation coefficient (R2) over 0.85. The Ks values of

sucrose, NFDM, and food waste were 1.4 g COD/L, 6.6 g COD/L, and 8.7 g COD/L,

respectively. Based on Ks values, the substrate affinity of the enriched hydrogen


41

producing culture was found to depend on carbohydrate content of the substrate. The

substrate containing high carbohydrate showed a lower Ks value. The maximum

hydrogen production rate was governed by the complexity of carbohydrates in the

substrate.

Keywords: Anaerobic fermentation; Food waste ; Carbohydrate; Hydrogen production;

Michaelis-Menten.

3.2 Introduction

There has been a renewed research interest on biological hydrogen production

lately. This was mainly attributed to growing global environmental concerns due to

increasing use of fossil-derived fuels and energy insecurity due to political instability in

major oil exporting countries. As a sustainable and clean energy source with minimal or

zero use of hydrocarbons, hydrogen is a promising alternative to fossil fuel. Hydrogen

can be generated by thermochemical, electrochemical or microbial fermentation

processes. However, thermochemical process needs hydrocarbon feedstocks, which

mostly comes from fossil fuels, where as electrochemical process requires supply of

electricity. Hydrogen production through microbial fermentation of renewable

feedstocks, such as biomass-derived sugars, organic wastes, and carbohydrate-rich

wastewater does not require input of external energy.

There are three microbial groups that have been studied to produce hydrogen.

The first group consists of the cyanobacteria which are autotrophs and directly

decompose water to hydrogen and oxygen in the presence of light energy by


42

photosynthesis (Hallenbeck and Benemann, 2002). Since this reaction requires only

water and sunlight and generates oxygen, it is attractive from the viewpoint of

environmental protection. However, the cyanobacteria examined so far showed rather

low rates of hydrogen production due to the complicated reaction pathway that needed to

overcome a large Gibbs free energy (+237 kJ/mol hydrogen) requirement. Other

drawbacks are the requirement of a carrier gas to collect the evolved gas from the culture

and the difficulty of reactor design to maintain and allow sun light penetration into a

highly turbid bioreactor. Ready separation of oxygen and hydrogen is another important

issue yet to be resolved.

The second and third groups of bacteria are heterotrophs which use organic

substrates for hydrogen production. The heterotrophic microorganisms produce

hydrogen under anaerobic condition either in presence or absence of light energy.

Accordingly, the process is classified as photo fermentation or dark fermentation.

Hydrogen production through photo fermentation is carried out by photosynthetic purple

non-sulfur bacteria whereas hydrogen production through dark fermentation is carried out

by fermentative bacteria, primarily clostridia. Thermodynamically, hydrogen production

through photo fermentation is also not favorable unless light energy is supplied.

Additionally, light conversion efficiency, photoinhibition at high solar light intensities,

and design of efficient photobioreactors are other limitations of light fermentation

(Wakayama and Miyake, 2001).

Hydrogen production through dark fermentation has advantages over the other

processes because of its ability to continuously produce hydrogen from a numbers of

renewable feedstocks without an input of external energy. From environmental


43

engineering stands point, this group of bacteria is of great interest as they not only

stabilize the human derived organic wastes, but also produce a clean and renewable

energy source. In dark fermentation, different groups of bacteria were known to be the

responsible for hydrogen production such as Enterobacter, Clostridium and Bacillus.

Fang et al. (2002) reported that about 70% of population was of genus Clostridium and

14% belonged to Bacillus species in a mixed culture study. Our previous study also

showed that the hydrogen production was directly correlated to Clostridium population in

the bioreactor (Duangmanee et al., 2002).

Promising results on hydrogen production were obtained using different

substrates. In early studies, researches have explored the hydrogen production potential

of simple synthetic substrates in batch cultures (Van Ginkel et al., 2001; Khanal et al.,

2004) and from continuous operation (Lin and Chang, 1999; Duangmanee et al., 2002;

Khanal et al., 2005). The potentials of hydrogen production from complex substrates, e.g.

municipal solid wastes, cellulose containing wastes, starch-manufacturing wastewater,

and activated sludge were also reported by several investigators (Ueno et al., 1995;

Okamoto et al., 2000; Yokoi et al., 2002; Wang et al., 2003). However, the kinetic study

of hydrogen production from different characteristics of substrates in dark fermentation

has rarely been reported. Therefore, the goals of this study were two folds: (a) to study

the kinetics of biohydrogen production of different substrates (sucrose, non-fat dry milk

(NFDM) and food waste) using modified Gompertz and Michaelis-Menten equations;

and (b) to investigate the effects of these substrates on the hydrogen production potential

by enriched culture of hydrogen producers.


44

3.3 Materials and Methods

3.3.1 Seed microorganisms

The seed sludge for hydrogen production experiments was collected from a local

anaerobic digester. The anaerobically digested sludge was then filtrated through a 20-

mesh sieve, and was stored at 4C before inoculation.

3.3.2 Hydrogen production experiments

The hydrogen production experiments were conducted in a series of 250-mL

serum bottles with 30 mL of seed sludge (concentration of 2.8 to 3.0 g/L), 1 mL of

nutrient solution, and 5 ml of 0.72 M KHCO3. The nutrient solution composed of

NH4HCO3 (160 g/L); KH2PO4 (80 g/L); FeCl24H2O (70.5 g/L); NaCl (0.4 g/L);

MgSO47H2O (4 g/L); CaCl22H2O (0.4 g/L); MnSO47H2O (0.6 g/L); and

Na2MoO42H2O (0.4 g/L). Different concentrations of substrates (e.g. sucrose, NFDM

and food waste) were placed into the serum bottles. The characteristics of NFDM and

food waste used in this study are shown in Table 3.1. The food waste consisted of

produce, deli and wax-coated cardboard. The representative components of food waste

are shown in Table 3.2. The components of food waste and their percentage (wet weight

basis) were selected based on waste generation pattern of local grocery stores. Initially,

the pH in each serum bottle was adjusted to 5.5 0.1 using 0.5 N potassium hydroxide or

hydrochloric acid. The serum bottles were purged with nitrogen gas, sealed with butyl

rubber stoppers, and then incubated in a shaker at 180 rpm and 361oC. During the test,

biogas samples were collected routinely and analyzed for hydrogen and methane contents.

Mixed liquor samples from each serum bottle were drawn at the end of the test, and
45

analyzed for chemical oxygen demand (COD), volatile suspended solids (VSS), pH, and

residual carbohydrate.

3.3.3 Analysis

The biogas production was measured regularly by plunger displacement method

(Owen et al., 1979). The hydrogen and methane contents in biogas were analyzed by a

gas chromatograph (Gow-Mac series 350) equipped with a thermal conductivity detector

and two columns. The biogas hydrogen content was measured using a 2.4 m x 6 mm

stainless column packed with Porapak Q (80/100 mesh). Nitrogen was used as a carrier

gas at a flow rate of 30 mL/min. The temperatures for the injection port, the column and

the detector were set at 100, 50 and 100 C, respectively. Methane gas was determined

with a 2.4 m x 6 mm stainless column packed with Porapak T (80/100 mesh) and the

temperatures for the detector, the injection port, and the column were set at 200, 160, and

70 C, respectively. Helium was used as a carrier gas at a flow rate of 35 mL/min. COD

and VSS of mixed liquor were measured according to Standard Methods (1995).

Residual carbohydrate in the mixed liquor was determined following the method

described in Dubois et al. (1956).

3.3.4 Data analysis

In this study, cumulative hydrogen production curves with respect to time were

obtained first from the hydrogen production experiments; then the modified Gompertz

equation was applied to determine the hydrogen production potential (H), hydrogen

production rate (R), and lag phase () (Lay, 2001; Van Ginkel et al., 2001).
46

Re
H(t) = H exp- exp (-t ) + 1 (3.1)
H

Where, H(t) is cumulative hydrogen production (mL) at time t; is time of lag-phase (h);

H is hydrogen production potential (mL); R is hydrogen production rate (mL/h); and e is

exp(1) , i.e. 2.71828. These parameters in Eq. (3.1) were estimated by minimizing the

sum square of errors (SSE) between experimental data and estimation from the models.

This estimation was carried out by using the Solver function in Microsoft Excel 2002.

The significance of the estimated parameters was tested by analysis of variance

(ANOVA).

3.4 Results and Discussion

3.4.1 Kinetic analysis of hydrogen production

The cumulative hydrogen production curves obtained from the experiments with

different substrates (sucrose, NFDM, and food waste) are presented in Fig. 3.1. During

the experiment, no methane was detected in the biogas. The substrate concentration was

found to affect the hydrogen production significantly. Additionally, substrate inhibition

was not observed for these organic substrates. The kinetic parameters estimated based on

Eq (1) are listed in Table 3.3. Hydrogen production was well correlated to the modified

Gompertz equation (R2 > 0.98). Moreover, the results of analysis of variance (ANOVA)

suggest that the estimated parameters (H, R and ) at different concentrations for the

same substrate were statistically significant different (p < 0.001) at a confidence interval
47

(CI) of 99.9% (Wackerly et al., 2002). Hydrogen yield and specific hydrogen production

rate were calculated from H and added substrate and from R and biomass concentration,

respectively. As shown in Table 3.3, the maximum hydrogen production potentials were

at the substrate concentrations of 9.0, 64.0 and 32.3 g COD/L for sucrose, NFDM, and

food waste, respectively. In addition, the maximum hydrogen production rates were

achieved at the substrate concentrations of 4.5, 64.0 and 32.3 g COD/L for sucrose,

NFDM, and food waste, respectively. The maximum specific hydrogen production rates

also occurred at the same substrate concentrations. However, the hydrogen yields from

NFDM and food waste were much lower than that from sucrose, and decreased at a

higher NFDM and food waste concentration. This might be attributed to lower

carbohydrate contents in NFDM and food waste than that in sucrose (Table 3.1).

The efficiency of biohydrogen production is highly related to the optimal control

of substrate to biomass (S/X) ratio. This ratio significantly affects the metabolic and

kinetic characteristics of microorganisms (Lui, 1996). Fig. 3.2 and Fig. 3.3 show the

variations of hydrogen yield and specific hydrogen production rate at various S/X ratios

for different substrates. As evident from Fig. 3.2(a), it was apparent that the highest

hydrogen yield of 234 mL/g COD from sucrose was achieved at an S/X ratio of 7.3 g

COD/g VSS. For food waste, the hydrogen yield reached a peak value of 101 mL/g COD

at an S/X ratio of 7.8 g COD/g VSS (Fig. 3.2(c)). However, for NFDM, the maximum

hydrogen yield ranged from 114 to 119 mL/g COD at S/X ratios below 14.7 g COD/g

VSS; then decreased with an increasing S/X ratio (Fig. 3.2(b)). Sucrose and food waste

presented a different kinetic behavior compared to NFDM.


48

As shown in Fig. 3.3, the specific hydrogen production rate remained between

120 to 140 mL/g VSS-h at S/X ratios over 3.6 g COD/g VSS from sucrose (Fig. 3.3(a)).

However, for NFDM and food waste, the specific hydrogen production rate increased

slowly to the maximum value with an increasing S/X ratio (Fig. 3(b) and Fig. 3.3(c)).

For pure carbohydrate or carbohydrate-rich substrate, e.g. sucrose, the maximum specific

hydrogen production rate was accomplished at a lower S/X ratio.

3.4.2 Variations of biomass, pH and carbohydrate at different substrate

concentrations

The biomass concentration, pH, removed carbohydrate concentration, and

carbohydrate removal efficiency at different substrate concentrations after the cessation

of hydrogen production, are presented in Fig. 3.4, Fig. 3.5, and Fig. 3.6. It was apparent

from the figures that the final biomass level and removed carbohydrate concentration

increased with an increasing sucrose concentration (Fig. 3.4(a) and Fig. 3.4(c)). However,

a lower final pH was observed at a higher sucrose concentration (Fig. 3.4(b)). It reflects

that the removed carbohydrate was used by hydrogen-producing bacteria for their growth,

and organic acid production. This finding was in close agreement with that of

Heyndrickx et al. (1987).

