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10.1109/TIE.2014.2370948, IEEE Transactions on Industrial Electronics
R ECENTLY, multilevel inverters have a great attention presented in [12]-[18]. Usually, these kinds of multilevel
from the industry using high voltage and high power inverters were modified and developed from CHB. In [12],
applications, which are the first motivation of multilevel packed U cells multilevel inverter was presented. It shows very
inverter researches. good performance in reduction of the circuit components.
The second motive is that multilevel inverter can synthesize However, it increases conduction losses when it generates each
stepped output voltages similar to sinusoidal wave. Many voltage level because the circulating current passes through
number of voltage levels ensure a high quality output voltage, three switching devices in each level generation. Moreover,
which shows a good THD with low dv/dt stress and small size voltage across the capacitor has big ripples although it uses a
of output filter. But, it needs a large number of circuit bulky capacitor of 5000F. Multilevel inverters employing
components [1]-[5]. In conventional multilevel inverters, bidirectional switches and series-connected capacitors were
cascaded H-bridge multilevel inverter (CHB) is one of the best proposed in [13] and [14]. Theoretically, they can generate a
approaches to increase the number of output voltage levels large number of output voltage levels over 125 levels with the
thanks to modularization and easy to expansion [6], [7]. reduced number of circuit components. However, each
However, when CHB increases H-bridge cells, it also increases capacitor needs individual dc-to-dc converter to obtain dc
the number of switches and moreover, independent input dc voltage sources. Modular multilevel converter was introduced
voltage sources. One of the solutions to reduce the number of in [15]. It has a good modular characteristic so it is easy to be
extended to high voltage levels. But, it increases the number of
bulky capacitors and switches compared to other counterparts.
Manuscript received April 17, 2014; revised August 19, 2014; accepted Multilevel inverter employing series-connected dc voltage
October 20, 2014.
Copyright 2014 IEEE. Personal use of this material is permitted. However,
sources was proposed in [16]. It consists of a level generating
permission to use this material for any other purposes must be obtained from the stage and polarity selection part to reduce the switching losses.
IEEE by sending a request to pubs-permissions@ieee.org However, it fails to reduce the number of dc voltage sources
This research was supported by Basic Science Research Program through
when it increases the output voltage levels. Multilevel inverter
the National Research Foundation of Korea (NRF) funded by the Ministry of
Education, Science and Technology (2012R1A1A2006120). using switched series/parallel dc voltage sources was
J. S. Choi was with Hanbat National University, Daejeon 305-719, Korea. introduced in [17]. Although it can increase the number of
He is now with New Power Plasma Co. Ltd., Korea. output voltage levels, switching pattern is complex, and
F. S. Kang is with the Department of Electronics and Control Engineering,
Hanbat National University, Daejeon 305-719, Korea (phone: 82-42-821-1172; moreover it increases conduction losses. Photovoltaic
fax: 82-42-821-1164; e-mail: feelsoon@hanbat.ac.kr). multilevel inverter using series-connected capacitors was
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investigated in [18]. It does not explain how to balance divided by three capacitors connected in series. Lets assume
capacitor voltage although dc-link voltage is controlled by the that all components are ideal and the circuit is in a steady-state.
front-end boost converter. Each capacitor voltage equals to Vdc/3. Then we can obtain 7
Most of the previous approaches given in [12]-[18] use levels in the output voltage wave; Vdc, 2Vdc/3, Vdc/3, 0, -Vdc/3,
series connected capacitors. It is a useful way to minimize the -2Vdc/3, -Vdc. Switches in an H-bridge cell (S1~S4) work to
number of independent dc voltage sources when it increases the determine the polarity of the output voltage with the highest (or
number of output voltage levels once it solves the capacitor lowest) voltage level, Vdc (or -Vdc). Other voltage levels are
voltage unbalancing problem. generated by working of S5, S6, and S7.
In this paper, we present an effective circuit configuration of
multilevel inverter which can increase the number of output
voltage levels with the reduced number of circuit components.
