Professional Documents
Culture Documents
068M017
Messers
JET-TECHNOLOGIES LTD
Indonesia
Dear Sirs,
We are pleased to send you our best quotation for the following equipment:
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TECHNICAL FEATURES
OPENING/CLOSING Manual
RINSING (OPT) Started from the operator it allows the machine to sucks fresh solvent to be
pumped through the nozzles pipes in order to keep them constantly clean and
to give a final washing to the parts to be washed.
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NORMS Built in accordance with CE 2006/42 2004/108 2006/95
Control Panel
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Lance equipped with brush
This strong brush, mounted on a spraying lance and connected to the service pump, is very useful to give a final
washing to the parts inside the washing area and to clean eventual hided corners.
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Rotating Support for cylinders
During standard washing the motion can be disabled and parts can be washed placing them on a stainless steel
grid.
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Bucket washing
Thanks to the design of the internal part of the machine, it is possible to wash from 2 to 4 buckets and parts
from the presses and the meantime.
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SYSTEM DESCRIPTION:
IST Parts Washer is a machine capable to wash printing press parts such as ink tanks, ink trays and other parts
dirty with solvent based inks.
The quick and easy wash operation allows press operators to focus on press make ready functions and thus
reducing the changeover time and the labor involved in washing.
The machine offered is made to perform a timed washing cycle and then, pushing the proper button on the
control panel, a rinsing cycle using distilled solvent from an external drum. Our solvent recovery system permits
to recycle and reuse the washing solvent again and again.
Possible Configuration:
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SOLVENT RECLAIMER
IST 90 ATEX II 2 G
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TECHNICAL FEATURES IST 90 ATEX II 2 G
WORKING CYCLE Entirely automatic working cycle: timed, based on the vapors
temperature read-out, or both options combined
TEMPERATURE CONTROL Through electronic digital card equipped with Microprocessor and
touch screen display of 16 characters in 2 lines, programmable in 5
different languages. Diagnostic/alarm functions, also advising when
any operation or ordinary maintenance (ex. oil change, etc.) is needed
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SYSTEM DESCRIPTION:
Solvent reclaimer IST 90 equipped with vacuum is able to recycle your dirty solvent with a productivity of about
25-30 l/h.
WORKING PROCESS:
1) The operator brings the dirty solvent drum and the clean solvent collection tank close to the recycler;
2) START : The machine fills the distillation tank with dirty solvent automatically using the recycler loading
pump;
4) At the end of the cycle (about 4 to 5 hours) the machine stops alone;
5) The operator can transfer the clean solvent from the vacuum tank into the clean solvent drum;
6) The residual (if fluid) can be drained from the 3 valve or (if solid) by tilting the machine and opening the lid
according to the procedure explained below.
Switch off the power supply to the reclaimer , open the tank lid (5),by means of the locking knob (G), place a
suitable container below the system, turn the rotation wheel (10), allow the reclaimer body to turn so that the
residues flow into the container, and then restore the reclaimer to the vertical position.
Place a suitable container below the system, turn the lever (A), and the
residues flow into the container, and then turn off the tap and take off the
lever.
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SOLVENT RECYCLING RESULTS
Dirty solvent
Recycled solvent
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SOLVENT RECLAIMER
IST 122 ATEX II2G
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TECHNICAL FEATURES IST 122 ATEX II 2 G
WORKING CYCLE Entirely automatic working cycle: timed, based on the vapors
temperature read-out, or both options combined
TEMPERATURE CONTROL Through electronic digital card equipped with Microprocessor and
touch screen display of 16 characters in 2 lines, programmable in 5
different languages. Diagnostic/alarm functions, also advising when
any operation or ordinary maintenance (ex. oil change, etc.) is needed
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SYSTEM DESCRIPTION:
The distillation units type IST recover solvents contaminated with different kind of pollutants.
The material to be distilled can be automatically filled into the distillation vessel in batch quantities.