The final pH remained about 4 at an initial sucrose concentration greater than 7 g

COD/L. Meanwhile the carbohydrate removal efficiency decreased to about 75% and

continued to decline at higher sucrose concentration (Fig. 3.4(d)). Roychowdhury et al.

(1988) reported that hydrogen production by Clostridium sp. was inhibited in the pH

range of 4 to 5. Thus, carbohydrates at high sucrose concentrations in this study could


49

not be metabolized further at low pH. The results also explain that hydrogen production

potential (Table 3.3) did not increase with the increase in sucrose concentration, but

stayed roughly plateau at high sucrose concentration.

Similar results were also observed for NFDM and food waste. The final pH of

less than 4 was observed at higher substrate concentrations from NFDM and food waste

in comparison to sucrose. No apparent change in final pH was observed at NFDM

concentration greater than 16.0 g COD/L, and on the other hand the carbohydrate

removal efficiency declined gradually at high NFDM concentration (Fig. 3.5). Table 3

clearly shows the increase in hydrogen production potential at high NFDM concentration

was limited. For food waste, the final pH and the removed carbohydrate concentrations

were not significantly different at food waste concentration higher than 9.5 g COD/L (Fig.

3.6). Based on removed carbohydrate and the final biomass levels, it was apparent that

hydrogen-producing bacteria quickly converted soluble part of food wastes into hydrogen;

but not the particulate fraction due to rate limiting hydrolysis step. Different initial food

waste concentrations were employed for the determination of growth kinetics. Hence, the

final biomass concentrations were mostly contributed by the particulate fraction of food

wastes.

3.4.3 Growth kinetics of hydrogen-producing bacteria for three different substrates

Fig. 3.7 presents the growth kinetics of hydrogen-producing bacteria for three

different substrates. These results showed the dependence of hydrogen production rate

(R) on substrate concentration based on Michaelis-Menten equation:


50

Rmax S
R= (3.2)
KS + S

Where, R is hydrogen production rate (mL/h), KS is the half saturation constant, and is the

substrate concentration that yields Rmax/2, Rmax is the maximum hydrogen production rate

(mL/h) and S is the substrate concentration. Least square method was used to determine

Rmax and KS using Michaelis-Menten equation similar to that obtained using Eq. (3.1).

The Rmax and KS values obtained from Eq. (3.2) are given in Table 3.4. The

correlation coefficients (R2) obtained by the nonlinear regression analysis of Eq. (3.2)

were greater than 0.85 for all substrates. The effect of substrate concentration on

hydrogen production was well described by the Michaelis-Menten equation. In

Michaelis-Menten equation, KS represents the substrate affinity of the microorganisms.

The KS values for sucrose, NFDM, and food waste were 1.4 g COD/L, 6.6 g COD/L, and

8.7 g COD/L, respectively, and the substrate affinity of the hydrogen-producing bacteria

decreased in the order: sucrose > NFDM > food waste. Lay et al. (2003) concluded that

hydrogen-producing bacteria were more effective in hydrogen production from

carbohydrate-rich substrate.

The maximum hydrogen production rate decreased in the order: food waste >

NFDM > sucrose. The maximum hydrogen production rate of sucrose, NFDM, and food

waste were 13.9, 25.6, and 29.9 mL/h, respectively. It is believed that simple sugar

(monosaccharide) contributed to the most part of carbohydrate in the food waste

(Velterop and Vos, 2001; Barry et al., 2004). The hydrogen production rate from a

simple sugar was higher than from a disaccharide, and the hydrogen production from
51

lactose was reported to be higher than that from sucrose (Woodward et al., 2000), which

further supplements our data.

For comparison, the growth kinetics of biological hydrogen production from

several studies along with this research is summarized in Table 3.4. The high maximum

specific growth rates (max) were reported in these studies, which clearly suggest that

continuous hydrogen-producing bioreactor could be operated at a shorter hydraulic

retention time (HRT). Studies have also demonstrated that reactors running at low HRTs

presented a better performance in terms of hydrogen production. At HRT of 4 h, the

highest hydrogen production of nearly 7 L/day was achieved in the continuous stirred

tank reactor (Majizat et al., 1997). Chang et al. (2002) reported an optimal hydrogen

production rate of 0.42 L/h/L in a fixed-bed reactor operating at an HRT of 2 h. Owing

to short operating HRT in the hydrogen-producing bioreactors, methane gas was not

detected; even though the seeding inocula was not pre-treated to inactivate methanogens

(Lin and Jo, 2003). In addition, the KS values for biological hydrogen fermentation were

much higher than that of traditional anaerobic digestion. It further suggested that the

operation of hydrogen bioreactor requires a high influent substrate concentration or high

organic loading rate.

3.5 Conclusion

Anaerobic bioconversion of organic wastes to hydrogen gas is an attractive option

that not only stabilizes the waste/wastewater but also generates benign renewable energy.

Three different substrates were selected in this study to investigate the substrate affinity

of mixed microbial culture for biological hydrogen production. In general, the hydrogen
52

production rate increased with increasing substrate concentration. The substrate affinity

significantly affected the hydrogen yield. The hydrogen yield from sucrose was found to

be much higher than that from NFDM and food waste. It suggested that higher hydrogen

yield from sucrose was attributed to higher carbohydrate content. However, the substrate

could not be completely metabolized by hydrogen-producing bacteria at a higher

concentration due to low pH condition, which inhibited hydrogen-producing bacteria.

The effects of substrate concentration on the biohydrogen production were well described

by Michaelis-Menten equation.

3.6 References

APHA, 1995. Standard methods for the examination of water and wastewater. 19th edn,

American Public Health Association, Washington, D.C.

Barry, G.H., Castle, W.S., Davies, F.S., 2004. Rootstocks and plant water relations affect

sugar accumulation of citrus fruit via osmotic adjustment. J. Am. Soc. Hort. Sci.

129, 881-889.

Brosseau, J.D., Zajic, J.E., 1982. Continuous microbial production of hydrogen gas. Int. J.

Hydrogen Energy 7, 623-628.

Chang, J.S., Lee, K.S., Lin, P.J., 2002. Biohydrogen production with fixed-bed

bioreactors. Int J Hydrogen Energy 27, 1167-1174.

Chen, C.C., Lin, C.Y., Chang, J.S., 2001. Kinetics of hydrogen production with

continuous anaerobic cultures utilizing sucrose as the limiting substrate. Appl.

Microbiol. Biotechnol. 57, 56-64.


53

Duangmanee, T., Chyi, Y., Sung, S., 2002. Biohydrogen production in mixed culture

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57

Table 3.1 Characteristics of NFDM and food waste


NFDM Food Waste

COD, g/g NFDM 1.00 TS, g/L 91.3

TOC, g/g NFDM 0.21 VS, g/L 79.6

TKN, % as N 5.4 COD, g/L 142.3

Total phosphate, % 2.2 Soluble COD, g/L 62.1

Lactose, g/100g NFDM 51.0 Carbohydrates, g/L 58.0

Protein, g/100g NFDM >36.0 Proteins, g/L 19.8

Fat, g/100g NFDM <1.0 Fat, g/L 11.2

Ash, g/100g NFDM 8.2 TKN, g/L as N 1.0

Total phosphate, g/L 0.4


58

Table 3.2 Components of the food waste (on wet weight basis) (Li et al., 2003)
Potato 17.6% Orange 23.5%

Tomato 8.1% Apple 6.0%

Lettuce 4.3% Fruit Banana 5.4%


Vegetable
Cabbage 1.4% (43%) Watermelon 2.7%
(38%)
Beans 3.7% Grape 2.7%

Pepper 1.4% Strawberry 2.7%

Carrot 1.5% Bread 8.0%

Chicken 2.6% Other Corn 5.0%


Meat
Beef 1.7% (14%) Egg 0.5%
(5%)
Pork 0.7% Cheese 0.5%
Table 3.3 Estimated parameters of Gompertz equation for hydrogen production
Specific hydrogen
Concentration H R Hydrogen yield
Substrate production rate R2
(g COD/L) (mL) (mL/h) (h) (mL/g COD)
(mL/g VSSh)
Sucrose 0.3 2 0.2 6 45 3 0.9972
0.6 9 1.3 8 112 15 0.9974
1.1 25 5.1 9 146 55 0.9960
2.2 68 11.3 10 202 122 0.9986
4.5 157 13.6 11 234 147 0.9986
9.0 244 11.4 12 182 124 0.9994
17.9 240 10.6 12 89 115 0.9998

NFDM 2.0 35 4.3 6 117 53 0.9937


4.0 71 8.9 7 119 108 0.9983
8.0 136 14.6 7 114 179 0.9976
59

16.0 224 19.9 6 93 243 0.9990


32.0 268 21.1 4 56 258 0.9986
64.0 292 24.3 4 30 298 0.9985
96.0 248 22.0 3 17 269 0.9972

Food waste 1.1 9 3.4 4 52 39 0.9882


2.3 30 6.7 4 86 77 0.9975
4.6 69 12.1 4 101 139 0.9991
9.5 77 14.4 4 54 165 0.9991
16.1 110 17.5 3 45 201 0.9988
32.3 178 25.0 3 37 286 0.9981
Table 3.4 Summary of growth kinetics of hydrogen-producing bacteria
Test YX/S
Test max Rmax KS
Test type Culture temperature (g biomass/mole Reference
substrate (h-1) (mLh-1) (g COD/L)
(C) substrate)

Citrobacter Brosseau and


Continuous 37 Glucose 0.220 121.4 NA 20.6
intermedius Zajic (1982)

Chen et al.
Continuous Mixed 35 Sucrose 0.172 NA 0.068 34.2
(2001)

Horiuchi et al.
Continuous Mixed 37 Glucose 0.333 NA NA 45.0
(2002)

Enterobacter Kumar et al.


