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Wellhead Systems Catalogue

INDEX
1. Mecha Controls your partner in Wellhead Systems
Company information

2. Mecha Controls Wellhead Systems Brochure

3. Health, Safety, and Environment


3.1. HSE
3.2. Quality
3.3. Workshop
3.4. Transport

4. ATEX

5. Introduction to Wellhead Control Systems

6. Hydraulic Well Control Units


6.1. Multi Well Control Units
6.2. Single Well Control Units

7. Various Products
7.1. Test Units
7.2. Control Units
7.3. Local Stations
7.4. BOP Control
7.5. Power Skids
7.6. Solar
7.7. Small Engineering
7.8. Modifications
7.9. Transport

8. Service, Installation and Maintenance


8.1. Service
8.2. Personnel
8.3. Parts

9. Reference list

10. Pictures

11. VCA Quality Management System Certificate

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
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Wellhead Systems
Catalogue

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


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Wellhead Systems Catalogue

Company Information

Mecha
Controls
B.V.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
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Wellhead Systems Catalogue
Company Name Mecha Controls B.V.

Company Address Australiweg 10


9407 TE Assen
The Netherlands

Telephone National 0592 405 070


International +31 592 405 070

Telefax National 0592 405 570


International +31 592 405 570

General Business The Dutch Fluitronics Departments


Area From our office in Waddinxveen and branches in
Cuijk, Assen and Kuala Lumpur (Malaysia) 140
employees work in four disciplines:
- Hydraulics
- Pneumatics
- Instrumentation
- Services

Parent Company Fluitronics Netherlands B.V.

Established 2000

Chamber of 02068609 Meppel


Commerce Reg. No.

Bank ABN Amro Bank - Assen

Account No. 55.74.18.674 Swift code: ABNANL2A

IBAN No. NL62ABNA0557418674

V.A.T. No. NL8083.89.348.B01

Liability Insurance Royal & Sun alliance global & large risks
Program

Company Key Figures Year 2004 2005


Sales 25 Million 29 Million

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


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Quality Management Mecha Controls BV has an established Quality


Assurance and Quality Control which are certified
according to
VCA **
Mecha Controls BV products are manufactured to
meet the different demands of the major
classification and approval authorities, for use in any
environment.
We are dedicated to certify according to ISO
9001:2000 standards in 2005, which will be
extended to the self certifying stage of ATEX
certification.

Board of Directors Mr. Juul IJzermans CEO


Mr. Thomas Veringa CFO

Board of Management Mrs. Els van Paasen Human Resource


Mr. Martin Rosmolen B.U. Mgr.Instrumentation
Mr. Diederik Goes B.U. Mgr. Operations
Mr. Ron Wassink B.U. Mgr. Pneumatics
Mr. Diederik Goes B.U. Mgr. Hydraulics
Mr. Bert Groothuis M.D. Mecha Controls

Facilities 400 m2 floor space, workshop in Assen


150 m2 floor space, administration in Assen
1200 m2 floor space, workshop (Fluitronics)
600 m2 floor space, administration (Fluitronics)
The administration facilities and production area are
respectively of a modern design and of a high
industrial standard.

Personnel Present number of employees is 140, consisting of:


No. of administration staff: 10
No. of graduate engineers: 19
No. of QC & inspection personnel: 3
No. of Sales & Procurement personnel: 40
No. of qualified welders: 4
No. of shop and production personnel: 50
No. of general work staff (on site and office): 15

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Sales 2004 Europe : 60%


North America : 4%
Asia, Pacific : 24%
Africa, South America : 12%

Fluitronics generates sales in over 25 countries

Technical Service Mecha Controls BV Service Department consists


of:
1 Service Coordinator
5 Skilled Service Engineers

Other Oil & Gas Development, design, manufacture and world-


Activities of Fluitronics wide sales of high quality hydraulic ESD valve
actuation systems.
Development, design, manufacture and sales of
electrical & pneumatic general valve actuation
systems.
Development, design, manufacture and world-
wide sales of high quality pipeline sampling
systems
Development, design, manufacture and world-
wide sales of high quality temperature sensors.
Fluitronics also provides service for the installation
and maintenance of its products.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


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Company History The History of Mecha Controls BV.

In January of 2000 three men, formerly employed


by Halliburton, established Mecha Controls B.V.
Mecha Controls product is two-fold: it designs and
manufactures Wellhead Control panels, and it also
installs and maintains these panels.

In 1998 Halliburton decided that the production of


Wellhead Control panels was no longer core
business. The panels were, however, still sold and
purchased in the United States of America.
European standards are different, so in December
of 1999 it was decided to re-start production for the
European market in The Netherlands.

This has proven to be a good decision, because in


January of 2000, Mecha Controls was in
business.

Since 2000, Mecha Controls has experienced


rapid growth, working on several large scale
projects. Therefore, we have moved to a location
with a 400m2 workshop, and 150m2 of office
space.

In 2004 Fluitronics showed interest in Mecha


Controls, and now owns 64% of the shares. The
cooperation with Fluitronics enables us to expand
our target market, for instance to the Far East.
Characteristics In short, Mecha Controls:
- is very flexible;
- has short response times;
- has short lines of communication;
- uses high quality components;
- delivers top quality products;
- has good relations with suppliers;
- has over 15 years of experience;
- delivers products that require very little
maintenance;
- can deliver panel with a third party ATEX
certification.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Office addresses: References:
Domestic sales:
N.A.M. Assen - The Netherlands
Service contract for maintenance of Safety Systems.
Mecha Controls bv.
Australiweg 10 Halliburton Emmen - The Netherlands
9407 TE Contract for manufacturing of Safety Systems for
Assen Dutch clients.
The Netherlands HYDRAULIC AND
tel.: +31 592 405070 In house:
PNEUMATIC
fax.: +31 592 405570 POWER and CONTROL UNITS
Electronic pressure charts up to 48 hours.
homepage: www.mechacontrols.nl F.A.T. with customer before delivery.
Emission test.
E-mail: info@mechacontrols.nl
Surge test.
Engineering and Services for the
Overseas sales: CE marking. Oil & Gas Industry.
Packing.
Logistics.

