Professional Documents
Culture Documents
ANSIIAWA C104lA21.4-95
(Revision of ANSVAWA C104/A21.4-90)
Administrative Secretariat
--`,```,,`,``,`,,,```````,,`,`-`-`,,`,,`,`,,`---
AMERICAN WATER WORKS ASSOCIATION
Cosecretariat
AMERICAN GAS ASSOCIATION
Effmtive date: Jan. 1, 1996.
First edition approved by AWWA Board of Directors Jan. 28,1985.
This edition approved Jan. 22, 1995.
Approved by American National StandardsInstitute Aug. 10, 1995.
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
AWWA Standard
This document is an American Water Works Association(AWWA) standard. It is not a specification.
AWWA standards describe minimum requirements and do not contain all of the engineering and
administrative information normally containedin specifications. The AWWA standards usually con-
tain options that must be evaluated by the user of the standard. Until each optional feature is
specified by the user, the product or service is not fully defined. AWWA publication of a standard
does not constitute endorsement of any product or product type, nor does AWWA test, certify, or
approve any product. The use of AWWA standards is entirely voluntary. AWWA standards are
intended to represent a consensus of the water supply industry that the product described will
provide satisfactory service. When AWWA revises or withdraws t h i s standard, an official notice of
action w l be placed on the first page of the classified advertising section of Journal AWWA. "he
i
action becomes effective onthe first day of the month following the month of Journal AWWA publi-
cation of the official notice.
CAUTION NOTICE: The American National Standards Institute (ANSI) approval date on the front
cover of this standard indicates completion of the ANSI approval process. This American National
Standard may be revised or withdrawn a t any time. ANSI procedures require that action be taken
to reaffirm, revise, orwithdraw this standard no later than five years from the date of publication.
Purchasers of American National Standards may receive current information on all standards by
--`,```,,`,``,`,,,```````,,`,`-`-`,,`,,`,`,,`---
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
~~
A W W A C104/A23.4 95 m 0783350 0 5 0 2 8 3 8 5 8 8 m
Committee Personnel
Subcommittee 4, Coatings and Linings, which reviewed and developed this re-
vision, had the following personnel at the time:
Consumer
Members
General Interest Members
F.L. Kartman M.G. Hoover
E.T. Knudsen Jr. Harold KennedyJr.
Dale Russom D.A. Lincoln
P.J. Schreiber R.L. Scarpa
C.R. Schwenker W.H. Smith
Producer Members
D.R. Charko
Howard Fabing
Steven Farkas
A.M Horton
Olin Jackson
P.L. Robertson
P.A. Selig
Consumer Members
G.S. Allen,* Council Liaison,Avatar Utilities Inc., Coral Gables,Fla.
R.E. Hargraves, Indiana-American Water Company Inc., Greenwood, Ind.
E.T. Knudsen Jr., City of St. Petersburg, St. Petersburg, Fla.
T.C. Moreno, Bexar Metropolitan Water District, San Antonio, Texas
P.J. Schreiber, San Jose Water Company, San Jose, Calif.
C.R. Schwenker, Fairfax County Water Authority, Merrifield, Va.
G.A. Seibel, Tualatin Valley Water District, Beaverton, Ore.
A.M. Tinkey, St. Louis County Water Company, St. Louis, Mo.
D.L. Tippin, TampaWater Department, Tampa, Fla.
*Liaison,nonvoting
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
General Interest Members
E.E. Baruth,* Standards EngineerLiaison, AWWA, Denver, Colo. (AmAl
KM. Bell, Underwriters Laboratories
Northbrook,
Inc., Ill. (UL)
Joseph Goss,? Whitman & Howard Corporation,
Wellesley,
Mass.
(NEWWA)
K.W. Henderson,
Malcolm Pirnie Inc., White Plains, N.Y. (AWWA)
M.G.
Hoover,
HYA Consulting
Engineers, Pasadena, Calif. (AWWA)
M.B. Horsley,
Black & Veatch, Kansas City, (AWWA)
Mo.