Batch 37 Glucose 0.568 NA 3.914 15.1
cloacae (2000)
60

Caldicellulosir-
Van Niel et al.
Batch uptor 70 Sucrose 0.130 67.2 0.801 NA
(2003)
saccharolyticus
This study
Batch Mixed 35 Sucrose ND 13.9 1.446 ND

Batch Mixed 35 NFDM ND 25.6 6.616 ND


Food
Batch Mixed 35 ND 29.9 8.692 ND
waste

NA: Not available


ND: Not determined
61

250

200 0 g COD/L
0.3 g COD/L
0.6 g COD/L
150 1.1 g COD/L
2.2 g COD/L
100 4.5 g COD/L
9.0 g COD/L
50 17.9 g COD/L
(a) 0
0 10 20 30 40 50 60
Cumulative H2 production (mL)

400
0 g COD/L
300 2.0 g COD/L
4.0 g COD/L
8.0 g COD/L
200 16.0 g COD/L
32.0 g COD/L
64.0 g COD/L
100 96.0 g COD/L

(b) 0
0 5 10 15 20 25

200

0 g COD/L
150
1.1 g COD/L
2.3 g COD/L
100 4.6 g COD/L
9.5 g COD/L
16.1 g COD/L
50 32.3 g COD/L

(c)
0
0 5 10 15 20

Time (hours)
Fig. 3.1 Cumulative hydrogen production with time: (a) sucrose, (b) NFDM, and (c)
food waste
62

250
200
150
100
50
(a) 0
0 5 10 15 20 25 30 35
Hydrogen yield (mL/g COD)

120

80

40

(b) 0
0 50 100 150
120

80

40

(c) 0
0 10 20 30 40 50 60

Substrate to microorganism ratio (g COD/g VSS)


Fig. 3.2 Hydrogen yield at different S/X ratios: (a) sucrose, (b) NFDM, and (c) food
waste
63

160

120

80
Specific hydrogen production rate (mL/g VSS-h)

40
(a) 0
0 5 10 15 20 25 30 35

300

200

100

(b) 0
0 50 100 150

300

200

100

(c) 0
0 10 20 30 40 50 60

Substrate to microorganism ratio (g COD/g VSS)


Fig. 3.3 Specific hydrogen production rate at different S/X ratios: (a) sucrose; (b)
NFDM; and (c) food waste
64

2500

VSS concentration
2000
(mg/L) 1500
1000
500
(a) 0
7
6
Final pH

5
4
3
(b)
2
8000
Removed carbohydrate

(mg/L as glucose)

6000
concentration

4000

2000
(c)
0
100
Carbohydrate removal

80
efficiency (%)

60
40
20
(d) 0
0 5 10 15 20

Sucrose concentration (g COD/L)


Fig. 3.4 Metabolism of hydrogen-producing bacteria at different sucrose concentrations:
(a) mixed liquor volatile suspended solid concentration, (b) final pH, (c)
removed carbohydrate concentration, and (d) carbohydrate removal efficiency
65

20

VSS concentration
15
(mg/L)
3
x10
10

5
(a)
0
7
6
Final pH

5
4
3
(b)
2
12
Removed carbohydrate

(mg/L as glucose)
concentration

8
3
x10

(c)
0
100
Carbohydrate removal

80
efficiency (%)

60
40
20
(d)
0
0 20 40 60 80 100 120

NFDM concentration (g COD/L)


Fig. 3.5 Metabolism of hydrogen-producing bacteria at different NFDM concentrations:
(a) mixed liquor volatile suspended solid concentration, (b) final pH, (c)
removed carbohydrate concentration, and (d) carbohydrate removal efficiency
66

VSS concentration
12
(mg/L)
3
8
x10
4
(a)
0
7
6
Final pH

5
4
3
(b)
2
Removed carbohydrate

6000
(mg/L as glucose)
concentration

4000

2000

(c)
0
100
Carbohydrate removal

80
efficiency (%)

60
40
20
(d)
0
0 5 10 15 20 25 30 35

Food waste concentration (g COD/L)


Fig. 3.6 Metabolism of hydrogen-producing bacteria at different food waste
concentrations: (a) mixed liquor volatile suspended solid concentration; (b) final
pH; (c) removed carbohydrate concentration; and (d) carbohydrate removal
efficiency
67

2
R =0.8576
16

12

0
0 5 10 15 20
Sucrose concentration (g COD/L)
2
R =0.9801
30
H2 production rate (mL/h)

20

10

0
0 20 40 60 80 100
NFDM concentration (g COD/L)
2
R =0.9759
30

20

10

0
0 10 20 30 40
Food waste concentration (g COD/L)

Fig. 3.7 Effect of substrate concentration on the hydrogen production rate from different
substrate
68

CHAPTER 4. BIOLOGICAL HYDROGEN PRODUCTION

IN ANAEROBIC SEQUENCING BATCH REACTOR

A paper to be submitted to Water Research Journal

Wen-Hsing Chen, Shihwu Sung

4.1 Abstract

Biological hydrogen production from sucrose-rich substrate was investigated in

an anaerobic sequential batch reactor (ASBR). The goal of this study was to investigate

the effect of different hydraulic retention times (HRTs) (8, 12, 16, 24, and 48 h), pHs (4.9,

5.5, 6.1, and 6.7), substrate concentrations (15, 25, and 35 g chemical oxygen demand

(COD/L)), and cyclic durations (4, 6, and 8 h) on biological hydrogen production. The

maximum hydrogen yield of 2.53 mol H2/mol sucrose consumed and the maximum

hydrogenic activity of 538 mL H2/g VSS-d were obtained at HRT of 16h, pH 4.9, sucrose

concentration of 25 g COD/L, and feeding cycle of 4 h. Methane was detected in the

biogas when solids retention time (SRT) exceeded 100 h at pH of 6.7. Based on the low

ethanol concentration of nearly 300 mg/L, the metabolic pathway shifting to solvent

fermentation was not observed at pH of 4.9. The ratios of butyrate (HBu) to acetate

(HAc) decreased from 1.25 to 0.54 mol/mol when the sucrose concentration was

increased from 15 to 35 g COD/L. This apparently suggests that the metabolic pathway
69

of acetate fermentation was predominant at higher sucrose concentration. The hydrogen

production was found to improve at shorter feeding cycle of 4 h.

Keywords: Biological hydrogen production; pH; HRT; Substrate concentration;

Anaerobic sequencing batch reactor

4.2 Introduction

There has been a renewed research interest on biological hydrogen production

lately. This was mainly attributed to growing global environmental concerns and energy

insecurity. As a sustainable and clean energy source with minimal or zero use of

hydrocarbons, hydrogen is a promising alternative to petroleum fuels. Hydrogen can be

generated by thermochemical, electrochemical or microbial fermentation processes.

However, thermochemical process needs hydrocarbon feedstock, which mostly comes

from fossil fuels, where as electrochemical process requires supply of electricity.

Hydrogen production through microbial fermentation of renewable feedstock, such as

biomass-derived sugars, organic wastes, and carbohydrate-rich wastewater does not

require input of external energy.

Promising results on biological hydrogen production were obtained using

different substrates. In early studies, researchers have explored the hydrogen production

potential of simple synthetic substrates in batch experiments (Van Ginkel et al., 2001;

Khanal et al., 2004) and in continuous operation (Lin and Chang, 1999; Duangmanee et

al., 2002a; Khanal et al., 2005). The potential of hydrogen production from complex

substrates, e.g., municipal solid wastes (Ueno et al., 1995), cellulose containing wastes
70

(Okamoto et al., 2000), starch-manufacturing wastewater (Yokoi et al., 2002), and

activated sludge (Wang et al., 2003) was reported by several investigators. In these

studies, successful hydrogen production was obtained by suppressing the growth of

hydrogen consumers, primarily, methanogens. The pre-treatment of seed inoculum was

one of the approaches to suppress hydrogen consumers. Lay et al. (2003) studied the

heat-treatment option to obtain an enriched culture of hydrogen producers from

anaerobically digested sludge. Chen et al. (2002) employed acid pre-treatment of seed

sludge for selection of hydrogen producers.

High maximum specific growth rates (max) of 0.17 to 0.57 h-1 were reported for

hydrogen producers (Brosseau and Zajic, 1982; Kumar et al., 2000; Chen et al., 2001;

Horiuchi et al., 2002). This suggests that completely mixed hydrogen-producing

bioreactor could be operated at a much shorter hydraulic retention time (HRT) in

comparison to conventional anaerobic digester. Earlier studies also demonstrated that

reactors running at low HRTs yielded a better performance in terms of hydrogen

production (Lin and Chang, 1999; Gavala et al., 2006). Owing to short HRT in the

hydrogen-producing bioreactor, methane gas was not detected; even though the seed

inocula were not pre-treated to inactivate methanogens (Lin and Jo, 2003). In addition, a

kinetic analysis investigating the substrate affinity indicated that pure carbohydrate or

carbohydrate-rich substrate was ideal for hydrogen production (Chen et al., 2006). The

study also concluded that the half saturation constant KS values for biological hydrogen

fermentation were much higher than that of a traditional anaerobic digestion. Moreover,

due to low substrate affinity of hydrogen-producing bacteria, the operation of hydrogen

bioreactor requires a high influent substrate concentration or high organic loading rate.
71

With respect to bioreactor configuration, researchers examined high rate

anaerobic bioreactors that maintain long solids retention time (SRT) at short HRT, for

better hydrogen yield. In a three-phase fluidized bed reactor, hydrogen yield of 2.67 mol

H2/mol sucrose was obtained at HRT as short as 2 h (Wu et al., 2003). A maximal

hydrogen yield of 3.03 mol H2/mol sucrose was found at HRT of 0.5 h in a carrier-

induced granular sludge bed bioreactor (Lee et al., 2004).

As indicated earlier, hydrogen fermentation experiment was conducted in the

bioreactors operated under continuous feeding mode. Biohydrogen production from

bioreactors operated under batch-mode feeding, particularly, an anaerobic sequencing

batch reactor (ASBR) has not been well examined. ASBR is a typically operated under

batch-mode feeding with four different cycles; feed, react, settling and decant (Sung and

Dague, 1995). In ASBR, the loss of biomass is low irrespective of HRT, since the

biomass is allowed to settle down before the supernatant is withdrawn. Fresh substrate is

fed to the bioreactor in each feeding cycle followed by react cycle. To maximize

hydrogen yield in ASBR, the operating conditions need to be optimized. Based on this

premise, the goal of this study was to evaluate the hydrogen production potential at

different HRT, pH, substrate concentration, and cyclic duration in ASBR.

4.3 Materials and Methods

4.3.1 Seed sludge and substrate preparation

The seed sludge for hydrogen production experiments was collected from a local

anaerobic digester, located in Ames, Iowa, USA. Anaerobic digested sludge was

pretreated before seeding the bioreactor as described elsewhere (Chen et al., 2002).
72

Sucrose was used as the limiting substrate to mimic the carbohydrate-rich wastewater.

Every liter of sucrose solution was supplemented with 5.85 g of NH4HCO3, and 6.7 ml of

trace mineral stock solution composed of KH2PO4 (150 g/L); MgSO47H2O (10 g/L);

NaCl (1 g/L); Na2MoO42H2O (1g/L); CaCl22H2O (1 g/L); MnSO47H2O (1.5 g/L);

FeCl2 (0.28 g/L); CoCl26H2O (0.24 g/L); NiCl26H2O (0.12 g/L) and ZnCl2 (0.06 g/L).

The concentrations of NH4HCO3 and KH2PO4 in the synthetic wastewater were then

adjusted for obtaining chemical oxygen demand (COD) to nitrogen to phosphor ratio of

nearly 100:5:1.

4.3.2 Reactor operation

The ASBR had an active volume of 3.0 L and operated under a mesophilic

condition (351C). Mixing was achieved by using a mechanical mixer rotating at 300

rpm during the react phase. It took about 90 min for biomass to settle in each cycle prior

to the decant phase. An on-line pH controller was used to maintain a constant pre-set pH

by adding either 2 N hydrochloric acid or 2 N of the mixture of sodium hydroxide and

potassium hydroxide. According to the principle of ASBR, complete mixing condition

occurs during reaction phase (Sung and Dague, 1995). Therefore, the pH controller was

set only to function in react phase.

The seed sludge was kept under completely mixed condition at 100 rpm with

sucrose concentration of 6.25 g COD/L for one day during the start-up. The pH was not

controlled in this stage. The bioreactor was run under ASBR mode after the start-up.

ASBR was operated at different HRT, pH, sucrose concentration, and cyclic regime to

determine the optimum condition for maximum hydrogen yield. The experimental design
73

is summarized in Table 4.1.

4.3.3 Analysis

Soluble chemical oxygen demand (SCOD), effluent volatile suspended solids

(VSS), and mixed liquor volatile suspended solids (MLVSS) were measured following

the procedures listed in Standard Methods (1998). Residual carbohydrate in the mixed

liquor was determined following the method described in Frlund et al. (1996).