Petraglobal bv.
Coenecoop 103-105 Zone(s):
2741 PH
Waddinxveen All units can be designed to operate in any specific
The Netherlands zone.
tel.: +31 182 302897 Eex-e; Eex-d or Eex-I are well known terms and our ex-
fax.: +31 182 302895 perience and selections of components will generate a
design that will fulfill all needs.
homepage: www.petraglobal.com
E-mail: info@petraglobal.com
Interest:

Are you looking for flexibility.


Are you looking for quality.
Member of Traderanger: Are you looking for honesty.
Are you looking for safety.
Are you looking for quick delivery times.

Try Mecha Controls, contact us via phone, fax or E-mail.

All components used are selected at quality and proven reliabil-


ity. We go for the total cost of ownership within ten years to
(VCA, version 2000/03) start a project. Maintenance and malfunctions are minimized by
chosen the right components.
The majority of the components are stainless steel, the enclo-
sures are made of min. 2 mm. stainless steel and are custom
made. They all meet IP65 and are good accessible for mainte-
nance.
WE DELIVER: Possible configurations:
Reply form: Fax to: +31 592 405570
Attn. AH Groothuis

Power units Simple Power Unit:


7 bar max. pneumatic input,
Services 690 bar max. output, Please mark one of the following:
Engineering 10 liter hydraulic reservoir, Contact us:
Spare parts 100 mm. Output gauge,
Request for quotation:
Eventual manual pump if pneumatic source in not available.
Other:
Power units: Very easy to operate and hand carry for one person.

Usage: Company:
Units will be designed in detail influenced by
Quick testing of pressure settings.
customer with maximum working pressures up Quick testing of applications before installation
Contact name:
to 10.000 psi (690 bar), with use of specified Back-up power for emergency situations Address:
components according customer requisition.
ZIP code:
Otherwise standard of the shelve components Any other feature can be added at customers request.
with proven reliability are used to guarantee City:
Test Unit:
quick response times at eventual malfunctions. 7 bar max. pneumatic input, Country:
690 bar max. output, Tel:
30 liter reservoir,
Services: 1-24 Hours pressure recorder, Fax:
High volume pump for quick fill
and second high pressure pump E-mail:
Commissioning and field start-up activities;
to reach max. test pressure.
Advise and selection of components in case of Very easy to operate and hand carry for two persons.
repeating malfunctions;
Assistance with demounting instrumentation at Usage: Power units (reply to Petraglobal)

side with jobs at the wellhead area; Testing of valves. Services

Installing spare parts: are some examples of the Testing of completions. Engineering

services we can provide. Trained and experience Spare parts

Others.:
personnel with all certificates and safety train-
Power Unit:
ings are stand-by to cover your requirements.
Any input source; pneumatic / electric
Engineering: 690 bar max. output, Additional Information:
Reservoir will be calculated at min. volumes needed.
Pumps will be selected at flow and available power,
In house engineering guarantees a reply within a Communication with customer at high level to be
week, our company has a flat structure that has no sure that all options needed will be included.
typical mountains to over win to make decisions.
Electrical related issues are done by a third party Usage:
Any operation or testing of a specific valve.
contractor.
Single Power units with multiple operating
Please give us a try and fill in the reply form units possible.
attached to this brochure.
Any other feature can be added at customers request.
Spare parts:
Monitoring Unit:
Large companies spend much time at searching for Any input source;
the right component, related vendor and pay for pneumatic / hydraulic / gas
small order fees and handling charge. Local read-out and control at
Mecha Controls can help you to obtain the compo- wellhead area.
nents. Most suppliers are delivering on a weekly
Usage:
bases to our workshop. We can offer you spare Local wellhead pressure read-out.
parts against a small commission fee without small Local emergency control.
order and handling charges.
Wellhead Systems Catalogue

3 HEALTH, SAFETY, AND ENVIRONMENT

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


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3.1 Health, Safety, and Environment


Within Mecha Controls all waste materials are handled with care and collected to
secure a decent disposal handling.
Various collection points are available for different materials, such as;
Oil
Oil containing towels
Toner / ink
Paper
Common house waste
Steel

Furthermore, we collect used and waste oil at customer locations and assure correct
disposal . We have all necessary documents.

All new employees are informed using HSE-guidelines in their first days of employment.
They must sign for acknowledgement.

All visitors sign in at the entrance. A flyer with all basic rules is available in both English
and Dutch. Escape routes, first aid kit and fire extinguisher are shown on drawings on
the wall in case of calamities.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


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3.2 Quality
Mecha Controls has VCA** certification; a local safety checklist implemented by a
group of companies in Rotterdam Seaport Area.

We are dedicated to certify according to ISO 9001:2000 standards in 2005, which will
be extended to the self certifying stage of ATEX certification.

An electronic system called RMS is used to store all customer information that will be
used to help, find, and witness the customer on a quick and decent way, such as:
Quotation registration
Visit reports
Complaints
After sales / follow up

Mecha Controls seeks to increase its quality continuously. All experiences at our
different projects are therefore communicated and stored in an electronic system. This
also results in quicker response times.
For all our projects we keep variation forms, on which changes and improvements are
recorded.

Employees are highly qualified, and receive additional training periodically.


Internal quality tests are performed to witness HSE aspects in our workshop as well in
the field, at customers location.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


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3.3 Workshop
Our 400m2 workshop is equipped with all necessary materials to handle large projects.
Each year we manufacture approximately. 30 HWCUs for end-user NAM. Planning and
logic is performed in detail resulting a quick flow from supplied materials into finished
and tested control panels.

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In house testing facilities, digitally recorded up to 5 pressure inputs and 1 temperature


input. Charts will be printed in full colour with use of PC.

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Small repairs can be done in-house using a TIG welding machine. This will reduce
production down time waiting for suppliers action.

Tubing and saw are located in one area in order to facilitate assembly.

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4 ATEX

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Within the European Union various rules and regulations were combined into one new
regulation named ATEX (Atmosphres Explosibles). Since July 2003 all products must,
by law, be designed and manufactured according to this new ATEX directive, which has
been in effect since 1996.

Former directives were restricted to electrical equipment for hazardous areas, and were
strictly based on technical standards regulated by test authorities.