Blake Jeffcoat, CHBM
Montgomery,
Inc.,
Hill Ala. (AWWA)
Kennedy
H. Jr., Harold
KennedyAssociates, Eastland, Texas (AWWA)
J.E. McClelland, McClelland Consulting Engineers Inc., Little Rock, Ark. (AWWA)
E.W. Misichko: Underwriters Laborat&es,-Northbrook, Ill.
R.L. Scarpa, Metcalf & Eddy Inc., Hialeah, Fla.
W.H. Smith, W.H. Smith & Associates Inc., Flora, Ill.
--`,```,,`,``,`,,,```````,,`,`-`-`,,`,,`,`,,`---
Producer Members
David Cleveland, Union Foundry Company, Anniston,Ala.
L.R. D m , United States Pipe & Foundry Company, Birmingham, Ala.
Steven Farkas,Griffin Pipe Products Company, Lynchburg, Va.
B.A. Heltoqt American Cast Iron Pipe Company, Birmingham, Ala.
Jim Jones: Tyler Pipe Industries, Tyler, Texas
Olin Jackson, Tyler Pipe Industries, Tyler, Texas
C.M. Luna, McWane Cast IronPipe Company, Birmingham, Ala.
P.I. McGrath Jr.,t United States Pipe & Foundry Company,
Birmingham, Ala.
P.L. Robertson, Specification Rubber Products, Alabaster, Ala.
PA. Selig, American Cast Iron Pipe Company, Birmingham, Ala.
Dennis Shumard, EBAA Iron Company, Eastland, Texas
T.F. Stroud, Ductile Iron Pipe Research Association, Birmingham, Ala.
*Liaison,nonvoting
+Alternate
iv
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
Contents
All AWWA standards follow the general format indicated subsequently. Some variations from this
format m y be found in a particular stardurd.
Foreword 4 Requirements
I Introduction........;.............................. vi 4.1 Cement ............................................... 2
IA Background ....................................... vi 4.2 Sand .................................................... 3
1.B History ............................................... vi 4.3 Water .................................................. 3
1.C
Acceptance ....................................... vii 4.4 Mortar ................................................ 3
II Special Issues ................................. viii 4.5 Surface of Pipe and Fittings
I1.AUse of Seal Coat ............................ viii for Lining ......................................... 3
1I.BLining of Pipelines in Place .......... viii 4.6 Method of Lining ............................... 3
III Use of This Standard .................... viii 4.7 Thickness of Lining ........................... 3
1II.A Purchaser Options and 4.8 Determination of Thickness ............. 4
Alternatives ............................... viii 4.9 curing ................................................ 4
to Standard .............. Lining Quality ...................................
--`,```,,`,``,`,,,```````,,`,`-`-`,,`,,`,`,,`---
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
Foreword
This foreword is forinformtwn only and is not part of ANSIJAWWAC104 jA21.4.
I. Introduction
IA. Background. The first cast-iron water mains were not lined but were in-
stalled in the same condition in which they came from the molds following cleaning.
After many years it became evident that the interior of the pipe could be affected by
certain types of water. The first lining used to combataggressive waters was a
hot-dipbituminous lining that protected the pipe satisfactorily, except in areas
where water penetrated the pinholes in the bituminous lining, wherein tubercula-
tion ensued. The needfor a better lining to combat tuberculation led to experiments
with cement mortar as alining material.
Cement-mortar linings prevent tuberculation by creating a high pH at the pipe
wall and ultimately by providing a physical barrier t o the water. Cemenhmortar
linings are also smooth, whichresults in high flow coefficients.
In 1922,the first ment-mortar-lined, cast-iron pipe was installed in the water
--`,```,,`,``,`,,,```````,,`,`-`-`,,`,,`,`,,`---
distribution system of Charleston, S C . The pipe was lined by means of a projectile
drawn through the pipe.Since this initial installation, many improvements have
beenmade in the production of cement-mortar-linedpipe.Cement-mortar-lined
pipes are now centrifugally lined at the foundry t o ensure that the best possible
quality control is maintained and that a uniform thickness of mortar is distributed
throughout the length of the pipe.