Oxidation reduction potential (ORP) was measured by an on-line pH/ORP controller

(Consort R305). The hydrogen and methane contents in biogas were analyzed by a gas

chromatograph (Gow-Mac series 350) equipped with a thermal conductivity detector and

two Porapak columns. The hydrogen content was measured using a 2.4 m x 6 mm

stainless column packed with Porapak Q (80/100 mesh). Nitrogen was used as a carrier

gas at a flow rate of 30 mL/min. The temperatures for the injection port, the column and

the detector were set at 100, 50 and 100 C, respectively. Methane gas was determined

with a 2.4 m x 6 mm stainless column packed with Porapak T (80/100 mesh) and the

temperatures for the detector, the injection port, and the column were set at 200, 160, and

70 C, respectively. Helium was used as a carrier gas at a flow rate of 35 mL/min.

Solvents and individual volatile fatty acids (VFAs) were analyzed using another gas

chromatograph (HP5730A) equipped with a flame ionization detector (FID). The column

used was a 6' by 2 mm packed glass carbopack BAW 80/120, carbowax 20m. The

operational temperatures of the injection port, the oven and detector were maintained at

250, 100, and 250C, respectively. Helium was used as the carrier gas at a flow rate of

20 mL/min.
74

4.4 Results and Discussion

4.4.1 Effect of HRT

The ASBR was operated at a stepwise decrease in HRTs from 48, 24, 16, 12, to 8

h. The effect of HRT on hydrogen production is summarized in Table 4.2. As apparent

from the table, hydrogen yield was found to increase with decrease in HRT. However,

with further decrease in HRT below 12 h, the hydrogen yield decreased significantly.

The maximum hydrogen yield of 0.75 mole H2/mole sucrose was obtained at an HRT of

24 h. Hydrogenic activity also increased with decrease of HRT, and the maximum

hydrogenic activity of 106 mL H2/g VSS/d was achieved at HRT of 16 h. The lowest

ORP of approximately -400 mV was observed at HRT of 16 h. The ORP, however,

increased to about -300 mV, when the HRT was reduced to 12 h, and it continued to

increase to -220 mV with reduction in HRT of 8 h. Tanisho (2001) summarized that the

optimum for forming molecular hydrogen from proton is at ORP of -414 mV. The ORP

variation showed a significant impact on hydrogen content. At the higher ORP, the

hydrogen content was lower. This finding was in close agreement with that of Hussys et

al. (2005), who reported that the metabolism of hydrogen fermentation is associated with

ORP. This result further explains why hydrogen yield and hydrogenic activity were

lower at HRT shorter than 16 h. In addition, methane gas was detected in the biogas

throughout this study. However, at HRT of 8 h, no methane gas was detected in the

biogas. Thus, maintaining an optimal reducing environment is essentially important to

enhance the hydrogen-producing anaerobes and maximize the overall hydrogen yield.

Based on the earlier results, the maximum hydrogen production was achieved by

gradually reducing HRT to 16 h. Therefore, in this phase of the study, we repeated the
75

same experiment with directly operating the reactor at HRT of 16 h to confirm whether

the maximum hydrogen production could be obtained. The performance of ASBR on

hydrogen production is shown in Fig. 4.1. As evident from Fig. 4.1 (a), hydrogen

production rate reached its maximum and remained fairly constant at approximately 2.0

L/L/d. The maximum hydrogen production rate was sustained for 6 days and then it

gradually reduced to zero. The biogas production rate remained fairly constant at about

3.5 L/L/d. As shown in Fig. 4.1 (b), the hydrogen content followed the same trend as that

of hydrogen production rate. The hydrogen content in the biogas dropped to nearly zero;

while the carbon dioxide content increased to about 85% at the end of 19 days of

operation. Interestingly, the methane gas also began to appear in the biogas after day 15,

and reached as high as 20% on day 19. The VFA and solvent concentrations are

presented in Fig. 4.1 (c) and 4.1 (d), respectively. As evident from the figures, butyrate

and ethanol were the major VFA and solvent, respectively of hydrogen fermentation.

The maximum concentrations of butyrate and ethanol were approximately 7,600 and 290

mg/L, respectively. The butyrate and ethanol productions showed a similar trend with

that of hydrogen production. Based on acid and solvent production data, it becomes

apparent that hydrogen production followed butyrate fermentation pathway. This finding

was in close agreement with several studies (Chang and Lin, 2004; Shin and Youn, 2005;

Kyazze et al., 2006).

Many researches reported no methane production during hydrogen fermentation

at neutral pH, when the seed sludge was acid-, heat-, or base-pretreated (Chen et al., 2001;

Lin and Cheng, 2006; Lin et al., 2006). Without heat treatment of seed sludge to

eliminate hydrogen consumers, methane gas was detected in a completely mix reactor
76

operated at HRT of as short as 10 h under slightly acidic condition (pH 5.5) (Kraemer

and Bagley, 2005). Thus, thermal or chemical treatment of seed sludge is essential to

effectively suppress hydrogen consumers. However, the results of the previous studies

contradict the finding of this study, which showed that methane gas could still be

produced.

There could be various possible reasons for the contradictory results among these

studies. The thermal/chemical treatment and short HRT are two key methods of

obtaining enriched culture of hydrogen-producing bacteria. The thermal/chemical

treatment eliminates hydrogen consumers during the start-up (Lay, 2000; Chen et al.,

2002). The high specific growth rate of hydrogen-producing bacteria allows them to

grow faster than their washout rate in a completely mixed reactor operating at a short

HRT (Chen et al., 2006). Thus, the short HRT facilitates the washout of the hydrogen

consumers, especially methanogens from the hydrogen-producing bioreactor. The lack of

any of the two selection processes could increase the possibility of methane production.

Solids retention time (SRT) is another issue which may influence methane

production in a hydrogen-producing reactor. Based on the early results, successful

hydrogen production was achieved at a short HRT without sludge recirculation.

Accordingly, SRT as short as HRT could also select hydrogen producers without

methane gas generation. However, in ASBR system, only the suspended sludge in the

supernatant is discharged during the decant phase. Thus, SRT is always greater than

HRT in a properly operated ASBR system. The longer SRT in an ASBR system may be

responsible for potential survival of hydrogen consumers under neutral pH condition.


77

Based on earlier discussion, SRT of an ASBR system can be given by the following

expression.

X
c = (4.1)
Xe

Where, c is SRT, is HRT, X is mixed liquor VSS concentration, and Xe is effluent

VSS concentration. According to Eq. (4.1), the ABSR was operated at SRT of

approximately 100 h.

To prevent methane production at long SRT, the well acclimated hydrogen-

producing sludge is suggested as seed inoculum instead of thermal/chemical pretreated

anaerobic sludge. Earlier studies reported no methane production from high rate

bioreactors inoculated with well acclimated hydrogen-producing sludge (Wu et al., 2003;

Lee et al., 2004; Lee et al., 2006). The well acclimated hydrogen-producing sludge was

developed in a CSTR. The acclimated hydrogen-producing sludge has already been

subjected to thermal/chemical treatment and hydraulic selection. Based on this premise,

seeding an ASBR with the well acclimated hydrogen-producing sludge could minimize

the growth of methanogens.

4.4.2 Effect of pH

The reactor was operated at a HRT of 16 h with sucrose concentration of 25 g

COD/L. The pHs was varied from 4.9 to 6.7 to determine the optimum condition. With

different phases of feed, react, settle and decant in each cycle, the pH was controlled only

in the react phase due to the complete mix condition in the stage. Fig. 4.2 (a) shows the

maximum hydrogen yield of approximately 2.5 mol H2/mol sucrose consumed at pH of


78

4.9 and then it decreased with increase in pH. Figs. 4.2 (b) and (c) indicate the maximum

hydrogen conversion efficiency and hydrogenic activity of roughly 1.4 mol H2/mol

sucrose fed and 540 mL H2/g VSS/d, respectively at pH of 4.9. Similar to hydrogen yield,

hydrogen conversion efficiency and hydrogenic activity were inversely correlated to pH.

The correlation coefficients were all greater than 0.6. Based on these results, it can be

concluded that hydrogen-producing bacteria were more active at pH of 4.9 in ASBR. In

addition, the results of carbohydrate removal efficiency as shown in Fig. 4.2 (d)

explained the discrepancy between hydrogen yield and hydrogen conversion efficiency at

pH of 4.9. However, there was no significant difference at pHs ranging from 5.5 to 6.7.

It was due to lower carbohydrate removal efficiency of approximately 56% at pH of 4.9;

but it reached plateau at nearly 100% at pHs ranging from 5.5 to 6.7.

Fig. 4.3 shows the variation of soluble microbial product and MLVSS

concentrations at different pHs. As shown in Fig. 4.3 (a), acetate concentration of about

2,000 mg/L at pHs of 4.9 and 6.7 was relatively low in comparison to that of at pHs of

5.5 to 6.1 (about 4,000 mg/L). Butyrate concentration of over 6,000 mg/L was observed

at pH range of 5.5 to 6.7. It, however, decreased to around 2,300 mg/L at pH of 4.9. The

results also show that the butyrate concentration was still higher than the acetate

concentration at pH ranging from 4.9 to pH 6.7. In addition, the appearance of

propionate demonstrated that propionate fermentation was carried out by hydrogen-

producing-bacteria or by other microbial populations (Hwang et al., 2004; Hallenbeck,

2005). With regard to the sum of acetate, butyrate and propionate concentrations, the

total VFA of approximately 6,000 mg/L as acetic acid at pH 4.9 was half of that at pH

between 5.5 and 6.7. The apparently suggests that less carbohydrate was consumed by
79

hydrogen-producing bacteria which lead to less total VFA production as shown in Fig.

4.2 (d). The ratio of butyrate to acetate (HBu/HAc) increased with increase pH as shown

in Fig. 4.3 (b). The HBu/HAc ratio was greater than 1.0 mol/mol at pH of 5.5 to 6.7, but

it decreased to less than 0.8 mol/mol at pH of 4.9. Thus, butyrate fermentation at pH

equal or greater than 5.5 appeared to be a dominant metabolic pathway in dark

fermentation.

Solvent concentrations were low at the near-detection limit in the study. Ethanol

was the prevailing species among solvents (Fig. 4.3 (a)). Apparently, no obvious effect

on ethanol concentration was observed at pH of 4.9 to 6.7. The variation of MLVSS

concentration at different pHs is presented in Fig. 4.3 (c). As seen in the figure, MLVSS

concentration as high as 15,000 mg/L was observed at near neutral pH condition, it

however, reduced to approximately 6,000 mg/L at pH of 4.9. MLVSS concentration was

significantly affected by pH and showed an increasing trend with the pH. The higher

MLVSS concentration obtained under neutral pH condition is in close agreement with the

pure culture study investigating hydrogen production from Clostridium butyricum CGS5

(Chen et al., 2005).

Earlier studies from batch experiments reported that the optimum initial pH for

hydrogen production from sucrose was ranged from 5.5 to 5.7 (Van Ginkel et al., 2001;

Khanal et al., 2004; Wang et al, 2005), and from starch was reported at around 6.0

(Zhang et al., 2003). In addition, one study showed that the initial pH of 6.0 was also

favorable for hydrogen production from cheese whey (Ferchichi et al., 2005). The initial

pH of 6.5 was optimal for hydrogen fermentation from 5-carbon xylose (Lin et al., 2006).

With regard to continuous operation, the pH of 5.5 was found to be optimum for
80

hydrogen production from glucose (Fang and Liu, 2002). Lay (2000) reported an

optimum pH of 5.2 for maximum hydrogen production from synthetic starch wastewater.

Based on statistical contour plot analysis, Lay and his coworkers determined an optimum

pH of 5.8 for hydrogen production in a complete-mixed bioreactor fermenting beer

processing wastes (Lay et al., 2005). From these studies, it can be concluded that the

slightly acidic pH of 5.5 to 6.0 helps to enhance the hydrogen production. However, our

finding, which the pH of 4.9 was the optimum for hydrogen-producing bacteria in ASBR,

was different from these reports. Our study found that higher hydrogen yield was

obtained at pH of 4.9 in ASBR. Based on the trend of hydrogen production at pH

ranging from 4.9 to 6.7 in the study, it could be recommended that hydrogen fermentation

is possible to achieve at even lower controlled pH without deterioration in the system

performance. Fangs et al. (2006) investigation, which the better performance of

hydrogen production from rice slurry was at pH of 4.5, supported the possibility of our

assumption. In addition, the advantage of operating ASBR at pH as low as 4.9 is

probably more advantageous in terms of growth of hydrogen consumers even at long

SRT.