Current directives are based on the following principles:


- harmonisation is limited to Essential Health and Safety Requirements
(EHSR);
- only products concurring with EHSR may be marketed and put into service;
- harmonised standards which are transposed into national standards, are
presumed to conform to the corresponding EHSR;
- application to harmonised standards or other technical specifications remains
voluntary, and manufacturers are free to choose any technical solution that
complies with the EHSR;
- manufacturers may choose between different conformity assessment
procedures provided for in the applicable directive.

The two directives that apply to hazardous areas are:


- Directive 94/9/EC ATEX 95;
- Directive 1999/92/EC ATEX 137.

Equipment that complies with the new directives may carry the CE mark.

Up to the ATEX live date, free movement of goods for hazardous areas, was indicated
by the distinctive community mark EX. Since July 1st, 2003, only products carrying the
CE mark may be put on the market and put into service. Through the application of the
conformity assessment procedures, manufacturers can issue an EC Declaration of
Conformity, stating the compliance with the relevant directive(s) and apply the CE mark
on their equipment. The EX will still appear on the label, but its only function is to
indicate that the product is intended for use in potentially explosive atmospheres or is
contributing to its safety.

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Mecha Controls implemented this new regulation from the beginning, and assigned a
third party to help implement the new rules. A list of dedicated third parties can be
found at the end of this section. The four digits can be found in the marking behind the
CE mark.

A few examples of projects delivered with ATEX certification are:


- Stork GLT The Netherlands
- RWE/DEA - Germany
- NAM The Netherlands

Essential safety requirements (cover a wide field, fully detailed in Annex II of the new
directive):
- integrated safety principle;
- specific conditions of inspection and maintenance;
- environmental conditions;
- marking;
- instructions for use;
- choice of materials;
- design and manufacturing;
- potential ignition sources, such as sparks, flames, electric arcs, high surface
temperatures, acoustic energy, radiation (optical, electromagnetic or other
sources);
- risks caused by software;
- explosive atmospheres caused by the presence of gas, vapours, and mist;
- explosive atmospheres caused by the presence of air-dust mixtures.

Equipment covered by directive 94/9/EC must also meet the requirements of other
relevant directives:
- Electromagnetic Compatibility Directive (EMC);
- Machine Directive.

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Groups and categories of apparatus:

All apparatus are divided into groups and categories.


Group I applies to mining operations.
Group II applies to all other areas, such as wellhead panels.

Equipment selection (ATEX)

Category of Atmosphere Level of Performance of Conditions of


Equipment Protection Protection Operation

Apparatus M1 Methane, dust Very high 2 independent Equipment


Group I protection remains energised
methods, or safe and functioning
with two faults

M2 Methane, dust High Suitable for normal Equipment is de-


operation and energised
severe operating
conditions

Apparatus 1 Gas, vapour, mist, Very high 2 independent Equipment


Group II dust protection remains energised
methods, or safe and functioning in
with two faults zones 0, 1, 2 (G)
and/or 20, 21, 22
(D)

2 Gas, vapour, mist, High Suitable for normal Equipment


dust operation and remains energised
frequently and functioning in
occurring zones 1, 2 (G)
disturbances, or and/or 21, 22 (D)
safe with one fault

3 Gas, vapour, mist, Normal Suitable for normal Equipment


dust operation remains energised
and functioning in
zones 2 (G) and/or
22 (D)

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Selection:

- zone 0 or zone 20: use category 1 equipment;


- zone 1 or zone 21: use category 1 or 2 equipment;
- zone 2 or zone 22: use category 1, 2, or 3 equipment.

Zones:

- zone 0: a place in which an explosive atmosphere is present continuously,


for long periods, or frequently;
- zone 1: a place in which an explosive atmosphere is likely to occur in normal
operation, occasionally;
- zone 2: a place in which an explosive atmosphere is not likely to occur in
normal operation, and, if it does occur, will persist for a short period only.

Temperature class:

Temp.class T1 T2 T3 T4 T5 T6

Max. surface temp. 450C 300C 200C 135C 100C 85C

Gas Groups:

Place of use Group Representative gas

Mines I Methane

Surface industries II A Propane

II B Ethylene

II C Hydrogen

Acetylene

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Protection concepts:

Type of protection Symbol Category Basic concept

Increased safety Eex-E M2 & 2


No arcs, sparks or hot surfaces
Non Sparking Eex-nA 3

Flame proof Eex-d M2 & 2

Contain the explosion, prevent flame


Enclosed break Eex-nC 3
propagation

Quartz/sand filled Eex-q 2

Intrinsic safety Eex-ia M1 & 1

Limit the energy of the spark and the


Intrinsic safety Eex-ib M2 & 2
surface temperature

Energy limitation Eex-nL 3

Pressurised Eex-p 2

Restricted breathing Eex-nR 3

Simple pressurisation Eex-nP 3


Keep the flammable gas out
Encapsulation Eex-m 2

Encapsulation Eex-ma 1

Oil immersion Eex-o 2

Category 1G 1 Two independent methods of protection

Category M1 M1

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Marking:

All equipment and protective systems must be marked legibly and indelibly with the
following minimum information:

- Name and address of the manufacturer;


- CE mark;
- Designation of series or type;
- Serial number, if any;
- Year of construction;
- The community mark EX;
- For group II, the letter G for explosive gas atmospheres and/or the letter D for
explosive dust atmospheres;
- In addition, other relevant safety information.

Marking example:

xxxx EX II 2 G and D EEx d T6

CE marking
Identification number of notified body
Use of equipment in potentially explosive atmospheres.
Equipment Group
Equipment category
Gas-group
Protection class
Temperature class

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Wellhead Systems Catalogue

5 INTRODUCTION TO WELLHEAD SYSTEMS

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Introduction
The typical name already explains the function of the type of equipment we
design, manufacture, and sell: the HWCU controls, with the necessary pressure,
the safety valves of a production wellhead.

The wellhead is a production tree that enables people to produce oil and gas
safely from reservoirs located deeply underground.

