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HITACHI

Capacity TPCD CREATIVE MTI (Squeeze TSUKUBA


2.5 HDD 2.5 HDD Plate) Plate Spring Plate Gale (ESSD) 7 Layer

Cycle Time (min.) 5 5 5 5 5 5 5


No. of (Batch) Cycles Per hour 12 12 12 12 12 12 12
Capacity per jig 70 70 70 56 120 48 105
Capacity per (Batch) hanger 4*70 4*70 4*70 2*56 2*120 4*48 2*105
Capacity per hour 3360 3360 3360 1344 2880 2304 2520
Throughput Time (min.) 15 15 15 15 15 15 15
Operation Time per day (hr.) 10 10 10 10 10 10 10
Production Preparation(Startup) 2 2 2 2 2 2 2
Chemical Drain & Buildup (Periodic) 3 3 3 3 3 3 3
Prod. Capacity per day 33,600 33,600 33,600 13440 28800 23040 25200
Jigging per hour per person 1050 1050 600 672 1440 960 2100
Unracking per hour per person 2500 2500 1000 1120 2400 2500 1260
ED
STATOR A5
NPPC MSM
ROTOR CEBU Base Ski Dim. Arm Plank Double Cradle Cradle
6 Layer 5 Layer 4 Layer T-Stung Bend
Sheet Sheet Locker Short Shoe Washer Foot 1/2
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
90 75 60 70 450 12 30 48 20 6 30 120 60 96 64
2*90 2*75 2*60 2*70 4*450 2*12 2*30 2*48 2*20 2*6 2*30 2*120 2*60 2*96 2*64
2160 1800 1440 1680 21600 Batch Loading (3batch/day)
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
21600 18000 14400 16800 216000 72 180 288 120 36 180 720 360 576 384
2100 2100 2100 1400 1000 8 min/batch
1260 1260 1260 1400 1000 5 min./batch
A5
Cutter Mount Locking Double Pointer
Table
Washer Mill Housing Washer Setting
5 5 5 5 5 5
12 12 12 12 12 12
60 40 60 96 1 120
2*60 2*40 2*60 2*96 12 2*120
Batch Loading (3batch/day)
15 15 15 15 15 15
10 10 10 10 10 10
2 2 2 2 2 2
3 3 3 3 3 3
360 240 360 576 36 720
8 min/batch
5 min./batch
Capacity

Cycle Time (min.)


No. of (Batch) Cycles Per hour
Capacity per jig
Capacity per (Batch) hanger
Capacity per hour
Throughput Time (hr.)
Operation Time per day (hr.)
Production Preparation(Startup)
Nickel Activation (min.)
Mother Sample Run (Every Startup) (min.)
Chemical Drain & Buildup (Periodic)
Prod. Capacity per day
Jigging per hour per person
Unracking per hour per person

Downtime: 2012

ITEM

2
3
4
5
6

ITEM
1
2
3
4
EN1
SPACER
5
12
660
1980
23760
2
7.5
2
20
(3Area = 13min.), (2Area=8min.), (4Area 18min.)
MTO 2
178200
1500
3000

DATE / TIME

August 3, 2011 / 11:45

August 13, 2011 / 04:20


August 24, 2011 / 08:30
August 25, 2011 / 15:00
August 28, 2011 / 06:00
August 29, 2011 / 13:00

DATE / TIME
July 4, 2011 / 06:35
July 9, 2011 / 02:45
July 16, 2011 / 08:30
July 30, 2011 / 22:45
EN1
TOTOKU
5
12
660
1980
23760
1.5
7.5
2
20
n.), (2Area=8min.), (4Area 18min.)
MTO 2
178200
600
1100

ABNORMALITY ENCOUNTERED ACTIONS TAKEN

Carrier # 3 sensor malfunction. Repair sensor

Carrier #1 reverse and overrun Re-align Carrier #1


Carrier # 2 reverse. Re-align Carrier #2
Damaged roller of Carrier #3. Repair roller of Carrier #3.
Carrier #1 up overrun. Repair sensor
Damaged roller of Carrier #3. Replace railings of Carrier #3.

ABNORMALITY ENCOUNTERED ACTIONS TAKEN


Carrier # 3 sensor malfunction. Repair sensor
Carrier #3 and #4 belt reverse. Repair belt reverse.
Carrier # 2 belt reverse. Monitor movement.
Carrier # 3 sensor malfunction. Repair sensor
PIC

FEM /
Production
Production
Production
FEM
FEM
FEM

PIC
Production
Production
Production
Production
Capacity

Cycle Time (min.)


No. of (Batch) Cycles Per hour
Capacity per jig
Capacity per (Batch) hanger
Capacity per hour
Throughput Time (hr.)
Operation Time per day (hr.)
Production Preparation(Startup)
Chemical Drain & Buildup (Periodic)
Prod. Capacity per day
Jigging per hour per person
Unracking per hour per person

Downtime: 2012

Nickel Problem
Cause: Not known
Effect: Prolonged Dipping Time
EN2
1.8 BASE
6
10
120
480
4800
1hr. 10min.
10
2
MTO 6
12,000
1,200
1,800
EN2
WASHER
3
20
554
1108
22176
1hr. 10min.
10
2
MTO 6
110,000
1600
11,080
Capacity
Body Tube Eye Bell Zoom Ring

Cycle Time (min.) 30 30 30


No. of (Batch) Cycles Per hour
Capacity per jig 16 16 110
Capacity per (Batch) hanger 64 64-96 440
Capacity per hour 128 128-192 880
Throughput Time (hr.) 1.5-2.5 1.5-2.5 1.5-2.5
Operation Time per day (hr.) 5-9 5-9 5-9
Production Preparation(Startup) 2 2 2
Mother Sample Run (Every Startup) (hr.) 1.5-2.5 1.5-2.5 1.5-2.5
Chemical Drain & Buildup (Periodic) monthly monthly monthly
Prod. Capacity per day 640 610-960 4400
Jigging per hour per person 480 480
Unracking per hour per person

Downtime: 2012

Anodizing 1 - Circulation pump


Cause: Valve is still close after turning ON the pump
Effect: Slow down in production
Cost (Purchased new pump)
Cost (Additional chem. consumption)

Sealing - Overflowing of chemical


Cause: For verification
Effect: Cost (Additional chem. consumption)

Anodizing - Loose piping


Cause: No sched. Maintenance
Effect: Productivity
Cost
Anodizing
Optics
Occ. Cell W/E Cap RS Frame Holder Gear Al. Plates
Bearing

110 150 140-200 320 320 250 1


440 600 560-800 1280 1280 875 1-3
880 1200 1120-1600 2520 2520 1750 2-6
1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5
5-9 5-9 5-9 5-9 5-9 5-9 5-9
2 2 2 2 2 2 2
1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5
monthly monthly monthly monthly monthly monthly monthly
4400 6000 5600-8000 12600 12600 8750 10-30
400 4
Handle Post Beam

20

18 15 15-30
72-144 60-120 60-480
144-288 120-240 120-960
1.5-2.5 1.5-2.5 1.5-2.5
5-9 5-9 5-9
2 2 2
1.5-2.5 1.5-2.5 1.5-2.5
monthly monthly monthly
720-1440 600-1200 3600-4800
72