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Leonardo Da vinci- first European interested in flight Ideal Gas: pV=nRT (R=8.

314)
designed parachutes. George Cayley- true inventor or For uniform flow, constant=Total
airplane, designed and flew first gliders, tested airfoils on pressure=Stagnation pressure
a rotating arm, separate concept of lift and propulsion, Incompressible for v<100m/s
basic config of modern airplane. Otto Lilenthial-
Lift=>Increased by
designed first successfully controlled glider, first to
recognize importance of flight experience. Wright bros-
Slats=>re-directs airflow in the front of the wing,
achieved sustained powered flight. allowing it to flow more smoothly over surface at
higher angle of attack.(increase lift coefficient)
Flaps (back) increase camber and chord, which
will provide more lift for any amount of drag. This
virtually increases angle of attack. It is deflected
more during landing as it also causes drag.
(increase lift coefficient)
Dtotal = Dprofile + Dinduced
Dprofile = Dskin friction/viscous + Dpressure/form
Total pressure(Stagnation pressure)=Dynamic
P+ Static P
Stagnation point=>point on surface of body
submerged in fluid flow where fluid velocity is 0
p = RT, R = 287 J/(Kg K) Aspect ratio= b/S (bwing span, Swing area)
Geometric altitude: Geometric height above the sea Structural=>longer wing require stronger
level. structure
Absolute altitude: The distance from the center of
Internal volume=>higher AR, lower thickness,
earth. Absolute altitude is important for space flight
reduced vol. to store fuel
a = (RT) where = ratio of specific heats R = gas
constant T = absolute temperature
M = V/a is called the Mach number (V is flow velocity) If
M < 1, the flow is subsonic If M = 1, sonic If M > 1,
supersonic Aero
Critical Mach number, lowest M number at which airflow over
some point of the aircraft reaches the speed of sound. Thick
airfoils have lower crit M number.
The processes in a gas turbine are continuous
The processes in a piston engine are discontinuous
Process in gas turbine continuous. Process in
piston engine discontinuous.
Thrust required(steady level flight)= W/(L/D)

High Reynolds number = high inertia or low viscosity.


Therefore flow has higher energy / mixes easily and
becomes turbulent. Low Reynolds number = low
inertia or high viscosity. Therefore flow has lower
energy / mixes less easily and is laminar

R/Crate of climb
RGlide distance
RRange
EEndurance

Mean camber line of an airfoil is the locus of points Static stability- Initial tendency
midway between the upper and lower surfaces. The Dynamic stability- time-history of aircraft
most forward and most rear points of the mean
motion.
camber line are called leading and trailing edges .
dynamic stablestatic stable
The camber is the maximum distance between the
chord line and the camber line. Camber, shape of Longditudinal static stability pitching
mean line, and the thickness distribution essentially moment tendency(nose up/down)
control the lift of the airfoil. Directional static stability- yawing tendency
Isentropic- Adiabatic and reversible process (turning)
Adiabatic- No heat energy lost e=0 circular trajectory (e is
eccentricity)
Lateral static stability- rolling tendency
e<1 Elliptical Factors affecting lateral- Wing sweep(swept
e=1 Parabolic back: stabilizing), Wing position(high wing:
e>1 hyperbolic
Minimize entry heating vehicle must
stabilizing), Wing dihedral(positive dihedral:
have blunt nose. So drag mainly stabilizing)
pressure drag and not friction drag. SenseComputeActuate (loop)
(Friction Drag main cause of heat)
Aircraft Materials Aluminum(most widely used,low cost, corrosion resistant, easily
Fluids- compressed gaspneumatics, pressurized fluidshydraulics
machined)/Steel(only in areas requiring high str. due to weight)/Titanium(maintains str. at high temp,
Hydraulics- high power density because fluid is incompressible, failure hard to machine and expensive, (Mach>2.4)/Inconel(V expensive, difficult to machine,
means loss of flight control so independent systems required redundancy. Mach>5)/Composites(light)Ductile and brittle materials Ductile materials withstand large strains
1.Reservoir , Reserve supply of oil for system, condition fluid by settling before specimen ruptures; brittle materials fracture at much lower strains. *Yielding region for ductile
contaminants, space to remove air or foam from system materials takes up majority of stress-strain curve *Brittle materials often have relatively large Young's
2.Pump with electric motor moduli and ultimate stresses compred to ductile materials. *Toughness is a measure of energy a