A typical wellhead is equipped with at least two safety devices. This is not only
necessary, but also obligated under general laws. These two safety devices are
the Surface Safety Valve (SSV), and the Surface Controlled Subsurface Safety
Valve (SCSSV). The SSV is located at the surface mounted in the X-mas tree.
The SCSSV on the other hand, is located subsurface at depths between 100 and
600 metres. Both new and existing production platforms have options like wing
valves, choke valves, etcetera.
Most of these valves are controlled by hydraulic power; only a few, mainly the
SSVs, are controlled by pneumatic power.

The Mecha Controls HWCU uses a combination of these powers in order to


control all the valves on a wellhead.

A typical HWCU has at least two sections. The first is a power section which
generates control and system pressure. Furthermore, the HWCU, has one or
more sections containing controls to open and close the valves.

In general three types of control units can be manufactured:


- Multi Well Unit (MWCU) : a unit that can control more than one wellhead;
- Single Well Unit (SWCU) : a unit that can control only one wellhead;
- Selfcontained Unit : a unit that can control only one wellhead
without external sources.

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For the HWCU a variety of power sources, in various combinations can be used.
Many of these combinations have already been designed, and are now fully
operational at various production sites. A combination of the following power
sources is possible:
- Hydraulic power : oil, water;
- Pneumatic power : instrument air, production gas, N2;
- Electric power : 380 Vac, 24Vdc, Solar energy;
- Hand power.

Of course, there are both advantages and disadvantages in using the various
power sources. The various characteristics can be summed up as follows:

Pneumatic/hydraulic:
- a compressor is needed;
- pneumatic pumps need big air flows;
- pneumatic pumps need regular maintenance;
- noise production is high;
- additional tubing and components needed for air treatment;
- sensitive for low temperatures;
- parts are relatively cheap;
- safe to use in hazardous areas.

Electric/hydraulic:
- no compressor needed;
- electric motor pump combinations are maintenance free;
- start/stop must be controlled by electric logic;
- more expensive, since low hydraulic control power must be generated
for controls;
- low noise production;
- not sensitive for low temperatures;
- parts are relatively expensive;
- Ex parts needed in hazardous areas.

Combination of pneumatic and solar/hydraulic:


- sensitive parts for charging and control;
- backup batteries have short life cycle;
- light/sun needed to generate power;
- not available in Ex classification.

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Wellhead Systems Catalogue

Combination of pneumatic and electric/hydraulic:


- all advantages can be combined to produce a system with a minimum of
down time;
- low cost for open/close control using instrument air;
- when using a combination with the electric motor pump, maintenance
costs are low.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


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Wellhead Systems Catalogue

6 HYDRAULIC WELL CONTROL UNITS

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6.1 Multi Well Control Units


The Multi Well Control Unit (MWCU) can control all valves of more than one wellhead.

The units are designed to control multiple wells, using power generated by one single
power section. Outputs are taken from this main power section, and divided over the
various control sections, thus enabling the operator to control the wellhead.

Reservoir sizes are custom made, to fit each customers individual requirements. For
maintenance purposes, a lift off hinge back door is installed. Control panel and devices
are located behind front doors with lexan windows. The doors can be opened up to 90
degrees. The amount of safety valves and electrical devices that can be controlled is
unlimited.

A combination of all available power sources, as discussed earlier, can be used for the
MWCU.

Advantages of a Multi Well Control Unit:


- easy to exchange with backup control sections in case of failure;
- clean well area;
- one of the cheapest options for additional expansion;
- clear overview of all wells in one panel;
- can be placed in a safe area, since tubing lengths are longer.

Disadvantages of a Multi Well Control Unit:


- longer length of interconnection tubing;
- as a result, slower closing times;
- impact at all wells caused by major failures in the power section;
- difficult to transport and handle.

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6.2 Single Well Control Units


The Single Well Control Unit (SWCU) can control all valves of one single wellhead.

There are three standard designs, which comply with most requests. Very short
delivery times can thus be realised.

The following standard designs are available:

- A-Style: a very compact unit with a 20 litres reservoir. For maintenance


purposes, the entire cover can be removed, by removing eight
bolts. Control panel and devices are located behind a lockable
cover that opens 110 degrees. The A-style SWCU is limited to
control two safety valves and one electrical device;
- B-Style: a compact unit with a 30 litres reservoir. For maintenance
purposes, a lift off hinge back door is installed. Control panel and
devices are located behind a front door with lexan window. The
doors can be opened up to 90 degrees. The B-style SWCU is
limited to control three safety valves and three electrical devices;
- Free-Style: a unit with custom made reservoir. For maintenance purposes, a lift
off hinge back door is installed. Control panel and devices are
located behind a front door with lexan window. The doors can be
opened up to 90 degrees. The Free-style SWCU can control an
unlimited amount of safety valves and electrical devices.

Of course, all our Single Well Control Units can be custom built, to meet your specific
requirements.

Advantages of a Single Well Control Unit:


- small length of interconnecting tubing;
- therefore, quick closing times;
- no impact at other wells caused by major failures;
- easy to transport and handle;
- clear overall layout of the well area;
- one of the cheapest options.

Disadvantages of a Single Well Control Unit:


- price impact as every unit has its own power section with reservoir;
- space must be available in the wellhead area;
- must be placed in hazardous area.

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7 VARIOUS PRODUCTS

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7.1 Test Units

This range of products is mostly used to generate a pressure output that can be
blocked and recorded.

All designs are custom made.

In a typical design, two pumps, one for quick fill at low pressure, and one to produce
the higher test pressure, are placed. This can be pneumatic, electric or fluid controlled.

Reservoir sizes are custom made, with a minimum of 25 litres up to 400 litres. They are
equipped with: filler/strainer, inspection/cleanout hole, drain connections, level gauges
and other features requested like for instance level alarms.

Output is a pressure chart showing functioning of the tested equipment. This can be
done with use of a mechanical recorder with pens and a paper chart or digitally using a
Honeywell logical recording device that can be read with use of a computer. Charts can
be stored and printed.

The enclosures are designed to meet end function; offshore units will be tested and
delivered according the applicable specifications. Calculations, materials selection and
welding inspections will be conducted and documented.

The skid and the reservoir are built of stainless steel. Other materials are available
upon request.