Previous research discussed the metabolic pathway shift from acid and hydrogen

fermentation to solvent fermentation at pH below 5.0 (Gottwald and Gottschalk, 1985;

Dabrock et al., 1992). Lay (2000), however, found that solvent fermentation prevailed at

pH lower than 4.1. Based on soluble microbial product data as revealed in Fig. 4.3 (a),

the metabolic pathway shift was not observed at pH of 4.9 in the study. In addition, it has

been well known that the hydrogen production was directly correlated to Clostridium

population in the bioreactor (Duangmanee et al., 2002). In response to hostile conditions,


81

such as oxygen, heat, acid, base, etc., the physiology of Clostridium may change from

vegetative to an endospore. It is also well understood that solvent fermentation was

associated with the early steps in sporulation (Rogers and Gottschalk, 1993). Therefore,

the neglected amount of solvent production in the study elaborated that the Clostridium

population was mostly as vegetative cell.

4.4.3 Effect of substrate concentration

The effect of sucrose concentration (from 15 to 35 g COD/L) on hydrogen

fermentation was investigated in the study. The ASBR was operated at a HRT of 16 h

with pH controlled at 4.9. The performance of hydrogen-producing bioreactor is

presented in Table 4.3. As evident from the table, carbohydrate removal efficiency

decreased with the increase of sucrose concentration. Carbohydrate removal efficiency at

sucrose level of 15 g COD/L decreased from nearly 100% to less than 40% at 35 g

COD/L. The removed carbohydrates with respect to the influent sucrose of 15, 25, and

35 g COD/L were approximately 13.0, 12.5, and 11.9 g/L as glucose, respectively. The

utilization of carbohydrate by hydrogen-producing bacteria was not obvious among the

three different sucrose concentrations. This difference is also reflected by the slight

variation in hydrogen yields of 1.86 to 2.53 mol H2/mol sucrose consumed at sucrose

concentrations ranging from 25 and 35 g COD/L. However, it is evident that hydrogen

conversion efficiency decreased with the increase of sucrose concentration. Due to the

high carbohydrate removal efficiency, hydrogen conversion efficiency of 1.81 mol

H2/mol sucrose fed at sucrose concentration of 15 g COD/L was close to its hydrogen

yield. With respect to hydrogen production rate, the peak hydrogenic activity of nearly
82

540 mL H2/g VSS/d was achieved at sucrose concentration of 25 g COD/L. Based on the

results of hydrogen yield, hydrogen conversion efficiency, and hydrogenic activity, the

optimal sucrose concentration was 25 g COD/L. Thereafter, hydrogen fermentation at

sucrose concentration of 25 g COD/L was repeated to confirm the results. As revealed in

Table 4.3, the results between the original experiment and the repeated test were very

close.

In addition to hydrogen production, the level of soluble microbial product

associated with the production of hydrogen was also affected by sucrose concentration.

As evident from the table, the maximum acetate concentration ranging from 1,680 to

2,020 mg/L was appeared at sucrose concentration between 25 to 35 g COD/L. The

maximum butyrate concentration of approximately 2,600 mg/L was generated at sucrose

concentration of 15 g COD/L, and then it decreased with the increase of sucrose

concentration. Based on butyrate and acetate concentrations, HBu/HAc ratios were 1.25,

0.79, and 0.54 mol/mol at sucrose concentration of 15, 25, and 35 g COD/L, respectively.

It suggests that the metabolic pathway of acetate fermentation would be more prominent

than butyrate fermentation at higher sucrose concentration. The solvents including

ethanol, 1-propanol, butanol, acetone and 2-propanol were also measured in the study.

Ethanol was only the solvent species produced above the detection limit, and its

background concentration between 166 and 281 mg/L was not affected by sucrose

concentration.

Fig. 4.4 presents MLVSS and effluent VSS concentrations, SRT, and food to

microorganism (F/M) ratio at each sucrose concentration. As seen in Fig. 4.4 (a),

MLVSS concentrations were stabilized between 5,650 and 6,350 mg/L at sucrose
83

concentration of 15 to 35 g COD/L. The lowest effluent VSS concentration of 630 mg/L

was obtained at sucrose concentration of 15 g COD/L, and then it increased

proportionally with sucrose concentration. Based on Eq. (4.1), SRT was calculated at

different sucrose concentration and is presented in Fig. 4.4 (b). In contrast to effluent

VSS concentration, SRT was inversely proportional to sucrose concentration. SRT as

long as 145 h was achieved at sucrose concentration of 15 g COD/L, and then it

decreased to 50 h at 35 g COD/L. Meanwhile, the results of SRT and hydrogen yield

illustrated that longer SRT would not benefit in terms of hydrogen yield. As indicated in

Fig. 4.4 (c), F/M ratio was also determined at different sucrose concentration and

MLVSS concentration. Since MLVSS concentration reached plateau in the designed

range of sucrose concentration, F/M ratio was directly proportional to sucrose

concentration. The F/M ratios were 3.64, 6.52, and 8.53 g COD/g VSS/d at sucrose

concentrations of 15, 25, and 35 g COD/L, respectively. The previous kinetic study

reported that high F/M ratio is required for hydrogen fermentation (Chen et al., 2006). In

the study, it was found that high F/M ratio was accompanied with low carbohydrate

removal efficiency. It reflected that at higher F/M ratio more carbohydrate residual

remained in the reactor. The higher amount of carbohydrate residual in ASBR might

agitate the suspension of hydrogen-producing bacteria due to internal gassing which

leaded to the poor VSS settling during settle phase.

It is well known that hydrogen production is accompanied by either acetate (Eq.

4.2) or butyrate formation (Eq. 4.3) (Miyake, 1998). In acetate fermentation, 4 moles of

hydrogen are produced from 1 mole of glucose, whereas 2 moles of hydrogen are

produced in butyrate fermentation. It suggests that the higher yield of hydrogen


84

production is obtained through acetate fermentation instead of butyrate fermentation. In

addition to the sole fermentation pathway of hydrogen production, it is commonly carried

out by the combination of acetate fermentation and butyrate fermentation, where 2 moles

of hydrogen is generated (Eq. 4.4) (Hallenbeck, 2005). The stoichiometrical ratio of HBu

to HAc ratio is 1.5 mol/mol. Researchers attempted to adopt HBu/HAc ratio as an

indicator to evaluate the performance of hydrogen production (Chen, et al., 2002; Kim et

al., 2006). However, this ratio does not fully elaborate the complex biochemical reaction

during the fermentation. The explanation was possibly due to the existence of

homoacetogens, mainly homoacetogenic clostridia, growing heterotrophically by

converting simple sugar to acetic acid without evolving hydrogen (Eq. 4.5) (Ljungdahl et

al., 1989). Meanwhile, homoacetogenic clostridia are able to grow autotrophically with

acetate production on a mixture of hydrogen and carbon dioxide as the only energy and

carbon source (Eq. 4.6). Accordingly, it makes the metabolic pathway of hydrogen

fermentation more complicated, and fails to examine the hydrogen yield based on

HBu/HAc ratio.

C6H12O6 + 2H2O 2 CH3COOH + 2CO2 + 4H2 G-184 kJ (4.2)

C6H12O6 CH3CH2CH2COOH + 2CO2 +2H2 G-257 kJ (4.3)

C6H12O6 + 0.5 H2O 0.75 CH3CH2CH2COOH + 0.5 CH3COOH + 2 CO2 + 2.5 H2 (4.4)

C6H12O6 3 CH3COOH (4.5)

2CO2 + 4H2 CH3COOH + 2 H2O (4.6)


85

4.4.4 Effect of cyclic duration

Hydrogen fermentation in ASBR was examined based on the cycle durations of 4,

6, and 8 h corresponding to 6, 4, and 3 cycles/d, respectively. The reactor was operated

at a 16-h HRT and an optimal pH of 4.9 determined previously. Influent sucrose

concentration was kept constant at 15 g COD/L. The performance of hydrogen

fermentation at different cyclic regime is summarized in Table 4.4. As evident from the

table, hydrogen content of approximately 37% was achieved at 4-h duration, and then

decrease linearly with increase in duration. This linear trend was followed by hydrogen

yield and hydrogen conversion efficiency as well. The maximum hydrogen yield of 1.86

mol H2/mol sucrose consumed and the maximum hydrogen conversion efficiency of 1.81

mol H2/mol sucrose fed were achieved at duration of 4 h. Since carbohydrate removal

efficiency achieved close to 100%, hydrogen yield and hydrogen conversion efficiency

were statistically equal throughout the cyclic durations. Hydrogenic activity was also

found to decrease with increase of cyclic duration. Hydrogenic activity of 388 mL H2/g

VSS/d at duration of 4 h was as twice as higher of that at duration of 8 h.

The cyclic regime also affected MLVSS concentration, effluent VSS

concentration, SRT, F/M ratio, and HBu/HAc ratio as summarized in Table 4.4. As

revealed in the table, the difference in MLVSS concentration between 4-h and 8-h cyclic

durations was of about 2,000 mg/L. The effluent VSS concentration ranging from 600 to

750 mg/L and did not vary much among cyclic durations, based on Eq. (4.1). The SRT

was, however, depended on the variation of MLVSS concentration. The results of

hydrogen yield and SRT reflected that the lower hydrogen yield could be obtained at

longer SRT in hydrogen fermentation. As same as the performance of hydrogen


86

fermentation, F/M ratio was decreased with the increase of cyclic duration. The

maximum hydrogen yield appeared at F/M ratio of 3.64 g COD/g VSS/d with 4-h cyclic

duration. With regard to HBu/HAc ratio, the results indicates that no significant variation

on HBu/HAc ratios at cyclic durations between 4 h and 6 h. However, due to the level of

acetate (data not shown), HBu/HAc ratio was dramatically decreased to 0.49 mol/mol at

8-h cyclic duration.

As discussed earlier, the cyclic regime enabled to impact the performance of

hydrogen production in ASBR. The longer cyclic duration could reduce hydrogen yield

and hydrogenic activity. This might be explained by the microbial population shift,

which facilitates the growth of other non-hydrogen-producing bacteria (Duangmanee et

al., 2002b) in the reactor. Lay et al. (2005) demonstrated that not only Clostridium

population, but also the other microbial population was able to prevail in the hydrogen-

producing bioreactor. There is still a need to explain the shift of microbial population.

Fig. 4.5 illustrates the variation of substrate concentration at different cyclic duration in

ASBR (Sung and Dague, 1995). The corresponding cycles to the cyclic durations of 4, 6,

and 8 h are 6, 4, and 3 cycles/d, respectively. As shown in the figure, substrate

concentration at different cyclic regime is high immediately after feeding and declines

until the next cycle. Nevertheless, the initial quantity of substrate fed into the reactor at

different cyclic duration was diverse. Although the organic loading rate on daily basis

was maintained at 22.5 g COD/L/d at each cyclic regime, organic loading rates on cyclic

basis were varied based on the cyclic regime. The organic loading rates on cyclic basis

were 3.75, 5.63, and 7.50 g COD/L/cycle at cyclic durations of 4, 6, and 8 h, respectively.

According to substrate affinity described in Monod kinetics, the microbial population can
87

be selected by substrate concentration. Therefore, this change might give an opportunity

to develop other microbial populations in the reactor. In addition, the speculation of

microbial population shift could also be supported based on the results of HBu/HAc

ratios. The lower HBu/HAc ratio at longer cyclic duration was possibly attributed to the

existence of homoacetogens which are able to convert simple sugar to acetic acid without

evolving hydrogen (Ljungdahl et al., 1989). Due to the blooming of homoacetogens,

acetate became the main byproduct instead of hydrogen and butyrate.