3.Pressure relief valve Protect system against overpressure sample can absorb before fracture.Plate & Shell Theory (Bending) Love-Kirchhoff hypothesis
4.Check valve Determine the path of a fluid. One direction flow *Thickness of shell very small compared with other dimensions; h/r < 0.005 *Deformation of shell is
5.Accumulator Reduce pressure bumps, maintain system pressure small; *Transverse normal stress negligible; *The normal to the reference surface of the shell remains
normal to the deformed surface; *The normal to reference surface undergoes negligible change in
reduction due to leaks, serve as pressure storage unit
length during deformation. Improving Strength-to -Weight Ratio HONEYCOMB Sandwich
6.Direction control valve Allow fluids to flow into different path from 1 or
Panels Pros: Excellent resistance to buckling and fatigue. High specific strength and stiffness. Cons:
more sources
Complicated and lengthy manufacture. Fragile skins(susceptible to damage and difficult to repair).
7.Electronic control Difficult to attach to panels - special inserts needed. METALLIC FOAM Sandwich Panels
8.Cylinder Composite Materials A composite material is a system of materials composing of two or more
9. Return line filter Remove solid particles from system using porous materials mixed or bonded on a macroscopic scale. Fiber-Reinforced Composites vs Metal Alloys
medium. Cleanliness is critical in smooth operation of hydraulic system. Trade-Off Pros: Light weight, High Strength, High resistance to fatigue damage, Can tailor material
Pneumatics- uses air at high pressure to perform work. Advantages- for strength /stiffness requirements, Absorbs radar microwaves, Low thermal expansion Cons:
abundant supply of air, simple and light weight, low cost, no fire hazard, Expensive raw materials, Susceptible to environmental degradation, Poor energy absorption,
portability. Disadvantages- low power density. Used for ice and rain control Expensive and complicated inspection methods, Reliable detection of substandard bonds difficult,
by inflating pneumatic boot. Linear elastic to failure, Poor performance in compression (delamination) Functionally Graded
Materials: Smooth and continuous change of properties from one surface to another via the gradual
intentional variation of the volume fraction of constituent materials=>defined as macroscopically
inhomogeneous materials, where inhomogeneous composition is deliberately adjusted to suit the
application. Smart Materials have one or more property that can be significantly altered in a
controlled fashion by external stimuli, such as stress, temperature, moisture, pH, electric or magnetic
fields. Adaptive Structures incorporate sensors, actuators, and processors to enable adaptation to
changing operational and/or environmental conditions, enhancing performance, stability, and/or
safety. Piezoelectric materials have the ability to produce a voltage (current) when subjected to
mechanical stress. The effect is reversible whereby piezoelectric materials when subject to an
externally applied voltage, with correspondingly deform. Pros: Compact and lightweight, displacement
proportional to applied voltage, operate over large temperature ranges, fast response to applied
voltage, repeatable sub-nanometer steps at high frequency, no moving parts i.e. no wear and tear,
function at high frequencies, excellent stability, easily embedded into laminated composites. Cons:
brittle due to crystalline structure, produce small strains compared to SMA and magnetostrictives,
cannot withstand high shear and torsion, material ages, use active control that lead to instability, can
be depolarized via high voltage, high temp, large stress. Shape memory alloys (SMA's) are metal
i. Bleed air turns turbine (1) alloys, which exhibit two very unique properties, super-elasticity, and the shape memory effect. These
effects were first noted in the 1930s but serious R&D on SMAs only began in the 1960s. The most
effective and widely used alloys include NiTi (Nickel-Titanium or Nitinol), and copper based CuZnAl and
ii. This turbine turns a compressor (2) mounted on the same shaft CuAlNi. Pros: produce very large recovery stresses, easily machined into different shapes and sizes,
manufactured to desired properties, material is ductile, very effective for low frequency vibration,
which draws in outside air from the flush inlet located on the
heating is easily done with resistive heating, easily embedded into laminated composites. Cons: Slow
fuselage
Main types skinof
andjetwhich is then
engine compressed.