I.B. History. From 1922 to 1929, many installations of cement-mortar-lined,
cast-iron pipe were made under various manufacturers' specifications. In 1929,the
American Standards Association (ASA), now the American National Standards Insti-
tute (ANSI),*SectionalCommittee A21 on Cast-Iron Pipe and Fittings, issued a
tentative standard for cement-mortar linings, which was publishedby the American
Water Works Association (AWWA) as a tentative standardin 1932.After many revi-
sions and refinements, the standard was officially adopted by ASA in 1939 under
the designation A21.4,American Standard Specifications for Cement-Mortar Lining
for Cast-Iron Pipe and Fittings.
From 1940 to 1952, considerable research was done to improve the quality of
the cement-mortar lining. The centrifgal process of lining was improved t o provide
the controls and techniquesnecessaryto ensure uniformity of lining thickness
throughout the length of the pipe. Methods of curing cement mortar were investi-
gated, resulting in the recognition that asphaltic seal-coat materials could be used
as a substitute for the moist-curing process. As a result of this research, a revised
edition of the 1939 standard was approved and issuedin 1953.
In 1958, Sectional Committee A21 was reorganized and subcommittees were
established to study each group of standards in accordance with ASA'S review and
revision policy. Subcommittee 4,Coatings and Linings for Cast-Iron Pipe, was or-
ganized to examine the existing ASA A21.4-53,American National Standard Specifi-
cations for Cement-Mortar Lining for Cast-Iron Pipe and F'ittings. The subcommittee
completed its study of A21.4-53and submitted a proposed revision to SectionalCom-
mittee A21 in 1963.The revised third edition was approved and issued in 1964 and
vi
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
included a reduction in the minimum permissible thickness of lining. This reduction
was based on more than 20 years of research by the Cast Iron Pipe Research Asso-
ciation (CIPRA), now the Ductile Iron Pipe Research Association (DIPRA),on experi-
mental test lines having cement-mortar linings ranging from V32 to V4 in. (0.79 to
6.35 mm) in thickness and the assurance of uniformity of lining thickness using the
centrifugal lining process. The 1964 revision also required the cement to meet the
requirements of ASTM* CEO, Specification forPortland Cement.
The next revision was issued in 1971. This revision incorporated a standard
test for toxicity of the seal-coat material. The standard was again revised in 1974,
and major changesto the section on lining quality were ina~rporatedinto this revision.
The 1980 revision t o the standard included further changes to the section on
lining quality, clarifying problems with some literal interpretations. Metric conver-
sions of all dimensions and physical requirements were also included, and the pro-
jection method was added as an allowable means of lining pipe and fittings.
In the 1985 edition of the standard, all references to gray cast-iron pipe were
deleted because gray castrimnpipe was no longer being produdin the United States.
The 1990 revision of the standard included no major changes.
I.C. Acceptance. In May 1985, the US Environmental Protection Agency
(USEPA) entered into a cooperative agreement with a consortium led by NSF Inter-
national (NSF) to develop voluntary third-party consensus standards and a certifica-
tion program for all direct and indirect drinking water additives. Other members of
the original consortium included the American Water Works Association Research
Foundation (AWWARF) and the Conference of State Health and Environmental
Managers (COSHEM). The American Water Works Association (AWWA) and the
Association of State Drinking Water Administrators (ASDWA)joined later.
In the United States, authority to regulate products for use in, or in contact
with, drinking water rests with individual states.? Local agencies may choose to
impose requirements more stringent than those required by the state. To evaluate
the health effects of products and drinking water additives from such products, state
and local agencies may use various references, including:
1. An advisory program formerlyadministered by USEPA, Office of Drinking
Water, discontinued onApr. 7, 1990.
2. Specific policies of the state or local agency.
3. Two standards developed under the direction of NSF,ANSI*/NSF 60,
Drinking Water Treatment Chemicals-Health Effects, and ANSI/NSF 61, Drinking
Water System Components-Health Effects.
4. Other references,including AWWA standards, Food Chemicals Calex,
Water Chemicals Codex,** and other standards considered appropriate by the state
or local agency.
*American Society forTesting and Materials, 100Barr Harbor Dr., West Conshohocken,
PA 19428-2959.
?Persons in Canada,Mexico,andnon-NorthAmerican counties shouldcontact the
appropriate authority having jurisdiction.
$American National Standards Institute, 11 W. 42nd St., New York,NY 10036.