All materials used are selected at proven reliability; spare parts are available through
our worldwide distributors network. Detailed information is contained in the IOM
manuals delivered with the equipment.

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7.2 Control Units

Control units combine a variety of customer specific solutions. Any logical function that
can be generated with hydraulic or pneumatic signals can be translated by Mecha
Controls into a custom built unit containing all features requested.
We will design and manufacture a unit that suits your specifications perfectly.

Any valve control upto 15.000 psi is possible and there is no limit in size or complexity.
The above unit, for instance, combines BOP control, SWCU, and chemical injection.
7.3

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7.3 Local Stations


This type of equipment is designed to have a local read out of control pressure supplied
by the MWCU to the safety valves

Other functions that can be included are;


local ESD
local override
local open or closure functions
high/low wellhead pressure trip.

Mounting can be either via 2 pipe support, mounted on a frame or elsewhere.


Even the support itself can be delivered by Mecha Controls.

Some more examples can be found in chapter 10.

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7.4 BOP Control Skid


BOP valves are double acting valves that need pressure to open and reverse to close.
Rotary valves are used to perform this function.

This skid is commonly used to control BOP


valves. A reservoir of approximately 11 litres
with filler/vent and sight glass. Pump output
pressure up to 3000 psi. Two 3-way control
valves are used to open/close the valves.

More complex skids can be used to supply


other power stations with the necessary supply
for a correct function.
All power source combinations are possible.
(See Chapter 6)

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7.5 Power Skids


The Power skid is designed to generate an output that can be used for various
applications. Easy to carry skids for field use, or more complex skids that enable other
devices to run.

Simple skids up to 690 Bar can be used to test and set the
switch point of pressure switches or pressure transmitters.
They can be manufactured with a combination of
pneumatic/hand operated pumps, protected with a relief
valve. This skid has a small reservoir of approximately 5
litres with filler/vent and sight glass. A bulkhead output
controlled with a block valve and indication gauges for air
pressure and output pressure will be enough to have a
pressure source available were needed.

More complex skids can be used to supply other power


stations with the necessary input for functioning correctly. All
combinations of power sources, as discussed earlier in
Chapter 6, are possible.

This unit is fed with 380Vac, has its own Eex-d motor control
unit and has eight 210 bar maximum outputs. It contains a
200 litres reservoir and is equipped with low level alarm that
generates a motor stop at 10% remaining fluid. An
accumulator can be installed for emergency backup with an
additional hand pump.

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7.6 Solar
Mecha Controls also has hands-on experience with solar power.

For the In-Salah gas fields in Algeria we engineered a solar unit that powered various
electric consumers on the plant. A total of 300 Watt was guaranteed for 3 hours back-
up.

A complete solution, including 8 solar modules mounted on a steel structure, 9 gel-type


batteries with housing, a control unit with charge and control section, and all logic
functions were designed and engineered in close cooperation with the client.

7.7 Relays, PLC, indicating lamps, contactors, internal lighting and terminals
for interconnections were mounted in a logical and maintenance friendly
way.

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7.7 Engineering & Small Solutions

Our engineering department has over 10 years of experience in the Oil and Gas
Industry in both practical and technical solutions. This knowledge can be found in the
products manufactured, as both are implemented in the overall design.

Quotation requests are screened upon receipt and within two days eventual questions
and suggestions will be discussed with customer.

Mecha Controls engineering is also used for large projects and we sometimes join in
temporary project teams for brainstorm sessions.
Engineering for small solutions is also a very challenging activity, which is often
performed at customer location.

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Simple and quick solution are designed by Mecha Controls at customers specific
request, for instance:
Complex MCC units in Eex-d enclosure;
Indication device for a hand-valve;
Tubing and support
Hand-valve lock
High pressure filter assembly

Ball-valve assembly with Pepperl & Fuchs


indication so a remote signal will be
available to detect operation of the valve at
a remote location.

Eex-d motor control unit, equipped with


PLC logic.
According CE and ATEX rules with open /
close buttons to operate the valve.
Main power switch for maintenance.
Hand / Off / Automation switch with
running light.

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Tubing support fixed and located in such a


way it will look neat and will be easy to
route.
Incoloy 825 tubing from coil has been
mounted with special Z bends to allow the
well to move while producing.

Block mechanism to prevent accidental


closure of the handle.

High pressure filter assembly.

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7.8 Modifications
Existing units delivered by Mecha Controls or any other supplier can be adjusted to
meet new regulations (for example ATEX), or any other reason that makes an upgrade
necessary, for instance:.

changes related to maximum pressure;


additional features requested by client;
non continued brands;
functionality does not meet the expectation

Mecha Controls is your partner using engineers with field experience to come with a
quick solution that minimizes downtime of the equipment.

Some examples can be found in chapter 10

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7.9 Transportation
The final product can be packed and shipped by Mecha Controls.

Examples below show a project we manufactured, packed and shipped for In Salah
Algeria. We supplied 26 Solar powered systems. Each location was assigned with a
colour code and each single system had to be packed with all materials needed for one
wellhead.

Logic, common sense, and planning were used to allow all parties meet the deadline
for shipment. We succeeded and time was left.

Ready for shipment. Waiting to be handled.

One big 3D puzzle. It fitted as planned.

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First trial, but failed. Shipping air and structural not


strong enough for lifting.

Second trial, split package to prevent shipping air. And second package containing all solar parts.

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8 SERVICE, INSTALLATION, AND MAINTENANCE

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8.1 Service

Two service cars equipped with all


necessary parts used to perform
installation, commissioning, maintenance
and services at customers location in the
western part of Europe.

Our people received all necessary training


to perform all services at offshore
locations, logged in their PSL. (Personal
Safety Logbook.)

Our facility in Kuala Lumpur (Malaysia), can use local staff in combination with Dutch
specialists to perform services in the Far East

The service car is equipped with at least:


- N2, to flush interconnection tubing, the tubing will be cleaned from
contamination, and correspondence between tubes and valves can be
checked;
- testing equipment to assess malfunctioning parts;
- commonly needed spare parts to repair malfunctioning parts at site, so that
downtime of the well can be reduced.;
- tools needed to repair and secure tubing from panel to valve.
Wellhead Systems Catalogue

8.2 Personnel

All personnel are highly qualified, well-trained, and capable of working in hazardous
areas, meeting all necessary safety requirements.
The Personal Safety Log contains all necessary stamps and information needed to
enter all plants.
Maintenance and service is performed using all necessary safety precautions and
materials.