Turbojet: onepass Turboprop: core reaction time, low energy efficiency conversion, may not be able to operate in condition with large
&bypass Turbofan: core & bypass (Fire protection required) temp ranges, unweldable and expensive for large scale projects, non-linear thermomechanical
behavior can limit accuracy. E.g for SMA: Advanced flap control, coupling sleeve for naval fighters
Ramjet: onepass Auxiliary power unit- small gas turbine engine Magnetostrictive materials: Pros: fast response time, high curie temperature, relatively high strain
that is used to help start larger jet engines. At rear of aircraft. and force capabilities compared to piezoelectrics, no ageing effects, operate over large temp range,
Secondary function to provide cabin air and electric power b4 low voltage op. Cons: low tensile strengths, brittle, costly due to rare earth metals involved, large
magnetic field required, equipotential intensive. Electro-rheological (ER) and magneto-
engine start &emergency source of power when engine fails.
rheological (MR) materials are fluids, which can experience a dramatic change in their viscosity.
Jet engine starting-APU is started by an electric motor powered These fluids can change from a thick fluid (similar to motor oil) to nearly a solid substance within the
by battery. 2.suppplies high pressure air starter of one engine. span of a millisecond when exposed to a magnetic or electric field; the effect can be completely
Other engines started by crossfeed from this running engine. reversed just as quickly when the field is removed. MR fluids experience a viscosity change when
exposed to a magnetic field, while ER fluids experience similar changes in an electric field. MR fluids
Engine air starter- 3.Incoming air drives turbine rotor 4.Turbine
are being developed for use in car shock absorbers and damping washing machine vibration,
rotor speed reduced by reduction gears which turn engine drive prosthetic limbs and exercise equipment. ER fluids have mainly been developed for use in clutches
shaft 5. Engine drive shaft is connected to main engine through and valves, as well as engine mounts designed to reduce noise and vibration in automobiles. Micro
bevel gear system and starts rotating. Ignition- 6. The compressed Electrical Mechanical systems (MEMS) are miniature devices which use batch microfabrication
methods to develop mechanical moving parts linked to electrical components for sensing and
air from the compressor is directed into combustion chamber 7.Fuel actuating functions. Less formally, the term MEMS is often used to describe batch-fabricated
is injected through fuel spray nozzle 8.ignitor is switched on for a mechanical devices even when there is no electrical functionality or system (ie a single mechanical
short time and then switched off when air in combustion chamber component), or interchangeably with MST or micromachines. Bulk micromachining is a subtractive
process that involves the selective removal of the wafer substrate material to form the MEMS
becomes hot enough to spontaneously ignite. Continuous
structure, which can include cantilevers, holes, grooves, and membranes. Steps: Grow Oxide Layer
running- Ignited fuel from fuel spray nozzle drives turbine. Turbine Apply Photoresist Polymer Place Mask over Chip Expose Photoresist removed by UV Light Etch
then drives compressor. Fuel spray nozzle function- atomize fuel for Oxide via Hydrofluoric Acid Wash Away Exposed Photoresist with Acetone Surface
rapid combustion. micromachining is an additive process that involves depositing combinations of thin structural and
Non- Destructive Testing (NDT) does not damage or destroy the test object. sacrificial layers, wherein the sacrificial layers are subsequently removed to form raised structures
that can include gears, comb fingers, cantilevers, and membranes. HARM includes deep ultraviolet or
Widely used in the industrial world, especially aviation industry
x-ray lithography techniques collectively known as LIGA (from the German Lithographie,
Surface Techniques Eddy current testing a form of electromagnetic
Galvanoformung, Abformung, meaning lithography, electroplating, and molding). LIGA makes it
testing, which uses principles of electromagnetic induction to detect near possible to create micro-components out of polymers, metals, and ceramic materials using
surface cracks and monitor material thickness. Material has to be conducting.