Rd., Ann Arbor, MI 48106.
NSF International, 3475 Plymouth
**Both publications available from National Academy of Sciences, 2102 Constitution Ave.
N.W., Washington, DC 20418.
vii
--`,```,,`,``,`,,,```````,,`,`-`-`,,`,,`,`,,`---
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
AWWA C L 0 4 / A 2 1 = 4 95 E 0783350 0502823 945
mine by using the appropriate test that a lining without a seal coat will not impart
objectionable hardness or alkalinity to the water. The procedure outlined in Sec.
5.2.2.2, modified by the substitution of the water with which the pipe is to be used,
is recommended. The concentration of leachates increases with the aggressiveness of
the water and its residual time in the pipe and is indirectly proportional to the
diameter of the pipe.
1I.B. Lining of Rpelines in Place. This standard doesnotincludeprovisions
for cement-mortar lining of pipelines in place.
III. Use of This Standard. AWWA has no responsibility for the suitability
or compatibility of the provisions of this standard to any intended applicationby any
user. Accordingly, each user of this standard is responsible for determining that the
standards provisions are suitable for and compatible with that users intended
application.
1II.A. Purchaser Options and AZternatives. The following items should be cov-
ered in thepurchasers specifications:
1. Standard used-that is, ANSUAWWA C104A21.4, Standard for Cementr
Mortar Lining for Ductile-Iron Pipe andFittings for Water, of latest revision.
2. Thickness of lining. Two thicknesses of lining are available, and purchas-
ers who require a lining thickness twice the standard thickness have the option of so
specifying (Sec.4.7).
3. Seal coat. The purchaser has the option of specifjing if the cement-mortar
lining is to be furnished with or without a seal coat (Sec. 4.11.1).
1II.B. Modification to Standard. Any modifications to the provisions,defini-
tions, or terminologyin this standard must be provided in the purchasers specification
...
vlll
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
IV. Major Revisions. Major revisions made t o the standard in this edition
include the following:
1. The format has been changed to current AWWA standard style.
2. Section 4.1 on cement has been expanded to include types of cement other
than portland.
3, The size range covered by the standard has been expanded to include 3-in.
through 64-in (76-mm through 1,600-mm) sizes.
4. Section 4.11 on seal coat has been revised to allow the manufacturer the
option of providing the cement-mortar lining with or without a seal coat unless
otherwise specified. Also, the option of using seal-coat materials other than an as-
phaltic material hasbeen deleted.
V. Comments. If you have any comments or questions about this standard,
please call the AWWA Standards Department, (303) 794-7711 ext. 6283, FAX (303)
795-1440, or write to the department at 6666 W. Quincy Ave., Denver,CO 80235.
--`,```,,`,``,`,,,```````,,`,`-`-`,,`,,`,`,,`---
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
American Water Works Association
ANSllAWA C104lA21.4-95
(Reviion of ANSVAWA Cl 04/A21.4-90)
SECTION 1: GENERAL
Sec. 1.1 Scope
This standard covers shop-applied,cement-mortar linings specified in the
ANSI*/AWWA ClOO/A21 series of standards for ductile-iron pipe and ductile-iron
and gray-iron fittings for water and is intended to be used as a supplement to those
standards.
Sec. 1.2 Purpose
The main purpose of this standard is to provide the minimum requirements for
shop-applied, cement-mortar linings for ductile-iron pipe and ductile-iron and gray-
iron fittings for water, including requirements for cement, sand, water, and mortar;
surface of pipe and fittings for lining; method and thickness of lining; and curing.
Sec. 1.3 Application
This standard can be referenced in specifications for shop-applied, cement-mor-
tar liningsforductile-ironpipe and fittings for water. The stipulations of this
standard apply when this document has been referenced and only to shop-applied,
cement-mortar linings for ductile-iron pipe and ductile-iron and gray-iron fittings
for water.
*American NationalStandards Institute, Inc., 11W. 42nd St., New York, NY 10036.
1 --`,```,,`,``,`,,,```````,,`,`-`-`,,`,,`,`,,`---
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
2 AWWA C104/A21.4-95
SECTION 2: REFERENCES
This standard references the following documents. In their latest editions, they
form a part of this standard t o the extent specified within this standard. In any case
of conflict, the requirements of this standard shallprevail.