Our personnel may also be employed on a temporary basis at your site, i.e. to fill up
holes in project planning or when a deadline needs to be met.

We have experience in the following areas:


- installation and commissioning of wellhead panels;
- installation of wellhead equipment such as actuators;
- sampling of oil and performing contamination tests
reply with report
clean and change of old oil
disposal of the oil;
- sharing information in meeting and project teams;
- wire-line;
- coiled tubing;
- chemical injection.

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8.3 Parts
The following brands are used within our products and selected at proven reliability.
Spares are kept on stock to fulfil quick response times. Mecha Controls is often used to
find and to supply spares to customers. We have excellent contracts that save money
in research and communications. Mecha Controls provides this service at low cost

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Multi Wellhead Control Panel

Customer: Halliburton Emmen


Client: NAM (EP Europe)

Function:
Outputs and control for:
ROV 3000 psi max.
SSV; 6.000 psi max.
SCSSV; 10.000 psi max.
Hydraulic pressures are generated
with electric driven motor-pump
combinations controlled by MCS (by
customer) through pressure switches
with manual back-up hand pump.

This unit is designed to control the SSV and SCSSV of max. three wellheads, and
supply of the control pressure to the local ROV control panel (by others).

All internals are located such that easy maintenance can be performed. Tubing is
neatly routed and supported.

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Multi Well Control Unit


Customer: Halliburton Emmen
Client: NAM (EP Europe)

Function: This unit controls a max. of


4 sets of 2 safety valves
Control of the SSV and SCSSV by
module drawers and powered with
pneumatic pumps with a manual
back-up pump. 200 Ltr reservoir with
level gauge and waste oil (return) oil
part.
All SS 316 2mm. coated in customer
specified colour.

Front doors with viewing Lexan


windows and easy maintenance
through lift off back doors.

This unit is designed to control a maximum of four wells with two safety valves up
to 10.000 psi max. Picture shows one slot filled and three additional free slots.

Rear view, with opened doors. Module drawer, control section per well.

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OUR CLIENTS:
Year: Year: Year: Year: Year:
Contracter: Contracter: Contracter: Contracter: Contracter:
End User: End User: End User: End User: End User:
Project Project Project Project Project
Qty. Qty. Qty. Qty. Qty.
Description: Description: Description: Description: Description:

2000 2001 2002 2003 2004


Halliburton Emmen Welldynamics Halliburton Congo Halliburton Emmen Halliburton Emmen
Total PES 1 Stork GLT / NAM NAM
Dunbar / Alwyn Shell Sarawak (6 )Multi Well Control unit Leermens Grijpskerk
2 1 11 1 according ATEX
Self Contained Panel Logic power unit 2002 Single Well Control Units (4 )Multi Well Control unit
Halliburton Aberdeen for SSV & SCSSV
2000 2001 2 2004
Halliburton Emmen Halliburton Emmen Water test skids 2003 Halliburton Emmen
NAM 2 Halliburton Emmen NAM / Multigas
Krabburen Pump skids 2002 Stork GLT / NAM Grijpskerk
1+1 Halliburton Emmen Ten Post 1+1 according ATEX
Wellhead extention 2001 Stork GLT / NAM 11 Power unit & controls
Halliburton Oman Schaapbulten Single Well Control Units
2000 Shell Gabon 11 for SSV & SCSSV 2004
Halliburton Oman 2 Single Well Control Units Halliburton Celle
PDO DS pilot box for SSV & SCSSV 2003 Romgaz
Barik Halliburton Emmen 43
2 2001 2002 Stork GLT / NAM Self Contained panel
Single Well Control Units Welldynamics Halliburton Emmen Overschild
for ESD, Wing, and SCSSV PES NAM 11 2004
1 Grootegast Single Well Control Units Halliburton Africa
2000 Digital control system 1 for SSV & SCSSV 1
Halliburton Emmen (6 )Multi Well Control unit Water test skids
Stork GLT / NAM 2001 2003
Bierum Halliburton Emmen 2002 Halliburton Emmen 2004
12 NAM Halliburton Emmen NAM Halliburton Emmen
Single Well Control Units Borgsweer / Westerveld NAM Kielwindeweer NAM
for SSV & SCSSV 1 Leens 1 Bedum
Control skid 1 (6 )Multi Well Control unit 1+1
2000 (6 )Multi Well Control unit For ROVs, PCVs, SSV and Wellhead extention
Halliburton Pau 2001 SCSSV
Total / ABB Halliburton Emmen 2002 2004
1 Stork GLT / NAM Halliburton Emmen 2003 Halliburton Emmen
Single Well Control Units De Paauwen BP / Kellog Brown & Root Halliburton Emmen Stork GLT / NAM
dual SCSSV 6 In-Salah; Reg, Teg & Krechba NAM Eemskanaal
Single Well Control Units 26 Sebaldeburen 12
2000 for SSV & SCSSV Solar powered, SSV control 1+1 Single Well Control Units
Halliburton Emmen unit. Wellhead extention for SSV & SCSSV
NAM 2001
Coevorden Halliburton Emmen 2002 2003 2004
1+1 Stork GLT / NAM Halliburton Emmen MOTI Halliburton Emmen
Wellhead extention Siddeburen Stork GLT / NAM 1 Stork GLT / NAM
11 Oude Weg Pump skid Kooipolder
2000 Single Well Control Units 11 12
Halliburton Emmen for SSV & SCSSV Single Well Control Units 2003 Single Well Control Units
Addax petroleum for SSV & SCSSV Halliburton Celle for SSV & SCSSV
1 2001 Romgaz
Interface panel Halliburton Emmen 2002 10 2004
NAM Halliburton Emmen Self Contained panel Halliburton Emmen
2000 K08 Stork GLT / NAM Stork GLT / NAM
Halliburton Emmen 1 Zuiderpolden 2003 t Zandt
NAM Wellhead extention 12 BJ 10
Ureterp Single Well Control Units 1 Single Well Control Units
1+1 2001 for SSV & SCSSV Accumulator unit for SSV & SCSSV
Wellhead extention Halliburton Emmen
NAM 2002 2003 2004
2000 F3 Halliburton Emmen ASEP NAM
Halliburton Emmen 1 NAM / Tebodin Canada 4
MND Wellhead extention Bedum 9 Wireline skids
1 1 Control unit
(10 )Multi Well Control unit 2001 (6 )Multi Well Control unit 2004
Halliburton Emmen 2003 Baker CAC
2000 NAM 2002 Dynacoil KBB Portugal
Halliburton Emmen Westland Halliburton Emmen 1 4
NAM 1 NAM / Multigas BOP Control unit Single Well Control Units
Krabburen (6 )Multi Well Control unit Grijpskerk for SCSSV; PLC controlled
1 For ROVs, PCVs, SSV and 3+8 according ATEX
Wellhead extention SCSSV Power unit & controls
2004
2001 2002 Halliburton Africa
Halliburton Emmen Halliburton Algeria 2
NAM 2 Completion Test containers
Engwierum Water test skids
1
(6 )Multi Well Control unit 2002
SSV and SCSSV Halliburton Emmen
NAM
Anjum
1+1
Wellhead extention