4.5 Conclusions

Hydrogen production in ASBR was optimized by adjusting HRT, pH, substrate

concentration, and cyclic regime. At very short HRT, ORP increased to a level hostile to

the survival of hydrogen-producing bacteria in ASBR. Since long SRT could be

achieved in ASBR, due to its capability of maintaining a high level of biomass, it could

enhance the potential of developing hydrogen consumers such as methanogens. A pH of

4.9 significantly impacted the growth of hydrogen-producing bacteria. However, a

higher hydrogen yield, hydrogenic activity, and hydrogen conversion efficiency were

achieved at pH 4.9. Different to early reports where a pH of 5.0 was a critical point for

hydrogen fermentation, acid and hydrogen fermentation shifting to solvent fermentation

did not appear at pH 4.9. Moreover, to prevent the growth of hydrogen consumers at a

long SRT, it was recommended to operate ASBR at a pH of 4.9. Substrate concentration

could affect the metabolic pathway, where acetate fermentation was more prevalent than

butyrate fermentation at higher sucrose concentrations. Lower sucrose concentrations

lead to higher hydrogen conversion efficiency, but lowered the hydrogen yield. In
88

contrast, reverse results were obtained at higher sucrose concentrations. The

performance of hydrogen production evaluated based on hydrogen conversion efficiency

or hydrogen yield could significantly contribute to the different costs of operating a full-

scale hydrogen-producing reactor. Cyclic duration in ASBR obviously influenced

hydrogen production, which a short cyclic duration or a high cycle frequency helped

enhance hydrogen production. In this study, the cyclic duration of 4 h was recommended

for running ASBR.

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94

Table 4.1 Summary of experimental design

Testing variables Reactor operating conditions

pH 6.70.05
8, 12, 16, 24, and
HRT Sucrose concentration 25 g COD/L
48 h
Feed/decant 6 cycles/day

HRT 16 h
4.9, 5.5, 6.1, and
pH Sucrose concentration 25 g COD/L
6.70.05
Feed/decant 6 cycles/day

pH 4.90.05
Sucrose 15, 25, and 35 g
HRT 16 h
concentration COD/L
Feed/decant 6 cycles/day

pH 4.90.05
Cyclic duration 4, 6, and 8 h/cycle HRT 16 h
Sucrose concentration 15 g COD/L
Table 4.2 Results of hydrogen production at different HRTs

HRT ORP H2 CH4 Hydrogen yield Hydrogenic activity


(h) (-mV) (%) (%) (mol/mol sucrose consumed) (mL H2/g VSS/d)

8 22019 1.10.3 0.20.1 0.010.00 31

12 30140 3.63.0 2.20.9 0.100.08 75

16 3958 18.02.0 2.90.9 0.670.13 10620

24 33414 18.85.2 7.91.5 0.750.12 738

48 3448 12.84.4 2.10.4 0.170.02 81

All data reported as Mean SD, n 3


95
Table 4.3 Hydrogen production and soluble microbial products in ASBR at each influent sucrose concentration

Sucrose Carbohydrate Soluble microbial products (mg/L)


removal H2 H2 conversion Hydrogenic
concentration H2 yielda
efficiency efficiencyb activityc
(%) HAcd HPre HBuf Ethanol
(g COD/L)
(%)

15 97.23.1 37.41.4 1.860.12 1.810.13 43192 1417105 38726 2601233 19721

25 56.16.0 40.91.4 2.530.28 1.410.15 53865 2017457 61534 2254264 28160

35 38.26.7 36.13.8 2.360.35 0.910.22 44393 1687504 617120 1271286 16640

25 (repeated) 63.82.4 36.70.5 2.140.18 1.360.12 55125 1736254 50315 173126 20135

All data reported as Mean SD, n 3


a
Hydrogen yield, mol/mol sucrose consumed
96

b
Hydrogen conversion efficiency, mol/mol sucrose fed
c
Hydrogenic activity, mL H2/g VSS/d
d
Acetate
e
Propionate
f
Butyrate
Table 4.4 Cyclic effect on hydrogen production and soluble microbial products in ASBR

Carbohydrate
Cyclic Effluent
removal H2 a H2 conversion Hydrogenic MLVSS SRT F/Md HBu/HAce
duration H2 yield VSS
efficiency efficiencyb
(%) activityc (mg/L) (h) (g COD/L/d) (mol/mol)
(h) (mg/L)
(%)

4 97.23.1 37.41.4 1.860.12 1.810.13 38839 6223549 63051 14534 3.640.34 1.250.10

6 98.70.8 32.61.5 1.520.22 1.500.21 21714 8273293 742155 14834 2.720.09 1.330.19

8 99.30.4 28.71.0 1.100.09 1.090.09 17018 8510522 67265 20424 2.650.15 0.490.08

All data reported as Mean SD, n 3


a
Hydrogen yield, mol/mol sucrose consumed
b
Hydrogen conversion efficiency, mol/mol sucrose fed
97

c
Hydrogenic activity, mL H2/g VSS/d
d
Food to microorganism ratio
e
Butyrate to acetate ratio
98

Gas production rate


H2
Biogas

(L/L/d)
6

(a)
0
100 H2 (%)
CH4 (%)
80 CO2 (%)
Gas content
(%)

60

40

20
(b)
0
Acetate
Acid concentration

8000 Butyrate
Propionate
6000
(mg/L)

4000

2000
(c)
0
Solvent concentration

500
Ethanol
400 Butanol
1-Propanol
(mg/L)

300

200

100
(d) 0
0 5 10 15 20
Time (days)

Fig. 4.1 Performance of ASBR operated at HRT of 16 h with pH controlled of 6.7: (a)
Gas production rate; (b) gas content; (c) acid concentration; and (d) solvent
concentration
99

3.0

(mol H2/mol sucrose consumed)


2
2.5 R =0.7171

H2 yield 2.0

1.5

1.0

0.5
(a) 0.0
2.0
H2 conversion efficiency

2
R =0.6242
(mol H2/mol sucrose fed)

1.5

1.0

0.5

(b)
0.0
700
2
Hydrogenic activity

600 R =0.8127
(mL H2/gVSS/d)

500
400
300
200
100
(c)
0
100
Carbohydrate removal

80
efficiency

60
(%)

40

20
(d) 0
4.5 5.0 5.5 6.0 6.5 7.0

pH

Fig. 4.2 Performance of hydrogen fermentation at different pHs: (a) hydrogen yield; (b)
hydrogen conversion efficiency; (c) hydrogenic activity; (d) carbohydrate
removal efficiency
100

14
HAc

Soluble microbial product


12 HPr
HBu
10 Ethanol
Total VFA
8
(mg/L)
3
x10
6

2
(a)
0

3.0

2.5
(mol HBu/mol HAc)
HBu to HAc ratio

2.0

1.5

1.0
2
0.5 R =0.7848

(b)
0.0

15
MLVSS
(mg/L)

10
3
x10

5
2
R =0.8818

(c) 0
4.5 5.0 5.5 6.0 6.5 7.0

pH

Fig. 4.3 Variation of soluble microbial product concentration and MLVSS concentration
at different pHs: (a) soluble microbial product concentration; (b) HBu/HAc
ratio; and (c) MLVSS concentration
101

8000 4000

Effluent VSS concentration


MLVSS concentration
(mg/L) 6000 3000

(mg/L)
4000 2000

2
R =0.9968
2000 1000

(a)
0 0

200

2
150 R =0.9079
SRT
(h)

100

50

(b)
0

12

10
(g COD/g VSS/d)

8
F/M ratio

6
2
4 R =0.9897

(c) 0
10 15 20 25 30 35 40

Sucrose concentration (g COD/L)

Fig. 4.4 (a) MLVSS and effluent VSS concentrations; (b) SRT; and (c) F/M ratio at
different sucrose concentration
102

Substrate concentration
(g COD/L)

Cyclic duration (h)

Fig. 4.5 Effect of batch feeding on substrate concentration at different cyclic duration in
ASBR (Sung and Dague, 1995)
103

CHAPTER 5. DIAGNOSIS OF HYDROGEN

FERMENTATION BY FLUORESCENCE IN SITU

HYBRIDIZATION

5.1 Introduction

Considering the energy security and the global environment, there is a pressing

need to develop non-polluting and renewable energy sources. Alternatively, hydrogen is

a clean energy carrier, producing water as its only by-product when it burns. Therefore,

hydrogen is a potential energy substitute for fossil fuels. Promising results on biological

hydrogen fermentation, using simple synthetic substrates, were obtained from completely

mixed reactors (Lin and Chang, 1999; Duangmanee et al., 2002; Khanal et al., 2005).

The investigation of hydrogen production, using real complex wastes, was also reported

by several researchers, e.g., rice winery wastewater (Yu et al., 2002; Yu et al., 2003),

sugar beets (Hussy et al., 2005), and beer processing waste (Lay et al., 2005). However,

among these studies, it should be also noted that microbial community was the key

element to complete the metabolic pathway of hydrogen fermentation. Therefore, there is

a need to perform the microbial analysis for biological hydrogen fermentation.

The biological treatment process has been developed for nearly a century. The

first activated-sludge system was built to remove organic matter in Manchester (Ardern

and Lockett, 1914). Thereafter, the outline of the role of microbial consortia in the

biological treatment process was approximately developed regarding the stabilization of

organic matters, but the entire microbial community in the treatment process is still not
104

completely understood. Nevertheless, a progressive improvement in molecular

biotechnology during the past two decades helps to deeply inspect every part of microbial

populations and their functions in the treatment process. Fluorescent in situ hybridization

(FISH) has been applied successfully to quantify and identify microbial populations in

biological wastewater treatment, such as biological nutrient removal (Coskuner and

Curtis, 2002; Pijuan et al., 2003), sludge bulking problems (Gaval et al., 2002; Lou and

de los Reyes III, 2005), etc.

In anaerobic digestion, the application of FISH has been achieved, based on

different purposes, e.g., the determination of the ratio of Bacteria and Archaea (Tay et al.,

2001), the effects of micro-aeration on the phylogenetic diversity in a thermophilic

anaerobic digester (Tang et al., 2004), hydrolytic activity of alpha-amylase in anaerobic

digested sludge (Higuchi, et al., 2005), and so forth. Furthermore, many studies have

elaborated the structure of the microbial community by using the FISH technique. Kuang

et al. (2002) studied the influence of co-substrates on methanogenic activity and their

structure in anaerobic digesters treating oleates. Shigematsu et al. (2003) analyzed the

structure of acetate-degrading methanogenic consortia at different HRTs. OSullivan et

al. (2005) investigated enriched cellulose degrading bacterial communities from an

anaerobic batch reactor. A comparable study was performed by Song et al. (2005), but he

and his coworkers worked on both cellulolytic microbial communities and methanogenic

populations.

With these successful efforts and a demand for microbial population analysis, the

FISH technique was used to identify and quantify the specific microbial populations in

the hydrogen fermentation study. The microbial cells collected were based on different
105

operating conditions of the bioreactor and will be quantified for assisting to diagnose the

performance of hydrogen production.

