CURRICULUM OF COMPETENCY UNIT (CoCU)

Sub Sector WELDING TECHNOLOGY AND FABRICATION

Job Area WELDING TECHNOLOGY
Competency Unit Title WELDING ACTIVITIES SUPERVISION
The person who is competent in this CU shall be able to ensure that utilizing of resources and the work progress in
accordance with project schedule

Upon the completion of this competency unit, trainee will be able to:

Learning Outcome Identify welding projects scope of works

Develop welding supervision activities schedule
Carry out supervision of welding activities
Liaise with project and engineering management team, customer and other inspection authority.
Compile welding supervision activities report

Training Credit
Competency Unit ID MC-024-4:2012-C04 Level 4 312 31
Duration Values
Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

1. Identify welding i. Fabrication drawing 24 Lecture & i. Fabrication drawing

projects scope ii. Type of welding process Presentation defined
of works iii. Type of welding material ii. Type of welding
Pipe process
confirmed
Plate
iii. Type of welding
Structure material
iv.Manpower requirement confirmed
Welder iv.Manpower
Fitter requirement
General worker confirmed
Supervisor
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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
v. Welding facilities v. Welding
requirement facilities
Type of welding requirement
machine confirmed
Working area
vi. Tools and equipment

i. Interpret fabrication 40 Group

drawing discussion
ii. Determine type of welding
process
iii. Determine type of welding
material
iv.Determine manpower
requirement
v.Determine welding
facilities requirement
Attitude
i. Meticulous in
identifying
welding project
scope
ii. Resourceful in
obtaining
reference

Safety
i. Awareness on
safe working area
ii. Monitor
housekeeping

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

3. Develop i. Welding activities 24 Lecture & i. Welding activities

welding planning Presentation planning
supervision Fabrication work established
activities schedule ii. Welding activities
schedule Inspection Test Plan monitoring
(ITP) established
ii. Welding activities
monitoring
Welding progress
Welding material
delivery and receiving
schedule
Manpower, machine,
equipment capacity
and allocation

i. Prepare welding 32 Group

activities planning discussion
ii. Prepare welding
activitiesmonitoring

Attitude
i. Meticulous in
developing
supervision
activities
schedule
ii. Resourceful in
obtaining
reference

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

5. Carry out i. Welding activities 32 Lecture & i. Fabrication work

supervision of planning Presentation complied
welding Fabrication work according to
activities schedule work schedule
Inspection Test Plan ii. Welding inspection
(ITP) work carried out
according to ITP
ii. Welding activities
monitoring iii. Welding work
progress
Welding activities
determined
schedule progress
iv. Quality of welding
QC inspection work maintained
activities v. Material stock
Material maintained
delivery/receiving vi. Usage of
schedule manpower,
Manpower, machine, machine and
equipment capacity equipment
and allocation optimized
iii. Welding work problem vii. Welding work
solving techniques problem resolved

i. Ensure fabrication 48 Group

work carry out discussion
accordingly
ii. Ensure welding
inspection work
carried out
accordingly
iii. Check welding work
progress
iv. Carry out QC

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
Inspection
v. Ensure welding
material delivery and
receiving according to
schedule
vi. Ensure optimum
usage of manpower,
machine and
equipment
vii. Carry out welding
work problem solving

Attitude
Rational
in handling
personnel issue
Decisive
in making decision
iii. Firm in
carrying out
supervision of
welding activities

Safety
Awareness on
safe working area
ii. Awareness on
Personnel
Protective
Equipment (PPE)
requirement

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

7. Liaise with i. Statutory requirement 24 Lecture & i. Statutory

project and on welding activities Presentation requirement on
engineering ii. Welding activities welding
management planning and activities
team, customer monitoring defined
and other Welding ii. Welding
inspection activitiesschedule activitiesplannin
authority g and
Work In Progress
monitoring
(WIP)
complied
iii. Fabrication drawing according to
and technical schedule
specification
iii. Fabrication drawing
and technical
specification
i. Determine statutory 32 Group complied
requirement on discussion iv. Work delivery
welding activities issues resolved
ii. Ensure welding v. Welding Inspection
activities planning and activity issues
monitoring carried out related to
iii. Determine fabrication authority
drawing and technical requirement
specification resolved
requirements
iv. Communicate with the
customer on delivery
schedule
v. Coordinate welding
inspection activities
with authority

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

Attitude
i. Cooperative in
dealing with
project &
engineering
management
team, customer
and other
inspection
authority
ii. Openness in
resolving any
issues

9. Compile i. Documentation system 24 Lecture & i. Documentation

welding ii. Types of document Presentation system utilised
supervision iii. Types of supervision ii. Various types of
activities report activities reports documents
iv. Types of records classified
v. Document storage iii. Various types of
system reports
classified
iv. Various types of
i. Apply documentation 32 Group records
system discussion classified
ii. Differentiate various v. Storage system
types of documents implemented
iii. Differentiate various
types of reports
iv. Differentiate various
types of records

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
v. Utilize storage
system

Attitude
Meticulou
s in compiling
welding
inspection
activities records

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Employability Skills

Core Abilities Social Skills

04.08 Develop and negotiate staffing plan 1. Communication skills

04.09 Prepare project /work plans 2. Interpersonal skills
04.10 Utilize science and technology to achieve goals 3. Conceptual skill
05.03 Allocate record and usage of financial and physical resources 4. Learning skill
05.04 Delegate responsibilities and/or authorities 5. Multitasking and prioritizing
05.05 Coordinate contract and tender activities 6. Self-discipline
7. Teamwork
8. Leadership skills

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)
1. Fabrication drawing 1:1
2. Computer set 1:1
3. Printer 1:25
4. Fabrication work schedule 1:1
1:1
5. Inspection Test Plan (ITP)
1:1
6. Delivery schedule
1:1
7. Welding inspection report format

References

REFERENCES

1. N.T.Burgess, Quality Assurance of Welded Construction, 2nd Edition, ISBN 0-203-97580-4

2. Roger Timing, Fabrication and Welding Engineering, ISBN: 978-0-7506-6691-6
3. American Institute of Steel Construction Inc, A Teaching Guide for Structural Steel Connections.
4. AWS D1.1, (2010), 2nd Edition, Structural Welding Code Steel.

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5. ASME Section IX, (Latest Edition), Welding and Brazing Qualification.
6. ISO 9000:2008 Quality System Management Requirements
7. MeriWilliam ; The Principles of Project Management , Published by Site Point Pty. Ltd. 2008 ISBN 978-0-9802858-6-4

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