The heating jacket is loaded with mineral thermal oil used as heat transfer medium and its designed with extra
room for oil expansion. A specific feature of the software can detect eventual lack of oil. Explosion-proof electric
heaters are installed in the heating jacket and immersed in the oil. The low specific heat (W/cm 2) ensure long life
to the thermal oil.
After starting the machine, the solvent is automatically loaded into the kettle (if equipped with AUTOMATIC
FILLING SYSTEM). The correct filling level is ensured by a maximum level sensor, installed on the top of the tank.
A time limiter avoids overfilling of the kettle in case of malfunctioning of the level sensor.
The heating temperature is controlled by the thermocouple T1. The heating stops in case the oil temperature
exceeds of more than 20C the set one.
The vessel is insulated with fireproof rock wool.
The steam temperature is controlled by the thermocouple T2: it is used to understand when the unit starts to
produce solvent; also, it can be used to automatically stop the distillation process. With this feature, the residue
can be reduced largely without supervision. The system takes advantage of the fact that, during the final phase
of distillation, the steam temperature T2 decreases steadily, due to the decreasing solvent content in the residue.
If the steam temperature falls below a set value, the heating shuts off automatically, and the unit starts a cooling
cycle in preparation of residue discharge.
Solvents vapors can be condensed with an air-cooled condenser or with a water-cooled one. The solvent outlet
temperature is constantly monitored by the thermocouple T3, used to switch off the heating if a set outlet
temperature is exceeded.
The residue is normally discharged thanks to a 3 ball valve installed laterally (as option); at the end of the
cooling cycle, the valve can be opened by the operator to let the residue come out.
The unit is mounted on sturdy supports; the standard versions are designed to allow the discharge of residues
into a standard 30 liters container; on request, the height of the unit can be modified to a higher version for
residue containers as 200 liters drums.
Process temperatures (T1, T2 and T3), as well as the time left until the end of the cycle, are constantly displayed
on the touch screen PLC. The PLC is enclosed into an ex-proof box mounted on board, avoiding any extraordinary
installation and allowing a fast installation with Plug & Play Technology.
WORKING PROCESS:
7) The operator brings the dirty solvent drum and the clean solvent collection tank close to the recycler
11) The residue (if liquid) can be drained from the 3 valve or (if solid) by tilting the machine and opening the lid.
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FEATURES
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AUTOMATIC SOLVENT LOADING SYSTEM WITH 1/2 PUMP
It includes:
- the loading device (can be either a pneumatic
pump or the installed vacuum generator)
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INSTALLATION
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SOLVENT RECYCLING RESULTS
Dirty solvent
Recycled solvent
IS0 9001-2000
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QUOTATION
A)
PNEUMATIC WASHING UNIG MODEL 2000 S PLUS
COMPLETE OF:
LANCE EQUIPPED WITH BRUSH
PNEUMATIC TIMED WASHING CYCLE
FINAL RINSING SYSTEM WITH LEVEL CONTROL
ROTATION FOR 2 CYLINDERS (275 max)
BUCKET WASHING (no. 02 WASHING HEAD)
Packing cost 390,00
TOTAL PRICE 35.000,00
B)
SOLVENT RECLAIMER MODEL IST 90 ATEX II2G
WATER COOLED COPPER CONDENSER
AUTOMATIC LOADING SYSTEM WITH PUMP
Packing cost 545,00
TOTAL PRICE 22.000,00
C)
SOLVENT RECLAIMER MODEL IST 122 ATEX II2G
WATER COOLED CONDENSER
AUTOMATIC LOADING SYSTEM WITH PUMP
MANUAL DISCARGE VALVE 3
Packing cost 595,00
TOTAL PRICE 27.500,00
SALES CONDITIONS:
Payment: 30% at the order-60% before shipment 10% at 30 days after start up
Delivery time: 12 weeks from order (to confirm at the order)
Start-up: 3.000,00
Conditions: EX WORKS MODENA ITALY
Packing cost: Included
Warranty: 12 months
Offer validity: 60 days
We are at your complete disposal for any further information you may need and we look forward to hearing from
you.
Best regards,
I.S.T. S.p.A.
Sales Manager
Massimiliano Mingacci
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