5.2 Materials and Methods


5.2.1 Reactor operation

An ASBR was seeded with sludge from a local anaerobic digester, located in

Ames, Iowa, USA. The reactor was subject to 3 to 6 feed/decant cycles. Sucrose

concentration of 15 to 35 g/L was prepared as substrate. Every liter of sucrose solution

was supplemented with 5.85 g/L NH4HCO3 and 6.7 mL of trace mineral solution

composed of KH2PO4 (150 g/L); MgSO47H2O (10 g/L); NaCl (1 g/L); Na2MoO42H2O

(1g/L); CaCl22H2O (1 g/L); MnSO47H2O (1.5 g/L); FeCl2 (0.28 g/L); CoCl26H2O (0.24

g/L); NiCl26H2O (0.12 g/L) and ZnCl2 (0.06 g/L). The ASBR had an active volume of

3.0 L and operated under a mesophilic condition (351C). Mixing was achieved by

using a mechanical mixer rotating at 300 rpm in the react phase. The biomass took 90

min in each cycle to settle prior to the decant phase. An on-line pH controller was used

to maintain a constant pH from 4.9 to 6.1 by adding 2 N hydrochloric acid or 2 N of the

mixture of sodium hydroxide and potassium hydroxide. Mixing is only carried out in the

react phase in an ASBR (Sung and Dague, 1995). Therefore, the pH controller was set to

function in the react phase.

5.2.2 FISH

FISH was performed as described by Weber et al. (2001) with some modifications.

Periodically, samples were taken from the ASBR. The samples were fixed in 100%
106

ethanol for 2 h at 4C, and then pelleted by centrifugation (10,000xg, 3 min), followed by

preservation in a 1:1 mixture of ethanol and PBS (43.3 mM NaCl, 3.3 mM

Na2HPO47H2O). Three L of fixed samples were spotted on the wells of Teflon-coated

slides. The spotted samples were air dried and subsequently dehydrated in 50, 80, and

96% ethanol (2 min each). Hybridization was performed in a chamber at a constant

temperature of 46C for 1.5 h. During the hybridization step, sixteen L of the mixture

of 16S rDNA oligonucleotide probes and hybridization buffer composed of NaCl (0.9M),

Tris-HCl buffer (20mM, pH 7.2), SDS (0.01%), and formamide (probe-dependent

concentration) were added to the wells. The probes specificity and their conditions were

given in Table 5.1. After hybridization, a washing step was conducted by rinsing the

wells with a preheated washing buffer, consisting of NaCl (probe-dependent

concentration), Tris-HCl buffer (20mM, pH 8.0), and SDS (0.01%), to remove the excess

DNA probe from the cells. The washing step was carried out at 48C for 20 min.

Finally, the whole cells were counterstained with 20 L of 4,6-diamidino-2-

phenylindole (DAPI; 1 g/mL) for 30 min at room temperature on the slides. Prior to

optical examination, the wells were mounted with antifading agent Citifluor AF1.

5.2.3 Microscopy and quantification analysis

The hybridization and DAPI results were observed by an epifluorescent

microscope (Zeiss, Axioplan 2) equipped with a CCD camera (Zeiss, AxioCam MRc). To

differentiate hybridized cells from the total number of cells, the hybridized cells labeled

by fluorochromes of Oregon-green or Texas-red would be illuminated at the excitation

wavelengths of 495 and 583 nm, respectively, while the total number of cells stained by
107

DAPI would be visible at the excitation wavelength of 345 nm. Thereafter, the images

taken from the camera were imported to Meta Imaging Series 6.1 for cell counting. The

quantification of cells hybridized with the specific probe relative to the total number of

cells would be completed.

5.3 Results and Discussion

5.3.1 Hybridization performance from a different 16S rDNA probe

The EUB338 probe was successfully hybridized with bacterial cells and the

hybridization results are as shown in Fig. 5.1. The figure indicates that only the active

bacteria observed from a fluorescent microscope would be hybridized with an EUB338

probe. On the other hand, the total microbial cells were determined by DAPI staining.

To examine the existence of methane producers, ARC915 probe was chose to identify the

Archaea population. However, there was a doubt on the performance of hybridization

with the ARC915 probe, due to the false positive results as indicated in Fig. 5.2. As

evident from this figure, it was found that Clostridium pasteurianum, a negative control,

was able to hybridize with the ARC915 probe. The conflict result was against the

principle of classification between the domain bacteria and the domain Archaea.

Thereafter, an experiment using Escherichia coli as a negative control was carried out to

confirm the specificity of the ARC915 probe. Fig. 5.3 illustrates the performance of

hybridization between the ARC915 probe and the Escherichia coli. As revealed in this

figure, Escherichia coli could not hybridize with the ARC915 probe and remained visible

under staining by DAPI. This ensured that the ARC915 probe was still not unique to the

domain bacteria. Therefore, due to the potential of combining the ARC915 probe to
108

Clostridium pasteurianums ribosomal RNA, ARC915 probe was determined unsuitable

to recognize the Archaea population in this case. In short, there was still an unknown of

why the hybridization would occur between the ARC915 probe and Clostridium

pasteurianums ribosomal RNA.

According to the ribosomal database project II (RDP II), the clostridia cluster I is

the main division, composing nearly 50% of genus Clostridium. Hydrogen-producing

Clostridium (Clostridium acetobutylicum, Clostridium pasteurianum, Clostridium

beijerinckii, etc.) mostly belongs to cluster I. Hence, the CLOST I probe was used to

hybridize with the clostridia cluster I in this study. Fig. 5.4 indicates the results of

microbe cells hybridized with the CLOST I probe labeled with Oregon-green or Texas-

red. As illustrated in Fig. 5.4(a), several individual cells became illuminated and could

be recognized as the clostridia cluster I. However, it would be difficult to distinguish the

hybridization results from those green clusters. The autofluorescence could occur in

those green clusters. Therefore, it could not be confirmed that hybridization was

absolutely performed in those green clusters. In addition, the hybridization results in Fig.

5.4 (b) show that the background was too strong to observe the microbial cells after

imaging from the CCD camera. As revealed in this figure, the microbial cells visible

from the DAPI stained were encompassed by the background color under CLOST I

hybridization. The weak fluorescent signal from the microbial cells still could be

detected under a fluorescent microscope, but could not be pictured by the CCD camera.

In contrast, the strong background was not viewed from the positive control as illustrated

in Fig. 5.4(c). A possible explanation was that some end products in the mixture culture

might disturb the in situ hybridization and, therefore, might contribute to the interference.
109

Nevertheless, speculation could question why the strong background did not occur while

the EUB338 and ARC915 probes were used to hybridize with microbe cells. In sum,

there is a need for an intensive study to improve the hybridization by the CLOST I probe

or use a different probe to target clostridia cluster I.

5.3.2 Quantification of the bacterial community

Due to the inability of determining clostridia cluster I, the correlation between the

performance of hydrogen production and the quantity of Clostridium could not be

established. Nevertheless, even without the hybridization results of the clostridia cluster

I, the microbial cells bound by the EUB338 probe could still be counted from the Meta

Imaging Series 6.1. During this stage, the performance of microbial cell counting could

be evaluated. The percentages of 16S rDNA of EUB338 to DAPI at different operating

conditions are shown in Table 5.2.

As evident from the table, the standard deviations were all over 10% of their

mean. Two main causes could lead to such large standard deviations. The sludge sample

usually appears as flocs, not individual microbial cell. Therefore, prior to hybridization,

the sludge sample had to be ground to disperse flocs in the fixation step. However, the

observation from a fluorescent microscope still found a significant amount of flocs

remained. This amount could contribute the high standard deviation during cell counting.

In addition to the interference of the flocs appearance, the image transferring the

3-dimensional of the microbial cells to a 2-dimensional photo could mislead the

microbial cell count. Due to a visual limitation, the microbial cells overlapped on the
110

others and could not be viewed nor counted. Indirectly, those microbial cells stacked

from the others could not be counted from the software.

5.4 Conclusions

FISH was attempted as the application for the quantification of the specific

microbial populations in this study. Most bacteria successfully identified by the EUB338

probe were counted and the percentages of 16S rDNA of EUB338 to DAPI at different

reactor operating conditions were determined. False positive results hybridized by the

ARC915 probe suggested that the ARC915 probe was inappropriate to use for

recognizing domain Archaea in this study. With regard to the hybridization with the

CLOST I probe, the background issue and the microbial cell clumps hindered observation

of the hybridization performance. Therefore, the microbial cells hybridized by the

CLOST I probe could not be fully determined. Accordingly, the number of the cells of

clostridia cluster I from the microbial cell counting could not be obtained. The affiliation

between hydrogen production and the quantity of clostridia cluster I could not be

established. This study applied FISH to identify and quantify the specific microbial

populations, however, the results still remained inconclusive.

5.5 Reference

Ardern, E., Lockett, W.T., 1914. Experiments of the oxidation of sewage without the aid

of filters. J. Soc. Chem. Ind. 33, 523-539.


111

Coskuner, G., Curtis, T.P., 2002. In situ characterization of nitrifiers in an activated

sludge plant: detection of Nitrobacter Spp. J. Appl. Microbiol. 93, 431-437.

Duangmanee, T., Chyi, Y., Sung, S., 2002. Biohydrogen production in mixed culture

anaerobic fermentation. In: Proc. 14th World Hydrogen Energy Conf., Qubec,

Canada.

Gaval, G., Duchne, P., Pernelle, J.J., 2002. Filamentous bacterial population dominance

in activated sludges subject to stresses. Water Sci. Technol. 46, 49-53.

Higuchi, Y., Ohashi, A., Imachi, H., Harada, H., 2005. Hydrolytic activity of alpha-

amylase in anaerobic digested sludge. Water Sci. Technol. 52, 259-266.

Hussy, I., Hawkes, F.R., Dinsdale, R., Hawkes, D.L., 2005. Continuous fermentative

hydrogen production from sucrose and sugarbeet. Int. J. Hydrogen Energy 30,

471-483.

Khanal, S.K., Chen, W.H., Li, L., Sung, S., 2005. Biohydrogen production in continuous

flow reactor using mixed microbial culture. Water Environ. Res. 78 (2), 110-117.

Kuang, Y., Lepesteur, M., Pullammanappallil, P., Ho, G.E., 2002. Influence of co-

substrates on structure of microbial aggregates in long-chain fatty acid0fed

anaerobic digesters. Lett. Appl. Microbiol. 35, 190-194.

Lay, J.J., Tsai, C.J., Huang, C.C., Chang, J.J., Chou, C.H., Fan, K.S., Chang, J.I., Hsu,

P.C., 2005. Influences of pH and hydraulic retention time on anaerobes

converting beer processing wastes into hydrogen. Water Sci. Technol. 52, 123-

129.

Lin, C.Y., Chang, R.C., 1999. Hydrogen production during the anaerobic acidogenic

conversion of glucose. J. Chem. Technol. Biotechnol. 74, 498-500.


112

Liu, W.T., Chan, O.C., Fang, H.H.P., 2002. Characterization of microbial community in

granular sludge treating brewery wastewater. Water Res. 36, 1767-1775.

Lou, I., de los Reyes III, F.L., 2005. Substrate uptake tests and quantitative FISH show

differences in kinetic growth of bulking and non-bulking activated sludge.

Biotech. Bioeng. 92, 729-739.

OSullivan, C.A., Burrel, P.C., Clarke, W.P., Blackall, L.L., 2005. Structure of a

cellulose degrading bacterial community during anaerobic digestion. Biotech.

Bioeng. 92, 871-878.

Pijuan, M., Saunders, A.M., Guisasola, A., Baeza, J.A., Casas, C., Blackall, L.L., 2003.

Enhanced biological phosphorus removal in a sequencing batch reactor using

propionate as the sole carbon source. Biotech. Bioeng. 85, 56-67.

Shigematsu, T., Tang, Y.Q., Kawaguchi, H., Ninomiya, K., Kijima, J., Kobayashi, T.,

Morimura, S., Kida, K., 2003. Effect of dilution rate on structure of a mesophilic

acetate-degrading methanogenic community during continuous cultivation. J.

Biosci Bioeng. 96, 547-558.

Song, H, Clarke, W. P., Blackall, L.L., 2005. Concurrent microscopic observations and

activity measurements of cellulose hydrolyzing and methanogenic populations

during the batch anaerobic digestion of crystalline cellulose. Biotech. Bioeng. 91,

369-378.