It consists of a single dc voltage source paralleled to
series-connected capacitors, two diodes, three switches for
synthesizing output voltage levels, and an H-bridge cell. To
verify the validity of the proposed approach, we carry out
computer-aided simulations and experiments. Here we also
introduce a modified PWM control scheme to solve capacitor
voltage unbalancing occurred in series-connected capacitors.
Fig. 1. Circuit configuration of the proposed 7-level PWM inverter.
Vdc
3 VC1 D1 S1 S3
S5 iout
Vdc
Vdc
3 VC2 S7 Load
S6 vout
D2
S2 S4
Vdc
3 VC3
Fig. 2. Generation of each output voltage level and load current path, (a) Vdc, (b) 2Vdc/3, (c) Vdc/3, (d) 0, (e) -Vdc/3, (f) -2Vdc/3, (g) -Vdc, (h) opposite current flow at
Vdc and 2Vdc/3 level, (i) opposite current flow at Vdc/3 level, (j) opposite current flow at zero level, (k) opposite current flow at -Vdc/3 level, (l) opposite current flow
at -Vdc level .
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10.1109/TIE.2014.2370948, IEEE Transactions on Industrial Electronics
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Vdc/3) and Mode 6 (vout=-2Vdc/3 or -Vdc). S3 works at Mode 4 modulation ratio Ma. To synthesize seven levels on the output
through Mode 6 where vout is negative. S4 works Mode 1 voltage wave, one reference and three carrier waves are used.
through Mode 3 where vout is positive. Hence, S3 and S4 are Hence, the modulation ratio (Ma) is given by
operating at the same frequency with the reference (vref). S5
works Mode 2 (vout=Vdc/3 or 2Vdc/3) and Mode 3 (vout=2Vdc/3 or Am
Vdc). S6 works at Mode 5 (vout= -Vdc/3 or -2Vdc/3) and Mode 6 Ma (14)
3 Ac
(vout=-2Vdc/3 or -Vdc). S7 works Mode 1 (vout=0 or Vdc/3), Mode
2 (vout=Vdc/3 or 2Vdc/3), Mode 4 (vout=0 or -Vdc/3), and Mode
Where Ac is the amplitude of a carrier wave, and Am is
5(vout= -Vdc/3 or -2Vdc/3).
amplitude of a reference wave. Thus, the output voltage is
TABLE I defined by
OUTPUT VOLTAGE LEVELS ACCORDING TO SWITCHING
STATE.
vout M a sin t (15)
(a)
TABLE II
SWITCHING ANGLES ACCORDING TO MODULATION INDEX.
Ma Ma 0.33 0.33 M a 0.66 Ma 0.66
n
A A
1 sin 1 c sin 1 c
2 Am Am
2A
2 sin 1 c
2 2 Am
3 2
2 2
4 1 1
2
3
5 1 1
2
3 3 (b)
6 2
2 2 Fig. 4. Equivalent circuit of the proposed 7-level inverter and operational
3 3
7 2 2 waveform, (a) equivalent circuit with average currents, (b) output voltage and
2 2 lagging load current.
3
8 2 1 2 1
2
Fig. 4(a) shows the equivalent circuit of the proposed 7-level
inverter. Fig. 4(b) describes the stepped output voltage and
Table II shows a switching angle (n) according to lagging load current. Assuming that the sinusoidal lagging load
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current is iout= Imsin(t-). Then, the average input node voltage regulation of C2 as well as voltage balance of the upper
current i1 is given by and the lower capacitors. Because C2 locates between C1 and C3,
the charging and discharging current of C1 and C3 should flow
1 3 Im through C2. Thus, the voltage regulation of C2 is directly related
I1( avg )
2 3
iout d (t )
cos cos 3 (16) to voltage regulation across C1 and C3. Fig. 5(a) shows the
modified control method for regulating C2 voltage. It controls
Similarly, the average input node currents i2 and i3 are given the amplitude of the carrier wave (vcar2), which is compared
as follows. with the reference (vref). The range of the amplitude is
determined by
1 3 Im
I 2( avg )
2 i 2
out d (t )
cos (cos 2 cos 3 ) (17) vcar1 _ max vcar 2 _ min vcar 2 vcar 2 _ max vcar 3 _ max (24)
1 2 Im
I 3( avg )
2 1
iout d (t )
cos (cos1 cos 2 ) (18) As shown in Fig. 5(a), the control signal Cb changes its
duty-ratio according to the different amplitudes of vcar2. The
duty-ratio of Cb is directly related to the duty-ratio of S5 and S7
In this time, each capacitor voltage should be regulated so for +2Vdc/3 level generation as given in (11), (13), and Fig. 3.