2002
Halliburton Celle
EWE AG
2
Control panel

2002
Halliburton France
Geostock
1
SCSSV controls
Wellhead Systems Catalogue

Multi Well Control Unit


Customer: Halliburton Celle
Client: Nafta Gbely

Function: This unit controls a max. of


9 safety valves.
Control of the SCSSV by module
drawers and powered with a electric
pump with a manual back-up pump.

All SS 316 2mm.

Front doors with viewing Lexan


windows and easy maintenance
through lift off back doors.

This unit is designed to control a maximum of nine wells with one safety valves up
to 10.000 psi max. Picture shows one slot filled and three additional free slots.

Detailed view. Maintenance site.

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Multi Well Control Unit


Customer: Welldynamics

Function: This unit controls a max. of


6 smart wells. Special filtration units
are installed to meet NASS class 6.

All SS 316 2mm.

Front doors with viewing Lexan


windows and easy maintenance
through lift off back doors.

This unit is designed to control a maximum of six wells with one safety valves up to
10.000 psi max. Picture shows three slots filled and three additional free slots.

Maintenance site. Detailed view.

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Control Module
Customer: NAM (EP Europe)

Function:
Module section that fits in a MWCU,
each module is able to operate the
valve of one well. Open / close
control by pull/push buttons of the
SSV and SCSSV with pneumatic
logic. The SSV is equipped with
manual override.

This unit is designed to control a maximum of two safety valves up to 10.000 psi
max. Easy well expansion can be done by adding this section in a MWCU unit.

Detailed view from the side. Detailed view from the rear.

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S.W.C.U.
Single Well Control Unit

Customer: Baker Oil Tools


Client: KBB - Potugal

Function:
Eex-d motor controlled (with PLC
logic). unit to operate one SCSSV,
hydraulic pressure is generated by an
0,55kW Eex-e electric motor-pump
and a hand-pump is installed for
manual back-up.

Local ESD function is present and


manual override for control in case of
a power failure.

The unit is fully compliance to ATEX.

This unit was designed to control one safety valves up to 6.000 psi max. A shun-
shade is mounted to protect the electronics for high temperatures.

Eex-d motor controller with PLC. Simple and logic to reach


internal logic.

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Single well unit GLT


Groningen Long Term

Customer: Halliburton Emmen


Client: Stork GLT The Netherlands

Function:
The left section controls two safety
valves, hydraulic pressure is
generated by a pneumatic pump and
a hand pump is installed for back-up.

The right section is used for Annulus


depressurizing, remote controlled
valves releases pressure in the
annulus. The back site is used to
house junction boxes for all electrical
field signals.

This unit is designed to control a maximum of two safety valves up to 6.000 psi
max. An accumulator is installed for one emergency operation of the SSV.

All controls behind a (90 max. opening) Maintenance side at the back.
lockable door. Left part is isolated and heated at 10
degrees max.

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Cable support and panel through with use 34 Panels ready for inspection.
of Roxtec compression blocks.

Front detail Inside detail.

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A-style Unit
Single Well unit

Customer: Halliburton France


Client: Total

Function:
This unit controls a max. of 2 safety
valves, powered by pneumatic pumps
with manual back-up, ESD button and
fusible plug output are some
additional features installed.

This unit was designed to control a maximum of two safety valves up to 10.000 psi
max.

A-style Unit
Single Well unit

Customer: Baker Oil Tools

Funtion:
This unit controls 1 safety valve,
pneumatic pump with manual back-
up, ESD button, fusible plug and 4-
20mA output for remote indication are
some features installed.

This unit was designed to control one SCSSV with 10.000 psi max. delivery within
two weeks and ATEX certified.

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A-style Unit
Single Well unit

Customer: Baker Oil Tools


Client: RWE/DEA

Function:
This unit controls 1 safety valve,
hydraulic power is generated by a
pneumatic pump with manual back-
up. ESD logic and fusible plug are
additional sensing outputs.
A 20 Ltr reservoir is equipped with
level gauge and filler.
Cabinet is made of SS 316 2mm. with
a coated standing frame.
Valves are covered with a lockable
door.
Simple maintenance can be done by
removing the cover.

This unit is designed to control a maximum of one safety valve up to 10.000 psi
max. Fully approved according ATEX.

Last minute modification, adding a The old unit, replaced by our SWCU.
pressure transmitter.

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Self Contained Unit


Customer: Halliburton Celle.

Function:
Hand operated unit that opens and
control one valve without any external
source. Ideal for small locations were
no other power sources are available
than man power. Low pressure trip
and fusible plug ESD are additional
features installed.

This unit is designed for local opening of one SSV valve with a max. of 5000 psi.