Sung, S., Dague, R.R., 1995. Laboratory studies on the anaerobic sequencing batch

reactor. Water Environ. Res. 67, 294-301.


113

Tang, Y., Shigematsu, T., Ikbal, Morimura, S., Kida, K., 2004. The effects of micro-

aeration on the phylogenetic diversity of microorganisms in a thermophilic

anaerobic municipal solid-waste digester. Water Res. 38, 2537-2550.

Tay, T.L.S., Ivanov, V., Kim, I S., Feng, L., Tay, J.H., 2001. Quantification of ratios of

Bacteria and Archaea in methanogenic microbial community by fluorescence in

situ hybridization and fluorescence spectrometry. World J. Mirco. Biotech. 17,

583-589.

Weber, S., Stubner, S., Conrad, R., 2001. Bacterial populations colonizing and degrading

rice straw in anoxic paddy soil. Appl. Environ. Microbiol. 67, 1318-1327.

Yu, H., Zhu, Z., Hu, W., Zhang, H., 2002. Hydrogen production from rice winery

wastewater in an upflow anaerobic reactor by using mixed anaerobic cultures. Int.

J. Hydrogen Energy 27, 1359-1365.

Yu, H., Hu, Z., Hong, T., 2003. Hydrogen production from rice winery wastewater by

using a continuously-stirred reactor. J. Chem. Eng. Japan 36, 1147-1151.


Table 5.1 16S rDNA oligonucleotide probes used for hybridization
FA NaCl
Probe Name Specificity Sequence of probe (5-3) a b
Fluorc Reference
(%) (mM)

EUB338 Bacteria GCTGCCTCCCGTAGGAGT 20 0.17 Texas-red Liu et al., 2002

ARC915 Archaea GTGCTCCCCCGCCAATTCCT 20 0.17 Texas-red Liu et al., 2002

CLOST I clostridia cluster I TTCTTCCTAATCTCTACGCA 30 0.1 Oregon-green/Texas-red Weber et al., 2001


and II

a
FA, formamide concentration
b
NaCl concentration in washing buffer
c
Fluor, fluorochrome
114
115

Table 5.2 Summary of the percentage of EUB338 to DAPI at different operating


conditions

Operation conditions EUB338/DAPI (%)a

4.9 83 10
pH 5.5 75 13
6.1 37 14

15 78 8
Sucrose concentrations
25 83 10
(g COD/L)
35 76 15

4 78 8
Cyclic durations
6 67 11
(h)
8 68 12
a
Mean SD (n 35)
116

EUB338 DAPI

Fig. 5.1 Hydrogen-producing sludge hybridized with the EUB338 probe and stained
with DAPI. Scale bars. 5 m
117

ARC915 DAPI

Fig. 5.2 Clostridium pasteurianum hybridized with the ARC915 probe and stained with
DAPI. Scale bars, 5 m
118

ARC915 DAPI

Fig. 5.3 Escherichia coli hybridized with the ARC915 probe and stained with DAPI.
Scale bars, 5 m
119

CLOST I DAPI

(a)

CLOST I DAPI

(b)

CLOST I DAPI

(c)

Fig. 5.4 (a) Hydrogen-producing sludge hybridized with the CLOST I probe labeled by
Oregon-green, and stained with DAPI; (b) hydrogen-producing sludge
hybridized with the CLOST I probe labeled by Texas-red, and stained with
DAPI; and (c) Clostridium pasteurianum hybridized with the CLOST I probe
labeled by Texas-red, and stained with DAPI. Scale bars, 5 m
120

CHAPTER 6. CONCLUSIONS

6.1 Closing Statements

Anaerobic bioconversion of organic wastes to hydrogen gas is an attractive option

that not only stabilizes the waste/wastewater, but also generates a benign renewable

energy carrier. To fully establish the knowledge of hydrogen fermentation, this study

was begun to determine the growth kinetics of hydrogen production in dark fermentation

from different characteristics of substrates. Based on the kinetic study, a suitable waste

was selected as limiting substrates for further investigation in continuous operation. The

following study was attempted to obtain the maximum hydrogen production by fine-

tuning the operation conditions of ASBR. In addition, since the performance of hydrogen

fermentation was related to the appearance of microbial populations, microbial analysis

was carried out during the study.

The study of growth kinetics was performed by a series of batch experiments.

Three different substrates (sucrose, NFDM, and food waste) were selected in this study to

investigate the substrate affinity of mixed microbial culture for biological hydrogen

production. The effects of substrate concentration on the biohydrogen production were

well described by Michaelis-Menten equation. In general, the hydrogen production rate

increased with increasing substrate concentration in the exponential stage, but it

plateaued at high substrate concentrations. The substrate affinity significantly affected

the hydrogen yield. The KS values of sucrose, NFDM, and food waste were 1.4, 6.6, and

8.7 g COD/L, respectively. Nevertheless, the maximum hydrogen yields from sucrose,
121

NFDM, and food waste were 234, 119, and 101 mL/g COD, respectively. Hydrogen

yield from sucrose was found to be much higher than the yield from NFDM and food

waste. This suggested that higher hydrogen yield from sucrose was attributed to higher

carbohydrate content. It also recommended that, due to high biochemical reaction rate of

hydrogen evolution, the substrate contained a high fraction of particulates that would not

appropriate for hydrogen fermentation. Without pH control, the substrate could not be

completely metabolized by hydrogen-producing bacteria at a higher concentration, owing

to a pH lower than 4, which inhibited hydrogen-producing bacteria.

In the kinetic study, it found that soluble carbohydrate-rich waste was the ideal

carbon and energy sources for hydrogen fermentation. Therefore, sucrose was chosen to

mimic the real carbohydrate-rich waste for the continuous operation in the following

study. Hydrogen production in ASBR was optimized by adjusting HRT, pH, substrate

concentration, and cyclic regime. In the study, the maximum hydrogen yield of 2.53 mol

H2/mol sucrose consumed and the maximum hydrogenic activity of 538 mL H2/g VSS/d

were obtained at HRT of 16h, pH 4.9, sucrose concentration of 25 g COD/L, and with 4-h

cyclic duration.

At very short HRT, ORP increased to a level hostile to the survival of hydrogen-

producing bacteria in ASBR. Since long SRT could be achieved in ASBR, due to its

capability of maintaining a high level of biomass, it could enhance the potential of

developing hydrogen consumers such as methanogens. A pH of 4.9 significantly

impacted the growth of hydrogen-producing bacteria. However, a higher hydrogen yield,

hydrogenic activity, and hydrogen conversion efficiency were achieved at pH 4.9.

Different to early reports where a pH of 5.0 was a critical point for hydrogen
122

fermentation, acid and hydrogen fermentation shifting to solvent fermentation did not

appear at pH 4.9. Moreover, to prevent the growth of hydrogen consumers at a long SRT,

it was recommended to operate ASBR at a pH of 4.9. Substrate concentration could

affect the metabolic pathway, where acetate fermentation was more prevalent than

butyrate fermentation at higher sucrose concentrations. Lower sucrose concentrations

lead to higher hydrogen conversion efficiency, but lowered the hydrogen yield. In

contrast, reverse results were obtained at higher sucrose concentrations. The

performance of hydrogen production evaluated based on hydrogen conversion efficiency

or hydrogen yield could significantly contribute to the different costs of operating a full-

scale hydrogen-producing reactor. Cyclic duration in ASBR obviously influenced

hydrogen production, which a short cyclic duration or a high cycle frequency helped

enhance hydrogen production. In this study, the cyclic duration of 4 h was recommended

for running ASBR.

FISH was applied to the quantification of the specific microbial populations in

this study. Most bacteria successfully identified by the EUB338 probe were counted and

the percentages of 16S rDNA of EUB338 to DAPI at different reactor operating

conditions were determined. False positive results hybridized by the ARC915 probe

suggested that the ARC915 probe was inappropriate to use for recognizing domain

Archaea in the study. With regard to the hybridization with the CLOST I probe, the

background issue and the microbial cell clumps hindered observations of the

hybridization performance. Therefore, the microbial cells hybridized by the CLOST I

probe could not be fully determined. Accordingly, the number of clostridia cluster I from

the microbial cell counting could not be obtained. The correlation between hydrogen
123

production and the quantity of clostridia cluster I could not be established. The study

applied FISH to identify and quantify the specific microbial populations, which still

remained inconclusive.

6.2 Recommendations for Future Work

The survey of biological hydrogen production from this study gives a direction for

future investigations, where some prospects may be considered as potential research.

They include:

1. Use real soluble organic waste.

Our study demonstrated that soluble carbohydrate-rich wastes are the eligible

candidates for hydrogen fermentation. Therefore, regardless of the synthetic

wastes, there is a need to examine hydrogen fermentation from real organic

wastes such as molasses, sugar cane, rice winery waste water, etc.

2. Develop a two-stage hydrogen-producing reactordark fermentation followed by

photo fermentation.

Although many studies, including our research, attempted to maximize hydrogen

yields by using diverse reactor configurations, e.g., fine-tuning operating

conditions, etc., due to the limitation of the stochiometric principle, there still was

no significant breakthrough from dark fermentation. Nevertheless, combining

two metabolic pathways of dark fermentation and photo fermentation may

enhance the entire hydrogen yield to the level of providing sufficient amounts for

commercialization. The concept can be conceived in a two-stage hydrogen-


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producing reactor, where the first reactorworking with dark fermentationis

followed by the second reactor, executing photo fermentation.

3. Adopt suitable molecular biology tools for microbial analysis.

Our study showed difficulties in using the FISH technique to identify the

microbial population, particularly the genus Clostridia. The problems might be

the interference of byproducts, nonspecific staining, wrong DNA probe, and

inappropriate hybridization conditions. Therefore, there may be a need to apply

different molecular biology tools. Terminal restriction fragment length

polymorphism (T-RFLP) or real-time polymerase chain reaction (real-time PCR)

can be used as alternative tools to examine the microbial populations. The

mechanism of T-RFLP is in comparison with the specific 16s rDNA fragments

cut by the restriction enzymes with those known microorganisms to determine the

microbial population. Real-time PCR is used to simultaneously quantify and

amplify a specific given DNA for determining the presence of the specific

microbial population and its quantity.


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ACKNOWLEDGEMENTS

There are several people to whom I owe a great thankfulness for this work. With

sincere appreciation, I would like to acknowledge my major professor, Dr. Shihwu Sung,

for his unlimited support and his guidance of this study. He invested me plenty of time

and effort to make me become what a Ph.D. should be. He critiqued my study and

challenged my thought. Except for the disciplines, he encouraged me when I faced the

frustration. He inspired me as a friend. I never met a professor like him who intended to

enlighten me seeing the world and appreciating the life.

Special thanks to Dr. Samir Kumar Khanals invaluable guidance. He also

challenged my research and encouraged me to achieve higher goals. As a non-native

English speaker, he improved my writing skill in the two years working with him.

I would like to thank Dr. Dennis Bazylinski and Tim Williams assistance on

microbial pure culture development, and thank Dr. Kenneth Koehlers instruction on

statistical analysis. I feel grateful to my committee members, Dr. Say Kee Ong and Dr.

Timothy Ellis, for their comments on this dissertation.

Dr. Robert Doyle in Ultrahigh Resolution Centre provided me free facilities

including chemicals, microbial cell counting software, etc. Dr. Harry Horner and his

group in Bessey Microscopy Facility offered me the use of fluorescence miscroscope.

Without several laboratory facilities, I could not complete this work.

I am also appreciative of all other individuals who offered a great help in the

biotech group of Civil, Construction, and Environmental Engineering department.


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Finally, I would like to thanks my family for believing in me. With their strong support, I

can accomplish one of the important goals in my life.

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