that each capacitor supplies the average current per cycle as When S5 turns on as shown in Fig. 2(b), the output voltage
follows. becomes +2Vdc/3. This period is a discharging time of C2. On
the other hand, when S5 turns off and S7 turns on as shown in
Im Fig. 2(c), the output voltage level becomes +Vdc/3, which
I C1( avg ) I1( avg ) cos cos 3 (19)
allows the charging of C2.
Im
I C 2( avg ) I1( avg ) I 2( avg ) cos cos 2 (20)
Im
I C 3( avg ) I1( avg ) I 2( avg ) I 3( avg ) cos cos 1 (21)
Hence, IC1(avg) < IC2(avg) < IC3(avg) for 1<2 <3. It means that
more charges flow from the lower capacitor C3 than the upper
capacitors (C1 and C2). This is the main reason of the voltage
unbalancing in the series-connected capacitors of the proposed
circuit topology. Hence, each capacitor voltage should be
regulated to feed the appropriate amount of average current by
satisfying (22).
(a)
I C1( avg ) I C 2( avg ) I C 3( avg ) (22)
y
vcari1 ( t)
1
, , (23) vref ( i) hx
I C1( avg ) cos 2 I C 3( avg ) cos 2 I C1( avg ) cos 1 n
C t C C
dl dr
x1 x2
From (23), we can know that the capacitor voltage d1 dl + dr = d
unbalancing occurs just depending on the switching angles of d2
Cb
1, 2, and 3 regardless of load conditions. In other words, the i i * t
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for the pulse width of Cb according to the variation of the Fig. 6 shows simulation results of output voltage and the
amplitude of vcar2 is found using a geometrical relation as capacitor voltage with a general switching method. From Fig.
shown in the right-hand side of Fig. 5(b). From the geometry of 6(a), we can find that the middle voltage levels (2Vdc/3) are
the triangle ABC, we have disappeared as times go by. At 0.25 second, the output voltage
level shows just 5 levels like that of 5-level PWM inverter,
T which has two series-connected capacitors. It means that only
hy1 V p ,1 , hy 2 V p , 2 , hx V p , ref sin i , y o (25) the upper and the lower capacitors (C1 and C3) are charged as
2k
Vdc/2, but the middle capacitor (C2) failed to charge up because
Here, k means the number of pulses. T is the period of of insufficient charging time as shown in Fig. 6(b).
+2Vdc/3 level. o means the carrier frequency. Then, each pulse Fig. 7 shows simulation results of the output voltage and
width (d1 and d2) of the i-th pulse is given by capacitor voltages with the modified switching scheme. The
output voltage shows exact 7 levels as given in Fig. 7(a). We
d1 x1 , d 2 x2 (26) can know that the modified switching method works well, so
each capacitor voltage is maintained at near to Vdc/3 (50 V) as
shown in Fig. 7(b).