Buckling is defined as collapse (sudden failure) due to compressive loading
micromachined molds.
Magnetic Particle Inspection tests surface and near surface(1mm deep)
defects of ferromagnetic material.adv- most sensitive NDT technique for
Use Euler when S>=Scr and Johnson when S<Scr
Vibration - Discrete & Continuous Systems, Natural Frequencies of a Structural System, Solution of a
ferromagnetic materials,locate and size defects. Takes a few seconds, low
1-DOF Spring-Mass-Damper System under Harmonic Loading Parametric Resonance In certain
cost.disadv- only suitable for ferromagnetic material, depends on human
conditions, a structure loaded periodically in its axial direction may become unstable and resonate in
operator skills, interpretation may be false. Difficult to automate.Liquid (Dye) its transverse direction. This phenomenon is known as parametric resonance. Aeroelasticity No
Penetrant Testing Liquid Penetrant Inspection (LPI) or Dye Penetrant aircraft structure is completely rigid, so when it is subjected to aerodynamic forces it will normally
Inspection (DPI) is used to locate surface-breaking defects in all non-porous deflect by a small amount. This effect can become very important at high speeds because any change
materials (metals, plastics, or ceramics). Based on principle of capillary action, in the shape of the body can cause the applied aerodynamic forces to change, leading in turn to
where low surface tension fluid penetrates into clean and dry surfacebreaking further deflection and further changes in load. This vicious circle can rapidly develop into adverse
discontinuities. Penetrant may be applied to the test component by dipping, aeroelastic phenomena such as flutter, tail buffeting and wing divergence. FLUTTER An aeroelastic
spraying, or brushing. After adequate penetration time has been allowed, the self-excited vibration with a sustained or divergent amplitude, which occurs when a structure is placed
excess penetrant is removed, and a developer is applied. The developer helps in a flow of sufficiently high velocity. Flutter is an instability that can be extremely violent. At low
speeds, in presence of an airstream, vibration modes of aircraft are stable whereby ensuing structural
to draw penetrant out of the flaw indicating its presence Steps 1. Pre-Cleaning
deformations is damped. At higher speeds, effect of airstream is to couple two or more vibration
2. Application of Penetrant 3. Excess Penetrant Removal 4. Application of
modes such that vibrating structure will extract energy from the airstream. The coupled vibration
Developer 5. Inspection 6. Post-Cleaning modes will remain stable as long as the extracted energy is dissipated by the internal damping or
Subsurface techniques Radiographic Testing (RT) inspects materials for friction of the structure. However a critical speed is reached when extracted energy equals the
hidden flaws by using ability of short wavelength electromagnetic radiation amount of energy that structure is capable of dissipating, and a neutrally stable vibration will persist.
(high energy photons) to penetrate various materials. Source of photos from X- This is called the flutter speed. At a higher speed, the vibration amplitude will diverge, and structural
ray machine. Amount of radiation emerging from the opposite side of material failure will result Tail Buffeting In high speed fighter aircraft, leading-edge extension of wing
can be detected and measured, variations in amount (or intensity) of radiation maintains lift at high angles of attack by generating a pair of vortices that trails downstream over the
used to determine thickness or composition of material. RT used to check the aircraft. In certain flight conditions, these leading-edge vortices break down ahead of the vertical
integrity of welds. Ultrasonic testing uses high frequency, highly directional tails=>the breakdown flow impinges upon vertical tail surfaces, causing severe structural fatigue and
premature failure. Wing Divergence refers to a state where, at very low angles of attack of high
sound waves to detect hidden internal flaws. Utilizes frequencies beyond
speed, two pressure centres develop pushing the front portion of wing downward and rear portion
human hearing, ultrasonic instruments generate shorts bursts of sound energy
upward. This aerodynamic twisting action on the wing structure, while the rest of the aircraft is
into specimen=>instrument monitors and analyzes reflected or transmitted

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