WS*-Mold &'Core Test Handbook, 2nd ed., 1989.
ASTM C4oStandard Test Method for Organic Impurities in Fine Aggregates
for Concrete.
ASTM C117-Standard Test Method for Material Finer Than 75-pn (No. 200)
Sieve in Mineral Aggregates by Washing.
ASTM C11S"Standard Terminology Relating to Dimension Stone.
A S T M ? C15oStandard Specification for Portland Cement.
ASTM D75"Standard Practices for Sampling Aggregates.
ASTM Ell-Standard Specification for W W l o t h Sieves for Testing Purposes.
Code of Federal Regulations (CFR),$Title 21, Part 175.300.
Standard Methods for the Examination of Water and Wastewater. A P H A , g
AWWA, and WEF.**Washington, D.C. (19th ed., 1995).
--`,```,,`,``,`,,,```````,,`,`-`-`,,`,,`,`,,`---
SECTION 3: DEFINITIONS
The following definitionsshall apply in this standard:
1. Manufacturer: The party that manufactures, fabricates, or produces mate-
rials or products.
2. Purchaser: The person, company, or organization that purchases any ma-
terials or work t o be performed.
SECTION 4: REQUIREMENTS
Sec. 4.1 Cement
Thecementused for cement-mortar lining shall meet the requirements of
ASTMC150 unless other types of cement are specified. The analysis and physical
test records of each shipment shall be retained for reference for one year. The type
of cement selected shall be left to the option of the manufacturer.
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
CEMENT MORTAR 3
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
4 AWWA ClOdA21.4-95
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
CEMENT
MORTAR 5
Minimm Thickness
Requirement*
Sieve
of Lining,
SECTION 5: VERIFICAnON
5.1 Testing of Sand
The sand shall be tested in accordance with the following requirements:
5.1.1 Sampling. The sand to be tested shall be sampled according t o Sec. 4
and Sec. 5, ASTM D75.
5.1.2 Sieve tests. The sand shall be tested with standard sieves, as defined in
ASTM Ell, and shall meet the requirements listed in Table 2. One sieve analysis
shall be performed on each carload of sand delivered. For sand delivered by other
means, one sieve analysis shall be made for each 50 tons (45,360kg).
5.1.3 Colorimetric test. The test for impurities shall be in accordance with
ASTM C40.
5.1.3.1 When using this test, the sand shall not produce a color darker than
required in the standard. However, if it is shown by adequate test that the impuri-
ties causing the color are not harmful to the strengthor other specified properties of
the finished lining, then thesand shall be acceptable.
5.1.3.2 Thecolorimetric tests of sand from an established source of supply
shall be made once every six months. For sand from a new source, these tests shall
be made notless than once a month for a periodof six months.
5.1.4 Decantation test. The sand shall be tested according t o ASTM C117.
5.1.4.1 At the option of the manufacturer, the clay content and sand grain
fineness may be determined by using the American Foundrymen's Society procedure,
described in Sec. 5 of the Mold and Core Test Handbook. By this latter method, the
total percentage finer than No. 200 sieve, as defined in ASTM C119,is equal to the
AF'S percentage of clay plus the percentage passing through the No. 200 sieve,
5.1.4.2 No more than 2 percent of the sample by weight shall be lost in the
decantation test.
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.
AWWA C L 0 4 / A 2 1 * 4 75 P 0783350 0502830 085
6 AWWA GlO4A21.4-95
SECTION 6: DELIVERY
This standard has no applicable informationfor this section.
*Code of Federal Regulations, Title 21, part 175.300 (US Department of Health, Education,
and Welfare). Superintendent of Documents, US Government Printing Office, Washington,
DC 20402.
--`,```,,`,``,`,,,```````,,`,`-`-`,,`,,`,`,,`---
COPYRIGHT 2003; American Water Works Association Document provided by IHS Licensee=Fluor Corporation/2110503105, User=,
05/16/2003 22:03:18 MDT Questions or comments about this message: please call
the Document Policy Management Group at 1-800-451-1584.