Since 1=1 and 2=2 then
TABLE III
SPECIFICATION OF SIMULATION AND EXPERIMENT.
hx hy1 hx hy 2
, (27)
x1 y x2 y
T 1 T 1
d1 o V p , ref sin i , d 2 o V p , ref sin i (28)
2k V p ,1 2k V p,2
T 1 1
d d1 d 2 oV p , ref sin i (29)
2k
V p ,1 V p , 2
vout
150V
In (29), the difference (d) of both pulse widths is in inverse
proportion to the amplitude of carrier wave (vcar2). Thus we can
find that the duty-ratio of Cb can be proportionally controlled
by the amplitude of vcar2. It means that the duty-ratio of S5 and 0
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(b)
Fig. 7. Simulation results with the modified switching method, (a) output
voltage (vout) with seven levels, (b) balanced voltage in series-connected
capacitors.
Fig. 9. Prototype for experiment.
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(b)
(a)
(c)
Fig. 12. Experiment results with an inductive load; output voltages before and
after filtering, and load current according to modulation index, (a) Ma=0.6, (b)
Ma=1.0, (c) Ma=1.4.
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(a)
(a)
(b)
(b)
Fig. 14. Experiment results of voltage across each switching device at Ma=1.0,
(a) drain-to-source voltage of S1, S2, S3, and S4, (b) drain-to-source voltage of S5,
S6, and S7.
(c)
Fig. 13. Experiment results with a rectifier load; output voltages before and
after filtering, and load current according to modulation index, (a) Ma=0.6, (b)
Ma=1.0, (c) Ma=1.4.
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25
Proposed (Experiment)
Proposed (Simulation)
15
10
0
(a) 0.4 0.6 0.8 1.0 1.2 1.4
Amplitude Modulation Index [Ma]
(a)
100
95
90
85
Efficiency [%]
80
75
Ma=0.4 Ma=0.6
70
Ma=0.8 Ma=1.0
(b) 65 Ma=1.2 Ma=1.4
60
Fig. 16. Experiment results of capacitor voltage and output voltage according 0.0 0.2 0.4 0.6 0.8 1.0
to the variation of output frequency, (a) from fout=60Hz to fout=50Hz, (b) from
fout=60Hz to fout=70Hz. Output Power [kW]
(b)
Fig. 17(b) shows the efficiency comparison according to
Fig. 17. Comparison of THDv and efficiency, (a) comparison of THDv
modulation index when output power varies from 100 W to 1 according to modulation index, (b) efficiency according to modulation index
kW. It shows that efficiency at higher Ma is better than that of and output power.
lower Ma. In over-modulation, it shows high efficiency because
switching losses are considerably reduced. At 800 W and over In Table V, comparison result of the blocking voltage on
Ma=0.6, the proposed inverter has the best efficiency as 92.3 % switching device, specially focusing on switching devices
on average. located at output terminal. To compare the blocking voltage on
In Table IV, we compare the number of circuit components switching devices, a known factor MVR (maximum voltage
with counterparts; flying-capacitors (FC), diode-clamped (DC), ratio) is used as the performance index as follows [25].
cascaded H-bridge (CH), [12], [13], [16], and [18] when they
generate 7-level output voltage. In Table IV, the minimum Vk (max)
Maximum voltage ratio (MVR) = (30)
number of components is bolded, and parentheses of the Vout (max)
proposed mean the comparison results with the best case. In
this comparison, the best approaches in the viewpoint of saving Here, VK(max) means the maximum value of H-bridge (or
of the number of switches are Ref [12] and [18]. However, Ref sub-module at output terminal). Vout(max) is the maximum value
[12] has a higher conduction loss and voltage across the of the output voltage. The smaller value of MVR means the
capacitor has big ripples although it employs a bulky capacitor reduced voltage stress on switching devices. In Table V,
of 5000 F. Ref [18] is also good to reduce the number of cascaded H-bridge multilevel inverter is the best to reduce the
switches, but it needs 8 diodes. In the case of the proposed blocking voltage on switching device. MVR of the proposed
approach, it increases 1 switch, 2 diodes, and 3 capacitors approach is 1 like that of [18], it means that they are unsuitable
compared with the best case of the counterparts. We can say for high voltage application although they can reduce the
that the most advantage of the proposed approach is the number number of switching devices and independent dc voltage
of the independent dc voltage source. sources.
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