Simple lay-out, easy to operate. Internal view.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Power Unit
Customer: Halliburton Emmen
Client: NAM (EP Europe)

Function:
The power unit supplies a max. of
3.000 psi hydraulic pressure to local
control panels.
The Eex-d motor starter panel is
controlled by pressure switches. The
150 Liter reservoir is equipped with
low level shutdown.

Easy maintenance can be done


through a high access 90 opened
door.

This unit is designed to control a maximum of 8 control sections showed below.

Control sections, each for operating 4 Rear view.


double acting valves.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Test unit
Customer: Halliburton Celle

Description:
Installation and engineering on the
job to connect a test unit with local
waste reservoir.

Function:
Testing completions with water based
fluid.

This unit is designed for testing purposes; quick fill at low pressure, final testing at
high pressure.

Test container, fitted with 12cm thick Local reservoir in test container
oakwood. for collecting quick dump return.
Dual filter set to maintain
cleanliness level.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Combined Control Unit


Customer: ASEP Group

Function:
This unit has combined functions to
control and overrule the WHCP when
jobs are done at the wellhead. It is
part of a more complex system and
receives hydraulic pressure from
external sources.

SSV, SCSSV, BOP and Stuffing box


can be controlled.

All SS 316 3mm., with panel mounted


controls.

This unit is designed in customers house style.


Brushed SS plates with logo and description.

This unit was mounted with the All connections are located at the
backside against a wall of an office bottom, engraved text plates indicates
container. output description.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Local ESD Unit


Customer: HES Oman
Client: PDO

Function:
Local read of the wellhead pressure,
and local trip set-point low and high
with automatic shut in the well.
Local ESD / reset function.

The power source for this panel is


natural (produced) gas.

This unit is designed for local ESD functions at the well area.

Easy maintenance available when the cover Inside detail.


is removed.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Local ESD Unit


Emergency Shutdown

Customer: NAM (EP Europe)

Function:
Local read out of the ESD status
pressure.
Local and remote ESD / reset
function.

This unit is designed for local and remote ESD functions at the well area, it can
fixed with a 2 pipe support at the bottom. Other mounting facilities are available at
customer request.

Cover removed for internal view. Bottom connections and


2 pipe support.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

W.H.I.P.
Well Head Instrument Panel.

Customer: NAM (EP Europe)

Function:
Local readout of valve supply
pressures.
Local operation of the valves
using Ex pushbuttons
Local override of the SCSSV.

This unit is designed to control a maximum of two safety valves with


10.000 psi max. Mounting support for a 2 pipe is provided at the bottom.

Special coating at request. Installed at field location for 10 years.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

BOP Control Unit


Customer: B.J. Services

Function:
This unit is designed according
EN10279 for Offshore usage, tested
and certified with use of third party
Lloyds.
This unit is equipped with an 7.5kW
Eex-e electric motor controlled by an
Eex-d rated full automatic controller.
A pneumatic pump is installed for
back-up. Audible alarms are
generated at low oil level, low system
pressure and low pneumatic ESD
pressure.

This unit is designed to control the rams and shears of a BOP stack. In case of
emergency the tubing will be clamped, sheared and released to shut in the well to
prevent it for a blow out. The stored hydraulic oil in the accumulators generates
enough force to perform a double action.

Load test done at 1.5x unit weight. Drop test done at 1.2x frame weight.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Pump skid.

Customer: Halliburton Emmen

Function:
The pump skid is able to control one
single valve using a hand-operated
pump with direct control using a 3-
way valve.

An accumulator is installed to prevent


damage to the valve due to pressure
fluctuations by thermal expansion.

This unit is designed to control a one valves up to 5.000 psi max.

Old unit was send for repair but we The unit is complete delivered with a
suggested a complete make over, hose set and high pressure quick
quoted and customer decided. couplings.

Simple and easy to operate control Operating instructions are supplied as


panel. photo engraved aluminium.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Installation job Weatherford I


(with hoses)

Customer: Halliburton Celle

Description:
Installation and engineering on the
job to connect a torque machine and
power unit located in two separate
containers, as well as installing and
delivery of a compressor unit with air
supply line to all containers.

Function:
Test unit to charge and pressure
recording of completions.
Output:
Water based fluid with a max. of
10.000 psi.
The containers are designed by
customer with detailed influence of
Mecha Controls.

This unit is designed to charge and test completions before they are runned into
the wellhead. A Weatherford torque-machine, with hydraulic power generator is
installed and connected by Mecha Controls.
A combination and interconnection is made through three separate containers.
Container one: Office container, with local storage of spares, kitchen and the
power-unit section.
Container two: Power container, with air compressor, electrical supply unit and
hydraulic power unit.
Container three: Test container.
Container four: Torque machine and tool container.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Hoses are easy to exchange. But not looking very neat and difficult to trace.

All interconnection hoses from power-container to tool-container.

Air compressor with aluminium piping with various take off points.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Installation job Weatherford II


(with piping)

Customer: Halliburton Celle

Description:
Installation and engineering on the
job to connect a torque machine and
power unit located in two separate
containers, as well as installing and
delivery of a compressor unit with air
supply line to all containers.

Function:
Test unit to charge and pressure
recording of completions.
Output:
Water based fluid with a max. of
10.000 psi.
The containers are designed by
customer with detailed influence of
Mecha Controls.

Many pipes to bulkhead plate to be Bulkhead plate at the torque container with lines
connected to the test container. going to the torque-machine.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Water supply, air supply and hydraulic supply and return.

Various take off points.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Modification Example I
Customer: Doedijns

Description:
Test unit 3.000 bar max.

Action:
Total upgrade, cleaning, repair and
functional test.
Replacement with a new 316SS
control plate.

Modification Example II
Customer: Expro Group

Description:
Override unit

Action:
Total upgrade, cleaning, repair and
functional test.
Installed brackets to secure the
accumulator.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl
Wellhead Systems Catalogue

Modification Example III


Customer: NAM (EP Europe)

Description:
Power unit

Action:
Installing check valves in a panel
supplied by others to protect the
valves against back-flow.

Before modification. After modification.

Mecha Controls B.V. Australiweg 10 - 9407 TE Assen - The Netherlands


Tel. +31 (0) 592 405 070 - Fax +31 (0) 592 405 570
info@mechacontrols.nl - www.mechacontrols.nl

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